Sun Fire V210 and V240 Servers Parts
Contents
1. FIGURE 1 28 Removing the PCI Riser Card Assembly 40 FIGURE 1 29 Removing the Hardware Cryptographic Module 41 FIGURE 1 30 Disconnecting the Keyswitch Wiring Harness 43 FIGURE 1 31 Removing the Keyswitch Locknut 43 FIGURE 1 32 Removing the Keyswitch Assembly 44 ix Preface The Sun Fire V210 and V240 Servers Parts Replacement Manual is for the use of qualified service personnel only It provides detailed instructions about service procedures for the Sun Fire V210 and V240 servers Before You Read This Book This book does not cover server installation and rackmounting For detailed information on those topics refer to the Sun Fire V210 and V240 Servers Installation Guide Before following any of the procedures described in this book ensure you have read the Sun Fire V210 and V240 Servers Compliance and Safety Manual Using UNIX Commands This document does not contain information on basic UNIX commands and procedures such as shutting down the system booting the system and configuring devices See one or more of the following for this information I Solaris Handbook for Sun Peripherals I Other software documentation that you received with your system x Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 Typographic Conventions Shell Prompts Typeface Meaning Examples AaBbCc123 The names of commands files and directories on screen computer output Edit your login fil2. 2 Ensure the server is properly grounded See the instructions in Avoiding Electrostatic Discharge on page 5 3 Open the back section of the lid See the instructions in Opening the Server on page 7 4 Disconnect the CPU fan cables from the system board 5 Press down on the tabs to release the rear clips 6 Slide the heatsink assembly to release the front clips See FIGURE 1 19 7 Lift the CPU heatsink up and away from the CPU FIGURE 1 19 Removing a Processor Fan and Heat Sink Assembly Chapter 1 Parts Installation and Removal 29 CPU and System Board Assembly The CPU and system board is replaced as a single assembly To perform the steps in this section you need a 5mm nut spinner to remove and replace the SCSI pillars and the DB 9 jackposts M To Remove the System Board 1 Power off the server See Controlling Server Power on page 3 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Open the back section of the lid See Opening the Server on page 7 4 Sun Fire V240 server only remove the air duct 5 Disconnect the power supply wiring harness from the system board 6 Disconnect the interface board SCSI and IDE cables from the system board 7 If any PCI cards are fitted remove them See To Add or Replace a PCI Card on page 37 8 Sun Fire V240 only remove the PCI riser board See PCI Riser Card S
3. 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Open the back section of the lid See Opening the Server on page 7 4 Unclip the battery from its housing on the system board Push the retaining clip to one side to release the battery 5 Locate the new battery in the housing and press down to secure it in place Keyswitch Assembly The keyswitch is a feature of the Sun Fire V240 server G To remove 1 Power off the server See Controlling Server Power on page 3 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove the front section of the lid assembly See Opening the Server on page 7 Chapter 1 Parts Installation and Removal 43 4 Disconnect the wiring harness from the back of the keyswitch assembly Twist the plastic cradle to disconnect it FIGURE 1 30 Disconnecting the Keyswitch Wiring Harness 5 Remove the locknut on the back of the keyswitch assembly FIGURE 1 31 Removing the Keyswitch Locknut 44 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 6 Remove the keyswitch assembly through the server s front panel FIGURE 1 32 Removing the Keyswitch Assembly G To replace 1 Locate the new keyswitch assembly through the server s front panel 2 Tighten the locknut onto the back of the keyswitch 3 Reconnect the wiring harness Index
4. 20 M To Replace a PSU in a Sun Fire V240 Server 20 Power Distribution Board Sun Fire V240 Server Only 22 M To Remove and Replace the Power Distribution Board 22 Adding Memory 24 Memory Configuration Rules 24 M To Add or Remove Memory 25 Cooling Fans 26 M To Remove and Replace a Fan 26 CPU Heatsink Assembly 27 CPU and System Board Assembly 29 M To Remove the System Board 29 M To Install a System Board 32 Upper and Lower Interface Board Assemblies 32 M To Remove and Replace an Upper Interface Board Assembly Sun Fire V240 Server Only 32 M To Remove and Replace a Lower Interface Board Assembly 34 PCI Cards 36 M To Add or Replace a PCI Card 37 PCI Riser Card Sun Fire V240 Server Only 38 M To Remove and Replace the PCI Riser Card Assembly 38 Hardware Cryptographic Module 40 M To Remove and Replace the Hardware Cryptographic Module 40 Contents v Battery 41 M To Replace the RTC Battery 41 Keyswitch Assembly 42 Index 45 vi Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 Figures vii Figures FIGURE 1 1 Grounding Point in the Back of the Servers Sun Fire V240 shown 6 FIGURE 1 2 Location of Screws on the Front Section of the Lid 8 FIGURE 1 3 Removing the Front Section of the Lid 9 FIGURE 1 4 Location of Captive Screw and Side Catches on Back Section of Lid 10 FIGURE 1 5 Location of Catch on Back Section of
5. 45 Index A air duct 10 B battery 41 bezel assembly 15 C cooling fans 26 CPU and system board assembly 29 CPU heatsink 27 crypto accelerator 500 40 D disk drive caution 3 E electrostatic discharge ESD precautions 5 F fans 26 G grounding stud 6 H hard disk drive 15 hardware cryptographic module 40 I installation memory card reader 17 new system board 32 interface board assemblies 32 K keyswitch assembly 42 L lid 7 location of components 12 M memory 24 moving the system precautions 3 O Opening the Server 7 P PCI cards 36 PCI lockdown screw 37 PCI riser card assembly 38 power controlling server power 3 the on standby switch 3 46 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 power distribution board 22 R removal memory card reader 17 system board 29 S system configuration card replacing the memory card reader 17 system configuration card reader 17 system control switch Diagnostics position 4 Locked position 4 Normal position 4 U u channel 12
6. Chapter 1 Parts Installation and Removal 17 System Configuration Card Reader For more information on the function of the system configuration card see the Sun Fire V210 and V240 Servers Administration Guide M To Remove and Replace the System Configuration Card Reader G To remove 1 Power off the server See Controlling Server Power on page 3 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove the front section of the lid assembly See Opening the Server on page 7 4 Remove the system configuration card 18 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 5 Disconnect the cable leading to the lower interface board from the configuration card reader See FIGURE 1 10 FIGURE 1 10 Location of Plugs on the System Configuration Card Reader 6 Sun Fire V240 server only disconnect the keyswitch assembly wiring harness See FIGURE 1 10 Interface board connector Keyswitch connector Sun Fire V240 server only Chapter 1 Parts Installation and Removal 19 7 Unclip the system configuration card reader See FIGURE 1 11 Hold the reader board firmly and unclip one corner at a time by pulling up Take care not to damage the On Standby switch when you remove the assembly FIGURE 1 11 Removing the System Configuration Card Reader G To replace 1 Position the new configuration card reader board by lining up the fix
7. Lid 11 FIGURE 1 6 Removing the U Channel 12 FIGURE 1 7 Location Of Major Components in a Sun Fire V210 Server 13 FIGURE 1 8 Exploded View of Components in a Sun Fire V240 Server 14 FIGURE 1 9 Removing a Hard Disk Drive 16 FIGURE 1 10 Location of Plugs on the System Configuration Card Reader 18 FIGURE 1 11 Removing the System Configuration Card Reader 19 FIGURE 1 12 Power Supply Unit Lever on a Sun Fire V240 Server 21 FIGURE 1 13 Removing a PSU on a Sun Fire V240 Server 21 FIGURE 1 14 Location of PDB Connectors on the System Board 23 FIGURE 1 15 Removing the Power Distribution Board Sun Fire V240 Only 23 FIGURE 1 16 Inserting Memory 25 FIGURE 1 17 Disconnecting a Fan Power Cable Sun Fire V240 server shown 26 FIGURE 1 18 Removing Fans Sun Fire V240 server shown 27 FIGURE 1 19 Removing a Processor Fan and Heat Sink Assembly 28 FIGURE 1 20 Accessing the System Board to Remove It 30 viii Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 FIGURE 1 21 Removing the System Board from the Chassis 31 FIGURE 1 22 Removing Lid Assembly and Hard Disk Drives to Access Interface Boards 33 FIGURE 1 23 Removing the Interface Boards 34 FIGURE 1 24 Lower Interface Board Standoff and Screw Locations 36 FIGURE 1 25 Location of PCI Lockdown Screw 37 FIGURE 1 26 Removing a PCI Card on a Sun Fire V240 Server 38 FIGURE 1 27 Location of PCI Riser Card Screws 39
8. Power On the Server Caution Never move the system when the system power is on Movement can cause catastrophic disk drive failure Always power off the system before moving it 1 Connect the server to an AC power source Once connected the server automatically goes into Standby power mode 4 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 2 Turn on power to any peripherals and external storage devices you have connected to the server Read the documentation supplied with the device for specific instructions 3 Open the bezel 4 Sun Fire V240 server only insert the system key into the keyswitch and set it to the Normal or Diagnostics position 5 Press the On Standby switch 6 Sun Fire V240 server only a Turn the key switch to the Locked position This prevents anyone from accidentally powering off the system b Remove the system key from the keyswitch and secure it in the clip inside bezel 7 Close the bezel M To Power Off the Server 1 Notify users that the system will be powered down 2 Back up system files and data 3 Sun Fire V240 server only ensure that the keyswitch is in the Normal or Diagnostics position 4 Press and release the On Standby switch behind the bezel The system begins an orderly software system shutdown Note Pressing and releasing the On Standby switch initiates an orderly software shutdown Pressing and holding the switch for four sec
9. lid assembly M To Replace a PSU in a Sun Fire V240 Server 1 Power off the server See Controlling Server Power on page 3 2 Disconnect the power cable 3 Pull the lever on the back of the power supply unit down This disconnects the PSU from the power distribution board inside the server Chapter 1 Parts Installation and Removal 21 FIGURE 1 12 Power Supply Unit Lever on a Sun Fire V240 Server 4 Slide the PSU out of the server s chassis by pulling on the PSU lever FIGURE 1 13 Removing a PSU on a Sun Fire V240 Server pull lever 22 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 5 Locate the replacement PSU in the PSU bay 6 Slide the PSU into the server until you feel it locates onto the power distribution board inside Ensure that the lever does not return to a vertical position until the PSU engages with the power distribution board If it does the PSU will not engage correctly 7 Press the lever home until it clicks Returning the lever to a vertical position engages the PSU with the power distribution board inside the server Power Distribution Board Sun Fire V240 Server Only The power distribution board PDB takes power to components in the front and rear compartments of the Sun Fire V240 server M To Remove and Replace the Power Distribution Board G To remove 1 Power off the server See Controlling Server Power on page 3 2 Ensure the se
10. server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Open the back section of the server See Opening the Server on page 7 4 Unscrew the PCI lockdown screw on the back of the server FIGURE 1 25 Location of PCI Lockdown Screw 5 Remove the PCI lockdown bracket on the inside of the server 38 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 6 Slide the PCI card support clear of the PCI card Pull up on the riser card support handle to slide it to another position 7 Disconnect and remove the PCI card FIGURE 1 26 Removing a PCI Card on a Sun Fire V240 Server G To replace 1 Locate the PCI card in the appropriate slot and press it firmly into its connector 2 Locate the PCI card support so that it supports the back of the card 3 Reattach the PCI lockdown bracket and tighten the PCI lockdown screw PCI Riser Card Sun Fire V240 Server Only M To Remove and Replace the PCI Riser Card Assembly G To remove Chapter 1 Parts Installation and Removal 39 1 Power off the server See Opening the Server on page 7 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Open the back section of the server See Opening the Server on page 7 4 Unscrew the two captive screws which secure the PCI riser card to the system board See FIGURE 1 27 FIGURE 1 27 Location of PCI Riser Ca
11. Board Assembly on page 29 I Upper and Lower Interface Board Assemblies on page 32 2 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 I PCI Cards on page 36 I PCI Riser Card Sun Fire V240 Server Only on page 38 I Hardware Cryptographic Module on page 40 I Battery on page 41 I Keyswitch Assembly on page 42 Chapter 1 Parts Installation and Removal 3 Replaceable Components Replaceable components in the front section of the server are I Bezel assembly I Hard disk drive I System configuration card reader I Lower interface board I Upper interface board Sun Fire V240 server only I Keyswitch assembly Sun Fire V240 server only The remaining replaceable components are in the back section of the server Caution Printed circuit boards and hard disk drives contain electronic components that are extremely sensitive to static electricity Ordinary amounts of static from your clothes or the work environment can destroy components Do not touch the components or any metal parts without taking proper antistatic precautions Before you carry out the procedures covered in this book the server must be powered down To do this you must remove the power cable Follow the instructions in To Power Off the Server on page 4 Controlling Server Power The On Standby button cannot power off the server It toggles the server between on and standby M To
12. Location Of Major Components in a Sun Fire V210 Server System configuration card reader Lower interface board Power supply unit CPU heatsink assembly PCI card Hardware cryptographic module under PCI card Memory 14 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 FIGURE 1 8 Exploded View of Components in a Sun Fire V240 Server Power distribution board Keyswitch CPU heatsink assembly PCI riser card PCI card Fan assembly Upper interface board U channel Air duct Hard disk drives On Standby switch System configuration card reader hardware cryptographic module Chapter 1 Parts Installation and Removal 15 Front Bezel Assembly The front bezel assembly includes the bezel the front server status indicators and the hinges It is replaced as a single unit M To Replace the Bezel Assembly 1 Power off the server See Controlling Server Power on page 3 2 Ensure the server is properly grounded See the instructions in Avoiding Electrostatic Discharge on page 5 3 Hold the bezel firmly at both ends and rotate it down to its open position 4 Disconnect the cable connecting the bezel assembly to the server 5 Unscrew the bezel hinges and remove them from the server 6 Locate the new bezel and hinges onto the server and screw them to the server 7 Reconnect the bezel cable Hard Disk Drives For information on removing a hard disk drive w
13. N LOOK and Sun Graphical User Interface was developed by Sun Microsystems Inc for its users and licensees Sun acknowledges the pioneering efforts of Xerox in researching and developing the concept of visual or graphical user interfaces for the computer industry Sun holds a non exclusive license from Xerox to the Xerox Graphical User Interface which license also covers Sun s licensees who implement OPEN LOOK GUIs and otherwise comply with Sun s written license agreements Federal Acquisitions Commercial Software Government Users Subject to Standard License Terms and Conditions DOCUMENTATION IS PROVIDED AS IS AND ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NON INFRINGEMENT ARE DISCLAIMED EXCEPT TO THE EXTENT THAT SUCH DISCLAIMERS ARE HELD TO BE LEGALLY INVALID Copyright 2002 Sun Microsystems Inc 4150 Network Circle Santa Clara CA 95054 Etats Unis Tous droits r serv s Ce produit ou document est distribu avec des licences qui en restreignent l utilisation la copie la distribution et la d compilation Aucune partie de ce produit ou document ne peut tre reproduite sous aucune forme par quelque moyen que ce soit sans l autorisation pr alable et crite de Sun et de ses bailleurs de licence s il y en a Le logiciel d tenu par des tiers et qui comprend la technologie relative aux polices de caract res
14. PCI card area The Sun Fire V240 server has three 60mm fans mounted side by side to cool the system board and PCI card areas All of these fans plug into the system board individually and are available as single replaceable units They can be removed from the server without the use of tools Note Each CPU has two dedicated fans built into the CPU heatsink module For more information on replacing these see CPU Heatsink Assembly on page 27 M To Remove and Replace a Fan G To remove 1 Open the back section of the lid See Opening the Server on page 7 2 Disconnect the fan s power cable from the system board See FIGURE 1 17 FIGURE 1 17 Disconnecting a Fan Power Cable Sun Fire V240 server shown Chapter 1 Parts Installation and Removal 27 3 Push back the fan retaining tab 4 Lift the fan out of the chassis See FIGURE 1 18 Pull on the tab on top of the fan assembly FIGURE 1 18 Removing Fans Sun Fire V240 server shown G To replace 5 Insert the replacement fan 6 Connect the fan s power cable to the system board 7 Replace the back section of the lid CPU Heatsink Assembly The processor fan and heatsink assembly is replaced as one unit Caution The assembly may be very hot Let it cool before continuing with this procedure 28 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 1 Power off the server See Opening the Server on page 7
15. Sun Microsystems Inc 4150 Network Circle Santa Clara CA 95054 U S A 650 960 1300 Send comments about this document to docfeedback sun com Sun Fire V210 and V240 Servers Parts Replacement Manual Part No 817 0743 10 January 2003 Revision A Please Recycle Copyright 2002 Sun Microsystems Inc 4150 Network Circle Santa Clara CA 95054 U S A All rights reserved This product or document is distributed under licenses restricting its use copying distribution and decompilation No part of this product or document may be reproduced in any form by any means without prior written authorization of Sun and its licensors if any Third party software including font technology is copyrighted and licensed from Sun suppliers Parts of the product may be derived from Berkeley BSD systems licensed from the University of California UNIX is a registered trademark in the U S and other countries exclusively licensed through X Open Company Ltd Sun Sun Microsystems the Sun logo AnswerBook2 docs sun com and Solaris are trademarks registered trademarks or service marks of Sun Microsystems Inc in the U S and other countries All SPARC trademarks are used under license and are trademarks or registered trademarks of SPARC International Inc in the U S and other countries Products bearing SPARC trademarks are based upon an architecture developed by Sun Microsystems Inc The Energy Star logo is a registered trademark of EPA The OPE
16. d assembly but you must remove it to gain access to components in the back section of the server Chapter 1 Parts Installation and Removal 11 FIGURE 1 5 Location of Catch on Back Section of Lid G To close 1 Sun Fire V240 server only replace the green air duct This is essential to ensure correct cooling of the server 2 Rotate the lid back to its closed position Make sure that the catch clips the lid into its closed position 3 Tighten the captive screw in the catch on the lid 4 Secure the lid using the clips on the outside of the server M To Remove the Whole Lid Assembly 1 Remove the front section of the lid assembly See To Remove and Replace the Front Section of the Lid Assembly on page 7 2 Undo the back section of the lid assembly See To Open and Close the Back Section of the Lid Assembly on page 9 3 Remove the back section of the lid assembly 12 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 4 Sun Fire V240 server only unscrew and remove the green air duct 5 Unclip the u channel that runs across the server and remove it You must remove this bar to be able to reach the cables that connect the front of the server to the rear See FIGURE 1 6 FIGURE 1 6 Removing the U Channel Location of Components The internal components of the server are located as in FIGURE 1 7 and FIGURE 1 8 Chapter 1 Parts Installation and Removal 13 FIGURE 1 7
17. e Use ls a to list all files You have mail AaBbCc123 What you type when contrasted with on screen computer output su Password AaBbCc123 Book titles new words or terms words to be emphasized Replace command line variables with real names or values Read Chapter 6 in the User s Guide These are called class options You must be superuser to do this To delete a file type rm filename Shell Prompt C shell machine name C shell superuser machine name Bourne shell and Korn shell Bourne shell and Korn shell superuser ALOM shell sc gt OpenBoot PROM shell ok Preface xi Related Documentation Read the Sun Fire V210 and V240 Servers Compliance and Safety Guide before performing any of the procedures documented in this manual Accessing Sun Documentation Online You can view print or purchase a broad selection of Sun documentation including localized versions at http www sun com documentation Sun Welcomes Your Comments Sun is interested in improving its documentation and welcomes your comments and suggestions You can email your comments to Sun at docfeedback sun com Application Title Part Number Latest information Sun Fire V210 and V240 Servers Product Notes 816 4828 xx Compliance and Safety Sun Fire V210 and V240 Servers Compliance and Safety Manual 816 4827 xx Unpacking Sun Fire V210 and V240 Servers Quick Start Guide 816 4824 xx Installation Sun Fir
18. e Interface Boards G To replace 1 Locate the new UIB using the two shouldered stand offs as guides 2 Screw the UIB into place 3 Attach the LIB PDB and system board connection cables 4 Replace the lid M To Remove and Replace a Lower Interface Board Assembly G To remove 1 Power off the server See Controlling Server Power on page 3 Upper interface board Sun Fire V240 server only Lower interface board Chapter 1 Parts Installation and Removal 35 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove all hard disk drives 4 Remove DVD ROM drive if fitted 5 Remove the lid assembly See Opening the Server on page 7 6 Sun Fire V240 server only remove UIB See To Remove and Replace an Upper Interface Board Assembly Sun Fire V240 Server Only on page 32 7 Disconnect the system board cable 8 Disconnect the PSU cable 9 Disconnect the system configuration card reader cable 10 Unscrew the three screws and five stand offs that secure the LIB to the server s chassis 11 Lift the LIB assembly part of the way out of the server chassis 12 Disconnect the cable from the bezel assembly 13 Remove the LIB from the server G To replace 14 Locate the new LIB assembly using the screw holes at each corner as guides The LIB PCB blind mates to its connectors 36 Sun Fire V210 and V240 Servers Part
19. e V210 and V240 Servers Installation Guide 816 4825 xx Administration Sun Fire V210 and V240 Servers Administration Guide 816 4826 xx Lights Out Management Advanced Lights Out Manager Online Help 817 0076 xx xii Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 Please include the part number 817 0743 10 of your document in the subject line of your email 1 CHAPTER 1 Parts Installation and Removal This chapter contains procedures for replacing the server s internal hardware components Caution The procedures in this section are for the attention of qualified service engineers only Caution Read Avoiding Electrostatic Discharge on page 5 and wear a properly grounded antistatic strap before you carry out any of the procedures in this book The chapter contains the following sections I Replaceable Components on page 3 I Controlling Server Power on page 3 I Avoiding Electrostatic Discharge on page 5 I Opening the Server on page 7 I Location of Components on page 12 I Front Bezel Assembly on page 15 I Hard Disk Drives on page 15 I System Configuration Card Reader on page 17 I Power Supply Unit on page 19 I Power Distribution Board Sun Fire V240 Server Only on page 22 I Adding Memory on page 24 I Cooling Fans on page 26 I CPU Heatsink Assembly on page 27 I CPU and System
20. est prot g par un copyright et licenci par des fournisseurs de Sun Des parties de ce produit pourront tre d riv es des syst mes Berkeley BSD licenci s par l Universit de Californie UNIX est une marque d pos e aux Etats Unis et dans d autres pays et licenci e exclusivement par X Open Company Ltd Sun Sun Microsystems le logo Sun AnswerBook2 docs sun com et Solaris sont des marques de fabrique ou des marques d pos es ou marques de service de Sun Microsystems Inc aux Etats Unis et dans d autres pays Toutes les marques SPARC sont utilis es sous licence et sont des marques de fabrique ou des marques d pos es de SPARC International Inc aux Etats Unis et dans d autres pays Les produits portant les marques SPARC sont bas s sur une architecture d velopp e par Sun Microsystems Inc L interface d utilisation graphique OPEN LOOK et Sun a t d velopp e par Sun Microsystems Inc pour ses utilisateurs et licenci s Sun reconna t les efforts de pionniers de Xerox pour la recherche et le d veloppement du concept des interfaces d utilisation visuelle ou graphique pour l industrie de l informatique Sun d tient une licence non exclusive de Xerox sur l interface d utilisation graphique Xerox cette licence couvrant galement les licenci s de Sun qui mettent en place l interface d utilisation graphique OPEN LOOK et qui en outre se conforment aux licences crites de Sun Achats f d raux logic
21. hile the operating system is running see the Sun Fire V210 and V240 Servers Administration Guide M To Remove and Replace a Hard Disk Drive G To remove 1 Ensure you are properly grounded See Avoiding Electrostatic Discharge on page 5 2 Open the front bezel 16 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 3 Check that the blue indicator LED is lit on the hard disk drive The blue LED comes on when the hard disk drive is ready to remove 4 Slide the catch at the front of the hard disk drive to the right This releases the handle on the front of the hard disk drive See FIGURE 1 9 5 Pull the handle and remove the hard disk drive from the server by sliding it out from its bay FIGURE 1 9 Removing a Hard Disk Drive G To replace 1 Slide the catch on the front of the hard disk to the right This releases the handle on the front of the hard disk drive The lever must be open before you insert the hard disk drive into the server If it is not the hard disk drive will not engage with the server correctly 2 Slide the hard disk drive into its bay at the front of the server Push it in firmly until the metal lever starts to close This indicates that the hard disk drive has engaged with its connector in the server 3 Push the metal lever until the disk drive clicks into place 4 Close the bezel Slide catch to release handle Pull handle to remove hard disk drive
22. iel commercial Les utilisateurs gouvernementaux doivent respecter les conditions du contrat de licence standard LA DOCUMENTATION EST FOURNIE EN L ETAT ET TOUTES AUTRES CONDITIONS DECLARATIONS ET GARANTIES EXPRESSES OU TACITES SONT FORMELLEMENT EXCLUES DANS LA MESURE AUTORISEE PAR LA LOI APPLICABLE Y COMPRIS NOTAMMENT TOUTE GARANTIE IMPLICITE RELATIVE A LA QUALITE MARCHANDE A L APTITUDE A UNE UTILISATION PARTICULIERE OU A L ABSENCE DE CONTREFA ON Contents iii Contents Contents iii Figures vii Preface ix 1 Parts Installation and Removal 1 Replaceable Components 3 Controlling Server Power 3 M To Power On the Server 3 M To Power Off the Server 4 Avoiding Electrostatic Discharge 5 M To Avoid Electrostatic Discharge While Working on the Back of the Server 5 M To Avoid Electrostatic Discharge While Working on the Front of the Server 6 Opening the Server 7 M To Remove and Replace the Front Section of the Lid Assembly 7 M To Open and Close the Back Section of the Lid Assembly 9 M To Remove the Whole Lid Assembly 11 Location of Components 12 Front Bezel Assembly 15 Contents iv M To Replace the Bezel Assembly 15 Hard Disk Drives 15 M To Remove and Replace a Hard Disk Drive 15 System Configuration Card Reader 17 M To Remove and Replace the System Configuration Card Reader 17 Power Supply Unit 19 M To Replace the PSU in a Sun Fire V210 Server
23. ing holes with the clips in the top of the DVD ROM drive enclosure 2 Press the new reader board firmly onto the clips to secure it in place 3 Reconnect the system configuration card reader power cable 4 Sun Fire V240 server only reconnect the keyswitch cable 5 Replace the system configuration card Power Supply Unit Note The Sun Fire V240 server has dual redundant power supplies For information on removing a power supply unit while the server is in operation refer to the Sun Fire V210 and V240 Servers Administration Guide 20 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 M To Replace the PSU in a Sun Fire V210 Server 1 Power off the server See Controlling Server Power on page 3 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove the lid assembly See Opening the Server on page 7 4 Disconnect the cables leading to the system board and interface board 5 Undo the nuts on the back panel of the server 6 Move the PSU towards the front of the system to release it from the locating tab on the base of the server 7 Lift the PSU out of the chassis 8 Position the new PSU over the location tab and slide it towards the back of the server 9 Replace and tighten the two fixing nuts 10 Connect the power supply wiring harness to the connectors on the system board and interface board 11 Replace the
24. oard cables and wiring harnesses 7 Replace the server s cover and tighten the screws Upper and Lower Interface Board Assemblies The interface board assemblies handle the connections between the system board and the components in the front section of the server They are positioned in the front section of the server behind the hard disk drives and system configuration card reader assembly I The Sun Fire V210 server has a Lower Interface Board LIB assembly only I The Sun Fire V240 server has a LIB and an Upper Interface Board UIB assembly To gain access to the LIB you must first remove the UIB M To Remove and Replace an Upper Interface Board Assembly Sun Fire V240 Server Only G To remove 1 Power off the server See Controlling Server Power on page 3 Chapter 1 Parts Installation and Removal 33 2 Ensure the server is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove the lid assembly See Opening the Server on page 7 4 Remove the upper hard disk drives if installed See FIGURE 1 22 FIGURE 1 22 Removing Lid Assembly and Hard Disk Drives to Access Interface Boards 5 Disconnect the cable connecting the UIB to the LIB 6 Disconnect the PDB cable 7 Unscrew the seven screws which secure the UIB 34 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 8 Lift the UIB out of the server s chassis FIGURE 1 23 Removing th
25. onds causes an immediate hardware shutdown Whenever possible initiate an orderly shutdown Forcing an immediate hardware shutdown can corrupt the disk drive and cause loss of data 5 Wait for the front panel green LED to go out 6 Sun Fire V240 server only remove the system key from the keyswitch and secure it in the clip inside the bezel 7 Disconnect the power cable This is the only way to remove power from the server Electrical power is present when the server is in Standby mode Chapter 1 Parts Installation and Removal 5 Caution As long as the power cord is connected potentially hazardous energy is present inside the server Avoiding Electrostatic Discharge Whenever you work with the server s internal components follow this procedure to prevent damage caused by static electricity You need the following items I Antistatic wrist or foot strap I Antistatic mat M To Avoid Electrostatic Discharge While Working on the Back of the Server 1 Power off the system See Controlling Server Power on page 3 2 Open the back section of the lid See Opening the Server on page 7 6 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 3 Attach one end of the antistatic strap to the grounding stud located on the partition inside the server and the other end to your wrist FIGURE 1 1 Grounding Point in the Back of the Servers Sun Fire V240 shown M To Avoid Electrosta
26. rd Screws 5 Pull riser card assembly vertically to detach it from the system board See FIGURE 1 28 Captive screws 40 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 FIGURE 1 28 Removing the PCI Riser Card Assembly G To replace 1 Locate replace ment riser card and press it home firmly 2 Screw it in place Hardware Cryptographic Module The hardware cryptographic module clips onto the server s system board For more information see the Sun Crypto Accelerator 500 User s Guide M To Remove and Replace the Hardware Cryptographic Module G To remove 1 Locate the clip that secures the cryptographic module onto the system board 2 Squeeze the clip to compress it Chapter 1 Parts Installation and Removal 41 3 Lift the cryptographic module away from the chassis FIGURE 1 29 Removing the Hardware Cryptographic Module G To replace 1 Press the standoff into the motherboard 2 Locate the cryptographic module onto the standoff and connector on the motherboard 3 Press it home For information on configuring and using the hardware cryptographic module see the Sun Crypto Accelerator 500 Installation and User s Guide Battery The battery powers the server s inbuilt real time clock M To Replace the RTC Battery 1 Power off the server See Controlling Server Power on page 3 42 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003
27. rver is properly grounded See Avoiding Electrostatic Discharge on page 5 3 Remove the lid assembly See Opening the Server on page 7 Chapter 1 Parts Installation and Removal 23 4 Disconnect the PDB wiring harness from the three plugs on the system board FIGURE 1 14 Location of PDB Connectors on the System Board 5 Disconnect the PDB cable from the interface board in the front section of the server 6 Withdraw the PSU or PSUs from the chassis far enough to unplug them from the PDB See FIGURE 1 15 7 Unscrew the retaining screws which hold the PDB assembly in place See FIGURE 1 15 FIGURE 1 15 Removing the Power Distribution Board Sun Fire V240 Only PDB connectors location of PDB retaining screws 24 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 8 Press the plastic retaining clip holding the wiring harness out of the dividing wall in the server 9 Remove the PDB assembly G To replace 1 Locate the replacement PDB in the server s chassis 2 Replace and tighten the retaining screws 3 Reconnect all cables 4 Reconnect the PSU s See To Replace a PSU in a Sun Fire V240 Server on page 20 for the correct way to do this 5 Replace the lid Adding Memory There are four memory module sockets per processor on the server s system board Memory is supplied by Sun in paired DIMMS Ensure that you use the DIMM pairs as supplied and do not mix
28. s Parts Replacement Manual January 2003 2 Undo the screws which fasten the front section of the lid to the chassis see FIGURE 1 2 FIGURE 1 2 Location of Screws on the Front Section of the Lid 3 Slide the front section of the lid towards the front of the server Use the indentations in the lid to provide grip if necessary Chapter 1 Parts Installation and Removal 9 4 Lift off the front section of the lid see FIGURE 1 3 FIGURE 1 3 Removing the Front Section of the Lid G To replace 1 Align the clips on the bottom of the lid with the corresponding slots in the server chassis 2 Press the lid down into the slots 3 Slide the lid towards the back of the server 4 Replace the screws which fasten the lid to the server M To Open and Close the Back Section of the Lid Assembly G To open 1 Locate the latches at the back of the server and release them see FIGURE 1 4 10 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 2 Undo the captive Phillips screw in the catch on top of the server see FIGURE 1 4 FIGURE 1 4 Location of Captive Screw and Side Catches on Back Section of Lid 3 Pull the lever to release the catch and lift the lid up pulling from the center and one corner of the lid The lid hinges forward to lay flush against the front section of the server 4 Sun Fire V240 server only unscrew and remove the green air duct The air duct is not a part of the li
29. s Replacement Manual January 2003 15 Screw the LIB into place On the Sun Fire V210 server the LIB is held in place with screws On the Sun Fire V240 server it is held in place with a mixture of screws standoffs and shouldered standoffs See FIGURE 1 24 for the location of each FIGURE 1 24 Lower Interface Board Standoff and Screw Locations 16 Attach the bezel PCB PSU and system board cables 17 Replace the lid assembly PCI Cards The PCI slot on the Sun Fire V210 server I supports one 64 bit PCI card running at 33 MHz or 66 MHz I is 3 3V The PCI card riser assembly in the Sun Fire V240 server allows you to stack three PCI cards The PCI slots on the Sun Fire V240 server I support three 64 bit PCI cards running at 33 MHz or 66 MHz I are 3 3V PCI 0 and 5V PCI 1 2 I can support a maximum of 25W per card but no more than 45W spread over all three slots The PCI cards are not hot swappable on either server shouldered standoff standoff screw Chapter 1 Parts Installation and Removal 37 Note When adding PCI cards to the Sun Fire V240 server add them in the order PCI 0 2 This corresponds to populating the PCI slots from bottom to top For information on the PCI cards that are available for the server see the Sun Fire V210 and V240 Servers System Administration Guide M To Add or Replace a PCI Card 1 Power off the server See Controlling Server Power on page 3 2 Ensure the
30. them For a list of the available memory options see the Sun Fire V210 and V240 Server Administration Guide Memory Configuration Rules Memory is shipped in matched pairs for use on the Sun Fire V210 and V240 servers Use memory only in these matched pairs do not mix memory modules When you install memory into a Sun Fire V210 and V240 server follow the configuration rules below I DIMMs must be identical I Install two DIMMs at a time per CPU I Maintain an equal amount of memory for each CPU I Use a minimum of two matched DIMMs per CPU I Do not mix DIMM capacities Chapter 1 Parts Installation and Removal 25 M To Add or Remove Memory 1 Power down the server and disconnect the power cable See Controlling Server Power on page 3 1 Open the rear cover See To Open and Close the Back Section of the Lid Assembly on page 9 2 To insert memory a Locate the correct DIMM socket b Ensure that the retaining clips are open c Press the memory module in the DIMM socket d Press down until the clips snap into place FIGURE 1 16 Inserting Memory 3 To remove memory a Open the latches at the sides of the socket b Remove the module 4 Close the rear cover 26 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 Cooling Fans The Sun Fire V210 server has four 40mm fans mounted side by side Three of these cool the system board while the fourth cools the
31. tic Discharge While Working on the Front of the Server 1 Power off the system See Controlling Server Power on page 3 2 Either G Attach one end of the antistatic strap to a grounding point on the rack and the other to your wrist or a Remove the server from the rack b Place the server on an antistatic mat or other suitable antistatic surface Suitable antistatic surfaces include I Sun electrostatic discharge ESD mat Sun part number 250 1088 available through your Sun sales representatives I The bag or shipping container used to package Sun replacement parts Chapter 1 Parts Installation and Removal 7 I Disposable ESD mat shipped with replacement parts or options Opening the Server The lid of the server is split into two sections front and back I The back section hinges to provide access I The front section detaches to provide access I The whole lid assembly detaches to provide access to both front and back sections of the server This is necessary to replace some components Caution Disconnect the power cord before carrying out this procedure As long as the power cord is connected potentially hazardous energy is present inside the server Caution After servicing replace and fasten the lid before plugging in the power cords or turning power on M To Remove and Replace the Front Section of the Lid Assembly G To remove 1 Open the bezel 8 Sun Fire V210 and V240 Server
32. un Fire V240 Server Only on page 38 9 Remove the PCI slider assembly 10 Remove the system fan assembly 30 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 11 Unscrew and remove the DB 9 and SCSI jackposts on the server s back panel FIGURE 1 20 Accessing the System Board to Remove It 12 Unscrew the system board The system board is secured to the chassis by ten screws 13 Slide the system board towards the front of the chassis so that the SCSI Ethernet and serial connectors come free from the chassis U channel Air duct PCI card PCI riser board Fan assembly Chapter 1 Parts Installation and Removal 31 14 Lift the system board out of the chassis FIGURE 1 21 Removing the System Board from the Chassis 32 Sun Fire V210 and V240 Servers Parts Replacement Manual January 2003 M To Install a System Board 1 Insert the new system board and locate it so that the SCSI Ethernet and serial connectors are firmly positioned in their slots at the rear of the chassis 2 Insert all system board fixing screws loosely Do not put any screws in the holes for the PCI card slide retainer these holes are identified by a circle printed around their circumference 3 Replace the PCI riser card assembly 4 Replace the PCI slider assembly The arrow embossed on the slider should point to the rear of the server 5 Replace any PCI cards you removed 6 Reconnect all system b
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