owner`s manual 1100 model stove
Contents
1. ATTIC ECT S COMBUSTIBLE ALL ETAIL INSULATION SHIELD SPECIFIED CLEARANCE Figure 1 8 Connections to a Factory Built Chimney Interior Shown CE 7 LISTED CA ROOF FLASHING 3USTIBLE CEILING HIMNEY C ECTOR FL OTECTO SECTION LISTED CHIMNEY PIPE MK OUTSIDE MOL CONNECTION ETAIL LE ALL 2 INCH CLEARANCE NGLISTED CHIMNEY UTSIDE WALL Figure 1 9 Connection to a Factory Built Chimney Exterior Shown 22 OPERATION SAFETY INFORMATION 1 This stove is designed for safe operation WHEN BURNING CORDWOOD ONLY Altering or modifying the unit or installation without proper authorisation will void the certification warranty and safety listing and may result in a safety hazard 2 For safety reasons never leave the unit unattended with the door open or ajar An open door and especially a door partially open or cracked if left for longer than required for good ignition can potentially result in unsafe chimney temperatures and if left unattended in hot embers or ignited fuel falling out of the unit Prolonged door open operation is not necessary provided the unit has been properly installed and dry kindling is used to start the fire 3 Do not abuse the un2. PM 29 GARE ANB GEEANING ec die eet ertet et oa e be eU e oad bedienen beetles ete 29 GLASS GEEANING induti ete e ei en eese a SR doa states ious saa EE DER LIE ER EL SEE ee eeu als 29 ASH REMOVAL USING ASH DRAWER u cccceceseeseccccccecececsesensnaccecececesssssntnacescceecesssnsaceeeeeceesssssntaacess 29 CHIMNEY CLEANING 0 eceeeeseccccccecccecsssscccccecececssssecececcececsssessnaccccscececsesssenaceseseccssssseaceceseseeseeeas 31 BAFFLE INSTALLATION AND BRICK NOTES 32 BRIGKLAY OUT 4 e oe T EN Re t teen 33 SECONDARY AIR TUBE REPLACEMENT 33 TROUBLESHOOTING pO VERE EH LE Hin CEP COP eren Ua UON E ERN caer ru oa bit 34 SPECIFICATIONS EON Rt oe bind E Eara C Dena e Eo 35 OSBURN LIMITED LIFETIME WARRANTY 36 OVERALL STOVE DIMENSIONS Figure 1 INSTALLATION REQUIREMENTS In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22 1 Canadian National Electrical Code are to be followed in the absence of local code requirements In the USA the ANSI NFPA 70 National Electrical Code and NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances are to be followed in the absence of local code require
3. BEYOND fire OWNER S MANUAL PA 1100 MODEL STOVE gh amp Washington State Certified US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE 2 Ww STOVE BUILDER INTERNATIONAL INC Verified and tested following 250 de Copenhague ULC 8627 and UL 1482 Standards by Saint Augustin de Desmaures Quebec Canada G3A 2H3 US Tel 418 878 3040 Fax 418 878 3001 Intertek www osburn mfg com This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages arising out of the use of information contained in any manual obtained from unauthorized sources READ AND KEEP THIS MANUAL FOR REFERENCE 45127A Printed in Canada 03 06 2014 INTRODUCTION SBI INC one of the most important wood stove and fireplace manufacturers in Canada congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove In the pages that follow we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation operation and maintenance of the model you have chosen The instructions pertaining to the installation of your wood stove comply with ULC S627 and UL 1482 standards We recommend that our wood burning h
4. CUT RAFTERS OR CEILING JOISTS WITHOUT FIRST CONSULTING A BUILDING OFFICIAL TO ENSURE STRUCTURAL INTEGRITY IS NOT COMPROMISED CHIMNEY CONNECTOR Your chimney connector commonly called stove pipe and chimney must have the same diameter as the stove s exhaust outlet The stove pipe must be made of aluminized or cold roll steel with a minimum 24 gauge thickness 0 021 or 0 53 mm It is strictly forbidden to use galvanized steel The following recommendations may be useful for the installation of your chimney connector Your chimney connector should be assembled in such a way that the male end crimped faces down to prevent creosote dripping outside the joints Attach each of the sections to one another with three equidistant metal screws Also use three equidistant metal screws to attach the connector to the stove s exhaust collar See Figure 2 3 A and Figure 2 3 B The pipe must be short and straight All sections installed horizontally must slope at least 74 inch per foot with the upper end of the section toward the chimney See Figure 2 3 Detail B To insure a good draft the total horizontal length of the connector should never exceed 8 to 10 2 4 to 3 04 m In the case of vertical installation the total length of the connector can be much longer and connected without problem to the chimney at the ceiling level There should never be more than two 90 degrees elbows in the whole connector and chimney system Never start w
5. Note 1 The floor protection at the back of the stove is limited to the stove s required clearance if such clearance is smaller than 8 inches 203 mm Note 2 Only required under the horizontal section of the connector Must exceed each side of the connector by at least 2 inches 51 mm Reduced clearances using shielding You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove These heat radiation shields must be installed permanently and can include sheet metal a rigid non combustible sheet or a masonry wall Clearances of not less than 1 25 mm and not more than 3 76 mm between the bottom of the shield and the floor and not less than 3 76 mm between the top of the shield and the ceiling must be respected to allow vertical air circulation behind the shield The shield must extend 20 500 mm above the stove top and 18 450mm to each side of the stove see graphic 1 Following the installation of such a heat radiation shield the clearances mentioned on the stove certification plate may be reduced as stated in the following table TYPE OF PROTECTION Sheet metal a minimum of 0 024 0 61mm spaced out at least 1 25mm by non combustible spacers see graphic 2 Ceramic tiles or an equivalent non combustible material on fire proof supports spaced out at least 1 25 mm by non combustible spacers see graphic 3 Ceramic tiles or an equivalent non c
6. The following are the generic components required for a factory built chimney system for residential installations Chimney in the USA use a 6 diameter 152 mm listed UL 103 HT chimney system and components Chimney in Canada use 6 diameter 152 mm listed ULC S629 chimney system and components MANUFACTURED MOBILE HOME CHIMNEY SYSTEM In addition to the requirements of section 1 6 2 the following components are required for manufactured mobile home installations A spark arrestor must be employed with the rain cap Double walled connectors must be used instead of single walled connectors For manufactured mobile home installations in the USA only and where the chimney system has employed a solid pack chimney a vented roof flashing must also be used 16 RESIDENTIAL CLOSE CLEARANCES CHIMNEY SYSTEM In addition to the requirements of section 1 6 2 1 the following components are required for residential close clearances installations Double walled connectors must be used instead of single walled connectors GENERAL INSTALLATION REQUIREMENTS CAUTION DO NOT FILL ANY FRAMED SPACE AROUND THE FACTORY BUILT CHIMNEY WITH INSULATION OR ANY OTHER MATERIAL INSULATION PLACED IN THIS AREA COULD CAUSE ADJACENT COMBUSTIBLES TO OVERHEAT Do Nor USE MAKESHIFT COMPROMISES DURING INSTALLATION AS THEY MAY BE SAFETY HAZARDS AND A FIRE COULD RESULT Do NoT CONNECT THIS UNIT TO A CHIMNEY SYSTEM SERVING ANOTHER APPLIANCE Do
7. must have or use a ULC S635 listed Class III liner in chimney systems that are not ULC S629 listed Similarly in the USA a UL 1777 listed refractory or metallic liner must be used At the point of penetration through the roof to the outside of the building envelope the chimney must extend at least 3 914 mm above the roof and at least 2 610 mm above the highest point within an area of 10 3 m of the chimney see Figure 1 6 Follow CSA Standard B365 M91 for methods and precautions to be employed when connecting the stove to a masonry chimney and for installing thimbles wall penetration assemblies when the connection from the stove to the masonry chimney is made through a combustible wall When connecting to a factory built chimney ensure that it is installed according to the manufacturer s listed instructions If using an existing chimney inspect and clean the chimney if required this should be done by a licensed chimney sweep or a qualified professional Figure 1 6 Chimney height EXTERIOR CHIMNEY Chimneys constructed outside of the home on an exterior wall should be avoided if possible especially in colder climates Exterior chimneys may not draft well and in fact may down draft reverse flow due to the difficulty in heating them up to operating temperature while trying to evacuate the stack gases All else being equal cooler chimneys will have less draf
8. of the lid is open before replacing the Ash Drawer If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Do not place other waste materials in the metal ash container If bright embers are glowing above the ash dump port during a low or medium low fire air may be leaking past the ash plug If this is happening a possible over fire hazard exists The stove should be shut down and allowed to cool Properly seal the ash dump plug to the stove 30 CHIMNEY CLEANING Regular chimney maintenance as well as good burning practices are required to prevent chimney fires The chimney and the chimney connector pipe must be maintained in good condition and be kept clean in order to be safe This means that the chimney should be checked regularly for creosote build up Inspection and cleaning of the chimney is facilitated by a removable baffle CAUTION OPERATION OF YOUR OSBURN 1800 WITHOUT THE BAFFLE MAY CAUSE UNSAFE AND HAZARDOUS TEMPERATURE CONDITIONS AND WILL VOID THE WARRANTY Contact your local municipal state or provincial fire authority for information on how to handle a chimney fire before there is any chance that it may happen When wood especially green wood is burned without adequate heat or air supply it produces tar and other organic vapours smoke which combine with expelled moisture to form creosote The creosote
9. vapours condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire which could be hazardous Check frequently for creosote build up In the event of a stove or chimney component failure replace only with equipment that is equivalent to the original available from your Osburn dealer Your Osburn stove has been designed to reduce the amount of creosote produced Even so the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build up has occurred If creosote has accumulated it should be removed to reduce the risk of chimney fire Call a professional chimney sweep or go to your local Osburn dealer purchase a chimney brush and have the chimney cleaned 31 BAFFLE INSTALLATION AND BRICK NOTES Follow these instructions to remove the baffle 1 Lift the front bricks over the front of baffle support and out 2 Raise the front baffle support up to right and move the left end down and out the door 3 Remove the rear secondary air tube see section 4 6 4 Pull the rear baffle support forward off the rear bricks lift the right end up and to the right move the left end down and out the door Remove the rear baffle bricks 5 When replacing the baffle reverse these directions Ensure that the rear bricks are located on the back d
10. 100 wood stove is suitable for use as a freestanding wood stove in residential installations The E P A certified Osburn wood stove is not intended for installation in a bedroom In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22 1 Canadian National Electrical Code are to be followed in the absence of local code requirements In the USA the ANSI NFPA 70 National Electrical Code and NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances are to be followed in the absence of local code requirements In addition to the national installation and or local building codes fire officials or other authorities having jurisdiction should be contacted to determine what restrictions and installation requirements might apply locally GENERAL INSTALLATION CAUTION MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS WHERE SUCH ACTION IS CONSIDERED THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION SYSTEM CRACKED AND BROKEN COMPONENTS e g GLASS PANELS OR CERAMIC TILES MAY RENDER THIS INSTALLATION UNSAFE A SOURCE OF FRESH AIR INTO THE ROOM OR SPACE HEATED SHALL BE PROVIDED WHEN REQUIRED INSTALL A SMOKE DETECTOR IN THE ROOM WHERE THE STOVE IS LOCATED CONNECT THE STOVE ONLY TO A LINED MASONRY CHIM
11. 508 mm B 16 406 mm 16 406 mm C 14 356 mm 14 356 mm D 21 533 mm 21 533 mm E 25 635 mm 25 635 mm F 19 482 mm 19 482 mm K 48 1220 mm 48 1220 mm L 84 213 cm 84 213 cm CLEARANCES DOUBLE WALL PIPE ALCOVE MOBILE HOME CANADA PA CANADA USA CANADA USA A 12 305 mm 12 305 mm 13 330 mm 12 305 mm B 17 432 mm 17 432 mm 13 330 mm 17 432 mm C 6 152 mm 6 152 mm 6 152 mm D 13 330 mm 13 330 mm 14 356 mm 13 330 mm E 26 660 mm 26 660 mm 22 559 mm 26 660 mm F 11 279 mm 11 279 mm 11 279 mm K 48 1220 mm 48 1220 mm 48 1220 mm 48 1220 mm L 84 213 cm 84 213 cm 84 213 cm 84 213 cm FIGURE 1 3 Clearances to combustible materials and floor protection Floor protector If the stove is to be installed on top of a combustible floor it must be guarded by a non combustible material as shown on figure 1 3 see the dotted line area FLOOR PROTECTOR CANADA USA G 8 203 mm Note 1 N A Canada only H 8 203 mm N A Canada only l 18 457 mm 16 406 mm From door opening From door opening J N A USA only 8 203 mm M 8 203 mm N A Canada only N N A USA only Note 2 Steel with a minimum thickness of 0 015 0 38 mm or ceramic tiles sealed together with grout No protection is required if the unit is installed on a non combustible floor ex concrete
12. 61 mm thick sheet metal 4 Non combustible support 5 Ceramic tile or non combustible material 14 A 1 in 25 mm minimum 1 Combustible wall 2 Non combustible spacers 3 Brick A 1 in 25 mm minimum 1 Combustible wall 2 Non combustible spacers 3 0 024 0 61 mm thick sheet metal 4 Brick Graphic 5 Graphique 6 CHIMNEY SYSTEM DEFINITIONS For clarity the following definitions should be used with respect to these instructions A chimney system consists of the connector off the top of the stove and a chimney which joins to the connector and terminates outside the building envelope A chimney can be a masonry chimney of masonry construction with an inside liner or a factory built chimney A factory built chimney can be a double walled chimney two concentric pipes with insulation sometimes referred to as an insulated solid pack or an air cooled chimney three concentric pipes with insulation between the first and second pipes and air between the second and third pipes A single walled connector is a single pipe A double walled connector has two concentric pipes no insulation and is an air cooled connector COMPONENTS Note Al connector and manufactured chimney components must be LISTED COMPONENTS Masonry Chimneys must be Code Complying and have a listed solid fuel burning liner of stainless steel or clay refractory construction FACTORY BUILT CHIMNEY SYSTEM
13. ADDITIONAL REQUIREMENTS 1 The stove must be bolted to the floor Secure the unit by prying out the two plastic plugs in the pedestal and installing the two 3 8 x 3 1 2 9 8mm x 88 9mm lag bolts through the holes provided The unit must be provided with outside combustion air 3 Clearance from the top of stove to an unprotected ceiling should be a minimum of 52 1321mm 4 The stove must be used connected to the chimney with listed double wall connector of 6 152 mm diameter 5 The chimney system must be a minimum of 12 3658 mm in height from the hearth pad to the top of the chimney assembly RAINCAP 67 wA FACTORY BUILT CHIMNEY TYPICAL MOBILE HOME INSTALLATION STORM COLLAR FLASHING y 3 N C SUPPORT SHIELD CHIMNEY ADAPTOR DOUBLE WALL CONNECTOR DOUBLE WALL 45 ELBOW OSBURN 1100 Figure1 1 Necessary installation components Note For manufactured home installations in the USA the stove must be grounded to the frame of the home using a 8 ground wire with approved terminations and star lock washers CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL CEILING ROOF MUST BE MAINTAINED CAUTION Do NOT INSTALL IN A SLEEPING ROOM INSTALLATION When installed and operated as described in these instructions the Osburn 1
14. ILT CHIMNEY SYSTEM 16 RESIDENTIAL CLOSE CLEARANCES CHIMNEY SYSTEM ccccccccccecececccececececececececececececscsctntcecentnanees 17 GENERAL INSTALLATION REQUIREMENTS c sccccccccceceseessnnccececececcesssssnceccseccesesssntsaceseceeensssntnacens 17 GHIMNEY CONNECTOR 17 GHIMNEY SYSTEMS o aoe hole een tater ete it 19 iS adzisieaeirr 2dE 20 ucc EE 20 TYPICAL TYPES OF CHIMNEY SYSTEMS 21 FIGURE 1 9 CONNECTION TO A FACTORY BUILT CHIMNEY EXTERIOR SHOW gelu us mee x I H 22 OPERATION QU AG MU NIU ved oa OM VM DI IQQ catch pa d cna 23 SAEETY INEORMATION 52 n dee i eec Ncc Seve le deem e LIA eee Ba ceret er 23 FUE ie REM 24 SIMPLE WOOD MOISTURE TEST cessessccccecccecesssssnsccecececsssssssccececccecessssenaceseseccsesesentcaceseceeceenens 25 NOTES ABOUT FIRST FIRING 25 l IGBHTING A FIRE eMe der ec te tee eic E E eee 25 MAINTAINING THE FIRE cccceceeeessccccccecececssssnsccccecececsessssnsceccecccecssssnscacesecescsessssaceceseceeenssentnacess 27 OPTIONAL FAN INSTALLATION AND OPERATION NONE piae santas Id e caves 28 gai lel
15. NEY CONFORMING TO NATIONAL AND LOCAL BUILDING CODES FOR USE WITH SOLID FUEL OR TO A LISTED FACTORY BUILT CHIMNEY SUITABLE FOR USE WITH SOLID FUEL This heating unit must serve as a supplementary heat source An alternative heat source should be available in the home if needed The manufacturer cannot be responsible for additional heating costs associated with the use of an alternative heat source It is highly recommended that the user buys this product from a retailer who can provide installation and maintenance advices DOOR OVERLAY INSTALLATION In order to complete the assembly of your freestanding Osburn 1100 wood stove you need to install the door overlay See Figure 1 2 below for installation instructions 1 Position the overlay on the door frame and fix it in place from behind using the 4 screws Note It is not necessary to remove the glass or any other component to install the overlay Figure 1 2 Door overlay installation CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR To install your appliance correctly it is extremely important to respect all clearances to any combustibles as indicated on your stove s certification label Clearances to combustible materials see figure 1 3 to match each letter to a clearance CLEARANCES SINGLE WALL PIPE CANADA USA A 20 508 mm 20
16. UTION ASHES CAN START FIRES EVEN AFTER SEVERAL DAYS OF INACTIVITY NEVER DISPOSE OF ASHES IN A COMBUSTIBLE CONTAINER REMOVE ASHES ONLY WHEN STOVE AND ASHES ARE COLD Whenever the ashes get 3 4 76 102 mm deep in the firebox they should be emptied into the Ash Drawer using the following instructions 1 Make sure the fire is out and the stove is cold 2 Lift the ash dump plug at the left rear of the firebox by hooking the poker through the loop on the cover and lifting up 3 Push the ashes through the hole and leave some ashes to cover the ash dump plug once it is replaced Leave an ash bed of approximately 1 deep on the firebox bottom to help maintain a hot ember bed 29 4 Clear the ashes from the area where the plug normally sits so that it will properly seat against the opening edges tap it down with your poker to ensure proper seating Figure 3 1 Ash removal 5 Cover the plug with the remaining ashes and continue operation of your stove as usual The Ash Drawer is shown in Figure 3 1 and can be removed by pulling it out toward you Lift the Ash Drawer slightly or the pedestal base may get scratched Close the rear half of the Ash Drawer lid to prevent spillage Ashes should be placed in a metal container with a tightly fitting lid This closed container should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal Ensure the rear half
17. VENT ELECTRICAL SHOCK OR FIRE DAMAGE DO NOT RUN CORD BENEATH THE STOVE 2 Turn the fan on or off with the two speed switch located on the fan housing The switch settings are High Off and Low 3 Follow the installation instructions that are with the fan kit 10505 28 MAINTENANCE CARE AND CLEANING Clean the stove frequently so that soot ash and creosote do not accumulate Do not attempt to clean the stove glass or door when the unit is hot Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance Do not use an abrasive glass cleaner which will scratch the glass or gold finish Use only a soft clean damp cloth on the door since some cleaners may remove the plating or paint GLASS CLEANING Under normal operation the glass is designed to stay clean Glass cleaning may be required when burning damp wood and or when burning slow fires In general if the glass is not staying clean then the unit is being under fired Dirty glass may be self cleaned by burning a hot fire i e dry wood and opened draft controls for a couple of hours Good burning techniques will result in clean glass Hand clean the glass only when the fire is out and the stove is cold A light film can usually be cleaned with paper towel and water If heavy cleaning is required a ceramic glass cleaner or polish is recommended and should be rinsed off with water for best results ASH REMOVAL USING ASH DRAWER CA
18. after five minutes it Is green and wet If it hisses at any time the wood is soaked and will not burn until excess moisture is boiled away NOTES ABOUT FIRST FIRING Before firing ensure that the room is well ventilated Curing the paint is recommended to preserve the best quality finish Heating the stove up too intensely on the first fire will dull and lighten the colour on overheated areas and cause smoke and odour to be emitted into the room To cure the paint the first two fires should be burned for only about twenty minutes each Allow the stove to get warm only but not hot i e 250 F 120 C as measured by a stovetop thermometer and allow the stove to cool down Light a third fire and burn it for about forty minutes to 450 F 230 C or less Once again cool the stove to room temperature then operate it according to the following instructions This extra care will result in a more durable and uniform finish LIGHTING A FIRE 1 Place enough crumpled balls of newspaper or other paper into the stove to cover the bottom of the firebox 2 Place small dry kindling on the crumpled paper 3 Place larger dry kindling on top of the small kindling 4 Open the draft control fully to the right located on the front of the stove Figure 2 1 5 Light a fire at the bottom of the crumpled paper and close the door If the fire tends to go out momentarily hold the door slightly ajar to fan the fire As soon as the fire catches ho
19. earth products be installed and serviced by professionals who are certified in the United States by NFI National Fireplace Institute or in Canada by WETT Wood Energy Technical Training or in Quebec by APC Association des Professionnels du Chauffage Read this entire manual before you install and use your new stove If this stove is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Consult your municipal building department or fire officials about restrictions and installations requirements in your area and the need to obtain a permit Keep this instructions manual for future references CAUTIONS THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED IN ANY OTHER MEDIA OWNER S MANUAL CATALOGUES FLYERS MAGAZINES AND OR WEB SITES HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DO NOT BURN WASTES FLAMMABLE FLUID SUCH AS GASOLINE NAPHTHA OR MOTOR OIL DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM ALWAYS CLOSE THE DOOR AFTER THE IGNITION REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evide
20. est load is typically much smaller Hence the BTU as per the EPA label is reduced The BTU output that should be considered by a normal user is the one we advertise for seasoned cordwood SHIPPING WEIGHT 252 Ibs 114 Kg FIREBOX VOLUME 1 5 cu ft 0 0425 cu m FIREBOX FLOOR AREA 18 1 8 wide x 12 5 8 deep x 11 1 2 Height DOOR OPENING SIZE 15 5 8 wide x 8 3 8 high MAXIMUM 16 406 mm if loaded over width LOG SIZE 18 457 mm if put sideways FLUE OUTLET 6 152 mm diameter vertical or horizontal Optional Fan Kit OA10505 Components Fresh Air Intake Kit OA10500 Benja Mark II flue kit Australia with double skinned flue shield 35 OSBURN LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your OSBURN dealer This warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation power failures downdrafts or venting problems are not covered by this warranty This warranty does not cover any scratch corrosion distortion or discoloration Any defect or damage caused by the use of unau
21. f chimney systems one employs an existing masonry chimney while the other employs a manufactured or factory built chimney In either system the chimney may be of an interior or an exterior type The following illustrations are provided to demonstrate the basic components required for a proper and safe installation The components identified may not appear exactly as those purchased the manufacturers installation instructions and specified clearance distances should always be followed in accordance with local and national installation codes In Canada the CSA B365 and the CSA C22 1 installation codes are to be followed In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed y FIRECLAY FLUE LINER WITH AIRSPACE ae CONCRETE CAP AFTER INCH CLEARANCE WITH FIRE ST FLASHIN 1 T EAVE CEILING JOIST pasas JUSTIBLE WALL L NT THIMBLE 12 INCHES OF BRICK i SHEATIN L Ia RY 4 FLOOR PROTECTOR un AIRTIGHT CLEANOUT DOC A I td WE 1 Figure 1 7 Connection to a Masonry Chimney Exterior Shown 21 IAINTAIN 2 INCH CLEARANC LISTED CHIMNEY 7 CEILIN FLOOR PROTECTO COLLAR
22. himney Clean chimney Open or remove damper Correctly position baffle Refer to instructions Upgrade chimney Use proper fuel Check intake air supply by removing ash drawer from pedestal and opening a window Refer to instructions Consult a qualified technician 34 SPECIFICATIONS FUEL TYPE Cordwood TEST STANDARDS 1 ULC S627 CSA B366 2 amp UL 1482 residential and mobile home 2 ULC 5628 amp UL 907 fireplace inserts 3 U S Environmental Protection Agency Passed July 1990 emissions standards EPA Emissions rate 2 9 g hr average Recommended surface 250 to 1400 sq ft Heating capacity BTU hr EPA test wood 35 000 BTU h Heating capacity BTU hr seasoned cordwood 50 000 BTU h Optimum efficiency 75 Why is the BTU indicated on the EPA label smaller than the one advertised You will notice a difference between the BTU output as indicated on the unit s white EPA label affixed to the glass and the BTU as advertised on our web site and or product literature The maximum BTU output we advertise for this unit is what will be obtained with a full load of seasoned cordwood inserted inside the firebox The EPA output on the other hand is what has been obtained during emissions testing The EPA test procedure requires that a special type of wood be used and positioned inside the firebox in a manner that does not represent the way the firebox volume would normally be utilized using seasoned cordwood The EPA t
23. it either by over firing or by using wood or combustibles with salt content or harmful chemicals Misuse is not covered by warranty 4 Even though your Osburn has been specifically designed and tested to prevent smoke spillage always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room 5 Never use gasoline type lantern fuel kerosene solvents charcoal lighter fluid or inflammable liquids to start or freshen a fire in the stove Keep all such liquids well away from the stove while it is in use 6 All stove surfaces become very hot during operation Care is needed especially with children to avoid contacting these surfaces T Do not elevate the fire by means of grates 8 CAUTION Do NoT OVER FIRE THIS HEATER Do not burn fuel in the stove at a rate higher than that which will cause the ember bed level to exceed half the door opening height If burning hot fires regularly purchase a stovetop thermometer and do not exceed 840 F 450 C as measured on the Cook top If the door handle of the stove becomes excessively hot to the touch consider this to be an indication of over firing Over firing can result in a safety hazard and can permanently damage the stove and chimney This damage is not covered by the warranty 9 Although the ceramic glass is extremely durable under any normal use a few precautions are required Do not attempt to push logs further int
24. ith a 90 elbow Always go up vertically for at least 2 feet from the flue spigot before using a 90 elbow 17 The connector must not pass through any combustible material nor may it pass through a concealed space such as an attic roof space or closet If passing through a wall ceiling or into a masonry chimney use either chimney components listed for that specific use or means acceptable to local authorities having jurisdiction over the installation Installation of a barometric draft stabiliser fireplace register on a connector is not recommended D C DETAIL B IZA FIGURE 2 3 B Minimum Slope 18 e The assembly should be as short and direct as possible between the stove and chimney See figure 2 4 A The use of two 45 degree elbows See figure 2 4 C is often preferable to a single 90 degree elbow See figure 2 4 B because less turbulence is created in the exhaust flow and they result in less horizontal run B C FIGURE 2 4 The use of elbows CHIMNEY SYSTEMS The minimum chimney size is 6 152 mm in diameter The minimum overall height of the chimney system measured from the base of the appliance is 12 3 66m Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements they should be upgraded if necessary In Canada masonry chimneys
25. ld close the door 6 Ideally the large kindling should be burned until a thick bed of red embers is obtained At that point add cordwood fuel and continue to operate the draft control wide open until the fire is well established Once the firebox is hot the draft control can be partially closed by moving the handle to the left to adjust the intensity of the fire 25 Open the draft control located on the front of the stove fully by moving it from the left to the right as shown in Figure 2 1 and as indicated on the ash shelf trim Use the following table to adjust the draft control to the desired burn rate BURN RATE DRAFT SETTING Low amp Medium Move Control against the L H side Low Medium Move Control towards the right by 2 51mm from closed position Medium High Move Control towards the right by 5 25 133 mm from closed position High Move Control against the R H side Table 2 2 Figure 2 1 Moving the control handle to the right will increase the amount of air flowing down the front across the glass door and into the lower front of the firebox Closing the draft control down too soon will hurt combustion efficiency and result in creosote build up in the chimney which could lead to a future chimney fire Figure 2 1 Draft control 26 MAINTAINING THE FIRE Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox and a minimum of two large pieces of sea
26. ments In addition to the national installation codes local building and or fire officials or other authorities having jurisdiction should be contacted to determine what restrictions and installation requirements might locally apply When installed and operated as described in these instructions the 1100 is intended to be used as the following as a residential freestanding stove with vertical or horizontal connector in a mobile home in an alcove as a Hearth mount stove for masonry or zero clearance fireplaces The 1100 is not intended for installation in a sleeping room The 1100 wood stove is mobile home approved only with the pedestal option and with optional OA10500 and 2090 RESIDENTIAL INSTALLATION INSTRUCTIONS Choose a location for the unit which meets the minimum clearances to combustibles see Figure 1 3 For other than masonry chimneys determine if the factory built chimney will pass between the ceiling joists if not choose a new location so that it will while still maintaining the minimum clearances Mark the location for the floor protection if required as noted in Figure 1 3 Note If outside air for combustion is to be used it should be provided for at this time This requires that the Osburn Fresh air intake kit Wood OA 10500 be installed refer to the installation instructions which are provided in the fresh air intake kit Install the unit MANUFACTURED MOBILE HOME INSTALLATIONS
27. name e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your OSBURN dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 36
28. nce of the date you purchased your stove Keep your sales invoice We also recommend that you register your warranty online at http www osburn mfg com en service support warranty registration Registering your warranty online will help us track rapidly the information we need on your stove TABLE OF CONTENTS INTHODUC TOI ci eoo hi t DD d m t ceases cuca sos dea Dess vua Eae oTe OE Ee ate 2 OVERALL STOVE 1 4 INSTALLATION REQUIREMENT ccccocccoccsccccosccccssccccccssccocsscccccsccccssccecccccccocccccsscsccccsscceececcecoocccess 5 RESIDENTIAL INSTALLATION INSTRUCTIONS cccccccccccecececececccecececacacacacacacacacacacacacacacacacenacacacanananees 5 MANUFACTURED MOBILE HOME INSTALLATIONS ADDITIONAL REQUIREMENTS ee 6 INSTALLATION eu ER v os ERE OUR 7 GENERAL INSTAELATION 2 c citi et etos cet ea ee eb eet pt e ec Pee coal eel od evel Ud eco ciclo 7 DOOR OVERLAY INSTALLATION ccscccccccccecesssssccccecececessssesccececccssessenscacesecescesssstnaceseeeecnsnsstnacesesevens 8 CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR c ssseseseseceeeeeseeeeeeeeseeeeseeeeeeeeeeeeeeeeeeeees 9 CHIMNEY SYSTEM TREE 16 PJ ERINIT IONS 16 GOMPONENTS EI I NE RR Ln aie LS 16 FACTORY BU
29. o the fire by using the door as the glass may break if any solid object heavily contacts it 23 FUEL 10 Never operate the stove with the door open or cracked slightly open except briefly during the lighting operation and during refuelling Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles Do not operate the stove if there is an abnormal air leakage into the stove such as through deteriorated gaskets or cracked or broken glass Do not operate the stove without a door gasket Leakage can result in overheating or in very airtight homes could possibly cause smoking into the room Smoke may contain carbon monoxide which is poisonous and in sufficient quantities is a health hazard Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal Your Osburn stove is designed to burn CoRDWooD FUEL ONLY Do not burn coal charcoal or trash in the unit Highly flammable items such as trash may ignite creosote in the chimney resulting in a chimney fire Never burn salt wood beach wood chemically treated wood or wood removed from salt water since the deposits left will deteriorate the firebox Damage caused by chemicals or salt is not covered under warranty Seasoned dense wood is recommended Wood should be air dried in a covered ventilated area for six months to a year or more This reduces the moist
30. ombustible material on fire proof supports with a minimum of 0 024 0 61 mm sheet metal backing spaced out at least 1 25 mm by non combustible spacers see graphic 4 Brick spaced out at least 1 25 mm by non combustible spacers see graphic 5 Brick with a minimum of 0 024 0 61 mm sheet metal backing spaced out at least 1 25 mm by non combustible spacers see graphic 6 Reducing Clearances With Shielding Sides and Rear Back 6790 5090 7 LI 4 i i C i 1 l A A 2 Nd B 4 6 D 117 1 C Graphic 1 A Minimum clearance required between the appliance and an unshielded combustible ceiling B 20 in 500 mm minimum C 1 in 25 mm minimum D Between 1 in and 3 in 25 mm and 75 mm E 3 in 75 mm minimum F 18 in 457 mm minimum 1 Shielding 2 Non combustible spacers 3 Ceiling protector 4 Combustible wall 5 Ceiling 6 Appliance side view 7 Appliance top view i A Graphic 2 A 1 25 mm minimum 1 Combustible wall 2 Non combustible spacers 3 0 024 0 61mm sheet metal Graphic 3 A 1 in 25 mm minimum 1 Combustible wall 2 Non combustible spacers 3 Non combustible support 4 Ceramic tile or non combustible material Graphic 4 A 1 in 25 mm minimum 1 Combustible wall 2 Non combustible spacer 3 0 024 0
31. re before adding additional fuel Adding a large amount of fuel at one time will increase the time required to get the fuel up to its ignition temperature and an extended time to reach optimal performance When refueling open the air control or hold the door partially open 1 25 mm or less long enough less than 5 minutes so that the fire has well established flames When refuelling care is required to ensure that fuel or embers do not fall out of the door opening The unit will burn at about 2 0 to 2 5 lb hr 9 to 1 1kg hr at its minimum setting approximately 20 to 25 Ibs 9 to 11 3kg of wood are required for an extended burn In order to achieve an optimum efficiency from your unit we suggest that you operate it with the air control completely closed Make sure that you have a good fire going and an adequate ember bed before you completely close the air control Use a chimney thermometer if necessary Closing the air control too soon will lower combustion efficiency and may cause the fire to die out The addition of a blower if not already included is highly recommended to maximize your unit s efficiency 21 OPTIONAL FAN INSTALLATION AND OPERATION 1 Allow the stove to reach operating temperature approximately one hour before turning on the fan since increased airflow from the fan will remove heat and affect the start up combustion efficiency NOTE ENSURE THE FAN Corp Is NOT IN CONTACT WITH ANY SURFACE OF THE STOVE TO PRE
32. soned fuel are added Combustion efficiency is largely related to establishing a hot ember bed and hot firebox temperatures The quicker the stove and fuel get up to operating temperature the better A small intense fire is preferred to a large smouldering fire both to improve combustion efficiency and to reduce the amount of creosote emitted The best performance will be obtained by adding relatively small amounts of fuel to a well established ember bed and then operating with the air inlet control open long enough to achieve a hot fire Cordwood should be placed with air in between individual pieces Use a poker to make an air channel in the embers below the wood this will allow air to flow under the wood for a more efficient burn Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open Once the fire is well established and the moisture has been driven out of the wood reduce the air control to a low setting The unit should then burn cleanly without smoldering If the fire smolders without flame re establish a hotter fire before moving the air control to the low setting A yellow flame burning in the top of the firebox is a good indication of a clean efficiently burning fire Refuelling technique is important for good performance The best efficiency and performance from your stove can be achieved by adding partial loads of fuel and allowing them to get up to operating temperatu
33. t be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product A one time replacement limit applies to all parts benefiting from a lifetime coverage This warranty applies to products purchased after October 15 2011 WARRANTY APPLICATION DESCRIPTION 9 PARTS LABOUR Combustion chamber welds only castings convector air mate m Lifetime 5 years ceramic glass thermal breakage only and secondary air tubes Plating defective manufacture subject to limitations above Lifetime n a Stainless steel firebox components surrounds and heat shields ash drawer steel legs pedestal trims aluminum extrusions C Cast 7 years 5 years baffle and vermiculite baffle Carbon steel firebox components glass retainers and handle 5 years 3 years assembly Blowers heat sensors switches rheostat wiring and other controls 2 years 1 year Paint peeling gaskets insulation firebrick and ceramic fibre 1 year n a blankets Pictures required Shall your unit or a components be defective contact immediately your OSBURN dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e Your name address and telephone e Serial number and model name as indicated on number the nameplate fixed to the back of your unit e Bill of sale and dealer s
34. t than hotter ones this may lead to creosoting and poor performance If an exterior chimney is used to remove the stack gases the best results will be obtained by using a connector vertically off the unit to the highest possible point before elbowing off horizontally to the chimney For efficiency and safety reasons the stove must not be installed with an insulated chimney connected directly to the appliance DRAFT Your E P A certified Osburn stove s performance will be optimised if it is installed with a chimney flue system that provides an adequate draft The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney as well as the stack temperatures of the stove If you test the draft using a pressure gauge the reading should be between 05 07 inches of water column w c at a medium high fire A draft measure of less than 03 w c will cause operational difficulties while too much draft greater than 10 w c will result in over firing of the stove This can result in excessive operating temperatures In this case the installation of elbows totaling no more than 180 ex 2 x 30 elbows 2 x 45 elbows or 2 x 90 elbows can be installed to help reduce excessive draft If the addition of elbows is not sufficient a manual damper can be installed in the vertical flue pipe 20 TYPICAL TYPES OF CHIMNEY SYSTEMS There are basically two types o
35. thorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Transportation fees to ship the product back to the purchaser will be paid by the manufacturer Repair work covered by the warranty executed at the purchaser s domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no even
36. uct and on the side baffle supports All baffle bricks must be centred with the middle gap closed for proper operation Have any damaged firebricks replaced Check the firebrick for damage annually and replace the broken or damaged ones A baffle layout diagram is shown in Figure 3 2 Figure 3 2 32 BRICK LAYOUT Figure 3 3 SECONDARY AIR TUBE REPLACEMENT See Figure 3 4 Remove cotter pin at LH end of tube Slide tube to right and lower tube end below LH plenum Slide tube to left to remove Pie WS oa Reassemble in reverse order using a new cotter pin The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer 5 Note that any tube can be replaced without disturbing the baffle 679 N cs 1 UKE owe n 72 24 4 d X p OW LN N lt I Sy i P Qa A p Um X Figure 3 4 Secondary Air Tube replacement 33 TROUBLESHOOTING Possible Cause Symptom l Smoke in room 11 Wood burns poorly or is slow to start or no heat III Dirty glass IV Wood burns too fast 1 2 3 Down draft Chimney blocked Chimney damper shut Baffle out of position New paint is curing Low draw Wet or decayed wood Blocked intake air Stove is being under fired Too much draft in chimney Corrective Action tp po Upgrade c
37. ure content of the wood resulting in better stove performance Wood species with moisture content of 20 or less are ideal Dry seasoned wood can be distinguished from green wood by the checks or cracks in the ends Wet or green wood will tend to cause the fire to smoulder producing large amounts of creosote Creosote buildup could result in a chimney fire This wood will also prove difficult to keep burning properly and fires will tend to go out Green wood produces very little heat and sometimes causes customers to think that the stove does not work If you must burn wet wood use only small amounts mixed with dry wood Decayed wood or low density wood has very little energy content or heating value and will not burn satisfactorily for long periods of time An example of the energy values of some common wood fuels is given in Table 2 1 For recommended wood sizes refer to the specifications Table 2 1 Common Heating Values of Cordwood Hardwoods Million Btu Cord Softwoods Million Btu Cord White Oak 17 4 Birch Douglas Fir 20 6 Alder 17 6 Jack Pine 18 4 24 SIMPLE WOOD MOISTURE TEST Add one large piece of wood to the top of an established fire If it starts to burn on three sides Within one minute it is dry and seasoned and right for burning If it turns black and starts to burn In three minutes it is damp If it turns black and does not start burning until
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