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Workshop manual Park 2/4WD 2000-2008
Contents
1. Hydraulic implement lifter __ LLL 14 L1 x C lt N Vi Lec9 L d 1354 Odd x 1 9 61 2 gt lt x 02 Od N x N NE x xl 9 N x t lt o O c X v8 LL9 L AT oj N S 5 HON 3AO9 x cO ro l VL ELLO EL ai 2 1 3 5444 x o X VE ELL9 EL S amp A G3SLINIINA 5 x 0 2 6119 61 y T S x x pad 1 5 x e LO uo x c eo e x TIS res 0 ol 9 g 12 go T t 9 alL 5 gt z 2 AE oj E r 9 S o Dc o olo S o 9 N LO 55 2 1 1 O oo co 2 12 o N 0 Oj olojo c E v o T NUN lol glolc 15 915 o t _ u 2 151 gt o c 2 0 5 0 108 212 s LC ois 9 2 51212 2 0 Lele 5 Sie E E E s 2 5 12 8 5 s s zee PSI 91 18 o 01001001 02 14 o L amp Ss s ul c o 9 m c O o o lt z tlolo o0 5 Of os ol gt o o z e gt S 513 e m 1 O mui PF O I o s 1 o r O O LL o o LL CN STIGA Edition Chapter 2008 05 19 Workshop Manual Stiga Park 1 General
2. 1 Harness for rear rake Switch socket sand spreader 1 Harness for sand spreader 1 Pedalimplementlifter X X x x Jx Adjustable drivepedal Hydraulic implement lifter with hand lever x x xX xX STIGA Edition Chapter 2008 05 19 Workshop Manual Stiga Park 1 General instructions Campain machines Outside the ordinary sortiment the following campain machines are manufactured during 2000 2005 Remark Introduction Other items time Article number Transm PTO are similar to Incl snow Autumn 2000 13 6113 11 President B amp S I C 12 5 HST mechanic 102M equipm Spring 2003 13 6113 94 B amp S intek 18 Autumn 2001 13 6113 22 B amp S I C 15 5 OHV HST mechanic 107M plu Spring 2002 13 6113 93 B amp S Vanguard 18 HST mechanic President Autumn 2002 13 6113 13 amp 5 12 5 HST 92M 92M Autumn 2004 13611355 Jubilee B amp S Vanguard 16 HST mechanic President 13 6113 15 Older steering Seat susp Fuel meter Spring 2003 13 6113 34 Comfort Unlimited B amp S I C 15 5 OHV HST mechanic Comfort 1 6 2 Motors Below is listed only oil and filter data for the motors Regarding additional informa
3. x x Chain chain x x x X SEAT J J q j Backrest with additional height x x Foldable armrest Jj Jj x Suspended seat pivot x x x x Suspended seat vertical x x X WHEEL J J j Jj 16 7 50 x 1 Lx1lx Double ball bearings FEATURES of ff ff MechanicPTO x x x x x Eee Pro 0010 I Elektrical cutting height adj x x X Speed cruiser do x X X Switch and socket for rear rake J J X Hamessforrearrake x Switch socket sand spreader X Harness for sand Pedal implement lifter x x 02 11 x Hydraulic implement lifter Chapter 2008 05 19 Workshop Manual Stiga Park 1 General instructions 2006 Models COMPACT 13 6101 17 COMPACT HST 13 6102 17 COMPACT HST 13 6103 17 COMPACT 4WD 13 6104 17 EXCELLENT 13 6113 56 PRESIDENT 13 6113 17 13 6133 36 COMFORT 13 6182 12 13 6183 12 PRESTIGE 4WD 13 6185 12 13 6180 32 DIESEL 4WD 13 6181 32 PRO 16 4WD 13 6241 12 PRO Svan 4WD 13 6241 22 PRO 20 4WD 13 6244 12 PRO 25 4WD 13 6246 12 MOTOR 1 ME B amp S mod21
4. 22 2 4 2 Dismantlirig iot s ues 13 2 9 1 DEMANN 22 2 4 3 Assembly 16 2 9 2 24 General To facilitate the driving handling of work equipment and to make it comfortable for the driver the machines are equipped with a various number of aid equipments These equipments are mainly the same for all the machines covered by this manual but in some cases configurated in different ways Where divergences occour between the machines particular instructions are given for each particular equipment This chapter gives a brief description of the equipments and describes their repair and replacements STIGA Edition Chapter Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 2 1 Description The chassis is built up on and around a articulated frame with its articulation point in the middle This configuration imply that both the front wheels and the rear wheels participate in the turning actions and the rear wheels follow the traces of the front wheels This is a great advantage in common and a requirement when cutting around trees and corners The rear wheel will never pass a bend in an inner circle and interfere with the obstruction This configuration also gives an optimal small uncut circle when driving with maximal turning The articulated frame is also articulating in the vertical plane with 5 This make
5. 29 General This Workshop Manual is intended for Stiga Park models 2000 2007 The article numbers and product names are designated in the tables under Technical specification at page 21 This Manual do not cover repair instructions for the motors Regarding motors contact the respective representative in the actual country This Manual and its specifications are valid for machines in their original design In case of modified or changed machine i e the motor is replaced the manual accordance is limited The manual is divided in the following chapters Chapter 1 is this chapter Chapter 2 Chassis Chapter 3 Steering Chapter 4 Hydraulic system Chapter 5 Belts Chapter 6 Control Wires 2 Vdd m STIGA Editor Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 1 Introduction 1 1 1 Responsibility declaration In spite of the great care we have taken there may be errors in this publication The author cannot be made liable for incorrect or missing information GGP SE reserves the right to regularly change product specifications without prior notice All the information in this book is based on the information available at the time of production Illustrations and photographs may be arranged schematically which implies that one picture may cover several models and therefore not correspond exactly with all models 1 1 2 How this manual is used To make this
6. x x x x x x x x Electrical PTO E J Bo px Elektrical cutting height ad x Speedcruiser Switch and socket rear rake Harnessforrearrake Harness for sand spreader Pedalimplementlifter x x x x x j Hydrauicimplementliter Edition STIGA Chapter 2008 05 19 Workshop Manual Stiga Park 1 General instructions 2005 Models 13 6122 11 13 6123 11 COMPACT 13 6101 16 COMPACT 13 6102 16 COMPACT 13 6103 16 13 6216 16 PRO DIESEL 13 6231 16 MOTOR j j j j 66 B amp Smod21 x j j B amp S 2828 x J x B amp SItek HondaGCV5300 x B amp S Vanguard J x Hatz 1B40W 00 ee gb px FUER Fuel meter x External fuelcap x x x x x x TRANSMISSION J j J J Gearbox5 R J STO 46 K46 X K46 K46 K62 K66 Switchable differentiallock x j x SPEED 0 yo STEERING 7 S J Jj Jj Hydraulic servoassisted J J x Steeringknob we p 0 0 Chain wire
7. STIGA Edion Manual Chapier 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 10 Carefully dismantle the left bearing in the support with a screwdriver 11 Remove the lifting fork from the support STIGA Edion Manual Chapier Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 2 3 3 Repair of lifting lock The lifting lock can be purchased as a complete spare part The parts can be lubricated with a thin lubricant e g silicon spray 5 56 WD40 or the like if the lock jams Note Viscous lubricant such as consistent 9 grease must not be used 2 3 4 Assembly Assemble in reverse order Check that the accessory lifter functions as intended by repeatedly lifting and lowering it Notes Pay attention to the following notes 9 during the assembly A Apply a thin layer of universal grease to the plastic bushings at the lifter arm B It does not matter how the lifting lock is fitted since it is symmetrical UNIVERSAL GREASE STIGA Editon Mana Chapis Page 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body C Fit the top cover before the consol screws are tightened The consol is aligned against the top cover D The spring for the parking brake is easiest to fit with a hook of steel wire E When fitting the throttle control at Compact install the wire conduit as observed at the dismantling F If applicable observe the spacers
8. J Servoassisted J Steeringknob p x i Hegntadusablesteengwneel x x ox x Double ball bearings Pedal implement lifter servoassisted STIGA Chapter 2008 05 19 Manual Stiga Park 1 General instructions U Q sg D 2002 Models 13 6112 13 PRESIDENT 13 6113 13 13 6113 23 13 6216 13 13 6221 13 PRO 20 Cat 13 6221 23 PRO DIESEL 13 6231 13 MOTOR Tank 20 Fem 0 2 oo Externalfuelcap x x x Thatta dT STO K46 K46 k46 KG2 Switchable differentiallock J P x x x SPEED 1 1 9 10 10 10 10 11 12 12 12 Steering knob p c ee es ee ee ee 1 5 ee Height adjustable steering wheel x x x x x x Chainwire o o 1 x x x X Chanchan 1 1 SEAT 0 qp p p pj P 0 Backrest with additional height x x x x Foldable armrest _ j x Suspendedseat_ x x Comfort suspended seat x Features ff ff Mechanic PTO oxxx x x 3 1 sep y ups Bewar LL LL EI Tu for sand spreader 22
9. 2 3 Lifting mechanism manual 2 3 1 Description The work equipment lifting arm is automatic locked in elevated position by pressing down the lifting pedal Next time the pedal is pressed the mechanism will release and the arm drops down Thelocking function is created in the lifting lock The principle is described below and shown in the figure A Locked in lifted position by the ratchet C B Unlocked Ratchet C is released C Ratchet which is tilted by the pin D every time the pedal is pressed down 2 3 2 Dismantling To dismantle the lifting lock it is normally necessary to dismantle the steering console Nevertheless it is possible for a skilful person to dismantle the lifting lock without releasing the steering console The dismantling is performed as follows 1 Dismantle the steering wheel by tapping out the pin If applicable observe the spacers and the location when disassembly the steering wheel oee section 1 2 Remove the screws for the top cover according to alt A or alt B In alt B Compact also remove the follow ing e he bullet from the throttle handle by twist ing and pulling it simultaneously e The ignition switch nut STIGA Editon Manual 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 3 Alt A Dismantle the headlamp part of the front section Note It is not necessary to dismantle the top part of the front section just lift it a
10. C x J J j j j B amp Smod21 C XJ J j j j j j B amp SmodgaHUC j j j j j j Honda GCV530 J J T T P T f f Txi S T J F fS f Honda GXV530_ J J j j T B amp SVanguard j Jx B amp S Vanguard j j Kohler Courage SV 540 __ j j j Kohler Command Pro j S LX HatzB40Diesel j J PETROLTANK 1 1 j 1 L 6b 7 xxxix gno 0105 p peg eun inp Ta TRANSMISSION 1 j 1 S S l Geabx5 tR Dana j J j J j P HsTKd6 Jx j j j KIMz74WD j KTM 10 4WD o dsl 04 41 O Maxspeedkmh 9191919 1010 10 10 10 10 10 10 11 11 11 11 STEERING 1 J j l S Hydraulic servoassisted J X X x Steeringknob Chainwire CE XT XT XTX XT XT XT j j j Cnamchan Height adj steering wheel XJ X XT XTX XT xX xX Bushings steeringrod X x x xX xX xX x x x j j j Ball bearings
11. For all other machines Every 100 hours or every year which first occur The Basic Service must always be conducted by an authorized Service Workshop and documented with a stamp in the service book Machines with filter replace it Number Service item Number Service item Safety check 9 Air filter catalytic converter 2 Tires air pressure clean 3 Engine oil change Valid for machines with catalytic converter only together with the oil 10 Cooling fins clean 4B Oil in HST check replace 11 Spark plug check replace Machines with filter replace it 13 Transmission check HST 2 only Bearing boxes check Belt transmissions check 16 Exhaust system check 6 Steering adjustment 17 Electrical system check 7 Battery check 18 Mower deck check 9 Air filter for engine clean 9 Blades replace 20 Power take off check 21 Control check 22 play 23 Test driving See also Safety check See also the mover deck manual See the motor manual STIGA Editor Chapiei 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 5 4 Description of service points 1 Safety check Check the safety functions It is often appropriate to do this check in conjunction with test driving The following items shall be checked at all machines No leakage on fuel lines a
12. Install a washer on each knob 2 Insert the knobs through the slots in the bracket and tighten by hand in the seat Co Fold the seat down and place it in the desired position 4 Tighten the screw knobs G by hand The screw knobs G and the seat will A be damaged if tools are used Assembly of seat adjusting wings under Release the catch S and fold up the seat bracket Install the mounting in the rear upper holes as follows 1 Install the shoulder washers F on the screws K 2 Insert the screws through the slots in the bracket Place a washer 1 between the seat and the bracket 3 Tighten the screws in the seat Tightening torque 941 7 Nm STIGA Chapis Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions If the screws are tightened more than A 9 1 7 Nm the seat will be damaged 4 Check that the seat moves easily in the slots in the bracket Install the mounting in the front lower holes as follows 1 Install the screw knobs H on the screws C 2 Install a washer 1 on each screw 3 Insert the screws through the slots in the bracket and tighten by hand in the seat 4 Fold the seat down and place it in the desired position 5 Tighten the screw knobs H by hand The screw knobs H and the seat will A be damaged if tools are used Assembly of seat adjusting by lever 1 Remove the following components from the seat bracket
13. e 4 Nuts for transport locking not used e 4 Screws e 4 Shoulder washers 2 Position the seat over the mounting in the seat bracket 3 Install the shoulder washers on the screws 4 Insert the screws with the attached shoulder washers through the slots in the seat bracket and the holes in the seat plate Screw the seat into place Tightening torque 9 1 7 Nm If the screws are tightened more than A 9 1 7 Nm the seat will be damaged 5 Check that the seat moves easily in the slots in the bracket STIGA Edition Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions Arm rest if applicable The arm rests and the installation components are supplied in a separate box Assemble as follows 1 Assemble the left and right mounts onto the seat Use 3 screws Q supplied at each side 2 Assemble the arm rests with screws H nuts S and spacers T 3 Tighten the screws so that the arm rests simply can be folded up down Towing plate Fitting according to customer requirements Engine oil Check the oil level in the engine and top up if necessary HST oil Check the oil level in the HST s expansion tank after test driving and top up if necessary STIGA Editor Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 4 4 Final checks Removing from pallet Steering chain Steering wire All the above measures shall have been done Check tha
14. PTO magnetic clutch clutch shall not engage 6 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes STIGA Editor Chapis Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions Pro Diesel electrical safety check Test Status Action Result 1 Brake pedal not pressed Turn the key and make a Motor shall not PTO magnetic clutch not activated start attempt start 2 Brake pedal pressed Turn the key and make a Motor shall not PTO magnetic clutch activated start attempt start 3 Motor running Operator rises from the magnetic PTO magnetic clutch activated seat clutch shall disengage 4 Cruise control activated Operator rises from the Cruise control seat shall disengage 5 Hydraulic lift in neutral position Attempt to engage the PTO magnetic magnetic clutch clutch shall not engage STIGA Edition Mana Chapter Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 2 Tyres air pressure Check the air pressure Adjust if necessary The recommended air presure is designated at the floor mat 3 Engine oil and oil filter See the Instructions for use delivered with the machine or Instructions for use at page 29 See also the engine manufacturer manual 4 Oil HST See the Instructions for use delivered with the machine 5 Belt transmissions check Check the
15. during normal load Replace the clutch if necessary Check that the power take off belt if applicable engage the work equipment rotation in the desired time and that it not slips during normal load Adjust if necessary See section 4 Check that the power take off brake if applicable brakes the rotation movement in the desired time Adjust if necessary see section 4 21 Control check Check that all controls function properly that there are no jammings or excessive plays Adjust if nesaccary See section 5 22 Valve play See the engine manual regarding procedure and interval 23 Test driving Drive the machine during a few minutes and make the following attentions in different speeds and turnings in right and left Check that all functions work evenly and proper and without any abnormal noise e Brake function e Clutch function e Power take off e Steering Check that there are no abnormal vibrations Edition STIGA 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 6 Technical specifications 1 6 1 Machines 2000 2001 Models B amp S Vanguard B amp S Intek q q q Q q 13 6112 12 13 6113 22 PRESIDENT 13 6113 11 13 6113 12 13 6114 11 13 6114 12 13 6216 11 13 6216 12 13 6218 11 Chapter 13 6218 12 NI EE 13 6221 12 et toe tee toe Cylinders Hp 12 litres External fuel cap STEERING J
16. have been carried out at an authorised Stiga Service workshop during the relevant guarantee period The services must be verified in the service book 1 3 3 Component guarantee chassis Faults occurring in the machine s bearing in the articulated steering joint as well as the front and rear chassis are covered by a 10 year component guarantee from the date of purchase The guarantee is valid provided that the prescribed basic services have been carried out at an authorised service workshop during the relevant guarantee period The services must be verified in the service book 1 3 4 Exeptions The extended warranty does not cover damage due to the following Neglect by users to acquaint themselves with accompanying documentation Carelessness Incorrect and non permitted use or assembly he use of non genuine spare parts e he use of accessories not supplied or approved by the manufacturer Neither does the warranty cover e Wearing components such as blades belts wheels battery and cables e Normal wear e Engine and transmission These cov ered by the engine manufacturer s war ranties with separate terms and conditions The purchaser is covered by the national laws of each country The rights to which the purchaser is entitled with the support of these laws are not restricted by this warranty 1 3 5 Conditions for validity of the warranties The fully completed warranty card mus
17. steeringrod KX SEAT L lj L LL Backrest with additional height Foldable armrest Suspended seat pivot X X X X X X x x x j Suspended seat vertical KK XX YX WHEEL j 16 x6 00 j j j j j j L He x750 j j j 800 145 1 2 0 1 1 ee ae ee ae FEATURES j fL Mechanic PTO EX XTX XT XTX X xX xt j j j Electrical PTO XX Elektrical cutting height adj XX X Speed cruiser X X X X XX X X x Switch and socket for rear rake Harness for rear rake Switch socket sand spreader XXX Harness for sand spreader Pedalimplementlifter XJ x x X X x x x x x j Hydraulicimplementlifter 1 1 x X x x Editor Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions ea 5 5 amp 5 al alk ell olaa e clue Sle imc emm m 2007 Models 5 F G 5 6 5 6 Fl Sm Sju ie lt 2 5 92 SS ale cles q A a E j
18. 6102 18 Park Compact 14 8211 0002 70 8211 0553 01 8211 0003 70 13 6102 47 8211 0554 01 13 6185 43 Park Prestige 18 4WD 8211 0004 70 8211 0014 70 13 6187 13 Park Power 18 8211 0015 70 pooo poeno o 13 6113 17 President 8211 0276 10 8211 0562 01 13 6183 12 Park Royal 8211 0563 01 8211 0003 70 8211 0005 70 13 6183 13 Park Royal 16 Eod 13 6246 43 Park Pro 25 4WD STIGA Chapier Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 2 Chassis and body Contents in this chapter 2 4 Descrplloliin e 2 2 5 Seat suspension 17 2 2 Articulation point 3 2 5 Jl Basic YDG usciti adole 17 2 2 1 Radial deterioration 3 2 5 2 PIO VVC 17 2 2 2 Axial deterioration 4 2 6 Rear wheel 18 2 3 Lifting mechanism manual 6 2 6 1 Wheel with separate hub 18 2 9 1 DeSCHDU OFDL netu rete 6 2 6 2 Wheel with direct mounted rim19 2 3 2 Dismantling 6 2 7 Cruise control 20 2 3 3 Repair of lifting lock 11 2 7 1 DescrIpllon is 20 2 9 4 ASSOITIDIV 11 2 7 2 Replace and repair 20 2 4 Lifting mechanism hydraulic 13 2 8 Lubrication chassis 21 2 4 1 0856 13 2 9 Hydraul pump
19. ERING 1 J 1 j Jj f Ld Hydraulic servoassisted 1 XX OX Steering knob X X X X Chamwie 0 0 X X X XIX X 1 t X X X X X X X XT x x XX X Height adj steeringwheel Bushings steeringrod x x x Ball bearings steeringrod 1 1 1 1 l1 OX SEAT Lc 2 1 12012 1 1 221 1 4 02 S S T S y T T 1 5 Backrest with additional height Foldable armrest Suspended seat pivot x x x x xt Suspended seat vertical 1 hand sliding xX xX WHEEL 1 up a He xe90 102121 Jp TTT oc ne Attia Anse ae ae ae 00 1 1 2 2 17 x 8 00 1 1 1 1 2 2 ae ae aA FEATURES 6 1 Mechanic PTO ix Electrical PTO oOo 1 4 2 02 12 xo eT eX Elektrical cutting height adj 1 Speed cruiser CT 1 Switch socket for rear rake
20. Workshop manual Park 2 4WD 2000 2008 STIGA Chapter Pags 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 General instructions Contents in this chapter 1 1 Introduction 2 1 3 2 Extended guarantee 4 1 1 1 Responsibility declaration 2 1 3 3 Component guarantee 1 1 2 How this manual is used 2 1355 eect ees 4 1 1 3 Abbreviations 2 1 3 4 EXOD IOFIS 4 1 2 Safety Precautions 2 1 3 5 Conditions for validity of 1 2 1 Symbols and general the warranties 4 3 1 4 Unpacking and assembly 5 1 2 2 Warn DAMS sicot 3 1 4 1 UNPACKING ient 5 1 2 3 Moving parts 3 1 42 6 1 2 4 Lifting and blocking up 3 1 4 3 ASSEMDIY usen 8 1 2 5 Cleanliness 3 1 4 4 Final checks 12 1 2 6 Tightening torque 3 1 5 6 5 aus serta 13 1 2 7 Sharp edges 3 1 6 Technical specifications 21 1 2 8 Replacement parts 3 1 6 T MAGHIIGS 21 1 2 9 Inspection 3 1 6 2 MOIOLS eitis 28 1 3 Guarantee 4 1 6 3 General tightening torque 28 1 3 1 Guarantee period 4 1 7 Instructions for use
21. a 6 0 0 4 Ol gjo gt glo gjo 2 220220222202 2 22222 1242 Lju Sie AIP ANANA 0 2 Z Z J jo ji z jo o 6 219 2 8 2 8 2 5 E 2 2 2 25259822 SIE Sia Sik SIE 9 MOTOR 1 1 1 0 1 L B amp S mod 211 C_ XxX J S B amp Smod21 C xx J B amp Smodaaa2HUC xfx Jx B amp SItecl8 J Honda GCV530 Jx Honda GXV530 J 1 1 f B amp S Vanguard 1 B amp SVangard 1 J l f Kohler Courage SV540_ xf Kohler Command Pro ff f Tf f Hatz B50 Diesel 1 1 xx L PETROLTANK 1 1 l l1 1 1 o LAXE EXE Jr be p m pex ad Jj H2 0 5 1 22 21 23 x 21 a d f I I 21 01 1 268 TRANSMISSION 1 1 j S 1 1 Gearbox5 R _ 1110 40 4 f T T T FJ HSTK46 xIx x x Txt j KIM 74WD XX 1 KTM 10 4WD S 1 ee a S y SSX SPEED ea m cop a ee 12 Maxspeedkmh 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 STE
22. and the location when reassembly the steering wheel see section 1
23. as described below Installation of battery See also the respective installation manual delivered with the machine After the battery is charged remove the motor casing and install it in the machine Connect first the red cable to plus and then the black cable to minus If the cables are disconnected connected in the wrong order there is a risk of a short circuit and damage to the battery If the cables are interchanged the generator and the battery will be damaged The engine must never be driven with the battery disconnected There is a risk of serious dam age to the generator and the electrical system STIGA Edition Chapis 2008 05 19 Workshop Manual Stiga Park 1 General instructions 8 1 4 3 Assembly The assembly procedure shall take place in a clean well illuminated and dry place Assemble the machine as follows Assembly of steering wheel Instructions for machines with mechanic steering The machine is delivered with two shims one with a thickness of 0 5 mm and one with a thickness of 1 0 mm In order to minimise the axial play in the steering column the shim washers 0 5 mm and or 1 0 mm must be installed on the steering column between the steering column jacket and the bracket as follows 1 Install the steering column jacket on the steering column and secure by knocking in the tension pin approximately 1 3 of its length NO Pull the steering col
24. condition of all the belts and belt tensioners 6 Steering adjustment See section 3 7 Battery check Valid for dry charged batteries only Check the acid level Top up with distilled water if necessary See page 6 7 8 Engine air filter See the Instructions for use delivered with the machine See also the engine manufacturer manual 9 Catalytic converter air filter See the Instructions for use delivered with the machine See also the engine manufacturer manual 10 Cooling fins Remove protective covers from the engine and cleans between cooling fins Use a brush and compressed air See also the engine manufacturer manual 11 Spark plug Remove the spark plug not valid for Pro Diesel and clean it or replace if necessary See also the engine manufacturer manual 12 Lubrication Lubricate the articulation point 4 nipples and all moving parts such as wires and levers See also the instruction manual delivered with the machine 13 Transmission Listen for abnormal noise Manual models Check that the drive function works properly at all gears Adjust if required 14 Speed check Check that the speed corresponds to the specified value See pages 18 22 15 Bearing boxes Listen for abnormal noise from the bearings Check that there are no wear play or seizure 16 Exhaust system Check that there are no cracks leakage or other damages Check the attachment devices See also the eng
25. d 2 Place the machine outdoors or install an extraction device for the exhaust fumes 3 Start the engine according to the instructions in the user guide 4 Allow the engine to run continuously for 45 minutes 5 Stop the engine The battery will now be fully charged STIGA chapter 2008 05 19 Workshop Manual Stiga Park 1 General instructions Dry charged battery Dry charged batteries are delivered without battery acid in their cells Warning A Filling with battery acid shall take place in a well illuminated and ventilated place with rapidly access to fluiding water for rinsing Warning Wear rubber gloves and eye protection and handle the acid with great care to avoid spillage Warning The acid can burn the skin and destroy clothing and other materials it comes in contact with Warning Do not wear rings metallic bracelet chain round the neck or similar metal objects when working with the battery It can cause short circuit burns and fire Maintain the charged battery as follows 1 Fill carefully all cells with battery acid The acid level shall be ca 5 mm above the cell packet edges NO Let the battery acid draw in into the cell material during 20 minutes Adjust after that the cell levels again 3 Let the battery stand for 2 hours before use During this time it is suitably to assemble the rest of the machine as described below 4 After 2 hours install the battery
26. ed out by an Authorised Workshop for the warranty to be valid The following basic points should be observed if the machine is to function perfectly Follow the service schedule e Be the alert for sudden vibrations or abnormal noise to avoid major breakdowns Always use Genuine Spare Parts e Follow the descriptions in this manual carefully Do not take any short cuts STIGA Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 2 1 Symbols and general warnings Warning This symbol indicates a risk of personal injury or damage if the instructions are not followed Note This text indicates a risk of damage to 9 the material or risk of unnecessarily complicated work if the instructions are not followed 1 2 2 Warm parts Please observe that engine and exhaust system picks up a lot of heat during use This applies above all to the silencer of machines equipped with catalytic converter To avoid injuries allow the machine to cool before any kind of repairs are made to or near parts of the engine or exhaust system 1 2 3 Moving parts The machines are all equipped with v belt transmissions Always stop the engine and remove the starter key before inspections or repairs are carried out Always use extreme caution when testing systems with moving parts to avoid injuries Always use Genuine Spare Parts during service work 1 2 4 Lifting and blocking up Before work under
27. few cm Alt B Compact Dismantle the front cover by unscrewing the two screws at the under side 4A mplement lifter equipped with mechanic return spring Unhook the return spring Y LLLLLELLEELLLLLLTETEETITTTT i STIGA Edion Manual Chapier 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 8 4B Implement lifter equipped with air spring Warning The air spring pushes down the lifting fork with great force To avoid personal injury it is extremely important to re lease the air spring before continuing Helease the air spring by turning the adjus ting screw so that the air spring comes as far as possible into the steering console 5 Dismantle the lifting pedal located on the lift ing arm 6 For Compact only Dismantle the throttle control as follows 1 Loosen the control 2 Observe where the location of the conduit in the clamp to refit it in the same position j 2 4 E Lu 2 2 STIGA Edion Manual Chapier Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 9 7 Remove the screws that hold the steering console at the floor plate and lift off the steering console 8 Remove the screws that hold the lifting fork at the lifting lock 9 Remove the nut that holds the lifting lock on the underside of the floor plate and remove the lifting lock
28. ied out at least every 50 operating hours exception of the first service although in accordance with the conditions below There are three different grades of service events Every service event consists of a number of service points as described in the following paragraphs Every service point has a number which refer to a describing text after the schedules oome service points do not coincide with the scheduled service intervals but shall be performed in connection with a scheduled service when possible E g some items shall be performed at every second service and some also between two services These service points are described with procedure and interval in the respective Instruction for use Typical service points wich not coincide with scheduled service intervals are e Cleaning changing air filter in some motors e Change of oil in some motors e Valve adjustments for some motors e Change of transmission oil in 4 WD machines Change of spark plug in some motors STIGA Edition Mana Chapter Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 5 1 First Service The first service shall be performed within 5 hours of running and includes the service points as per the table below This service is very important to safeguard the continuing function of the machine Number Service point 1 Safety check 2 Tyres air pressure 3 Engine oil change Machines with filter replace i
29. ine manufacturer manual 17 Electrical system Check that there are no damaged cables contacts or other devices Check that all cables are properly secured to the chassis and with cable holders Check that there is no friction between cables and chassis which can result in cable damage and short circuit STIGA Chapier Pags 2008 05 19 Workshop Manual Stiga Park 1 General instructions 18 Mower deck Warning The blades are sharp Always wear gloves when working with the blades to avoid injury Check if there are collision damages or wear at the deck body and painting Align repair and touch up the painting as required Check the tightening of the bearing boxes screws and tighten Rotate the blades and check the the shafts are correct not bent no abnormal bearing noise and no plays Check the belts and their tensions see section 4 Check that the lifting mechanism moves evenly not jammed and no play and that it locks in desired position Check the electrical function of the electrikal mower lifter if applicable Check the plastic guide bar between the blades Replace if required 19 Blades Warning The blades are sharp Always wear gloves when working with the blades to avoid injury Check that the blades are sharp Sharpen as reqiured 20 Power take off PTO Check that the magnetic clutch if applicable engage the work equipment rotation in the desired time and that it not Slips
30. instructions 2004 Models 13 6113 25 PRESIDENT 13 6113 15 13 6114 15 13 6101 15 13 6113 55 13 6216 15 13 6221 15 PRO 20 Cat 13 6221 25 PRO DIESEL 13 6231 15 B amp S mod 21 B amp S mod 282H I C Honda GCV 530 B amp S Vanguard 3 n1 es Hatz 1B40W o J j j j j j x Cylinders Hp Fuelmeter Exemafuecap x x x x x TRANSMISSION 1 1 1 j j Geabox5 R J J P HST 1 46 46 Kd6 X K46 K46 KG2 K66 Switchable differentiallock SPEED 1 1 J j Jj STEERING 1 1 j j j Hydrulicservoassisted J Sterngknb o J j Chnamwie Ex x x x x x x Chain chain o _______ 011 Backrest with additional height Foldable armrest J Suspended seat pivot x x J J Suspended seat vertical T j p Comfort suspended seat x 1 WHEEL Ho 1 0 Ke et __ oc xs Double ball bearings 1 1 FEATURES j J J j Mechanic PTO
31. istance between the clevis fork arms The fork arms are pinched together when the screws in the shaft ends are tightened Since the screws can pinch the fork arms to an external distance which is similar to the shaft length there can occour a remaining play This play is decreased if shim shims is mounted against the bearing inner ring to force the fork legs further STIGA Edition Chapter Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body Mount she shim shims as follows N O1 Remove the lower center screw from the Remove the remaining details under the Apply some grease to the bearing and fit the shaft pulley some models a washer only and some models have also a tension arm with bushings Now the bearing inner ring is displayed Choose shim shims as follows e The inner diameter of the shims shall be 17 mm The shim shall press on the bearing inner ring Not on the shaft e The total thickness of the shim shims 15 not allowed to exceed the axial play deter mined under Validation Ex If the axial play is 1 1 mm it is advisa ble to mount one shim thickness 1 0 mm This gives a play of 0 1 mm e The remaining play shall not exceed 0 5 mm desired shim shims to the bearing inner ring Refit the details dismounted under steps 1 and 2 above STIGA Edion Manual Chapier Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 6
32. lues is the radial play oince the upper part is most exposed to wear it is not necessary to measure the lower part lower bearing Repair The clevis holes can be restored using an articulation point repair kit The repair kit with instructions is supplied by the retail dealer STIGA dion Mamud Chapin Page 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 2 2 2 Axial deterioration After a long term of use the axial play in the articulation point can increase This have nothing to do with the machine performance or reliability but can in some cases give a hearable noise To validate and decrease the axial play proceed as follows Validation 1 Remove the motor hood and the spoiler in front of the motor NO Arrange a dial indicator with its adjustable stand on the wire plate with the dial tip on the upper fork leg See the figures Co Force the bearing tube welded to the rear frame downwards Use a big screwdriver as illustrated DA Read the value at the dial indicator Force the bearing tube upwards with the screwdriver See the figure Read the value at the dial indicator The dif ferent between the two values is the axial play Decreasing the axial play Warning The axial play must be more than zero The clevis is not allowed to press against the bearings This will shorten the bearing durability The axial play is determined of the d
33. manual easy to understand we have divided the machine into its main systems and components These parts are now the different chapters in the book Each chapter is divided up into sections There is a quick guide on the cover of this book which refers to the different chapters In each chapter there is a detailed table of contents so that you can easily and quickly find what you are looking for For example if you are looking for information on the Accessory Lifter you will find this in chapter 3 Chassis and Body On the first page in chapter 3 there is a detailed table of contents which refers to the correct section in this case section 3 1 Always check that you are reading the right chapter for your particular machine before starting the repair work 1 1 3 Abbreviations The following abbreviations are used in this manual HST Hydrostatic Transmission PTO Power Take Off 1 2 Safety Precautions This manual has been written primarily for trained mechanics working in a well equipped workshop Nevertheless the manual contains such detailed information that it can also be of use to owners who wish to carry out simple service and repairs on their machine A basic knowledge of repairs tools and repair instructions is however always a prerequisite for first rate results A qualified mechanic should always be consulted if the owner does not have sufficient knowledge to carry out repairs During the warranty period all service must be carri
34. nd connections No mechanical damages to the electrical cables All insulation intact e The muffler shall be undamaged and its screws tightened No exhaust leakage in con nections The electrical check items at the respective machine up to model 2004 are listed in the tables below For models 2005 and up see the respective Instructions for use senator electrical safety check Test Status Action Result 1 Brake pedal not pressed Turn the key and make a Motor shall not PTO activated start attempt Start No gear activated 2 Brake pedal pressed Turn the key and make a Motor shall PTO activated start attempt start No gear activated 3 Brake pedal not pressed Turn the key and make a Motor shall not PTO not activated start attempt start A gear is activated 4 Motor running Operator rises from the Motor shall PTO activated seat stop 5 Motor running Operator rises from the Motor shall A gear activated seat Stop 6 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes President and Comfort electrical safety check Test Status Action Result 1 Brake pedal not pressed PTO not activated Turn the key and make a start attempt Motor shall not start 2 Brake pedal pressed Turn the key and make a Motor shall PTO activated start attempt start 3 Motor running Operator rises from the Mo
35. rate 2 Remove the following parts from the package and put them on the floor he battery some models e The steering wheel he plastic bag containing owners manuals information video and assembly screws STIGA Edition Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 6 1 4 2 Battery The battery can be of the following two types depending on tha actual machine e Valve regulated type A e Dry charged type B Depending on the battery type load and assemble the battery following the actual instruction below Valve regulated battery This battery needs limited maintenance Is has no electrolyte levels or plugs Warning A Do not wear rings metallic bracelet chain round the neck or similar metal objects when working with the battery It can cause short circuit burns and fire Warning A The battery must be fully charged be fore being used for the first time The battery must always be stored fully charged If the battery is stored while discharged serious damage will oc cur Charging with the engine Charging using battery charger The battery can be charged using the engine s When charging using a battery charger a generator as battery charger with constant voltage 1 Install the battery in the machine as shown must be used below Ordering number 1136 0602 01 The battery can be damaged if a standard type battery charger is use
36. s it possible for all the four wheels to press evenly against the ground when the ground is bumpy To the chassis is also fitted control organs which conduct operator commands to the actual device at the machine l e wire and rod between brake and pedal PTO wire lifting mechanism throttle wire etc UMN HHHHHIBHHIHHIUIIHHHIBIHIIDUHHIHHHHS STIGA Edion Manual Chapier Pags 2008 05 19 Workshop Manual Stiga Park 2 Chassis and body 2 2 Articulation point 2 2 1 Radial deterioration Validation The articulation point consists of the following parts Two articulated plain bearings e Shaft e Bushings and washers according to the respective spare parts book When the machine is new there is a small radial play in the upper and lower articulated plain bearings After a long terms of use this play will be increased The limit value is 0 250 mm Wears can occour in the bearings themselves between bearings and shaft and between shaft and clevis holes To measure the play in the upper part upper bearing proceed as follows 1 Remove the motor hood and the spoiler in front of the motor NO Arrange a dial indicator with its adjustable stand as illustrated Co Read the value at the dial indicator DA Place a hydraulic jack under the pulley and lift carefully just until the articulation poins is unloaded 5 Read the value at the dial indicator The dif ferent between the two va
37. t together with the oil Oil level in HST check Valid for machines with HST only Belt transmissions check 6 Steering adjustment Battery check 21 Test driving Transmission oil change and tank filter HST filter clean Valid for AWD machines only Filter for transmission oll change Valid for 4WD machines with external hydraulic only See section 4 1 5 2 Intermediate Service The intermediate service shall be conducted between two basic services That means For Pro Diesel 100 hours after a basic service For all other machines 50 hours after a basic Service Number Service point 1 Safety check 2 Tyres air pressure 3 Engine oil change 4A Oil level in HST check Valid for machines with HST only 6 Steering adjustment 9 Air filter cleaning 10 Air filter catalytic converter cleaning 11 Cooling fins clean 12 Lubrication The intermediate service is not as extensive as the Basic Service and can therefore be conducted by the customer or by an authorised Service Workshop Regardless of who conducts the service it must be documented in the service book STIGA Editor Chapis Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 5 3 Basic Service The basic service shall be conducted as follows For Pro Diesel Every 200 hours or every year which first occur
38. t be sent to Stiga s subsidiary or distributor In the event of a claim the service history must be confirmed with a copy of the service book STIGA Edition Chapis Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 4 Unpacking and assembly Every Stiga Park has undergone an extensive control programme before delivery The machines are delivered as completely assembled as possible Thanks to this the assembly on delivery is rapid and easy The correct and careful assembly of the machine on delivery is a simple way of ensuring satisfied customers Note The machine shall remain placed on the pallet during the unpacking and assembly 1 4 1 Unpacking Open up the crate and release the part as follows 1 Check the air pressure in the tyres The pressure is designated on the floor mat The air pressure in the tyres is of critical importance for the performance and handling of the machine The correct air pressure for mowing is 0 6 bar 9 psi in the front tyres and 0 4 bar 6 psi in the rear tyres When using heavy accessories e g snow thrower it may be necessary to increase the pressure somewhat However the maximum permitted pressure is always 0 8 bar 12 psi Too high pressure Correct pressure Too high pressure in the tyres leads to that the machine drives poor due to e A small surface in contact to the ground e Hard tyre less flexibility self cleaning char acteristic deterio
39. t the steering chain steering with the machine standing on the pallet Now wire is sufficiently taut Adjust if loosen the remaining straps and roll off the necessary machine from the pallet Fit and adjust accessories Miscellaneous ive the machin neral i ion Test driving Give the machine a general inspection s the machine clean Marming e ls there any oil leakage Do not drive without a work e Abnormal noise or rattle equipment mover deck attached Risk for turning over Receipt Drive the machine for a few minutes Test all filling in the guarantee certificate you the functions Pay special attention to the guarantee that the delivery service has safety functions If the machine is to be been correctly conducted delivered with mower deck or other Remember to make sure that the accessories fit these before test driving the Customer receives all the documentation machine when the machine is collected delivered HST oil Check the oil level in the HST s expansion tank after test driving and top up if necessary STIGA Editor Chapis Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 5 Service Every new machine is delivered with a service book This service book is part of the active post market programme and shall be kept in a safe place during the entire lifetime of the machine Hand over the service book if the machine is sold in 2 nd hand Service should generally be carr
40. the machine always make sure that lifting devices and jack stands are approved for the weight Work safe 1 2 5 Cleanliness Clean the machine before starting repairs Dirt that penetrates into sensitive components can seriously influence the service life of the machine 1 2 6 Tightening torque Unless otherwise stated the tightening torque in the tables in the section Technical specifications must be used for the different sizes of screws This does not refer to self tapping screws which are mainly used for the assembly of body parts 1 2 7 Sharp edges Watch out for sharp edges especially when working with the mower deck The blades can be very sharp Always wear gloves when working with the blades 1 2 8 Replacement parts Always use Genuine Spare Parts during service work 1 2 9 Inspection Each part dismantled in conjunction with service work must be inspected Examine for wear cracks out of roundness straightness dents discolouring abnormal noise and jamming STIGA Edition Manal Chapter Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 3 Guarantee 1 3 1 Guarantee period For consumer use two years from date of purchase For professional use 200 hours or three months whichever comes first 1 3 2 Extended guarantee The guarantee period can be extended to a maximum of 300 hours or 3 years from the date of purchase provided that the prescribed basic services
41. tion about motors contact the respective representative in the actual country Oil filter Oil Volume Oil and filter Volume without Mn Cil quality Oil grade with filter interval interval filter MOTOR J Jj j J0 o 2 J o B amp Ssiglecyinder 50w12m 14L SForhigher SAE 30 lt 4 C 5W 30 Hondatwn 10096 O9L SForhighr SAE 10W 40 lt 20 C 5W 30 Hatzdiesel 200h12m 17L APlCDorhigher SAE10W40 0 z Metal filter shall be cleaned and refitted after 1000 hours of operation 1 6 3 General tightening torque Unless otherwise stated the following tightening torque are applicable for screws and nuts on the machine Tightening torques Thread Torque M5 5 Nm M6 9 Nm M8 22 Nm M10 45 Nm Chapis 2008 05 19 Workshop Manual Stiga Park 1 General instructions 1 7 Instructions for use some procedures e g changing motor oil motor filter etc are refered to the instruction for use delivered with the actual machine The table below shows the numbers of the documents for the respective machines Most of the instruction of use are written in 16 languages If 2 numbers are denoted the instruction for use is divided in two parts The first part always contains the languages SV Fl DA NO DE EN FR and NL eme Denomination enominaton Manual 0 s 8211 0001 70 13
42. tor shall PTO activated seat Stop 4 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes Edition Royal and Pro 16 electrical safety chec STIGA k 2008 05 19 Workshop Manual Stiga Park 1 General instructions Test Status Action Result 1 Brake pedal not pressed PTO not activated Turn the key and make a start attempt Motor shall not start 2 Brake pedal pressed Turn the key and make Motor shall not PTO activated start attempt start 3 Motor running Operator rises from the Motor shall not PTO activated seat start 4 Cruise control activated Operator rises from the Cruise control seat shall disengage 5 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes Pro 20 electrical safety check Test Status Action Result 1 Brake pedal not pressed Turn the key and make a Motor shall not PTO magnetic clutch not activated start attempt start 2 Brake pedal pressed Turn the key and make a Motor shall not PTO magnetic clutch activated start attempt start 3 Motor running Operator rises from the magnetic PTO magnetic clutch activated seat clutch shall disengage 4 Cruise control activated Operator rises from the Cruise control seat shall disengage 5 Hydraulic lift in neutral position Attempt to engage the PTO magnetic
43. umn jacket and the steering column up Co From the outside check whether no washers the 0 5 mm washer the 1 0 mm washer or both washers can be inserted into the gap The washer washers must not be forced in as there must be a little axial play 4 Pull out the cotter and dismantle the steering wheel jacket Instructions for machines with hydraulic 5 Install the washer washers in accordance with point 3 above steering 6 Install the steering column jacket on the 1 Adjust the machine in the straight steering column and secure by knocking in forward direction the tension pin fully Use a counterhold 2 Attach the steering wheel with the Also make sure that the logo on the steering logotype readable from the driver wheel is in the correct position position STIGA Edition Chapie Page 2008 05 19 Workshop Manual Stiga Park 1 General instructions 12 Assembly of seat adjusting knobs under Install the mounting in the rear upper holes as follows 1 Install the shoulder washers E on the screws F NO Insert the screws through the slots in the bracket Place a washer H between the seat and the bracket Co Tighten the screws in the seat Tightening torque 9 1 7 Nm If the screws are tightened more than 9 1 7 Nm the seat will be damaged 4 Check that the seat moves easily in the slots in the bracket Install the mounting in the front lower holes as follows 1
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