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APC PD80G6FK1-M power distribution unit PDU

1. a Press the Esc key at the top level status screen to Top Level Menu open the top level menu ZUERST EET Stat Displ b Select Control on the top level menu and press the eu Biana ENTER key Accessories Help 990 1467C InfraStruXure System Service Manual Installation and Start Up 71 Appendix A System OperationHow to Return from Maintenance Bypass Operation Control Menu gt UPS Into Bypass Do Self Test c Select UPS Into Bypass on the Control menu and Simulata PANNE Fail Graceful Reboot press the ENTER key Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen d Confirm the selection on the next screen select Yes Confirm N gt Yes UPS into Bypass UPS into Bypass and press the ENTER key Mo Abort ai Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker 7 Close turn ON the Q2 circuit breaker on the PDU Note The H3 LED above the Q3 circuit breaker illuminates indicating that it is safe to operate the Q3 circuit breaker 8 Open turn OFF the Q3 circuit breaker on the PDU The UPS automatically comes out of Static Bypass operation 72 InfraStruXure System Service Manual Installation and Start Up 990 1467C How to Ensure Total Power Off 1 Command the UPS to turn off power to the load a Press the Esc key at the top leve
2. Overview The figure below shows the location of the user connection plate It is mounted on the roof of the PDU enclosure and the connections are made from inside the enclosure Use the knockout in the plate to route cables to and from the user connections on the plate Q0S9900099000099900 VAGA A Coe Lomin ro cot oupas 1 38 Make contact closure connections NO or NC at the user connection plate to monitor dry contacts You can make eight connections four input contacts and four relay outputs i USER INTERFACE DOGOGDODOGOO00095990D0099090 Mot E tat TOUT Y Spa le darai A k k 4 P EPO24V k EPO Contact Outputs amp ACDC Contact G9 O 990 1467C InfraStruXure System Service Manual Installation and Start Up 37 Installation ProceduresConnect User Input Contacts and Relay Outputs to the User Connection Plate How to connect contacts to the PDU monitoring unit 1 Choose one or more contact numbers on the user connection plate to which you will connect the contacts The user connection plate is connected to the PDU monitoring unit 2 From the PDU display interface a Press the ESC or ENTER key to go to the top level menu screen b Select Contacts on the top level menu screen and press the ENTER key c Press the ENTER key to select the number of the contact you are connecting The continu
3. ww wW apc com Service Manual Installation and Start Up 80 kW InfraStruXure System Medium Data Centers 208 480 600 V input About this Manual This manual is intended for APC Field Service Engineers or APC trained installers of a 80kW InfraStruXure system It covers basic installation and start up For additional information about installing the InfraStruXure system see Certified Electrician S Instructions 990 1469 which provides specific instructions for the electrician connecting utility to the InfraStruXure PDU For information about installing specific components in your InfraStruXure system see the documentation included with each component Before installing or operating any component refer to the safety instructions in the component s manual The illustrations of products in this manual may vary slightly from the products in your InfraStruXure system link on the Support page of the APC Web site www apc com In the list of InfraStruXure Note You can check for updates to this manual by clicking on the Sales Reference Library Q manuals look for the latest letter revision A B etc of the part number on this manual 990 1467C InfraStruXure System Service Manual Installation and Start Up Contents SaIBly ion Dando d Miete E E edd Edu civ suere Soest OVERVIEW so oocero ze bbs fis tei aes te ea c rp eu IS UD es 1 Save these instructions lle 1 Safety symbols u
4. 7 Ensure A B C clockwise rotation at the UPS Bypass bus bars using a phase rotation meter 8 Verify proper voltage is present at the UPS Bypass bus bars 208 V metered phase to phase using a true RMS voltmeter Start the UPS 1 Setthe XR Battery Enclosure DC Disconnect circuit breaker to ON 2 Setthe UPS System Enable switch to ON T acc 990 1467C InfraStruXure System Service Manual Installation and Start Up 57 Start Up Procedure When the System Enable switch is in the ON position the UPS is running on battery The Startup screen appears on the display interface of the Symmetra PX UPS and then PowerView RM Rev 000 English Please wait the top level status screen appears on the display interface This may take up to 40 seconds Fuel IJIIIIIIIIIII Load III In 208V out000V 60Hz Runtime 1hr 2m 3 Read the messages displayed on the Symmetra PX UPS display interface Note any alarms and verify that they are appropriate for start up conditions 1 Command the UPS to apply power to the load a Press the Esc key to open the top level menu b Select Control and press the ENTER key a Select Turn Load On Off from the Control menu and press the ENTER key a On the next screen select Yes UPS Load ON and press the ENTER key The interface will display the following screen 58 Top Level Status Screen Fuel JIIIII
5. 5 10 990 1467C Connect the cable to Port 1 on the first adjacent XR XR Battery Enclosure 2 Connect Port 2 on the first XR Battery Enclosure to Locate the XR Communication Card terminator and Route the communication cable through the hole between the UPS and the XR Battery Enclosure Route the cable from the side of the UPS to which it is attached around the back of the UPS and through the hole on the other side of the UPS to the front of the XR Battery Enclosure Battery Enclosure s XR Communication Card Port 1 on the next XR Battery Enclosure Route the cable the same way as described in step 5 Continue until all XR Communication Cards are connected insert it into the open port of the last XR Battery Enclosure in your configuration The terminator is in Port 1 ofthe UPS XR Communication Card and nae in Port 2 of the XR Battery Enclosure XR Communication Card Wok Install on the UPS the side panels that you removed from the PDU and the XR Battery Enclosure in step 3 and reattach the ground wires Install on the PDU and the XR Battery Enclosure the solid side panel that you removed from the UPS in step 2 and reattach the ground wires InfraStruXure System Service Manual Installation and Start Up 21 Attach the PDU UPS and XR Battery Enclosure 1 Move the PDU Symmetra PX UPS and XR Battery Enclos
6. Bypass Input PDU UPS To make the connections you will need to remove the rear lower panel of the UPS and the rear panel of the PDU Use the opening in the side panels of the enclosures to run the wires 26 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresConnect AC Power and Control Wiring Connect AC power wiring 1 Attach the bypass wires L1 L2 L3 N to the four UPS bypass bus bars with corresponding labels Q9 2 Attach the input wires L1 L2 L3 N to the four UPS input bus bars with corresponding colors and labels 3 And attach the input ground wire G to the ground lug to the right of the input bus bars marked 3 Attach the output wires L1 L2 L3 N to the four UPS output bus bars with corresponding colors and labels The following illustration shows the UPS buswork and the order in which you need to make the connections The numbers in the illustration correspond to the numbered steps above 1 3 Electrical Hazard The conductors are not interchangeable and must be terminated in the correct location to prevent damage to the system and connected equipment anduy lt 4 EY ssedkan anduy 7 mdu 143 ssed Ag 77 aS AC V1 990 1467C InfraStruXure System Service Manual Installation and Start Up 27 Installation ProceduresConnect AC Power and Cont
7. J 7 K Voltage Monitoring RMS l X Tie Bottom Feed PESEE ee GND Option ow1887 O Current Monitoring Output i SR il le Dual Aux Switch Aux Switch Shunt Trip 1u2js g ay 0 4204 amp jddy 0 Mogrsum48vi aulT ajsulg q xipuaddy 949v 1 066 This drawing and specifications herein are the property of American Power Conversion and shall not be reproduced or copied or used in whole or par as the basis for the manufacture or sale of items without written permission from APC Q Lamps 219v 1 066 dn veis pue uonej ejsu jenuejy e2iAJeg uiejs S eunxnagsejju 18 80kW PDU with System Bypass 208V Input Single feed without a Transformer All Wiring HQ 4 0 Unless Noted 0W1872 Q3 N320A 4P 2 0 2 0 d 0W1860 320A Fx ow1879 390A V Ow1867 S Bottom Feed Option 0W1884 Q1 Output ADV 360A 3P FL 121A AC gt oo e _ Mains Input 0W1864 Input 500 MCM Symmetra ae PX 80kW Mains GND This drawing and specifications herein are the property of American Power Conversion and shall not be reproduced or copied or used in whole or par as the basis for the manufacture or sale of items without written permission from APC Load Port Option 0W1874 42 Position 400 Amp Rated Panel V Voltage Monitoring RMS Q Current Monitoring ON Dual Aux Switch A Aux Switch G Shunt Trip Q Lamps
8. Service Manual Installation and Start Up 59 Start Up Procedure Verify proper phasing place the UPS into bypass operation 1 Command the UPS into static bypass operation through the UPS display interface a Press the Esc key to open the top level menu a Select Control on the top level menu and press the ENTER key b Select UPS Into Bypass on the Control menu and press the ENTER key a On the next screen select Yes UPS into Bypass and press the ENTER key Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu gt UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen Confirm gt Yes UPS into Bypass No Abort The BYPASS LED illuminates and the following screens appear Q Note The H3 LED above the Q3 circuit breaker illuminates but do not operate the cirucit breaker 1 Use a true RMS voltmeter to make sure that there is no difference in potential between L1 IN and L1 OUT L2 IN and L2 OUT and L3 IN and L3 OUT on the Q3 circuit breaker The Q3 circuit breaker must be in the OFF position The top side of Q3 will be utility voltage and the bottom side of Q3 will be the voltage from the UPS in static bypass Voltage should be less than 2 volts Q Note Q3 is a 4 pole circuit breaker Be sure to measure
9. ll l 70 How to Ensure Total Power Off Lllluuun 73 How to Apply Power to the System 75 Appendix B Single Line Diagrams Appendix C Changes in This Manual InfraStruXure System Installation and Start Up Safety Overview Save these instructions This manual contains important instructions that must be followed during installation operation and maintenance of the PRODUCT NAME NORMAL Safety symbols used in this manual Electrical Hazard Indicates an electrical hazard which if not avoided could result in injury or death Warning Indicates a hazard which if not avoided could result in personal injury or damage to product or other property Caution Indicates a potential hazard which could result in damage to product or other property Note Indicates important information Heavy Indicates a heavy load that should not be lifted without assistance Indicates a standby state When in standby the unit is not operating but it may still contain hazardous voltage It is not safe to service until the equipment is disconnected from all sources of electrical power e POPPE Cross reference symbols used in this manual L 1 Indicates that more information is available on the same subject in a different manual NN Indicates that more information is available on the same subject in a different section of this manua
10. 6 Open turn OFF the Q1 Q2 and Q3 circuit breakers on the PDU 7 Set the upstream main input and if applicable the bypass input and cross tie utility circuit breaker to the OFF or Locked Out position 74 InfraStruXure System Service Manual Installation and Start Up 990 1467C How to Apply Power to the System This procedure instructs on how to apply power to a system that has already been installed For initial start up instructions see nfraStruXure 80kW Installation and Start Up 1 Set the upstream utility and if applicable the qe ss bypass input and cross tie utility circuit breaker to ON Qr X 1 Set the Main Input A breaker or switch on the PDU to ON X 2 Close turn ON the QI circuit breaker on the PDU to apply power to the UPS 3 If applicable set the Q10 Bypass Input B breaker or switch on the PDU to ON B 990 1467C InfraStruXure System Service Manual Installation and Start Up 75 Appendix A System OperationHow to Apply Power to the System 4 Ensure that all battery units are pushed all the way into the Battery Enclosures and locked into position 5 Set the Battery Enclosure DC Disconnect circuit breaker to ON 6 Set the UPS System Enable switch to ON When the System Enable switch is placed in the ON position the Startup screen appears on the display interface of the Symmetra PX UPS PowerView RM Rev 000 English Please wai
11. Environmental Management System 41 Route and Attach Overhead Wiring Less 42 Connect the sub feed power cable conductors to a three pole breaker onthe PDU llnn 42 Route and attach power cables to equipment racks 43 Route Data Cables to the iv InfraStruXure System Installation and Start Up InfraStruXure Manager Hub or Switch sse 46 Connect network cables to components 46 Route network cables to the InfraStruXure Manager Hub or Switch 47 Start Up Procedure ossiani os vex a oa deco aa Safety warnings llle 49 Ensure that all power is off 49 Apply power to the system lll 51 Verify UPS battery operation nn 54 Verify proper voltage and phase rotation on the PDU 56 Start th URS 253 4 beh aaa ee nen Geka eee et 57 Verify proper phasing place the UPS into bypass operation 60 Return from maintenance bypass operation 62 Power the PDU Distribution Circuit Breakers 63 CloseCross Tie ee 64 Configure the InfraStruXure Manager sese 65 Appendix A System Operation How to Transfer the UPS into Maintenance Bypass Operation lll 67 How to Return from Maintenance Bypass Operation
12. L1 to L1 L2 to L2 and L3 to L3 UPS has been commanded to go into Bypass UPS load is in Bypass Press any key 60 InfraStruXure System Service Manual Installation and Start Up Start Up Procedure 2 Close turn ON the Q3 circuit breaker on the InfraStruXure PDU UPS D Lm Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker 3 Open turn OFF the Q2 cirucit breaker on the InfraStruXure PDU The UPS will display a Forced Bypass message on the display interface and the Fault LED will be red 990 1467C InfraStruXure System Service Manual Installation and Start Up 61 Start Up Procedure Return from maintenance bypass operation 1 Command the UPS into static bypass operation through the UPS display interface a Press the Esc key to open the top level Top Level Menu menu gt Control Logging a Select Control on the top level menu and Status Display press the ENTER key Setup Diags Accessories Help Control Menu gt UPS Into Bypass Do Self Test b Select UPS Into Bypass on the Control simulate Power Fail Graceful Reboot menu and press the ENTER key Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen a On the next screen select Yes UPS into Confirm Bypass and press the ENTER key Yes UPS into
13. Limited Power Source voltage and energy are limited to less than 30 VAC less than 60 VDC 250 VA and the current is limited to 1000 V max The fuse is limited to 5 A if less than 20 VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60 VDC If you choose to use a 24 VAC 24 VDC or contact closure connection to the EPO use one of the following UL listed wire types CL2 Class 2 cable for general purpose use CL2P Plenum cable for use in ducts plenums and other space used for environmental air CL2R Riser cable for use in a vertical run shaft from floor to floor CL2X Limited Use cable for use in dwellings and for use in a raceway For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring 990 1467C InfraStruXure System Service Manual Installation and Start Up 3 SafetyWarnings EMI This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of
14. VAC 24 VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 30VDC and 8A b If not an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 60 VDC 250 VA and the current is limited to 1000 V max The fuse is limited to 5 A if less than 20 VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60 VDC If you choose to use a 24 VAC 24VDC or contact closure connection to the EPO use one of the following UL listed wire types CL2 Class 2 cable for general purpose use CL2P Plenum cable for use in ducts plenums and other space used for environmental air CL2R Riser cable for use in a vertical run shaft from floor to floor CL2X Limited Use cable for use in dwellings and for use in a raceway For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring InfraStruXure System Service Manual Installation and Start Up 990 1467C Connect User Input Contacts and Relay Outputs to the User Connection Plate
15. electric shock risk 3 Emergency Power Off EPO 3 for installation 14 installation maintenance 2 performing maintenance while the PDU is receiving input power 2 wiring connect AC power and control 26 29 connect DC power 30 30 32 overhead route and attach 42 45 recommended sizing 11 torque according to size 11 87 APC www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure 1 877 537 0607 Customer Support Line toll free APC headquarters U S 1 800 800 4272 Canada toll free Latin America ey ae Europe Middle East 353 91 702000 Africa Ireland Western Europe inc 800 0272 0272 Scandinavia Japan 0 35434 2021 Australia New Zealand 61 2 9955 9366 South Pacific area Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distr
16. present across the Cross Tie Output circuit breaker 3 If applicable set the PDU Cross Tie Output X circuit breaker to ON A gi Once the cross tie output circuit breaker is closed you can start the system to which the circuit breaker is tied Repeat this start up procedure for each InfraStruXure system 64 InfraStruXure System Service Manual Installation and Start Up 990 1467C Configure the InfraStruXure Manager Once all equipment is installed the network cables are connected to the InfraStruXure Manager hub or switch and start up of the system is complete configure the InfraStruXure Manager with your InfraStruXure Manager ELA For instructions see the InfraStruXure Manager Installation and Quick Start manual included Note If you use PowerChute Network Shutdown PCNS software with your InfraStruXure UPS your UPS must have a connection to the User LAN public network for PCNS to function correctly If the Network Management Card installed in your UPS is connected to the InfraStruXure Manager s APC LAN you must install a second Network Management Card in your UPS and connect it to the User LAN public network to use PCNS 990 1467C InfraStruXure System Service Manual Installation and Start Up 65 Appendix A System Operation How to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation first help topic Putting the PDU into Maintenance Bypass or follow the p
17. the roof of the PDU Configuring and testing Configuring and testing of the switch is done through the EPO interface on the PDU monitoring unit The figure to the right shows the PDU monitoring unit and the location of the EPO LEDs and switches Note APC offers an optional InfraStruXure EPO System EPW9 Contact your APC sales representative or visit the APC Web site www apc com for more information 990 1467C InfraStruXure System Service Manual Installation and Start Up 33 Installation ProceduresConnect an Emergency Power Off Switch Connect an EPO switch to the user connection plate and test the switch 1 Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate Read the label next to the terminal block to determine which terminals to connect to for the signal type you are using Contact Closure Normally Open USER INTERFACE 2001 APC OZ Jt ERRANEN WS External set of FEE 0086000066000066000066 Normally Open Dry Contacte DIU LFU PSOE TERIS Contact inpuls fj Contact Ouputs amp acoc Ej Contact Closure Normally Closed USER INTERFACE 01 APC OL WEISS External set of Normally Closed Dry Contacts DU DODGE tat EET OS 5 TO op NZ BER ET ERE EPO amp ACIDC Contact C Soa ere Con
18. 80A Sub Feeds wu2js g ay 0 420g amp jddy 01 Mogrsuma8vi 2urT oj3uig g xipuaddy Appendix C Changes in This Manual Overview The following list documents the specific changes made to this manual since its last release 990 1467A General changes An index was added to the end of this manual See pages 85 87 Changes by page number Pages 33 36 Updated instructions on how to connect an Emergency Power Off EPO switch to the user connection plate Pages 37 38 Updated instructions on how to connect user contacts and added information about connecting relay outputs 990 1467C InfraStruXure System Service Manual Installation and Start Up 83 Index B battery enclosure attaching the 22 cascading 31 connect communication cables 21 connect DC power wiring 30 32 dimensions 6 level the 19 space considerations 8 weight considerations 9 bypass input switch 24 50 69 70 74 75 electrical requirements 11 bypass operation place the UPS into 60 61 returning from 62 63 70 72 transferring into 67 69 C cable ladders installing 40 cables connect battery enclosure communication cables 21 connect from the battery enclosure to the UPS 32 InfraStruXure Manager route to 46 47 power cables route and attach to equipment racks 43 circuit breakers cross tie output overview 12 cross tie close 64 distribution apply power to 63 electrical requirement 11 sizing 2 c
19. Bypass No Abort Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker 1 Close turn ON the Q2 circuit breaker on the InfraStruXure PDU UPS Note The H3 LED above the Q3 circuit breaker illuminates indicating that it is safe to operate the Q3 circuit breaker 62 InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure 2 Open turn OFF the Q3 circuit breaker on the InfraStruXure PDU The UPS automatically returns from Static Bypass Power the PDU Distribution Circuit Breakers 1 Ensure that the Q2 circuit breaker on the PDU is closed ON Q Note When Q2 is closed the PDU distribution panel is energized J TE y K T Note When the distribution panel circuit breakers are closed the PDU power cables and connected equipment are energized 990 1467C InfraStruXure System Service Manual Installation and Start Up 63 Start Up Procedure Close Cross Tie 1 If applicable ensure A B C clockwise rotation at the bottom of the PDU cross tie output circuit breaker using a phase rotation meter 2 If applicable verify that there is NO voltage present across the PDU cross tie circuit breaker and that proper voltage is present on each side of the circuit breaker 208 V metered phase to phase using a true RMS voltmeter N Warning There should be no voltage
20. H2 amp H3 LEDs on PDU Bypass Panel J3 Ao of 4 o 3 1 3 Ok to operate Q2 2 4 Ok to operate Q3 XL Q2 Q3 Q15 Q24 Q3 LED LED Snae 12 34 5 6 7 8 9 10 11 12 13 14 ia a a a S S 123 4 55 7T 8 9 10 11 12 13714 E a Q Note A jumper wire must be installed in position 13 and 14 990 1467C InfraStruXure System Service Manual Installation and Start Up 29 Connect DC Power Wiring Electrical Hazard Only qualified personnel trained by APC may connect the XR Battery Enclosure to the Symmetra PX UPS or to another XR Battery Enclosure Warning The supplied power and ground wires are for internal side panel wiring only These wires are not for use in external conduits Electrical Hazard Before you begin connecting the DC power wiring ensure that there are no battery units installed in the XR Battery Enclosures Do not install battery units until instructed to do so gt gt gt 30 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresConnect DC Power Wiring Cascade XR Battery Enclosures If you have multiple XR Battery Enclosures as part of your InfraStruXure system you can cascade XR Battery Enclosures to form a daisy chain to a Symmetra PX UPS Starting with the XR Battery Enclosure fu
21. IIIIII Load III In 208V out000V 60Hz Runtime 1hr 2m Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On Confirmation Screen Confirm gt Yes UPS Load ON No Abort UPS has been commanded to turn load power on InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure The interface will display the following fault message a Select Start up on Batt and press the Low No AC input ENTER key gt Start up on Batt Start Now The interface will display the following screen UPS has been commanded to turn load power on The UPS interface displays the following fault screen b Press any key Bypass not available Input Freq Volt out of range Press any key The UPS interface displays the following fault screen c Press the Esc key Ea eo ST Press Esc to exit or other keys to view list again The LOAD ON LED illuminates and the interface displays the following screen UPS load is on Press any key 1 Close turn ON the Q2 circuit breaker on the PDU 990 1467C InfraStruXure System
22. InfraStruXure Manager Hub or Switch Route network cables to the InfraStruXure Manager Hub or Switch Overhead routing 1 Install Shielding Partitions and Cable Ladders See Install Shielding Troughs Shielding Partitions and Cable Ladders on page 39 2 Run the Cat 5 network cables provided from each APC device to the InfraStruXure Manager Hub or Switch a Start with the device farthest from the enclosure housing the InfraStruXure Manager and Hub or Switch and use the longest supplied Cat 5 cable b Bundle cables together and run the bundles in the data cable troughs along rows and across Cable Ladders if necessary m Vo 000 0 000 00009 0009 0 0 9 0 0 9 ANG o00wG ON 0 0 0 XO 000 QOO c 0000 Qo e odo coop rop O we F 0 0 gf0 00 00 0 FO 0 0 A aes Joo og 0 O 3 Connect each APC device s network cable to any available station port in the InfraStruXure Manager Hub or Switch Station ports are those with an x after the number e g 2x 990 1467C InfraStruXure System Service Manual Installation and Start Up 47 Start Up Procedure Safety warnings This section provides instructions on how to perform a system start up Do not skip any steps in this procedure Electrical Hazard Only APC Field Service Engineers or qualified APC trained personnel may perform a system start up Warning Do not install any batteries into the XR Battery Enclos
23. PS Load ON No Abort UPS has been commanded to turn load power on Low No AC input gt Start up on Batt Start Now UPS has been commanded to turn load power on 54 InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure The UPS interface displays the following fault screen b Press any key y Key Bypass not available Input Freq Volt out of range Press any key The UPS interface displays the following fault screen c Press the Esc key oP cana Press Esc to exit or other keys to view list again The LOAD ON LED illuminates and the interface displays the following screen UPS load is on Press any key After you have verified that the UPS operates correctly in on battery operation shut down the UPS 1 Command the UPS to turn off power to the load a Press the Esc key at the top level status Top Level Menu screen to open the top level menu and have eT IDE access to eight submenus Status Display Setup Diags b Select Control and press the ENTER key Accessories Help Control Menu UPS Into Bypass Do Self Test c Select Turn Load Off from the Control Simulate Power Fail Graceful R menu and press the ENTER key facet Reboot Graceful Turn Off Start Runtime Cal gt Turn Load Off Con
24. PX UPS InfraStruXure PDU 208V 6 165 BTU hr 1 81kW 480V 5 079 BTU hr 1 49kW 600 V 5 527 BTU hr 1 62kW Symmetra PX UPS 23 757 BTU hr 6 96kW Note The heat output is higher while batteries are charging Under normal operating conditions battery recharging periods are infrequent InfraStruXure System Service Manual Installation and Start Up 990 1467C Electrical Requirements and Specifications Procedures requiring a licensed electrician AN Electrical Hazard Procedures requiring a licensed electrician include Connection of utility conductors Installation of a 350 150 or 125 amp circuit breaker Connection to the Main Input switch Connection to a branch circuit Connection to the cross tie output breaker L To connect utility conductors see Certified Electrician s Instructions 990 1469A included with your InfraStruXure PDU documentation Electrical requirements 208VAC 480VAC 600 VAC Upstream circuit breaker Ti 350A 150A 125A 990 1467C Conductors to Main Input switch Conductors to the Bypass Input switch Conductors to the Cross Tie Output 3W G 4W G 4W G 3W G GEC to building steel breaker Dg Recommended wire sizing L1 L2 L3 400 kcmil 350A 1 0AWG 150A 2AWG 125A N 400kcmil 1 0AWG 2AWG G 3AWG 6AWG 6AWG GEC 1 0AWG 1 0 AWG 1 0 AWG Torque according to wire size L1 L2 L3 N G GEC Underfloor Wiring 500in lbs Overhead W
25. See page 23 for detailed instructions 14 InfraStruXure System Service Manual Installation and Start Up 990 1467C Site PlanningBasic Installation Procedure 7 Connect utility conductors to the PDU A licensed electrician must connect utility power L SE For instructions see Certified Electrician s Instructions 990 1469A included with NL your InfraStruXure PDU documentation 8 Connect AC power and control wiring See page 26 for detailed instructions See page 39 for general information For detailed information and grounding instructions see the instruction sheet A included with the Shielding Troughs and Shielding Partitions 990 1393B QA SS For more information on installing and grounding the Cable Ladders see the instruction sheet included with the cable ladders 990 1576 13 Install the Rack Automatic Transfer Switches ATS Rack Power Distribution Units and other InfraStruXure rack mount devices J For instructions see the manuals included with your Rack ATS Rack PDU or other L InfraStruXure rack mount device 14 Route and attach power cables to RDPs and to each Rack ATS and or Rack PDUs See page 41 for detailed instructions 990 1467C InfraStruXure System Service Manual Installation and Start Up 15 Site PlanningBasic Installation Procedure 16 Start the system Only qualified APC trained personnel may perform a system start up See page 49 fo
26. StruXure System Service Manual Installation and Start Up 990 1467C Connect Utility Conductors to the PDU Warning Only a certified electrician can connect utility conductors to the InfraStruXure PDU L3 For detailed instructions see Certified Electrician s Instructions 990 1469A which was JZ included with your PDU documentation 990 1467C InfraStruXure System Service Manual Installation and Start Up 25 Connect AC Power and Control Wiring Note Before you connect AC power and control wiring connect utility conductors to the PDU For instructions see Certified Electrician s Instructions included with the PDU documentation Electrical Hazard Only qualified personnel trained by APC may connect the AC power and control wiring Attach AC power and control wiring to the UPS The power wires are coiled in the bottom of the PDU There are five main input wires four bypass input wires and four output wires coiled on the floor of the PDU Each set of wires is labeled The control wires for the UPS Maintenance Bypass control board and the UPS EPO control board are also coiled in the PDU The diagram below provides an overview of the connections that you will make between the PDU and the UPS Maintenance Bypass Control EPO Control Output
27. U Q10 Bypass Input B switch to ON 3 Set the XR Battery Enclosure DC Disconnect circuit breaker to ON 4 Set the UPS System Enable switch to the ON position The UPS will show a Forced Bypass message on the display interface and the Fault LED will be red 70 InfraStruXure System Service Manual Installation and Start Up 990 1467C Appendix A System OperationHow to Return from Maintenance Bypass Operation 5 Command the UPS to apply power to the load a Press the Esc key at the top level status screen to Top Level Menu open the top level menu and have access to eight gt Control Logging submenus Status Display Setup Diags b Select Control and press the ENTER key Accessories Help Control Menu UPS Into Bypass Do Self Test c Select Turn Load On from the Control menu and Simulate Power Fail press the ENTER key Grace tur Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On Confirmation Screen d On the next screen select Yes UPS Load ON and Confirm gt Yes UPS Load ON press the ENTER key No Abort The LOAD ON LED illuminates and the interface displays the following two screens UPS has been commanded to turn load power on UPS load is on Press any key 6 Command the UPS into static bypass operation through the UPS display interface
28. arting in the lowest available shelf Position the battery unit between the grooves and slide it completely into the enclosure A Heavy Use two people to lift and install battery units Electrical Hazard The DC bus in the XR Battery Enclosure is energized when battery modules are installed even when the DC Disconnect breaker is open 990 1467C InfraStruXure System Service Manual Installation and Start Up 51 Start Up Procedure 7 Install at least one power module in the Symmetra PX UPS Install power modules starting from the lowest available shelf Push each module completely into the enclosure A Heavy Use two people to lift and install power modules 8 Secure the power module a Tighten the screws on each side of the power module b Turn the locking latch clockwise until the arrow on the knob faces the power module C CI C Q Cl Cl C O Q Note The power module will not start unless the locking latch is engaged 52 InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure 9 Set the XR Battery Enclosure DC Disconnect circuit breaker to ON 10 Set the UPS System Enable switch to ON 4 When the System Enable switch is in the ON position the UPS is running on battery The Startup screen appears on the display interface of the Symmetra PX UPS and then PowerView RM Rev 000 English Ple
29. ase wait the top level status screen appears on the display interface This may take up to 40 seconds Fuel JIIIIIIIIIII Load III In 208V out000V 60Hz Runtime lhr 2m 990 1467C InfraStruXure System Service Manual Installation and Start Up 53 Start Up Procedure Verify UPS battery operation 1 Read the messages displayed on the Symmetra PX UPS display interface Note any alarms and verify that they are appropriate for start up conditions 1 Command the UPS to apply power to the load a Press the Esc key to open the top level menu b Select Control and press the ENTER key a Select Turn Load On Off from the Control menu and press the ENTER key a On the next screen select Yes UPS Load ON and press the ENTER key The interface will display the following screen The interface will display the following fault message a Select Start up on Batt and press the ENTER key The interface will display the following screen Top Level Status Screen Fuel JIIIIIIIIIII Load EE In 208V out000V 60Hz Runtime 1hr 2m Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On Confirmation Screen Confirm gt Yes U
30. be reproduced or copied or used in whole or par as the basis for the manufacture or sale of items without written permission from APC Load Port Option 0W1874 42 Position 400 Amp Rated Panel V Voltage Monitoring RMS O Current Monitoring ON Dual Aux Switch A Aux Switch G Shunt Trip Q Lamps 80A Sub Feeds g xipueddy 5 Q D L D w sweibel 08 dn weis pue uonej e3su enuen ad1A1ag uiejsAS eunxnaseJjju 80kW PDU with System Bypass 208V Input Dual feed with Cross Tie Output Breaker without a Transformer All Wiring 4 0 Unless Noted H3 Q 2 0 0W1881 Q3 320A_4P 0W1860 80A Dual Feed Option 80A 4 80A O 80A Sub Feeds s2 F1 80A 500 400A i 160A 3P MCM 430 Bypass 208V 1 208V ow NG Bypass H2 input OW1870 mined Q 20A X D Bottom Feed BASES eril ce m ni ol 2 0 Q2 320 20A N 1 Option 1 Output f XP f N 500 at FL 121A bd 9 OW1874 D 400A 0W1862 G MCM a5 360A 3P ar AC 208V 208V N Mains o 2 0 Input 99 0W1811 OW1864 Input e Q 20a N i ice Bottom Feed E B Option 0w1884 o 42 Position Symmetra eT a 400 Amp Rated owen PX Panel GEC 80kW I GND gt Load Port AN Option AC Input 2 400A Cross Tie GND i 3P Option i 1 Bypass i Dual Feed input 2 500 MCM i i GND
31. d another at the EPO switch c Observe the EPO LEDs If the switch is wired and working properly when the switch is engaged both of the EPO state LEDs are red d If the test was successful place the Arm Test rocker switch back to the Arm position The PDU display interface will clear the EPO test mode alarm If the test was not successful see the troubleshooting chart Problem Action Neither state LED was red when Check the wiring to your EPO switch EPO switch was engaged Check to make sure the EPO DIP switch configuration is correct for your switch NO or NC See step 2 on the previous page for proper configuration instructions e Only one of the state LEDs was Check to make sure the EPO DIP switch red when EPO switch was configuration is correct for your switch engaged NO or NC and test again See step 2 on the previous page for proper configuration instructions If the switch is configured correctly and both LEDs are not red after testing again contact customer support at a number on the back cover of this manual e Repeat this test for each EPO switch installed 4 Ensure that the Arm Test rocker switch is in the Arm position on the monitoring unit 990 1467C InfraStruXure System Service Manual Installation and Start Up 35 Installation ProceduresConnect an Emergency Power Off Switch Safety warnings 36 Hazardous voltage from the branch circuit must be isolated from the 24
32. dures 19 47 attach the PDU UPS and battery enclosure 22 connect AC power and control wiring 26 29 connect AC power wiring 27 connect control wiring 28 connect DC power wiring 30 32 cascade battery enclosure 31 connect power cables from the battery enclosure to the UPS 32 connect user input contacts and output relays to the user connection plate 37 38 connect utility conductors to the PDU 25 Emergency Power Off EPO connect 33 35 exchange side panels 20 21 install InfraStruXure rack InfraStruXure System Service Manual Installation and Start Up 85 mount devices 41 install shielding troughs shielding partitions and cable ladders 39 40 level the PDU UPS RDP NetShelter and battery enclosures 19 route and attach overhead wiring 42 45 total power off ensuring 23 24 L L1 wire recommended size 11 torque 11 L2 wire recommended size 11 torque 11 L3 wire recommended size 11 torque 11 LEDs H2 61 62 68 72 H3 60 62 68 72 main input switch 24 50 51 74 75 electrial requirements 11 maintenance performed while the PDU is receiving input power 2 N N wire recommended size 11 torque 11 NetShelter VX dimensions 6 level the 19 weight considerations empty 9 neutral bar location of 42 neutral wire location of 42 O operation 67 78 maintenance bypass returning from 70 72 maintenance bypass transferring 86 InfraS
33. e Cable Ladders to the enclosure to which it will provide power Note Ensure that the L21 20 twist lock connector at the end of each power cable always lies on top of any longer power cables in the Shielding Trough 4 Connect the appropriate power cable to APC power management equipment in the enclosure in one of the four following ways For single feed devices without redundancy attach a power cable directly to a Rack PDU installed in a NetShelter VX Enclosure ananaonauanoonnad onuna 990 1467C InfraStruXure System Service Manual Installation and Start Up 43 Installation ProceduresRoute and Attach Overhead Wiring 44 For dual feed devices within a redundant system attach a power cable from each PDU into two different Rack PDUs in the NetShelter VX Enclosure nnacnanannununund Junaun n anonanaaaonnananr jJonann For single feed devices within a redundant system with an Automatic Transfer Switch connect a power cable to the Automatic Transfer Switch A and B feeds and connect the Automatic Transfer Switch power cord to a Rack PDU in the NetShelter VX Enclosure nanugnongnnnuggond ununu For dual feed devices in a redundant system with an Automatic Transfer Switch connect a power cable from each PDU to the Automatic Transfer Switch s A and B feeds and another power cable from one PDU to a Rack PDU and the Automatic Transfer Switch
34. e Environmental Monitoring Unit or Environmental Management System Install the Environmental Monitoring Unit or Environmental Management System according to the installation instructions included with the device The Environmental Monitoring Unit and Environmental Management System are optional components and not all InfraStruXure systems will include them 990 1467C InfraStruXure System Service Manual Installation and Start Up 41 Route and Attach Overhead Wiring Connect the sub feed power cable conductors to a three pole breaker on the PDU 42 A Electrical Hazard Only licensed electricians or APC Field Service Engineers can connect the sub feed power cable conductors to a breaker on the PDU Ensure that the RDP breakers are OFF before beginning this procedure The sub feed power cable is connected to the RDP and the cable s wires are terminated with ferrules To connect the sub feed power cable to the PDU Note If you ordered the alternative connection your PDU and RDP have sub feed power cables that terminate with IEC 309 connectors If you have this option the procedure below does not apply 1 Route the sub feed power cable from the RDP to the PDU through the Shielding Troughs 2 Route each phase conductor L1 L2 L3 through a current sensor secured to the PDU enclosure and secure the current sensor to each conductor using a wire tie provided 3 Connect the power cable s individual wires see t
35. e arrow will appear next to the contact number d Press the Up or Down arrow key to select the appropriate contact number and press the ENTER key e Press the Down arrow key to enter a unique Name for the contact and to configure the Normal state of the contact Open or Closed The default Normal state 1s Open Press the ENTER key to select the item you wish to configure Note You will be prompted for your password to configure these items 3 Connect contact wires 300 V rated cabling required to the terminal block on the user connection plate You will need a 2 5 mm standard screwdriver 4 Run the wires from the terminal block out the roof or under the floor of the PDU to your contact s location Warning Ensure that wires are properly retained and away from high voltage lines and breakers Relay output specifications Nominal switching capacity 1A at 30VDC Maximum switching power 30W Maximum switching voltage 60 VDC Maximum switching current 2ADC Maximum carrying current 2ADC Surge ratings 2kV per Bellcore TA NWT 001089 1 5kV per FCC part 68 38 InfraStruXure System Service Manual Installation and Start Up 990 1467C Install Shielding Troughs Shielding Partitions and Cable Ladders Shielding Troughs and Shielding Partitions for overhead wiring along rows If you ordered APC Shielding Troughs Shielding Partitions and Cable Ladders to route overhead wiring for your system assemble the Shielding Tro
36. eling feet 3 Use a level to determine which feet need further adjustment to level the enclosure Adjust as necessary 990 1467C InfraStruXure System Service Manual Installation and Start Up 19 Exchange Side Panels Before installing the InfraStruXure PDU Symmetra PX UPS and XR Battery Enclosure you will need to exchange side panels so that the adjacent panels will have matching holes for joining the enclosures together and for routing input and output wiring between them The following side panels will need to be exchanged Adjacent side panels of a PDU and UPS Adjacent side panels of a XR Battery Enclosure and a UPS Adjacent side panels of two XR Battery Enclosures To exchange side panels 1 Detach the ground wires from the side panels that you will be exchanging 20 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresExchange Side Panels 2 Remove the solid side panels from the sides of the UPS that will be adjacent to the PDU and the XR Battery Enclosure in your planned configuration 3 Remove the side panels from the sides of the PDU and XR Battery Enclosure that will not be 4 adjacent to the UPS Remove the rear hole covers from the panels that you removed in step 3 Connect Battery Enclosure communication cables
37. firmation Screen d On the next screen select Yes UPS Load ages ree OFF and press the ENTER key E ie boe S The LOAD ON LED turns off and the interface displays the following two screens UPS has been commanded to turn load power off UPS load is off Press any key 990 1467C InfraStruXure System Service Manual Installation and Start Up 55 Start Up Procedure 2 Set the UPS System Enable switch to the OFF position 3 Setthe XR Battery Enclosure DC Disconnect o circuit breaker to the OFF position i 0 E NR Verify proper voltage and phase rotation on the PDU 1 Close turn ON the Q1 circuit breaker on the InfraStruXure PDU to apply power to the UPS 2 Ensure A B C clockwise rotation at the UPS input bus bars using a phase rotation meter 3 Verify proper voltage is present at the UPS input bus bars 208 V metered phase to phase using a true RMS voltmeter 4 Ensure A B C clockwise rotation at the top of the PDU bypass switch using a phase rotation meter 5 Verify proper voltage is present at the top of the PDU bypass switch 208 V metered phase to phase using a true RMS voltmeter N Warning The voltage for the bypass feed can only be 208 V phase to phase 56 InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure 6 Set the PDU Bypass Input B switch to ON A
38. he PRODUCT NAME NORMAL into Maintenance Bypass Operation Note The H3 LED above the Q3 circuit breaker illuminates indicating that it is safe to operate the Q3 circuit breaker 2 Close turn ON the Q3 circuit breaker on the PDU If you have a dual fed system check to ensure that power is available before operating the Q3 circuit breaker Note The H2 LED above the Q2 circuit breaker illuminates indicating that it is safe to operate the Q2 circuit breaker 3 Open turn OFF the Q2 circuit breaker on the PDU 4 Set the UPS System Enable switch to the OFF position 68 InfraStruXure System Service Manual Installation and Start Up 990 1467C Appendix A System OperationHow to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation 5 Set the Battery Enclosure DC Disconnect circuit breaker to the OFF position 6 Open turn OFF the Q1 circuit breaker on the PDU 7 If applicable set the PDU Q10 Bypass Input B switch to OFF A The UPS is now in maintenance bypass operation 990 1467C InfraStruXure System Service Manual Installation and Start Up 69 How to Return from Maintenance Bypass Operation Note Select Help from the top level menu screen on the PDU display interface and select the second help topic Returning from PDU Maintenance Bypass or follow the procedure below 1 Close turn ON the Q1 circuit breaker on the PDU 2 If applicable set the PD
39. he illustration a Connect each phase conductor L1 L2 L3 to the appropriate pole on one of the three pole breakers sub feed breakers at the bottom of the panel Connect the neutral wire to a termination point on the Neutral Bar N at the top of the distribution panel Connect the ground wire to a ground lug G at the bottom of the distribution panel InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresRoute and Attach Overhead Wiring Route and attach power cables to equipment racks If you ordered overhead wiring connect the prewired power cables of the InfraStruXure PDU as follows 1 Install the Shielding Troughs Shielding Partitions and Cable Ladders so that you can route power cables from the PDU to the NetShelter V X Enclosures For installation instructions see page 39 2 Find the numbers that indicate the enclosure to which each power cable will supply power These numbers appear on the roof of the PDU where the power cables exit and on the ends of each power cable Note The enclosures are not numbered Consult your APC InfraStruXure Configuration Build out Tool to determine the enclosure associated with each power cable 3 Beginning with the power cables for the enclosures farthest from the PDU run each power cable within the Shielding Trough along the row and if necessary across one or mor
40. hort or too long D Note Do not change the spacing between rows or the length and position of the Cable Ladders 40 InfraStruXure System Service Manual Installation and Start Up 990 1467C Install InfraStruXure Rack Mount Devices Install the Rack Automatic Transfer Switches ATS Install a Rack ATS in the top of each enclosure for overhead wiring and in the bottom of each enclosure for wiring under the floor L S 2 TEE QA See the installation instructions in the manual included with your Rack ATS The Rack ATS is an optional component and not all InfraStruXure systems will include them Install the Rack Power Distribution Units PDU Install Rack PDUs in the rear of the NetShelter VX enclosure in the channel directly behind the rear vertical mounting rails For overhead wiring make sure that the power cord is pointing toward the roof of the enclosure For under the floor wiring make sure that the power cord is pointing toward the floor L 2 QA See the installation instructions in the manual included with your Rack PDU Install the InfraStruXure Manager and Hub or Switch Install the InfraStruXure Manager in the enclosure closest to the InfraStruXure PDU The CAT 5 data cables included with your configuration are of varying lengths based on the distance components will be installed from the InfraStruXure PDU L QA See the installation instructions in the manual included with your InfraStruXure Manager Install th
41. ibutor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2007 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo and NetShelter InfraStruXure and Symmetra are trademarks of American Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only en AUNT E n InfraStruXure APC
42. iring 160in lb 18Nm of lugs onto the circuit breaker 125in lb 45in lb if single terminal ground 50in lb if double terminal G GEC Transformerless PDUs only T Provided by customer i Consult local and national codes for sizing requirements InfraStruXure System Service Manual Installation and Start Up 11 Cross Tie Output Circuit Breaker Overview The optional cross tie output circuit breaker allows two separate UPSs that are fed from two different power sources dual fed to be tied together to create a 2N system The illustration below shows an example configuration POWER SOURCE A POWER SOURCE B Input Input Step down Step down Transformer Transformer To UPS gt To UPS With a dual fed 2N system the secondary of UPS A s input transformer located within PDU A is connected to the bypass feed of UPS B and the secondary of UPS B s input transformer located within PDU B is connected to the bypass feed of UPS A The purpose of a 2N system is to use two UPSs such that if something were to happen to one of the UPSs the other UPS is available to supply power to the load equipment 2N systems provide an added benefit for 480 V and 600 V power distribution systems in that isolation transformers are not required to step down the 480 V or 600 V input to 208 V because transformers in the PDUs perform this task It is important to note that the cross tie feature is to be used on 2N dua
43. l 990 1467C InfraStruXure System Service Manual Installation and Start Up 1 Warnings Installation Maintenance Only a certified electrician can perform these tasks Connect the PDU to utility Connect the cross tie output breaker to another PDU Connect a switch to the EPO interface on the PDU Only a certified electrician or an APC Field Service Engineer can perform these tasks Connect the PDU to the Symmetra PX UPS Perform maintenance of the PDU When you connect the PDU to utility you must install a circuit breaker to protect the PDU against over current Determine the type of circuit breaker that you need to install Input Voltage Circuit Breaker Sizing 208V 350A 480V 150A 600 V 125A Maintenance performed while the PDU is receiving input power APC does not recommend that you perform maintenance of the PDU while it is receiving input power However due to the critical nature of data center loads this may occur If you must perform maintenance while the PDU is receiving input power observe the following precautions to reduce the risk of electric shock 1 Never work alone 2 Perform the maintenance only if you are a certified electrician who is trained in the hazards of live electrical installation 3 Know the procedure for disconnecting electricity to the PDU and the data center in case of an emergency 4 Wear appropriate personal protective equipment 5 Use double insulated tools 6 Al
44. l fed systems only The cross tie circuit breaker is not to be used to supply power to any other load device Cross tie connections are made through the load side terminals of a molded case circuit breaker located in the front upper right hand side of the PDU PDUs with the bottom feed option are supplied with terminals on the front lower right hand side of the PDU 12 InfraStruXure System Service Manual Installation and Start Up 990 1467C Emergency Power Off EPO Overview To provide a mechanism for emergency power off attach a remote switch not included to the EPO interface on the PDU monitoring unit The EPO interface 9 is connected to the PDU Main Input switch 9 and to the UPS internal EPO switch Control wires from the PDU to the UPS are connected during installation of the InfraStruXure system psx0018a When the EPO is activated the main input circuit breaker to the PDU transformer is opened the UPS DC Disconnect breaker is opened and the UPS System Enable switch is turned off In this sequence there is not power from the PDU transformer and there is no power from the UPS inverters and batteries Note APC offers an optional InfraStruXure EPO System EPW9 Contact your APC sales representative or visit the APC Web site www apc com for more information See Connect an Emergency Power Off Switch on page 33 for instructions on how to connect an EPO switch to the PDU 990 1467C InfraStruXure S
45. l status screen to open the top level menu and have access to eight submenus b Select Control and press the ENTER key c Select Turn Load Off from the Control menu and press the ENTER key d On the next screen select Yes UPS Load OFF and press the ENTER key Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load Off Confirmation Screen Confirm gt Yes UPS Load OFF No Abort The LOAD ON LED turns off and the interface displays the following two screens 2 Set the UPS System Enable switch to the OFF position UPS has been commanded to turn load power off UPS load is off Press any key Pte eau 990 1467C InfraStruXure System Service Manual Installation and Start Up Appendix A System OperationHow to Ensure Total Power Off breaker to the OFF position 3 Setthe Battery Enclosure DC Disconnect circuit o hanc 4 Pull out all battery units in the Battery Enclosures to the red battery disconnect line 5 Set the Main Input breaker or switch A and if applicable the Q10 Bypass Input switch B and Cross Tie Output circuit breaker X on the PDU to the OFF position X
46. m Service Manual Installation and Start Up 24in m 35in 890mm Site PlanningDimensions Space Considerations Study the figures below to determine your space requirements for installing the InfraStruXure PDU Symmetra PX UPS and XR Battery Enclosure Consult your local codes and the NEC for additional requirements Ceiling Clearance 18in 457 2mm Minimum Rear Clearance 208V 36in 914 4 mm 480 V 42in 1066 8 mm 208V 36in 914 4mm 480 V 42in 1066 8 mm 8 InfraStruXure System Service Manual Installation and Start Up 990 1467C Weight Considerations Ensure that the floor and sub floor can support the total weight of the configuration when concentrated on the leveling feet If you are placing equipment on a raised floor consult the flooring manufacturer for loading requirements before installing equipment Component Maximum Weight InfraStruXure PDU 21001b 953kg Symmetra PX UPS 17001b 775kg XR Battery Enclosure 2152Ib 976kg NetShelter V X Enclosure empty 363Ib 165kg 990 1467C InfraStruXure System Service Manual Installation and Start Up 9 10 Heat Output Consider the heat dissipation ratings of equipment to determine cooling requirements Additional cooling equipment may be required The following table shows the heat output of the InfraStruXure PDU and the Symmetra
47. r detailed instructions 17 Configure the InfraStruXure Manager TT e For instructions see the manual included with your InfraStruXure Manager 16 InfraStruXure System Service Manual Installation and Start Up 990 1467C Tools Required The following tools are required to perform the procedures in this manual Additional tools may be required for components not covered in this manual Tool Supplied 13 mm socket wrench No 17 mm socket wrench No T 20 screwdriver No Standard screwdriver No Level No Open ended wrench 14 mm for adjusting the leveling feet Yes Step ladder No Crimper No Volt meter No Phase rotation meter No 990 1467C InfraStruXure System Service Manual Installation and Start Up 17 18 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation Procedures Level the PDU UPS RDP NetShelter and XR Battery Enclosures Leveling feet are attached under the enclosure at each corner The leveling feet can help provide a stable base if the selected floor space is uneven but they are not intended to compensate for a badly sloped surface To level the enclosure 1 Fit the 14 millimeter end of the open ended wrench provided to the hex head just above the round pad on the bottom of the leveling foot Turn the wrench clockwise to extend the leveling foot until it makes firm contact with the floor 2 Repeat step 1 for each of the remaining lev
48. rocedure below Q Note Select Help from the top level menu screen of the PDU display interface and select the When servicing the PRODUCT NAME NORMAL transfer the PRODUCT NAME NORMAL into maintenance bypass operation When the PRODUCT NAME NORMAL is operating in maintenance bypass input power flows directly to the PDU and out to the load equipment 1 Command the UPS into static bypass operation through the UPS display interface a Press the Esc key at the top level status screen to open the top level menu b Select Control on the top level menu and press the ENTER key c Select UPS Into Bypass on the Control menu and press the ENTER key d Confirm the selection on the next screen select Yes UPS into Bypass and press the ENTER key Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu gt UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen Confirm gt Yes UPS into Bypass No Abort The UPS BYPASS LED illuminates and the following screens appear UPS has been commanded to go into Bypass UPS load is in Bypass Press any key 990 1467C InfraStruXure System Service Manual Installation and Start Up 67 Appendix A System OperationHow to Transfer t
49. rol Wiring Connect control wiring 4 Connect the EPO control wires from the PDU and Battery Enclosure to the EPO board on the UPS The control wires are harnessed and coiled in the floor of the PDU and Battery Enclosure respectively The PDU harness connects to a 4 pin molex connector labeled J6 and the Battery Enclosure harness connects to a 4 pin molex connector labeled J8 J6 Connect 0W4510C from PDU 2 o0 0 1 4 0 o 3 1 Internal Power 24V Supply 2 3 Relay Coil 1 4 Ground 000000000000 299999909000 J8 Connect 0W1696 from Battery Enclosure 4 0j 1 Internal Power 3 o 24V Supply 2 o 2 3 NC 10 4 Ground e sjeieiereisierelereiereje 14 13 12 11 10 9 8 7 6 5 4 3 2 1 psx0328a 28 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresConnect AC Power and Control Wiring 5 Connect the Maintenance Bypass control wire harness from the PDU to the Maintenance Bypass PDU Switchgear Q1 Q2 Q3 1 3 Q1 UPS Input NO 4 5 Q2 UPS Output NO 2 6 UPS Manual Service Bypass NC interface board of the UPS There are two wire harnesses coiled and secured in the PDU One is a 6 wire harness and the other is a 4 wire harness
50. ross tie input breaker 24 cross tie output circuit breaker 50 74 78 close 64 electrical requirements 11 overview 12 cross reference symbols used in this manual 1 990 1467C D DC disconnect circuit breaker 23 57 69 70 74 76 diagrams single line 79 E electrical requirements 11 Emergency Power Off EPO connecting 33 35 problems with 35 safety warnings 36 warnings 3 wire types 3 EMI 4 Environmental Management System installation of 41 Environmental Monitoring Unit installation of 41 EPO See Emergency Power Off EPO G G wire recommended size 11 torque 11 GEC wire recommended size 11 torque 11 ground lug location of 42 ground wire location of 42 H H2 LED 61 62 68 72 H3 LED 60 62 68 72 heat dissipation ratings 10 InfraStruXure Manager configure 65 installation of 41 route data cables to 46 47 InfraStruXure PDU attaching the 22 connect AC power and control wiring 26 29 connect AC power wiring 27 connect control wiring 28 connect utility conductors to 25 dimensions 5 distribution circuit breakers apply power to 63 heat output 10 level the 19 maintenance performed while receiving input power 2 space considerations 8 verify proper voltage and phase rotation 56 57 weight considerations 9 input voltage and circuit breaker sizing 2 installation basic procedure 14 16 tools required 17 warnings 14 installation proce
51. rthest away from the UPS 1 Route DC output cables and the ground cable coiled on the floor of the enclosure from one XR Battery Enclosure to the next XR Battery Enclosure through the adjacent holes in the side panels of the enclosures 2 Connect the DC output cables from one XR Battery Enclosure to the DC Input Breaker of the next XR Battery Enclosure to CT to CT to C 3 Connect the ground wire from one XR Battery Enclosure to the grounding stud on the next XR Battery Enclosure To To Battery UPS Enclosure XR XR CT XR AX oc INPUT G gt XR XR CT XR Ave OUTPUT 6 XR XR CT XR AX OC INPUT GP amp 990 1467C InfraStruXure System Service Manual Installation and Start Up 31 Installation ProceduresConnect DC Power Wiring Connect power cables from the XR Battery Enclosure to the Symmetra PX UPS 1 Route the XR Battery Enclosure DC output cables to the Symmetra PX UPS through the hole in the adjacent side panels 2 Connect the XR Battery Enclosure DC output cables to the Symmetra PX UPS DC input terminal to CT to CT to Warning Text goes here Tighten the lugs on the terminals only to the torque specified the power terminal lug diameter is 10 mm wi
52. s power cord to a second Rack PDU in the NetShelter VX Enclosure opoo0000000000000_o0000 nanaguonnmnonnonund Jooooo Note Lay the cables neatly in the Shielding Trough to minimize cable build up InfraStruXure System Service Manual Installation and Start Up 990 1467C 5 990 1467C Installation ProceduresRoute and Attach Overhead Wiring From each NetShelter VX Enclosure run the power cable of the appropriate APC power management device out the roof of the enclosure through the notch in the rear side of the Shielding Trough to the connector of the appropriate power cable from the PDU Plug the two connectors together and twist them clockwise to lock InfraStruXure System Service Manual Installation and Start Up 45 Route Data Cables to the InfraStruXure Manager Hub or Switch Connect network cables to components Connect a Cat 5 network cable provided to the network or 10Base T ports on your APC InfraStruXure devices The following devices need to be connected Automatic Transfer Switch 0000 EID Configuration www apc com Rack Power Distribution Unit I B 000 E El 412 B g InfraStruXure PDU Serr LILILLLILDIT eras 4 Cigan 46 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresRoute Data Cables to the
53. sed in this manual 1 Cross reference symbols used in this manual 1 Warnings 2 23505 Pese Pat eacus SrR aD RR ee ieee saws star auer i qe 2 Installation Maintenance 2 00 2c eee eee eee 2 Maintenance performed while the PDU is receiving input power 2 0020s eee 2 Total Power Off 0 2 cee eee eee eee 3 DANGER Risk of Electric Shock 3 Emergency Power Off EPO sn 3 d a sane ok te nae ear Mic an e a ere dose at Gee Moana is 4 Site Planning iaa aana aa decane D Dimensions ces issu duce non RE ROLE E S ae bab Mixer UR M ws Lc OR 5 InfraStruXure PDU es 5 Symmetra PX UPS 2000 cee ee ee 5 Battery Enclosure ee 6 NetShelter VX Enclosure 0000 eee eee eee eee 6 Rack Distribution Panel lr 7 Space Considerations llle leere 8 Weight Considerations 0000 eee eee 9 Heat Output orc os 5o eg ech wesw eee be ee eh ek wees 10 Electrical Requirements and Specifications 11 Cross Tie Output Circuit Breaker lsss 12 Emergency Power Off EPO 22ee cece eee eens 13 Basic Installation Procedure llus 14 ToolssRequired 22v el REX es aa See Wi RSEN ARE RS 17 InfraStruXure System Installation and Start Up iii Installation Procedures
54. sees 19 Level the PDU UPS RDP NetShelter and Battery Enclosures 19 Exchange Side Panels 00 cece eee cece eens 20 Attach the PDU UPS and Battery Enclosure 22 Ensure that All Power is Off 2002 eee eee eee 23 Connect Utility Conductors to the PDU 25 Connect AC Power and Control Wiring Le 26 Connect DC Power Wiring leen 30 Cascade Battery Enclosures lll 31 Connect power cables from the Battery Enclosure to the Symmetra PX UPS 32 Connect an Emergency Power Off Switch 33 Overview i i ew Ee ub VEU Rae RE Ma tae Uu 33 Connect an EPO switch to the user connection plate and test the switch 34 Safety warnings cleeeee n 36 Connect User Input Contacts and Relay Outputs to the User Connection Plate 37 Install Shielding Troughs Shielding Partitions and Cable Ladders 39 Shielding Troughs and Shielding Partitions for overhead wiring alongrows eren 39 Cable Ladders for overhead wiring across rows 40 Install InfraStruXure Rack Mount Devices 41 Install the Rack Automatic Transfer Switches ATS 41 Install the Rack Power Distribution Units PDU 41 Install the InfraStruXure Manager and Hub or Switch 41 Install the Environmental Monitoring Unit or
55. t The top level status screen appears on the display interface This may take up to 30 seconds Fuel LIEELEEELELL FL TG 1 Load EN In 208V out000V 60Hz Runtime lhr 2m 76 InfraStruXure System Service Manual Installation and Start Up 990 1467C Appendix A System OperationHow to Apply Power to the System 7 Read the messages displayed on the UPS display interface a Note any alarms and verify that they are appropriate for start up conditions b Verify that the UPS accepts the input 8 Command the UPS to apply power to the load a Press the Esc key at the top level status screen to open the top level menu and have access to eight submenus b Select Control and press the ENTER key c Select Turn Load On from the Control menu and press the ENTER key d On the next screen select Yes UPS Load ON and press the ENTER key Top Level Status Screen Fuel LLEEEEE TL TL TG G I Load BE In 208V out000V 60Hz Runtime 1hr 2m Top Level Menu gt Control Logging Status Display Setup Diags Accessories Help Control Menu UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On Confirmation Screen Confirm gt Yes UPS Load ON No Abort The LOAD ON LED illuminates and the interface displays the following
56. tact Outputs 24VAC VDC Normally Open External set of Normally Open Dry Contacts USER INTERFACE OZ 7 WITITHITN 24V AC or DC Power Supply DOVSVDDYOS VDDD YSSODDYVSOO DUET ESET p A FS TS toad 3 3 EPO 24V po E Contact Input Contact Outputs ACIDC Contact 2 Verify that the EPO DIP switches on the PDU monitoring unit are configured properly for the signal type you are using The labels above the switches and the figure below show the correct settings for both the Normally Open NO and Normally Closed NC position TRIPPED O BEL ARMED Location of switches on PDU monitoring unit a wi Normally Open or 24V AC DC Note The default setting on the EPO interface on the PDU monitoring unit is for a Normally Open NO switch 34 InfraStruXure System Service Manual Installation and Start Up 990 1467C Installation ProceduresConnect an Emergency Power Off Switch 3 Test the EPO switch to ensure that it is wired and working correctly a Place the Arm Test rocker switch in the Test position The EPO state LEDs will be off and the PDU display interface will show the following alarm in addition to any other active alarms Active Alarm xxofxx EPO Ready To Test b Engage the EPO switch If your switch is momentary engage it with one person watching the EPO state LEDs an
57. th a torque value of 53 Ib in 6Nm 3 Connect the XR Battery Enclosure ground cable to the Symmetra PX UPS ground stud XR GND 7 OL onl p R CT XR XR Battery Enclosure UPS o IN u UOY D All l O NN aM q 9 lt U XR XR XR CT XR XR CT XR 6 AN 0c INPUT AN oc OUTPUT 6 e XR XR CT XR C AN nc INPUT 29 e ce S Jo 32 InfraStruXure System Service Manual Installation and Start Up 990 1467C Connect an Emergency Power Off Switch Overview Connecting the switch Choose one of the following methods to connect a switch to the EPO interface Contact closure 24 VDC 24 VAC Note Contact closure is recommended The EPO connections are made at the PDU user connection plate The figure to the right shows the location of the user connection plate It is mounted on the roof of the PDU enclosure y and connections are made from inside the PDU Use the knockout in the plate to run wires out
58. this equipment in a residential area is likely to cause harmful interference The user will bear sole responsibility for correcting such interference This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de le class A est conforme a la norme NMB 003 du Canada InfraStruXure System Service Manual Installation and Start Up 990 1467C Site Planning Dimensions InfraStruXure PDU Without Shielding Trough 81 5in 2070mm With Shielding Trough 88 78in 2255mm Y 29 5in 749 3mm Symmetra PX UPS 23 5in 597 mm 34 5in 876 3mm Shielding Partitions 295in gt 472in 749 3mm 120mm i Wide PDU Shielding Trough NEUE 7 28in 185mm 29 5in 749 3mm 19m T ein 480mm 720mm 990 1467C InfraStruXure System Service Manual Installation and Start Up 5 Site PlanningDimensions XR Battery Enclosure 81 5in 2070mm 876 3mm NetShelter VX Enclosure 6 InfraStruXure System Service Manual Installation and Start Up Battery Module 28in 720mm 480mm Shielding Partitions Ad 23 5in 4 8in 597 mm 122mm 81 5in 2070 mm Shielding Trough E Sle 72in E 183mm 23 5in m 597 mm 1071 9 990 1467C Rack Distribution Panel 990 1467C 81in 2060 mm 610mm InfraStruXure Syste
59. truXure Manager 65 cross tie circuit breaker close 64 PDU distribution circuit breakers apply power to 63 placing the UPS into bypass operation 60 61 returning from maintenance bypass 62 63 start the UPS 57 59 verify proper voltage and phase rotation 56 57 verify UPS battery operation 54 56 Symmetra PX UPS See UPS system applying power to 51 53 75 78 operation 67 78 single line diagrams 79 system enable switch 23 53 57 58 68 70 73 76 990 1467C T tools required for installation 17 total power off ensuring 23 24 49 73 74 overview 3 U UPS attaching the 22 bypass operation placing 60 61 bypass operation returning from 62 63 70 72 bypass operation transferring into 67 69 connect AC power and control wiring 26 29 connect AC power wiring 27 connect control wiring 28 connect DC power wiring 30 32 connect power cables from the battery enclosure 32 dimensions 5 heat output 10 level the 19 space considerations 8 start how to 57 59 verify battery operation 54 56 weight considerations 9 upstream circuit breaker electrical requirements 11 upstream utility breaker 24 upstream utiltity breaker 50 user connection plate location of 37 utility conductors connecting to the PDU 25 V voltage input 2 990 1467C InfraStruXure System Service Manual Installation and Start Up WwW warnings 2 4
60. truXure System Service Manual Installation and Start Up the UPS into 67 69 system applying power to 75 78 total power off ensuring 73 74 P PDU See InfraStruXure PDU power module start up 52 Q QI circuit breaker 24 50 69 70 74 75 Q2 circuit breaker 24 50 61 62 63 68 72 74 78 Q3 circuit breaker 24 50 60 62 68 72 74 R Rack Automatic Transfer Switch ATS installation of 41 Rack Distribution Panel dimensions 7 level the 19 Rack Power Distribution Units installation of 41 RDP See Rack Distribution Panel S safety 1 4 during start up 49 electric shock risk 3 Emergency Power Off EPO warnings 36 overview symbols used in this manual 1 warnings 2 4 shielding partitions installing 40 shielding trough accessories 39 installing 39 side panels exchanging 20 21 site planning 5 17 basic installation procedure 14 16 cross tie output circuit breaker 12 dimensions 5 7 battery enclosure 6 InfraStruXure PDU 5 NetShelter VX 6 power module 5 Rack Distribution Panel 7 shielding partitions 5 shielding trough 5 UPS 5 electrical requirements and specifications 11 heat output 10 InfraStruXure PDU 10 UPS 10 space considerations 8 tools required 17 weight considerations 9 battery enclosure 9 InfraStruXure PDU 9 NetShelter VX 9 UPS 9 start up procedure 49 65 applying power to the system 51 53 configure the InfraS
61. two screens UPS has been commanded to turn load power on UPS load is on Press any key 990 1467C InfraStruXure System Service Manual Installation and Start Up 77 Appendix A System OperationHow to Apply Power to the System 9 To apply power to the PDU distribution panel close turn ON the Q2 circuit breaker on the PDU 10 To apply power to the PDU power cords and connected equipment close turn ON the distribution panel circuit breakers 11 If applicable close turn ON the Cross Tie Output X circuit breaker A aG E hi 78 InfraStruXure System Service Manual Installation and Start Up 990 1467C 949r 1 066 dn veis pue uonej e3su jenueyy ad1Asag uiejs S eunxnayseJju 64 80kW PDU with System Bypass 208V 480V or 600V Input Single feed with Transformer All Wiring H3 Q Bottom Feed Option AC Input 600V 0W1782 480V 0W1782 0W1871 208V 0W1783 600V S1 112 5kVA Q1 480V 225A SK 360A 3P 208V 3P ae 208v lan 0W1865 500 MCM AC Mains GND 600V 0W1815 480V 0W1814 208V 0W1810 Bypass Output FL 121A Mains Input Symmetra PX 80kW 2 0 Q 320A 4 0 Unless Noted 2 0 0W1870 a3 N 320A 4P e 0W1860 80A 80A 80A 80A Q 20A AN N 1 This drawing and specifications herein are the property of American Power Conversion and shall not
62. ughs and the Shielding Partitions along the rows of enclosures and assemble the Cable Ladders between rows Shielding Troughs and Shielding Partitions For detailed information and grounding instructions see the instruction sheet included with the g 990 1393B Shielding Troughs There are two types of Shielding Troughs The PDU Wide Shielding Trough is 610mm in length and is not adjustable The trough sits on top of the InfraStruXure PDU The PDU Shielding Trough is two pieces The power cables sit in between the two pieces when installed on the roof of the PDU M The NetShelter Shielding Trough is 610mm in length and 1s not adjustable The Shielding Troughs have an opening in each side through which you route data cables to the Shielding Partitions Shielding Trough accessories APC offers the following accessories for Shielding Troughs Shielding Trough Covers for both 600 mm wide AR8174BLK and 750 mm wide AR8175BLK enclosures Contact APC for more information Shielding Trough End Caps AR8167BLK to place on the side of a Shielding Trough at the end of a row Contact APC for more information 990 1467C InfraStruXure System Service Manual Installation and Start Up 39 Installation ProceduresInstall Shielding Troughs Shielding Partitions and Cable Ladders Shielding Partitions There are two types of Shielding Partitions each of which forms a side wall of a trough for data cables You can customize the
63. ure or power modules into the Symmetra PX UPS until instructed to do so Ensure that all power is off 1 Set the UPS System Enable switch to OFF EE 2 Set the XR Battery Enclosure DC Disconnect circuit breaker to OFF 52 Ol 990 1467C InfraStruXure System Service Manual Installation and Start Up 49 Start Up Procedure 3 Set the Main Input A and Bypass Input B switches and the Cross Tie Output X circuit breaker if applicable on the PDU to the OFF position A 5 Set the upstream main and bypass if applicable utility circuit breaker to OFF gt 50 InfraStruXure System Service Manual Installation and Start Up 990 1467C Start Up Procedure Apply power to the system 1 Setthe upstream main and bypass if applicable utility circuit breaker to ON 2 Ensure A B C clockwise phase rotation at the top of the Main Input A switch on the PDU using a phase rotation meter 3 Set the Main Input A switch on the PDU to ON A at p if SS 4 Verify A B C clockwise phase rotation at the top of the primary winding of the transformer using a phase rotation meter 5 Verify that the proper voltage is present on the secondary winding of the transformer 208 V metered phase to phase using a true RMS voltmeter 6 Install at least one battery module four battery units in the XR Battery Enclosure Install battery modules st
64. ures into position aligning the holes in the adjacent side panels 2 Level the PDU Symmetra PX UPS and XR Battery Enclosure by using a level and adjusting the leveling feet on each enclosure 3 Thread the chase nipple part number 820 0071 through the opening in the adjacent side panels of the enclosures The following enclosures will need to be attached An adjacent PDU and UPS An adjacent XR Battery Enclosure and UPS Adjacent XR Battery Enclosures psx0023a 4 Tighten the lock nut and the bushing on the chase nipple 22 InfraStruXure System Service Manual Installation and Start Up 990 1467C Ensure that All Power is Off Electrical Hazard Before you proceed ensure that power is off by following the procedure in this section Warning Do not install any batteries into the XR Battery Enclosure or power modules into the Symmetra PX UPS until instructed to do so How to ensure that all power is off 1 Set the UPS System Enable switch to OFF p Laan 2 Set the XR Battery Enclosure DC Disconnect breaker to OFF 0 By 990 1467C InfraStruXure System Service Manual Installation and Start Up 23 Installation ProceduresEnsure that All Power is Off 3 Set the Main Input A and Bypass Input B switches and the Cross Tie Input X circuit breaker if applicable on the PDU to the OFF position A en Ti 24 Infra
65. ways follow local and site regulations when working on the PDU 2 InfraStruXure System Service Manual Installation and Start Up 990 1467C SafetyWarnings Total Power Off 1 Set the Symmetra PX UPS System Enable switch to Off Set the DC Disconnect breaker of each XR Battery Enclosure to Off Set the PDU Main Input A switch to Off 2 3 4 If applicable set the PDU Bypass Input B switch to Off 5 If applicable set the PDU Cross Tie Output X circuit breaker to Off 6 Set all upstream utility circuit breakers feeding the PDU to Off 7 Disconnect the batteries in the XR Battery Enclosure and any XR Battery Enclosures by pulling them out to the red disconnect line DANGER Risk of Electric Shock Electrical Hazard Hazardous live parts may exist inside the PDU because of the Symmetra PX UPS inverter even when the AC power is disconnected Test any electrical parts before touching them Emergency Power Off EPO Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24 VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to less than 30 VAC less than 30VDC and 8A b If not an Inherently
66. width of the trough for each row of your system wider for rows carrying many data cables narrower for rows carrying fewer As the back wall use a Shielding Partition that contains an opening for routing data cables As the front wall use a solid Shielding Partition to hide data cables for a clean appearance Cable Ladders for overhead wiring across rows After installing the Shielding Troughs and Shielding Partitions install the Cable Ladders between rows of enclosures You can also run Cable Ladders across Shielding Troughs in the same row using the hardware provided in the ladder kit RAD For detailed instructions on installing and grounding the Cable Ladders see the instruction NRI sheet included with the cable ladders 990 1576 Use wide Cable Ladders 121n 305mm where many power cables or data cables will run between rows use narrow Cable Ladders 6in 152mm where few power cables or data cables will run between rows The Cable Ladders are 9feet 8inches long You can adjust the length of the Cable Ladders in the following ways e Cut the ends with a hacksaw to shorten them nsert the connectors only partially into the side rails to extend them from the layout you planned with your APC representative when you placed your order For overhead wiring each PDU power cable is provided at a pre determined length Changes to the physical configuration of your system could cause some PDU power cables to be too s
67. ystem Service Manual Installation and Start Up 13 Basic Installation Procedure This section provides the basic steps that you need to perform when installing InfraStruXure power and rack components Follow the references provided with each step for detailed instructions Warning Do not begin installing your InfraStruXure system without an APC Field N Service Engineer present 1 Unpack the components according to the unpacking instructions included on the outside of the packaging or in the installation manual included with the component Q Note Search all boxes and packaging to make sure that they are empty before discarding 2 Determine the correct placement of your system components by studying your InfraStruXure Configure To Order CTO Report Move the Symmetra PX UPS InfraStruXure PDU RDP XR Battery Enclosure and NetShelter VX Enclosures to their final location floor structure has a Ib in rating that will support the full weight of the Warning If installing InfraStruXure on a raised floor make sure that the raised N InfraStruXure installation See Weight Considerations on page 9 3 Level the PDU UPS RDP NetShelter and Battery Enclosures using the 13 14 mm wrench included with each unit For instructions on joining to RDP to a NetShelter VX Enclosure or joining adjacent v NetShelter VX Enclosures see the installation manual included with your enclosures 6 Ensure total power off

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