APC Replacement Battery Cartridge #13
Contents
1. AMERICAN POWER CONVERSION UXBP Battery Pack Models UXBP24 UXBP24L UXBP48 Installation Instructions 1 Introduction The UXBP is a large Battery Pack module designed to be used with a Smart UPS system to provide a significant increase in on battery runtime for your protected equipment For complete information on the Smart UPS system refer to the Owner s Manual that came with your UPS Note Ifyou are installing your Smart UPS system for the first time be sure to read the Smart UPS Owner s Manual first Set up your UPS system before installing the UXBP 2 Safety CAUTION e Use the UXBP only with a UPS that is properly installed according to the UPS Owner s Manual and connected only to a two pole three wire grounding mains receptacle The receptacle must be connected to appropriate branch protection fuse or circuit breaker Connection to any other type of receptacle may result in a shock hazard and may violate local electrical codes e Avoid installing the UXBP in locations where there is water or excessive humidity e Do not allow water or any foreign object to get inside the UXBP Do not put objects containing liquid on or near the unit e To reduce the risk of overheating the UXBP avoid exposing the unit to the direct rays of the sun Avoid installing the unit near heat emitting appliances such as a room heater or stove e Do not move the UXBP with its batteries installed Doing so may result2. full load Technical Support and Customer Service American Continent contact American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 1 800 800 4APC 1 401 789 5735 European Continent contact American Power Conversion Ballybritt Business Park Galway Ireland 1 800 702000 353 91 702020 AMERICAN POWER CONVERSION
3. in damage to the Battery Pack and or a shock hazard e Install only factory authorized batteries in the UXBP Improper batteries may result in a hazardous chemical spill and or a shock hazard 3 Presentation 3 1 UXBP front Front View panel removed Front View UXBP Battery Pack The UXBP contains either two UXBP24L or four UXBP24 UXBP48 user replaceable sealed lead acid batteries and the associated cables and connectors 1 Front panel Battery door The front panel of the Battery Pack provides access for battery installation and replacement Refer to Section 4 when installing or replacing batteries 2 Battery internal coupler These four couplers connect the UXBP s replaceable internal batteries See Section 4 3 Batteries The Battery Pack contains either two UXBP24L or four UXBP24 UXBP48 nominal 12 Vdc sealed lead acid batteries Use only factory authorized batteries in the UXBP 3 2 UXBP rear Rear View 1 Battery Pack rear panel coupler Additional UXBP Battery Packs are connected to this coupler Refer to Section 4 5 for information on making connections with this coupler 2 In line Battery Pack coupler This coupler connects the Battery Pack to the UPS or to the rear panel coupler on another matching Battery Pack 4 Installation 4 1 Receiving inspection When you remove the UXBP from its shipping container
4. you can use your Battery Pack Use only factory authorized batteries in the Battery Pack Move the pallet containing the Battery Pack to the desired operating location before installing the batteries see Section 4 3 Do not move the Battery Pack with the batteries installed 4 4 1 Warning It is important that you read and understand the following warnings and cautions before installing the batteries in the UXBP e Only personnel familiar with the dangers of batteries and the required precautions should perform or supervise battery replacement Keep unauthorized personnel away from batteries Replace batteries with the same number and type of sealed lead acid batteries as originally installed in your UXBP e WARNING Use only factory authorized sealed batteries in the Battery Pack Use of unsealed batteries may result in a hazardous chemical spill e CAUTION Do not dispose of batteries in a fire The batteries may explode e CAUTION Do not open or mutilate batteries They contain an electrolyte which is toxic and harmful to the skin and eyes e CAUTION A battery can present a risk of electrical shock and high short circuit current When replacing batteries remove wrist watches and jewelry such as rings Use tools with insulated handles e The batteries in this UPS are recyclable Dispose of the batteries properly The batteries contain lead and pose a hazard to the environment and human health if not disposed of prop
5. The battery pack voltage measured at the gray UXBP24 UXBP24L or the blue UXBP48 coupler 3 Each of the individual battery voltages 4 4 5 Final Installation When the correct battery voltage has been verified perform the following steps to complete the battery installation 1 Replace the battery door front panel and reinstall the five 5 phillips screws that were removed in Step 1 2 Connect the UXBP s gray UXBP24 UXBP24L or blue UXBP48 DC coupler to the UPS or to another matching battery pack if desired This procedure is described in Section 4 5 4 5 Module interconnections After you have positioned the Battery Pack and installed the batteries you can connect the Battery Pack to the UPS or to other Battery Packs in the system Refer to the following instructions to properly install the battery pack couplers Remove clamp Connect couplers ia Sia Secure clamp 1 Use a phillips screwdriver to remove the battery pack coupler clamps from the UPS and from all but the last Battery Pack 2 Connect the blue battery pack couplers as shown Do not attempt to connect the gray UXBP24 UXBP24L or the blue UXBP48 battery pack couplers with the gray battery couplers inside the UXBP 3 Fasten the battery pack coupler clamp to secure the couplers in place 4 Repeat for any additional Battery Packs Installation of the Battery Pack is complete Refer to the UPS s Owner s M
6. anual for information on starting up the system 4 6 Estimating Runtime with BackPack exe The diskette included with the UXBP contains an MSDOS utility that will provide the estimated runtime for your configuration at a given load Follow the instructions printed on the diskette label with the following exception When the program asks for the number of battery packs installed multiply the number of installed UXBP packs by 5 if you have a UXBP24 or UXBP48 and by 3 if you have a UXBP24L and insert this result For example if you have 2 UXBPs installed use 10 as the result 2 x 5 10 5 Storing the Battery Pack The Battery Pack should be stored in a covered location and with its batteries in a fully charged state reports 100 capacity to the UPS In extended storage use the UPS to refresh the Battery Pack every six months in environments where the temperature is 15 to 30 C 5 to 86 F Refresh the Battery Pack every three months in environ ments where the temperature is 30 to 45 C 86 to 113 F 6 Battery Life 6 1 Battery life You can expect to receive three to six years of service from the Battery Pack s batteries When the batteries can no longer sustain a charge the Replace Battery indicator on the front panel of the UPS lights Refer to Section 4 to replace the batteries 7 Specifications 7 1 Battery Battery type Two UXBP24L or Four UXBP24 UXBP48 spill proof maintenance free sea
7. ed inside the cabinet one for each battery 4 Select a battery and using firm pressure slide the battery all the way to the rear of the cabinet 5 Connect the battery s coupler to the matching coupler located on the cabinet wall Warning Do not connect the couplers mounted to the cabinet together 6 Select the second battery and move it into place UXBP24L If you have a UXBP24L place the second battery on the same side of the cabinet and in front of the first battery Note The batteries may be installed on either side of the cabinet but both batteries must be installed on the same side of the cabinet UXBP24L UXBP24 and UXBP48 If you have a UXBP24 or UXBP48 slide the second battery all the way to the rear of the cabinet beside the first battery UXBP24 and UXBP48 7 Connect the second battery s coupler to the matching coupler mounted on the side of the enclosure and route the battery cable over the top of the battery Warning Do not connect the batteries together 8 Ifyou have a UXBP24L proceed to Section 4 4 4 If you have a UXBP24 or UXBP48 repeat steps 5 through 7 for the front battery pair 9 Refer to Section 4 4 4 for Test Instructions before replacing the battery door front panel 4 4 4 Installing and Replacing Batteries Test Instructions Before coupling the UXBP to a Smart UPS or another battery pack a test must be performed to insure that the batteries have been properly installed
8. erly Refer to local codes for proper disposal requirements or return the battery to a factory authorized Service Center 4 4 2 Unpacking the Battery Pack To unpack the UXBP follow the procedure outlined below 1 Remove the five 5 phillips screws securing the battery door front panel to the Battery Pack 2 Tilt the battery door front panel forward then lift it away from the cabinet 3 Remove each of the batteries and all corrugated packing material from inside the cabinet Remove the corrugated sleeves from the batteries Warning Do not connect the batteries together Note For safety reasons it is important that all packing material be removed from the interior of the cabinet 4 On the outside of the cabinet there are four 4 1 4 20 screws that secure the cabinet to the shipping pallet Use a phillips screwdriver to remove these four 4 screws 5 Move the empty cabinet to its permanent location 6 Proceed to Section 4 4 3 Step 3 to complete the battery installation 4 4 3 Battery installation and replacement To install the batteries follow the procedure outlined below 1 Remove the five 5 phillips screws securing the battery door front panel to the Battery Pack 2 Tilt the battery door front panel forward then lift it away from the cabinet 3 Position the batteries on the floor in front of the cabinet The terminals should be up and to the inside of the cabinet Note the gray couplers 4 locat
9. inspect it for damage that may have occurred in transit Immediately notify the carrier and place of purchase if any damage is found The packing materials are made from recyclable materials and should be saved for reuse or disposed of properly 4 2 Moving the UXBP The UXBP and its batteries are quite heavy and should be moved on the original shipping palette using a fork type hand truck or separately on a hand truck Never move the Battery Pack while its batteries are installed Warning Do not move the UXBP with its internal batteries installed Doing so could result in severe physical damage to the Battery Pack and cause a shock hazard 4 3 Placement The UXBP may be installed in any protected environment that is suitable for the UPS Refer to the Owner s Manual that came with the UPS XK XKX Identify a location convenient to the UPS with enough room in front of and behind the unit for servicing There should be at least 30 5 cm 1 ft clearance behind the UXBP Leave enough clearance in front that you can comfortably access the battery compartment Caution Do not stack more than 4 UXBPs on top of each other or on top of other components of the UPS system Damage to the unit could result 4 4 Unpacking and Installation The UXBP is shipped with the cabinet secured to the shipping pallet and its batteries unconnected You must unpack the batteries and unbolt the cabinet from the pallet before
10. led lead acid Nominal battery pack voltage 24 Vdc Model UXBP24 UXBP24L 48 Vdc Model UXBP48 Typical battery life 3 to 6 years depending on environment and use Recharge time See table in Section 7 4 7 2 Environment Operating 0 to 40 C 32 to 104 F temperature Storage 15 to 45 C 5 to 113 F temperature Operating and storage relative 0 to 95 non condensing humidity Operating 0 to 3 000 m 10 000 ft elevation Storage 0 to 15 000 m 50 000 ft elevation 990 0191B revision3 2 98 7 3 Physical UXBP24L UXBP24 UXB P48 Size HWD 31 0 x 44 7 x 75 4cm 31 0 x 44 7 x 75 4 cm 12 2 x 17 6 x 29 7 in 12 2 x 17 6 x 29 7 in UXBP weight 74 5 kg 164 0 lbs 127 3 kg 280 0 lbs with batteries Shipping weight 90 0 kg 198 0 lbs with batteries 142 7 kg 314 0 Ibs 7 4 Runtime versus load Run times are typical at 25 C 77 F Run Time Runtime with SU1000UXINET Load WY anr 2m f smr f anm on f em 1 UXBP24 500 VA 1 UXBP24L 1 UXBP24 1 UXBP24L 1000 VA 1 UXBP24L 1 UXBP24 eee 1 UXBP24L Runtime with SU2200UXINET SU3000UXINET Runtime required Ce e e e 500 VA 1 UXBP48 2 UXBP48 1500 VA 1 UXBP48 3 UXBP48 4 UXBP48 Af UXBP48 2 UXBP48 5 UXBP48 Af UXBP48 2 UXBP48 4 UXBP48 6 UXBP48 1000 VA 1 UXBP48 Recharge Time Number of UXBP Battery Packs 2200 VA UPS 11 13 5 16 18 5 21 Recharge to 90 capacity after discharge into 50 of rated
11. within the cabinet A DC voltmeter is required to perform this simple test Warning Do not install the UXBP until this test procedure has been performed 1 Locate the gray UXBP24 UXBP24L or the blue UXBP48 coupler at the end of the DC power bus cable See item 2 in Section 3 2 2 Measure the DC voltage across the two conductors in the coupler Warning Care must be taken not to short circuit the coupler with the test leads 3 Refer to the following table for the status of the UXBP Table 1 UXBP24 UXBP24L Battery Pack Voltage Battery Pack Voltage Battery Pack Status Ready to Install Miswired or Bad Battery 22 5 Vdc 28 5 Vdc 0 0 Vdc 22 4 Vde 28 6 Vdc 57 0 Vdc Table 2 UXBP48 Battery Pack Voltage Battery Pack Voltage 45 0 Vdc 57 0 Vdc Battery Pack Status Ready to Install 0 0 Vdc 45 0 Vde Miswired or Bad Battery 4 When the Battery Pack Status is Ready to Install complete the final steps of the installation If the Battery Pack Status is Miswired or Bad Battery disconnect the internal battery connections Do not connect the UXBP to any other equipment Review the Installation and Test Procedures and if necessary contact APC s Technical Support for additional help with the installation and troubleshooting When calls are placed to the Technical Support Line please have the following information ready when the representative answers 1 The UXBP s serial number 2
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