APC PDRPPNX10-M power distribution unit PDU
Contents
1. Q2 Q3 PQ Q2 a34 LED LED Sgae 123 4 5 6 7 8 9 10 11 12 13 14 a eeeeegg 1 4 psx0327a 123 4 5 6 7 8 9 10 11 12 Q Note A jumper wire must be installed in position 13 and 14 InfraStruXure System Installation and Start Up 19 Connect DC Power Wiring if Applicable may connect the XR Battery Enclosure to the Symmetra PX UPS or to another XR Battery Electrical Hazard Only Field Service Engineers or qualified personnel trained by APC AN Enclosure Warning The supplied power and ground wires are for internal side panel wiring only These wires are not for use in external conduits no battery units installed in the XR Battery Enclosures Do not install battery units until Electrical Hazard Before you begin connecting the DC power wiring ensure that there are AN instructed to do so Cascade XR Battery Enclosures If you have multiple XR Battery Enclosures as part of your InfraStruXure system you can cascade XR Battery Enclosures to a Symmetra PX UPS Starting with the XR Battery Enclosure furthest away from the UPS 1 Route DC output cables and the ground cable coiled on the floor of the enclosure from one XR Battery Enclosure to the next XR Battery Enclosure through the adjacent holes in the side panels of the enclosures 2 Connect the DC output cables from one XR Battery Enclosure to the DC Input Circuit Breaker of the next XR Battery Enclosure2. Smart Sidt LINK IE E OOO E o L2 L3 InfraStruXure PDU j Q O moO 2 Run the connected CAT 5 network cables through the data cable troughs to the InfraStruXure Manager Hub or Switch 3 Connect each device s network cable to any available station port in the InfraStruXure Manager Hub or Switch Station ports are those with an x after the number e g 2x 28 InfraStruXure System Installation and Start Up Start Up Procedure Apply power to the system Safety warnings This section provides instructions on how to perform a system start up Do not skip any steps in this procedure Electrical Hazard Only APC Field Service Engineers or qualified APC trained AN personnel may perform a system start up Ensure that all power is off See Total Power Off on page 3 Warning Do not install any batteries into the XR Battery Enclosure or power modules into the Symmetra PX UPS until instructed to do so 1 Set the upstream main utility input circuit breaker to ON 2 Ensure A B C clockwise phase rotation at the top of the Main Input switch on the PDU using a phase rotation meter 3 Set the Main Input switch on the PDU to ON 4 Verify A B C clockwise phase rotation at the top of the primary winding of the transformer using a phase rotation meter 5 Verify that the proper voltage is present on the secondary winding of the tra
3. psx0023a InfraStruXure System Installation and Start Up 13 Connect Utility Conductors to the PDU Electrical Hazard A licensed electrician must connect input conductors to the PDU Access the PDU Main Input switch 1 Open the back doors of the PDU unlock the top smaller door using the provided red key 2 Loosen the two screws holding the larger hinged door in place Attach conduit to the PDU for the input conductors 1 Remove the rectangular gland plate by loosening the captive screws using a Phillips or standard screwdriver For wiring under a raised floor Remove the plate in the floor of the PDU AA 14 InfraStruXure System Installation and Start Up Installation Procedures Connect Utility Conductors to the PDU For overhead wiring Remove the user connection plate from the top of the PDU 2 Cut an appropriately sized hole in the gland plate for the conduit 3 Re attach the gland plate 4 Install a lock nut and bushing to the conduit 5 Thread the conduit through the hole Install a circuit breaker Warning When you connect the InfraStruXure PDU to utility you must install a circuit AN breaker to protect the PDU against over current Determine the amperage of the circuit breaker that you need to install Input Voltage Circuit Breaker Amperage 208V 175A 480V 80A 600V 60A InfraStruXure System Installation and Start
4. Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker InfraStruXure System Installation and Start Up 37 Start Up Procedure Apply power to the system 6 Close turn ON the Q2 circuit breaker on the InfraStruXure PDU pdx0040a Note The H3 LED above the Q3 circuit breaker illuminates indicating that it is safe to operate the Q3 circuit breaker 7 Open turn OFF the Q3 circuit breaker on the InfraStruXure PDU 8 Command the UPS out of static bypass operation through the UPS display interface a Press the Esc key at the top level status screen to open the top level menu and have access to eight submenus b Select Control and press the ENTER key c Select UPS Out of Bypass on the Control menu and press the ENTER key pdx0041a On the next screen select Yes UPS out of Bypass and press the ENTER key Power the PDU Distribution Breakers 1 Ensure that the Q2 circuit breaker on the PDU is closed ON pdx0017a Q Note When Q2 is closed the PDU distribution panel is energized 38 InfraStruXure System Installation and Start Up Start Up Procedure Apply power to the system 2 Close turn ON the PDU distribution panel breakers l js ARI x pdx0022a Note When the distribution panel circuit breakers are closed the PDU power cables and connected equipment are energized Configure
5. pxb0009a When the System Enable switch is in the ON position the UPS is running on battery The Startup screen appears on the display Ps ee ms interface of the Symmetra PX UPS Please wait Then the top level status screen appears on the display interface Fuel JIIIIIIIIIII This may take up to 40 seconds Load III In 000V out000V 60Hz Runtime 1hr 2m InfraStruXure System Installation and Start Up 31 Start Up Procedure Apply power to the system Verify UPS battery operation 32 1 Read the messages displayed on the Symmetra PX UPS display interface Note any alarms and verify that they are appropriate for start up conditions Command the UPS to apply power to the load a Press the Esc key to open the top level menu b Select Control and press the ENTER key c Select Turn Load On from the Control menu and press the ENTER key d On the next screen select Yes UPS Load ON and press the ENTER key The interface will display the following screen The interface will display the following fault message e Select Start Now and press the ENTER key The interface will display the following screen The LOAD ON LED illuminates and the interface displays the following screen Top Level Status Screen Fuel JIIIIIIIIIII Load III In 208V out000V 60Hz Runtime 1hr 2m Top Level Menu Control Logging Stat
6. Symmetra are trademarks of American Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only a AIO InfraStruXure APC
7. to CT to CT to C 3 Connect the ground wire from one XR Battery Enclosure to the grounding stud on the next XR Battery Enclosure XR GND 0 LIN z mle To RO z To XR Battery RC UPS Enclosure XRH XR Battery Enclosure XR Battery Enclosure 20 InfraStruXure System Installation and Start Up Installation Procedures Connect DC Power Wiring if Applicable Connect power cables from the XR Battery Enclosure to the Symmetra PX UPS 1 Route the XR Battery Enclosure DC output cables to the Symmetra PX UPS through the hole in the adjacent side panels 2 Connect the XR Battery Enclosure DC output cables to the Symmetra PX UPS DC input terminal to CT to CT to Tighten the lugs on the terminals only to the torque specified the power terminal lug diameter is 8 mm with a torque value of 53 Ib in 6Nm 3 Connect the XR Battery Enclosure ground cable to the Symmetra PX UPS ground stud through the hole in the adjacent side panels O ojoo T ET M T Mi m T i oe ieee IAA H XRO XR CT a XR XR Battery Enclosure Symmetra PX UPS InfraStruXure System Installation and Start Up 21 Connect an Emergency Power Off Switch Overview 22 To provide a mechanism for emer
8. PowerView RM Rev 000 English Please wait Then the top level status screen appears on the display interface This may take up to 40 seconds Fuel JIIIIIIIIIII Load 3 IIl In 208V out000V 60Hz Runtime 1hr 2m 34 InfraStruXure System Installation and Start Up Start Up Procedure Apply power to the system 3 Read the messages displayed on the Top Level Status Screen Symmetra PX UPS display interface Note any alarms and verify that they are ome H i i PEEEEEEE appropriate for start up conditions In 208V out000V 60Hz Runtime 1hr 2m 4 Command the UPS to apply power to the Top Level Menu load gt Control Logging a Press the Esc key to open the top level Status Display menu Setup Diags Accessories Help b Select Control and press the ENTER key c Select Turn Load On from the Control Control Menu menu and press the ENTER key UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On d On the next screen select Yes UPS Load Confirmation Screen ON and press the ENTER key Confirm gt Yes UPS Load ON No Abort The interface will display the following UPS has been commanded to turn load power on sereen The LOAD ON LED illuminates and the interface displays the following screen UPS lo
9. a o Li ianea Input 2 5 get Tak Contact Output AC DC 7 Et EPO 24V Epo o PUTAS 6 DLSSODOOSOOOSISHOO 7 JT Contact pdx0202a Contact Closure Normally Closed USER INTERFACE 1001 AP O77 PUTTIN SS See eee Eo tet GF EF Py RO oe Bn gt 2 3 I Contact Input Ail Contact Output CID Contact pdx0203a 24Vac Vde Normally Open Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate Read the label next to the terminal block to determine which terminals to connect to for the signal type you are using External set of Normally Open Dry Contacts External set of Normally Closed Dry Contacts aoa jeke p Eo 2v a External set of Normally Open Dry Contacts USER INTERFACE 2001 APC Oe mim OO i i a ae a ae DOVSVDDPOSVODEOSSOOO Contact nuns il Contact Outputs a an N BE g EPO24V Epo ACIDC Contact rE pdx0204a 24V AC or DC Power Supply 2 Verify that the EPO DIP switches on the PDU monitoring unit are configured properly for the signal E E ttir Normally Closed Normally Open or 24V AC DC vit TRIPPED EPO QO pe C type you are using The labels above the switches and the figure below show the correct settings
10. and Start Up o o g E o o o o o o Qo o al o Qo o Oo o o oonop00000000000p0 _joono00 psx0054a psx0055a 25 Installation Procedures Route and Attach Power Cables to the Racks For single feed devices within a redundant system with an Automatic Transfer Switch connect a power cable to the Automatic Transfer Switch A and B feeds and connect the Automatic Transfer Switch power cord to a Rack PDU in the NetShelter VX Enclosure ooo00o000000000000 jooooo psx0056a For dual feed devices in a redundant system with an Automatic Transfer Switch connect a power cable from each PDU to the Automatic Transfer Switch s A and B feeds and another power cable from one PDU to a Rack PDU and the Automatic Transfer Switch s power cord to a second Rack PDU in the NetShelter VX Enclosure ononoorooono00000 _joonno oo0o0o0ppo00ppoooo0p _jooo00 psx0057a Q Note Lay the cables neatly in the Shielding Trough to minimize cable buildup 5 From each NetShelter VX Enclosure run the power cable of the appropriate APC power management device out the roof of the enclosure through the notch in the rear side of the Shielding Trough to the connector of the appropriate power cable from the PDU Plug the two connectors together and twist them clockwise to lock Under Floor Wiring Electrical Ha
11. system start up See Start Up Procedure on page 29 for detailed instructions 8 InfraStruXure System Installation and Start Up Installation Procedures Installation Procedure Overview 16 Configure the InfraStruXure Manager For instructions see the manual included with your InfraStruXure Manager Tools Required The following tools are required to perform the procedures in this manual Additional tools may be required for components not covered in this manual Tool Supplied 13 mm socket wrench No 17 mm socket wrench No T 20 screwdriver No Standard screwdriver No Level No Open ended wrench 14 mm for adjusting the leveling feet Yes Step ladder No Crimper No Volt meter No Phase rotation meter No InfraStruXure System Installation and Start Up 9 Level the PDU UPS NetShelter and XR Battery Enclosures Leveling feet are attached under the enclosure at each corner The leveling feet can help provide a stable base if the selected floor space is uneven but they are not intended to compensate for a badly sloped surface To level the enclosure 1 Use a 14 mm end of the open ended wrench provided to extend the leveling foot until it makes firm contact with the floor ns0009a 2 Repeat step 1 for each of the remaining leveling feet 3 Use a level to determine which feet need further adjustment to level the enclosure Adjust as necessary 10 InfraStruXure System Installat
12. the InfraStruXure Manager Once all equipment is installed the network cables are connected to the InfraStruXure Manager hub or switch and start up of the system is complete configure the InfraStruXure Manager For instructions see the InfraStruXure Manager Installation and Quick Start manual included with your InfraStruXure Manager Note If you use PowerChute Network Shutdown PCNS software with your InfraStruXure UPS your UPS must have a connection to the User LAN public network for PCNS to function correctly If the Network Management Card installed in your UPS is connected to the InfraStruXure Manager s APC LAN you must install a second Network Management Card in your UPS and connect it to the User LAN public network to use PCNS InfraStruXure System Installation and Start Up 39 Specifications 40 kW InfraStruXure PDU Electrical PD40F6FK1 M PD40G6FK1 M PD40L6FK1 M Input Nominal Voltage Requirements 208 120 V 480 277 V 600 346 V Nominal Current 125A 54 A 43 A Frequency 57 63 Hz 57 63 Hz 57 63 Hz Voltage Configuration Transformer 3W G GEC Without Transformer 4W G Upstream Circuit Breaker 175 AT 80 AT 60 AT Main Input Conductor Size 3 0 AWG 3 AWG 4 AWG UPS Breaker Size 175 AT 175 AT 175 AT Maximum Continuous Current 155 A 67A 54 A Grounding PE node from AC or floor grid Output Voltage AC 3 phase 4 wire PE Nominal Voltage 208 120 V WYE UPS Breaker Size 150 AT 15
13. the critical nature of data center loads this may occur If you must perform maintenance while the PDU is receiving input power observe the following precautions to reduce the risk of electric shock 1 Never work alone 2 Perform the maintenance only if you are a certified electrician who is trained in the hazards of live electrical installation 3 Know the procedure for disconnecting electricity to the PDU and the data center in case of an emergency 4 Wear appropriate personal protective equipment 5 Use double insulated tools 6 Always follow local and site regulations when working on the PDU 2 InfraStruXure System Installation and Start Up Total Power Off Set the UPS DC Disconnect circuit breaker and System Enable switch to OFF If applicable set the XR Battery Enclosure DC Disconnect circuit breaker to OFF Set the PDU Main Input circuit breaker or switch to OFF Open turn OFF the Q1 Q2 and Q3 circuit breakers on the PDU Set the upstream input utility circuit breaker to the OFF or Locked Out position InfraStruXure System Installation and Start Up px0003a Safety Warnings pdx0018a gen0137a Safety Warnings DANGER Risk of Electric Shock Electrical Hazard Hazardous live parts inside the Symmetra PX UPS are energized from AN the battery supply even when the AC power is disconnected Hazardous live parts may exist inside the
14. 0 AT 150 AT Max Distribution Breaker Size 150 AT 150 AT 150 AT Number of Distribution Panels 2 x 225A 42 position Full Load Rating 40 kW 40 kW 40 kW Max Contin Current 125 overload 139 A 139 A 139 A Nominal Current 111 A 111A 111 A Internal Static Switch Fuses 175A Over current Protection PDU Current Determined by UPS Grounding Separately derived neutral ground bond Wiring UPS to PDU 3W G 1 0 AWG PDU to Distribution Panels 4W G 1 0 AWG Distribution Panels to Racks Power Strips 4W G 12 AWG Power Cable Connections L21 20 connector system InfraStruXure System Installation and Start Up 41 Specifications 40 kW InfraStruXure PDU 42 Electrical Power Cable Lengths Recommended Wire Sizing L1 L2 L3 N G GEC Power Cable top Power Cable bottom PD40F6FK1 M_ PD40G6FKI M PD40L6FK1 M various 3 0 AWG 4 AWG 4AWG 6 AWG 8 AWG 8 AWG 4 AWG 4 AWG 4 AWG Accommodates 28 3 phase power cables 42 knockouts Accommodates 28 3 phase power cables 48 knockouts Panel Boards Panel Style Number of Panels per PDU Positions per Panel 3 Phase Breakers per Panel 1 Phase Breakers per Panel 3 phase 2 maximum 42 14 maximum 42 maximum Panel Rating 240 V 225 A per phase Breaker Pitch 3 4 in Accessibility Through front of the unit Relay Outputs Nominal Switching Capacity Maximum Switching Power Maximum Switching Voltage Maximum Switching Current Maximum Carr
15. CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring EMI This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference The user will bear sole responsibility for correcting such interference This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de le class A est conforme a la norme NMB 003 du Canada 4 InfraStruXure System Installation and Start Up Site Planning Space Considerations Use the figure below to determine the space requirements for installing the InfraStruXure PDU Symmetra PX UPS and XR Battery Enclosure Consult local codes and the NEC for additional requirements Ceiling Clearance gt 304 mm 12 in Minimum Rear Clearance M N mm 36 in 480 V 1067 mm 42 in isx0014a Minimum Front Clearance 208 V 914 mm 36 in 480 V 1067 mm 42 in InfraStruXure System Installation and Start Up Instal
16. InfraStruXure PDU because of the Symmetra PX UPS inverter even when the AC power is disconnected Test any electrical parts before touching them Emergency Power Off EPO Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24 VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 30 VDC and 8A b If not an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 60 VDC 250 VA and the current is limited to 1000 V max The fuse is limited to 5A if less than 20 VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60 VDC If you choose to use a 24 VAC 24VDC or contact closure connection to the EPO use one of the following UL listed wire types e CL2 Class 2 cable for general purpose use e CL2P Plenum cable for use in ducts plenums and other space used for environmental air e CL2R Riser cable for use in a vertical run shaft from floor to floor e CL2X Limited Use cable for use in dwellings and for use in a raceway e For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a
17. Up 15 Installation Procedures Connect Utility Conductors to the PDU Route the input conductors to the Main Input switch For overhead wiring run the input conductors directly to the Main Input switch For wiring under a raised floor run the input conductors through the wireway within the PDU to the Main Input switch Connect input conductors AN Electrical Hazard A licensed electrician must connect input conductors to the PDU Torque specs and tools required Before connecting to the terminals verify the torque specs below by checking the specifications on the Main Input switch Terminal Torque Tools L1 L2 L3 150 in lb 6 mm Allen wrench N 125 in lb 13 mm socket wrench G GEC 4 6 AWG 45 in lb Slotted screwdriver 8 AWG 40 in lb t Only on PDUs without a transformer 16 InfraStruXure System Installation and Start Up Installation Procedures Connect Utility Conductors to the PDU At the Main Input switch connect the input wiring according to the labels on the switch and the illustrations below Warning Connect the conductors to the terminals according to the labels on the terminals Use copper conductors only 208 480 600 V input with a transformer 3 phase 3 wire ground GEC to a suitable grounding electrode N Ww l l y Qmm C 17 O m lolol OfO femman ls 208 V input without a transformer 208 V 3 phase 4
18. ad is on Press any key 5 Close turn ON the Q2 circuit breaker on the PDU pdx0017a InfraStruXure System Installation and Start Up 35 Start Up Procedure Apply power to the system Verify bypass operation 1 Command the UPS into static bypass operation through the UPS display interface Top Level Menu a Press the Esc key to open the top level gt Control Logging menu Status Display Setup Diags b Select Control on the top level menu and Accessories Help press the ENTER key c Select UPS Into Bypass on the Control Control Menu menu and press the ENTER key gt UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal Turn Load On d On the next screen select Yes UPS into Confirmation Screen Bypass and press the ENTER key Confirm gt Yes UPS into Bypass No Abort The BYPASS LED illuminates and the following screens appear UPS has been commanded to go into Bypass UPS load is in Bypass Press any key Q Note The H3 LED above the Q3 circuit breaker illuminates but do not operate the circuit breaker 2 Use a true RMS voltmeter to make sure that there is no difference in potential between L1 IN and L1 OUT L2 IN and L2 OUT and L3 IN and L3 OUT on the Q3 circuit breaker The Q3 circuit breaker must be in th
19. ccessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load Off Confirmation Screen Confirm gt Yes UPS Load OFF No Abort UPS has been commanded to turn load power off UPS load is off Press any key a Le l jea O S InfraStruXure System Installation and Start Up px0003a a S vt pxb0005a Start Up Procedure Apply power to the system 33 Start Up Procedure Apply power to the system Verify proper voltage and phase rotation at the UPS 1 Close turn ON the Q1 circuit breaker on the PDU to apply power to the UPS pdx0021a 2 Ensure A B C clockwise rotation at the UPS input terminal block using a phase rotation meter 3 Verify proper voltage is present at the UPS input terminal block 208 V metered phase to phase using a true RMS voltmeter Start the UPS 1 Set the UPS DC Disconnect circuit breaker to ON and then set the UPS System Enable switch to ON 2 If applicable set the XR Battery Enclosure DC Disconnect circuit breaker to ON When the System Enable switch is in the ON position the px0013a pxb000ga Startup screen appears on the display interface of the Symmetra PX UPS
20. d the XR Battery Enclosure Route the cable from the side of the UPS to which it is attached around the back of the UPS and through the hole on the other side of the UPS to the front of the XR Battery Enclosure XR Battery Enclosure 2 Battery Enclosure s XR Communication Card Port 1 on the next XR Battery Enclosure Route the cable the same way as described in step 5 Continue until all XR Communication Cards are connected psx0145a insert it into the open port of the last XR Battery Enclosure in your configuration Install on the UPS the side panels that you removed from the PDU and the XR Battery Enclosure in step 3 and re attach the ground wires Install on the PDU and the XR Battery Enclosure the solid side panel that you removed from the UPS in step 2 and re attach the ground wires InfraStruXure System Installation and Start Up Join the PDU UPS and XR Battery Enclosures 1 Move the PDU Symmetra PX UPS and XR Battery Enclosures into position aligning the holes in the adjacent side panels 2 Level the PDU Symmetra PX UPS and XR Battery Enclosure by using a level and adjusting the leveling feet on each enclosure 3 The following enclosures will need to be attached refer to the graphic below e An adjacent PDU and UPS e An adjacent XR Battery Enclosure and UPS e Adjacent XR Battery Enclosures
21. death Warning Indicates a hazard which if not avoided could result in personal injury or damage to product or other property Heavy Indicates a heavy load that should not be lifted without assistance Caution Indicates a potential hazard which if not avoided could result in damage to the equipment or other property Tip Hazard This equipment is easily tipped Use extreme caution when unpacking or moving Note Indicates important information Indicates that more information is available on the same subject InfraStruXure System Installation and Start Up 1 Warnings Installation Maintenance Only a certified electrician can perform these tasks e Connect the Power Distribution Unit PDU to utility power e Install an upstream circuit breaker e Route and connect the power cables for under floor wiring e Connect a switch to the Emergency Power Off EPO interface on the PDU Only a certified electrician or an APC Field Service Engineer can perform these tasks e Connect the PDU to the Symmetra PX UPS e Perform maintenance of the PDU Install a circuit breaker to protect the PDU against over current when you connect the PDU to utility power See Specifications on page 41 to determine the type of circuit breaker to install Maintenance performed while the PDU is receiving input power APC does not recommend that you perform maintenance of the PDU while it is receiving input power However due to
22. e OFF position The top side of Q3 will be utility voltage and the bottom side of Q3 will be the voltage from the UPS in static bypass Voltage should be less than 2 volts Q Note Q3 is a 4 pole circuit breaker Be sure to measure L1 to L1 L2 to L2 and L3 to L3 36 InfraStruXure System Installation and Start Up Start Up Procedure Apply power to the system 3 Close turn ON the Q3 circuit breaker on the InfraStruXure PDU pdx0014a Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker 4 Open turn OFF the Q2 circuit breaker on the InfraStruXure PDU The UPS will display a Forced Bypass message on the display interface and the Fault LED will be red pdx0015a 5 Command the UPS into static bypass operation through the UPS display interface Top Level Menu a Press the Esc key to open the top level Control Logging Status Display menu Setup iaga b Select Control on the top level menu and Accessories Help press the ENTER key c Select UPS Into Bypass on the Control Control Menu menu and press the ENTER key gt UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal Turn Load On d On the next screen select Yes UPS into Confirmation Screen Bypass and press the ENTER key Confirm gt Yes UPS into Bypass No Abort
23. er Connection Plate 0 00 cc cee es 24 Overview oa ci ae hats Dee Sik Ae ha aes ark tine ww waar 24 Route and Attach Power Cables to the Racks 25 Overhead Wiring 2 0 0c eee es 25 Under Floor Wiring 2 2 0020 ee ee 26 Route Data Cables to the InfraStruXure Manager Hub or Switch 28 Start Up Procedureiiiicncsisicitiviienininnnwucnein 29 Apply power to the system 0000 ee eee eee 29 Safety warnings 2 00 eee eee ee 29 Verify UPS battery operation 2 0 0 0 c eee eee 32 Verify proper voltage and phase rotation atthe UPS 34 Start the UPS i sai ew a eae ee eh ae ele we 34 Verify bypass operation 0 0000 eee eee eee 36 Power the PDU Distribution Breakers 38 Configure the InfraStruXure Manager 050085 39 Specifications cceeeceeeeeeeeeeeeeneeeeeeseeneeeeneseeseeeeeseeees A 40 kW InfraStruXure PDU aaanaannnnnnnnnn cece cece eee 41 ii InfraStruXure System Installation and Start Up Safety IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that must be followed during installation operation and maintenance of the InfraStruXure System Symbols used in this manual Electrical Hazard Indicates an electrical hazard which if not avoided could result in injury or death Danger Indicates a hazard which if not avoided could result in severe personal injury or
24. for both the Normally Open NO and Normally Closed NC position maS Location of switches on PDU monitoring unit a pdx0205a g See the Operation Manual for information on how to test the EPO InfraStruXure System Installation and Start Up 23 Connect User Input Contacts and Relay Outputs to the User Connection Plate Overview Make contact closure connections NO or NC at the user connection plate to monitor dry contacts You can make up to four input contacts and four eam F relay output connections The figure at the right shows the location of the Q user connection plate on the roof of the PDU y O enclosure j Make the connections from inside the enclosure or remove the user connection plate and make the connections pdx0177b Remove the plate using a Phillips or standard screw driver to loosen the two captive screws Use the knockout in the plate to route cables to and from the user connections on the plate If you remove the plate make sure that you do not disturb the existing connections See the Operation Manual for information on how to configure the input contacts and relay outputs 24 InfraStruXure System Installation and Start Up Route and Attach Power Cables to the Racks Overhead Wiring Route and attach power cables to equipment racks If you ordered overhead wiring connect the prewired powe
25. gency power off attach a remote switch not included to the EPO interface on the PDU monitoring unit The EPO interface is connected to the PDU Main Input switch and to the UPS internal EPO switch When the EPO is activated the main input breaker to the PDU transformer is opened the UPS DC Disconnect breaker is opened and the UPS System Enable switch is turned off In this sequence there is no power from the PDU transformer and there is no power from the UPS inverters and batteries Q Note Contact closure is recommended Connecting the switch The Emergency psx0018a Power Off EPO switch connects to the PDU PRAN user connection plate The figure on the right a999gongssqo005qsq090590 shows the location of the user connection plate ademi esa ETE T on the roof of the PDU Connect a switch using eo one of three following connections i O e Contact closure Ly e 24Vac e 24Vdc pdx0177b Note APC offers an optional InfraStruXure EPO System EPW9 Contact your APC sales representative or visit the APC Web site www apc com for more information InfraStruXure System Installation and Start Up Installation Procedures Connect an Emergency Power Off Switch Connect an EPO switch to the user connection plate l Contact Closure Normally Open USER INTERFACE 2001 APC BT BA BA bA PR R FR FR O
26. ion and Start Up Exchange Side Panels Before installing the InfraStruXure PDU Symmetra PX UPS and XR Battery Enclosure exchange side panels so that the adjacent panels will have matching holes for joining the enclosures together and for routing input and output wiring between them The following side panels will need to be exchanged e Adjacent side panels of a PDU and UPS e Adjacent side panels of a XR Battery Enclosure and a UPS e Adjacent side panels of two XR Battery Enclosures psx0136a Exchange Side Panels 1 Detach the ground wires from the side panels gen0303a 2 Remove the solid side panels from the side of the UPS that will be adjacent to the PDU and the XR Battery Enclosure in the planned configuration InfraStruXure System Installation and Start Up 11 Installation Procedures Exchange Side Panels 3 Remove the side panels from the sides of the PDU and XR Battery Enclosure that will not be adjacent to the UPS 4 Remove the rear hole covers from the panels that you removed in step 3 Connect Battery Enclosure communication cables 12 1 Connect the cable to Port 1 on the first adjacent XR Connect Port 2 on the first XR Battery Enclosure to Locate the XR Communication Card terminator and Route the communication cable through the hole between the UPS an
27. ires from the PDU and the XR Battery Enclosure if applicable to the EPO board on the UPS The control wires are harnessed and coiled in the floor of the PDU and the XR Battery Enclosure The PDU harness connects to J6 and the XR Battery Enclosure harness connects to J8 J6 Connect 0W4510C from PDU 2 0 0 1 4 0 0 3 1 Internal Power 24V Supply 2 3 Relay Coil 1 4 Ground 000000000000 PIGIIGI09009 J8 Connect 0W1696 from Battery Enclosure 4324 87 6 5 4 9 1 Internal Power Vu Ja 3o 24V Supply W ato 2 3 NC lt D AD d 1l 4 Ground Gee gg gaaaagi je 14 13 12 11 109 8 765 43 2 1 psx0328a 2 Connect the Maintenance Bypass control wire harness from the PDU to the Maintenance Bypass interface board of the UPS There are two wire harnesses coiled and secured in the PDU One is a 6 wire harness and the other is a 4 wire harness PDU Switchgear Q1 Q2 Q3 H2 amp H3 LEDs on PDU Bypass Panel J3 2 oo Of 1 4 0 0 3 NO 4 5 Q2 UPS Output NO 2 6 UPS Manual Service Bypass NC 1 3 Ok to operate Q2 2 4 Ok to operate Q3 000000000000 9000000000000 z
28. l codes for requirements specific to your installation InfraStruXure System Installation and Start Up 43 APC www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways e Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support e Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure 1 877 537 0607 Customer Support Line toll free APC headquarters U S 1 800 800 4272 Canada toll free Latin America o Europe Middle East 353 91 702000 Africa Ireland Western Europe inc 800 0272 0272 Scandinavia Japan 0 36402 2001 Australia New Zealand 61 2 9955 9366 South Pacific area Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for Entire contents copyright 2008 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo InfraStruXure and
29. lation Procedures Installation Procedure Overview This section provides the basic steps to install the InfraStruXure power and rack components Follow the references provided with each step for detailed instructions Warning Do not begin installing your InfraStruXure system without an APC Field Service Engineer present Q Note Search all boxes and packaging to make sure that they are empty before discarding 1 Determine the correct placement of the system components by studying the InfraStruXure Configure To Order CTO report Move the Symmetra PX UPS InfraStruXure PDU XR Battery Enclosure and NetShelter VX Enclosures to their final location structure has a in lb rating that will support the full weight of the InfraStruXure Warning If installing InfraStruXure on a raised floor make sure that the raised floor AN installation See Specifications on page 41 2 Level the PDU UPS NetShelter and XR Battery Enclosures using the 13 14 mm wrench included with each unit See Level the PDU UPS NetShelter and XR Battery Enclosures on page 10 for detailed instructions 3 Exchange side panels and run battery communication cables if applicable See Exchange Side Panels on page 11 for detailed instructions 4 Join adjacent enclosures For instructions on joining the PDU UPS and XR Battery Enclosure see Join the PDU UPS and XR Battery Enclosures on page 13 For instructions on j
30. nannan 5 Installation Procedures sssnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn Installation Procedure Overview 000000ee cece eeee 7 Tools Required remasse ede td ee hate Bee Sig dle Oe e s 9 Level the PDU UPS NetShelter and XR Battery Enclosures 10 Exchange Side Panels 00 cece eee eee eee eee eees 11 Exchange Side Panels 0 000 e ee ee een eae 11 Connect Battery Enclosure communication cables 12 Join the PDU UPS and XR Battery Enclosures 13 Connect Utility Conductors to the PDU 14 Access the PDU Main Input switch 4 14 Attach conduit to the PDU for the input conductors 14 Install a circuit breaker 2 20000 eee es 15 Route the input conductors to the Main Input switch 16 Connect input conductors 0 00002 eee ees 16 Connect AC Power and Control Wiring 000e eee eee 18 InfraStruXure System Installation and Start Up Connect DC Power Wiring if Applicable 20 Cascade XR Battery Enclosures 002250250 20 Connect power cables from the XR Battery Enclosure to the Symmetra PX UPS se ia dice he die elena aw le ea eee eee eas 21 Connect an Emergency Power Off Switch 22 OVERVICW oore roh aie odd Gee Sat ee ee he ako a Adee 22 Connect an EPO switch to the user connection plate 23 Connect User Input Contacts and Relay Outputs to the Us
31. nsformer 208 V metered phase to phase using a true RMS voltmeter InfraStruXure System Installation and Start Up 29 6 Install at least one battery module four battery units in the Symmetra PX UPS Install battery modules starting in the lowest available shelf Position the battery unit between the grooves and slide it completely into the enclosure Heavy Use two people to lift and install battery units Electrical Hazard The DC bus in the Symmetra PX UPS is energized when battery AN modules are installed even when the DC Disconnect circuit breaker is open 7 Install at least one power module in the Symmetra PX UPS Install power modules starting from the lowest available shelf Push each module completely into the enclosure A Heavy Use two people to lift and install power modules 30 InfraStruXure System Installation and Start Up pxb0011a Start Up Procedure Apply power to the system 8 Secure the power module a Tighten the screws on each side of the power module b Turn the locking latch clockwise until the arrow on the knob faces the power module Q Note The power module will not start unless the locking latch is engaged 9 Set the UPS DC Disconnect circuit breaker to ON and then set the UPS System Enable switch to ON Deo e px0013a 10 If applicable set the XR Battery Enclosure DC Disconnect circuit breaker to ON
32. oining adjacent NetShelter VX Enclosures see the installation manual included with your enclosures See Total Power Off on page 3 for detailed instructions InfraStruXure System Installation and Start Up 7 Installation Procedures Installation Procedure Overview 6 Connect utility conductors to the PDU See Connect an Emergency Power Off Switch on page 22 for detailed instructions 10 Connect User Contact Inputs and Relay Outputs to the PDU user connection plate See Connect User Input Contacts and Relay Outputs to the User Connection Plate on page 24 for detailed instructions 11 Install Shielding Troughs Shielding Partitions and Cable Ladders For instructions see the manuals included with your Shielding Troughs Shielding Partitions and Cable Ladders 12 Install the Rack Automatic Transfer Switches ATS Rack Power Distribution Units and other InfraStruXure rack mount devices For instructions see the manuals included with your Rack ATS Rack PDU or other InfraStruXure rack mount device See Route and Attach Power Cables to the Racks on page 25 for detailed instructions 14 Route and attach communication cables to the InfraStruXure Manager hub or switch See Route Data Cables to the InfraStruXure Manager Hub or Switch on page 28 for detailed instructions 15 Start the system Only qualified APC trained personnel may perform a
33. pole breaker or a single phase cable to a single pole circuit breaker psx0028a c Connect the neutral wire to the closest open termination point on the Neutral Bar N d Connect the ground wire to the closest open termination point on the Ground Bar G ee be N r at A FAY 9 L sarr ae wd e S d T S LS IN o NE Ae acd TI o AA w a EA Le en yo Cet ie aero Via S 5 gee OE A ee 9 K Ir LJE mji N O A a re ee Pe gt RE i N il o O 0 o c Ao N O Cl Qele C aisle CI Nh al Caution Any multi circuit power cable that is installed by an electrical contractor must be installed with a 3 pole circuit breaker InfraStruXure System Installation and Start Up 27 Route Data Cables to the InfraStruXure Manager Hub or Switch 1 Connect a CAT 5 network cable provided to the network or 10BaseT ports on your APC InfraStruXure devices The following devices need to be connected Automatic Transfer Switch AO O 08 OBS ouu Gp APC O B www ape com Preference Configuration Automatic Transfer Switch Link RX TX Status mm Probes Sensor Zones Rack PDU Press to s ss to ss for invert Pre Pre to gt O Arc F play www apc com Symmetra PX UPS yy Rack Power Distribution Unit Notwork Management Gard
34. r cables of the InfraStruXure PDU as follows 1 Install the Shielding Troughs Shielding Partitions and Cable Ladders so that you can route power cables from the PDU to the Netshelter Enclosures 2 Find the numbers that indicate the enclosure to which each power cable will supply power These numbers appear on the roof of the PDU where the power cables exit and on the ends of each power cable Q Note The enclosures are not numbered Consult your APC InfraStruXure Configure To Order CTO report to determine the enclosure associated with each power cable 3 Beginning with the power cables for the enclosures farthest from the PDU run each power cable within the Shielding Trough along the row and if necessary across one or more Cable Ladders to the enclosure to which it will provide power Q Note Ensure that the L21 20 twist lock connector at the end of each power cable always lies on top of any longer power cables in the Shielding Trough 4 Connect the appropriate power cable to APC power management equipment in the enclosure in one of the four following ways For single feed devices without redundancy attach a power cable directly to a Rack PDU installed in a NetShelter VX Enclosure For dual feed devices within a redundant system attach a power cable from each PDU into two different Rack PDUs in the NetShelter VX Enclosure oo000000000000000 _joonnoo InfraStruXure System Installation
35. us Display Setup Diags Accessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On Confirmation Screen Confirm gt Yes UPS Load ON No Abort UPS has been commanded to turn load power on Low No AC input Start up on Batt Start Now Abort Start up UPS has been commanded to turn load power on UPS load is on Press any key After you have verified that the UPS operates correctly in battery operation shut down the UPS InfraStruXure System Installation and Start Up 3 Command the UPS to turn off power to the load a Press the Esc key at the top level status screen to open the top level menu and have access to eight submenus b Select Control and press the ENTER key c Select Turn Load Off from the Control menu and press the ENTER key d On the next screen select Yes UPS Load OFF and press the ENTER key The LOAD ON LED turns off and the interface displays the following two screens 4 Set the UPS System Enable switch to OFF and then set the UPS DC Disconnect circuit breaker and to OFF 5 If applicable set the XR Battery Enclosure DC Disconnect circuit breaker to OFF Top Level Menu gt Control Logging Status Display Setup Diags A
36. wire ground N UJ u 2 l TA lt 5 qm qamnan O fan lolol Ol T LL OF O InfraStruXure System Installation and Start Up 17 Connect AC Power and Control Wiring 18 Electrical Hazard Only Field Service Engineers or qualified personnel trained by APC may connect the AC power and control wiring Connect AC power and control wiring to the UPS There are five input wires and four output wires coiled on the floor of the PDU Each set of wires is labeled The control wires for the UPS Maintenance Bypass control board and the UPS EPO control board are also coiled in the PDU To make the connections remove the rear lower panel of the UPS and the rear panel of the PDU Use the opening in the side panels of the enclosures to run the wires Connect AC power wiring Attach the input ground wire to the ground lug marked D to the right of the input terminals Attach the input wires L1 L2 L3 N to the UPS input terminals with corresponding labels Attach the output wires L1 L2 L3 N to the UPS output terminals with corresponding labels O Gy Ul ee psx0032b PDU UPS InfraStruXure System Installation and Start Up Installation Procedures Connect AC Power and Control Wiring Connect control wiring 1 Connect the EPO control w
37. www apece com Installation and Start Up SS InfraStruXure For Medium Data Centers 40 kW 208 480 600 V About this Manual This manual covers basic installation and start up procedures for certified electricians American Power Conversion APC Field Service Engineers or APC trained installers of a 40 kW InfraStruXure system For information about installing specific components in your InfraStruXure system see the documentation included with each component Before installing or operating any component refer to the safety instructions in the component s manual or safety sheet Note The illustrations of products in this manual may vary slightly from the products in your InfraStruXure system InfraStruXure System Installation and Start Up Contents IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS 200 cee eee eee 1 Symbols used in this manual 2 0002 eee ee ees 1 Warnings 426 see whch hs 8 te oe ede eh eee Re Set ee res 2 Installation Maintenance 2 002 e eee eee eee 2 Maintenance performed while the PDU is receiving input power 2 Total Power Off oii siete ee ge See ae See Sree ale tin 3 DANGER Risk of Electric Shock 020005 0s 4 Emergency Power Off EPO 20022 ee ee eeeee 4 EMD eee seen eee Cheeses nck eed et nada eae ela ee Sea etd a 4 Site Planning seseina noiniaii aeaaea naiai aii Space Considerations sn sanana annann
38. ying Current Surge Ratings 1 A at 30 Vde 30 W 60 Vde 2 ADC 2 ADC 2 kV per Bellcore TA NWT 001089 1 5 kV per FCC part 68 Physical Dimensions Hx W xD PDU Shipping Weight PDU Shipping Heat Output With Transformer Transformer if installed Type PD40F6FK1 M PD40G6FKI M PD40L6FK1 M 81x24x36 in 2057 x 610 x 914 mm 86 x 36 x 48 in 2184 x 914 x 1219 mm 1580 1b 718 18kg 1680 lb 763 6kg 4645 BTU 4617BTU 3425BTU Isolation Step down Step down InfraStruXure System Installation and Start Up Specifications 40 kW InfraStruXure PDU Physical PD40F6FK1 M PD40G6FK1 M PD40L6FK1 M Configuration Delta to WYE Maximum Power Rating 60kVA Maximum Current Rating 166A 72A 58A Construction Cu windings open core Temperature Rating 220 C Class H Maximum Temperature Rise 150 C Efficiency 97 98 Environmental Operating Environment Temperature Operating Storage Class Humidity Operating Storage Elevation Storage Acoustic Noise Emission Heat Rejection at Full Load Protected from water and conductive contaminates 32 to 104 F 0 to 40 C 32 to 113 F 0 to 45 C Class H 220 C 0 to 95 non condensing 0 to 95 non condensing 3 000 ft 10 000 m Maximum 50dB A at 1 m 5194 BTU hr 1 5 kW Compliance Approvals UL 60950 cUL Transformerless units only tt Provided by customer t The specifications are recommendations Consult the NEC and loca
39. zard A licensed electrician must route and connect the power cables for under floor wiring AN Warning Make sure all wire connections and circuit breaker connections are properly torqued To wire each power cable to an enclosure 1 Push out a knock out filler in the floor of the PDU to create an opening for the cable 2 Install Liquidtite waterproof conduit under the floor from each enclosure to the PDU 3 From the Rack PDU or Rack ATS in each enclosure thread the appropriate power cable for your 26 InfraStruXure System Installation and Start Up Installation Procedures Route and Attach Power Cables to the Racks application from the enclosure through the Liquidtite conduit to the PDU 4 At the PDU route the cable through the opening you created in step 1 and then up through the wireway at either side of the PDU This will allow you to connect the cable to the circuit breaker panel 5 At the circuit breaker panel cut the wires to the proper length and connect the power cable s individual wires a If you have branch current monitoring installed route each phase conductor through a current sensor If it is a three phase cable route the L1 L2 and L3 wires through a separate current sensor b Connect the L1 L2 and L3 wires to the circuit breaker s The illustration below shows a three phase cable connecting to three ll gt Re single pole breakers however you can also connect a three phase cable to a three
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