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APW Wyott CCW MK VII User's Manual
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1. Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these instruction If you have questions concerning the installation operation maintenance or service of this product write Technical Service Department APW Wyott Foodservice Equipment Company P O Box 1829 Cheyenne WY 82003 SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions Accidents and problems can result by a failure to follow fundamental rules and precautions The following words and symbols found in this manual alert you to hazards to the operator service personnel or the equipment The words are defined as follows A DANGER This symbol warns of imminent hazard which will result in serious injury or death A WARNING This symbol refers to a potential hazard or unsafe practice which could result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which may result in minor or moderate injury or product or property damage NOTICE This symbol refers to information that needs special attention or must be fully understood even though not dangerous CAUTION These models are designed built and sold for commercial use If these models are T positioned so the general public can use the equipment make sure that cautions warnings and operating instructi
2. Two 2 Year Warranty on element only No labor second year Glass Windows Doors Seals Rubber Seals Light Bulbs 90 Day Material Only No Labor NND Witte LD CZF D us In all cases parts covered by extended warranty will be shipped FOB the factory after the first year Hf HA N NN LALA NN CLAN Portable Carry In Products Equipment weighing over 70 pounds or permanently installed will be serviced on site as per the terms of this warranty Equipment weighing 70 pounds or under and which is not permanently installed i e with cord and plug is considered portable and is subject to the following warranty handling limitations If portable equipment fails to operate in its intended manner on the first day of connection oruse at APW Wyott s option or its Authorized Service Agency it will be serviced on site or replaced D R D TPES N Sek CF L7 CLL From day two through the conclusion of this warranty period portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agency for in warranty repairs No mileage or travel charges are allowed on portable units after the first day of use If the customer wants on site service they may receive same by paying the travel and mileage charges Exceptions to this rule 1 countertop warmers and cookers which are covered under the Enhanced Warranty Program and 2 toasters or rollergrills which have in store service SO S Exclusions The following conditi
3. WARNING Improper installation adjustment alteration service or maintenance can cause A property damage injury or death Read the Installation Operating and Maintenance Instructions A thoroughly before installing or servicing this equipment CAUTION Maintenance amp repair should be handled by a factory authorized agent Before doing any maintenance or repair contact APW Wyott IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If equipment is received damaged either apparent or concealed a claim must be made with the delivering carrier A Apparent damage or loss must be noted on the freight bill at the time of delivery It must then be signed by the carrier representative Driver If this is not done the carrier may refuse the claim The carrier can supply the necessary forms B Concealed damage or loss if not apparent until after equipment is uncrated a request for inspection must be made to the carrier within 15 days The carrier should arrange an inspection Be certain to hold all contents and packaging material Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these instructions CONTENTS Safety PrecautlonSeesvsc tc See eee eee eek 2 General Information LL LL LL LL LL LL LL ee 3 Cleaning The Dispenser LL LL
4. INSTALLATION AND OPERATING INSTRUCTIONS HEATED PUMP DISPENSERS Models CCW MK VII 120V 43593 01 CCW MK VII 240V 43593 25 RCCW MK VII 120V 43593 90 LCCW MK VII 120V 43593 00 RLCCW MK VII 120V 43593 95 RLCCW MK VII 220V 240V 43593 20 INTENDED FOR OTHER THAN HOUSEHOLD USE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the Installation Operating and Maintenance Instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this informationis required Model Number Serial Number Date Purchased This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices P N 88828 07 9 05 Phone 1 307 634 5801 Fax 1 307 637 8071 Toll Free 1 800 752 0863 APW WYOTT Website www apwwyott com P O Box 1829 E mail info apwwyott com Cheyenne WY 82003 APW Wyott takes pride in the design and guality of our products When used as intended and with proper care and maintenance you will experience years of reliable operation from this eguipment To ensure best results itis important that you read and follow the instructions in this manual carefully
5. LL ee LlLl LlLl 4 Cleaning The Pump LL LL LL LL LL LL ee eee ee LL ee LL LL LL Ll0 4 Sanitizing Guidelines LL LL LL eee 5 Parts Lists w Exploded Views 6 Ue gi Y Ee ee CF HER y CN HY HWY EN 7 GENERAL INFORMATION General Installation 1 Always clean eguipmentthoroughly before first use See general cleaning instructions 2 Checkrating label for your model designation amp electrical rating 2 For bestresults use stainless steel counter tops 4 Attach legs to units if needed General Operation Instructions All foodservice equipment should be operated by trained personnel Do not allow your customers to come in contact with any surface labeled CAUTION HOT Wnere applicable never pour cold water Into dry heated units Wnere applicable do not cook warm or hold food directly in liner pans well pans Always use steam table pans insets etc 5 NEVER hold food below 140 F BON General Cleaning Instructions 1 NEVER clean any electrical unit by Immersing it in water Turn unit off and allow to cool down before surface cleaning 2 Always clean eguipment thoroughly before first use Clean unit daily Except where noted on charts Use warm soapy water Mild cleansers amp PLASTIC scouring pads may be used to remove baked on food and water scale on metal units 3 Unplug electrical units before cleaning or servicing All service should be performed by an APWWYOTT authorized service agency General Trouble
6. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same The closest APW Wyott Authorized Service Agent must be used This warranty covers products shipped into the 48 contiguous United States Hawaii metropolitan areas of Alaska and Canada There will be no labor coverage for equipment located on any island not connected by roadway to the mainland ZH es EW se VC A Ww Soe e LZ Warranty coverage on products used outside the 48 contiguous United States Hawaii and metropolitan areas of Alaska and Canada may vary Contact the international APW Wyott distributor dealer or service agency for details Py AN W E Time Period One year for parts and one year for labor effective from the date of purchase by the original owner The Authorized Service Agency may at their option reguire proof of purchase Parts replaced under this warranty are warranted for the un expired portion of the original product warranty only AN TPN SE SCH Exceptions Gas Electric Cookline Models GCB GCRB GF GGM GGT CHP H EF EG EHP Three 3 Year Warranty on all component parts except switches and thermostats 2 additional years on parts only No labor on second orthird year Broiler Briguettes Rock Grates Cooking Grates Burner Shields Fireboxes 90 Day Material Only No Labor Heat Strips Models FD FDL FDD FDDL
7. bilize Stirring will speed stabilizing Remember thick materials such as cheese or fudge conduct heat poorly If the dispenser steams noticeably the temperature setting should be reduced CLEANING THE DISPENSER NOTE Refer to the pump Instructions for cleaning the pump 1 The outer shell of the dispenser is stainless steel Wipe it with a clean damp cloth and mild detergent Warning Avoid abrasive cleaners which can damage the stainless steel finish Do not immerse the heated dispenser in water or damage to the electrical parts or shock hazard could occur Wash the inside of the dispenser with detergent and water but DO NOT IMMERSE Rinse well but avoid spraying water in control knob opening or around the lighted display Prepare a sanitizing solution according to the Sanitizing Guidelines Place the solution Into the container for about 10 minutes Pour it out and allow the dispenser to air dry Do nottouch the Inside of the container after sanitizing it CLEANING THE PUMP Clean the pump daily according to the following instructions Note the way the pump comes apart so you can reassemble it In reverse order 1 2 Ook N Remove the spout plug 10 with its O ring 11 While holding the pump with lid upright as itis on the warmer unscrew counterclockwise the retaining nut 3 and lift out the knob 1 piston rod 2 seal 4 O ring 5 and spacer 32 While still upright lift off pot cover 19 and th
8. mic Heater 120V Ceramic Heater 240V Pot Weldment Pump Body Weldment Lamp 10W 125V Lighted L Models Only NOTE Lamps are wired in parallel for 120V amp in series for 240V Lamp Socket Switch Thermostat Knob Transparencies Hot Cheese Nachos Lighted L Models Only Transparencies Hot Buttery Popcorn Lighted L Models Only Transparencies Hot Fudge Lighted L Models Only Transparencies Hot Cheese Lighted L Models Only Transparencies Hot Dog Chili Lighted L Models Only Decals Hot Cheese Nachos Un Lighted Models Only Decals Hot Buttery Popcorn un Lighted Models Only Decals Hot Fudge un Lighted Models Only Decals Hot Cheese Un Lighted Models Only Decals Hot Dog Chili Un Lighted Models Only Spacer 3 4 oz Spacer Portion Control 1 2 oz Spacer Portion Control 1 4 oz Spacer Portion Control ZE HUNA 1777 LLL AX ZAIN APW WYOTT EQUIPMENT LIMITED WARRANTY APW Wyott Foodservice Equipment Company warrants it s equipment against defects in materials and workmanship subject to the following conditions This warranty applies to the original owner only and is not assignable Should any product fail to function in its intended manner under normal use within the limits defined in this warranty at the option of APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies
9. ol gn ei ITS v Dh SEN In all cases the use of other than APW Wyott Authorized OEM Replacement Parts will void this warranty This equipment is intended for commercial use only Warranty is void if equipment is installed in other than commercial application Water Quality Requirements Water supply intended for a unit that has in excess of 3 0 grains of hardness per gallon GPG must be treated or softened before being used Water containing over 3 0 GPG will decrease the efficiency and reduce the operation life of the unit Note Product failure caused by liming or sediment buildup is not covered under warranty THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN sv LL UA NAU NS AU YA lt Zz e SN SN SS ya rN a a E Phone 1 307 634 5801 Fax 1 307 637 8071 Toll Free 1 800 752 0863 APW WYOTT Website www apwwyott com P O Box 1829 E mail info apwwyott com Cheyenne WY 82003
10. ons are clearly posted near each unit so that anyone using the eguipment will use it correctly and not injure themselves or harmthe eguipment IMPORTANT We strongly recommend having a licensed electrician install this AA equipment The electrician should be familiar with all local and national electrical codes A WARNING Check the data plate on this unit before installation Connect the unit only to the voltage and frequency listed on the data plate Connectonlyto 1 or3 phase as listed on the data plate NOTICE The unit when installed must be electrically grounded and comply with local codes or in the absence of local codes with the national electrical code ANSI NFPA70 latest edition A Canadian installation must comply with CSA STANDARD C 22 2 Number 0 M1982 General Requirements Canadian Electrical Code Part ll 109 M1981 Commercial Cooking Appliances WARNING Disconnect device from electrical power supply and place a Tag Out Lockout on the A power plug indicating that you are working on the circuit WARNING Install per the spacing requirements listed in the installation section ofthis manual We strongly recommend having a competent professional install the equipment A licensed electrician A should make the electrical connections and connect power to the unit Local codes should always A be used when connecting these units to electrical power In the absence of local codes use the latest version ofthe National Electrical Code
11. ons are not covered by warranty Eguipment failure relating to improper installation improper utility connection or supply and problems due to ventilation Equipment that has not been properly maintained calibration of controls adjustments damage from improper cleaning and water damage to controls Eguipment that has not been used in an appropriate manner or has been subject to misuse or misapplication neglect abuse accident alteration negligence damage during transit delivery or installation fire flood riot or act of god Equipment that has the model number or serial number removed or altered d faw R LAT Cy Hy Hh de ANS SS LZ Ze 7 Ss Q SS Y NN LUN AY SLL a If the equipment has been changed altered modified or repaired by other than an Authorized Service Agency during or after the warranty period then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the eguipment thereafter N N LHH H Gu SS yW tf K d d A KK Y G T This warranty does not cover services performed at overtime or premium labor rates Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates APW Wyott does not assume any liability for extended delays in replacing or repairing any items beyond its contr
12. read It over the spout Still upright remove plug 8 with its O ring 9 Tip the pump body weldment 22 to remove balls 7 and spring 6 Exercising care not to nick or scratch any surface separate the seal and O rings 4 5 9 and 11 from the mating steel parts Wash all parts thoroughly in detergent and water using the brush provided rinse in hot water Wash seal and O rings separately from metal parts to avoid damage to the soft seal and O ring surfaces A very small nick can cause a large leak Reassemble the pump and lid using reverse procedure Be sure to replace the spring tang down 9 Prepare a sanitizing solution and pump It through the pump dispensing at least 1 2 cup of sanitizer 10 Allow the sanitizer to stand in the pump for about 10 minutes then drain It from the pump and container Allow them to air dry CAUTION Do not touch the Insides of the container or pump with your hands after sanitizing SANITIZING GUIDELINES Sanitize the heated dispenser at least once each day using the following four step procedure 1 Wash with detergent 2 Rinse with warm water 3 Sanitize with an approved sanitizer specifications below 4 Allow to air dry Some local health departments have a list of approved brand food equipment sanitizers That list can help you choose an acceptable sanitizer for this machine If your health department does not have the list you may acquire one from the State of Wisconsin by wri
13. shooting Always ask amp check 1 Is the unit connected to alive power source 2 Check circuit breaker 3 Is power switch on 4 Check rating label Are you operating unit on proper voltage If the above checks out and you still have problems call an APW WYOTT authorized service agency 3 Operatin 1 2 Clean the dispenser and pump according to the cleaning instructions before using the first time This dispenser Is Intended for heating food by the double boiler method Product purchased in a No 10 size can may be heated in the original can Be sure to remove the top first If contents of No 10 can are not to be completely used in a day the optional stainless container Part No 43593 50 is recommended This container will not rust as the commercial can does Putting food directly Into the dispenser is not recommended as It might scorch and stick In addition the pump suction tube will be about 1 1 8 short ofthe bottom Put 2 1 2 cups of water Into the pot do not overfill making certain the spider 16 is in place before puttingin eitherthe can orthe container of food Plug power cord Into appropriate grounded outlet NOTE Increase or decrease the temperature as required the settings are In approximately 12 F increments a value which will change slightly with ambient temperature and voltage If a specific temperature Is required use a product thermometer After setting allow 30 minutes for temperature to sta
14. ting to State of Wisconsin Division of Health Dept of Health and Social Services P O Box 309 Madison WI 53701 When preparing the sanitizing solution make sure It contains the chemical compound Quaternary Ammonium Quat Following the manufacturer s label Instructions prepare the solution with a minimum concentration of 200 parts per million PPM NOTE Do not use chlorine based sanitlzers because they may damage the plastic parts Do not use lodine based sanltlzers because they may discolor the plastic parts and disflavor the product Switch Not Shown P N 87314 00 40709 00 43773 00 21139 00 21325 00 89500 00 86605 00 43593 32 21326 00 43593 33 21118 10 43593 22 43593 24 43593 03 43593 02 43593 91 43593 94 43593 09 14047 50 14047 51 43593 19 14898 00 21164 01 43593 12 PARTS LIST amp EXPLODED VIEW Description Knob Piston Rod Retaining Nut Seal O Ring Spring Ball Plug O Ring Spout Plug O Ring Heater Housing 120V Heater Housing 240V Box Weldment CCW Box Weldment LCCW Box Weldment RCCW Box Weldment RLCCW Box Bottom Heater 120V Heater 240V Spider Thermostat Foot Pot Cover 14046 00 14046 01 43593 10 43593 31 15198 00 15198 01 13318 00 87007 00 458062 00 458063 00 458064 00 458066 00 458068 00 456822 00 456815 00 456814 00 456796 00 456798 00 43593 60 43593 99 43593 98 43593 97 Placement Of Portion Control Spacer Description Cera
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