Makita DA4031 rotary hammer
Contents
1. Taa kita Angle Drill 13 mm 1 2 MODEL DA4030 13 mm 1 2 MODEL DA4031 003008 DOUBLE INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS DA4031 Model DA4030 High Low Auger bit 38 mm 1 1 2 38 mm 1 1 2 7 Wood Self feed bit 65 mm 2 9 16 65 mm 2 9 16 118 mm 4 5 8 Capacities Hole saw fo wr nee 152 mm 6 Steel 13 mm 1 2 13 mm 1 2 No load speed RPM 1 200 min 1 200 min 300 min 417 mm 16 7 16 462 mm 18 3 16 Overallength 491 mm 19 3 8 536 mm 21 1 8 Net weight 4 8 kg 10 6 Ibs 5 6 kg 12 3 Ibs Extended spade grip e Manufacturer reserves the right to change specifications without notice e Specifications may differ from country to country GENERAL SAFETY RULES USA002 2 Eor All Tools A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area flammable liquids gases or dust Power tools create sparks which may ignite the dust 1 Keep your work area clean and well lit or fumes Cluttered benches and dark areas invite acci dents 3 Keep bystanders children and visitors away while operating a power tool Distrac 2 D2. San Antonio TX 78219 210 228 0676 UTAH 145 E 1300 S Ste 101 Salt Lake City UT 84115 801 359 3410 VIRGINIA 5760 Northampton Blvd Ste 102 Virginia Beach VA 23455 757 460 0280 WASHINGTON 22220 84th Ave So Bldg A Kent WA 98032 253 395 8055 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 with your tool When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem Date Purchased Dealer s Name amp Address Model No Serial No 15 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ON
3. rotation Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation A CAUTION e Always check the direction of rotation before operation e Use the reversing switch only after the tool comes to a complete stop Changing the direction of rotation before the tool stops may damage the tool Speed change For Model DA4031 only Two speed ranges can be preselected with the speed change knob To change the speed depress the lock button and turn the speed change knob so that the pointer points to the position 1 for low speed or the position 2 for high speed A CAUTION e Use the speed change knob only after the tool comes to a complete stop Changing the tool speed before the tool stops may damage the tool e Always set the speed change knob carefully into the correct position If you operate the tool with the speed 7 003034 1 Mark 2 Motor housing 3 Lock button 4 Handle ASSEMBLY 003041 1 Side grip change knob positioned halfway between the position 1 and the position 2 the tool may be damaged Torque limiter For Model DA4031 only The torque limiter will actuate when a certain torque level is reached for lower speed setting position 1 The motor will disengage from the output shaft When this happens the bit will stop turning Switch handle mounting positions The switch handle can be ro
4. Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH SERIAL NO STATUS SEX INTL LAST NAME COMPANY Married Single M F STREET ADRESS Under 19 BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 wee e FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ALABAMA 2365 Pelham Parkway Pelham AL 35124 205 620 1791 ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 ARKANSAS Shackleford Shopping Center 240 South Shackleford Rd Ste C Little Rock AR 72211 601 224 5733 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 1421 N Clovis Ave Ste 112 Fresno CA 93727 559 252 5166 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sac
5. from slipping when starting a hole make an indentation with a center punch and hammer at the point to be drilled Place the point of the bit in the indentation and start drilling Use a cutting lubricant when drilling metals The exceptions are iron and brass which should be drilled dry A CAUTION e Pressing excessively on the tool will not speed up the drilling In fact this excessive pressure will only serve to damage the tip of your bit decrease the tool performance and shorten the service life of the tool MAINTENANCE 001145 A Dv 1 Limit mark 1 Screwdriver 2 Brush holder cap 1 003086 e There is a tremendous twisting force exerted on the tool bit at the time of hole breakthrough Hold the tool firmly and exert care when the bit begins to break through the workpiece e A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out However the tool may back out abruptly if you do not hold it firmly e Always secure small workpieces in a vise or similar hold down device e Avoid drilling in material that you suspect contains hidden nails or other things that may cause the bit to bind or break A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the car
6. which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 21 Check for misalignment or binding of SERVICE moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enoug
7. E YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary form state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow
8. bon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 11 ACCESSORIES A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Drill bits e Hole saws e Chuck key 12 Sc ar a ad la ce a a Ton Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 ve Fold ir mm Fe i m MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From
9. der the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 11 12 13 14 Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for
10. h to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord 22 Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Table 1 Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft 50 ft 100 ft 150 ft More Than Not More Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended SPECIFIC SAFETY RULES USB001 2 DO NOT let comfort or familiarity vvith product gained from repeated use replace strict adherence to drill safety rules If you use this tool unsafely or incorrectiy you can suffer serious personal injury 1 Hold tool by insulated gripping surfaces 2 Always be sure you have a firm footing when performing an operation where the Be sure no one is below when using the cutting tools may contact hidden wiring or tool in high locations its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 4 Keep hands away from rotating parts Hold the tool firmly 5 Do not lea
11. l Livonia MI 48150 313 432 1012 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW MEXICO 5805 Menaul Blvd NE Albuquerque NM 87110 505 881 4619 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 131 35 31st Ave Flushing NY 11354 718 886 0971 NORTH CAROLINA 3501 G S Tryon St Charlotte NC 28217 704 527 0611 OHIO 6253 E Main St Columbus OH 43213 614 860 0222 6379 Pearl Road Parma Heights OH 44130 440 843 7555 1617 E Kemper Rd Sharonville OH 45246 513 771 0788 OKLAHOMA 552 E Memorial Road Oklahoma City OK 73114 405 752 2655 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA Springwater Plaza 364 Wilmington W Chester Pike Glen Mills PA 19342 610 459 4122 6200 Babcock Blvd Pittsburgh PA 15237 412 366 6363 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 4655 Nolensville Rd Nashville TN 37211 615 331 9922 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101
12. limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884396B067
13. o not operate power tools in explosive tions can cause you to lose control atmospheres such as in the presence of Electrical Safety 4 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion A eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or un
14. ramento CA 95825 916 482 5197 1440 South E Street San Bernardino CA 92408 909 885 1289 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 1714 E McFadden Ave Unit M Santa Ana CA 92705 714 667 5066 1565 Winchester B Campbell CA 95008 0501 408 379 0377 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CONNECTICUT 508 Spring St Windsor Locks CT 06096 860 292 6405 FLORIDA 620 Douglas Ave Suite 1302 Altamonte Springs FL 32714 407 774 6000 750 East Sample Road Pompano Beach FL 33064 954 781 6333 Thompson Center Waters 5501 VV Waters Ave Ste 406 Tampa FL 33634 813 886 8292 GEORGIA 4680 River Green Parkway Duluth GA 30096 2566 770 476 8911 HAWAII 4510 Salt Lake Blvd Suite A7 Honolulu HI 96818 808 847 0038 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 INDIANA 8403 Michigan Road Unit 1 Indianapolis IN 46268 817 334 9980 KANSAS 8819 W 95th St Overland Park KS 66212 913 642 1111 CUSTOMER S RECORD KENTUCKY 1215 S Hurstbourne Parkway Louisville KY 40222 502 326 3740 LOUSIANA 5626 Jefferson Hwy Harahan LA 70123 504 733 4138 MARYLAND 7541 45 Ritchie Highway Glen Burnie MD 21061 410 590 0160 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 617 461 9754 MICHIGAN 37454 Ann Arbor Trai
15. stall the bit place it in the chuck as far as it will go Tighten the chuck by hand Place the chuck key in each of the three holes and tighten clockwise Be sure to tighten all three chuck holes evenly To remove the bit turn the chuck key counterclockwise in just one hole then loosen the chuck by hand After using the chuck key be sure to return to the original position OPERATION 003078 1 Reaction 2 Forward 3 Spade grip 4 Handle 003079 1 Reaction 2 Reverse 10 Holding tool A CAUTION e This is a powerful tool High torque is developed and it is important that the tool should be securely held and properly braced Grasp the switch handle with one hand and the spade grip with the other hand When drilling a large hole with a self feed bit etc the side grip auxiliary handle should be used as a brace to maintain safe control of the tool When drilling action is forward clockwise the tool should be braced to prevent a counterclockwise reaction if the bit should bind When reversing brace the tool to prevent a clockwise reaction If the bit must be removed from a partially drilled hole be sure the tool is properly braced before revers ing Drilling operation Drilling in wood When drilling in wood the best results are obtained with wood drills equipped with a guide screw The guide screw makes drilling easier by pulling the bit into the workpiece Drilling in metal To prevent the bit
16. tated to either 90 left or right to fit your work needs First unplug the tool Press the lock but ton and rotate the switch handle until the A mark on the lock button is aligned with that on the motor housing The switch handle will be locked in that position A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip auxiliary handle A CAUTION e Always be sure that the side grip is installed securely before operation Screw the side grip on the tool securely The side grip can be installed on either side of the tool whichever is convenient 003042 1 Spade grip 2 Wrench holder 3 Hex wrench 003043 003054 1 Chuck key Spade grip The spade grip can be installed in any position as shown in the figure To change the position loosen the hex bolts both sides with a hex wrench and turn the spade grip to the desired position Then tighten the hex bolts securely After reposition the grip return the hex wrench to the wrench holder A CAUTION e Do not fix the spade grip beyond the limits of the arrow Be cautious that your hand is not caught in the grip Keep the hand away from the drill chuck They can lead to serious accidents e Always be sure that the hex bolts both sides of the spade grip are tightened securely Installing or removing drill bit To in
17. ve the tool running Operate the tool only when hand held 6 Do not touch the drill bit or the workpiece immediately after operation they may be extremely hot and could burn your skin Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow mate rial supplier safety data SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS usp201 2 The followings show the symbols used for tool h ARETA volts Wy eirese no load speed a ETET amperes El iria Class II Construction Hisao hertz a AMIN revolutions or reciprocation per minute ON Beasts alternating current FUNCTIONAL DESCRIPTION 003021 1 Switch trigger 003028 1 Reversing switch lever 003031 ri pie 2 A MTT 1 Pointer 2 Speed change knob 3 Lock button A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Release the switch trigger to stop Reversing switch action This tool has a reversing switch to change the direction of
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