Home

Stow SFCG1 CE.p65

1. 0 72 73 Gasket Kit Assembly 75 Labels 76 77 Terms and Conditions of Sale 78 PAGE 4 SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW SPECIFICATIONS Table 1 SFCG1 Concrete Saw Specifications Maximum Operating Mass 105 kg Hand Arm Vibration At Handle x xx ms tbd 6 5 Engine GX200QXC9 Gasoline Engine Nominal Mass Mass without blade all fluid tanks empty any optional parts removed Maximum Operating Mass Includes blade all fluid tanks full any necessary components installed Hand Arm Vibration at handle results with SFCG1 Saw cutting cured concrete at a depth of 1 1 2 38 1mm with a 20 508mm blade at FULL THROTTLE Table 2 Specifications Engine Air cooled 4 stroke Single Cylinder OHV Gasoline Engine 2 7 in X 2 1 in Bore X Stroke 68 mm x 54 mm 6 4 3600 4 8 kW 65 PS Fuel Tank Capacity al Fuel Unleaded Automobile Gasoline 86 Octane or higher Lube Oil Capacity 0 63 US qt 0 60 liter Speed Control Method Centrifugal Fly weight Type 12 3 x 14 8 X 13 2 in Dimension L x W 313 X 376 X 335 mm Dry Net Weight 35 3 lbs 16 Kg SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 5 SFCG1
2. PAGE 35 SFCG1 CONCRETE SAW DECAL LOCATOR DECAL LOCATOR S6 P N 36099 ISO Blue P N 22972 003 T 1 LIN L WU L L 1214 P N 35210 P N 35137 BELT DRIVE MODEL m CONTACT MULTIQUIP SERVICE DEPARTMENT P N 20525 HOT or r A 40 ule em i X P N 15581 P N 25427 GEAR DRIVE GEAR DRIVE KL B lt j AM TATT ATM 4714 14 1 WU L LD IN C 7 35210 Me tts LUBRICATION P N 25867 CHECK 12 LUBRICATION LUBRICATION edam DECAL SHEET 43 INTL STDS ISO P N 25491 P N 11246 PAGE 36 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW DECAL LOCATOR DECAL LOCATOR NO PARTNO PART NAME QTY REMARKS 1 35210 DECAL MINICUTTER 1 2 22972 003 DECAL STOW 1 3 36099 DECAL SAFETY CLOTHING ISO BLUE 4 13118 DECAL POWDER COATED 1 5 SERIAL NUMBER PLATE IM CONTACT PARTS DEPT 7 25427 DECAL DEPTH INDICATOR 1 8 20525 DECAL CA PROP 65 SAFETY ITEM 9 15580 DECAL WARN RESPIRATORY 1 1 2 X 3 Kadu SAFETY ITEM 10 15581 DECAL WARN BLADE GUARD 1 1 2 X 3 I SAFETY ITEM 12 25491 DECAL BLADE ROTATION CW LIN SAFETY ITEM 13 11246 DECAL INTL STDS ISO B
3. PARTS SERVICE WARRANTY LANCASHIRE 17 OLT UNITED KINGDOM UK CALL PHONE 161 339 2223 FAX 161 339 3226 HERE S HOW TO GET HELP U S PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 3 SFCG1 CONCRETE SAW TABLE OF CONTENTS STOW SFCG1 CONCRETE SAW Here s How To Get 3 Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 10 Operation And Safety Decals 11 Specifications 12 Specifications Engine zaa adi idas 13 Familiarization Controls amp Components 14 15 Basic Engine 58 een 16 Assembly and Installation 17 18 Blades x baka ia acz oko een 19 Blade Placement ae 20 21 Pre Inspection ee 22 Initial Start Up spreder 23 24 A WA 25 26 T
4. COPYRIGHT 2004 MULTIQUIP INC OPERATION 8 PARTS MANUAL SIOW A DIVISION OF MULTIQUIP INC CONCRETE SAW SFCG1 SERIES CE MODEL SERIAL Revision 1 01 29 04 STOW CONSTRUCTION EQUIPMENT MULTIQUIP UK A DIVISION OF MULTIQUIP INC HANOVER MILL POST OFFICE BOX 6254 FITZROY STREET CARSON CA 90749 ASHTON UNDER LYNE 310 537 3700 888 252 STOW 888 252 7869 LANCASHIRE OL7 OTL FAX 310 537 1986 FAX 800 556 1986 UNITED KINGDOM E MAIL stow multiquip com WWW stowmfg com 0161 339 2223 FAX 0161 339 3226 P N 35212 A WARNING CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drillingandotherconstruction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples ofthese chemicals are e Leadfromlead basedpaints e Crystallinesilicafrombricks e Cementandothermasonry products e Arsenicandchromiumfromchemically treated lumber Your risk from these exposures varies depending on how often youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles FOR HELP AND TECHNICAL ASSISTANCE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING
5. diamond blade and may cause serious damage to the saw and bodily harm Blade Removal and Replacement 1 Ensure the Engine Shutdown switch Item 22 Fig 3 and the ON OFF switch on the engine are turned to the OFF position no Place the SFCG1 Saw on a stable level working surface w Ensure the blade is raised and the raise lower rod is locked into position 4 Raise the blade by appling a downward pressure on the handlebars to raise the blade and allow the raise lower rod to drop into the raised position slot When removing or installing a diamond blade please note that the blade retaining nuts are left and right hand threaded 5 Lift up the blade guard cover item 1 Figure 12 to gain access to the diamond blade 6 Use the provided blade nut and blade shaft locking wrenches Figure 12 to install the diamond blade 7 While holding the blade shaft with the locking wrench remove the blade hex nut clockwise direction and outer blade flange 8 Remove the old blade and install a new blade in the same rotational direction as marked on the blade 9 Reinstall the outer blade flange and hex nut Tighten the nut firmly counter clockwise direction DO NOT OVER TIGHTEN SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 21 SFCG1 CONCRETE SAW BLADE PLACEMENT Cutting Depth Adjustment The SFCG1 Saw is equipped with a Raise Lower Assembly that is supporte
6. 9 IGNITION COIL ASSY IGNITION COIL ASSY PAGE 70 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX200QXC9 IGNITION COIL ASSY IGNITION COIL ASSY NO PART NAME QTY REMARKS 1 305002E1033 COIL ASSEMBLY IGNITION 2 307002E1013 CAP ASSEMBLY NOISE SUPPRESSOR 10 90121952000 BOLT FLANGE 6 X25 1 1 2 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 71 HONDA 2000 9 MUFFLER ASSY MUFFLER ASSY PAGE 72 SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 HONDA 2000 9 MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 18310210000 MUFFLER 1 2 183152 1000 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 4 18331883810 CAP MUFFLER 1 6 18361410000 NETTING WIRE FLANGE 1 7 18381ZH8800 GASKET MUFFLER 1 8 90016ZE1000 BOLT FLANGE 6 X13 1 9 90050ZE1000 SCREW TAPPING 5 X8 4 10 90055ZE1000 SCREW TAPPING 4 X6 3 11 94001080000S NUT HEX 8MM 2 12 957010601200 BOLT FLANGE 6 X12 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 73 HONDA GX200QXC9 PISTON ASSY PISTON ASSY PAGE 74 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PISTON ASSY NO 1 MR ND DP DP DP PART NO 13010410003 13011410003 13012210003 13013410003 13101710000 13102710000 131
7. NO PARTNO PART NAME QTY REMARKS 1 25368 BAR PIVOT SHAFT 1 2 25407 WHEEL 5 X 625 X 1 5 BALL BRG 4 3 15028 COLLAR SET 5 8 DIA 4 4 25379 BEARING 5 8 FLANGE UHMW 2 5 9154 SCREW 3 8 16 X 1 3 4 1 6 2064 ROD END 3 8 24 FEM RH 1 7 2199 NUT HEX JAM 3 8 24 1 8 10136 WASHER FLAT 3 8 SAE AR 9 10133 NUT JAM 3 8 16 1 10 29448 SCREW THP 1 4 20 X X 1 25 4 11 25365 RAISE LOWER W A 1 12 15414 UNDERCARRIAGE ASSEMBLY 1 13 25489 PLUG 3 4 BLK PLASTIC 2 14 25409 1 1 2 ID BLACK 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 43 SFCG1 CONCRETE SAW HANDLE 8 DEPTH ADJUSTER ASSY HANDLE 8 DEPTH ADJUSTER ASSY PAGE 44 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 1 CONCRETE SAW HANDLE 8 DEPTH ADJUSTER ASSY HANDLE 8 DEPTH ADJUSTER ASSY NO PART NO PART NAME REMARKS 1 25357 FRAME 1 2 25419 HANDLEBAR 1 3 15503 KNOB COMFORT GRIP 1 4 4403 KNOB SHIFT 1 5 25448 DEPTH ADJUST DISK 1 6 25480 SCREW PLUNGER 1 4 20 X 17 32 1 7 25446 ROD DEPTH STOP 1 8 2199 NUT HEX JAM 3 8 24 1 9 2064 ROD END 3 8 24 FEM RH 1 10 9154 SCREW 3 8 16 X 1 3 4 1 11 10136 WASHER FLAT 3 8 SAE AR 12 10133 NUT NYLOC 34 16 1 13 1007 NUT HEX JAM 3 8 16 1 14 9154 SCREW 3 8 16 X 3 1 15 15081 GRIP HANDLE 2 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 45 SFCG1 CONCRETE S
8. the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate the saw under the influence or drugs or alcohol Replace nameplate operation and safety decals when they become difficult to read ALWAYS check the saw for loosened hardware such as nuts and bolts before starting NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the saw MUA AAA High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this saw requires an adequate free flow of cooling air NEVER operate the saw in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the saw s engine and may cause injury to people Remember the saw s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a we
9. Cutastraight line about 10 12 feet 3 4 meters in length REMOVING or INSTALLING blades 3 Adjust the rear guide until it falls into the cut av a 1 4 Therearguide should ride in the cut freely without the feel M lt gt LUBRICATING any components of it pushing the front pointer or blade offline If it feels like it B REMOVING engine mounting bolts A O is doing so turn the saw off and after the blade has COM INSPECTING ADJUSTING OR kr ee uid REPLACING drive belt arbor shaft oosening then ghtening the jam nuts on the guide unti I arbor shaft bearings or ANY engine part rides freely in the cut General Engine Care Engine check Check daily for any oil and or fuel leakage thread nut amp bolt tightness and overall cleanliness Engine oil Saw Blade Removal and Installation Saw blade removal and installation is covered on pages 21 22 Front Pointer Adjustment The front pointer and rear guide have been set at the factory Check daily Inspect with blade removed and saw frame Use these procedures only if the pointer or guide are suspect of level on a level surface Keep the clean and at the proper being out of alignment servicing level Figure 8 DO NOT OVERFILL SAE 10W 30 of SGis recommended for general use 1 Chalk out a straight line on the prepared slab or cutting Engine oil change surface Change engine oil the first month or 20 hours of operation Then every 3 months or 50 HO
10. HOLDER WIRE BOLT FLANGE 6 12 200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM CIRCLIP 5MM SCREW PAN 4 X6 SCREW PAN 5 X16 SCREW PAN 5 X25 NUT FLANGE 6MM TY REMARKS CONTROL ASSEMBLY CYCLONE EEE INCLUDES ITEMS W HONDA GX200QXC9 CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 56 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX200QXC9 CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PARTNO PART NAME QTY REMARKS 2 11300ZE1641 COVER ASSEMBLY CRANKCASE U 1 INCLUDES ITEMS W 3 11381ZH8801 GASKET CASE COVER NON ASBESTOS ee USE UP TO ENGINE SN 1002566 3 11381710000 GASKET CASE COVER se en re USE FROM ENGINE EE EN EE SN 1002567 4 156002 1003 ASSEMBLY OIL FILLER INCLUDES ITEM W 5 15600764003 CAP ASSEMBLY OIL SW INCLUDES ITEM W 6 156252 1003 GASKET OIL FILLER 2 7 91202883005 OIL SEAL 25 X41 6 1 8 9430108140 PIN A DOWEL 8 X14 2 9 957010803200 BOLT FLANGE 8 X32 6 10 961006205000 BEARING RADIAL BALL 6205 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 57 HONDA GX200QXC9 CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 58 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX2000XC9 CRANKSH
11. ISO Blue P N 25867 DEPTH CONTROL mm In SERIAL NO 102 a CONTACT SERVICE 6 2 DEPARTMENT 25 1 76 3 PIN 25427 BELT DRIVE aya LUBRICATION DECAL SHEET INTL STDS P N 20525 P N 11246 Figure 2 SFCG1 Concrete Saw Decals PAGE 12 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW GENERAL INFORMATION Intended Use Operate the SFCG1 Saw tools and components in accordance with the manufacturer s instructions Use of any other tools for stated operation is considered contrary to designated use The risk of such use lies entirely with the user The manufacturer cannot be held liable for damages as a result of misuse This saw is not intended for wet cutting The use of water sprayed onto the tool blade during the cutting operation FAMILIARIZATION This SFCG1 6H MiniCutter Saw is designed for dry sawing of concrete slabs utilizing diamond blades The saw has been engineered for general and industrial flat sawing applications that include Joint Sawing of Green Concrete Decorative Sawing in Cured Concrete Light Demolition Sawing and V Groove Beveling The simple and compact nature of the SlabSaver makes it a perfect sawing tool for one person to operate and transport The saw combines innovative features top quality components and a committed attention to state of the art manufacturi
12. a proper amount of time to cool before servicing Keep the machinery in proper running condition e Fix damage to the machine immediately and ALWAYS replace broken parts e Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Saw Transportation Safety DO NOT use the handle bars and or front pointer as lifting points ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw Mi f the saw must be lifted use the lifting bale and a crane or forklift with a rated lifting capacity for the saw Never attempt to lift the saw by yourself When transporting the saw place the saw directly inside towing vehicle truck bed or onto trailer and tie down securely NEVER attempt to tow the untrailered saw behind a vehicle DO NOT use on slopes or on extremely uneven surfaces NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult NEVER load unload or transport the saw with the blade mounted All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kil FIR
13. and replace when necessary Recoil Starter Handle Pull to engage and start the engine Recoil Starter Assembly Engages the engine when the handle is pulled and rewinds the starter rope when the handle is released Wheels Carraige Assembly Heavy duty polyurethane wheels with permanently sealed ball bearings Diamond Blade 0 75 19 1 mm Arbor diameter 10 blade capacity 10 diameter provides for 1 4 to 3 1 4 depth of cut Blade Guard Covers saw blade and flips up to allow blade to be changed BeltTension Adjuster Adjusts belt tension Front Pointer Assists in straight tracking Front Pointer Arm Stows up for storage and pivots down for use Depth Adjust Disk Turn disk clockwise or counter clockwise to adjust the cutting depth up or down Fuel Tank Use unleaded gasoline Do not overfill Shift Knob Moves Depth Stop Rod in or out of keyhole slot V Belt Cover Remove this cover to gain access to the V belt NEVER operate the saw with this cover removed Arbor Shaft Grease Zerks Conveniently located for lubrication On Off Switch Engine Turn to the ON position to allow engine to be started and turn to the OFF position to prevent accidental starting Handle Lock Lock handle height to a comfortable operating position 20 21 22 23 Screw Plunger Line up bottom edge of Depth Stop Rod on Screw Plunger across from desired depth line mark Depth Stop R
14. is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards removed MA 53 A Rotating Parts NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury HM AO SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 7 SFCG1 CONCRETE SAW SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting OFF ALWAYS place the ON OFF switch in the OFF position when the saw is not in use A Over Speed Conditions Sy NEVER tamper with the factory settings of the engine governor Personal injury and damage to the engine or equipment can result if operating speed ranges above maximum allowable N A Guards and Covers In Place NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines or other applicable local regulations A Respiratory Hazard ALWAYS wear approved protection respira
15. or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area Specifications Ensure that the blade specifications size and diameter properly match up to the sawing operation Utilizing a diamond blade not matched properly to the task may result in poor performance and or blade damage Arbor Hole It is essential that the arbor hole diameter properly matches the blade and that it is free from distortions Correct blade flanges collars must be used The inside face of the flanges must be clean amp free of debris An out of round arbor condition will cause damage to the blade and the saw MAX RPM This RPM reference is the maximum safe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the MAX RPM is dangerous and may cause poor performance and may damage the blade All blades must be designed to meet or exceed the maximum spindle RPM SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 19 SFCG1 CONCRETE SAW BLADE PLACEMENT Table 4 Material Listing And Blade Selection Mr Me Cured Concrete Cured Concrete Blade Asphalt Asphalt Blade Asphalt over Concrete Asphalt Concrete Blade Block Brick Masonry Refractories Mason
16. saw before cutting is resumed with that saw SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 27 SFCG1 CONCRETE SAW MAINTENANCE 3 Adjust the front pointer so it just touches the side of the See the engine manual supplied straight edge or level with your machine for appropriate engine maintenance schedule and 4 Remove the straight edge or level troubleshooting guide for problems 5 Position the front pointer and blade directly over the chalk line 6 Startthe saw and lower the blade onto the chalk line CAUTION ALWAYS allow the engine to cool before servicing NEVER attempt any maintenance MUA Fre work on a hot engine 7 Begin cutting and make sure the blade follows the chalk line as closely as possible 8 The pointer should follow the chalk line as well Ifitdoes not adjust the pointer by loosening then tightening the jam nuts onthe pointer until the pointer follows the same path as the blade WARNING Rear Guide Adjustment ALWAYS ensure that the engine The rear guide is useful on long runs that allow the operator to ON OFF switch is in the OFF follow the line with less effort as well as cutting up to a wall position and that the arbor shaft has where the front pointer is lifted COMPLETELY STOPPED 1 Chalk out a straight li th d slab tti ROTATING before performing any a a straight line on the prepared slab or cutting of the the following operations 2
17. 0 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 STOW CONSTRUCTION EQUIPMENT MULTIQUIP UK A DIVISION OF MULTIQUIP INC HANOVER MILL POST OFFICE BOX 6254 FITZROY STREET CARSON CA 90749 ASHTON UNDER LYNE 310 537 3700 888 252 STOW 888 252 7869 LANCASHIRE OL7 OTL FAX 310 537 1986 FAX 800 556 1986 UNITED KINGDOM E MAIL stow Qmultiquip com WWW stowmfg com 0161 339 2223 FAX 0161 339 3226
18. 0 15 900122 0010 16 902062 1000 HONDA 2000 9 CAMSHAFT ASSY PART NAME SEAL VALVE STEM CAMSHAFT ASSEMBLY ROD PUSH ARM VALVE ROCKER PIVOT ROCKERARM SPRING WEIGHT RETURN VALVE INTAKE VALVE EXHAUST LIFTER VALVE SPRING VALVE RETAINER INTAKE VALVE SPRING RETAINER EXHAUST VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ TY REMARKS ERY INCLUDES ITEM W SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 51 HONDA GX200QXC9 CARBURETOR ASSY CARBURETOR ASSY PAGE 52 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA 2000 9 CARBURETOR ASSY CARBURETOR ASSY NO PART NAME REMARKS 1 160102 1812 GASKET SET 1 2 160112 0005 VALVE SET FLOAT 1 3 160132 0005 FLOAT SET 1 4 160152 0831 CHAMBER SET FLOAT 1 5 16016ZH7W01 SCREW SET 1 6 16024ZE1811 SCREW SET DRAIN 1 7 160282 0005 SCREW SET 1 8 16044ZE0005 CHOKE SET 1 9 16100ZLOV21 CARBURETOR ASSEMBLY BE64F B INCLUDES ITEMS W 10 161242 0005 SCREW THROTTLE STOP 11 16166210 20 NOZZLE MAIN 102 16173001004 GASKET FUEL STRAINER 13 16211710000 INSULATOR CARBURETOR 14 162122 8800 GASKET INSULATOR 15 16220ZE1020 SPACER CARBURETOR 16 162217 8801 GASKET CARBURETOR 17 166102 1000 LEVER CHOKE STAN
19. 03710000 13104710000 131112 1000 132A0ZE1000 132002 1010 900012 1000 905512 1000 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 75 HONDA GX200QXC9 PISTON ASSY RING SET PISTON STANDARD RING SET PISTON OS 0 25 RING SET PISTON OS 0 50 RING SET PISTON 0 75 PISTON STANDARD PISTON 05 0 25 PISTON 05 0 50 PISTON 0 75 PIN PISTON ROD ASSEMBLY CONNECTING US 0 25 ROD ASSEMBLY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 REMARKS HONDA GX200QXC9 RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 76 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX200QXC9 RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NAME QTY REMARKS 1 28400ZH8013ZA STARTER ASSY RECOIL R8 BRIGHT RED 1 INCLUDES ITEMS W 2 284057L00007B SPACER RECOIL STARTER MOUNTING 1 R8 BRIGHT RED 3 284107H80037A CASE RECOIL STARTER R8 BRIGHT RED 1 4 28420ZH8013 REEL RECOIL STARTER 1 5 284227 8013 RATCHET STARTER 2 6 28433ZH8003 GUIDE RATCHET 1 7 28441ZH8003 SPRING FRICTION 1 8 284427 8003 SPRING RECOIL STARTER 1 9 28443ZH8003 SPRING RETURN 2 10 284612 8003 KNOB RECOIL STARTER 1 11 284622 8003 ROPE RECOIL STARTER 1 12 900032H8003 SCREW SETTING 1 13 957000601800 BOLT FLANGE 6 X18 3 SFCG1 CONCRE
20. 042E1306 2 122052 1315 3 12210710000 4x 122162 5300 5 12251210003 6 123102 1841 7 123912 1000 8 157212 1840 9 90013883000 10 900432 1020 11 900472 1000 12 9430110160 13 9500280000 14 957230806000 15 9807956846 15 9807956855 HONDA 2000 9 CYLINDER HEAD ASSY PART NAME GUIDE VALVE OS OPTIONAL GUIDE EXHAUST VALVE OS OPTIONAL CYLINDER HEAD nn nennen CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD TUBE GASKET CYLINDER HEAD COVER TUBE BREATHER BOLT FLANGE 6 X12 CT200 BOLT STUD 6 X109 BOLT STUD 8 X32 PIN A DOWEL 10 X16 CLIP TUBE C12 BOLT FLANGE 8 X60 SPARK PLUG BPR6ES NGK SPARK PLUG W20EPR U DENSO TY REMARKS INCLUDES ITEMS W SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 63 HONDA 2000 9 COVER ASSY FAN COVER ASSY PAGE 64 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA 2000 9 FAN COVER ASSY FAN COVER ASSY NO PART NAME REMARKS 1 1961041000048 COVER FAN R8 BRIGHT RED 1 3 196112 8810 PLATE SIDE OIL ALERT 1 6 196132 1010 CLAMP CORD 1 7 196302 8000 SHROUD 1 8 321972 8003 SUB HARNESS 1 9 361002 7003 SWITCH ASSEMBLY ENGINE STOP 1 10 361012E1010 WIRE STOP SWITCH 370MM 1 11 90013883000 BOLT FLANGE 6 X12 200 6 12 90022888010 BOLT FLANGE 6 X20 200 1 13 34150ZH7003 ALERT UNIT OIL
21. 1 15 957010600800 BOLT FLANGE 6 X8 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 65 HONDA 2000 9 FLYWHEEL ASSY FLYWHEEL ASSY PAGE 66 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 FLYWHEEL ASSY PART NO 13331357000 195112 1000 28451210000 311002 7010 90201878003 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 67 HONDA GX200QXC9 FLYWHEEL ASSY PART NAME KEY SPECIAL WOODRUFF 25 X18 FAN COOLING PULLEY STARTER FLYWHEEL STANDARD NUT SPECIAL 14MM QTY 1 1 1 1 1 REMARKS HONDA 2000 9 FUELTANK ASSY FUEL TANK ASSY PAGE 68 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA 2000 9 FUELTANK ASSY FUEL TANK ASSY NO PART NAME QTY REMARKS 1 16854ZH8000 RUBBER SUPPORTER 107MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE1020ZA FUEL NH31 MCKINLEY WHITE 1 4 17620ZH7023 CAP FUEL FILLER oo RA WAG INCLUDES ITEM W 5 176312 7003 GASKET FUEL FILLER 1 7 91353671003 O RING 13 5 1 5 1 8 9405006000 NUT FLANGE 6MM 2 9 950014500360 BULK HOSE FUEL 4 5 X3000 4 5 140 1 10 9500202080 CLIP TUBE B8 2 11 957010603000 BOLT FLANGE 6 X30 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 69 HONDA 2000
22. 10W 30 20 Winter 0 or Lower SAE 10W 10 Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the saw if the engine is hot or running 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspectto see if fuel level is low Iffuelislow replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel V belt Check A worn or damaged V belt can adversely affect the performance of the trowel If a V belt is defective or worn replace the V belt as outlined on page 18 Blade Check Check for worn or damaged blades Refer to BLADE PLACEMENT section on pages 20 21 SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 23 SFCG1 CONCRETE SAW OPERATION OPERATION 1 Ensure the engine Shutdown switch and the engine OFF switch on the engine are both in the OFF position to avoid accidental starting DO NOT attempt to operate the saw until The Engine Stop Switch serves both this manual has been read and thoroughly as an Emergency Engine Shut Off understood Engine operating steps may a and as the primary Shutdown vary See included engine manufacturer s rs switch This allows the operator to operating manual n shutdown the saw safely away from moving parts WARNING a When the engine 15 runnin
23. AFT ASSY CRANKSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 2 13310ZL0600 CRANKSHAFT Q TYPE 1 8 907452 1600 KEY 4 78 4 78 X38 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 59 HONDA GX2000XC9 CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 60 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX2000XC9 CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NAME QTY REMARKS 1 120002L0810 CYLINDER ASSEMBLY OIL ALERT LIPCA INCLUDES ITEMS W 2 155102 1033 SWITCH ASSEMBLY OIL LEVEL 1 3 16506410000 GOVERNOR ASSEMBLY 1 4 165312 1000 SLIDER GOVERNOR 1 5 165412 1000 SHAFT GOVERNOR ARM 1 6 901312 1000 BOLT DRAIN PLUG 2 7 904512 1000 WASHER THRUST 6MM 1 8 906012 1000 WASHER DRAIN PLUG 10 2MM 2 9 90602ZE1000 CLIP GOVERNOR HOLDER 1 10 91001271003 BEARING RADIAL BALL 6205 1 11 91202883005 OIL SEAL 25 41 6 1 12 91353671003 O RING 13 5 1 5 1 13 9405010000 NUT FLANGE 10MM 1 14 9410106800 WASHER PLAIN 6 2 15 9425108000 PIN LOCK 8MM 1 16 957010601200 BOLT FLANGE 6 X12 2 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 61 HONDA 2000 9 CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 62 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 CYLINDER HEAD ASSY NO 1 122
24. AW ENGINE amp BLADE DRIVE ASSY ENGINE 8 BLADE DRIVE ASSY NOTES PAGE 46 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SWITCH MOUNTING HARDWARE IS INCLUDED WITH SWITCH SFCG1 CONCRETE SAW ENGINE amp BLADE DRIVE ASSY ENGINE 8 BLADE DRIVE ASSY NO PARTNO PART QTY REMARKS 1 25378 ENGINE 6 5 HP HONDA GX200QXC9 SHOWN 1 2 0161D NUT HEX FINISH 5 16 18 4 3 0161 WASHER LOCK 5 16 MED 4 4 0300 B WASHER FLAT 5 16 4 5 25356 PULLEY 13V412SH 1 6 25417 BUSHING PULLEY SH 3 4 1 7 16052 BELT 3VX335 GATES OPTIPLEX 1 8 0169 SCREW HHC 3 8 16 X 3 0 4 9 0166A WASHER LOCK 3 8 MED 4 10 25377 SPACER BEARING 2 11 15359 BEARING PIL BLOCK BRN VTBS 212 2 12 1162A CAP GREASE ZERK 2 2 13 25442 PULLEY 1F3V26 3 4 BORE 1 14 0627 KEY SQ3 16 X 1 1 4 1 15 25380 BLADE SHAFT FLANGE ASM 1 16 25418 FLANGE 3 38 O D 1 17 19710 NUT HEX 5 8 11 LH THRD 1 18 25410 BOLT CARRAIGE 5 16 18X 1 75 3 19 25487 WRENCH SERVICE 15 16 OPEN END 1 20 25488 WRENCH 5 8 COMBO 1 21 9SWG BLADE DIAMOND BACK ORDER FROM UNIT SALES DEPT 22 35127 SWITCH ENGINE SHUT OFF MAGURA ICM SAFETY ITEM 23 35155 WIRE ASSY ENGINE SHUT OFF SWITCH les SAFETY ITEM SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 47 HONDA GX200QXC9 AIR CLEANER CYCLONE ASSY AIR CLEANER CYCLONE ASSY PAGE 48 SFC
25. CONCRETE SAW SPECIFICATIONS SAW Side View Front View Figure 1 SFCG1 Concrete Saw Dimensions Table 3 SFCG1 Concrete Saw Dimensions REFERENCE LETTER DESCRIPTION DIMENSION CM A Max Height Handle Bars Fully Raised 46 75 In 118 7 CM B Max Height Handle Bars Fully Lowered 32 0 In 81 3 CM Length Handle Bars Fully Raised amp Front Pointer Lowered 68 In 172 7 CM D Max Length Handle Bars Fully Raised amp Front Pointer Raised 48 In 121 9 CM E Max Length Handle Bars Fully Lowered 8 Front Pointer Raised 39 In 99 CM F Max Overall Width see Note 1 13 5 In 34 3 CM G Max Handle Bar Deflection 14 75 In 37 5 CM H Front Wheel Base 12 25 In 31 1 CM Note 1 Width measured with front and rear pointers and handle removed Crated Dimension Lx W 345 In x 13 5 In x 23 In 87 6 CM x 34 3 CM x 58 4 CM PAGE 6 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide instructions for the safe and efficient operation of the SFCG1 Concrete Saws For engine maintenance informatio
26. DARD 18 169532 1812 LEVER VALVE 19 169542 1812 PLATE LEVER SETTING INCLUDES ITEM W 96 20 169562 1811 SPRING VALVE LEVER 21 169572 1812 GASKET VALVE 22 169672 0811 CUP FUEL STRAINER 23 93500030060 SCREW PAN 3 X 6 24 9430520122 PIN SPRING 2 X12 25 991017 80700 JET MAIN 70 OPTIONAL 25 991012980720 JET MAIN 272 25 991012980750 JET MAIN 475 26 992047400450 JET SET PILOT 45 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 53 HONDA 2000 9 CONTROL ASSY CONTROL ASSY PAGE 54 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA 2000 9 CONTROL ASSY CONTROL ASSY NO 3 16500ZH8853 4 16551ZL0000 5 16555ZE1000 6 16561ZL0000 7 16562ZE1020 8 16571ZH8020 9 16574ZE1000 10 165752 8000 11 16576891000 12 165782 1000 13 165807 8853 14 16584883300 15 165922 1810 16 16594883010 17 90013883000 18 90015ZE5010 19 901145A0000 20 90605230000 21 93500040060 22 93500050160 23 93500050250 24 9405006000 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 55 PART NAME ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL CYCLONE SPRING CONTROL ADJUSTING SPRING CABLE RETURN
27. G1 CONCRETE SAW OPERATION PARTS MANUAL REV 1 01 29 04 AIR CLEANER CYCLONE ASSY PART NAME QTY REMARKS NO PARTNO 1 162712 1000 2 172102 1505 3 172182 1821 4 17219733010 5 172302 1841 6 17232891000 7 172382 7010 8 17239733000 9 174102 1840 10 174702 1841 11 174752 1841 12 174762 1841 13 17478ZE1841 14 90300GB0900 15 90325044000 16 9405006000 17 957010602000 HONDA GX200GXC9 AIR CLEANER CYCLONE ASSY GASKET ELBOW 1 ELEMENT AIR CLEANER DUAL 1 FILTER OUTER 1 GASKET AIR CLEANER COVER 1 COVER AIR CLEANER DUAL 1 GROMMET AIR CLEANER 1 COLLAR AIR CLEANER 2 COLLAR B AIR CLEANER 1 ELBOW AIR CLEANER 1 CASE PRE AIR CLEANER 1 PREAIR CLEANER 1 GUIDE PRE AIR CLEANER 1 PLATE PRE AIR CLEANER 1 BOLT MUDGUARD 5 WINGNUT TOOL BOX SETTING 2 NUT FLANGE 6MM 2 BOLT FLANGE 6 X 20 1 Saka INCLUDES ITEMS W ouo INCLUDES ITEMS W SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 49 HONDA 2000 9 CAMSHAFT ASSY CAMSHAFT ASSY PAGE 50 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 CAMSHAFT ASSY NO 1 122097 8003 2 1410021 0000 3 144102 1010 4 144312 1000 5 144512 1013 6 145682 1000 7 147112 1000 8 147212 1000 9 14731210000 10 14751271000 11 147712 1000 12 147732 1000 13 147812 1000 14 147912 101
28. LACK NA SAFETY ITEM 14 25867 DECAL ROTATION IN DISPLACEMENT SAFETY ITEM 15 35137 DECAL READ MANUAL SAFETY ITEM SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 37 SFCG1 CONCRETE SAW GUARDS ASSY GUARDS ASSY PAGE 38 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 SAW GUARDS ASSY GUARDS ASSY NO PART NO PART NAME QTY REMARKS 1 35211 GUARD BEL cocida orb dette SAFETY ITEM 2 4196 SCREW 3 8 16 X 0 75 3 3 0166A WASHER LOCK 3 8 MED 3 4 10136 WASHER FLAT 3 8 SAE 3 5 12287 SCREW THP 1 4 20 X 3 4 SS 3 6 25430 SHEET REAR WATER SHIELD SAFETY ITEM 7 25431 REAR WATER SHIELD LECH SAFETY ITEM 8 15161 STOP RUBBER BUMPER 1 9 25397 GUARD BLADE 10 DOOR i SAFETY ITEM 10 25428 SHEET FLAP MOUNT erario asa Poss SAFETY ITEM 11 25429 FLAP FRONT WATER SHIELD SAFETY ITEM 12 10024 NUT NYLOC 1 4 20 7 13 15509 SPRING CENTURY ios obran bona SAFETY ITEM 14 0424 SCREW HHC 1 4 20 X 1 1 4 2 15 0949 NUT HEX FINISH 1 4 20 4 16 0948 WASHER FLAT 1 4 SA3 8 17 25401 PIN HINGE 0 5 X 2 5 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 39 SFCG1 CONCRETE SAW G
29. PAYMENT TERMS Terms of payment for unit sales are 296 15 days net 30 days from date of invoice unless otherwise specifically stated on our invoice Parts invoices have terms of net 10 days Minimum parts billing is 15 00 net Applicable discounts will be computed on merchandise value only Late charges will be assessed at prevailing rates Cash discounts cannot be taken on current billings if any previously billed amounts are past due FREIGHT POLICY Freight policy is established to offer customers every advantage possible Due to bulk freight ratings on some equipment and other shipping considerations freight policies differ by equipment type Actual back freight may be charged for shipments originating from other than specified FOB warehouses See Freight Policy for details All STOW domestic sales are FOB nearest available designated MQ STOW warehouse Export orders are ex works factory located in Carson CA or Boise ID Additions to orders already shipped cannot be accepted for freight minimums Should STOW elect to make partial shipments of an order originally complying with the freight allowed requirements transportation charges will be absorbed by STOW on any subsequent shipment applying to that order All other orders will be shipped collect or prepaid with charges added to the invoice STOW s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage mu
30. STAID In emergencies ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department Knowing this information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one Zm O SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 11 SFCG1 CONCRETE SAW OPERATION DECALS Machine Operation And Safety Decals The SFCG1 Concrete Saw is equipped with a number of safety decals Figure 2 These decals are provided for operator safety and maintenance information Should any of these decals become unreadable replacements can be obtained from your dealer A WARNING e AWARNING a respiratory protection Adhere the guards in place Adhere to to safety guidelines Regulations Standards 29 CFR 1926 136 amp 1910 103 safety guidelines ANSI Code 29 1910 215 P N 15580 To avoid injury you MUST read and understand P N 35210 operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed A DIVISION OF MULTIQUIP INC P N 22972 003 d displacement of the machine outside the cutting 9 area shall be carried out rs with the tool not in rotation P N 36099
31. TE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 77 PAGE 78 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 HONDA GX200QXC9 GASKET KIT ASSY GASKET KIT ASSY NO PART NAME QTY REMARKS 06111710000 A ehe JE INCLUDES ITEMS W 1 11381210000 GASKET CASE COVER 1 2 12251210003 GASKET CYLINDER HEAD 1 3 123912 1000 GASKET CYLINDER HEAD COVER 1 4 156252 1003 GASKET OIL FILLER 1 5 16212ZH8800 GASKET INSULATOR 1 6 16221ZH8800 GASKET CARBURETOR 1 7 183812 8800 GASKET MUFFLER 1 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 79 HONDA GX2000XC9 LABELS ASSY LABELS ASSY PAGE 80 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 LABELS ASSY PART NO 87521210010 875227 9000 875282 1810 875327 8810 875342 1841 875352 1840 892182 1000 HONDA 2000 9 LABELS ASSY PART NAME EMBLEM LABEL CAUTION MARK CHOKE MARK OIL ALERT E LABEL AIR CLEANER CAUTION MARK AIR CLEANER SALES POINT WRENCH SPARK PLUG QTY 1 1 1 1 1 1 1 REMARKS SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 81 Effective July 15 2003 TERMS AND CONDITIONS OF SALE PARTS SIOW A DIVISION OF MULTIQUIP INC
32. UIDES ASSY GUIDES ASSY DETAIL A PAGE 40 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW GUIDESASSY GUIDES ASSY NO PART NO PART NAME QTY REMARKS 1 20473 SCREW 3 8 16 1 28 1456 NUT HEX FINISH 3 8 16 4 38 1007 NUT HEX JAM 3 8 16 4 4 25449 WHEEL POINTER 3 5 OD X 41 ID FCG 1 5 10133 NUT NYLOC 3 8 16 4 6 25392 SHEET REAR POINTER 1 7 3215 SCREW HHC 1 2 13 3 1 2 1 8 36128 WASHER NYLON 1 2 ID 4 9 10176 NUT NYLOC 1 2 13 1 10 35089 SCREW SHC 5 16 18 X 3 FT 1 11 21369 BEARING SEALED 5 16 ID X 7 8 OD 2 12x 21189 WHEEL 2 13 OD X 1 25W POLYURETHANE 1 13 21185 SPACER 1 2 X 5 16 X 3 8 P33 3 1 14 21368 PLATE POINTER 1 15 5283 NUT NYLOCK 516 18 2 16 0161 NUT HEX FINISH 5 16 18 2 17 3509 SASH ASSY WIRE ROPE 1 18 19470 WASHER FLAT 5 16 USS 1 19 35093 ARM FRONT POINTER W A FCG 1 20 35097 POINTER ASSY WHEEL STYLE rer INCLUDES ITEMS W 21 25416 GUIDE REAR ASSY iinoa Linde INCLUDES ITEMS W SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 41 SFCG1 CONCRETE SAW UNDERCARRIAGE ASSY UNDER CARRIAGE ASSY C 12 UNDERCARRIAGE ASSEMBLY PAGE 42 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW UNDERCARRIAGE ASSY UNDER CARRIAGE ASSY
33. URS of operation See Engine 2 Use a 4 foot straight edge or level by placing it flat against Owner s Manual for detailed information theblade PAGE 28 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW MAINTENANCE Engine tank amp strainer Clean every year or 300 hours Fuel line Replace every two years or as necessary Spark plug Clean adjust every 6 months or 100 hours Replace every year or 300 hours Chassis Lubrication Regular lubrication of various components of the SFCG1 Saw are critical to ensure a reasonable service life Lubricate the following components Drive Belt Refer to pages 17 to 18 of this manual for Drive Belt adjustment procedures and Removal and Replacement procedures Blade Shaft Bearings Two zerk fittings are located at the lower front area of the saw Lubricate before daily use Use a good quality automotive or general purpose grease Check and lubricate more often if unit is under heavy use Do not overfill bearings Overfilling can damage the grease seals which can result in bearing exposure to dirt and contaminants which can then shorten the life of the bearings Excess grease can also drip onto the cutting surface Engine Oil Change Drain the used oil while the engine is warm by the following Refer to Figure 27 1 Place an oil pan or suitable container below the engine drain plug to catch the used oil 2 Remove the filler cap dip
34. cuiting Replace condenser Difficult to start fuel is available and N SPARK is present at the spark plug Improper spark gap points dirty Set correct spark gap and clean points Spark plug wire broken or short circuiting Replace defective spark plug wiring Wrong fuel type Flush fuel system and replace with correct type of fuel SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 31 SFCG1 CONCRETE SAW TROUBLESHOOTING ENGINE TABLE 7 TROUBLESHOOTING ENGINE CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air cleaner not clean Clean or replace air cleaner Check float adjustment e Improper level in carburetor Weak in power compression is proper and does not misfire Rebuild carburetor Defective spark plug Clean or replace spark plug Improper spark plug gap Set to proper gap Flush fuel system and replace with correct Water in fuel system type fuel Weak in power compression is proper but misfires Ignition coil defective Replace ignition coil Dirty spark plug Clean or replace spark plug Recoil starter malfunction PAGE 32 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 33 EXPLANATION OF CODE IN COLUMN How t
35. d by the following components Figure 13 Figure 13 Raise Lower Assembly 1 Shift Knob 2 Depth Stop Rod 3 Blade Guard 4 Depth Control Indicator 5 Depth Adjust Disk 6 Screw Plunger 41 WARNING ALWAYS be certain the Shutdown switch and the engine ON OFF switch are in the OFF position and the blade shaft has COMPLETELY STOPPED ROTATING before performing the following operations Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm To adjust the blade to the desired cutting depth perform the following steps 1 Mount the desired diamond blade on the shaft and secure as instructed in the Blade Removal and Replacement section While holding the handle bars to support the weight of the saw grasp the knob of the Depth Stop Rod and move it forward out of its keyhole slot Figure 14 Gently allow the blade to contact the surface Rotate the Depth Stop Disk about the Screw Plunger and line up the bottom edge of the Depth Stop Disk across from desired depth line mark THIS LINE MARK WILL COINCIDE WITH THE BLADE CUTTING DEPTH REGARDLESS OF BLADE DIAMETER USED Press down on the handlebars again to lift the blade until the Depth Stop Rod drops into the back portion of the keyhole slot You are ready to start cutting Refer to the following pre inspection and operation sections Te
36. des the correct fuel mixture for normal operation after starting and for restarting a warm engine Figure 21 Throttle Lever CHOKE LEVER 6 Grasp the starter grip Figure 22 and slowly pull it out The resistance becomes the hardestata certain position corre spondingtothe compression point Pullthe starter grip briskly and smoothly for starting DO NOT pullthe starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to rewind as soon as possible Figure 20 Choke Lever STARTER GRIP The engine speed has been set at the factory Changing the governor speed could damage the blade and or the saw 5 Rotate the throttle lever Figure 21 halfway between fast and slowfor starting All sawing is done at full throttle The engine governor speed is factory set to ensure optimum Figure 22 Starter Grip blade operating speeds SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 25 SFCG1 CONCRETE SAW OPERATION 7 If the engine has started slowly return the choke lever Figure 20 to the OPEN position If the engine has not started repeat steps 1 through 5 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guards and or covers 9 Rotate the throttle lever Figure 21 toward full throttle 4h WARNING ALWAYS cut with the saw at FULLTHROTTLE Atte
37. g the cutting blade is ALWAYS rotating Keep hands and feet clear of rotating blade BJ Raise the saw to full height when maneuvering the saw within the cutting area All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation NEVER place hands or feet inside the belt guard or blade guard while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the saw Figure 18 Engine ON OFF Switch Ah CAUTION Ensure the work area is clear of tool debris and unauthorized people 2 Place the fuel valve lever Figure 19 to the ON position The saw is equipped with an outlet that provides a connection to a dust collection bag or vacuum system Item 23 Fig 3 Itis recommended that a dust collection bag or vacuum system is used while the saw is in operation Figure 19 Engine Fuel Valve Lever PAGE 24 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW OPERATION 3 Place the engine Shutdown switch next to the handle lock and the engine ON OFF switch on the engine to the THROTTLE LEVER ON position Shutting the engine off using this switch confirms that is is functioning properly 4 Place the Choke Lever Figure 20 in the CLOSED position The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provi
38. g will keep the front cover in position 2 Blade Hex Nut Unscrew the blade shaft nut right side loosens clockwise and tightens counter clockwise while the left side loosens counter clockwise and tightens clockwise DO NOT overtighten the nut approximately 45 50 ft Ib 61 68 N m when finalizing the assembly 3 Outside Blade Flange Collar Ensure that the outside blade flange is placed flush against the diamond blade The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core PAGE 20 SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW BLADE PLACEMENT 4 Diamond Blade Ensure that the proper diamond blade has been selected for the job Pay close attention to the directional arrows on the blade The blade s operating directional arrows must point in a down cutting direction to perform correctly When placing the blade onto the blade shaft ensure the arbor hole of the blade matches the diameter ofthe shaft Figure 12 Diamond Blade Placement 5 Inner Flange Collar This flange is fixed upon the blade shaft The inside surface ofthe flange must be free of debris and permit a tight closure on the surface of the blade The following steps should be accomplished before using the SFCG1 Saw on any cutting surface Dropping or forcing the blade onto the cutting surface can severely damage the
39. ions 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Clean spark plug once a week 9 Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the UA muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 16 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW GUARDS COVERS AND V BELTS V belt Alignment and Tensioning This concrete saw is equipped with a premium V belt that has NEVER operate the saw without blade been aligned and tensioned by factory personnel The V be
40. it on returned parts and units will be issued at actual dealer net price at time of purchase less 15 restocking charge All returned shipments are to be made to the STOW designated receiving point freight prepaid at the sender s expense A SIOW A DIVISION OF MULTIQUIP INC Atlanta Boise Newark Quebec Canada Manchester UK Rio de Janeiro BR Puebla MX The sender will be notified of any material received that does not meet the above provisions Such material will be held for 30 days from notification pending instructions If a reply is not received within 30 days the material will be returned to the sender at his expense with no credit issued PRICING REBATES AND SPECIFICATIONS Every effort will be made to provide adequate notice of changes however prices and equipment specifications are subject to change without notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products LIMITATION OF SELLER S LIABILITY STOW shall not be liable hereunder for damages in excess ofthe purcha
41. l being cut Check specification of the blade with the material being cut Consult Dealer or Multiquip for information Excessive force applied to blade while cutting DO NOT force the blade in the cut Apply a slow and steady pace when sawing PAGE 30 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW TROUBLESHOOTING ENGINE TABLE 7 TROUBLESHOOTING ENGINE SYMPTOM POSSIBLE CAUSE SOLUTION Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Difficult to start fuel is available but Difficult to start fuel is available Water or dust in fuel system Flush fuel system spark is present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke Open Close Choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is present and compression is Cylinder head and or spark plug not tightened low properly Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket Fuel not available in fuel tank Fill with correct type of fuel Fuel filter clogged Replace fuel filter No fuel present at the carburetor Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line Condenser insulation worn or short cir
42. lade before blade is installed Blade should fit snugly on the shaft and against the inside outside blade flanges Ensurethe blade is marked with an operating speed greater than the spindle speed of the saw Only cut the material that is specified for the diamond blade Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut The saw has been engineered for DRY CUTTING Ensure a DRY CUTTING blade is being used ALWAYS keep blade guards in place Exposure of the diamond blade must not exceed 180 degrees Ensure that the diamond blade does not come into contact with the ground or surface during transportation DO NOT drop the diamond blade on ground or surface The engine governor is set to regulate maximum engine speed in a no load condition Do not tamper with the engine governor to increase the speed Increasing the engine speed could allow the maximum rated spindle speed to be exceeded creating an unsafe condition Ensure that the blade is mounted for proper operating direction See Figure 3 page 14 Adhere to the Blade Manufacturer s recommendations on handling storage and safe usage of blades PAGE 10 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine
43. ll ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling STOP the engine and allow it to cool MW NEVER operate the saw an explosive atmosphere where fumes are present or near combustible materials An explosion or fire could result in severe bodily harm or even death NEVER smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine Topping off to filler port is dangerous as it tends to spill fuel NEVER use fuel as a cleaning agent SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 9 SFCG1 CONCRETE SAW RULES FOR SAFE OPERATION General Safety ALWAYS read understand and follow procedures in Operator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw NEVER leave the machine unattended while running Apply the brakes when leaving or when using on a slope Maintain this equipment in a safe operating condition at all times ALWAYS stopthe engine before servicing adding fuel and oil NEVER run the engine without the air filter Severe engine damage could occur ALWAYS service air cleaner frequently to prevent carburetor malfunction AVOID wearing jewelry or loose fitting clothing tha
44. lt guards and covers in place DO NOT i i f ration of th operaie wifi ihe or ne blade guard must be aligned and tensioned for proper operation of the saw raised The blade exposure cannot exceed he following procedure to check the alignment of V belt 180 degrees during operation Adhere to Vse the following p 5 0 the safety guidelines of the American 1 Removethe bolts that secure the V belt cover Figure 6 to National Standards Institute ANSI the saw frame Fig B7 1 and B7 5 Figure 5 Blade Guard Figure 6 V Belt Cover CHECK the following on the blade guard Figure 5 Ensure the capacity of the blade guard matches the diameter 2 Check uniform parallelism Figure 7 of V belt and pulley of your diamond blade sheaves Use a straight edge or machinist s square against Checkthatthe guard is bolted firmly upon the saw frame both pulleys and adjust both pulleys until equally aligned Check that the spring tensioned front cover of the guard is firmly seated with the rear section of the guard and there are no gaps NEVER lift the blade guard while cutting CORRECT INCORRECT INCORRECT V BELT V BELT V BELT ALIGNMENT ALIGNMENT ALIGNMENT V belt Check Aworn or damaged V belt can adversely affect the performance of the saw If the V belt is defective or worn replace and the V belt as Outlined on page 18 V BELT gt NEVER attempt to check the V belt with the AO engine running Severe injury can occu
45. mpting to cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area 4h WARNING ALWAYS keep clear of rotating or moving parts while operating this equipment Stopping the Engine Stopping the engine under normal conditions 1 Place the engine throttle lever Figure 23 in the SLOW position and listen for the engine speed to decrease Allow engine to run for 2 or 3 minutes for proper cooldown J THROTTLE LEVER Figure 23 Throttle Lever 2 Turn the engine Shutdown switch next to the handle lock Figure 24 to the OFF position Shutting the engine off using this switch confirms that is is functioning properly 10 To begin sawing lower the rotating blade allowing it to cut to the preset depth 11 When blade has reached full cutting depth slowly walk behind the saw ata rate that will allow the engine to operate without losing optimum RPM CAUTION DO NOT try to cut faster than the blade will allow Cutting too fast will cause the blade to rise up out of the cut Improper cutting rate can decrease the life of the engine and blades 12 Whenthe end ofthe cut has been reached raise the blade out of the cut by pulling back on the handlebars using a downward pressure until the raise lower rod drops into its slot with the blade in the raised position 13 Ifcuttingis complete shutthe sa
46. n adjustable locking handle bar is provided Operator control of the saws is safely accomplished with adjustable handle bars and a conveniently oriented raise lower lever and depth adjustment wheel An engine off switch Item 22 Fig 3 located next to the handle lock allows the operator to safely turn the engine off from the operator s position and away from moving parts ENGINE Pages 23 27 highlight fundamental aspects of engine inspection starting and shutdown Refer to the engine Owner s Manual for specific instructions regarding operation service and maintenance SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 13 SFCG1 SAW COMPONENTS CONTROLS amp COMPONENTS Figure 3 SFCG1 Concrete Saw PAGE 14 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 SAW COMPONENTS Figures 3 shows the location of the basic controls or components for the SFCG1 Concrete Saw Listed below is a brief explanation of each control or component 1 10 11 12 13 14 15 16 17 18 19 Hand Grips Handlebar When operating the saw place both hands on each grip to maneuver the saw Adjustable Handle Set to comfortable operating position Rear Guide Rear guide wheel drops into cut to assist in straight tracking Air Filter Prevents dirt and debris from entering the engine air intake Keep cleaned
47. n please refer to the engine manufacturer s instructions for data relative to its safe operation Before using this Concrete Saw ensure that the operating individual has read understands and complies with all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with SFCG1 Concrete Saw operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine
48. nd Replace the V belt If the V belt become worn or damaged replace it with P N 15082 Gates Optibelt 3VX335 1 Remove the 3 hex screws holding the V belt guard and remove the guard Loosen the 4 engine mounting hex screws item 2 Figure 9 Loosen locking nut on the V belt tension adjuster item 3 Figure 9 Loosen the tension on the V belt by turning the tension adjuster hex screw item 4 Figure 9 Pull the engine ahead to provide slack in the V belt Loosen the 4 arbor shaft hex screws item 1 Figure 9 Figure 10 V Belt Removal Remove the two outer arbor shaft hex screws allowing the outside of the shaft to drop B in Figure 10 allowing removal of the V belt Reinstall new V belt Re install and tighten arbor shaft hex head screws With V belt held in proper alignment re tighten the 4 engine mounting hex screws Follow V belt tightening procedures 10 Re install belt guard with 3 hex screws PAGE 18 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SPECIFIC TOOLS TO BE USED This saw is to use tools blades as follows Steel Core Segmented or Continuous Diamond Rim Cutting Wheel Any other type of tool is not to be used See Table 4 for specific blade usage for material Failure to thoroughly inspect the diamond blade Figure 11 for operational safety could result in damage to the blade the saw and may cause injury to the user or others inthe operating a
49. ng For peak performance the SlabSaver has been engineered to operate a powerful 6 5 HP Gasoline engine and 10 diameter diamond blades This special design allows for fast clean cuts in different materials at depths from 1 4 to 3 1 4 For maximum performance and return on investment use Diamond Back Diamond Blades The jig welded reinforced heavy gauge steel frame and chassis assembly are designed to eliminate operational bending and or flex that would lead to diminished blade performance Also the frame s general weight to strength ratio and center mounted blade design ensure accurate tracking in the cut A robust blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous conditions for a diamond blade at operating speeds Heavy duty front and rear axles polyurethane wheels with permanently sealed ball bearings and solid undercarraige assembly provide years of reliable use The SlabSaver incorporates an innovative PosiLok raise lower control assembly that provides fingertip control of blade orientation infinitely adjustable locking blade depth control and depth feed gauge Retractable front amp rear pointers with tracking wheels are provided to support precise straight sawing This system permits the operator to quickly adjust the blade cutting depth and safeguard against blade creep during sawing operations For operator comfort and ease of transportation amp storage a
50. o read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column 96 or m belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this parts catalog are subject to change without notice PAGE 34 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW SUGGESTED SPARE PARTS SFCG1 CONCRETE SAW 1 TO 3 UNITS WITH HONDA GX200QXC9 ENGINE 1 to 3 Units Qty ens Description AAA BELT tan 25407 essen WHEEELS Denim 15028 kaa COLLARS WHEEL netten GRIP HANDLE ante BLADE SHAFT FLANGE 15359 sinunt BEARING PILLOW BLOCK 19710 NUT BLADE dania 17210ZE1505 AIR FILTER dowe 9807956846 SPARK PLUG dames 176207 7023 FUEL CAP TANK l tzijas 284627 8003 STARTER SFCG1 SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04
51. od Holds blade above working surface or allows blade to cut into working surface at specified depth Engine Shut off Switch The Engine Shutdown Switch located nextto the handle lock serves both as an Emergency Engine Shut Off and as the primary Shutdown switch This allows the operator to shutdown the saw safely away from moving parts Dust Collection Provides for connection to suitable dust collection bag or vacuum system SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 15 SFCG1 CONCRETE SAW BASIC ENGINE Figure 4 Engine Controls and Components INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine manualfor instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up andthe area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operat
52. ping on the blade shaft Check that the blade 8 flange pin are properly installed on the blade shaft Blade does not cut straight and or true Blade being used on misaligned saw Check blade shaft bearings and alignment integrity Blade is excessively hard for the material being cut Check specification of the blade with the material being cut Consult Dealer or Multiquip for information Blade being used at improper RPM Ensure blade surface feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor shoulders and flanges Ensure blade is properly affixed on the blade shaft Excessive force applied to blade while cutting DO NOT force the blade in the cut Apply a slow and steady pace when sawing Blade discoloring crackling and or wearing excessively Blades too hard for the material being cut Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade Blade improperly mounted on arbor shoulders and flanges Blade not receiving enough cooling air Ensure blade is properly affixed on the blade shaft Ensure proper flow amp volume of water is provided for wet cutting blades Ensure sufficient cooling air is circulated about a dry cutting blade Arbor hole out of round Ensure blade is properly affixed on the blade shaft Incorrect blade chosen for materia
53. r Keep fingers hands hair and clothing Figure 7 Pulley Alignment away from all moving parts 3 Check V belt tension by using a tension meter 6 0 9 0 lbs against the inside belt at a mid point between the two pulleys or by deflecting the center belt at a mid point 3 8 10 mm to 1 2 13 mm See Figure 8 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 17 SFCG1 CONCRETE SAW GUARDS COVERS AND V BELTS Figure 8 V Belt Tension Check DO NOT over or under tighten the V belt Severe damage can occur to the saw and engine crank shaft if the belt is over tensioned A decrease of power to the blade and poor performance will result if the belt is under tensioned loose on pulleys V belt alignment must be rechecked after adjusting belt tension Figure 9 V Belt Tension Adjust 1 With V belt guard removed loosen the 4 engine mounting hex screws items 2 Figure 9 2 Loosen locking nut on the V belt tension adjuster 3 Tighten the adjusting hex screw 4 while holding the engine in place to maintain pulley alignment a screwdriver can be used as a lever at the rear belt guard mounting boss to hold the back of the engine while adjusting V belt tension Re tighten the locking nut 3 With V belt held in proper alignment engine parallel with the frame re tighten the 4 engine mounting hex screws Verify that all hex screws are properly tightened To Remove a
54. rea All damaged blades must be discarded Figure 11 Diamond Blade Adhere to the Blade Manufacturer s recommendations on handling storage and safe usage of blades SFCG1 CONCRETE SAW BLADES 1 Drive Pin Hole A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner amp outer blade flanges collars Inspect the diameter of the hole to ensure there is no distortion and that a snug fit develops between the hole and drive pin Stress Relief Holes Gullets Check the steel core for cracks that may have propagated from the slots and or gullets Cracks indicate extreme fatigue failure and if sawing continues catastrophic failure will occur Edge Of The Steel Core Check the diameter edge for discoloration blue oxidation indicating an overheating condition caused by insufficient cooling water air Overheating of blades may lead to loss of core tension and or increase the possibility for blade failure Check to make sure the steel core s width is uniform about the rim of the blade and not succumbing to an under cutting condition brought about by highly abrasive material or improper under cutting core protection Directional Arrow Check to ensure that the blade is oriented properly on the blade shaft for sawing Reference the directional arrow in the blade and place it so the direction of rotation downcuts with the turn of the shaft Diamond Segment
55. roubleshooting Saw 27 Troubleshooting Engine 28 29 Explanation Of Codes In Remarks Column 30 Suggested Spare Parts 31 Component Drawings Nameplate and 32 33 Guards Assembly era 34 35 Guides Assembly 36 37 Undercarriage Assembly 38 39 Handle 8 Depth Adjuster Assembly 40 41 Engine amp Blade Drive Assembly 42 43 Honda GX200QXC9 Engine Air Cleaner 44 45 Camshaft Assembly 46 47 Carburetor Assembly 48 49 Control Assembly 50 51 Crankcase Cover Assembly 52 53 Crankshaft Assembly 54 55 Cylinder Barrel Assembly 56 57 Cylinder Head Assembly 58 59 Fan Cover 60 61 Flywheel Assembly 62 63 Fuel Tank Assembly aaa EA 64 65 Ignition 5 66 67 Muffler Assembly 68 69 Piston Assembly teres 70 71 Recoil Starter
56. ry Blade Tile Ceramic Stone Tile Blade Diamond Blades Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life Selection of the proper diamond blade consists of e Material to be Cut Type of Saw Being Used Spindle Speed of Saw Hardness Characteristics of the Material Performance Expectations Factors for sawing economy Type of Blade Depth of Cut e Sawing Speed e Characteristics of the Material Being Cut Blade Speed diamondblade s performance is directly connected to specific peripheral rim speeds The following shaft rotational speeds have been factory set to ensure optimum blade performance e SFCG1 10 254 mm Capacity 6000 RPM Operating saw blades at rotational speeds greater than those specified by the manufacturer can cause blade dam age and may injure the user or others in the operating area N Cutting Depth The SFCG1 Concrete Saw has a capacity for a 10 blade with an 0 75 19 1 mm Arbor diameter This allows a cutting range from 0 to 3 1 4 BLADE PLACEMENT 4h WARNING Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area Refer to Figure 12 for the following components 1 Blade Guard Pivot the blade guard front cover all the way back The guard tension sprin
57. se price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will orfor any other special consequential or incidental damages LIMITATION OF WARRANTIES There are no warranties express or implied made by STOW hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser as set forth in the STOW New Product Limited Warranty STOW CONSTRUCTION EQUIPMENT POST OFFICE BOX 6254 CARSON CALIFORNIA 90749 310 661 4242 877 BUY STOW FAX 310 604 9237 E MAIL stow stowmfg com www stowmfg com PAGE 82 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 PAGE 83 OPERATION amp PARTS MANUAL FOR HELP AND TECHNICAL ASSISTANCE UNITED KINGDOM AND EUROPE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS SERVICE WARRANTY LANCASHIRE L7 OLT UNITED KINGDOM UK CALL PHONE 161 339 2223 FAX 161 339 3226 HERE S HOW TO GET HELP U S PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 370
58. st be settled between the consignee and the carrier Parts FOB Carson California or Boise Idaho See Freight Policy for details and additional discounts Terms and Conditions of Sale STOW Construction Equipment DROP SHIPMENTS STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer FIELD WAREHOUSES Field Warehouses are currently located in California Georgia Idaho lowa and New Jersey SPECIAL EXPEDITING SERVICE The higher of a 35 00 surcharge or actual costs will be added to the invoice for special handling including bus shipments or in cases where STOW personnel must personally deliver the equipment or parts to the carrier RETURNED GOODS POLICY Return shipments may be accepted and credit allowed subjectto the following provisions 1 A Returned Material Authorization RMA must be approved by STOW prior to shipment Approvals for returned goods must be with just cause and are at the sole discretion of STOW A copy of the Authorization must accompany the shipment to the designated Warehouse Parts being returned must be listed as currently supplied on the current parts list Parts must be in new and resalable condition in the original package with part numbers clearly marked Units and accessories must be current models in the latest price list and in new and resalable condition Special order items are not returnable for credit 6 Cred
59. stick and the drain plug 3 Draintheoil completely and reinstall the drain plug Ensure the drain plug is tightened securely Dispose of used oil properly DO NOT pour used oil on the ground down a drain or throw in the trash Used oil can generally be taken to your local recycling center or service station for reclamation 4 Make sure the engine is in a level position and fillto the outer edge of the oil filler hole with the recommended oil See Table 5 Engine oil capacity is 0 63 US quart 0 60 liter Running the engine with a low oil level can cause engine damage 5 Screwin the filler cap dipstick securely Figure 27 Engine Oil Change SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 PAGE 29 TABLE 6 BLADE TROUBLESHOOTING SFCG1 CONCRETE SAW TROUBLESHOOTING SAW SYMPTOM POSSIBLE PROBLEM SOLUTION Blade slows or stops cutting still remains on blade Blade too hard for the material being cut Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade Engine torque diminished because of loose V belt Tighten and or replace V Belt Insufficient Engine power Check throttle setting Check Engine horsepower Improper dircection of rotation Check that the blade is properly oriented and rotational arrow points in a Down Cutting direction Blade is slip
60. stthe depth of cut by cutting a short distance then measure the depth of the cut PAGE 22 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW INSPECTION PRE INSPECTION Before Starting 1 Read safety instructions at the beginning of manual Clean the saw removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner Check the airfilter for dirt and dust If air filter is dirty replace air filter with new one as required Check carburetor for external dirt and dust Clean with dry compressed air Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level place the saw on secure level ground with the engine stopped The frame platform must be levelto accurately check the engine oil Remove the filler dipstick from the engine oil filler hole Figure 15 and wipe it clean Figure 15 Engine Oil Dipstick Removal Insertand remove the dipstick without screwing itinto the filler neck Check the oil level shown on the dipstick If the oil level is low Figure 16 fill to the edge of the oil filler hole with the recommended oil type Table 5 Reference manufacturer engine manual for specific servicing instructions Figure 16 Engine Oil Dipstick Oil Level Table 5 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 250 100 SAE
61. t may snag on the controls or moving parts this can cause a serious injury ALWAYS keep clear of rotating or moving parts while the saw is in operation ALWAYS store equipment properly when itis not being used Equipment should be stored in a clean dry location out of the reach of children ALWAYS keep the work area well organized ALWAYS Clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation ALWAYS check to make sure that the operating area is clear before starting the engine Noone other than the operator is to be in the working area when the saw is in operation Always observe all applicable compulsory regulations relevant to environmental protection especially fuel storage the handling of hazardous substances and the wearing of protective clothing and equipment Instruct the user as necessary or as the user request this information and training Diamond Blade Safety Use appropriate steel centered diamond blades manufactured for use on concrete saws See further blade information on pages 19 and 22 4h WARNING ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true All damaged blades must be discarded Examine blade flanges for damage and excessive wear Ensure the cleanliness of the b
62. tory A Sight and Hearing hazard ALWAYS wear approved eye and hearing protection A Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your slab saw other property or the surrounding environment This concret asphalt saw other property or the surrounding environment could be damaged if you do not follow instructions PAGE 8 SFCG1 CONCRETE SAW OPERATION amp PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Failure to follow instructions inthis manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the SFCG1 Saw SAFETY lll DO NOT operate or service this equipment before reading this entire manual The manual must be kept available and accessible to the operator This equipment should not be operated by persons under the minimum statutory age limit NEVER use this machine for any purpose other than those described in this manual NEVER operate the saw without proper protective clothing shatterproof glasses steel toed boots and other protective devices required for the job 000 NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to
63. w down using the following Shutdown Procedures Figure 24 Engine Shutdown Switch 3 Turn the engine ON OFF switch Figure 25 to the OFF position ENGINE ON OFF SWITCH Figure 25 Engine ON Off Switch engine 4 Place the fuel valve lever Figure 26 to the OFF position ENG FUEL LEVER Figure 26 Fuel Valve Lever Off Position PAGE 26 SFCG1 CONCRETE SAW OPERATION 8 PARTS MANUAL REV 1 01 29 04 SFCG1 CONCRETE SAW OPERATION Restarting After Intervention If cutting is interrupted where the engine stops or is turned off while the blade is still in the cut a Turn engine Shutdown switch nextto the handle lock to the OFF position b Raisethe blade out of the cut c Restartthe engine as described inthe Start Up sections on page 24 The only acceptable method for freeing a stuck blade is to remove the saw from the stuck or pinched blade DO NOT try to get the blade unstuck using the Raise Lower system or by lifting the saw by the lifting bale etc If cutting is interrupted where the blade is stuck in the cut a Turn Engine Off switches to OFF b Removethe blade guard c Remove blade mounting bolt and outer flange d Maneuver the saw away from the stuck blade e Aparallel cut made nextto the blade may be necessary to free it Once the blade is freed inspect the blade for damage discard if damaged e Ensure undamaged useable blade is installed on the

Stow SFCG1 CE.p65

Contents

Download Pdf Manuals

Related Search

Related Contents