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Black & Decker 4011 Instruction Manual
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1. Performance features and Black amp Decker s inherent toughness make this sander every inch the pro that you are Please read this informa tive instruction manual and pay particular attention to the safety instructions we ve included for your protection Don t forget to send in your owner s registration card Thanks again for buying a Black amp Decker BLACKS DECKER 11 SSN AYNLNA YOS o3 IN ALAAVS ASSAHL AAVS seuunj eiui 1uBiui sxreds eui pue eds Ajjeuuou s o0 eseu u S1010JA sejeudsoue eAisojdxo Jo snoese6 ui Jo spinbi ejqeuiure eeu sjoo1 ouioeje ejqeuod 31 vH3dO LON OG HO pue uo 1 uunj jou SBOP ois J 00 esn jou oq Jenueui uomonijsul siy ui e3euMes e pojeoipur siwu ulo ssejun J91u9o eorues pezuouine ue Aq peoe deJ Jo peuredoJ Ajsedoid eq pjnous pebewep si yey ped sayjo 10 puen v uonei do sii joaye Aew yey suonipuoo 1eujo pue Buunouj syed jo eBeyeeJq sued BulAoui jo Buipuiq sued Bulaow jo 1ueuiuDipe 10 Y90849 uonounj pepuelur sii wood pue Auedoud eye1edo m yey euiuuejep oj pexoeuo Apnjejeo eq pjnous p ewep si jeu ped 1eujo 10 pien6 e J00 eui jo esn jeuunj euojeg SLHVd q35SVIWVq X23HO9 peun eje no ueuMw 00 eye1edo jou oq esues uouiuioo esf Buiop eie NOA IPUA U9Te M LH3TTV AV1S peyxreuy os pue sJoopino esn 104 pepuejul spJoo uoisuelxe Ajuo esn sioopino pesn s Oo u8uM SQHOO NOISN3LX3 ISN HOOGLNO ul BuibOnjd u uA HO S YAMS INS eg YAMS uo
2. 4eBuy YM 001 ur peb8njd Aveo uod SNILHV LS IWNOLLNALNINN GIOAV uo 1 Buluin1 840Jeq 00 u104j peA ouja1 are seuoueuM Dunsn pe pue s y yey ees 0 Dupioeuo jo 1Iqeu W404 S3HON3HM ANY SAS ONILSNPaV 3AOWSH 19 NO sjiq sepejq se uons seuosseooe BuiBueuo u uA pue Buroiues 810jeq asn ui JOU UYM STOOL LO3NNOOSIG eseoJD pue jlo Wold 994j pue uee o Aip sejpueu dee pebewep J eoejdeJ pue Aj eoipoued spioo uoisueixe 1oedsu Ayioes eor ues pezuouine Aq peuredaj eAeu peDeurep ji pue Ajeoipoued sp109 00 joedsu seuosseooe Duibueuo pue Buneouqn 10 suononuisui MoJo eoueuuojied ayes pue 193 eq 10 ueejo pue deys sjoo deey 3HVO H LIM STOOL NIV LNIVIA s uun je ye eouejeq pue Burnoo 1edoud deey H9v3HH3AO L NOG o01 e1e4edo 0 spueu uioq seed pue puey jno Buisn uey J9Jes s 0A pjoy 01 ASIA e 10 sdwejo asn MHOM 3Hfh23S seDpe dieus pue jjo jeeu wos Aeme pioo dasy j5jp1d 5 1 UJOJJ 39euuooSIp 0 1 YUBA JO p100 Aq joo Anes 19A9N ayoa asnay LNOG Ajsnp si uogeedo JI seunsnp JO ee esn os v SASSW1D AL33VS ASN gu Buoy urejuoo oj Buueoo sey eAnoejoud eam s1o0pino Buom u ym pepueululo28J 8Je JeeAq00j ppsuou pue se oj8 1eqqny sued BulAow eui ul 3uDneo eq ueo ul Kujewef 10 Butuio o esoo ie A 10U OG A1H3dOHd SS3HG sBo 10 squui 6841 Buna 10 mes 1e n94Io esn 1 uop ejdurexe JO p pu lui zou esodind 40 ooi esn 1 uoq oo Anp Aneay e jo qof eui op 0 jueuuuoerre JO 00 eus 89104 uod
3. ayeuado o uomneiadg k Caution When using perforated paper be sure to raise the dust door Figure 7 and install the dust collection bag to insure maximum effectiveness Conversely when not using the dust extraction feature be sure to close the dust door shown in Figure 7 Switch To turn the unit on depress the side of the dust protected switch that corre sponds to the symbol I To turn the tool off depress the side of the switch that corresponds to the symbol O See Paper Punch A paper punch is provided with your sander to let you perforate regular sandpaper to make dust collection possible To perforate your sandpaper install the sandpaper on the tool as instructed in this manual With the sander turned off and unplugged place the paper punch on the paper so that the tabs at the edges of the punch are against any two adjacent sides of the sanding pad as shown in Figure 5 Press the punch against the pad so that the 8 points penetrate the paper as shown in Figure 6 Press the punch into the pad as far as it will go Remove the paper punch and the paper is ready ON OFF SWITCH TOP CAP DUST COLLECTION BAG PAPER CLAMP LEVER SANDING PAD An alternate method of perforating the paper is to fasten the punch down to a suitable work surface and press the sander with the paper attached down on the punch Two holes are provided in the punch for this purpose Use 8 flat head
4. screws Dust Collection Bag DUST COLLECTION BAG NEVER OPERATE THIS TOOL WITH PERFO RATED PAPER UNLESS THE DUST COLLECTION BAG IS IN PLACE OR THE DUST DOOR IS CLOSED To use the dust collecting system raise the dust door by sliding it up into the housing as shown in Figure 7 Lower the plastic end of the collection bag over the flange around the dust door and push it down as far as it will go as shown in Figure 8 To empty the dust collection bag simply lift it up off of the sander and empty over a trash receptacle d
5. 1001 LHDIY ASN pepuelut SEM 1I U9IUM 10 ayes ay ye J9JES pue Jayeq qol eui op IM 31 10011 39404 L NOG u 1p u9 JO qu9e84J JO 1no eoe d dn peyoo 10 uBiu pue Alp ui peiois eq pinoys sjoo asn ui jou ueuM STOOL AIG 3HOLS D409 uoisuejxe JO 00 1981UOO SIJOIISIA 19 JOU Oq ease YOM WO1 Aeme 1d y eq PINOYS SiolISIA v AVMV N3HOTIHO d33M seinsojoue 1o0jeJeDuje1 seDuei1 suoyeipes sedid ejdurexe 104 seoeyns p puno yim 1oejuoo Apog jue eJd MOOHS DINLOA Ta LISNIVOV quvn5 G Bore yom de8y suoneoo Jem 10 duiep ul soo je od esn 1uoq Ur amp 1 0j S00 Jemod esodxe j uoq LN3lNNOHIAN3 V3HV MAHOM H3GISNOO s un u eyAui seuoueq pue sese paino NV319 V3HV MYOM d33 SNOILONYLSNI TIV Qvaud Buiwoj oJ eui Buipnjou Anfu jeuosjed pue 4oous ouioeje ly JO su eui eonpai oj p Aoj o eq s ew e pinoys suonneoejd Ajeyes oiseq sjoo ouj e 3 Buisn ueuM ONINHVM SNOLLOnHISNIALddVS LNVIHOdNI A oO i0 d N Uc 6l 8L Zl 9l S Yi L m Lb OL sued juoweor dai 1exooeq 9 yoR g Buisn shemje suolyeziuebio eorues peuenb 19110 JO SIBJUBD BOIAIAS 1exoeg X yoRIG Aq p wuop d eq pinous sjuewjsnipe pue soueusjurew sedal A rra vrT3g pue A 34VS 19npoud ainsse oj jueniodui uonoedsui pue Buiueejo uBnojoui 10 IBJUBD 9IA18S q X g 01 00 y pues 10 aye NOA 1ee e eouo yey pepueuluJO98I SI 1 19A9MOH p nb JOU si uoneougnja4 oipou
6. LLOT dapues diis wjed Enugejy uomnonigsug 129301918 97 HOP 1 19x58Q 2 ORIG V S f ul palud 19396 P YOL 68619 OSEN 43930 5 9118 GvS LpZ ON Woy amp 9u seuopeloqe si luwu pur Aq peisi si 19npoud eui sueaw eje deureu eui uo oqui s siu sjueuieJinbej Ajayes jueDuuis sjoou y yey eunsue 91 SeuojEJoqe si lluwu pu Aq P S s 100 SIU sjoo1 16x99 oelg ISO 9X1 Ss1eujo Aq peiduiege 10 spew ueeq aney siledai e49uM pesneo efeurep 10 saluossoooe oj Ajdde jou seop Ajueiuem siu seDed NO eui u 9u199 3 s oo Jepun peisij uoneis 9IA19S pezuouiny 10 191092 eotueg 48499q 9 9e g Aue o predaid uoneuodsuej iun e1e duioo y uinjeJ eseejq dius UEUP40M JO Eu6jeuu Ane oi enp sjoayap Aue eDueuo INOYUM edal I 9A eseuo INd jo ayep eui Wor jee euo 40 1onpoud siy SJUBLIEM oul CSN 108g 9 xoe g zuee asn jensnpuj e wwo Thank You for Buying a Black amp Decker Palm Grip Sander Your 4011 palm grip sander has been carefully designed to meet the rugged standards for quality and de pendability that have made Black amp Decker the world s choice for over 75 years With the right abrasive paper you can produce satin smooth finishes that are ready for painting or varnishing The 4011 sander features through the pad dust collecting capa bility and includes an easy to empty dust bag and a paper punch to make your own special perforated paper for dust collection
7. al extension contains at least the minimum wire size To determine the minimum wire size required refer to the chart below CHART FOR MINIMUM WIRE SIZE AWG OF EXTENSION CORDS NAMEPLATE TOTAL EXTENSION CORD LENGTH FEET RATING AMPS 25 50 75 100 125 150 175 200 0 10 0 18 18 16 16 14 14 12 12 10 1 13 0 16 16 14 14 14 12 12 12 13 1 15 0 14 14 12 12 12 12 12 Before using an extension cord inspect it for loose or exposed wires damaged insulation and defective fittings Make any needed repairs or replace the cord if necessary Black amp Decker has extension cords available that are U L C S A in Canada listed for outdoor use Tool Care Keep your machine as clean as possible by wiping with a clean cloth and occasionally blowing through with air Don t use harsh chemicals or solvents to clean the tool These chemicals could seriously damage the plastic Avoid overloading your sander Overloading will result in a considerable reduction in speed and efficiency and the unit will become hot In this event run sander at a no load condition for a minute or two Brush Replacement TURN OFF AND UNPLUG THE SANDER To replace the tool s brushes remove the three screws located in the top cap as shown in Figure 9 Lift off the top cap Observe the brush holders as shown in Figure 10 and the wires leading from the brushes to the motor field Pull the wires from the motor field and then li
8. ed pue joo eui ui pesn ase sBuueeq Buneouqn Jes uoneaugn Snop1ezeu aq Aew sayjo Aue jo esn 9u JENUEW siy ui p8 si 9Je joo sty 10J Seuossoooe pepueului029H 3 ON luo sosip Buipues payoeg eAISeupe Lip 9 sld 55v SA 19S 1n0j euies y Buisn ped Buipues 19jeuieip 9 eui pue uegpejd 1e noJio y UUM eoejdeu uejejd rejnBue1oei4 y pu ped eui eAoujo1 pue ped Buipues y JO WOO y ui SM9JOS JNO eui S AOU181 uejejd 1ejnour y jejsur o peursep eq Aew Ayigixel J1Xo e19uM sedeus 1ejnBeu Buipues Jo ped Buipues puno vip 9 sepnjou 9L LOP ON 182 u l q IEN 9 UonoeJ1xe 1snp JO s sou uinnoeA JO Ajeue e sjdeooy anb u uwous SB OO JO 1891 ye eDue 19 0 S pi S GZLOP ON YeO 10 depy esor uogogJix3 1snq euj z Aunip ui z 9SJ8092 Z jueulossyv 9 eut 9 unipejw 9 sipoo yoed ied sjaays 145 2199 29 008 L Aep uBnouuy Aepuopy 1S3 rd 00 S pue ure 00 8 usamjeq 994J JO1 9 eseejd jonpoud siu BuipreBei sn 1981UOO 0 USIA nof J Aypenb 1seuBiu y JO SI O0 1ex98Q 8 9e g A34 Tools built with this insulation Special Safety system are not intended to be grounded Instructions For Sanders As a result your Sander is equipped with a two prong plug which permits you to Always dun id protection and a use extension cords without concern for respirator when sanding maintaining a ground connection eS page cs o Spena euler NOTE DOUBLE INSULATION eO Peng the re
9. ft and hold out of the way one of the brush springs Remove the old brush from the brush holder and discard the brush wire assembly Still holding the brush spring out of the way insert the new brush release the spring against the back of the brush and plug the wire into the motor field Repeat the proce dure for the second brush Replace the top cap and tighten the three screws that hold it in place Always replace both brushes Accessories The accessories listed in this manual are available at extra cost from your local dealer or Black amp Decker Service Center A complete listing of service centers is included on the owner s registration card packed with your tool If you need assistance in locating any accessory please contact Black amp Decker U S Inc User Services Department 626 Hanover Pike P O Box 618 Hampstead MD 21074 0618 9 aed uo pejonujsul se yound 1eded papiaoid ay yim Jededpues oy eyesopied aunyeoj uonoeJjxe snp y Buisn ase nof j AEM OWES eui ul durejo ejsoddo y Jepun pasul pue ped Buryoeg 1940 Jaded uojeus I ejejd eseq y uo qe y puiueq uonisod 20 eui OU 1 xXoou pue dwg seded 1uoJj ay 8so O aanp au ul uwous squ Bunu aded eui SHY y jnun y u umous se durej o Jeded 1uoJJ eui Jepun seded BAISBIge y jo eDpe z L eui uesu z 614 eec ejejid eseq y uo qe eui wou 3 BuiDeBuesip pue 1349 duie o uo dn B amp uijjnd A
10. moval of lead based does not take the place of normal safety paint precautions when operating this tool The insulation system is for added protection A against injury resulting from a possible Double Insulation electrical insulation failure within the tool Your Sander is DOUBLE INSU CAUTION When servicing Double LATED to give you added safety This Insulated Tools USE ONLY IDENTICAL means that it is constructed throughout REPLACEMENT PARTS Repair or with TWO separate layers of electrical replace damaged cords insulation or one DOUBLE thickness of insulation between you and the tool s electrical system Extension Cords Double Insulated tools have 2 wire cords and can be used with 2 wire or 3 wire extension cords Only round jacketed extension cords should be used and we recommend that they be listed by Underwriters Laboratories U L C S A in Canada If the extension will be used outside the cord must be suitable for outdoor use Any cord marked as outdoor can also be used for indoor work The letters WA on the cord jacket indicate that the cord is suitable for outdoor use An extension cord must have adequate wire size AWG or American Wire Gauge for safety and to prevent loss of power and overheating The smaller the gauge number of the wire the greater the capacity of the cable that is 16 gauge has more capacity than 18 gauge When using more than one extension to make up the total length be sure each individu
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