APC MGE Galaxy 3500
Contents
1. Le e M A L J FT T gt gt A gH e Interconnection Plate O Insert the interconnection plates shipped in the XR Battery Enclosure accessory kit between the UPS and the XR Battery Enclosure One is positioned toward the front and the other toward the rear Note how the wings on the interconnection plates rest in slots at the top of the inner panel on the XR Battery Enclosure O Align the two enclosures and level the three marked rows of bolt holes in the UPS with the holes in the XR Battery Enclosure Push the two enclosures firmly together Note If the second enclosure is already on its levelling feet use a forklift or pallet jack to move it into position 12 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Top view of bottom Rear plate Front Bolt the two enclosures together by using the six M6 screws shipped in the XR Battery Enclosure accessory kit join one hole at the front and one hole at the rear of the enclosures on three levels Reinstall the top cover Install isolators See Specifications on page 30 for torque specification The isolators sep2. XR2 XR1 UPS 9 A a 7 F EN Te o Bil 2 i PINE z a En q s t j m a HR s I IEL ec Ne Mas A 6 1 H N L 1 MN o o 6 5 E 2 RUN 5 6 le CET oo Wu o o pe e nni mupe 2 ep e e Wel 2mm Oe I l i un 880 0926 E 2 o i N fo Ii 6p 7 ho i el s l E 880 0941 su Elfo E i 3 H JT 1 H rH 880 1605 e i ji i 1 O Install the following baying kit busbars between the UPS and XR1 880 1607 between the vertical busbar N on the UPS and busbar 4 on XR1 880 1606 between the vertical busbar on the UPS and busbar 1 on XR1 880 1605 between busbar on the UPS and busbar 6 on XR1 Q Install the following baying kit busbars between the two XR Battery Enclosures 880 0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2 880 0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2 880 0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2 Run the communication cable through the holes in the side panel between the UPS and XRI from the J106 pin connection in the UPS to the J200 pin connection in XR1 Run the communication cable from the J204 pin connection in XR1 to the J200 pin connection in XR2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 15 523 mm 20 59 in U
3. A D A Remove the four screws from the top cover one in each corner of the UPS and XR Battery Enclosure s and then lift the covers off the enclosures 10 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Remove the cable landing cover bottom plates and side panels Side panel Side panel e O Cable landing cover plate Cable landing o cover plate e Bottom plate Bottom plate e XR Battery UPS Enclosure rear view rear view ET Before you carry out the below procedure see Installation Sheet 990 1957 for information on how to remove the conduit box only applicable for 208 V systems O Loosen the six M4 screws from the cable landing cover plate on the UPS and XR Battery Enclosure s and remove the plates O Remove the screws from the bottom plate on the UPS and XR Battery Enclosure s and remove the plates Lift the adjacent side panels from the UPS and XR Battery Enclosure s MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 11 Bolt together the enclosures Note The following baying kits are available G35TOPT004 351 mm 14 in UPS Enclosure toXR G35TOPT005 523 mm 20 in UPS Enclosure to XR G35TOPT006 XR to XR XR Battery Enclosure rear view Interconnection o UPS rear view Plate In gg NAS N
4. LJ of o o o o ej ri 5 Oo of D o of of BAT ri e N 2 le U BAT 000 J nnne Viii Vitia lt gt c 2 Ya y FHRHNHEHRHBHEHENEHEENEHESS 2 000 8 8 o o o 22 In the UPS feed the cable up through the conduit box or through the transparent cable route bracket not shown Connect the Bat Bat and N cables to the busbars in the UPS Secure the cables to the perforated bracket with cable ties Equip the cable with conduits 1f applicable In the XR Battery Enclosure feed the cable up through the conduit box if applicable to the cable landing area Connect the cable to busbar no 1 connect the N cable to the busbar no 4 N and the cable to busbar no 6 Secure the cable to the perforated bracket with cable ties Attach the top part of the conduit box if applicable MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Install the power cables between two XR Battery Enclosures a i AZ lt y TOS From UPS MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 23 0000 o 24 Feed the cable up through the conduit box on XR1 or through the transparent cable route bracket not shown to the cable conne
5. by Schneider Electric Installation MGE Galaxy 3500 XR Battery Enclosure IV 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Contents IMPORTANT SAFETY INSTRUCTIONS SAVE THESEINSTRUCTIONS Ynn 1 Mechanical Assembly nn Floor anchoring Preparation Optional 2 Hole positions for a stand alone UPS enclosure 353 mm 13 85 in and 523 mm 20 59 in 2 Hole positions for the XR Battery Enclosure s with the UPS 3 Anchor the UPS and the Adjacent XR Battery Enclosures Optional eI YW IIR e 4 Remove and Install the Front Panel 6 Remove the front panel lesser 6 Reinstall thefrontpanel A eee 7 Remove the Battery Modules 8 Power and Communication Cables Connect Power and Communication Cables in Installations with Busbar Connections 10 Prepareforcabl s I lal a sa nra E 10 Bolt together the enclosures 12 Install isolators i e nea i GW ea 13 Connect busbars and communication cables 15 Connect Power and Communication Cables in Installations with Cable Connections 19 Prepare for cables ees 19 Install the power cables and the communication
6. 990 2940 A Heavy Use two people to lift components weighing between 18 32 kg 40 70 Ib UPS and the XR Battery Enclosure s must be removed before interconnecting these Note The XR Battery Enclosures ship with two battery modules All battery modules in the N enclosures O Remove all battery securing brackets used to secure the batteries during transport by removing the M6 Torx screws O Remove the blind plate N Note When you remove battery modules start from the highest row and work down To release the battery from its lock mechanism gently push the battery upwards and then pull it out while supporting the battery with your other hand 8 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Power and Communication Cables Warning Before you carry out the steps below you must follow the Total Power Off procedure in the Safety Sheet 990 2940 See Connect Power and Communication Cables in Installations with Busbar Connections L gt on page 10 or Connect Power and Communication Cables in Installations with Cable Connections on page 19 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Connect Power and Communication Cables in Installations with Busbar Connections Prepare for cables Remove the top cover XR Battery Enclosure
7. Enclosure s with the UPS APC Website see the back cover to access the Site Preparation manual npn 00207 for more Note If you need hole positions for XR Battery Enclsoure s with the UPS please visit the N information on system arrangements MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Anchor the UPS and the Adjacent XR Battery Enclosures Optional O Remove the front panel see Remove and Install the Front Panel on page 6 O Remove all batteries from the enclosures see Remove the Battery Modules on page 8 Remove the four screws from the top covers of the UPS and XR Battery Enclosure s Remove the side panels from the UPS and XR Battery Enclosure s 4 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Front of the enclosure O Follow the specifications provided by the manufacturer of the floor anchors O Position the interconnection bracket for floor anchoring beneath the UPS or XR Battery Enclosure Insert two floor anchors through holes in the bottom of the enclosure through holes in the interconnection bracket and into the pre drilled floor holes Q Move the other enclosure close to the enclosure just anchored Note If the second enclosure is already on its levelling fee
8. XR2 880 0941 between the vertical busbar 2 on XR1 and vertical busbar 2on XR2 880 0940 between the vertical busbar 5 on XR1 and vertical busbar 6 on XR2 Run the communication cable through the holes in the side panel between the UPS and XR1 from the J106 pin connection in the UPS to the J200 pin connection in XR1 Run the communication cable from the J204 pin connection in XR1 to the J200 pin connection in XR2 See Connect the EPO on page 26 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Connect Power and Communication Cables in Installations with Cable Connections Prepare for cables N Warning Before you carry out the steps below you must follow the Total Power Off Remov procedure in the Safety Sheet 990 2940 e cable landing cover and cover plates To access the cable landing area in the UPS and the XR Battery Enclosure s follow this procedure Cable landing cover plate Conduit box bottom part e Bottom plate XR Battery Enclosure UPS rear view rear view AR TI M tm TA E aa N p Cable o El all ms landing p DR m cover plate MAII L 1 i 3 JE ts BIST E Conduit B box upper Conduit box bottom part Bottom plate O Loosen the six M4 screws from the cable landing cover plate on the UPS an
9. or their affiliated companies All other trademarks are property of their respective owners SUUM UDD En
10. refer to the EPO wiring section in the installation sheet delivered with the UPS unit O Connect the EPO Emergency Power Off to J108 in the UPS and to J203 in the XR Battery Enclosure by guiding the cable through conduits as described on the previous page Q Connect the EPO by using this configuration UPS XR EPO is activated when an external 24 VDC 1500 mA is supplied on pin 1 with reference to pin 2 24 V Normally open See EPO requirements on page 30 under Specifications 26 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Final Mechanical Assembly Level the Enclosures N Note Verify that the installation has been electrically wired before setting the leveling feet Level the enclosures Set the leveling feet to ensure that the UPS is completely horizontal when it is in its final operating position Use a 13 14 mm wrench shipped with the UPS to adjust all four leveling feet from the front to the back and from the left to the right until the pads make solid contact with the floor Use a bubble level to check that the enclosure is horizontal 13 14 mm wrench lt C Caution To avoid equipment damage do not push or pull the UPS after the leveling feet have been lowered MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 27 Install Battery Modules and Battery Securing Optional Floor anchoring brackets and ba
11. the OFF or STAND BY position Q Note If a problem occurs call Customer Support see the back cover LI Install the front cover N Note If you have purchased any optional equipment refer to the product specific guides See Operation Manual 990 2386 located in the documentation storage area behind the front panel of the UPS and XR Battery Enclosure s MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 31 APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact the APC Customer Support Center by telephone or e mail Local country specific centers go to www apc com support contact for contact information For information on how to obtain local customer support contact the APC representative or other distributors from whom you purchased your APC product 2009 APC by Schneider Electric APC the APC logo and TRADEMARK NAMES are owned by Schneider Electric Industries S A S American Power Conversion Corporation
12. J200 pin connection in the XR1 Run the communication cable from the J204 pin connection in XR1 to the J200 pin connection in XR2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 17 e 18 352 mm 13 85 in UPS system with the UPS placed to the left seen from the front UPS XR1 XR2 gt 2 h d 4 4 dm alle a 1 HEP i LJ 4 2 Rain 5 6 1 e D IN YE 7 JS ee CAO aT im 2p p o FINAN p AI MITTITI N le DNA L E i EN P EN n Dx a n Ll al Ef y 880 1604 Ex f 880 0926 E 57 fl m Eu o ol N El q El 880 100 880 0911 8 3 ea 880 0939 1 In Install the following baying kit busbars between the UPS and XR1 880 1604 between the vertical busbar N on the UPS and busbar 3 on XR1 880 1604 between the vertical busbar on the UPS and busbar 1 on XR1 880 0939 between the vertical busbar on the UPS and busbar 6 on XR1 Install the following baying kit busbars between two XR Battery Enclosures 880 0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on
13. PS system with the UPS placed to the right seen from the front UPS XR1 XR2 IET ju a aaa ssa asia opa o llo llo lle lo llo Ja llo llo lle lle ljo llo o Jo Jo Ho llo Jo Ho H a e 3 3 Wn a eine J Na g 1 eH gn ga m la pS C LT BE mm eel E e ln 7 880 L E N 880 1607 reso 6070 jr ELM gu ELO E JL 2 e EI 880 1605 z Wl FST880 0941 E s o qi s P 880 160 880 0000 h led efe yn a O Install the following baying kit busbars between the UPS and XR1 880 1607 between the vertical busbar N on the UPS and busbar 3 on XR1 880 1605 between vertical busbar on the UPS and busbar 1 on XR1 880 1606 between vertical busbar on the UPS and busbar 6 on XR1 Install the following baying kit busbars between the two XR Battery Enclosures 880 0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on XR2 880 0941 between the vertical busbar 2 on XR 1 and vertical busbar 2 on XR2 880 0940 between the vertical busbar 5 on XR1 and vertical busbar 5 on XR2 Run the communic
14. arate the baying kit busbar from the six vertical busbars in each XR Battery Enclosure and the N and busbars in the UPS This is how the isolators are fitted to their busbar o LA o E T MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 13 e e o o e o Q Guide the isolator busbar through the adjacent side panels o o 3 o 9 o o o o no ul allie o a o o 2 o elo o o o o O Position the isolators across the vertical busbars N in this example and then fasten the isolator busbar by using the provided M5 Torx screws ve Secure the isolator to its busbar with cable ties 14 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Connect busbars and communication cables 523 mm 20 59 in UPS System with the UPS placed to the left seen from the front
15. ation cable through the holes in the side panel between the UPS and XR1 from the J106 pin connection in the UPS to the J200 pin connection in XR1 Run the communication cable from the J204 pin connection in XR1 to the J200 pin connection in XR2 16 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 352 mm 13 85 in UPS system with the UPS placed to the right seen from the front O Install the following baying kit busbars between the UPS and XR1 880 1604 between the vertical busbar N on the UPS and busbar 4 on XR1 880 0939 between the vertical busbar on the UPS and busbar 1 on XR1 880 1604 between the vertical busbar on the UPS and busbar 6 on XR1 Install the following baying kit busbars between two XR Battery Enclosures 880 0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2 880 0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2 880 0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2 Run the communication cable through the holes in the side panels between the UPS and XR1 from the J106 pin connection in the UPS to the
16. cables 21 Connect te EPO uolui re IM RO a 26 Connect the EPO to the UPS and the XR Battery Enclosure 26 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Final Mechanical Assembly Level the Enclosures eee eee eee 27 Level the enclosures 000 cece eee eee eee eee 27 Install Battery Modules and Battery Securing Optional 28 Floor anchoring brackets and battery securing kit options 28 Reinstall the Enclosure Plates Reinstall the cable landing cover plates and the bottom plates 29 Specificallionsun area Battery Cable EPO and Torque Specifications 30 Battery voltage and current Y eee 30 Recommended cable sizes 0 2200ee eee eee eee 30 EPO requirements eie aw Rec IRR eek 30 Torque specification 0 00 ccs 30 Post Installation CheckKlist ii MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Safety IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Warning ALL safety instructions in the Safety Sheet 990 2940 must be read understood and followed when installing the UPS system Failure to do so could result in equipment damage serious injury or death The UPS system does not have built in disconnection devices f
17. ction area Connect the cable to busbar no 5 the N cable to busbar no 3 N and the cable to busbar no 2 in XR1 Secure the cable to the perforated bracket with cable ties Eguip the cable with conduits if applicable Feed the cable up into the conduit box optional for 400 V versions on XR2 Connect the cable to busbar no 6 the N cable to busbar no 4 N and the cable to busbar no 1 in XR2 Attach the top part of the conduit box if applicable N Note If you use floor anchoring carry out the floor anchoring procedures now MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Install the communication cables IA L4 E Eee E y AS ESO ail nme e JA 80005 af fh E J205 Al 1204 J200 8 8 m SER N ce dE gt es TH 2 Q Feed the cable from J106 in the UPS down through the conduit if appliccable O Run the cable up into the XR conduit and connect it to the J200 in the XR Battery Enclosure If you use an XR2 run the cable from J204 in XR1 to J200 in XR2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 25 Connect the EPO Connect the EPO to the UPS and the XR Battery Enclosure Note For the connection between the UPS and the XR please
18. d the XR Battery Enclosure s and then remove the plates O Remove the screws from the bottom plate on the UPS and the XR Battery Enclosure s and then remove the plates Punch ho 5 les in the bottom of the conduit boxes optional for 400 V to fit the size of the conduit pipes Note The conduit box is not included in 400 V versions but can be purchased SUVTOPTO001 10 20 kVA UPS SUVTOPTOO2 10 40 kVA UPS plus XR Battery Enclosure MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 19 Attach the bottom part of the conduit boxes to the back of the UPS and the back of the XR Battery Enclosure respectively with four screws each if applicable The bottom part of the conduit box is secured to the enclosure with four screws 20 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Install the power cables and the communication cables See Recommended cable sizes on page 30 Install the power cables between the UPS and the XR Battery Enclosure XR m TIT MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation o o E o o Ei e 9 o of
19. ery Cable EPO and Torque Specifications Battery voltage and current XR Battery Enclosure 30 kVA 40 kVA Battery voltage nominal 192 VDC 192 VDC Battery current at full load 69 4 A at 192 V 87 9A at 192V Max current at end of discharge 86 6 A at 154 V 110 1A at 154V Ifthe XR Battery Enclosure is customer supplied please refer to product specific data Recommended cable sizes North America Europe Middle East Asia 208 220 V 380 400 415 V BAT N BAT 35 mm 1 AWG 75 C copper wire BAT N BAT 50 mm 75 C copper wire N Note Power terminal lug diameter minimum 0 2 in 6 mm Torque value 45 lbf in 7 Nm N Note Use Molex lug type or equivalent and follow the manufacturer s specifications EPO requirements SELV voltage 24 VDC Current 1500 mA N Note Use a 24V cabling and multi contact EPO switch as necessary Torque specification Bolt size Isolators M5 45 lbf in 7 Nm 30 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Post Installation Checklist Use the following procedure to verify that the XR Battery Enclosure has been installed correctly u Ensure that all busbars cables between the XR Battery Enclosure s and the UPS are correctly installed E Ensure that the DC breaker if available in the XR Battery Enclosure is in
20. or AC input output and DC input The customer must provide AC input output over current protection and an AC output disconnect device After the UPS has been electrically wired do not start it Start up is commissioned to authorized personnel from Schneider Electric MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Mechanical Assembly Floor anchoring Preparation Optional Note If floor anchoring and battery securing is required read this section If not see Remove N the front panel on page 6 anchored to the floor re using the brackets that also secured the enclosure to the pallet during Note If your UPS installation requires seismic protection the UPS installation must be N shipment Refer to the applicable seismic drawing Hole positions for a stand alone UPS enclosure 353 mm 13 85 in and 523 mm 20 59 in Note Recommended minimum number of floor bolts per enclosure is four one in each corner N Recommended floor bolt size M8 mm 0 31 in Minimum rear clearance 100 mm 4 in Recommended rear clearance 600 mm 24 60 in Conduit box if applicable Floor anchor hole 130 mm 5 1 in 650 mm 25 in 23 5 mm 0 9 in 576 6 mm 22 7 in 523 mm 20 59 in enclosure 405 1 mm 16 in 352 mm 13 85 in enclosure 2 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Hole positions for the XR Battery
21. t use a forklift or pallet jack to move it into position Insert interconnection plates before pushing the two enclosures together and then bolt the two enclosures together See Bolt together the enclosures on page 12 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Remove and Install the Front Panel Remove the front panel Note Remove the front panel now and reinstall it after completion of the installation procedures O Use a coin or similar to turn the two black lock devices on either side of the display in the direction of each other to a vertical position Q Push the front panel upwards and pull it outwards to disengage the locking device at the top of the enclosure Lift the front panel free of the two slots at the bottom of the enclosure 6 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Reinstall the front panel O Insert the two taps at the bottom of the front panel into the two slots at the bottom of the enclosure Q Push the front panel forward until it engages the locking devices at the top of the enclosure Use a screwdriver to set the lock mechanism to the locked position MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Remove the Battery Modules Warning Before you carry out the next procedure you must follow the Total Power Off procedure in the Safety Sheet
22. ttery securing kit options 00050 28 Battery securing kit fg Y I J Floor anchoring bracket Y o ER y Install the batteries by pushing them all the way into the enclosure Install the battery securing kit to hold the batteries firmly in place Install the floor anchoring bracket reuse of transport brackets Reinstall the front panel by performing the procedure described in the section Reinstall the front panel on page 7 APC kit Part no APC part number for battery securing kit SUVTOPT003 MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation Reinstall the Enclosure Plates Reinstall the cable landing cover plates and the bottom plates Reinstall the cable landing cover plates on the XR Battery Enclosure s Install the upper part of the conduit box if applicable on all enclosures Reinstall the bottom plates on the UPS and the XR Battery Enclosure s For further information on how to wire the UPS see Installation Sheet 990 1957 for MGE Galaxy 3500 3 3 10 30 kVA 208 220 V Installation Sheet 990 2258 for MGE Galaxy 3500 3 3 10 40 kVA 380 400 415 V Installation Sheet 990 2387 for MGE Galaxy 3500 3 1 15 40 kVA 380 400 415 V MGE Galaxy 3500 10 40 kVA 380 400 415 V 10 30 kVA 208 220 V Battery Installation 29 Specifications Batt
Download Pdf Manuals
Related Search