Alliance Laundry Systems 55 Pound Capacity User's Manual
Contents
1. Pha TMB2123N Figure 4 Single Drop Control SD and SX Control Suffixes 1 Select HIGH MED LOW or NO HEAT by turning the temperature knob HIGH temperature 190 F 87 C MED temperature 160 F 71 C LOW temperature 130 F 54 C 2 Insert the coin s in the coin slot 3 Press START button to start tumbler IMPORTANT To stop the tumbler at any time during the cycle OPEN DOOR To restart the tumbler CLOSE door and press START button NOTE If display show an error code refer to Error Codes section 4 When the cycle is complete open door and remove the laundry NOTE This machine includes an extended tumble feature Starting 20 minutes after a cycle ends the cylinder will tumble for two minutes every hour without heat up to 18 hours or until door is opened 70400001 Preliminary Control Information Power Up Mode When power is applied to the tumbler the control will enter Ready Mode unless a cycle was in process prior to a disruption of power If a power disruption is less than 5 seconds with a cycle in process the control will enter Run Mode once power is restored and continue the cycle If a power disruption is more than 5 seconds with a cycle in process the control will enter Start Mode once power is restored If the dry time dipswitch settings have not changed from the factory default the JV USE LED will flash two to five times depending on model Ready Mode2. Introduction Customer Service If literature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 Serial Plate Location Model and serial numbers are found on serial plate on rear of machine and inside the loading door hinge Refer to Figure 1 Wiring Diagram The wiring diagram is located inside the junction or contactor box The wiring diagram part number is in the lower portion of the electrical data on the serial plate 1 Serial Plate TMB2098N Figure 1 4 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Safety Information Explanation of Safety Messages Precautionary statements DANGER WARNING and CAUTION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine DANGER Indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death Indicates a hazardous situation that if not avoided could cause severe personal injury or death CAUTION Indicates a
3. During Start Up Mode the ignition control will monitor the system for faults and begin the ignition sequence If no faults are present the ignition control will begin the ignition sequence by entering an 18 second waiting period During this time the Green LED on the ignition control will switch between Red and Green before maintaining a Green color After the waiting period the ignition control will turn on the igniter and gas valve The igniter will remain on until a flame is sensed or up to 10 seconds Once a flame has been sensed the ignition control will stop sparking the gas valve will remain on and ignition control will enter Run Mode If a flame is not sensed the ignition control will then begin two additional retrials for ignition The ignition control will re enter the 18 seconds waiting period before the ignition control makes another attempt at ignition If the three attempts at ignition fail the ignition control will enter Lockout Mode 70400001 Operating Instructions Run Mode While in Run Mode the ignition control leaves the gas valve on monitors the flame signal and leaves the igniter off If a flame signal is lost during Run Mode one additional retrial for ignition will take place within one second The ignition control will restore the spark for approximately 10 seconds If the ignition re attempt fails the ignition control will enter Lockout Mode The ignition control will remain in Run Mode until
4. 24VAC is removed from terminals TH and GND on the control Termination of Flame The flame will go out when power is removed from ignition control The ignition control will turn off the gas valve and enter Standby Mode Lockout Mode When Lockout Mode is entered the ignition control will remove power to the gas valve the igniter will turn off the Lockout Reset Light will turn on and the Diagnostic LED will display the appropriate Error Code Lockout Manual Reset Lockout Mode is cleared by pressing an external reset switch for three seconds The ignition control will clear all error codes and enter Standby Mode During Lockout Manual Reset the Diagnostic LED on the ignition control flashes red and orange and the Reset Light remains on until the ignition control is reset After the Reset Light turns off stop pressing the switch Holding the reset for three seconds after lockout has been cleared will cause a fault and result in entering Lockout Mode again Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Operating Instructions System Tests The following system tests are performed during normal operation System tests are performed at a minimum of every 24 hours Low Voltage Detection If the voltage between terminals TH and GND on the control is below 18 75 VAC 0 75 VAC for more than 3 seconds the ignition control will turn off the gas valve and will not attempt to spark The Diagnostic
5. Maintenance AL Warne To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded Quarterly Maintenance Use a vacuum to clean air vents on drive motors Use a vacuum to clean lint from rear limit thermostat cover Check and clean steam coils if applicable Check flow of combustion and ventilation air Check belt tension and condition Replace worn or cracked belts Bi Annually Maintenance Check mounting hardware for any loose nuts bolts or screws Check gas connections for leakage Check for loose electrical connections Check steam connections for looseness and leakage Remove all front panels and vacuum including coin drop mechanisms Check cylinder and front panel seals Inspect cabinet and inner panels for any damage replace or repair as needed 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Maintenance Annual Maintenance Remove cylinder Use a vacuum to clean lint from area around rea
6. will be used The tumbler run time per coin is programmable for 1 to 20 minutes with the default preset to 10 minutes The cooling run time is programmable from 2 to 5 minutes with the default preset to 2 minutes The three temperatures setpoints are programmable for 100 F 38 C to 185 195 F 85 90 C with the following default settings HIGH equal to 185 F 85 C MEDIUM equal to 150 F 66 C LOW equal to 135 F 57 C Stop When in the Coin mode the tumbler will stop if the tumbler door is opened while the tumbler is running If the CLEAR button located behind the board is pressed the tumbler will stop the tumbler time will be zeroed and the display will show PAy Coin Count The unit will count the number of coins deposited Setting DIP switch 7 to the ON position will display the coin count since it was the last reset To reset the count press the CLEAR button and 00 will be displayed If the coin count is greater than 999 the display will flash 999 Setting DIP switch 7 to the OFF position will return the display to PAy Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Operating Instructions DMP OPL Models DO Control Suffix Description of the OPL Control Panel Refer to Figure 7 UNSa 10 DRYING O a9 5 D coe COOLING O no o 7 A TEMPERATURE Tewerarure O e oO no o E Sr Ea a sm ST
7. In Ready Mode the control waits for the vend to be satisfied before entering Start Mode Start Mode In Start Mode the vend has been satisfied but the Start button has not been pressed The JV USE LED will be lit The timer will not count down until the Start button is pressed Run Mode In Run Mode the control is running a cycle The JN USE LED is lit Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Operating Instructions Door Open Mode In Door Open Mode the control turns off the heater and motor when the door is opened during a run cycle The timer will continue to count down time and the JN USE LED is lit End of Cycle Mode In End of Cycle Mode a cycle is complete and the JN USE LED is off The control remains in this mode until the door is opened or additional vend has been satisfied Topoffs Any time the control receives a coin drop pulse during a cycle it will add the programmed dry time to the time currently remaining in the cycle The maximum cycle time is 99 minutes the control will not add time beyond 99 minutes The cool down time will not change If the control receives a coin drop pulse during cool down the JN USE LED will flash briefly to indicate the coin input the machine will exit cool down and it will start heating The cycle time will be equal to the programmed dry time Temperature Selector Switch For five minutes after the control is powered up there is a d
8. LED will display Error Code 5 The ignition control will not enter Lockout Mode if a low voltage condition is detected but will enter Standby Mode and wait for the low voltage condition to be cleared If the voltage between terminals TH and GND on the control rises above 19 75 VAC 0 1 VAC for at least 3 seconds the ignition control will then enter Start Up Mode Low Voltage Detection test is disabled during Run Mode Gas Valve The ignition control verifies that the gas valve is connected Failure of this test results in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 2 Flame Probe Tests Unexpected Presence of Flame The Unexpected Presence of Flame test is performed when no flame is expected Failure of this test results in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 3 Flame Monitoring During the Flame Monitoring test the flame is checked to ensure the gas is being burned when the gas valve is on Failure of this test will result in the ignition control entering Lockout Mode with the Diagnostic LED displaying Error Code 3 Diagnostic LED DGN LED Error Codes The Diagnostic LED or DGN LED is located by the power connector on the ignition control Refer to Figure 8 The Diagnostic LED will indicate the status of the ignition control Refer to Table 3 LED Color Description Orange Yellow Initialization Green
9. button to start tumbler Display will show minutes remaining before end of cycle NOTE One touch drying is available for repetitive loads If the START button is pressed while the machine is in Idle Mode when the display is dark the tumbler will repeat the last drying cycle If the cycle time is adjusted before the cycle is started the time displayed when the start button was pressed will be used for future cycles 70400001 IMPORTANT To stop the tumbler at any time during the cycle OPEN DOOR If the loading door or lint panel door is opened during the cycle the heating system will shut off and the motor will stop To restart the cycle both doors must be closed and the START button must be pressed in If the load cools to 90 F before cool down time expires the control will flash Lr load ready in the heat time display If the door is not opened the tumbler completes the selected cool down time If the door is opened after reaching Lr temperature the cycle will be terminated NOTE If display shows an error code refer to Error Codes section 5 When the cycle is complete open door and remove the laundry Anti wrinkle feature will tumble the load without heat for 30 seconds every 2 minutes for 1 hour OR until the loading door is opened NOTE This machine includes an anti wrinkle extended tumble feature After the drying cycle is complete the cylinder will tumble without heat every few minutes The int
10. can be accumulated and displayed is 99 minutes The drying time is the difference between the run time and the cooling time The cooling time is pre programmed to be 2 to 5 minutes The drying temperature can be selected from LOW MEDIUM or HIGH temperature settings by pressing the TEMP button Coin Programming The Coin board programming mode can only be entered when PAy is displayed DIP switch 7 must be in the OFF position Programming is enabled by setting DIP switch 8 to the ON position The programming mode is entered by pressing and holding the CLEAR button for three seconds The programming follows the following parameter order 1 Tumbler run time per coin DRYING COOLING time HIGH temperature setpoint MEDIUM temperature setpoint LOW temperature setpoint 2 An LED will be on to indicate which parameter is flashing on the display 70400001 Operating Instructions 3 The hidden front panel increment and decrement keys are used to change the value 4 The CLEAR button is used to recall the default value 5 The START button is used to step to the next parameter 6 After the last parameter End will be flashing 7 Press the START button one last time to store the settings and exit the program mode 8 PAy will be displayed 9 If itis determined that the data did not program correctly the error message E2F will flash for 4 seconds and then the default coin parameters
11. clean the lint screen daily will result in higher than normal temperatures that may damage laundry Step 2 Load Laundry Open loading door and load cylinder with laundry DO NOT OVERLOAD NOTE Overloading causes slow drying and wrinkling Close loading door Tumbler will not operate with the door open Step 3 Determine Control Type and Temperature Setting Refer to the various controls pages 9 18 follow instructions for the appropriate control type The type of fabric being dried will determine the temperature setting Consult the fabric care label or fabric manufacturer to determine proper temperature setting IMPORTANT Always follow the fabric care instructions supplied by the garment manufacturer Step 4 Remove Laundry When the cycle is complete open door and remove the laundry 70400001 Control Instructions Operating Instructions J 3 START s EASL HIGH Ss HEAT Time m COOL DOWN TIME e8 5 TMB2133N Figure 3 Dual Digital Timer Control QT Control Suffix 1 Select HIGH MED LOW or NO HEAT by turning the temperature knob HIGH temperature 190 F 87 C MED temperature 170 F 77 C LOW temperature 120 F 49 C 2 Set the HEAT TIME for the number of minutes from 0 60 desired 3 Set the COOL DOWN TIME for the number of minutes from 0 15 desired 4 Press and release START
12. fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded Daily Maintenance Inspect the area surrounding tumblers remove all combustible materials including lint before operating the machine Check cylinder for foreign objects to avoid damage to clothing and equipment Clean lint from lint compartment and screen to maintain proper airflow and avoid overheating Monthly Maintenance Remove lint and debris from inside exhaust duct to maintain proper airflow and avoid overheating Ensure even lint distribution over lint screen replace if distribution of lint is uneven to maintain proper airflow and avoid overheating Carefully wipe any accumulated lint off the cabinet high limit thermostat and thermistor including perforated cover Lint buildup will act as an insulator causing machine to overheat Clean lint and debris buildup from blower to maintain proper airflow to avoid overheating and prevent possible vibration 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001
13. in the Ne pas entreposer ou utiliser d essence vicinity of this or any other appliance ou toutes autres vapeurs et liquides e WHAT TO DO IF YOU SMELL GAS inflammables proximit de cette Do not try to light any appliance machine ou de tout autre appareil Do not touch any electrical switch do QUE FAIRE EN CAS D ODEUR DE GAZ not use any phone in your building Ne pas mettre d appareil en marche Clear the room building or area of all Ne pas toucher aux interrupteurs occupants lectriques ne pas utiliser le Immediately call your gas supplier from t l phone des lieux a neighbor s phone Follow the gas Evacuer la pi ce le b timent ou la zone supplier s instructions i de tous les occupants If you cannot reach your gas supplier Appeler imm diatement le fournisseur call the fire department de gaz de la maison d un voisin e Installation and service must be Respecter les instructions performed by a qualified installer service communiqu es par le fournisseur agency or the gas supplier Si vous ne pouvez pas joindre le fournisseur de gaz appeler le service FOR YOUR SAFETY d incendie L installation et l entretien doivent tre effectu s par un installateur service d entretien qualifi s ou par le fournisseur de gaz Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance W053 W052R5QU POUR VOTRE
14. 001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Safety Tumble OPL or Coin count Pay Coin If DIP switch 1 is set for OPL then DIP switch 7 in the ON position enables the safety tumble If DIP switch 1 is set for Coin then DIP switch 7 in the ON position enables the display of the coin count DIP switch 7 in the OFF position enables the display of PAy to indicate that coins are needed to run the tumbler Programming This switch enables or disables the programming feature and should normally be in the OFF position 17 Operating Instructions Programming 1 Set DIP switch 8 to the ON position 2 Select the desired program number to change The LED should be flashing 3 Select DRY TIME Set the time with the Up Down arrows 4 Select COOL TIME Set the time with the Up Down arrows 5 Select TEMPERATURE Set the temperature with the Up Down arrows 6 Press and hold the Program Select button about 3 seconds until the LED stops flashing The selected program number is now programmed If the Program button is pressed for less than 3 seconds the controller will cancel the program and display the next program s settings If not programmed correctly the display will flash E2F for 4 seconds and the default settings will be used Follow steps 4 through 7 to reprogram any program number When finished set DIP switch 8 to OFF The programs are now stored 7 Duri
15. ART Starts or resumes the current program or cycle STOP Temporarily halts the current cycle or cancels the current program Up Down Arrows Increases or decreases the value in the display In conjunction with the DISPLAY button these buttons are used to adjust the drying time cooling time temperature clockwise time dwell time counter clockwise time and minutes per coin Coin only Display Displays the drying time cooling time drying temperature and diagnostic codes User Program LEDs Illumination shows which user program is currently being displayed Program Select This button toggles through the five user programmable programs Holding this button will save a program as indicated in Programming Display Select Toggles the display between the drying time cooling time and temperature settings Pressing the Display button for 3 seconds allows the user to display the drying cycle temperature DRYING LED Illuminated when in the drying cycle COOLING LED Illuminated when in the cooling cycle or when the display is currently showing the time for the cooling cycle TEMPERATURE LED Illuminated when the display is showing the temperature setting 1 TMB1956N 16 Figure 7 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 DMP OPL Features DIP Switch Settings The DMP has an 8 position DIP switch bank that is accessible from the back of the control board By switching these DIP switche
16. CHD25E2 CU025E CHD25G2 CT025L DR25G2 BT025N DR25S2 BT025S DR25E2 BT025E 25 Pound CHD25G2 CT025N DR25G2 BU025L DR25S2 BU025S DR25E2 BU025E CHD25G2 CU025L _DR25G2 BU025N IPD25S2 IT025S IPD25E2 IT025E CHD25G2 CU025N IPD25G2 IT025L DR25G2 BA025L IPD25G2 IT025N CHD30G2 CA030L _DR30G2 BT030D CHD30S2 CT030S CHD30E2 CT030E CHD30G2 CA030N DR30G2 BT030L CHD30S2 CU030S CHD30E2 CU030E CHD30G2 CT030L DR30G2 BT030N DR30S2 BT030S DR30E2 BT030E 30 Pound CHD30G2 CT030N DR30G2 BU030L DR30S2 BU030S DR30E2 BU030E CHD30G2 CU030L_ DR30G2 BU030N IPD30S2 IT030S IPD30E2 IT030E CHD30G2 CU030N IPD30G2 IT030L DR30G2 BA030L IPD30G2 IT030N DR30G2 BA030N CHD35G2 CA035L DR35G2 BA035N CHD35S2 CT035S CHD35E2 CT035E CHD35G2 CA035N DR35G2 BT035L CHD35S2 CU035S CHD35E2 CU035E CHD35G2 CT035L_ DR35G2 BT035N DR35S2 BT035S DR35E2 BT035E 35 Pound CHD35G2 CT035N DR35G2 BU035L DR35S2 BU035S DR35E2 BU035E CHD35G2 CU035L_ DR35G2 BU035N IPD35 2 IT035S IPD35E2 IT035E CHD35G2 CU035N IPD35G2 IT035L DR35G2 BA035L IPD35G2 IT035N CA055L CU055L CT055E CA055N CU055N l CU055E 55 Pound cross IPD55G2 IT055L Not Applicable IPD55E2 IT055E CT055N IPD55G2 IT055N Includes the following control suffixes 30 DX4 OPL 3V DX4 vended 3X DX4 prep for coin DO DMP OPL DV DMP vended DX DMP prep for coin 70400001 QT dual digital timer SD single drop SX single drop prep for coin Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT
17. Check steam connections for looseness and c Clean dampers and make sure they operate leakage TEEN 5 Remove all front panels and vacuum including d Replace duct and all access covers before coin drop mechanisms a o Cperanon 6 Check cylinder and front panel seals 2 Ensure even lint distribution over lint screen replace if distribution of lint is uneven to maintain proper airflow and avoid overheating 7 Inspect cabinet and inner panels for any damage replace or repair as needed 3 Carefully wipe any accumulated lint off the Annually cabinet high limit thermostat and thermistor including perforated cover Lint buildup will act 1 Remove cylinder Use a vacuum to clean lint as an insulator causing machine to overheat from area around rear seal and idler assembly 4 Clean lint and debris buildup from blower to A heel seal iter Hse tity 200 Weak maintain proper airflow to avoid overheating and 2 Remove burner tubes and clean using water and a prevent possible vibration brush Quarterly 1 Use a vacuum to clean air vents on drive motors 2 Use a vacuum to clean lint from rear limit thermostat cover 3 Check and clean steam coils if applicable 4 Check flow of combustion and ventilation air 5 Check belt tension and condition Replace worn or cracked belts 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Maintenance AL Warwng To reduce the risk of electric shock
18. Drying Tumblers 25 Pound Capacity 30 Pound Capacity 35 Pound Capacity 55 Pound Capacity Starting Serial No 0602004144 Refer to Page 3 for Model Numbers Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine Vil _ E a n Cc e Part No 70400001R4 Laundry S ystems www comlaundry com August 2008 dUBUIUIB U0ne 10dG Installation must conform with local codes or in the absence of local codes with In the U S A installation must conform to the latest edition of the American National Standard Z223 1 NFPA 54 National Fuel Gas Code and Standard ANSI NFPA 70 National Electric Code In Canada installation must comply with Standards CAN CSA B149 1 or Natural Gas and Propane Code CSA C22 1 latest edition Canadian Electric Code Part I In Australia installation must comply with the Australian Gas Association Installation Code for Gas Burning Appliances and Equipment Al WARNING Al MISE EN GARDE FOR YOUR SAFETY the information in this POUR VOTRE SECURITE les informations manual must be followed to minimize the de ce guide doivent tre respect es afin de risk of fire or explosion or to prevent r duire les risques d incendie d explosion property damage personal injury or death ou d viter les dommages mat riels ee personnels ou blessures mortelles Do not store or use gasoline or other WoSaRIQU flammable vapors and liquids
19. SECURITE Ne pas entreposer ou utiliser d essence ou toutes autres vapeurs et liquides inflammables a proximit de cette unit ou de tout autre appareil W053R2QU IMPORTANT Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas These instructions must be posted in a prominent location Step by step instructions of the above safety information must be posted in a prominent location near the tumbler for customer use 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Table of Contents Introd ctioM inoran eeen E eere Eer EEEE AEA ate 3 Model Identification ocenie enri hrein tenses ds ad E 3 CUStOMER ServViICe a Jochevsla ta solic idee ebeiriud tare eee ne 4 Serial Plate Locations i 0 25 ecces ead tories dene eines a aS 4 Wiring Diagram veces icee citi ei a e lei ental a 4 Safety Information 00 cccc cc ccccccscecescecesecesseceeseeesseceeseceseeeeneeees 5 Explanation of Safety Messages csc eesescesceseesseesseceseceeeseeeeneenaees 5 Important Safety Instructions 2 0 0 eee eeseeseceseceeeeeeeeeseceaeceseeeeeeeeeenaees 6 Operating Instructions 02 0 0 ccc ccc cescceeecesseceesseeesseceeseceeeeeeseeees 8 Emergency Stop Button on CE Models eee eeesceeseeeseceneceeeeeeeeenees 8 Operating INStructiOns iesi ornini eena o e e a 8 Control Instructions oerna enn aan a 9 Dual Digital Timer Control eseeseeeeeeeee
20. Standby Normal Operation Red Fault Indication Code Table 3 The Diagnostic LED will flash error codes one half second on and one half second off Error codes are separated by a one second pause before the code is repeated Ao DGN LED status Fault Type 1 Red Ignition Control Internal Failure 2 2 Red Flashes Gas Valve Not Connected 3 3 Red Flashes Ignition Flame Sense Failure 4 4 Red Flashes Reset Switch is Shorted 5 Slow Red and Green Flashes Low Voltage Detection 6 Fast Red and Orange Flashes Ignition Control is in Reset Delay O reveccce Q O O TMB2176N 1 Diagnostic DGN LED Figure 8 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Maintenance AL Warne To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded Daily c Be sure the lint screen is not torn If it is replace immediately A torn lint screen allows 1 Inspect the area surrounding tumblers remove all lint to pass from the tum
21. bler to the ductwork combustible materials including lint before system and may restrict airflow operating the machines d The lint screen is designed to completely 2 Check cylinder for foreign objects to avoid cover the entire opening in the lint screen damage to clothing and equipment panel Be sure that it does so Excessive gaps between the lint screen and the lint screen panel allow lint to pass into the ductwork system and may restrict airflow 3 Clean lint from lint compartment and screen to maintain proper airflow and avoid overheating e Carefully wipe any accumulated lint off of the WARNING cabinet high limit thermostat and thermistor Failure to do so will allow a buildup of lint in this area to act as an insulator causing the tumbler to overheat Refer to Figure 9 To reduce the risk of serious injury do not open the lint panel while the tumbler is in operation Before cleaning the lint screen open tumbler door and allow cylinder to f Replace the lint panel on the tumbler ensuring completely stop a tight fit and lock if applicable a Open the lint panel b Remove all accumulated lint in the lint compartment area Lightly brush any lint that may be left on the lint screen Lint left in the lint compartment is drawn back onto the lint screen and will restrict airflow 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Maintenance To reduce the risk of elect
22. d minutes per coin Temperature LEDs Indicate temperature setting DRYING LED Illuminated when in the drying cycle INSTRUCTIONS Instructions to start a drying cycle COOLING LED Illuminated when in the cooling cycle or when the display is currently showing the time for the cooling cycle START Starts or resumes the current program or cycle Temperature Select This button toggles through the three temperature selections NO Q A Ondo Figure 6 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 DMP Coin Features Coin Keypad Interface START button to start or resume a cycle TEMP button to select HIGH MEDIUM or LOW temperature Two hidden buttons to increment or decrement the programmable time and temperature options Power Up Upon applying power to the tumbler the display will show PAy and the DRYING and COOLING LEDs will be off until coins are deposited to increase the tumbler run time When time is displayed the default LOW temperature setting LED will be on until a different temperature setting is selected Power Failure If a power loss occurs during operation a cycle will not resume until the START button is pressed To cancel the remaining cycle press the internal CLEAR button Coin Operation The tumbler run time is determined by the pre programmed run time per coin and the number of coins deposited into the tumbler The maximum time that
23. ermittent tumbling will continue for one hour or until the door is opened Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9 Operating Instructions Error Codes WARNING To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded 10 Display Definition Corrective Action Open thermistor error Check thermistor Replace if inoperative Check wiring diagram between control and OP thermistor Refer to wiring diagram for proper wiring Check control Replace if inoperative Shorted thermistor error Check thermistor Replace if inoperative SH Check wiring between control and thermistor Refer to wiring diagram for proper wiring Check control Replace if inoperative AF 1 Airflow switch closed when cycle Check airflow switch Replace if inoperative started AF 2 Airflow switch failed to close after Check airflow switch Replace if inoperative cycle started Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Operating Instructions START
24. hazardous situation that if not avoided may cause minor or moderate personal injury or property damage Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT IMPORTANT Warranty is void unless tumbler is installed according to instructions in the Installation Manual Compliance with minimum specifications and requirements detailed herein and with applicable local gas fitting regulations municipal building codes water supply regulations electrical wiring regulations and any other relevant statutory regulations Because of varied requirements applicable local codes should be thoroughly understood and all pre installation work arranged for accordingly Al wanne Failure to install maintain and or operate this machine according to manufacturer s instructions may result in conditions which can produce serious injury death and or property damage W051R1 NOTE The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and
25. iagnostic feature that allows the temperature selector switches to be tested When the temperature selector is changed the new setting is displayed by flashing the JV USE LED as follows High Normal 4 flashes Medium PP 3 flashes Low Delicate 2 flashes No Heat 1 flash Error Codes NOTE To change dipswitch settings refer to Installation Manual To Program a Short Test Cycle 1 Unplug machine power cord 2 Write down machine control dip switch settings then set them all to the off position Refer to Figure 5 3 Plug machine in and start a cycle NOTE With all control dip switches off the total cycle time will be 1 minute long 4 Once all testing is complete unplug machine and re set dip switches to their original settings 5 Plug machine in 12345678 TMB2216N Figure 5 WARNING To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded Display Definition Corrective Action AF flashi A
26. irflow switch opened closed 5 or e Check airflow switch Replace if inoperative ashing more times in a running cycle 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Diagnostic Microprocessor Control General Operation The Diagnostic Microprocessor Control DMP is designed to manage the drying and cooling cycles of the tumbler The controller is also programmed from the factory with five different default programs as described below The operator has the flexibility to select the time for the drying and the cool down cycles and the drying temperature The operator may also reprogram the default programs Default Programs Operating Instructions Programs Dry Time Min Cool Time Min Temp Set Point 1 Towels 40 5 ee 2 Sheets 30 5 165 F 74 C 3 Misc 1 30 5 150 F 66 C 4 Misc 2 25 5 135 F 57 C 5 Extra Dry 5 2 150 F 66 C NOTE If an altered program is determined to be corrupted the default program settings will be used Table 1 Features e Drying time 0 60 minutes e Cooling time 2 60 minutes e LED display of cycle time set temperature and actual temperature e Thermistor controlled temperature e Safety tumble cycle e Buzzer for end of cycle audible alarm e Five user programmable programs e RPM display when equipped with rotational sensor only e Monitors the lint door switch operation e Monito
27. isk of fire e DO NOT DRY articles containing foam rubber or similarly textured rubberlike materials e DO NOT DRY plastics anything containing wax or chemicals such as mops and cleaning cloths or anything dry cleaned at home with a dry cleaning solvent e DO NOT TUMBLE fiberglass curtains and draperies unless the label says it can be done If they are dried wipe out the cylinder with a damp cloth to remove particles of fiberglass W076 To reduce the risk of serious injury allow cylinder to stop before cleaning lint screen Emergency Stop Button on CE Models All CE approved OPL tumblers are factory equipped with an emergency stop button located on the front panel Refer to Figure 2 TMB1664N 1 Emergency Stop Button Figure 2 To operate emergency stop button a Press red emergency stop button to stop all action b To restart machine pull red emergency stop button out and press START pad or button NOTE Activation of the emergency stop button stops all machine control circuit functions but DOES NOT remove all electrical power from machine Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Operating Instructions Step 1 Clean Lint Screen Compartment Remove any accumulated lint from the lint screen and compartment Close panel tightly against tumbler frame and lock panel securely if applicable IMPORTANT Clean lint screen and lint compartment daily Failure to
28. ng the Program Mode if the Up Down arrows or Display button is not pressed within 10 seconds the default program settings will be used 8 Temporary Reprogramming of Current Programs OPL ONLY 9 The Drying Time Cooling Time and Temperature of a program currently in use may be modified simply by adjusting any or all of the program parameters for that program as needed Once a modification has been made the current program LED will flash indicating that it has been modified 10 Use the Up Down arrows to adjust program time 11 Use the Display Select button to choose between Drying Time Cooling Time and Temperature Then use the Up Down arrows to adjust the times and temperature 12 To cancel this temporary programming mode push the STOP button once to stop the current cycle and once more to cancel the modified program settings The program will revert back to its original settings 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Rotation Sensor The rotation sensor must read the key on the basket shaft or pulley The sensor must be set approximately 1 4 inch from the key or pulley Look for the light on the sensor to come on as the key passes the sensor this is a correctly operating sensor If no light appears either the sensor is out of range or the key pulley or the sensor is bad In addition if the light stays on continuously then the sensor is too close to the component or the se
29. nsor is bad Safety Tumble Anti Wrinkle At the end of the cool down cycle the tumbler will stop and display END The DMP control will automatically rotate the basket for 5 seconds every 2 minutes for a total of 20 minutes until some function of the tumbler is activated deactivated by the user Operational Check for the Board Diagnostics 1 dor indicates that the loading or lint door is open 2 Cycle the tumbler to check if the buzzer activates 3 P F indicates that the thermistor is short circuited or open circuited 4 bbt indicates a broken belt condition or a faulty rotation sensor Only available on tumblers with the rotation sensor 5 Hold the START button to display the drum RPM s the display will read r where are the RPM s Only available on tumblers with the rotation sensor 70400001 Ignition Control Operation Power Up After 24 VAC is applied to the ignition control pins 24V and GND the Diagnostic LED on the ignition control will turn orange yellow If a fault is detected the ignition control will enter Lockout Mode If no faults are detected the Diagnostic LED will turn Green and the ignition control will enter Standby Mode Standby Mode While in Standby Mode the ignition control will continually monitor the system for faults Once 24VAC is applied to terminals TH and GND on the control the ignition control will enter Start Up Mode Start Up Mode
30. oor safety switch to permit the tumbler to operate with the door open The tumbler will stop tumbling when the door is opened Do not use the tumbler if it does not stop tumbling when the door is opened or starts tumbling without pressing or turning the START mechanism Remove the tumbler from use and call for service Tumbler will not operate with lint panel open DO NOT bypass lint panel safety switch to permit the tumbler to operate with the lint panel open Do not put articles soiled with vegetable or cooking oil in the tumbler as these oils may not be removed during washing Due to the remaining oil the fabric may catch on fire by itself To reduce the risk of fire DO NOT put clothes which have traces of any flammable substances such as machine oil flammable chemicals thinner etc or anything containing wax or chemicals such as in mops and cleaning cloths or anything dry cleaned at home with dry cleaning solvent in the tumbler Use the tumbler only for its intended purpose drying fabrics ALWAYS disconnect and lockout the electrical power to the tumbler before servicing Disconnect power by shutting off appropriate breaker or fuse Install this tumbler according to the INSTALLATION INSTRUCTIONS All connections for electrical power grounding and gas supply must comply with local codes and be made by licensed personnel when required 70400001 23 24 25 26 27 70400001 Remove laundry immedia
31. r seal and idler assembly Check seal idler assembly for wear Remove burner tubes and clean using water and a brush 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Before You Call for Service Won t Start Won t Heat Clothes Not Dry Possible Reason Corrective Actions Insert correct coin s or valid card if applicable Close the loading door tightly Close lint panel tightly Press the START pad button Be sure power cord is plugged all the way into the electrical outlet Check the main fuse and circuit breaker Check fuses located in the machine Insufficient airflow Gas shut off valve in OFF position Are controls properly set Broken drive belt Call the service person Tumbler is in Cool Down Mode Lint screen clogged Clean lint screen Exhaust duct to outside is blocked Clean out Customer Service If literature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 70400001 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27
32. reseesrssrsressesrrsresresreseesrsres 9 Single Drop Control ey cscee ees eves dines eae E i 11 Preliminary Control Information 20 0 0 cece eeseeseeeeeereeeneeeeeeseeeees 11 Diagnostic Microprocessor Control ceeseesseesecereeereeeseceseeeseeees 13 DMP COs eee ae eee r eens AEE EE EAEN t 14 DMP OPE Modelski s cs ssiissncs igh rnn n 16 Ignition Control Operation s sesesseeseeseesesreseeersseestsersseesesresreeresresresreses 19 Maintenance esineen enren a a a a aee an 21 Daily sinnena i ee Sea aa a ee Ae ening 21 Monthly it cceerscs tc eared asta ea ie ann atone 23 QUAKE TIY se esse ee E E a EA A edad letsatl etwas 23 BrA MUa y e tee aiostet aee thraean aee ia EEE EEE aA EEA EAEE EE EEEE 23 Annually eeen E ER ea E E Eaa a EERE 23 Before You Call for Service 0 00 00 cece cece cece cceseseeeeceteeees 27 CUSTOMER Services cecectieetet serteel Ce a EE TE ATEA eas eet 27 Copyright 2008 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher 2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Model Identification Introduction Information in this manual is applicable to these models Gas Steam Electric CHD25G2 CA025L DR25G2 BA025N CHD25S2 CT025S CHD25E2 CT025E CHD25G2 CA025N DR25G2 BT025L CHD25S2 CU025S
33. ric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded TMB2253N 1 Cabinet High Limit Thermostat 2 Thermistor Figure 9 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70400001 Maintenance To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the tumbler before servicing e Close gas shut off valve to gas tumbler before servicing e Close steam valve to steam tumbler before servicing Never start the tumbler with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumbler is properly grounded Monthly Bi Annually 1 Remove lint and debris from inside exhaust duct 1 Check mounting hardware for any loose nuts to maintain proper airflow and avoid overheating bolts or screws a Remove external duct and duct access covers 2 Check gas connections for leakage if present 3 Check for loose electrical connections b Clean inside of duct with a vacuum k 4
34. rs the thermistor for operation 70400001 The minimum drying time is 0 minutes and the minimum cooling time is 2 minutes The maximum drying or cooling time is 60 minutes The drying temperature may be set from 100 F 38 C to 185 195 F 85 91 C The drying time cooling time or temperature may be modified during an operating cycle If it is necessary to reset the drying and cooling times for the current cycle press STOP once to stop the tumbler Press STOP again to cancel the cycle If it is necessary to change programs during a current cycle press STOP once to stop the tumbler and press STOP again to cancel the current cycle Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Operating Instructions DMP Coin DV and DX Control Suffixes Description of The Coin Control Panel Refer to Figure 6 SRM PRESS LOW me DRYING 2 O o COOLING K m INSENCON 8 INSTRUCTIONS SELECT NEMP PUSH STANN 6 cam tr TMB1955N Clock Symbol This symbol of a clock indicates that the time in the display is counting down to zero Display Displays the drying time cooling time drying temperature and diagnostics Hidden Keys Used for programming in the coin mode increases or decreases the value in the display In conjunction with the START button these buttons are used to adjust the drying time cooling time temperature clockwise time dwell time counterclockwise time an
35. s it is possible for the operator to customize the display and some of the operating features of the tumbler Operating Instructions Dip Switch Funtion ON Coin 1 Tumbler Type OFF OPL ON C 2 Temperature Units OFF F ON Local Reversing 3 Local or Remote Reversing OFF Remote Reversing 4 Empty ON 5 Empty ON i ON Continuous 6 Buzzer Timer OFF 5 Sec Dip Switch 1 7 OPL Models Safety Tumble OFF ON Safety Tumble 7 OFF OFF No Safety Tumble Dip Switch 1 7 Coin Models Coin Count Pay ON ON Coin Count ON OFF Pay 8 Programmin ON Ee S S OFF Disable Factory default setting Table 2 DIP Switch Functions Explained 1 Tumbler Type This DIP switch selects the type of tumbler i e OPL or Coin 2 Temperature Units Selects F or C for the temperature display Factory setting is for F 3 Local Remote Reversing Preset at the factory usually for local reversing Remote reversing for use with Reversing Timer Board only 4 Empty Preset at the factory always ON 5 Empty Preset at the factory always ON Buzzer Timer This DIP switch determines the length of time that the end of cycle buzzer will remain on OFF indicates that the buzzer will sound for 5 seconds when the drying cycle is completed ON indicates that the buzzer will sound continuously until the STOP button is pressed or the loading door is opened 70400
36. situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built into this tumbler These factors MUST BE supplied by the person s installing maintaining or operating the tumbler Always contact your dealer distributor service agent or the manufacturer on any problems or conditions you do not understand Safety Information Important Safety Instructions Save These Instructions Hazardous Voltage Can cause shock burn or cause death Allow machine power to remain off for two minutes prior to working in and around AC inverter drive W359 Read all instructions before using the tumbler Refer to the GROUNDING INSTRUCTIONS for the proper grounding of the tumbler Do not dry articles that have been previously cleaned in washed in soaked in or spotted with gasoline dry cleaning solvents other flammable or explosive substances as they give off vapors that could ignite or explode Do not allow children on or in the tumbler This appliance is not intended for use by young children or infirm persons without supervision Young children should be supervised to ensure that they do not play with the appliance Before the tumbler is removed from service or discarded remove the door to the drying compartment and the door to the lint compartment Do not reach into the tumbler if the cylinder is revolving Do not install or store the tumbler where it will be e
37. tely after tumbler stops Always read and follow manufacturer s instructions on packages of laundry and cleaning aids Heed all warnings or precautions To reduce the risk of poisoning or chemical burns keep them out of reach of children at all times preferably in a locked cabinet Do not tumble fiberglass curtains and draperies unless the label says it can be done If they are dried wipe out the cylinder with a damp cloth to remove particles of fiberglass Always follow the fabric care instructions supplied by the garment manufacturer Never operate the tumbler with any guards and or panels removed 28 29 30 31 Safety Information DO NOT operate the tumbler if it is smoking grinding has missing or broken parts DO NOT bypass any safety devices Solvent vapors from dry cleaning machines create acids when drawn through the heater of the drying unit These acids are corrosive to the tumbler as well as to the laundry load being dried Be sure make up air is free of solvent vapors Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage To reduce the risk of serious injury install lockable door s to prevent public access to rear of tumblers W055 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Operating Instructions Alar To reduce the r
38. xposed to water and or weather 8 Do not tamper with the controls 10 11 12 Do not repair or replace any part of the tumbler or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that you understand and have the skills to carry out Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product To reduce the risk of fire DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials Always clean the lint filter daily Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 15 17 18 19 20 21 Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint dust and dirt The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel If not installed operated and maintained in accordance with the manufacturer s instructions or if there is damage to or mishandling of this product s components use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer birth defects or other reproductive harm Tumbler will not operate with the loading door open DO NOT bypass the d
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