APC MGE Galaxy 3500 Extended Run Frame
Contents
1. XR Battery Enclosure rear view UPS rear view gt WO e o Q U o ELT il il o e BAT li Hr N SX lI Vall i o 4 3 o l N PT BAT EEN o d Sl IS Il N o W N n BAT a BA 4 N n TA 4 nini Orom 6 e H II pre N mann w aa MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Install power cables between two XR Battery Enclosures 1 Feed the cable up through the conduit box on XR1 or through the transparent cable route bracket not shown to the cable connection area Connect the cable to busbar no 5 the N cable to busbar no 3 N and the cable to busbar no 2 in XRI Secure the cable to the perforated bracket with cable ties Equip the cable with conduits if applicable Feed the cable up into the conduit box optional for 400 V versions on XR2 Connect the cable to busbar no 6 the N cable to busbar no 4 N and the cable to busbar no 1 in XR2 Secure the cable to the perforated bracket with cable ties Attach the top part of the conduit box if applicable XR2 Battery Enclosure rear view XR1 Battery Enclosure rear view2. TS aq i Note If the additional enclosure is on N its levelling feet use a forklift or pallet jack to move it into position MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 6 Insert the XR Battery Enclosure rear view UPS rear view interconnection plates between the two enclosures One is positioned toward the J P oasis front and the other toward the rear Note how the wings on the interconnection plates rest in slots at the top of the inner panel on the XR Battery Enclosure AE THE YAS EE g il Fig L2 7 Align the two e HE enclosures and level di ble ds k I 3 the three marked rows 5 q eT TT of bolt holes in one a ME O z enclosure with the a 2 4 als ae Ee holes in the adjacent it da D 4 enclosure 15 T a Ela JL T il z el l al Ebo 36 HSS are J A 8 Push the two enclosures firmly together 9
3. Ma i MN LT Fx un ul gt y i of BEIT TT TTT Lhe From UP N Note If you use floor anchoring carry out the floor anchoring procedures now MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 17 Connect Communication Cables XR UPS 0 0 Q 9 565555 fe el 80000 i 9i J205 n Ls e Mi dy BATH Sk 10 l 2 N 1204 3200 M MM il 8 gl I N 2208 1202 1201 i E J M 4 1 4 2 MEDO n Y fe e era l 0000000 2 e 4 N i i o A E 1 nin T m m m lt jo cm gt o i H M 808 1 Feed cable from pin connection J106 in the UPS down through the conduit if appliccable 2 Run the cable up into the XR conduit and connect it to pin connection J200 in the XR Battery Enclosure 3 If you use an XR2 run the cable from pin connection J204 in XR1 to pin connection J200 in XR2 18 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Connect the EPO Connect the EPO to the UPS and the XR Battery Enclosure 1 Connect the EPO Emergency Power Off to J108 in the UPS and
4. D Note The L shaped floor anchoring brackets that secured the enclosure to the pallet during System arrangements APC recommends the following arrangements of UPS units and XR Battery Enclosures XR in parallel Examples with two parallel systems using baying kits UPS XR XR XR XR UPS XR XR XR XR UPS XR XR XR XR UPS XR XR XR XR XR XR XR XR UPSUPS XR XR XR XR 2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Hole positions for a stand alone UPS enclosure with L shaped anchoring brackets Note Recommended minimum number of screws per enclosure for the L shaped brackets is N four one in each corner Recommended floor bolt size M8 Model width 352 mm 13 85 in and 523 mm 20 59 in Minimum rear clearance box if applicable 100 mm 3 93 in Floor anchoring hole 130 mm 5 1 in 650 mm 25 in Y 523 mm 20 59 in 23 5 mm 0 9 in 7 352 mm 13 85 in enclosure 576 6 mm 22 7 405 1 mm 16 in Note Rear service clearance must comply with applicable national and local codes 600 mm 23 6 in is recommended MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Hole positions for up to four UPS units in parallel with U shaped anchoring brackets Note Recommended minimum num
5. 16 Connect Communication Cables 18 Connect the 19 Connect the to the UPS the XR Battery Enclosure 19 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Final Mechanical Assembly 20 Level the Enclosures L shaped Floor Anchoring Brackets and Install lt 20 Level the enclosures 20 Install battery securing and floor anchoring brackets 21 Reinstall the Enclosure Plates 22 Reinstall the cable landing cover plates and the bottom plates 22 Reinstall the top cover and the front panel 22 Specifications ais 29 Battery voltage and current 23 Recommended cable 2 23 EPO requirements 23 Torque specification 23 Post Installation Checklist 24 ii MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Safety IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Warning ALL safety instructions in the Safety Sheet 990 2940 must be read understood and followed when installing the UPS s
6. Bolt the two enclosures together by using the six M6x25 mm screws and nuts supplied in the kit join one hole at the front and one hole at the rear of the enclosures on three levels 10 Position the last and third U shaped floor anchoring bracket under the adjacent enclosure see previous graphics and insert a minimum of two floor anchoring M8 screws not provided through holes in the bottom of the enclosure and through holes in the U shaped floor anchoring bracket and into the predrilled floor holes and then fasten the screws MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Run the Cables Connect Power in Installations with Busbars Warning Before carrying out the steps below you must follow the Total Power Off procedure in the Operation Manual Install isolators See Specifications on page 23 for torque specification The isolators separate the baying kit busbar from the six vertical busbars in each XR Battery Enclosure and the N and busbars in the UPS This is how the isolators are fitted to their busbar 1 Guide the isolator busbar through the adjacent side panels 2 Position the isolators across the vertical busbars N in this example and then fasten the isolator busbar by using the provided 5 Torx screws 3 Secure the isolator to its busbar with cable ties MGE Galaxy 3500 10 40 kVA 380
7. and work down Note The XR Battery Enclosures ship with two battery modules All battery modules in the BESTE 1 Remove all battery securing brackets used to secure the batteries during transport by removing the M6 Torx screws 2 Remove the blind plate 3 To release the battery from its lock mechanism gently push the battery upwards and then pull it out while supporting the battery with your other hand MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Anchor the UPS and additional XR Battery or UPS Enclosure s optional Note Enclosures can be kept apart or assembled and anchored with interconnection plates and brackets G35TOPT004 352 mm 13 85 in UPS enclosure to XR enclosure G35TOPT005 523 mm 20 59 in UPS enclosure to XR enclosure or G35TOPT006 XR enclosure to XR enclosure UPS or XR Battery Enclosure must be added to an existing configuration of two or more bayed together enclosures only one of the U shaped floor anchoring brackets is necessary In those situations please dispose of the two superfluous U shaped floor anchoring brackets Note A baying kit includes three U shaped floor anchoring brackets In situations where a shipment may be used for a stand alone UPS enclosure to enhance stability but is not necessary when baying enclosures together Instead the three U shaped floor anchoring brackets from the baying kit are u
8. baying kit busbars between the two XR Battery Enclosures 880 0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2 880 0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2 880 0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2 12 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 523 mm 20 59 in UPS system with the UPS placed to the right seen from the front 9 UPS _ 9 z T o AT o o El o Sa o L le o off i a 0 880 1607 o E 5 XR1 XR2 D a Z 2 d e 1 Us 2X 213 4 B 6 ys 4 Jt 6 fe EE 1 om LT Y TIT ll gt n E opens Im lo o B E o 880 1607 Wa E 880 0926 5 H3 TE E dE 880 0941 9 E n L 1 E e el ll e q sl 880 1606 880 0940 1 Ins
9. busbar 1 on XR1 880 0939 between the vertical busbar on the UPS and busbar 6 on XR1 2 Install the following baying kit busbars between two XR Battery Enclosures 880 0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on XR2 880 0941 between the vertical busbar 2 on XR1 and vertical busbar 1 XR2 880 0940 between the vertical busbar 5 on XR1 and vertical busbar 6 on XR2 See Connect the EPO on page 19 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 15 Connect Power in Installations with Cables Install power cables See Recommended cable sizes on page 23 Install power cables between the UPS and the XR Battery Enclosure 1 16 In the UPS feed the cable up through the conduit box or through the transparent cable route bracket not shown Connect the Bat Bat and N cables to the busbars in the UPS Secure the cables to the perforated bracket with cable ties Equip the cable with conduits if applicable In the XR Battery Enclosure feed the cable up through the conduit box 1f applicable to the cable landing area Connect the cable to busbar no 1 connect the N cable to busbar no 4 N and the cable to busbar no 6 Secure the cable to the perforated bracket with cable ties Attach the top part of the conduit box if applicable
10. to 7203 in the XR Battery Enclosure by guiding the cable through conduits 2 Connect the EPO by using this configuration 24VN ll cal EPO circuit EPO circuit supplied on pin 1 with 2 2 reference to pin 2 3 4 5 6 See EPO requirements on page 23 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Final Mechanical Assembly Level the Enclosures L shaped Floor Anchoring Brackets and Install Batteries Note The leveling feet and the L shaped floor anchoring bracets reuse of transportation brackets are used in some configurations instead of the optional U shaped floor anchoring brackets described earlier in this manual N Note Verify that the installation has been electrically wired before setting the leveling feet Level the enclosures Set the leveling feet to ensure that the UPS is completely horizontal when it is in its final operating position Use the wrench shipped with the UPS to adjust all four leveling feet from the front to the back and from the left to the right until the pads make solid contact with the floor Use a bubble level to check that the enclosure is horizontal Caution To avoid equipment damage do not push or pull the UPS after the leveling feet have been lowered 20 MGE Galaxy 3500 10 40 k
11. 400 415 V 10 30 kVA 208 220 V Battery Installation 11 Install busbars 523 mm 20 59 in UPS System with the UPS placed to the left seen from the front XR2 XR1 UPS 4 Z 1 3 _ TM i LM NC an Meher as E Fr 1 2 2 1 ea 2 2 o 3 r4 t ll RER 5ll6 n 2 4 IT T INE Du EET 56 THE Tess LL lo JIN N en e o op e IT o C ka LIIT lolo 9 o o s o i 1 bo le zu QQ 880 0926 s en a n O El L N lo 1880 0940 m 7 o rs 880 1606 Ex AL ell Wr RE JE 880 0941 i R AN F s ai 880 1605 gt 1 Install the following baying kit busbars between the UPS and 1 880 1607 between the vertical busbar N on the UPS and busbar 4 on XR1 880 1606 between the vertical busbar on the UPS and busbar 1 on XR1 880 1605 between busbar on the UPS and busbar 6 on XR1 2 Install the following
12. Arc by Schneider Electric Installation Galaxy 3500 XR Battery Enclosure 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Contents A zer serie I IMPORTANT SAFETY INSTRUCTIONS SAVE THESE 1 Prepare for Floor Anchoring optional 2 System arrangements 2 Hole positions for a stand alone UPS enclosure with L shaped anchoring 1 lt 3 Hole positions for up to four UPS units in parallel with U shaped anchoring brackets 4 Prepare for Cables 5 odii coti D Remove the front panel 5 Remove the top cover 5 Remove the cable landing cover and bottom plates 6 Remove the XR Battery Modules 7 Anchor the UPS and additional XR Battery or UPS Enclosure s 8 Run the Cables eere nnns 1 1 Connect Power in Installations with Busbars 11 Install isolators nrc lk atada suis s RR Raza 11 Install DUSDA S seve cio coi ea ria rack a 12 Connect Power in Installations with Cables 16 Install power cables
13. C copper wire BAT N BAT 50 mm 75 167 F copper wire Note Power terminal lug diameter minimum 6 mm 0 2 in Note Use Molex lug type or equivalent and follow the manufacturer s specifications N Torque value 45 Ibf in 7 Nm EPO requirements SELV voltage 24 VDC Current 1500 mA Torque specification Torque specification Isolators M5 7 Nm 45 Ibf in MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 23 Post Installation Checklist Use the following checklist to verify that the XR Battery Enclosure has been installed correctly Ly Ensure that all busbars cables between the XR Battery Enclosure s and the UPS are correctly installed LJ Ensure that the DC breaker if available in the Battery Enclosure is in the OFF or STAND BY position Ly Install the enclosure plates N Note If a problem occurs call Customer Support see the back cover See also the Operation Manual located in the documentation storage area behind the front panel of the UPS and XR Battery Enclosure s 24 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer s
14. VA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Install battery securing and floor anchoring brackets Battery securing bracket L shaped floor anchoring bracket reuse of transportation bracket 1 Install the batteries by pushing them all the way into the enclosure 2 If required install the battery securing brackets to hold the batteries firmly in place Note Do not install the bracket the same way they were positioned when the enclosure arrived Rotate the brackets 180 and reinstall Note Battery securing brackets are delivered with the UPS or XR Battery Enclosure and installed in front of the batteries Extra battery securing brackets for additional batteries can be purchased Refer to kit SUVTOPT003 APC Smart UPS VT Battery Lock Kit for one Battery Module 3 Install the L shaped floor anchoring bracket reuse of transportation brackets by adding four M6 screws and nuts provided to the enclosure only if the optional U shaped floor anchoring brackets described in this manual have not been chosen 4 Drill floor holes Note If the floor has not been prepared for anchoring see Prepare for Floor Anchoring optional on page 2 5 Add a minimum of two M8 screws not provided to the anchoring bracket and tighten the screws MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Reinstall
15. ber of floor screws for the below two N configurations is 10 Model width 352 mm 13 85 in Top view Floor anchoring brackets 90 mm 3 54 in 0 323 mm 675 mm 1027 mm 1379 mm 12 71 in 26 56 in 40 41 in 54 26 in Model width 523 mm 20 59 in Top view Floor anchoring brackets 494 5 mm 1017 5 mm 1540 5 mm 2063 5 mm 19 46 in 40 05 in 60 46 in 81 23 in 4 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Prepare for Cables Remove the front panel 1 Use a coin or similar to turn the two black lock devices on either side of the display in the direction of each other to a vertical position 2 Push the front panel upwards and pull it outwards to disengage the locking device at the top of the enclosure 3 Lift the front panel free of the two slots at the bottom of the enclosure Remove the top cover 1 Loosen the six screws of the top cover four at the front and two at the back 2 Lift up from the back and push forward to free the cover UPS front view XR Battery Enclosure MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Remove the cable landing cover and bottom plates To access the cable landing area in the UPS and the XR Battery Enclosur
16. e s follow this procedure 9 Cable Cable 9 landing landin cover plate is plate conduit Conduit box upper Box part upper part Conduit box Conduit box bottom part bottom part o Bottom plate Bottom plate O 1 Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery Enclosure s and then remove the plates 2 Remove the screws from the bottom plate on the UPS and the XR Battery Enclosure s and then remove the plates 3 Punch holes in the bottom of the conduit boxes optional for 380 400 415 V to fit the size of the conduit pipes SUVTOPTO001 10 20 UPS SUVTOPT002 10 40 UPS plus XR Battery Note The conduit box is not included in 380 400 415 V versions but can be purchased O Enclosure 4 Attach the bottom part of the conduit boxes to the back of the UPS and the back of the XR Battery Enclosure respectively with four screws each if applicable The bottom part of the conduit box is secured to the enclosure with four screws MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Remove the XR Battery Modules AD Heavy Use two people to lift the battery modules UPS and the XR Battery Enclosure s must be removed before interconnecting these enclosures Note When you remove battery modules start from the highest row
17. owing baying kit busbars between two XR Battery Enclosures 880 0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2 880 0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2 880 0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 352 mm 13 85 in UPS system with the UPS placed to the left seen from the front UPS XR1 XR2 o 0 e E i TI See 018 1 E mm 2 L a f I bo E 5 6 fi 2 3 4 5 6 OCT toe lo 5 FI inn gt l e sa TIT Em ta ells o a y 880 1604 Baa 12880 0926 BER AE ls o 2 El N F LE 14 880 1604 784 880 0941 3 E Eo IL d li 2 E 580 0939 880 0940 D p a 1 Install the following baying kit busbars between the UPS and XR1 880 1604 between the vertical busbar N on the UPS and busbar 3 on XR1 880 1604 between the vertical busbar on the UPS and
18. sed Note The L shaped floor anchoring brackets that secured the enclosure to the pallet during 1 Remove the side panels from the enclosure s to get access to the holes in the bottom frame Note Make sure that the enclosures N are level to be able to anchor the enclosures to each other 2 Position two U Front of enclosure Front of adjacent shaped floor enclosure anchoring brackets under U shaped floor one enclosure anchoring one in each bracket side 8 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation enclosure to inactivate the casters Therefore the enclosure must be tilted when placing the U Note The U shaped interconnection brackets are 1 2 mm higher than the opening below the N shaped interconnection brackets under the enclosure 3 In each side of the same enclosure insert a maximum of nine and a minimum of two M8 screws not provided through holes in the bottom of the enclosure and through holes in the U shaped floor anchoring brackets and into the pre drilled floor holes Note See Prepare for Floor Anchoring N optional on page 2 if the floor has not been prepared for anchoring 4 Fasten the screws 5 Move the adjacent enclosure on its casters close to the enclosure with the U shaped floor anchoring brackets
19. tall the following baying kit busbars between the UPS and 1 880 1607 between the vertical busbar N on the UPS and busbar 3 on XR1 880 1605 between vertical busbar on the UPS and busbar 1 on 1 880 1606 between vertical busbar on the UPS and busbar 6 on XRI 2 Install the following baying kit busbars between the two XR Battery Enclosures 880 0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on XR2 880 0941 between the vertical busbar 2 on XR 1 and vertical busbar 2 on XR2 880 0940 between the vertical busbar 5 on XR1 and vertical busbar 5 on XR2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 13 14 352 mm 13 85 in UPS system with the UPS placed to the right seen from the front 1 Install the following baying kit busbars between the UPS and 1 880 1604 between the vertical busbar N on the UPS and busbar 4 on XR1 880 0939 between the vertical busbar on the UPS and busbar 1 on XR1 880 1604 between the vertical busbar on the UPS and busbar 6 on XR1 2 Install the foll
20. the Enclosure Plates Reinstall the cable landing cover plates and the bottom plates 1 Reinstall the cable landing cover plates on the XR Battery Enclosure s 2 Install the upper part of the conduit box if applicable on all enclosures 3 Reinstall the bottom plates on the UPS and the XR Battery Enclosure s Reinstall the top cover and the front panel 1 Reinstall the top cover by fastening the four screws at the front and the two screws at the back 2 Insert the two taps at the bottom of the front panel into the two slots at the bottom of the enclosure 3 Push the front panel forward until it engages the locking devices at the top of the enclosure 4 Use a screwdriver to set the lock mechanism to the locked position 22 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Specifications Battery voltage and current XR Battery Enclosure 30 40 Battery voltage nominal 192 VDC 192 VDC Battery current at full load 69 4 A at 192 V 87 9A at 192V Max current at end of discharge 86 6 at 154 V 110 1A at 154V to product specific data If the XR Battery Enclosure is customer supplied please refer Recommended cable sizes North America Europe Middle East Asia 208 220 V 380 400 415 V BAT N BAT 35mm 1 AWG 167 F 75
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22. ystem Failure to do so could result in equipment damage serious injury or death The UPS system does not have built in disconnection devices for AC input output and DC input The customer must provide AC input output over current protection and an AC output disconnect device After the UPS has been electrically wired do not start it Start up is commissioned to authorized personnel from Schneider Electric only MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Prepare for Floor Anchoring optional Note If floor anchoring and battery securing is required read this section If not see Prepare N for Cables on page 5 Note Allow for enough working space behind the enclosure for electrical work to be carried out e g if you want to install a conduit box or if you want to connect an XR Battery Enclosure at a later stage Minimum rear clearance is 100 mm 3 93 in and must comply with applicable national and local codes 600 mm 23 6 in is recommended shipment may be used for a stand alone UPS enclosure to enhance stability See this chapter for hole positions and see also Level the Enclosures L shaped Floor Anchoring Brackets and Install Batteries on page 20 The L shaped floor anchoring brackets are not necessary when baying enclosures together Instead the three U shaped floor anchoring brackets from the baying kit are used Note Hole positions are only intended as a guide
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