Makita BO6040 power sander
Contents
1. Taa kita Random Orbit Sander MODEL BO6040 008278 DOUBLE INSULATION INSTRUCTION MANUAL A VVARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS Model BO6040 Pad size 150 mm 6 Orbits per minute 1 600 5 800 Overall length Net weight 316 mm 12 1 2 2 7 kg 5 9 Ibs e Specifications may differ from country to country GENERAL SAFETY RULES Manufacturer reserves the right to change specifications without notice For All Tools A WARNING Read and understand all USA002 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 2 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug2. Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH SERIAL NO STATUS SEX INTL LAST NAME COMPANY Married Single M F STREET ADRESS Under 19 BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 eee DDD FACTORY SERVICE CENTERS 1 800 4 MARITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Partavay NVV Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MA
3. If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion E eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 14 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be ca
4. 3302 1 Abrasive disc 003315 1 Screw 2 Hex wrench 3 Pad 003328 1 Dust outlet 2 Cuff 3 Hose 003329 1 Joint Installing or removing abrasive disc A CAUTION e Always use hook and loop system abrasive discs Never use pressure sensitive abrasive discs To install the abrasive disc first remove all dirt or foreign mat ter from the pad Then attach the abrasive disc to the pad using the hook and loop system of the abrasive disc and the pad Be careful to align the holes in the abrasive disc with those in the pad To remove the disc from the pad just pull up from its edge Changing pad Makita offers an extensive range of optional super soft soft and hard pads Remove the screw counterclockwise from the center of the base with a hex wrench After changing the pad tighten the screw clockwise securely Dust collection optional accessory If a Makita hose is used you can connect the cuff to the dust outlet directly If other hose with an inner diameter of 24 mm 15 16 attach the joint between the dust outlet and the cuff OPERATION 003338 003340 1 Sponge pad 10 Sanding operation A CAUTION Never switch on the tool when it is in contact with the workpiece it may cause an injury to operator Never run the tool without the abrasive disc You may seriously damage the pad Never force the tool Excessive pressure may decrease the sanding efficiency damage t
5. 5 And lower speed is obtained when it is turned in the direction of number 1 Refer to the table for the relationship between the number settings on the dial and the approximate rotating speed 003290 Number Orbits per min Roto orbit pad rotating speed per min 1 600 180 2 100 240 3 600 420 5 100 590 5 800 670 A CAUTION e If the tool is operated continuously at low speeds for a long time the motor will get overloaded resulting in tool malfunction 003292 1 Change lever 003293 Random orbit mode 1 Change lever e The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work The tools equipped with electronic function are easy to oper ate because of the following features e Electronic constant speed control Possible to get fine finish because the rotating speed is kept constantly even under the loaded condition e Soft start feature Soft start because of suppressed starting shock Selecting the action mode Use the change lever to change the rotation mode Roto orbit mode is orbital action plus rotation action of pad for rough sanding and polishing Random orbit mode is orbital action of pad for fine sanding Rotate the change lever counterclockwise for roto orbit mode and clockwise for random orbit mode A CAUTION e Do not rotate the change lever when the tool is running T
6. INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS USD205 1 The followings show the symbols used for tool ET volts ONG Basins alternating current Aevissecveieedizezssivan amperes cecs no load speed HZ enda hertz El Class II Construction MN orbits per minute FUNCTIONAL DESCRIPTION 003287 1 Slide switch 003289 1 Speed adjusting dial A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Switch action A CAUTION e Before plugging in the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool slide the slide switch toward the I ON position For continuous operation press the front of the slide switch to lock it To stop the tool press the rear of the slide switch then slide it toward the O OFF position Speed adjusting dial The rotating speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 5 Higher speed is obtained when the dial is turned in the direc tion of number
7. Name amp Address Model No Serial No 15 VVARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required becau
8. RYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool Date Purchased Dealer s
9. arts 11 ACCESSORIES 12 A CAUTION These accessories or attachments are recommended for use vvith your MaRita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center Hook and loop type abrasive discs with pre punched holes Sanding cloth 150 Pad 150 Super soft Soft Hard Hook and loop type sponge pad Hook and loop type wool pad Hook and loop type felt pad Side grip Joint Hex wrench dias UE EEES a Visa ria tacar tam ie caos Encara ens ur cel miro Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 RE ee ge ei ee ee ES MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service
10. ct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft 50 ft 100 ft 150 ft More Than Not More Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended SPECIFIC SAFETY RULES USB040 4 DO NOT let comfort or familiarity vvith product gained from repeated use replace strict adherence to sander safety rules If you use this tool unsafely or incorrectiy you can suffer serious personal injury 1 Hold tool by insulated gripping surfaces 5 This tool has not been waterproofed so when performing an operation where the do not use water on the workpiece sur cutting tool may contact hidden wiring or face its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 6 Ventilate your work area adequately when you perform sanding operations 7 Use of this tool to sand some products paints and wood could expose user to dust containing hazardous substances Use appropriate respiratory protection 2 Always use safety glasses or goggles Ordinary eye or sun glasses are NOT safety glasses Hold the tool firmly Do not leave the tool running Operate the tool only when hand held SAVE THESE
11. he abrasive disc or shorten tool life Hold the tool firmly Turn the tool on and wait until it attains full speed Then gently place the tool on the workpiece sur face Keep the pad flush with the workpiece and apply slight pressure on the tool Polishing operation A CAUTION Use only a Makita genuine sponge pad felt pad or wool pad optional accessories Always operate the tool at low speed to prevent work surfaces from damage burning Never force the tool Excessive pressure may decrease the polishing efficiency and cause motor overload resulting in tool malfunction Applying wax Use an optional sponge pad Apply wax to the sponge pad or work surface Run the tool to smooth out wax NOTE First wax a non critical portion of the work surface to make sure that the tool will not scratch the surface or result in uneven waxing 003342 003344 1 Wool pad MAINTENANCE Removing wax Use an optional felt pad Run the tool to remove wax Polishing Use an optional wool pad Run the tool and apply the wool pad gently to the work surface A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs car bon brush inspection and replacement any other mainte nance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement p
12. he tool will be damaged Typical applications for sanding and polishing Sanding Use Material Mode selection Speed control setting 003294 Pad Paintwork Sanding Repairs scratches rust spots Rough paint stripping Random Roto orbit Random Roto orbit Soft Hard Soft Plastics Soft plastics PVC ABS Hard plastics FRP Roto orbit Random Roto orbit Super soft Soft Soft Hard Woods Softwood Hardwood Veneers Random Roto orbit Random Random Super soft Soft Soft Super Soft Metals Non ferrous metal aluminum copper Steel Steel rust removal Roto orbit Random Roto orbit Roto orbit Roto orbit Soft Soft Hard Super soft Soft Hard metal stainless steel Polishing Use Material Mode selection Speed control setting Pad Applying wax Removing wax Polishing ASSEMBLY 003297 1 Side grip Roto orbit 2 4 Sponge pad Roto orbit 4 5 Felt pad Roto orbit 4 5 Wool pad The above information is intended only as a guide In each case the most appropriate sanding disc grain should be determined by preliminary trials A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip optional accessory Remove one of the screws which secure the head cover Screw the side grip on the tool securely The side grip can be installed on either side of the tool 00
13. ng the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical Use of unauthorized parts or failure to follow replacement parts Follow instructions in Maintenance instructions may create a risk of the Maintenance section of this manual electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the corre
14. se of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884338B061
15. ught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starti
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