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APC G7TUPS250 uninterruptible power supply (UPS)

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2. 1 Installation Coupling the 400 mm auxiliary cabinet gt 1 Remove the two inter cabinet uprights located behind the 400 mm cabinet 2 Refit the rear panel on the 400 cabinet with the supplied screws 3 Remove the side panel on the 400 mm cabinet 4 Unscrew the side panel of the cabinet to be coupled without removing it 5 Place the three inter cabinet uprights above the side panel of the cabinet to be coupled 6 Place the screws on the 400 mm cabinet 7 Couple the 400 mm cabinet with the cabinet to be coupled and tighten the screws from inside the 400 mm cabinet 34020846EN AE Page 55 1 Installation Assembling and connecting the external battery cabinet gt 1 12 Assembling and connecting the external battery cabinet Assembling the empty battery cabinet Mounting the battery circuit breaker kit Please contact our Sales department when selecting the battery circuit
3. Bypass Load Earth UPSs AC 1 Check that switches Q4S 1 Q3BP 2 and Q5N 3 are in the OFF position as shown above e 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the AC Bypass conductors in the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the control wire cables See Connecting the control wire cables page 46 7 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 34020846EN AE Page 36 1 Installation Connecting the power cables gt Static switch cabinet 2000 kVA light Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key The cabinet must be connected to the bypass AC line exclusively through the top using the busway Consult us Right hand view Front view Connection t
4. Des XM2 s XM3 amp XM4 i Ea HE XM5 i HE AN e 2 XM6 U s E Q5Next Cabinet a Q3BP ext 0 bypass 1 external 3 Aal O 5 O 6 Q5N ext 34020846EN AE Page 48 178 ME lt _S l o A The handle of the Q3BP switch in the OFF position on all UPS units must be removed Key 1 Connectors 2 Cable ties 3 Exchange current and CAN and control wire cables Key 1 Connectors 2 Cable ties 3 Control wire cables Connection with bypass cabinet Control wires 0 5 to 1 5 mm AWG20 to AWG16 1 Connect the common Q3BP ext and Q5N ext terminals on the terminal block in the external bypass cabinet to connector XM4 in UPS 4 and XM5 in UPS 1 cables not supplied Exchange current 2 Create a loop between XM2 and XM3 connectors in the four UPS units All the connectors must be used CAN 3 Fit a blue plug on connector XM6 in UPS 1 4 Interconnect the XM6 and XM7 connectors in the four UPS units 5 Fit a red plug on connector XM7 in the UPS 4 Connecting parallel UPSs with SSC static switch cabinet 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel This operation must be carried out by qualified personnel The door must be open The supplied cables are 10 m or 20 m long the maximum
5. ccconncccconcciononccononconnancnnnancnnnanoconanononanononanononannnnas 56 WIOUIMTING TNS SNCINGS asc tase ett cts a 56 Connecting the power Cables oeste id 57 Connecting the contral wite cables cui ad 58 Connecting the battery circuit Dreaker oooooocccccooncccccnnncnnnnaccnncnonnnanccnoncnnnnnncnnnnnnnnnnrrnennonnnnnrinnnns 58 Connecting the battery temperature Sensor occccccocnncncnnncnnncnnnncnnnnnnncncnnnnnnnnnnannnnnonnnrnrnnnnannnnnnnneos 59 2 Appendices 2 1 Assembling 2000 KVA SSCS oooooccooocccccococccccccoconcccnoconnnononcnnnnnnnnonnnnnnnnnno non rnnnnnnnnnnnnnnnnnnrrnnnrrnnnnnnnrnnnnnos 61 2 21 32 OPUN id A AAA detal 61 2 3 Electrical Character a vane veaduy aed ran wuebeeteanteenaet 62 Selection of protection devices cceccccsssceecceeseeccceeusececeeueeeeceaaeceecceueeeeceeaeeessaaseeessagseeessuseeesesssaseess 62 Permissible UPS overloads as a function Of time cocccocooccncccnnccnnconnnnnnnnnnnnnnnnnnnnnnonnnrnnnonnnrrnnnnnnnrnnnnnos 63 NORMAL Mode O PCratlOm ves siii a acne sede doe asain 63 Bypass AC mode or SSC operation icexcse eee eaceeee he ha eek eae 63 2 4 General characteristics of MGE Galaxy 7000 UPSS oooocccoooccccccoccccocococncononcnononnncnnnnonanoncnnnos 64 ss characteris tiCS ais ead ce ha utvad unas venienbaaeente ime orseceauui cele san te saver maduacndwative ne cowekeageaude ed pencuthien towne 65 A e a aaa a eie EON 66 34020846EN AE Page 8 1 1 Possible installations
6. Power cables between the UPS units and the upstream protective devices must all be of the same size and length Power cables between the UPS units and the load must all be of the same size and length 34020846EN AE Page 22 1 Installation Prerequisites gt Power cables for parallel UPSs A Important For gt 200 kVA UPSs the output cables must be at least 6 metres long L gt 6 m Parallel UPSs with SSC static switch cabinet Bypass AC UPS Total power Current on Min size for AC cabinet rating 1 in AC bypass or bypass or load in in kVA kVA load in A Normal AC Cabinet SSC Normal AC Normal AC Load 4x240 4X500 Consult us 1 Do not include redundant UPS units 2 Standard NFC 15 100 limits the number of cables to four 34020846EN AE Page 23 1 Installation System earthing arrangements gt 1 4 System earthing arrangements Single UPS This section lists the main SEAs system earthing arrangements and their wiring requirements For SEAs not listed here please contact the technical support department TNS upstream TNS downstream For separate normal and bypass AC lines from a single source Without residual current protection PE Load Bypass AC MLVS UPS units used as frequency converters please contact your technical assistance With residual current protection Galvanic isolation between the normal and bypass AC lines is mandatory The recommended minim
7. Single or modular UPS alone il Bypass AC Normal AC Parallel UPS systems 8 units maximum Modular UPSs in parallel Normal AC Bypass AC Normal AC Modular UPSs in parallel with external bypass cabinet il Bypass AC G Bypass AC Normal AC Bypass AC Normal AC Load Load 1 Installation UPS cabinet 1 PFC rectifier module A Inverter module B Battery chopper C Static switch on AC bypass line D Batteries 2 UPS cabinet 1 PFC rectifier module A Inverter module B Battery chopper C Static switch on AC bypass line D Batteries 2 UPS cabinet 1 PFC rectifier module A Inverter module B Battery chopper C Static switch on AC bypass line D Batteries 2 External bypass cabinet 3 34020846EN AE Page 9 1 Installation Possible installations gt Parallel UPS systems Parallel UPSs with SSC static switch cabinet il Bypass AC Q3BP Q4S ul Q5N Load x Normal AC Q1 A e Q5N 2 T OF Normal AC Q1 A E Q5N ari Parallel UPSs with SSC and SSC maintenance cabinet il Bypass AC Q3BP Q4S a Q5N y i Load QN y yQM Normal AC Q1 al e Q5N OF Normal AC Q1 A E Q5N QF1 34020846EN AE Page 10 UPS 1 cabinet 1 PFC rectifier module A Inverter module B Battery chopper C Batteries 2 SSC 3 Static switch on AC bypass line D UPS 1 cabinet 1 PFC rectifier module A Inverter module B Batter
8. 2 Appendices Glossary gt 2 5 Glossary Backup time Bypass AC source Fin Inverter Isc Load Normal double conversion mode Normal AC source PE PEN PFC Relay contacts SSC Uin Uout UPS 34020846EN AE Page 66 Time that the connected loads can operate on battery power Source supplying the bypass line The load can be transferred to the bypass line if an overload occurs on the UPS output for maintenance or in the event of a malfunction UPS input frequency normal or bypass AC input UPS module that inputs DC power and outputs AC voltage and current Short circuit current Devices or equipment connected to the UPS output The normal UPS operating mode The AC source supplies the UPS which in turn supplies the connected loads after electronic double conversion Normal source of power for the UPS Protective conductor Conductor serving both as a protective conductor and a neutral conductor Sinusoidal input module used to eliminate the harmonics reinjected in the upstream source by the UPS upstream Contacts supplying information to the user in the form of signals Static switch cabinet UPS input voltage normal or bypass AC input UPS output voltage Uninterruptible Power System 2 Appendices Glossary gt 34020846EN AE Page 67 by Schneider Electric 34020846EN AE
9. 2 Roof protective covers 3 Earthing bar 4 To the earth 5 To the load 6 To the SSC 7 To the UPS load terminal block 1 Remove protective covers 1 and or 2 1 Check that switches QN and QM are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Put the protective covers back in place 34020846EN AE Page 43 1 Installation Connecting cabinet ECPs exposed conductive parts gt 1 7 Connecting cabinet ECPs exposed conductive parts Valid for UPS external bypass SSC and battery cabinets Interconnect the ECPs and tie down the wires This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key The protective covers must be removed pana 1 Connect the ECPs of all the cabinets in the installation using an additional earthing cable not supplied with the characteristics below JOO m OLI LI LI OO ILI boot ooggggogg Ea Minimum size is half that of a phase earthing conductor same type of cable as for phase conductors
10. As short as possible Cabinet 1 Cabinet 2 Cabinet 3 Sees Vane VU ELE E Der y Main earth Additional earthing cable between cabinets 1 8 Connecting the synchronization module Refer to the synchronization module installation manual no 34000346 34020846EN AE Page 44 1 9 Connect the backfeed option The backfeed option on normal and bypass AC inputs is compulsory if IEC 62040 1 2 is to be complied with Block diagram Normal AC pes Bypass AC UPS Connecting the power cables Right hand view Backfeed Normal AC UPS Backfeed Front view A Front viaw py Connecting the Normal AC line backfeed cabinet 1 Remove protective cover 1 2 Connect the protective conductor PE or PEN to the earth bar 3 3 Connect the normal AC conductors taking care to respect the following order L1 L2 L3 6 This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key 4 Connect the UPS conductors in the following order L1 L2 L3 7 5 Refitthe protective cover Connecting the Bypass AC line backfeed cabinet 1 Remove protective cover 1 2 Connect the protective conducto
11. SSC maintenance External bypass cabinets oooccccccnncncccnncccnnncncnncnnonnconanoconanononanenonos 20 Powercables Tor single UPSS ccic ccttes asa 20 Power cables for parallel UPSS cccceecccccssseeecceeeseeeceesseeeceeaeeecceaseeeceeaaeeseseaeeeeesseeeessegeeeeseaseees 21 Normal AC line and battery occooonnncccconcnncoconnoncccnncnnnononnnonnnnnnononnnnccnnonnnnnnnnnnnnnnnennnnrnrnnranannnnos 21 Bypass AG line and DA tanta ida 21 1 4 System earthing arrangeMents sia id 24 A In O 24 TNS upstream TNS downstream cccccsssecccccsseeecccsseeeceeaseeeeccasseeesocsseeeseaseesessaseeeessceseeeess 24 TNC upstream TNC TNS or TT downstream installation ccooccccccncnnccncnnconnnnnnnnnnnnnonos 25 Pup Sttean i sAOWMSITGAN ula a in 25 Parallel S SV Stes in eS 25 34020846EN AE Page 6 Contents 1 5 Adapting the cabinet according to the neutral point connection ccoocccocnccocnconcnccncncnnnncnas 26 UPS CADINET ect ctsscteshesat estes ina 26 SSC cabinet or external bypass cabinet ccccccseceecceeseeecceeeeeeceesececeeeueeeeceeeeeessageeeessaseeesssneeeees 26 1 6 Connecting the power Cables ooocccccooccccococconcononccncnnnnnnnnononccnnnnnnnnnnnnnnrnnnnnnnnrnnnnnnnnnnnnnanennns 27 Single or modular WPS CaDINE as 27 o a Rien se atte ced ea deena he 27 E E oi a O O 28 Frequency convVerter cabinet cccoocccccncncccnonoconnnnconnoncnonanconnnnnnnnn
12. The SLT downstream TNS or TT starts on the MGE Galaxy 7000 installation output ES PE or PEN ee Q4S J Load Bypass AC vp N NP Not Provided PEN Normal AC MLVS IT upstream IT downstream For separate normal and bypass AC lines from a single source PE Load Bypass AC Normal AC lt UPS 3 So HSH ZANI MLVS In normal operating mode The IMD1 controls the whole installation including downstream from the UPS Power to the IMD2 is switched off by the R2 relay which controls voltage presence upstream from the UPS If the voltage is cut or the protection is opened upstream The R1 relay cuts the IMD1 circuit and the R2 relay closes the IMD2 circuit thus maintaining control downstream of the UPS Parallel UPS systems Earthing system adaptations are the same as those previously detailed for unitary UPS 34020846EN AE Page 25 1 Installation Adapting the cabinet according to the neutral point connection gt 1 5 Adapting the cabinet according to the neutral point connection UPS cabinet This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key The protective covers must be removed For IT TNS or TT PE upstream system 1 Disconnect and remove the joiner on the earthing bar 1 For TNC PEN upstream TNC TNS or TT downstream system 1 Dis
13. This operation must be carried out by qualified personnel The door must be open The cables not supplied must be twisted pairs of 0 8 to 1 mm AWG18 gauge wire with a maximum length of 100 m Auxiliary wires Tl and power cables must be separated to ensure sufficient insulation for the auxiliary wires Once outside the cabinet the cables must follow the earth connections between the cabinets Key 1 UPS current sensor terminal block Suitable current sensors must be used to ensure correct operation of the installation Please contact your technical helpline to select the correct customer current sensors Recommendations TI 4000 1 class 1 10 VA Take care to respect polarity when wiring customer current sensors UPS UPS UPS Key 2000 light SSC cabinet 1 Phase 1 customer current sensor P1 S1 ds 2 Phase 2 customer current sensor R 3 Phase 3 customer current sensor S1 Downstream S2 coupling cabinet gt e a S2 P2 Terminal block Load Load Load 1 Connect the terminal block connectors to the customer current sensors in the customer connection panel 34020846EN AE Page 50 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel gt Connect the components specific to t
14. 20 Normal AC Battery Bypass AC Load Earth Key 1 Protective covers 2 Tie bar 3 To normal AC line 4 To the batteries 5 To bypass AC line 6 To the earth 7 To the load 8 Earthing bar 1 Remove the protective covers 1 1 Check that switches Q1 Q4S Q3BP and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the normal AC conductors taking care to respect the following order L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the battery 7 Tie the cables down 8 Connect the control wire cables See Connecting the control wire cables page 46 9 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection 9 page 26 O Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm wide 34020846EN AE Page 28 Frequency converter cabinet 160 to 400 kVA A In parallel systems switches Q4S and Q3BP are absent Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Connecting the power cables This operation mus
15. 21 XM 20 XM 19 LALA SN AA ANA a EN ANS The controls of circuit breakers 2 and 3 are not separated 34020846EN AE Page 58 Key 1 Connectors 2 Cable ties 3 To the battery circuit breaker 1 Connect the UPS to the battery circuit breaker in the auxiliary cabinet as per the diagram opposite 2 Tie down the cable as shown in the UPS cabinet diagram Key 1 Circuit breaker 1 2 Circuit breaker 2 3 Jumper not supplied 1 Connect the UPS to the battery circuit breakers in the auxiliary cabinets as per the diagram opposite 2 Tie down the cable as shown in the UPS cabinet diagram Key 1 Circuit breaker 1 2 Circuit breaker 2 3 Circuit breaker 3 1 Connect the UPS to the battery circuit breakers in the auxiliary cabinets as per the diagram opposite 2 Tie down the cable as shown in the UPS cabinet diagram 1 Installation Assembling and connecting the external battery cabinet gt Connecting the battery temperature sensor This operation must be carried out by qualified personnel The UPS door must be open The moving door of the UPS must be open The cables not supplied must be shielded twisted pair cables STP with a size of 0 3 to 1 5 mm AWG22 to AWG16 and a maximum length of 100 m To ensure sufficient isolation of control wire cables they must be run separately from the power cables UPS cabinet Key 1 Connectors 2 Ca
16. circuit currents gt 40 kA use a CB SD with a higher breaking capacity type L or H A Stick a label with the following text on each upstream circuit breaker switch disconnector Isolate Uninterruptible 34020846EN AE Page 18 Recommended maximum downstream protection 1 Installation Prerequisites gt If these recommendations are not followed a short circuit on an output circuit can result in a break in power longer than 20 ms on all the other output circuits O UPS cabinets in kVA CB switch disconnector 160 200 NSX 100N C120N C120N 250 300 NSX 100N C120N C120N NSX 100N NG 125N C 125H C125N NSX 160N NG 125N TM D 63 C6 B 100 TM D 80 C 80 B 125 TM D 100 C 125 C 125 D 125 TM 160D D 125 Depending on the installation the CB SD may be replaced by a CB SD with a higher breaking capacity These protective devices ensure discrimination for each circuit downstream of the UPS with or without a bypass AC input Battery protection UPS cabinets in kVA Battery backup time at Battery CB switch disconnector QF1 Type Trip unit Magnetic setting in A 160 All NS 400 or MP1 800 NS 630 DC 200 All NS 400 or MP1 800 NS 630 DC 300 lt 15 min NS630 DC MP1 1200 gt 15 min C1251N DC P21 1600 400 lt 5 min NS630 DC MP1 1200 gt 5 min C1251N DC P21 1600 So a C12SINDO 160 Pn rated power at a power factor of 0 9 for other values please consult the after sales support or the loc
17. fields radioactive levels higher than those of the natural environment fungus insects vermin etc battery operating conditions The UPS must always be installed in compliance with the requirements of standard IEC 60364 4 42 protection from thermal effects standard IEC 60364 4 41 protection against electric shock standard NFC 15 100 in France the requirements of standard IEC 62040 1 2 Environment APC by Schneider Electric has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recycling separate the various packing components The cardboard we use comprises over 30 of recycled cardboard Sacks and bags are made of polyethylene Packing materials are recyclable and bear the appropriate identification symbol as PET Abbreviation Number ES in the symbol a Polyvinyl chloride PVC Follow all local regulations for the disposal of packing materials End of life APC by Schneider Electric will process products at the end of their service life in compliance with local regulations APC by Schneider Electric works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in c
18. kVA bypass or load in bypass or load in sinkVA A Bypass AC Normal AC Power cables between the UPS units and the upstream protective devices must all be of the same size and length Power cables between the UPS units and the load must all be of the same size and length 34020846EN AE Page 21 1 Installation Prerequisites gt Power cables for parallel UPSs A Important For gt 200 kVA UPSs the output cables must be at least 6 metres long L gt 6 m Frequency converters Minimum size for cabinets in load in mm2 Normal AC Load Normal AC 1 Do not include redundant UPS units AC cable sizes are determined for the TNS system for copper single core cables type U1000 RO2V 100 m long with a line voltage drop lt 3 installed on perforated cable trays XLPE type insulation single layer trefoil formation THDI between 15 and 33 35 C at 400V grouped in four touching cables Battery cable sizes are determined for copper single core cables type U1000 RO2V maximum length 25 m with a line voltage drop lt 1 Modular UPSs in parallel with external bypass cabinet UPS Total power Current on Min size for AC cabinet rating 1 in AC bypass or bypass or load in in kVA kVA load in A mm Bypass AC Bypass cabinet lt gt Normal AC ups a Load 4x240 4X500 Consult us 1 Do not include redundant UPS units 2 Standard NFC15 100 limits the number of cables to four
19. lint eeaietneasedetes eats 11 Parallel UPS SS dd daa 11 2 Lao By emer ee ecm nme One TR a 12 DIME SIONS eteantantc iaccseracencam pane cie anad cata sr ies 12 Welt o ideo leete seme pias 12 FOOF MOUNINO sui ads 13 WPS CADINGIS e e e ES 13 A A A semi eene nace 13 External bypass or SSC maintenance cabinets ooocccccconncnncnoncnncccnnnnnonnnnnnnonnnnnnnnnnanennnnnnncnnnnnos 14 Auxiliary CAabDINGlS CMPLY ssp is ts ti ie 15 Backteed cabinet 1 sa 15 OSONA a nta qlo los 16 UP CAINS a si e o tl a A a o dl 16 SUS o a 16 External bypass cabinets desinosaalnca lastima aninncai arecascaeeaeedearaateageaete 16 Battery auxiliary cabinets oonccncccconncccococonnononnnonnnnonnoncnnnnnonononnnnnonannnnnnnnanonenronrnnnoannanennnnos 16 Vona A A RO A Mase stecnece 17 UPS CADINEIS aitor oil OT es i newer tilo 17 A A ee Seen era 17 TS PV CVECGUISINGS A A a A 18 VES CUT a do 18 Recommended Upstream protecci n ui ias 18 Normal AG SOU CE 1 e e 18 Bypass AG SQUICO papi ds 18 Recommended maximum downstream Protection occccocccccocccccnncccnnnnnnnnnnnonnncnnnnncnnnnnrnnnnnrnnonnnnnnnnos 19 Battery proteccion a isa 19 Recommended residual current Protection occccconccccocncccocnnncnnnnnnncnonononcnnnnnnonnnnconannronannronananinnnass 19 Characteristics of the connection terminals ccccconnnncccccnncnnccnnnnnnnnnonnnnnonannnnnnnnnrononnnnnncnnnnrnnnnnnnznnnnss 20 WIP SCA IMC ls sisas si o eee e do de nd as ee a a 20 SSCs
20. of conductors 3 phases neutral Reference voltage at Pn 380 V to 415 V Reference frequency 45 Hz to 66 Hz Load output Number of conductors 3 phases neutral Set phase to phase voltages 380 V 400 V 415 V Set phase to neutral voltages 220 V 230 V 240 V 1 Adjustable frequencies and tolerance 50 Hz or 60 Hz 0 1 Hz Voltage variation on battery power Voltage variation for O to 100 load 1 step impact Permissible overloads 150 for 30 seconds 125 for 10 minutes THDU Ph to Ph and Ph to N for non linear load Standard battery technology Sealed lead acid battery gas recombination lt 2 Ph to Ph Battery Valve Regulated Lead Acid type somma CE o aw wo eon PN 2 PN PN 2 PN PN 2 PN PN 2 PN PN 2 PN PN 2 PN Heat losses in kW 14 9 13 6 27 2 Heatlossesineaonesis 1496 2511 1962 3554 2243 4449 2697 5395 3250 6501 Maximum operating altitude without lt 1000 m derating 34020846EN AE Page 64 2 Appendices General characteristics of MGE Galaxy 7000 UPSs gt Battery characteristics Sealed lead acid battery Vented lead acid battery Ni Cd battery 264 288 264 288 428 468 2 27V 2 2V 1 4V 600V 654V 581V 634V 600V 655V 1 65V to 1 9V 1 65V to 1 9V Min threshold 1 1V Min max number of cells Floating voltage per cell Min max floating voltage Min voltage per cell 34020846EN AE Page 65
21. parallel systems with an SSC switches Q4S and Q3BP are absent The bypass AC connection is made in the SSC Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Key 1 Protective covers 2 Tie bar 3 To normal AC line 4 To the batteries 5 Earthing bar 6 To the earth 7 To the load 1 Remove the protective covers 1 Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 1 Check that switches Q1 and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the normal AC conductors _ taking care to respect the following order L1 L2 L3 4 Connect the load conductors taking care to respect the following order N L1 L2 L3 5 Connect the battery 6 Tie the cables down 7 Connect the control wire cables See Connecting the control wire cables page 46 N I AC Batt Earth Load ie di a 8 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection 9 page 26 Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm wide 34020846EN AE Page 31 1 Installation Connecting the
22. power cables gt Parallel UPS cabinet 500 kVA In parallel systems with an SSC switches Q4S and Q3BP are absent The bypass AC connection is made in the SSC Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Key 1 Protective covers 2 Tie bar 3 To normal AC line 4 To the batteries 5 Earthing bar 6 To the earth 7 To the load 1 Remove the protective covers 1 Ome mma Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 1 Check that switches Q1 and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the normal AC conductors taking care to respect the following EE order L1 L2 L3 Den A Normal AC Battery Earth Load 4 Connect the load conductors taking care to respect the following order N L1 L2 L3 5 Connect the battery 6 Tie the cables down 7 Connect the control wire cables See Connecting the control wire cables page 46 8 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection 9 page 26 o Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm w
23. the following order N L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the control wire cables See Connecting the control wire cables page 46 7 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 34020846EN AE Page 33 1 Installation Connecting the power cables gt Static switch cabinet 1200 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using e Right hand view Top view the Ronis 405 key Front view OD O Key 1 Front protective covers 2 Roof protective covers 3 Earthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load 1 Remove protective covers 1 and or 2 Hpi gp i e Or to the SSC maintenance cabinet Connection through the top ma Con
24. total length must not exceed 180 m Auxiliary wires exchange CAN and power cables must be separated to ensure sufficient insulation for the auxiliary wires Once outside the cabinet the cables must run along the earthing and connection cables between cabinets UPS cabinet UPS 1 XM2 XM3 XM4 XM5 XM6 XM7 UPS 2 XM2 XM3 XM4 XM5 XM6 XM7 Key 1 Connectors 2 Cable ties 3 Exchange current and CAN cables Key 1 Connectors 2 Cable ties 3 Exchange current and CAN cables Exchange current 1 Create a loop between XM2 and XM3 connectors in the four UPS units and the SSC All the connectors must be used CAN 2 Fita blue plug on connector XM6 in UPS 1 3 Interconnect the XM6 and XM7 connectors in the four UPS units and the SSC 4 Fita red plug on connector XM7 in the SSC 34020846EN AE Page 49 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel Connect the components specific to the 2000 kVA light SSC Block diagram UPS cabinet 1 2000 light SSC 2 Downstream coupling cabinet 3 Customer current sensors 4 Bypass AC Q4S ext Load Connect the customer current sensors
25. 77 784 700 722 722 980 The table above is for 400 V interphase voltages and a load with a power factor of 0 9 For other voltages 380 V or 415 V the current values must be multiplied by 1 05 and 0 96 respectively The battery current is an average current for a battery voltage of 488 V 44 blocks at 1 85 V cell each at Pn with a power factor of 0 9 Recommended upstream protection Normal AC source Power Supply UPS before working on this circuit Protection ratings are calculated for the maximum continuous current at 380V UPS cabinets in kVA Trip unit 500 Micrologic 5 0 The circuit breakers switch disconnectors recommended above respect the requirements for discrimination with the UPS fuses Depending on the installation the CB SD may be replaced by a CB SD with a higher breaking capacity For short circuit currents gt 40 kA use a CB SD with a higher breaking capacity type L or H A Stick a label with the following text on each upstream circuit breaker switch disconnector Isolate Uninterruptible Bypass AC source Power Supply UPS before working on this circuit Protection ratings are calculated for the maximum continuous current at 380V current for 20 ms The circuit breakers switch disconnectors recommended above respect the requirements for discrimination with the UPS fuses Depending on the installation the CB SD may be replaced by a CB SD with a higher breaking capacity For short
26. Cables ooocccccoonccncoconnnnnononccnnonnononcnonncnnnnnnnnrnononarnnnnonanznnnss 46 Connecting a modular UPS or frequency Converter alone ooocccccccocccnccconcnnnccnnnonnnnnnnnnnnnnnnnnnnnanznnnos 46 Connecting the UPS units in parallel uri As 47 Connecting the modular UPS units in parallel cccoooonnnncoconnnncnoncnnnnconnnnconannonononanoss 47 Connecting the modular UPSs with the external bypass cccccoonncococoncnocccnconncnnnnnnnononnconnnnnos 48 Connecting parallel UPSs with SSC static switCh Cabinet oonccccconnncnccconcnnnonnnnnnnnnnancnnnnnnos 49 Connect the components specific to the 2000 kVA light SSC ooccccoccncccccnnoccncnccconoconenononinonnns 50 Connect the SSC maintenance cabinet eecccccseeeeeeceeeeecceeeeeeecueeeeecsuseeeseseeeeesenseessaneeeess 52 Connecting customer ON a a e ate hei ah tala 52 Connecting ine EPO TUNCIOM A el ds 53 Connecting the dry contact COMMUNICATION card cocoonnnnnncccnnoncnnnnnnnnnanonnnnnnnnnnnnnnnnnnnnnnnnnnononannnnnnnnns 54 1 11 Coupling the 400 mm auxiliary Cabinet cooooccccoconccccococccncnnnnconcnnnncnnnnonanononnnancnnnnnanznnns 55 34020846EN AE Page 7 Contents 1 12 Assembling and connecting the external battery Cabinet oooocooncccconccccnoccccnnccnnnnannnnnors 56 Assembling the empty battery cabinet ui a dial enero 56 Mounting the battery circuit breaker kit
27. MGE Galaxy 7000 160 500 kVA Installation manual Single UPS Modular UPS Parallel UPS with SSC Frequency converters Static switch cabinet MGE Galaxy 7000 A _ i papaaao y G ee ATA T My NN A E i de A hn WLLL by Schneider Electric Introduction Thank you for selecting an APC by Schneider Electric product to protect your electrical equipment The MGE Galaxy 7000 range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your UPS UninterruptiblePower Supply APC by Schneider Electric pays great attention to the environmental impact of its products Measures that have made MGE Galaxy 7000 a reference in environmental protection include the eco design approach used in product development the elimination of harmonic disturbances reinjected into the AC source production in an ISO 14001 certified factory recycling of the MGE Galaxy 7000 at the end of its service life To discover the entire range of APC by Schneider Electric products and the options available for the MGE Galaxy 7000 range we invite you to visit our web site at www apc com or contact your local representative All products in the MGE Galaxy 7000 range are protected by patents They implement original technology not available to competitors of APC by Schneider Electric To take i
28. al office See the necessary precautions during connection of circuit breakers switch disconnectors in the installation manual of the battery circuit breaker enclosure doc no 34021529 Recommended residual current protection A Requirements for residual current protection For common normal and bypass AC inputs The same residual current protection may be used for the two lines For separate normal and bypass AC inputs A transformer is required upstream of either the normal AC line or the bypass AC line Equip each line with a circuit breaker or switch disconnector with residual current protection See System earthing arrangements page 24 The recommended minimum residual current protection is 3A provided the conditions defined in 1EC364 4 41 are respected 34020846EN AE Page 19 1 Installation Prerequisites gt Characteristics of the connection terminals Connections are made to terminals that are pre drilled or equipped with studs Earthing cables connect to the earthing bar UPS cabinets Cabinets in kVA Phase terminal Earthing terminal Battery terminal Type of stud Hole diameter in mm Hole diameter in mm Hole diameter in mm 160 400 Maximum tightening torque 25 N m SSCs SSC maintenance External bypass cabinets Cabinets in kVA Phase terminal Earthing terminal Hole diameter in mm Hole diameter in mm COM ECON CO Power cables for single UPSs 4 AC cable sizes are determin
29. arthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load 1 Remove protective covers 1 and __ OFF l or 2 9 Q1 Q4S Q3BP Q5N ae L The handle of the Q3BP switch in D a the OFF position on all UPS units Connection through the top 5 must be removed Connection through the bottom La A Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 aj gt Te Zh 1 Check that switches Q3BP and ext pa s Q5N ext are in the OFF position as Q3BP ext shown opposite 2 Connect the protective conductor PE or PEN to the earth bar OFF A 3 Connect the UPS conductors in the Q5N ext following order N L1 L2 L3 4 Connect the bypass AC 1550 conductors taking care to respect the OFF following order N L1 L2 L3 1230 5 Connect the load conductors N L1 L2 L3 taking care to respect the following 5 order N L1 L2 L3 650 6 Put the protective covers back in place UPSs Bypass Load Earth AC SLT upst
30. ass AC source to open In parallel configurations there must be a single general shutdown button with a separate contact for each UPS unit 34020846EN AE Page 53 1 Installation Connecting the control wire cables gt Connecting the dry contact communication card This operation must be carried out by qualified personnel The door must be open The cables not supplied must have SELV insulation To ensure sufficient isolation of control wires contact signal cables they must be run separately from the power cables ol i 34020846EN AE Page 54 Key 1 Connectors 2 Cable ties 3 Cables Maximum characteristics of input contacts 1 Switched voltage 9 V DC supplied by the UPS Consumption 20 mA Wire size 0 5 to 1 5 mm AWG20 to AWG16 In installations with parallel MN devices the input contacts must be unique and include a separate contact for each device Maximum characteristics of output contacts 2 Permissible voltage SELV only Permissible current 1 A at 30 V DC Wire size 0 5 to 1 5 mm AWG20 to AWG16 The dry contacts can be configured see Dry contact parameters in the user manual no 3402084700 1 11 Coupling the 400 mm auxiliary cabinet
31. ble running zone i 849 i 200 mm 1 7 Tor 1000 mm i 1400 mm oe gt Front Backfeed cabinet Top view 213 Cable running zone 64 5 2718 x 679 578 x 679 878 x 679 1278 x 679 1 Installation Layout gt Floor mounting Max load on floor per square cm for the feet Auxiliary cabinet in mm o f 34020846EN AE Page 15 1 Installation Layout gt Position in room A A lA UPS cabinets The UPS must be installed in a room with restricted access qualified personnel only SI gt 600 mm SSCs gt 1000 mm n gt 600 mm Layout example for an SSC with two parallel UPS units External bypass cabinets Layout example for an external bypass cabinet with three UPSs Battery auxiliary cabinets Layout example for two battery cabinets with one UPS unit To ensure correct ventilation leave nothing on top of the UPS Leave one meter of free space in front of the UPS for door opening The cabinet rests on four cylindrical feet 60 mm in diameter positioned in the four corners of the cabinet to spread the weight 6 feet for 500 kVA UPS with two feet in the centre If 500 mm of free space is not maintained above the UPS abnormal temperature rise may occur The UPS can operate correctly back to the wall but it is preferable to leave some space for easier maintenance The distance between the bottom panel and the floor must be less than 10 mm Auxiliar
32. ble ties 3 Cables 1 Connect the UPS to the temperature sensor in the auxiliary cabinet as per the diagram opposite cables not supplied 2 Tie down the cable as shown in the UPS cabinet diagram Sensor box il The sensor may be located in a battery cabinet or in a battery room for batteries on racks 34020846EN AE Page 59 Connecting a sensor to a number of UPS cabinets 1 Connect the UPSs to the temperature RS UPS 1 UPS 2 UPS n sensor in the auxiliary cabinet as per the gt 1 z gt 1 E gt 3 diagram opposite cables not supplied N Vo N N is SE z T AMA 7 z T AMAS Si z a 00 0 00 0 E2 Tie down the cable as shown in the XM 24 XM 24 XM 24 UPS cabinet diagram A A The sensor may be located in a battery cabinet or in a battery room for batteries on racks 34020846EN AE Page 60 2 Appendices 2 1 Assembling 2000 kVA SSCs Right hand side j ES Rear view ZA LK p Left hand side cabin
33. breaker Only one circuit breaker is necessary even if there are several battery cabinets amp oa lt _ O 109 I 2 Secure connector XR 1 3 Secure the temperature sensor Mounting the shelves Secure the corner supports 6 screws per Secure the shelf with two screws in each y 7 o lt S wn BE te Z E SB W o o v T cw o y T AF 2 ga anns wo D g v b c x ce D o o 5 a y oa DD 0 2 0 y O O A S ARN N V cs AN ANNA 2 AN NAVATAVAVAVAYAVAYAVA AA VAVAVA ge O TATATATA ANAVAA AN a t 8 STara YATATA AVAT AVANA AVAN VVA y 2 OMAN ANY ALY D g raw VW YVAN AVY Vy reer WAV AVAVAVAVAVAV AVA E DIO c P WA Te WAMABAMAA eg AMAN 35 VVVVYVVVV V 2 AVAVA AVATAAN gt Q VAIAMANY D VV 3 VAY o WAN o AVAVA lt Z O J gt Gz E z 7 E A oe ia te 34020846EN AE Page 56 1 Installation Assembling and connecting the external battery cabinet gt Connecting the power cables This operation must be carried out by qualified personnel The battery circuit breaker must be open The door must be open The protective cover must be removed 4 Connect the control wire cables See Connecting the control wire cables page 58 5 Secure the protective cover after connecting the batteries to the circuit breaker Key 1 To the UPS cabinet 2 To the battery or auxiliary batt
34. connect the joiner on the earthing bar 1 2 Install the joiner as shown opposite 2 Inverter neutral N SSC cabinet or external bypass cabinet This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key The protective covers must be removed For IT TNS or TT PE upstream 1 Disconnect and remove the joiner on the earthing bar 1 For TNC PEN upstream TNC TNS or TT downstream system 1 Disconnect the joiner on the earthing bar 1 2 Install the joiner as shown opposite 2 SSC neutral N 34020846EN AE Page 26 1 6 Connecting the power cables Dimensions are indicated in millimetres 1 Installation Connecting the power cables gt For parallel installations with no neutral on the load and the network interconnect the UPS neutrals Single or modular UPS cabinet aj gt 160 to 400 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 410 260 Normal AC Battery Bypass AC Load Earth Key 1 Protective cove
35. ed for the TNS system for copper single core cables type U1000 RO2V 100 m long with a line voltage drop lt 3 installed on perforated cable trays XLPE type insulation single layer trefoil formation THDI between 15 and 33 35 C at 400V grouped in four touching cables Battery cable sizes are determined for copper single core cables type U1000 RO2V maximum length 25 m with a line voltage drop lt 1 cabinets in Bypass AC UPS y Normal AC Bypass AC Load Battery Normal AC line line Frequency converter 1 34020846EN AE Page 20 1 Installation Prerequisites gt Power cables for parallel UPSs 4 AC cable sizes are determined for the TNS system for copper single core cables type U1000 RO2V 100 m long with a line voltage drop lt 3 installed on perforated cable trays XLPE type insulation single layer trefoil formation THDI between 15 and 33 35 C at 400V grouped in four touching cables Battery cable sizes are determined for copper single core cables type U1000 RO2V maximum length 25 m with a line voltage drop lt 1 A Important For gt 200 kVA UPSs the output cables must be at least 6 metres long L gt 6 m Normal AC line and battery Normal AC in kVA Normal AC line Battery Normal AC Bypass AC Normal AC 2x150 1x240 2x240 2x150 Bypass AC line and load Modular UPSs in parallel Bypass AC UPS Total power Current on AC Min size for AC Normal AC cabinet rating in
36. ery cabinet 2 1 Connect the earthing conductor to the earthing bar in the battery cabinet 1 2 Connect the positive conductor to the positive terminal 3 Connect the negative conductor to the negative terminal 4 Secure the protective cover after connecting the batteries to the circuit breaker il For more information see the Battery circuit breaker kit installation manual no 34021530 34020846EN AE Page 57 1 Installation Assembling and connecting the external battery cabinet gt Connecting the control wire cables Connecting the battery circuit breaker This operation must be carried out by qualified personnel The UPS door must be open The moving door of the UPS must be open The cables not supplied must have SELV insulation with size 0 5 to 1 5 mm AWG20 to AWG16 To ensure sufficient isolation of control wire cables they must be run separately from the power cables UPS cabinet Ss j ll ll CALLA DOOM e XM 25 XM
37. et Right hand side cabinet Front view Nul i 54 ao D DD DW 2 2 2 IP 32 option Refer to the IP 32 manual no 3460028300 for more details on this option 2 Appendices Assembling 2000 kVA SSCs gt 1 Place the cabinets in their definitive position 2 Adjust the front feet to ensure the cabinets are vertical and the doors aligned 3 Remove the two inter cabinet uprights 1 located behind the right hand side cabinet Fit the fishplates between the two cabinets fourteen fishplates supplied in total 4 Align the fishplates horizontally 5 Fit the two upper part fishplates L1 L2 L3 2 six fishplates in total between the 2 cabinets 6 Fit the two neutral fishplates 3 between the two cabinets 7 Fit the two lower part fishplates L1 L2 L3 4 six fishplates in total between the 2 cabinets 8 Connect the two earthing braids 5 between the front uprights of both cabinets 9 Connect the auxiliary wires between the connectors 6 of both cabinets 10 Fit the inter cabinet uprights 1 between the two cabinets 34020846EN AE Page 61 2 Appendices Electrical characteristics gt 2 3 Electrical characteristics Selection of protection devices Circuit breaker BYPASS AC upstream Circuit breaker NORMAL AC upstream Downstream CB Load Sf not supplied When sizing the upstream circuit breakers the parameters below must be taken into acc
38. he 2000 kVA light SSC Connecting customer switches For the installation to operate properly the following must be respected Customer switches Q4S ext Q3BP ext and Q5N ext must be electrically wired to behave like those of a SSC cabinet that contains switches The auxiliary contact of a customer switch must be a normally open contact when the switch is open Wire size 0 5 to 1 5 mm AWG20 to AWG16 2000 light SSC cabinet 1 Connect XM4 to switches Q5N ext Q4S ext Q3BP ext 34020846EN AE Page 51 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel Connect the SSC maintenance cabinet A There are no auxiliary wire connections to be made on the SSC maintenance cabinet Connecting a customer Q5N Not valid for single UPS or SSC cabinets For the installation to operate properly the following must be respected A N There must be only one customer Q5N switch per UPS The auxiliary contact of a customer switch must be a normally open contact when the switch is open UPS cabinet 1 Bypass AC Q5N customer Normal AC p Bypass AC 7 Load Normal AC Q5N customer 1 Connect XM4 to the customer Q5N switch 533 UPS cabinet ZEN TAT ED o Ajo o J D Q5N custon J e COM E 34020846EN AE Page 52 1 Installation Connecting the co
39. hrough the top 5 7 Connection through the bottom Key 1 Front protective covers 2 Roof protective covers 3 Earthing bar 4 UPS current sensor terminal block 5 To the earth 6 To bypass AC line connection through the top 7 To the load connection through the bottom 1 Remove protective covers 1 and 2 Front view Top view 34020846EN AE Page 37 1 Installation Connecting the power cables gt Static switch cabinet gt 2000 kVA light Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 Bypass AC Top view 1700 lt __ Earth Load 1 Check that customer switches Q4S Q3BP and Q5N are in the OFF position E 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the AC Bypass conductors in the following order N L1 L2 L3 4 Connect the load conductors taking care to respect the following order N L1 L2 L3 5 Connect the control wire cables See Connect the components specific to the 2000 kVA light SSC page 50 6 Put the protective covers back in
40. ide 34020846EN AE Page 32 Static switch cabinet 800 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key A Right hand view Front view an Connection through the bottom Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 N L1 L2 13 EN 860 533 533 Earth UPSs Bypass Load AC 1 Installation Connecting the power cables gt Key 1 Front protective covers 2 Roof protective covers 3 Earthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load Connections through the top of the UPS cabinets are possible by using an auxiliary cabinet 400 mm wide 1 Remove protective covers 1 and or 2 Or to the SSC maintenance cabinet See SSC maintenance cabinet page 42 1 Check that switches Q4S Q3BP and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in
41. ions below must be observed Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the documentation Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Caution wait for five minutes before opening the UPS to allow the capacitors to discharge Caution there is high leakage current the earthing conductor must be connected first and disconnected last The product must be installed on a non inflammable surface e g concrete Caution battery replacement must be carried out by qualified personnel Isolate the UPS before working on the circuits upstream The UPS can only be used in a controlled environment Protection circuit breaker switch disconnector must be installed upstream and be easily accessible Never install the UPS near liquids or in an excessively damp environment Never let a liquid or foreign body penetrate inside the UPS Never block the ventilation grates of the UPS Never expose the UPS to direct sunlight or a source of heat When replacing battery cells use the same type and number of cells Special precautions 34020846EN AE Page 4 The UPS connection instructions contained in this manual must be followed in the indicated order Check that the indicat
42. ions on the rating plate correspond to your AC source system and to the actual electrical consumption of all the equipment to be connected to the UPS D If the UPS must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 25 C to 45 C If the UPS remains de energised for a long period we recommend that you energise the UPS for a period of 24 hours at least once every month This charges the battery thus avoiding possible irreversible damage The UPS is designed for normal climatic and environmental operating conditions concerning the altitude ambient operating temperature relative humidity and ambient transport and storage conditions Using the UPS within the given limits guarantees its operation but may affect the service life of certain components particularly that of the battery and its autonomy The maximum storage time of the UPS is limited due to the need to recharge its integrated battery Unusual operating conditions may justify special design or protection measures harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations poor ventilation conductive or radiant heat from other sources cooling water containing acid or impurities which may cause scale silt electrolysis or corrosion of the converter parts exposed to water strong electromagnetic
43. length must not exceed 180 m Once outside the cabinet the cables must run along the earthing and connection cables between cabinets mm Sey 1 Connectors 2 Cable ties 3 Exchange current and CAN cables Example for two UPSs Exchange current ES 1 Connect the XM2 and XM3 UPS 1 UPS 2 connectors in the two UPS units XM2 CAN 2 Fita blue plug on connector XM6 in XM3 UPS 1 3 Connect XM7 in UPS 1 to XM6 in UPS 2 4 Fita red plug on connector XM7 in the UPS 2 XM6 XM6 000000100000 0000004000000 e A XM7 XM7 SA 34020846EN AE Page 47 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel Connecting the modular UPSs with the external bypass This operation must be carried out by qualified personnel The door must be open The supplied cables are 10 m or 20 m long for oher lenghts please consult us the maximum total length must not exceed 180 m Auxiliary wires exchange CAN and bypass cabinet and power cables must be separated to ensure sufficient insulation for the auxiliary wires Once outside the cabinet the cables must follow the earth connections between the cabinets A Q1 Q4S Q3BP Q5N Bypass cabinet ei E EN 6 Q5N ext
44. n all UPS units must be removed 1 Check that switches Q3BP ext and Q5N ext are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 34020846EN AE Page 39 1 Installation Connecting the power cables gt External bypass cabinet 1200 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key ES Right hand view 5 Front view Top view Connection through the top 4 6 Connection through the bottom Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminal
45. nection through the bottom Connecting the power cables 90 O0 This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 CROHO 04S OFF 1270 Earth UPSs Bypass Load AC See SSC maintenance cabinet page 42 1 Check that switches Q4S Q3BP and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the control wire cables See Connecting the control wire cables page 46 7 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection O page 26 34020846EN AE Page 34 aj gt 1 Installation Connecting the power cables gt Static switch cabinet 2000 kVA You must have first assembled both cabinets See Assembling 2000 kVA SSCs page 61 Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ro
46. nis 405 key Right hand view Front view Front view am ani O O MO O Sy soraia TY Da y OO O O Tl Tl Connection through the top 4 5 6 D Connection through the bottom La A Key 1 Front protective covers 2 Roof protective covers 3 Earthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load Or to the SSC maintenance cabinet See SSC maintenance cabinet page 42 1 Remove protective covers 1 and or 2 34020846EN AE Page 35 1 Installation Connecting the power cables gt Static switch cabinet gt 2000 kVA Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 Q4S L A OFF a a IA gt gt O A RICA A N L1 L2 L3 A Q3BP PIII DEED ng O t A a tata de aren ata tat re N L1 L2 L3 i 1270 940
47. nnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnanannnnos 29 MGO TO IOC KVA PACA OPE POE a A O a 29 Jn II o atc daenp seabed terial eset tieiceOuettece 30 Parallel PS Caplin Es praia ts 31 A 7 ee tate ern eae ve ee IPERS Ee Te Se Eee Aa me cre cere ee RT 31 A 32 AE CA CAM A o eee 33 BOOKA ne A ere Se ee ee eae See eee Ee eee er 33 A 34 2000 A hearse aa desc eed anens AN 35 2000K VA MON A desta a a E 37 External Bypass CAIN Scsi in dada 39 A AS 39 T200K VA e a o o e ld O era ieee 40 A A ee aye Bh secant See ya eens ces 41 SoC Maintenance CabING sx cease Ai ia 42 BOO and T200 KVA AA scexencund scaanuncsaatsae seen cunsaceees acnadacma ces coseaseromease 42 200 0 A ae ee RE eon ee es ec ee eee eee 43 1 7 Connecting cabinet ECPs exposed Conductive parts occoooooccncccocccncconononononanonnnnnannnnnos 44 Interconnect the ECPs and tie down the wires ceccccceeeeeeceeeeeeeceeeeceeeaeseeecauaeeeeecaeeeeeaaaneesessaees 44 1 8 Connecting the synchronization module ooccccoooccncccccncnnoconcnnnonnnnoncnnnncnnnnnnonnnonnnanonnnnnanznnnss 44 1 9 Connect the backfeed OptloN 02 ii lib 45 A O 45 Connecting the power cables alii iii a 45 Connecting the Normal AC line backfeed cabinet ccccccsseeececeeeeeeeceeseeeeeseeeesseeseeesaaaeeess 45 Connecting the Bypass AC line backfeed cabinet cccccccseecceeeeeeeeeeaeeeeeeeceeeesseseeeessaeees 45 1 10 Connecting the control wire
48. nto account evolving standards and technology equipment may be modified without notice Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric This document may be copied only with the written consent of Schneider Electric or its affiliated companies Authorised copies must be marked MGE Galaxy 7000 installation manual no 3402084600 34020846EN AE Page 2 Pictograms U O A 3 D 5 ot 4 WN a e Danger these instructions are imperative Information advice help Visual indication Action mo Audio signal LED off LED flashing LED on Foreword 34020846EN AE Page 3 Safety Safety rules Safety of persons A Product safety The UPS must be installed in a room with restricted access in compliance with standard IEC 60364 4 42 Only qualified personnel are authorised to enter this restricted access room A UPS has its own internal power source the battery Consequently the power outlets may be energised even if the UPS is disconnected from the AC power source Dangerous voltage levels are present within the UPS It should be opened exclusively by qualified service personnel The UPS must be properly earthed The battery supplied with the UPS contains small amounts of toxic materials Caution replacement of the battery by a battery of the wrong type can result in an explosion To avoid accidents the instruct
49. ntrol wire cables gt Connecting the EPO function This operation must be carried out by qualified personnel The door must be open The moving door must be open The cables not supplied must have SELV insulation and the maximum size is 2 5 mm To ensure sufficient isolation of control wire EPO cables they must be run separately from the power cables yaa toot ae aE 1 Connectors ae 2 Cable ties 3 Cables Oi DO SS ccc y o o o f 1 Remove the jumper on the XM19 terminal block 1 2 Connect the general shutdown NC contact to terminals 1 and 2 SELV 3 Tie the cable down as illustrated Caution In the UPS or the SSC the general shutdown causes UPS shutdown and the opening of the battery circuit breaker without opening of the bypass static switch depending on the personalisation settings The Emergency Power Off EPO notion is applicable to installations where pressing the button also causes the circuit breakers on the upstream normal AC source and byp
50. ompliance with all local regulations concerning waste At the end of its service life the product must be transported to a processing centre for electrical and electronic waste Make the product unusable by cutting the internal supply cables Battery The product contains lead acid batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal The Material Safety Data Sheets MSDS for the batteries are available on our web site For more information or to contact the Product Environmental manager use the Environmental Request form on the site http environment apc com 34020846EN AE Page 5 Contents 1 Installation 1 1 POSSIDIC INSIAIIATIONS idas a A A ado d erate o E 9 single OF modular UPS AONE rd id sia 9 Parallel UPS SV SUC IS ss a a dd e ab o ee 9 Modular WP Ss paralela e ee la 9 Modular UPSs in parallel with external bypass Cabinet c ccssccccceseeeeeceeeeeeeeeeeeeeeeaeseeesssaaeees 9 Parallel UPSs with SSC static SwitCh Cabinet oocccccconnccconcocnnccnnncnnnnononenononancnnnonannnnnnnnnnnennos 10 Parallel UPSs with SSC and SSC maintenance Cabinet ccccccsseeeeeceeeeeeeeeeeeeeeeseneeeeeeaees 10 UPS set up as a frequency converter cccccccseeecceccseeeeceeeeeeceuseeesseseeecesaeeeecsaseeessseaeeessnasseeesseeaes 11 AS aie ev ances ree est esate acc eee ca
51. ont SSC 800 and 1200 kVA Top view 800 kVA 957 1200 kVA 1357 ha 27 5 ran 797 Sea ia eee SE lt gt i 800 kVA 1012 x 260 1200 kVA 1280 x 260 Cable running zone 1 Installation Layout gt The four feet 6 feet for 500 kVA UPS of the cabinet are cylindrical 60 mm in diameter The measurements opposite include the cabinet cover panels and the door Max load on floor per square cm for the feet UPS cabinet Kg cm2 in kVA 160 9 Max load on floor per square cm for the feet SSCs in kVA 800 1200 2000 2000 light 64 5 Front 2000 kVA Top view 2452 957 1831 1357 l 27 5 F Cable running zone 757 5 Cable running zone 64 5 34020846EN AE Page 13 1 Installation Layout gt Floor mounting 2000 kVA light il Top view 27 5 A 757 o Cable running zone 430 64 5 Front External bypass or SSC maintenance cabinets 800 and 1200 kVA Top view Max load on floor per square cm for the feet 1200 kVA 1357 External bypass or e E a SSC maintenance l cabinet in kVA 849 157 A ii lt gt i e 800 kVA 1012 x 260 Cable running zone q 1200 kVA 1280 x 260 64 5 G Front 2000 kVA Top va 1357 27 54 157 Ml 385 Ji Cable running Cable running zone zone 64 5 34020846EN AE Page 14 Auxiliary cabinets empty Top view 400 357 700 657 1000 957 27 5 Ca
52. ount Time current curves for UPS input and output fuses O 10 ii 160 200 kVA 400A a2 250 300 kVA 630A m S 400 kVA 800A i 500 kVA 1000A 1071 107 107 104 I A 10 10 10 10 UPS short circuit current with inverter coupled and bypass AC source out of tolerances COS 160 kVA 200 kVA 250 kVA 300 kVA 400 kVA 500 kVA In at 400 V 231 A 289 A 361 A 433 A 577 A 721 A lec max 725A 725A 1030 A 1030 A 1374 A 1975A ec min 570 A 570 A 793 A 793 A 1140 A 1470 A Line current values Rated Continuous input Input current for load PF Input current for load PF Input output fuse power of current at U 400V 0 9 U 400V at 1 25 In 0 9 U 400V at 1 5 In ratings each UPS overload limited to 10 min overload limited to 30 sec unit 236 A 282 A 340 A 400 A 34020846EN AE Page 62 2 Appendices Electrical characteristics gt Permissible UPS overloads as a function of time NORMAL mode operation I In LUA TU U U ARAN ASA OM L TUN ha R ERN al i Al laze zi 35 C we A zit 0 1 1 10 600 10 104 10 34020846EN AE Page 63 2 Appendices General characteristics of MGE Galaxy 7000 UPSs gt 2 4 General characteristics of MGE Galaxy 7000 UPSs Toe C Ec Normal AC input Number of conductors 3 phases Reference voltage at Pn 380 V to 415 V Reference frequency 45 Hz to 66 Hz THDI Typically 3 at Pn Power factor gt 0 99 Bypass AC input Number
53. place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection O page 26 34020846EN AE Page 38 External bypass cabinet 800 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Front view lt Right hand view OD Connection through the top 4 5 6 Connection through the bottom La Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 l N L1 L2 L3 Q3BP ext pao OFF F N L1 L2 L3 li lar I Q5N N L1 L2 L3 ext He te A a 860 E D OFF 533 Earth UPSs Bypass Load AC 1 Installation Connecting the power cables gt Key 1 Front protective covers 2 Roof protective covers 3 Earthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load 1 Remove protective covers 1 and or 2 Q1 Q4S Q3BP Q5N So The handle of the Q3BP switch in the OFF position o
54. protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Key 1 Protective covers 2 Tie bar 3 To normal AC line 4 To the batteries 5 Earthing bar 6 To the earth 7 To the load 1 Remove the protective covers 1 Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 1 Check that switches Q1 and Q5N are in the OFF position as shown opposite 2 Connect the normal AC neutral to 360 the load neutral 3 Connect the protective conductor PE or PEN to the earth bar 4 Connect the normal AC conductors taking care to respect the following order L1 L2 L3 5 Connect the load conductors N IAC Bati ee re taking care to respect the following ila lel a ds order N L1 L2 L3 6 Connect the battery 7 Tie the cables down 8 Connect the control wire cables See Connecting the control wire cables page 46 9 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection 9 page 26 Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm wide 34020846EN AE Page 30 1 Installation Connecting the power cables gt Parallel UPS cabinet 250 to 400 kVA In
55. r PE or PEN to the earth bar 3 3 Connect the neutral conductor to the neutral bar 2 4 Connect the AC Bypass conductors in the following order L1 L2 L3 6 5 Connect the UPS conductors in the following order L1 L2 L3 7 6 Refit the protective cover 1 Installation Connect the backfeed option gt Key 1 Front face protective cover 2 Neutral bar 3 Earthing bar 4 To the earth 5 To normal or bypass AC line 6 To the UPS Diameter of backfeed cabinet connection terminal holes 13 mm 34020846EN AE Page 45 1 Installation Connecting the control wire cables gt 1 10 Connecting the control wire cables The maximum total length of CAN inter cabinet cables must not exceed 180 m Connecting a modular UPS or frequency converter alone This operation must be carried out by qualified personnel The door must be open Key 1 Connectors MAN DU AA DU MUTA DARLLE TT LLLLESS 1 Fita blue plug on connector XM6 in ses the UPS 2 Fita red plug on connector XM7 in AN the UPS XM4 XM5 XM6 XM7 34020846EN AE Page 46 1 Installation Connecting the control wire cables gt Connecting the UPS units in parallel Connecting the modular UPS units in parallel This operation must be carried out by qualified personnel The door must be open The supplied cables are 10 m or 20 m long the maximum total
56. ream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 34020846EN AE Page 41 1 Installation Connecting the power cables gt SSC maintenance cabinet 800 and 1200 kVA Remove the protective covers Right hand view Top view Front view This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Fron ll view Connection through the top Connection through the bottom Connecting the power cables Ep 559 F N L1 L2 L3 B Earth Load 34020846EN AE Page 42 NS UPS 807 This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 Key 1 Front protective covers 2 Roof protective cover 3 Earthing bar 4 To the earth 5 To the load 6 To the SSC 7 To the UPS load terminal block 1 Remove protective covers 1 and or 2 1 Check that switches QN and QM are in the OFF posi
57. rs 2 Tie bar 3 To normal AC line 4 To the batteries 5 To bypass AC line 6 To the earth 7 To the load 8 Earthing bar 1 Remove the protective covers 1 1 Check that switches Q1 Q4S Q3BP and Q5N are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the normal AC conductors taking care to respect the following order L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the battery 7 Tie the cables down 8 Connect the control wire cables See Connecting the control wire cables page 46 9 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm wide 34020846EN AE Page 27 1 Installation Connecting the power cables gt Single or modular UPS cabinet 500 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key Connecting the power cables This operation must be carried out by qualified personnel See Characteristics of the connection terminals page
58. s page 20 aj gt MO SN Q3BP ext A de ease OFF A Key 1 Front protective covers 2 Roof protective cover 3 Earthing bar 4 To the earth 5 To the UPS load terminal block 6 To bypass AC line 7 To the load 1 Remove protective covers 1 and or 2 Q1 Q4S Q3BP Q5N C The handle of the Q3BP switch in the OFF position on all UPS units must be removed 1 Check that switches Q3BP and ext Q5N ext are in the OFF position as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the bypass AC conductors taking care to respect the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 999 6 Put the protective covers back in place Earth UPSs Bypass Load AC SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection page 26 34020846EN AE Page 40 1 Installation Connecting the power cables gt External bypass cabinet 2000 kVA Remove the protective covers This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key LA Key new 1 Front protective covers 2 Roof protective covers 3 E
59. t be carried out by qualified personnel See Characteristics of the connection terminals page 20 aj gt 350 Normal AC Battery Earth Load 1 Installation Connecting the power cables gt Key 1 Protective covers 2 Tie bar 3 To normal AC line 4 To the batteries 5 Earthing bar 6 To the earth 7 To the load 1 Remove the protective covers 1 1 Check that switches Q1 and Q5N are in the OFF position as shown opposite 2 Connect the normal AC neutral to the load neutral 3 Connect the protective conductor _ PE or PEN to the earth bar 4 Connect the normal AC conductors taking care to respect the following order L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Connect the battery 7 Tie the cables down 8 Connect the control wire cables See Connecting the control wire cables page 46 9 Put the protective covers back in place SLT upstream TNC downstream TNC TNS or TT See Adapting the cabinet according to the neutral point connection 9 page 26 O Connections through the top of the cabinets are possible using an auxiliary cabinet 400 mm wide 34020846EN AE Page 29 1 Installation Connecting the power cables gt Frequency converter cabinet 500 kVA In parallel systems with an SSC switches Q4S and Q3BP are absent The bypass AC connection is made in the SSC Remove the
60. tion as shown opposite 2 Connect the protective conductor PE or PEN to the earth bar 3 Connect the UPS conductors in the following order N L1 L2 L3 4 Connect the AC Bypass conductors in the following order N L1 L2 L3 5 Connect the load conductors taking care to respect the following order N L1 L2 L3 6 Put the protective covers back in place 2000 kVA Remove the prot Right hand vi aj gt ooo F Front view ective covers Top view Connection through the top Connection through the bottom Connecting the power cables aj gt 1550 650 1 Installation Connecting the power cables gt SSC maintenance cabinet Front view This operation must be carried out by qualified personnel The door must be opened using the Ronis 405 key PE O 6 6 This operation must be carried out by qualified personnel See Characteristics of the connection terminals page 20 E AA Nal A QN a OFF QM OFF N L1 L2 L3 N 11 L2 L3 Load NS UPSs Earth 1230 Key 1 Front protective covers
61. um residual current protection is 3A provided the conditions defined in IEC364 4 41 are respected For a transformer on a Bypass AC network PE Load MLVS For a transformer on a Normal AC network PE Load Bypass AC MLVS Adding a transformer into the Normal AC network reduces the installation s overall efficiency 34020846EN AE Page 24 1 Installation System earthing arrangements gt Parallel UPS systems TNC upstream TNC TNS or TT downstream installation For separate normal and bypass AC lines from a single source connection page 26 For an installation with a SSC cabinet or an external bypass cabinet it is essential to transform the cabinet s internal PE bar into a PEN bar See Adapting the cabinet according to the neutral point connection page 26 A It is essential to transform the UPS internal PE bar into a PEN bar See Adapting the cabinet according to the neutral point Unit or modular UPS The UPS output neutral must be connected to the internal PEN bar 1 Parallel UPSs with SSC cabinet or modular UPSs with external bypass cabinet The SSC cabinet output neutral or external bypass cabinet output neutral must be connected to the internal PEN bar for this cabinet The connection between the UPS outputs and the SSC cabinet or the external bypass cabinet must be done in TNC connect the PEN cable to the PEN bar The load neutral terminal on the UPS SSC or external bypass cabinet must not be used
62. y cabinet 2 1 Battery cabinet 2 2 UPS 2 cabinet 3 Auxiliary cabinet 1 4 Battery cabinet 1 5 UPS 1 cabinet 6 SSC 7 UPS 1 cabinet 1 UPS 2 cabinet 2 UPS 3 cabinet 3 External bypass cabinet 4 Battery cabinet 1 1 Battery cabinet 2 2 UPS cabinet 3 Layout example for two battery cabinets and two auxiliary cabinets in two parallel UPSs with an SSC 34020846EN AE Page 16 Auxiliary cabinet 2 1 Battery cabinet 2 2 UPS 2 cabinet 3 Auxiliary cabinet 1 4 Battery cabinet 1 5 UPS 1 cabinet 6 SSC 7 1 Installation Layout gt Ventilation The optimum operating temperature range is 20 to 25 C An operating temperature of 35 C is possible but battery life will be greatly reduced Size the ventilation system taking into account the values in the table below 7TTTTITTTTS G MITA Z ZZR ll A A a MITIN E TRA A A a RRRA 6000 6000 6000 6000 6000 8300 Heat losses to be evacuated at Pn SSCs Heat losses to be evacuated at Pn Pn rated power for other values please consult the after sales support or the local office 34020846EN AE Page 17 1 Installation Prerequisites gt 1 3 Prerequisites UPS cabinets in kVA rated of Normal Iratedof Bypass I rated of load I battery in A AC in A AC in A in A 225 231 231 313 UPS currents 281 289 289 392 351 361 361 490 420 433 433 588 558 577 5
63. y chopper C Batteries 2 SSC 3 Static switch on AC bypass line D SSC maintenance cabinet 4 1 Installation Possible installations gt UPS set up as a frequency converter with or without battery maximum eight units Single UPS UPS cabinet 1 PFC rectifier module A Inverter module B Battery chopper C Normal AC Batteri 2 Load atteries 2 UPS cabinet 1 PFC rectifier module A Inverter module B Battery chopper C il Normal AC Batteries 2 Load Normal AC 34020846EN AE Page 11 1 Installation Layout gt 1 2 Layout Dimensions Overall dimensions H x W x Din mm Unpacked cabinet On pallet cabinet 1900 x 1012 x 849 2027 x 1125 x 970 Battery or Auxiliary cabinets mm width CO CON ICI CO CNN po ronan fares x9 Weights Weight values are purely indicative See the packing labels for the precise weight of the equipment UPS cabinets SSC Power Power rating in kVA 800 2000 light rating in kVA in kg External bypass cabinets or SSC maintenance cabinets Auxiliary cabinets empty gt eno Power rating in Max weight in kg 34020846EN AE Page 12 Floor mounting il il il il Normal or false floor Dimensions are indicated in millimetres UPS cabinets Top view 160 400 kVA 1357 500 kVA 1757 250 300 400 kVA 760 500 kVA 1280 290 Cable running zone Fr

APC G7TUPS250 uninterruptible power supply (UPS)

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