Black & Decker RT650 User's Manual
Contents
1. oo siy 4504 ee a O NO UMO DAA jo 15jeaq e 00 143 SEAN 13 11 2000 11 03 15 RT650_UK PM5 1 1 11 GUARANTEE CARD Sv Please complete this section immediately after the purchase of your tool and send it to Black amp Decker in your country If you live in Australia or New Zealand please register by using the alternative guarantee card supplied 498657 01 13 11 2000 15 06 16 RT650_UK PM52. MBLACKS DECKER Copyright Black amp Decker RT650_UK PM5 2 13 11 2000 11 03 HIN ENGLISH ROTARY TOOL RT650 CONGRATULATIONS INTENDED USE You have chosen a Black amp Decker tool Our aim is Your Black amp Decker rotary tool RT650 has been to provide quality tools at an affordable price designed for the following applications using the We hope that you will enjoy using this tool for appropriate accessories many years Drilling in wood metal and plastics Cutting wood metal and plastics EC DECLARATION OF CONFORMITY Engraving and shaping wood metal plastics and fibreglass RT650 Polishing metal glass and stone Black amp Decker declares that these Grinding metal glass and ceramics products conform to Sharpening metal 98 37 EC 89 336 EEC 73 23 EEC Sanding wood and fibreglass EN 50144 EN 55014 EN 60555 Removing rust and corrosion from metal This tool is intended for consumer use only Level of sound pressure measured according to EN 50144 SAFETY INSTRUCTIONS RT650 Warning symbols Lpa sound pressure dB A 66 8 The following symbols are used in this manual Lwa acoustic power dB A 79 9 A Denotes risk of personal injury loss of life A Always wear ear protection if the sound or damage to the tool in case of non pressure exceeds 85 dB A observance of the instructions in th
3. Planers Routers Corded and cordless multi purpose tools Paint strippers Workbenches We also have a wide range of accessories for the above tools Not all products are available in all countries RT650_UK PM5 10 13 11 2000 11 03 RT650_UK PM5 11 13 11 2000 11 03 RT650_UK PM5 12 13 11 2000 11 03 ITT MBLACKS DECKER RT650KA E13028 www 2helpU com 21 09 2000 RT650_UK PM5 13 13 11 2000 11 03 ES Australia DEWALT Industrial Power Tool Company Tel 03 9895 9200 7 Clarice Road Fax 03 9899 7465 Box Hill Victoria 3128 New Zealand Black amp Decker Tel 09 579 7600 81 Hugo Johnson Drive Fax 09 579 8200 Penrose Auckland New Zealand South Africa Black amp Decker South Africa Pty Ltd Tel 011 653 1400 Physical address Fax 011 653 1499 146 Lechwe Street Corporate park Randjiesfontein Midrand Postal address Postnet Suite 107 Private Bag X65 Halfway House 1685 United Kingdom Black amp Decker Tel 01753 511234 210 Bath Road Fax 01753 551155 Slough Berkshire 511 3YD Helpline 01753 574277 498657 01 RT650_UK PM5 14 13 11 2000 15 06 uoneuuojui JOU eui 211 ssouppe je ee ON SOX ON Sa jaseya nd say INO 004 5141 SEM ON
4. Regularly clean the motor housing using a damp cloth Do not use any abrasive or solvent based cleaner PROTECTING THE ENVIRONMENT LAY Should you find one day that your tool VO needs replacement or if it is of no further use to you think of the protection of the environment Black amp Decker repair agents will accept old Black amp Decker tools and ensure that they are disposed of in an environmentally safe way Technical data RT650 Voltage Vac 230 Power input W 90 No load speed min 8 000 27 000 Weight kg GUARANTEE UK SOUTH AFRICA AUSTRALIA AND NEW ZEALAND ONLY Should your Black Decker product become defective due to faulty materials or workmanship within 24 months from the date of purchase we guarantee to either replace all defective parts or at our discretion to replace the unit free of charge provided that The product is returned to us or one of our authorised repair agents with proof of purchase The product has not been used for trade professional or hire purposes The product has not been subjected to misuse or neglect The product has not sustained any damage through foreign objects substances or accidents Repairs have not been attempted by anyone other than our service staff or authorised repair agents This guarantee is offered as an extra benefit and does not affect your statutory rights AFTER SALES SERVICE UK SOUTH AFRICA AUSTRALIA
5. speed setting 3 15 000 min Variable speed control fig D The variable speed control allows you to adapt the speed of the tool to the application as far as it will go 13 11 2000 11 03 RT650_UK PM5 9 Set the control knob 3 to the desired setting At setting 1 the tool will operate at low speed 8 000 min At setting 6 the tool will operate at the maximum speed 27 000 min The table below suggests settings for different applications Application Setting Drilling holes 4 5 Cutting metal 5 6 Engraving metal 4 5 Removing rust 1 2 Sharpening 3 5 Polishing 1 2 Sanding wood 5 6 Removing paint 3 5 Switching on and off fig E To switch the tool on slide the on off switch 1 forward position I To switch the tool off slide the on off switch to the rear position 0 Hints for optimum use Always hold the tool securely as shown in fig F For precision work hold the tool near the front Do not exert too much pressure on the tool Consult your retailer for more information on available accessories MAINTENANCE Your Black amp Decker tool has been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper tool care and regular cleaning A Before performing any maintenance switch off and unplug the tool Regularly clean the ventilation slots in your tool using a soft brush or dry cloth
6. the terminal screws If the plug has fuse cover make sure that the fuse cover is fitted Do not use the plug if the fuse cover is missing or damaged A Never use a light socket RT650_UK PM5 7 13 11 2000 11 03 RT650_UK PM5 8 Using an extension cable Always use an approved extension cable suitable for the power input of this tool see technical data Before use inspect the extension cable for signs of damage wear and ageing Replace the extension cable if damaged or defective When using a cable reel always unwind the cable completely Use of an extension cable not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock CARTON CONTENTS The carton contains 1 Rotary tool 1 Wrench 1 Accessories and application guide 1 Instruction manual Carefully unpack all parts Please note that additional items may be found in the carton depending on the letter suffix following the catalogue number of your tool OVERVIEW fig A On off switch Spindle lock Speed control knob Collet Collet nut Spindle Suspension hook ASSEMBLY A Before assembly make sure that the tool is switched off and unplugged Fitting and removing accessories fig B Make sure that the tool is switched off and unplugged Activate the spindle lock 2 by setting it to position B as shown Slacken the collet nut 5 by turning counterc
7. AND NEW ZEALAND ONLY Black 8 Decker offers a nationwide network of authorised repair agents The use of other than genuine Black amp Decker parts and accessories may reduce the performance of the tool and cause personal injury and material damage 13 11 2000 11 03 The terms and conditions of the warranty could also be rendered void OUR AFTER SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY Full details on our after sales service are available on the Internet at www 2helpU com Alternatively contact our Service and Information Centre at the address towards the back of this manual It is our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and our after sales service If any help or advice is needed please contact your local Black amp Decker repair agent If your product needs repair please take or send it to an authorised repair agent providing proof of purchase if claiming a guarantee repair OTHER DIY TOOLS Black amp Decker has a full range of tools that make DIY jobs easy If you would like further information on the following products please contact our Service and Information Centre see the address page towards the end of this manual or your local Black amp Decker retailer Drills Cordless screwdrivers Cordless drills screwdrivers Sanders Jigsaws Circular saws Mitre saws Angle grinders
8. ents to do the job of a heavy duty tool The tool will do the job better and safer at the rate for which it was intended Do not force the tool Warning The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury Check for damaged parts Before use carefully check the tool and mains cable for damage Check for misalignment and seizure of moving parts breakage of parts damage to guards and switches and any other conditions that may affect its operation Ensure that the tool will operate properly and perform its intended function Do not use the tool if any part is damaged or defective Do not use the tool if the switch does not turn it on and off Have any damaged or defective parts repaired or replaced by an authorised repair agent Never attempt any repairs yourself Unplug the tool Unplug the tool when it is not in use before changing any parts of the tool accessories or attachments and before servicing Avoid unintentional starting Do not carry the tool with a finger on the on off switch Be sure that the tool is switched off when plugging in Do not abuse cord Never carry the tool by its cord or pull it to disconnect from the socket Keep the cord away from heat oil and sharp edges Store idle tools When not in use tools should be stored in a dry locked up or high place out of reach of children Ma
9. intain tools with care Keep cutting tools sharp and clean for better and safer performance Follow the instructions for maintenance and changing accessories 13 11 2000 11 03 ELECTRICAL SAFETY The electric motor has been designed for one voltage only Always check that the power supply Keep handles and switches dry clean and free from oil and grease 20 Repairs This tool complies with relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user Additional safety instructions for rotary tools Wear safety glasses or goggles when operating this tool Only use Black amp Decker accessories recommended for this tool Never use any worn cracked or damaged accessories Hold the tool away from your face when switching on Keep your fingers away from rotating accessories Be careful not to accidentally hit any foreign objects in the workpiece Be aware that accessories may be hot shortly after use If an accessory jams switch the tool off and unplug it before attempting to free the accessory Clamp the workpiece whenever possible especially when using cutting discs Wear a dust mask whenever sanding Thoroughly remove all dust after sanding Take special care when sanding paint which is possibly lead based or when sanding some woods e g MDF and metal
10. is manual Hand arm weighted vibration value according to RT650 1 4 m s EN 50144 A Denotes risk of electric shock Read the manual prior to operation Know your tool 2 ill Warning When using mains powered 270 tools basic safety precautions including the following should always be followed to reduce the risk of fire electric shock personal injury and material damage Read all of this manual carefully before Colin Wills operating the tool Director of Engineering Before operating the tool make sure BDC 4 F 2 Dai Wang Street that you know how to switch the tool off Tai Po Industrial Estate in an emergency Tai Po NT Hong Kong Retain this manual for future reference RT650_UK PM5 5 13 11 2000 15 10 General 10 11 RT650_UK PM5 6 Keep work area clean Cluttered areas and benches can cause accidents Consider work area environment Do not expose the tool to rain Do not use the tool in damp or wet conditions Keep the work area well lit Do not use the tool where there is a risk of causing fire or explosion e g in the presence of flammable liquids and gases Keep children away Do not allow children visitors or animals to come near the work area or to touch the tool or mains cable Dress properly Do not wear loose clothing or jewellery as these can be caught in moving parts Preferably wear rubber gloves and non slip footwear when wo
11. lockwise Insert the shaft of the accessory into the collet Securely tighten the collet nut Release the spindle lock 2 by setting it to position A as shown A Make sure that the collet size matches the shaft diameter Never tighten the collet nut without an accessory in the collet Tighten and loosen the collet by hand if possible If necessary use the supplied wrench to loosen the collet Do not use any tools that could mark the finish or break the collet Replacing collets fig C This tool is supplied with a 3 2 mm collet Different sizes are available as an accessory to accomodate a wide range of accessories To fit the correct collet for the accessory to be used Make sure that the tool is switched off and unplugged Activate the spindle lock 2 by setting it to position B as shown Remove the collet nut 5 by turning counterclockwise Pull the collet off the spindle 6 Place the new collet into the spindle Loosely screw the collet nut onto the spindle Release the spindle lock 2 by setting it to position A as shown USE A Let the tool work at its own pace Do not overload If you not sure about the correct speed setting start with a low speed setting and gradually increase it until you find the optimum setting Where indicated never exceed the speed rating of an accessory The wire brush accessory must not be used above
12. rking outdoors Wear protective hair covering to keep long hair out of the way Personal protection Always use safety glasses Use a face or dust mask whenever the operations may produce dust or flying particles Wear ear protection whenever the sound level seems uncomfortable Guard against electric shock Prevent body contact with earthed or grounded surfaces e g pipes radiators cookers and refrigerators Electric safety can be further improved by using a high sensitivity 30 mA 30 mS residual current device RCD Do not overreach Keep proper footing and balance at all times Stay alert Watch what you are doing Use common sense Do not operate the tool when you are tired Secure workpiece Use clamps or a vice to hold the workpiece It is safer and it frees both hands to operate the tool Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used Remove keys and adjusting wrenches Always check that keys and adjusting wrenches are removed from the tool before operating the tool 12 13 14 15 16 17 18 19 Extension cables Before use inspect the extension cable and replace if damaged When using the tool outdoors only use extension cables intended for outdoor use Use appropriate tool The intended use is described in this instruction manual Do not force small tools or attachm
13. which may produce toxic dust Wear a dust mask specifically designed for protection against lead paint dust and fumes and ensure that persons within or entering the work area are also protected Do not let children or pregnant women enter the work area Do not eat drink or smoke in the work area Dispose of dust particles and any other debris safely corresponds to the voltage on the rating plate This tool is double insulated in accordance with EN 50144 therefore no earth wire is required Mains plug replacement U K amp Ireland only Should your mains plug need replacing and you are competent to do this proceed as instructed below If you are in doubt contact an authorised repair agent or a qualified electrician Disconnect the plug from the supply and remove the fuse from the plug Cut off the plug and dispose of it safely a plug with bared copper conductors is dangerous if engaged in a live socket outlet Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse 1 The cable wire colours or a letter will be marked at the connection points of most good quality plugs Attach the wires to their respective points in the plug see above Brown is for Live L 2 blue is for Neutral N 4 Before replacing the top cover ofthe mains plug ensure that the cable restraint 3 is holding the outer sheath of the cable firmly and that the leads are correctly fixed at
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