Bil-Jax 0108-0104H User's Manual
Contents
1. 16 4 eege 19 1 Scheduled Service Checks 19 5 Replacement Decals 4 eee ee ee eere eere eere eere et tn etn ena 21 6 Parts Br m 25 1 I Beam Cylinder and Frame Parts List 26 2 Hydraulic Tank and Wheel Parts List 28 3 Hydraulic Pump Lines and Valves Parts List 30 4 Valve Linkage Parts List 32 5 Engine and Mounting Hardware Parts List 34 6 Hitch and Mounting Hardware Parts List 36 7 38 List of Illustrations Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 5 1 Figure 5 2 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 List Operation Zone dc eoe 13 Operator Controls ere resins 14 Function Interrupt Control Assembly 15 Wedge Control Assembly 15 I Beam Lock iie i ennt ine 16 Replacement Decals 22 Decal Locations vts nne eene 23 I Beam Cylinder and Frame Exploded View 26 Hydraulic Tank and Wheel Exploded View 28 Hydraulic Pump Lines and Valves Exploded View 30 Valve Linkage Exploded View 32 Engine and Mounting Hardware Exploded View 34 Hitch and Mounting Hardware Exploded View 36 of Tables Table 2 1 Table 4 1 Table 4 2 Table 5 12. 0202 0342 20 TON 0202 0348 0202 0344 STAY CLEAR WHILE RAISING OR LOWERING BEAM WEDGE CONTROL 4 RETURN DO PINCH POINT 0202 0380 y spur 0202 0382 VERTICAL WOODSPLITTER OPERATION AND SERVICE MANUAL INSIDE B06 00 0192 0202 0383 Figure 5 1 Replacement Decals 22 ANMBER RE 0342 Figure 5 2 Decal Locations 23 24 6 Parts List 1 I BEAM CYLINDER AND FRAME PARTS LIST Refer to Table 6 1 for the parts list for the I beam cylinder and frame 33 32 Figure 6 1 I Beam Cylinder and Frame Exploded View 26 Table 6 1 I Beam Cylinder and Frame Parts List Item No Part No Description Qty 1 0192 0021 Cylinder Hydraulic 4 in Bore 1 2 0090 0155 Pin Cotter 3 16 x 1 3 4 in 3 3 0108 0010 Pin Clevis 3 1 2 in part of 1 2 4 0108 0165 Wedge 1 5 0090 0991 Screw Cap 1 2 13 x 2 3 4 in 8 6 0108 0197 Plate Wear Middle 2 7 0108 0152 Plate Wear Bottom 2 8 0090 0159 Nut Hex 1 4 20 6 9 0090 0697 Screw Cap 1 4 20 x 1 in 6 10 0090 0212 Washer Lock 1 2 in 8 11 0090 0169 Nut Hex 1 2 13 8 12 0068 061 Pin Snap 2 in 3 13 0108 0002 Tube Stripper 2 14 0108 0136 I Beam 1 15 0090 0185 Nut Lock 5 16 16 2 16 0090 0037 Screw Cap 5 16 18 x 2
3. Adjust the stripper bars on each side of the wedge to the height of the logs to be split The stripper bars prevent the wedge from becoming stuck in a partially split log Always stay in the operation zone Figure 3 1 when operating the splitter controls Depress the Function Interrupt control with one hand to activate the Wedge Control With the other hand move the Wedge Control lever down to Split a log then up to Return the wedge to the ready position When finished splitting all logs raise the wedge to the Return position and return the stripper bars to their retracted position Stop the engine Move the I beam into the stowed position and insert the lock pin 17 18 4 Maintenance SCHEDULED SERVICE CHECKS Daily Service Checks Perform the following service checks daily before each use as listed in Table 4 1 Table 4 1 Daily Service Checks Daily Service Checks Service engine per instructions in the Honda Engines Owner s Manual Check ball hitch coupler for damage and missing parts Ensure ball hitch operates properly Check safety chains and hooks for wear and damage from dragging Ensure chains are properly attached to the coupler Check side to side movement of the wedge Movement should be no more that 1 4 inch Adjust or replace wear plates as necessary Check the hydraulic system for leaks and damaged or worn hoses Check hydraulic oil level at t
4. Dropped logs may cause serious injury to feet DO NOT operate without wearing protective hearing devices NEVER wear loose clothing jewelry or gloves that could be caught by moving parts Keep clothing away from all moving parts of splitter Wear proper head gear to keep loose hair away from moving parts 3 DURING OPERATION Ensure the following general safety precautions are observed during the operation of the splitter DO NOT attempt to operate the splitter from outside of the operation zone DO NOT use the wood splitter with the I beam in any position other than vertical The splitter was designed to split wood only in the vertical position Using it in any other position could cause serious injury to the user or damage to the splitter DO NOT operate splitter on slopes hills or uneven terrain Operate only on level ground The splitter could tip over causing serious injury DO NOT operate splitter on slippery muddy or icy surfaces ALWAYS block splitter wheels to prevent movement while in use ALWAYS keep operation zone and adjacent area clear for safe and secure footing Remove split wood immediately so that you do not stumble over it and fall ALWAYS use both hands to operate the Function Interrupt Valve and Wedge Controls DO NOT use any other means to operate the controls ALWAYS operate your splitter with all safety equipment in place and all controls properly adjusted DO NOT modify or attempt to overr
5. Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Specifications ce e ge eR Roco 12 Daily Service Check 19 Yearly Service Checks tege tede 20 Replacement Decals mii asnon nonea anni 21 I Beam Cylinder and Frame Parts List 27 Hydraulic Tank and Wheel Parts 115 29 Hydraulic Pump Lines and Valves Parts List 31 Valve Linkage Parts List 33 Engine and Mounting Hardware Parts List 35 Hitch and Mounting Hardware Parts List 37 1 Safety INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions in this manual and become familiar with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine The use of intelligence and common sense in the operation of mechanical equipment is the best practice in any safety policy Be professional and always observe the safety procedures set forth in this manual All OSHA ANSI state and local codes and regulations pertaining to this equipment should be obtained read and thoroughly understood before attempting to operate this equipment Persons under the influence of drugs alco
6. 1 Read and follow all safety precautions contained in Section 1 of this manual 2 Position the splitter on a firm and level surface at the work area Block the wheels to prevent movement of the splitter Unhitch the splitter from the tow vehicle 3 Ensure that all personal protective equipment such as goggles hearing protection and safety shoes are being worn 4 Remove the lock pin from the splitter I beam hold down Refer to Figure 3 5 Figure 3 5 I Beam Lock Pin A WARNING The splitter is designed to operate with the I beam in the vertical position only Operating the splitter with the I beam in any other position may cause serious personal injury or damage to the splitter 5 Ensuring the I beam path is clear lift the I beam into the vertical position Do not split logs with the I beam in any other position 16 6 Check the engine oil and fuel levels Refer to the Honda Engines Owner s manual in the tool box for detailed information on the operation and service of the engine 7 Start the engine WARNING Load only one log at a time and with the grain parallel to the wedge Loading more than one log and or against the grain may cause wood to splinter Flying debris can cause serious personal injury 10 11 12 13 14 15 Load only one log at a time with the grain parallel to the wedge Do not attempt to split more than one log at a time Do not attempt to split a log against the grain
7. 15 in 5 0108 0092 Clamp Hose 20 6 6 0192 0053 Fitting 90 Elbow 3 4 NPTM 4 7 0192 0007 Valve Directional 3 Position 1 8 0192 0018 Valve Function Interrupt 1 9 B02 02 0090 Fitting Hex NIP 8JICM 8ORN 1 10 0192 0065 Hose Hydraulic 8 x 36 in 1 11 0192 0048 Fitting Tee 3 4 in 1 12 B02 02 0007 Fitting 90 Elbow 1 8JICM 8ORM 13 B02 02 0094 Fitting SORM 8NPTFM 1 14 0192 0049 Fitting 90 Elbow JIC 3 4 1 15 0192 0087 Hose Hydraulic 8 x 10 in 1 16 B05 02 0001 Hose Suction 3 4 in 4 in 17 0192 0058 Fitting Bushing Hex Reducer 1 18 0192 0015 Pump Hydraulic 2 Stage 1 19 0192 0092 Hose Suction 1 in 12 in 20 0192 0059 Fitting 90 Elbow Hose Bead 1 21 0082 0756 Strainer Bushing 1 x 75 NPT 1 31 4 VALVE LINKAGE PARTS LIST Refer to Table 6 4 for the parts list for the valve linkage 13 Figure 6 4 Valve Linkage Exploded View 32 Table 6 4 Valve Linkage Parts List Item No Part No Description Qty 1 0192 0007 Valve Directional 3 Position 1 includes items 2 5 2 0192 0051 Handle Directional Valve 1 3 0090 0717 Knob Ball Black 1 in Dia 1 4 0082 0784 Pin Clevis Directional Valve 2 5 0090 0143 Pin Cotter 1 16 x 3 4 in 5 6 0108 0074 Pin Clevis Interrupt Valve 3 7 0090 0159 Nut Hex 1 4 20 1 8 0108 0070 Adapter Mount 1 4 20 1 9 0108 0072 Link Connecting 1 10 0192 0018 Valve Function Interrupt 1 11 0108 0075 Pin C
8. 2 0090 0574 Washer Flat 1 2 in 2 3 B03 00 0017 Chain Safety 2 4 0090 0463 Screw Cap 1 2 13 x 4 in 1 5 0192 0099 Hitch Ball 2 in 1 6 0090 0192 Nut Lock 1 2 13 2 37 38 Warranty bil jax warrants its log splitters for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with bil jax operating and maintenance instructions bil jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the log splitter and or its component parts have been altered changed or repaired without the consent of bil jax or by anyone other than bil jax or its factory trained personnel nor if the lift and or its components have been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by bil jax are covered by their respective manufacturers warranties A list of those components and their warranties is available upon written request to bil jax bil jax shall not in any event be liable for the cost of any special indirect or consequential damages to any person product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liabilit
9. 4 in 10 12 0108 0149 Reservoir Hydraulic Oil 1 13 0108 0188 Nut Sight Gauge 1 14 0090 0049 Screw Cap 3 8 16 x 2 1 4 in 2 15 0090 0422 Washer Flat 3 8 in 4 16 0192 0047 Gauge Sight 1 17 0090 0210 Washer Lock 3 8 in 4 18 0090 0162 Nut Hex 3 8 16 4 19 0090 0042 Screw Cap 3 8 16 x 1 in 2 20 0108 0095 Box Plastic 1 21 0090 0415 Washer Flat 10 6 22 0090 0344 Screw Threadcut 10 24 x 1 2 in 2 23 0054 092 Cable Assembly 2 24 0090 0182 Nut Lock 10 24 2 25 0090 236 Screw Machine 10 3 4 in 2 26 0192 0042 Hub Group items 27 thru 33 2 27 B32 00 0009 Seal Bearing 2 28 B25 00 0056 Bearing Wheel 4 29 0192 0103 Hub 5 Hole w Bearings item 28 2 30 0090 0882 Washer Spindle 2 31 0090 0881 Pin Cotter 5 32 x 2 in 2 32 0090 0278 Nut Castle 1 14 2 33 B32 00 0011 Cap Hub 2 34 0192 0035 Assembly Wheel Tire 2 35 0090 0624 Nut Lug 10 29 30 HYDRAULIC PUMP LINES AND VALVES PARTS LIST Refer to Table 6 3 for the parts list for the hydraulic pump lines and valves e Figure 6 3 Hydraulic Pump Lines and Valves Exploded View Table 6 3 Hydraulic Pump Lines and Valves Parts List Item No Part No Description Qty 1 0192 0174 Fitting 90 Elbow 1 2 NPTM 5 1 2 Bead 2 0192 0064 Hose Hydraulic 8 x 59 in 1 3 0192 0066 Hose Hydraulic 8 x 30 in 1 4 B05 02 0001 Hose Suction 3 4 in
10. 1 2 in 1 17 0108 0162 Shock Tube Outer 1 18 0192 0060 Shock Gas Long 1 19 0108 0158 Shock Tube Inner 1 20 0108 0168 Pin Pivot 1 21 0090 0032 Screw Cap 5 16 18 x 1 1 2 in 1 22 0108 0140 Frame and Axle Weldment 1 23 B30 00 0009 Pad Boom Support 1 24 0108 0154 Arm Rest I Beam 1 25 0090 0162 Nut Hex 3 8 16 2 26 0090 0210 Washer Lock 3 8 in 2 27 0090 0053 Screw Cap 3 8 16 x 3 in 2 28 0054 092 Cable Assembly 1 29 0090 0419 Washer Flat 1 4 in 1 30 0090 0344 Screw Threadcut 10 24 x 1 2 in 1 31 0108 0196 Wear Strip 2 32 0090 0068 Screw Cap 1 2 13 x 1 3 4 in 4 33 0090 0574 Washer Flat 1 2 in 8 34 0090 0192 Nut Lock 1 2 13 4 N J 28 HYDRAULIC TANK AND WHEEL PARTS LIST Refer to Table 6 2 for the parts list for the hydraulic tank and wheels Figure 6 2 Hydraulic Tank and Wheel Exploded View Table 6 2 Hydraulic Tank and Wheel Parts List Item No Part No Description Qty 1 0090 0010 Screw Cap 1 4 20 x 1 1 2 in 1 2 0108 0166 Shock Tube Inner 1 3 0090 0183 Nut Lock 1 4 20 11 4 0192 0061 Shock Gas Short 1 5 0090 0033 Screw Cap 5 16 x 1 3 4 in 1 6 0090 0208 Washer Lock 5 16 in 1 7 0090 0160 Nut Hex 5 16 18 1 8 0192 0025 Cap Filler Breather 1 9 0192 0058 Fitting Bushing Hex Reducer 1 10 0108 0163 Panel Control Weldment 1 11 0090 0005 Screw Cap 1 4 20 x 3
11. 2 x 5 1 cm Stroke 26 in 66 1 cm Hydraulic 2500 psi maximum System Pressure Extend Time 9 seconds Retract Time 8 seconds Total Cycle 17 seconds Time Frame 6 in 15 3 cm I beam Wedge Height 8 in 20 3 cm Hitch 2 in 5 1 cm 3500 Ibs 1587 6 kg Wheel Size 5 3 in x 12 in 12 7 x 30 5 cm Overall Length 108 in 274 3 cm Overall Width 45 in 114 3 cm Overall Height 58 in 147 3 cm Towed Overall Height 77 25 in 196 2 cm Operational Overall Weight 755 lbs 342 5 kg Operation OPERATION ZONE The Operation Zone is an area located in front of a line extending out 10 feet from the rear of the control panel and 180 around the front of the unit Refer to Figure 3 1 Figure 3 1 Operation Zone AN DAN GER _ Always operate splitter while inside the operation zone Operating the splitter from outside the operation zone may cause serious personal injury or death Always operate the splitter while inside the operation zone If a second individual is assisting in the loading and unloading of wood that person must be in the operation zone within eyesight of the operator before wedge movement can begin 13 AS 14 OPERATOR CONTROLS The operator controls are located on the control panel The Function Interrupt and the Wedge Control direct the movement of the wedge during splitter operation Refer to Figure 3 2 Before operation of
12. LUMBER AX LOG SPLITTER VERTICAL TYPE Part No 0108 0104H Operation and Maintenance Manual 20 TON Es We MAER ART BIL JAX A STEP ABOVE 9 LL 204 44 Copyright Bil Jax Inc 2006 VERTICAL TYPE LOG SPLITTER This equipment is designed and manufactured in compliance with the duties responsibilities and standards set forth for manufacturers in the ANSI B71 7 standard in effect at the time of manufacture This equipment will meet or exceed applicable OSHA codes and ANSI B71 7 standards when used in accordance with ANSI B71 7 and all other manufacturer s recommendations It is the responsibility of the user of this equipment to follow all applicable ANSI OSHA Federal State and local codes and regulations that govern the safe operation of this equipment Table of Contents 1 M 1 1 Introduction eei te ete 1 2 Before Operations 3 3 During Operation ss 4 4 Etre Preventa 5 5 Towing Safety ceci id 6 6 Maintenance Safety 7 7 Hydraulic Safety ies 8 Damaged Equipment Policy 9 2 ee list 11 1 General Description 11 2 ele ene ete ete eee 12 3 A T 13 1 Operation Zon sein mineure 13 2 Operator Controls sese 14 3 Operating Procedure
13. ds DO NOT readjust from manufacturer s preset specifications NEVER service or repair the splitter without first removing the spark plug wire Use only manufacturer approved parts Parts must comply with strict manufacturer specifications Only parts purchased from the manufacturer can be guaranteed to comply with these specifications HYDRAULIC SAFETY Ensure the following safety precautions are observed when any hydraulic system maintenance is being performed on the splitter A WARNING Hydraulic system under high pressure Escaping fluid can have enough force to penetrate skin causing serious personal injury even death NEVER check for hydraulic system leaks with hands Leaks can be detected by passing cardboard or wood over the suspected area and checking for discoloration or fluid on the material used If injured by escaping fluid consult a physician immediately Serious infection or reaction can develop if proper medical treatment is not administered immediately The hydraulic system of the splitter requires careful inspection Be sure to replace frayed kinked cracked or otherwise damaged hydraulic components to avert total hydraulic system failure Before loosening or removing any hydraulic fitting or line relieve all pressure by shutting off the engine and moving the control handle back and forth several times NEVER remove the hydraulic reservoir while the splitter is running Hot oil under pressure could r
14. e working order Check federal state and local code for spark arrester requirements ALWAYS have a fire extinguisher available during splitter operation as a precaution against flying sparks NEVER operate the splitter near flames or sparks Gasoline is extremely flammable DO NOT smoke while operating or refueling the splitter Gas fumes are explosive and extremely flammable NEVER refuel a hot or running engine Allow engine to cool before refueling Only refuel splitter outdoors in a clear area free of fumes and spilled fuel ALWAYS use an approved fuel container ALWAYS replace gas cap securely If fuel is spilled move splitter away from the area of the spill to avoid creating a fire hazard Fuel should always be stored in an approved tightly sealed safety container ALWAYS store container in a cool dry place away from any sources of ignition ALWAYS drain the fuel tank prior to long term storage 5 TOWING SAFETY Ensure the following safety precautions are observed during the towing of the splitter ALWAYS obey all state and local regulations when towing on public roads and highways Before towing ensure the I beam is stowed in the down position and secured with the lock pin Before towing be certain the splitter is securely attached to the towing vehicle and the safety chains are in place ALWAYS leave slack in chains for turning allowance NEVER exceed 35 M P H when towing splitter Adjust towing speed
15. esult in serious injury NEVER adjust the pressure relief valve The pressure relief valve on the splitter is preset at the factory Only a qualified service technician should perform this adjustment DAMAGED EQUIPMENT POLICY Safety Statement At bil jax we are dedicated to the safety of all users of our products Therefore all bil jax log splitters are designed manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations Damage Policy There may be occasions when a bil jax log splitter is involved in an incident that results in structural damage to the splitter This can seriously compromise the ability of the splitter to perform in a safe manner Therefore whenever a bil jax log splitter is damaged structurally or when there is the possibility of structural damage this damage may be internal and is not always visible to the naked eye call the bil jax Service Department at 419 445 9675 The bil jax Service Department will decide if the splitter is required to be returned to our facility at 125 Taylor Parkway Archbold Ohio for reconditioning or can be repaired by a qualified repair shop Damage Repair Notice There may be occasions when a bil jax log splitter is involved in an accident resulting in non structural damage When this occurs and repairs are made by the owner or area distributor please notify bil jax of these non maintenance repairs and request a repair form to be filled o
16. for terrain and conditions Use extra caution when towing over bumpy or rough terrain including railroad crossings ALWAYS allow for splitter length when turning corners parking crossing intersections and in all other driving situations ALWAYS use caution when backing up splitter It is easy to jack knife the splitter when backing up NEVER allow anyone to ride on the splitter during towing NEVER transport cargo or logs on splitter during towing ALWAYS disconnect the splitter from the towing vehicle before operation 6 MAINTENANCE SAFETY Ensure the following safety precautions are observed when maintenance is performed on the splitter Check for worn or damaged parts before each use Replace any worn or damaged parts immediately NEVER operate with worn or damaged parts ALWAYS perform maintenance procedures according to manufacturer s requirements NEVER skip or short change maintenance procedures ALWAYS keep all mechanisms nuts bolts etc properly adjusted and lubricated according to the manufacturer s specifications ALWAYS shut engine off while repairing or adjusting the splitter except as directed by the manufacturer Clean debris from splitter and engine regularly This must be done with the engine off NEVER alter the splitter in any way DO NOT add to the width or height of the wedge DO NOT readjust pressure valves from original manufacturer s specifications NEVER run the engine at excessive spee
17. general safety precautions are observed before operating the splitter Read and understand this manual completely For your own safety and the safety of others become familiar with the splitter BEFORE attempting to operate it Failure to do so or any deliberate misuse of the splitter may result in serious injury or death DO NOT allow any untrained adults to operate your splitter unless they have read and understood this manual or have been thoroughly instructed in the safe use of the splitter DO NOT allow children to operate your splitter Always inspect your splitter for loose damaged or worn parts before use DO NOT use if any of these conditions exist ONLY one person should load logs and operate the splitter If a helper is assisting in log loading never activate the controls unless all persons are in the operation zone or clear of the area a minimum of 10 feet away DO NOT operate your splitter under the influence of alcohol drugs or other medication DO NOT operate if you feel tired ill dizzy or unsteady in any way DO NOT use your splitter for any other purpose than splitting wood DO NOT attempt to move the splitter over hilly or uneven terrain without a tow vehicle or other help DO NOT operate the splitter without wearing the safety goggles provided with the splitter or equivalent eye protection Flying wood could cause serious injury to your eyes DO NOT operate without wearing safety shoes
18. he sight gage on the hydraulic tank Check all nuts bolts screws and pins for proper tightness and installation Check all safety devices and controls for proper working order Check that Operation Manual Honda Engines Owner s Manual instructional video and two pairs of goggles are with unit Check that all decals are in place and fully readable Check tires for proper inflation 19 Yearly Service Checks Perform the following yearly service checks as listed in Table 4 2 Table 4 2 Yearly Service Checks Yearly Service Checks Replace hydraulic oil Clean out any debris in the bottom of the hydraulic reservoir and sump strainer Clean check and pack wheel bearings with fresh grease 20 5 Replacement Decals Refer to Table 5 1 and Figures 5 1 and 5 2 for descriptions and locations of decals on the Lumber Jax log splitter Table 5 1 Replacement Decals Decal No Description of Decal Qty 0202 0340 Function Interrupt 1 0202 0341 Max Towing Speed 35 mph 2 0202 0342 Lumber Jax Transfer type decal 2 0202 0344 Warning Stay Clear Square 1 0202 0348 20 1 0202 0380 Warning Stay Clear While Raising 3 0202 0381 Warning Stay Clear 1 0202 0382 Wedge Control 1 0202 0383 Main Warning Decal 1 B06 00 0192 Operation Service Manual Inside 1 21 FUNCTION MAX TOWING SPEED 35 MPH 0202 0341 LUMBER JAX
19. hol or prescription medication should not be on or near this equipment Common sense should be implemented at all times during the use of this equipment This manual covers the AU 5V20H 20 Ton Vertical Log Splitter manufactured by bil jax inc Additional safety operation and maintenance information for the Honda GX 240 engine is available in the Honda Engines Owner s Manual provided with the splitter The information contained herein is not to be considered as legal advice and is intended for informational purposes only This information is offered to alert bil jax customers to procedures that may be of concern to them This information is not intended to be all inclusive and is to be followed in the use of bil jax equipment only For any questions concerning the safe use of this equipment call 419 445 9675 before operating Safety Notes This manual contains DANGERS WARNINGS CAUTIONS and NOTES that must be followed to prevent the possibility of improper service damage to the equipment or personal injury N DANGER Dangers warn of equipment operation that could lead to personal injury or death WARNING Warnings describe conditions or practices that could lead to personal injury or death AN CAUTION Cautions provide information important to prevent errors that could damage machine or components NOTE Notes contain additional information important to a procedure 2 BEFORE OPERATION Ensure the following
20. ide or defeat the safety devices NEVER place hand foot or other body part between log and wedge or log and stripper When loading splitter place hands on the sides of the log DO NOT attempt to split logs across the grain Logs split in this manner may snap away from the wedge with enough force to cause injury NEVER attempt to split more than one log at a time One may fly out and cause injury NEVER attempt to load splitter while wedge is in motion DO NOT step across the splitter while engine is running ALWAYS walk around NEVER straddle the splitter while in use Any kind of slip could cause serious injury ALWAYS split logs with ends cut square log that is not cut square can be placed with the longest section against the I beam and the most square part placed against the stop NEVER operate in an enclosed building or where there is not adequate ventilation NEVER operate splitter without adequate light NEVER move the splitter while engine is running NEVER leave splitter unattended while engine is running 4 FIRE PREVENTION Ensure the following safety precautions are observed to prevent fires during the operation of the splitter The splitter is equipped with an internal combustion engine and should not be used in or near any unimproved forest brush or grass covered areas unless the exhaust system is equipped with a spark arrester If a spark arrester is used it must be maintained in effectiv
21. levis Pilot Stem 1 12 0108 0174 Handle Function Interrupt Valve 1 13 0090 0188 Nut Lock 3 8 in 1 14 0090 0162 Nut Hex 3 8 16 1 15 0090 0734 Knob Ball Black 2 1 2 in 1 33 5 ENGINE AND MOUNTING HARDWARE PARTS LIST Refer to Table 6 5 for the parts list for the engine and mounting hardware Figure 6 5 Engine and Mounting Hardware Exploded View 34 Table 6 5 Engine and Mounting Hardware Parts List Item No Part No Description Qty 1 0192 0012 Engine Honda GX240 1 2 0090 0035 Screw Cap 5 16 x 18 x 3 in 1 3 0090 0420 Washer Flat 5 16 in 1 4 0090 0046 Screw Cap 3 8 16 x 1 3 4 in 3 5 0090 0421 Washer Flat 3 8 in 7 6 0090 0210 Washer Lock 3 8 in 7 7 0090 0162 Nut Hex 3 8 16 3 8 0090 0208 Washer Lock 5 16 in 5 9 0090 0160 Nut Hex 5 16 18 1 10 0192 0030 Mount Pump Engine 1 11 0090 0043 Screw Cap 3 8 16 x 1 1 4 in 4 12 0192 0026 Coupler Half AL 095 1 1 13 0192 0028 Coupler Spider 1 14 0192 0027 Coupler Half AL090 1 2 1 15 0090 0032 Screw Cap 5 16 18 x 3 4 in 4 35 6 HITCH AND MOUNTING HARDWARE PARTS LIST Refer to Table 6 6 for the parts list for the hitch and mounting hardware Figure 6 6 Hitch and Mounting Hardware Exploded View 36 Table 6 6 Hitch and Mounting Hardware Parts List Item No Part No Description Qty 1 0090 0081 Screw Cap 1 2 13 x 5 in 1
22. the splitter can begin hardware for the Function Interrupt and the Wedge Control must be assembled The hardware is located in the tool box attached to the unit A pair of needle nose pliers and a 3 8 inch wrench or adjustable wrench are needed for control hardware assembly Figure 3 2 Operator Controls Function Interrupt Control Hardware Assembly 1 In the back of the control panel connect the link to the handle with the short clevis pin and cotter pin provided in the hardware kit Refer to Figure 3 3 In the front of the control panel attach the knob with threaded stud to the handle with the 3 8 16 nut and 3 8 16 locking nut provided in the hardware kit Tighten both nuts to secure the knob to the handle Press the handle down to test Function Interrupt control operation Figure 3 3 Function Interrupt Control Assembly Wedge Control Hardware Assembly 1 Slide the ball handle through the control panel so the slot in the end of the ball handle rests against a pin in back of the Wedge Control valve actuator Refer to Figure 3 4 2 Align the front hole on the ball handle with the hole in the actuator and secure with the long clevis pin and cotter pin provided in the hardware kit Move ball handle up and down to test Wedge Control operation Figure 3 4 Wedge Control Assembly 15 3 OPERATING PROCEDURE Perform the following procedures to operate the Lumber Jax log splitter
23. ut and returned to bil jax 10 2 Introduction GENERAL DESCRIPTION The Lumber Jax 20 Ton Vertical Log Splitter model AU 5V20H manufactured by bil jax is designed and built to split square cut logs up to 24 inches long and up to 8 inches in diameter The splitter is powered by an 8 horsepower Honda GX240 engine The gas engine drives a 2 stage hydraulic pump that delivers up to 2500 psi to the hydraulic ram cylinder During operation a steel wedge attached to the cylinder moves downward splitting the cut log Cylinder movement is controlled by two hand controls on the splitter control panel The Lumber Jax is designed to be towed by a standard tow vehicle and is equipped with a standard 2 inch ball hitch rated at 3500 pounds The Lumber Jax can be towed up to 35 mph over normal road conditions Safety of operation is assured by proper inspection and maintenance procedures as set forth in this manual Carefully read all the safety instructions contained in the Safety section of this manual before operating the Lumber Jax log splitter 11 12 SPECIFICATIONS Lumber Jax 20 Ton Vertical Log Splitter Model Number AU 5V20H Serial Number Manufactured by bil jax inc 125 Taylor Parkway Archbold Ohio 43502 419 445 8915 Table 2 1 Specifications Force 20 tons Engine Honda GX240 8 hp Pump 2 Stage 11 gpm 0 7 lps Cylinder 4 in bore x 2 in rod 10
24. y in connection with the sale rental or use of this product 39 BIL JAX 125 Taylor Parkway Archbold OH 43502 Phone 419 445 8915 800 537 0540 Fax 419 445 0367 A STEP ABOVE 9 http www biljax com
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