Black & Decker 724308 Instruction Manual
Contents
1. in the yellow pages SERVICE In the event service is required take or send the unit comnie with charger to your nearest B amp D Service Center The address may be found under Tools Electric in the yellow pages of your telephone directory IMPORTANT To assure product SAFETY and RELIABILITY Repairs maintenance and adjust ments should be performed by BLACK amp DECKER Service Centers or other quali fied service organizations always using BLACK amp DECKER replacement parts BLACK amp DECKER U S INC TOWSON MARYLAND 21204 U S A Form No 724308 July79 PS Printed in U S A TAN E O AE E ES C ny EON tg T E pO e AIA ROP Age a U E S A SS ATEA iip ayers E ce a a EA pees E Ey Bes ROSALES EE k E aR E aa E a E E ON T a N seg ts COB T A T SE T AsIII AAAS STAATEN x ACARINA Siaa Eanos pat RE EANA NRSA gute ESG aai EEA See sesame ANO VREA AA CAAA ANGA DASEIN aSo UNAG eS 420 Black amp Decker INSTRUCTIONS FOR NO 98002 12 VOLT FAST CHARGER For Use with No 98003 or 91 009 Energy Pak BUTTON INDICATOR LIGHT LIGHTER PLUG Nand are registered trademarks of The Black and Decker Manufacturing Company Towson Maryland U S A Black amp Decker and You can use your B amp D 98002 12 Volt Fast Charger in any vehicle having a cigar ette lighter socket operating from a 12 volt negative ground battery Some vehicles have a 12 volt positi2. socket is clean failure occurs a replacement cordset B amp D part No 131695 must be used eset 4 Th ae w f e alt this part is available from B amp D Service Centers DO NOT operate the charger ee wae pane Cearete Nate OPSTAP SIN NE pene i without proper overload protection fuse Refer to the Special Installation a SETRI 5 The Energy Pak is fully inserted into the charger Instructions for wiring information in vehicles without a cigarette lighter socket N Pra 6 The interior temperature of the vehicle is within the operating temp rat re 4 The charger is designed to operate from a 12 volt negative ground battery aa S range outlined under Important Charging Notes 40 F to 110 F system DO NOT attempt to use it with any other voltage system i 7 Ifthe charger is still inoperative return it to an authorized B amp D Service Center 5 Don t abuse the cord Never carry the charger by the cord or yank the cord i i i DO NOT attempt to service the charger yourself there are no user serviceable to disconnect the plug Keep the cord from extreme heat oil and sharp edges IMPORTANT CHARGING NOTES 1 2 a S eS u p The longest life and best performance of the 98003 91 009 a Pak is obtained if used and charged in the temperature range 65 F to 85 F Avoid storing the Energy Pak in hot locations The 98003 91 009 Energy Pak has a thermostat that prevents charging when the Pak temperature is above 110 F Energy Paks
3. that are hot may be charged ae after being cooled below 110 F Note On hot summer days the temperature inside a closed vehicle tool box metal storage shed etc may reach 150 F Avoid storing the charger in cold locations The 98002 Chatger has a ther mostat that prevents charging Energy Paks below 40 F Chargers in cold locations must be warmed above 40 F to provide normal operation A red indicator light and a slight audible whine from the charger indicate normal charging operation During operation the charger may become warm to the touch This is normal and does not indicate a problem When a new Energy Pak is first used it may only accept a partial charge After several charge discharge cycles the Energy Pak will be up to full capacity A sudden drop in the power output of your cordless tool RIC ARES that the Energy Pak needs recharging Exclusive fast charging of the Energy Pak may produce shortened operating time of your cordless tool Original operating time may be restored by com pletely discharging the Energy Pak and recharging it overnight with either of the 120 volt chargers 98015 91 007 or 98010 91 005 Several recondition ing cycles may be needed to fully restore maximum operating time When operating the charger drains a maximum of 2 5 Amperes from the battery i in your vehicle Approximately 10 Energy Paks can be recharged before impairing the vehicle s ability to start When an energy pack is not
4. ND TAPE Ge RIBBED LEAD POSITIVE TERMINAL OF ELECTRICAL SYSTEM FUSE BLOCK Lae NEGATI VE TERMINAL CHASSIS 6 The smooth conductor is connected to one lead of a fuse holder containing a 10 Amp fuse the electrical connection should be secured by twisting the conductors of the two leads soldering or wire nutting and placing electrical grade tape over the joint to prevent short circuits The remaining fuse holder lead is connected via an appropriate connector or wiring terminal to a positive terminal of the vehicle fuse block Continued on next page s ABE eee eS a a gt COS AnA PAM Sage IA I ira Ae anges pare Sali RPT I ARRE S OOS ANT IRM Oya EEAS D DAE AOM ataa ie _ aoaaa NENEA PAPIE EE N E O a AT OEO AS e ORLA a a S E N ers UAS NE 98 anwar OE pha Gras a ETN Sha AG Soag Adela E E T a a rare AT a A E T a a A E S A ASE ei E AIEEE ET NEE S Rin ce e Gana a T E E Livan DRIES enna SPECIAL INSTALLATION INSTRUCT ONS Continued JOIN WIRES AND TAPE B amp D FUSEHOLDER 131423 JOIN WIRES SMOOTH LEAD TAPE oY is eee CHARGER ee RIBBED LEAD POSITIVE TERMINAL OF ELECTRICAL SYSTEM FUSE BLOCK e l NEGATIVE TERMINAL CHASSIS 7 If an extension to the existing cordset is made care must be taken to insure like polarities of the extension cable and the charger cordset are connected together All wiring joints should be secure and adequately insulated wit
5. SPECIAL INSTALLATION INSTRUCTIONS 1 Some vehicles have no cigarette lighter receptacle or require remote instal lation The proper venice electrical ayem connections should follow this procedure 2 DO NOT connect the charger to any electrical system without providing proper fusing A 10 Amp fuse must be connected in the positive supply lead to the charger Under no circumstances shall the charger be fused greater than 10 Amps The fuse should be located close to the point of connection to the vehicle electrical system Black amp Decker Number 131423 includes a fuse holder and lead wire assembly for this purpose and may be purchased at Black amp Decker Service Centers 3 Any external wiring to the charger cordset should be 18 gauge or larger 4 The two conductors of the charger cordset may be separated The ribbed conductor is the negative input and the smooth conductor is the positive input pewoot CONDUCTOR en CHARGER INPUT CORDSET Nee CONDUCTOR 5 The ribbed conductor is connected via an appropriate connector or wiring terminal to a negative terminal of the electrical system In negative ground systems the vehicle chassis is a convenient connection point pro vided any surface corrosion or paint is first removed from the connection area B amp D FUSEHOLDER 131423 Whe Joey CO RE y SMOOTH LEAD x E EE E A E EDA CHARGER a gt ot JOIN WIRES A
6. being charged red indicator OFF even if a Pak is inserted there is no clan on your vehicle battery 10 Do not leave battery packs in the Fast Charger overnight 2 3 BUTTON Ga INDICATOR LIGHTER Place the Power Pack in the Charger as shown above Note that groove in Power Pack faces front Plug in Charger Press button momentarily the light turns ON indicating your Power Pack is now on charge In about an hour the light will turn OFF Charging is now ini and your Power Pack is ready for use NOTE If the Power Pack has become warm in use and is placed in the charger still warm the light will not go on and charging will not begin when the button is pressed When the pack cools it can be charged normally _ MODIFICATION FOR POSITIVE GROUND OPERATION OF CHARGER 1 2 D Disconnect plug from cigarette lighter socket See figure below Remove two Phillips head screws securing the plastic cover Note the relative position of the smooth and ribbed wires of the cordset Disconnect the cordset by pulling straight out on the two metal connectors Reverse the position of the wires and reconnect them by pushing the con nectors onto the charger terminals as far as they will go Position the molded cordset strain relief in the slot in the charger housing Replace the plastic cover and screws This completes the modification for 12 volt positive ground operation
7. h electrical grade tape to prevent exposed wire from producing short circuits Use 18 gauge or larger conductors for cordset extension wiring 8 WARNING Wiring to the charger cordset and electrical system connections should be routed to avoid sharp edges doors crushing loads and corrosives which may damage the wiring and create a hazard 9 WARNING Connections to the vehicle electrical system should be made only at the vehicle fuse block Failure to properly fuse and splice wire terminations can result in severe damage to the vehicle electrical system and create a fire hazard STORAGE RECOMMENDATIONS 1 The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold 2 Long storage will not harm the Energy Pak or charger SNUR proper condi tions they can be stored for 5 years or more 3 The charger may remain connected to the vehicle through either the cigar ette lighter socket or hard wired per special installation instructions indefi _nitely There is no drain on the elon battery except when charging an Energy Pak ae AA a 2 A WARRANTY Black amp Decker warrants this product for one year from the date of purchase We will repair without charge any defects due to faulty material or workmanship Please return the complete unit transportation prepaid to any Black amp Decker Service Center or Authorized Service Station listed under Tools Electric
8. ve ground battery For these vehicles the charger must be converted for use with a positive ground system This modification may be per formed following the simple instructions in this manual or by returning the unit to any B amp D Service Center See Tools Electric in the Yellow Pages for your nearest B amp D Service Center Charging time for a completely discharged 98003 91 009 Energy Pak is appox imately 1 hour Read this owner s manual carefully and observe all safety instruc itons Special attention should be given to the notes describing the effects of temperature on the charge capabilities of the 98003 91 009 Energy Pak NOTE No danger results from reversed polarity input to the charger However the charger will not operate under this condition SAFETY INSTRUCTIONS 1 The 98002 Fast Charger is sp CHARGING PROCEDURE TROUBLESHOOTING GUIDE ecificall y designed t gt a U B amp D 98003 91 009 If the charger does not operate check to insure that Energy Paks DO NOT attempt to charge any other battery with this charger parts 1 The charger plug is fully inserted into the cigarette lighter socket 2 a pre S the charger in water Avoid exposure to rain snow or other 2 The cigarette lighter socket is not connected to the ignition switch so that e iti power is disconnected in the OFF position 3 The charger cordset has an integral overload protector fuse If a cordset 3 The cigarette lighter
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