PCG -R505AFE
Contents
1. SE TOUCH PAD 4 1 FLEXIBLE FLAT CABLE 12 CORE CN4701 CN1202 CNX 120 BOARD CN5001 MODULAR JACK PC CARD CARD E 7 CONNECTOR FLEXIBLE FLAT CABLE rocco 4703 LEFT SION S4701 S4702 ENCODER CENTER ROTALY BUTTON NI SHIELD 20P SWX 72 BOARD SIDE A S4704 RIGHT BUTTON CN1301 i LINK CNX 119 BOARD SIDE B CN4002 N MIC LINE INPUT O CN4003 HEAD POHNE CN4004 USB CN4001 20 Confidential PCG R505AFE AM CHAPTER 5 EXPLODED VIEWS AND PARTS LIST NOTE The mechanical parts with no reference number in the The components identified by mark A or exploded views are not supplied dotted line with mark A are critical for safety Items marked are not stocked since they are seldom Replace only with part number specified required for routine service Some delay should be anticipated when ordering these items lt When the same reference numbers are written down in the list please use the one listed in the first place as the main part Confidential 5 1 PCG R505AFE AM 5 1 Main Section Ref No OUI HA h rm KO OO I ON ur 5 30 Part No A 8066 926 A ee 1 476 060 32 4 002 9142 U3 4 652 940 02 1262 210 4 652 920 0 1 692 995 0 4 652 901 0 4 652 944 0 e C2. LATCH SPRING LATCH COIL BRACKET LCDL LED 121 THE 16 TILT UNIT L HOUSING DISPLAY ASSY TILT UNIT R INVERTER UNIT COMPLETE PWB LEX 29 BRACKET LCDR HARNESS LCD COVER DR LABEL ID LA SCREW M2X5 ACE M2 DIA 4 6 LOCK 2X3 5 3 Accessories Ref No Part No Description ACCESSORIES 201 KAKAK KAKAK x x x Power Cord A201 1 151 562 21 CORD POWER 203 1 756 152 31 BATTERY PACK LITHIUM ION L A204 1 476 342 22 ADAPTOR AC s 4 658 993 01 QUICK START R505 LA LOOK AT EXPLODED VIEWS OF THE PART KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK 203 208 PCGA DSM5 Battery Pack The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified SS 204 AC Adaptor Docking Station PCGA DSM5 The main unit is not assigned with a part number Refer to the PCGA DSD5 DSMS5 Service Manual 9 872 201 11 lll Confidential 5 7 PCG R505AFE AM VAIO PCG R505AFE AM List of PCG R505 Series for American Area As of October 2001 Service Manual Parts No PCG RSOSTE PCG RSOSTEK PCG R505TS PCG RSOSTSK 9 872 185 11 PCG R505TL PCG R505TLK PCG R505JE PCG R505JEK PCG R505JEP PCG R505JL PCG R505JLK 9 872 269 01 PCG R505JLP PCG R505JS PCG R505JSK PCG R505JSP PCG R505AFE 9 872 290 01 Additional Model American Area North Central and South Americas 9 872
3. PCG ROOSAFE For American Area SERVICE MANUAL Ver 1 2001J Latin Model O O c O O O O D O O O O a n gt 9 eo L Es 5 Out 0 o a gt D eo as T Update SONY Notebook Computer Lineup PCG R505AFE 9 872 290 01 Information in this document is subject to change without notice Sony and VAIO are trademarks of Sony Microsoft MS DOS Windows the Windows 95 Windows 98 Windows 2000 Windows ME and Windows XP logo are trademarks of Microsoft Corporation All other trademarks are trademarks or registered trademarks of their respective owners Other trademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly
4. Side L CN4401 CN4901 4 LEX 29 BOARD SIDE A HARNESS LCD CNX 131 BOARD DC IN en LITHIUM ION 2 BATTERY PACK CN2702 CN4402 Rear 1100013 S CN502 CN701 1 M2 1 31 591 160 m immu et 162 143 1144 CN2004 78 FCC 8P HARNESS POWER 3P CNX 121 BOARD SIDE B DC FAN i WITH HEATSINK CN702 8 CN2801 3 SPEAKER L ch CN4301 J i CL CN1711 CN102 Hp M EE 10 FCC 10P 1 CN3071 EXTENSION MEMORY MODULE PCGA MM64N MM128N MM256N B FROM board connector direct connection Harness connector at both end AES Harness soldered at one end DOCKING STATION PCGA DSD5 DSM5 SWX 76 BOARD SIDE CN4801 B 4801 CN4802 a POWER SPEAKER Side R 28s R ch RJ 45 HARNESS FOR INTERNAL NETWORK CN1602 30 29 KEY BOARD MBX 48 BOARD i SIDE A CN1902 24 1 EXT DISPLAY MEMORY CN4502 STICK CN1710 IF NICKEL HYDROGEN cNo802 CN30517 lt CN2008 CN2201 BATTERY 1642 11002112 1 FCC 10P FCC 12P IFX 141 BOARD SIDE A CN4501 12
5. MIC SPACER PC CARD FRAME SPACER PALM REST CUSHION COVER LR ACE M2 LOCK 2X4 SCREW DIA 1 4X3 5 PRECISION ACE M2 LOCK 2X6 TAPPING M2 2X4 SCREW HEX ACE M2 DIA 4 6 LOCK 2X2 5 SCREW P 2X3 SPACER MBX SCREW M3X4 ACE M2 LOCK 2X5 ACE M2 DIA 4 6 LOCK 2X3 5 ACE M2 DIA 4 6 LOCK 2X3 5 To paste the thermal sheet CPU 65 to the heatsink CPU warm the thermal sheet CPU adequately until it becomes soft For further information refer to the removal page 1 9 mal sheet CPU adequately until it becomes soft For further information refer to the to the heatsink CPU warm the ther To paste the thermal sheet CPU 65 YA MA VA IN NG a e b NN ACIE I DIA e FAN Confidential PCG R505AFE AM 9 3 5 2 LCD Section Confidential PCG R505AFE AM 9 5 Ue 5 6 Part No X 4623 574 4 4 652 902 0 4 002 333 0 4 652 934 0 1 652 938 0 4 652 904 0 41 539 523 1 4 652 898 0 A 8058 456 4 652 900 0 NID p FY Go X46 7 3139 1 552 901 05 tee Zeck A 8066 930 A 4 632 099 01 15901905311 d 002 091 4659 5609 01 4 643 356 01 4 645 016 01 Description HOUSING BEZEL ASSY COVER DL BLIND SIDE HOLE BLIND LCD HOLE CUSHION LATCH
6. 242 11 This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation S English Sony Corporation Se 2001 Sony Corporation 9 872 290 01 34 Published by Sony EMCS VAIO GSC SNT Revision History Suffix Ver Date Contents QM No 01 Ver 1 2001 10 22 First Edition lt Remarks gt Confidential PCG R505AFE AM
7. 29 BOARD P 1 12 INVERTER E lt z P 1 12 P XX means pages that appears in this manual e Remember that hard disk drives are easily damaged by vibration Always handle with care Confidential 1 1 PCG R505AFE AM Diagram tion 1 2 Main Electrical Parts Loca CNX 131 Board 29 Board LCD Unit LEX Inverter Unit CNX 121 Board MBX 45 Board IFX 141 Board TD D oi aD O O m co O gt IF Battery CNX 119 Board Touch Pad SWX 72 Board HDD 1 3 Removal 1 Key Board Unit A Q Key Board Unit QN QA CA WK SN V A V Y Ar QNA MONA 46 W WW RK NA y WAN N NONG ANA N VK Oe NZ WA QA A Nw V AWWA H 7 Lh 4 Harness Confidential 1 2 PCG R505AFE AM 2 Palm Rest Section Palm Rest Section SOM N S S AN N A N NAN N Wi V Q E NU D M2X6 pad O O O O au O 3 Flexible Flat 3 SWX 72 Board Encoder Rotaly Touch Pad px a Q P c KE Q L eu ow x Er LL OO 5 Ee a E c S pue O E 28 S Oo o O LI M au O K x U x z A 5 M1 4X3 5 Escutcheon Encoder Rotary PCG R505AFE AM 1 3 4 IFX 141 Board IFX 141 Board 12 core O co O LL x LL
8. 5 Battery Harness Nickel Hydrogen Battery Confidential PCG R505AFE AM 1 4 HDD 30 GB NANA JANG UN 4 M3X4 AN A v ZN Y HDD N y FPC 7 Bracket HDD F 6 M3X4 6 HDD 7 Cover Bottom LF LR R Bottom LR Cover Cover Bottom LF Cover Bottom R Assy Confidential PCG R505AFE AM 1 5 8 Frame Housing Harness 3 Undo four claws and 2 Flexible Flat Cable 3 Undo four claws and S m j ab CO O x ES ab N c 5 ab 5 p 9 z o gt qv M LL remove the cover BP 9 SWX 76 Board Speaker L R 2 o O m co b Ke U 2 Tapping 2X4 Bracket Speaker 6 Speaker Bracket 4 Harness Confidential PCG R505AFE AM 1 6 10 CNX 119 Board 3 Flexible Flat Cable D M2X4 NI Shield 20P CNX 119 Board 11 Modem Card 2 Connector D M2X2 5 Modem Card 4 Harness 2P Confidential PCG R505AFE AM 1 7 12 CNX 121 Board D M2X4 2 Shield CNX1 J 0 7 O LL oL O x 0 LL O 72 0 IN A NVS gt 9 Y 5 CNX 121 Board 13 DC Fan 2 M2X6 1 Harness Q SCH 1 0 N MAN D D NA S S A X Zeg WS A NY AV Aa Ge F X 1 4 Z yy d VN VA DC Fan With Heatsink Conf
9. Gin ADD daa ase aaa a D TR a nia aaa aaa a Dad ga aa 1 5 T Cover Bottom LE LRZR sen 1 5 Bo EE e nee ee nee 1 6 9 SWX 76 Board Speaker Rn 1 6 TO ENAK AID BG An sa ran ag ie ee totals 1 7 11 Modem Card es 1 7 12 CNA S NB Oat Se tete aco a nie 1 8 12 DG EE 1 8 14 MBX 45 Board ME 1 9 15 Heatsink CPU EE 1 9 16 CNX 120 Board LCD Section CNX 131 Board 1 10 LL BOZE 2a 1 11 18 E erh UN TP 1 11 19 LEX 29 Board Inverter Un 1 12 to 1 12 CHAPTER 2 SELF DIAGNOSTICS 2s Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software CHAPTER 3 BLOCK DIAGRAM 3 1 to 3 2 CHAPTER 4 FRAME HARNESS DIAGRAM 4 to 4 2 CHAPTER 5 EXPLODED VIEWS AND PARTS LIST SL NASE OM se edere e aaa a EN I ie e uias 5 2 252 ECD SECO sasa nega aan aaa a ente Rupe tef apa ya anan da NG a oti qud 5 5 3 2 ACCESSO Said dis a a BA MNT en een 5 7 to 5 7 Confidential PCG R505AFE AM CHAPTER 1 REMOVAL 1 1 Flowchart POWER KEY BOARD BOTTOM LF FRAME SPEAKER OFF UNIT LR R HOUSING L R P 1 2 P 1 6 SWX 76 BOARD P 1 6 CNX 119 BOARD MODEM CARD CNX 121 DC MBX 48 HEATSINK EATER BOARD BOARD CPU P 1 9 P 1 9 PALM REST IFX 141 SECTION BOARD P 1 3 HDD SC CNX 120 CNX 131 BOARD SECTION BOARD P 1 10 P 1 10 P 1 10 LCD UNIT P 1 11 P 1 11 BEZEL LEX
10. lt ATTENTION gt Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software Confidential mE PCG R505AFE AM CHAPTER 3 BLOCK DIAGRAM Docking Station 12 XGA LCD amp INVERTER Refer to Clock Generator PU L IB Block Diagram CPU Local Bus 100MHz Memory Bus LCD CONN O O JE CR Dis play On Board Na sde Cash Memory no LILI ROW42 3 O LI USB USBO mae O s gt CONN VGA DB 15 ai DVOG3V 4 8 i LINK CFDD 5 FDD x1 PCI BUS 3 3V amp 1 Ether 1 pny U CLAN ADD Memory MS Stick USB2 CardBus 16bitCard 9 CONN PCI 1394 CARDBUS CIC Module For LAN For i LINK PC Card S M ATAT TI A RICOH esu CIC Connector S Intemal Cable Primaty IDE TSB43LV22 RC5C475II 1 Slot HDD LPC Bus 1 Dev 8 Bus 1 Dev 12 AC LINK E E EEPRO S yO VO Expander FAN re H8S 2149 amp SM BUS MUX uu LPC47N227 ARS Flash BIOS ROM E vo E _ E LINK JOG i LINK Contro ller EA Module r Z BATTER 9 Membr ane lt ea E E 17 1 IE IE 1 1 CD ROM is can not connect on main unit RW DVD SE EEE RSR when connected dockin g stataion SSES TouchP ad KeyBoard 1 1 Confidential 3 1 3 2 PCG R505AFE AM CHAPTER 4 FRAME HARNESS DIAGRAM
11. ID DOC ASSY COVER BBL ENX 120 COM S COVER BBR FPC HDD BRACKET HDD R ASSY HDD 30GB TO 15 F 5 BRACKET HDD F HOUSING BOTTOM ASSY COMPLETE PWB CNX 119 FLEXIBLE FLAT CABLE NI SHIELD 20P rm Part No 4 641 449 0 X 4624 332 1692 0100 EE 4 654 610 0 CO F3 E pL I ol soll A 8066 938 A Le 0411 a ija Hd geo eae A 8066 942 A A 8066 933 A 4 053 432 01 1 654 326 01 4 654 384 01 4 654 450 02 bod 382 01 41 054 510 02 4 653 506 02 1 654 911 02 4 654 239 01 1 691 622 01 9 129019 00 15699 914 21 tet S 100 SL deet tech 11992430911 4 656 224 01 4 09 19501 42001 02070 1 4 644 492 31 3990 461 01 4 644 492 0 4 648 320 01 103055960 01I 4 645 016 31 sai Loa Te Geol 1 691 9899 11 1 635 201 01I d 694 P 13 01 4 644 492 51 4 645 016 11 Description FOOT F COVER BOTTOM R ASSY LID ETHER LID VGA ASSY COVER AIR DUCT BATTERY NICKEL HYDROGEN HARNESS POWER 3PIN COMPLETE PWB IFX 141 FLEXIBLE FLAT CABLE 12 CORE SPRING BT COMPRESSION COIL FLEXIBLE FLAT CABLE 10 CORE COMPLETE PWB CNX 121 COMPLETE PWB CNX 131 CLAMP SHEET CPU THERMAL GND GASKET 5X15X1 SHEET COVER LR CUSHION HDD CONNECTOR 9 9 HIELD CNX 1 HEET MODEM SHIELD MBX 1 INSULATING SHEET FOOT R2 IC HYM71V16M655AT6 P JACK SMALL TYPE 1P HEAD PHONE CONNECTOR USB JACK DC JACK SMALL TYPE
12. Keep away from children CAUTION Changing the back up battery e Overcharging short circuiting reverse charging multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature e If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection We ge ge de de ge dede de ge dede ge ge dede ge ge dede ge ge dede ge dede de ge dede ge EEE EEE EEE 4 4 Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such
13. as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service Confidential PCG R505AFE AM After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care TABLE OF CONTENTS Section Title Page CHAPTER 1 REMOVAL 1 12 FIOW CHALE etse ep pea eeschte 1 1 1 2 Main Electrical Parts Location Diagram 1 2 1 32 EE 1 2 I Key Board BEE 1 2 2 Pali Rest Section RSR see 1 3 3 SWX 72 Board Encoder Rotaly Touch Pad 1 3 2 NEXSTAR Oat saang aa ee 1 4 Je CDAlttety E 1 4
14. idential PCG R505AFE AM 14 MBX 48 Board 5 M2X4 2 Harness Power 3P D Harness LCD Shield MBX1 Spacer MBX RJ 45 For Internal Harness 4 Flexible Flat Cable NI Shield 20P AD Lid VGA Assy 15 Heatsink CPU Heatsink CPU x The heatsink CPU must be installed with the thermal sheet CPU in soft state to protect the CPU from the stress For this purpose with the thermal sheet CPU pasted warm the heatsink CPU to about 70 C and when the thermal sheet CPU has become soft install the heatsink CPU on the main board D P2X3 3 Bracket CPU Confidential 1 9 PCG R505AFE AM 16 CNX 120 Board LCD Section CNX 131 Board CNX 120 Board a Lo N x LO v N x o gt a I DB c D s LCD Section Confidential PCG R505AFE AM 1 10 17 Bezel 4 M2X5 Claw Hole Blind 4 7 5 Claw PE SI D 3 Hole Blind Side 4 M2X5 5 Claw 2 Cover DL 5 Claw IN gt Housing Bezel Assy D Cover DR 18 LCD Unit LCD Unit 5 Bracket LCD R Harness Confidential 1 11 PCG R505AFE AM 19 LEX 29 Board Inverter Unit 3 Harness d o O U I LEX 29 Board x Inverter Unit 4 n 6 Harness Confidential 1 12 END PCG R505AFE AM CHAPTER 2 SELF DIAGNOSTICS
15. o DN H gt H gt 21 0592 EU 4 659 258 02 4692923203 4 695 4 10 01 1792502901 La Wa 11 1099 9 10 01 Le 2 1 544 847 11 be 150 A 8066 928 A E EE 1 544 846 11 X 4623 665 6 f 692 91 3 02 1 416 6 11 92 1 103 lt 688 11 019 3041 4 654 321 01 4 653 411 02 1 0925932 01 1 652 924 01 A 8058 453 A 4 032 929 11 1 900 921 21 1 161 300 23 GE leet X 4623 511 4 4 652 941 0 A 8058 459 1 592 942 U 1190912051 an 1 0 H CO CO E Co A 8025 293 A d 692 920 01 X 4623 610 1 A 8066 941 A 1191718611 Confidential PCG R505AFE AM Description COMPLETE PWB SWX 72 FLEXIBLE FLAT CABLE 10 CORE NCODER ROTARY RACKET JOG ETECTOR LATCH C2 UJ Fi UTTON PAD R UTTON PAD L ENS PALM REST HOUSING PALM REST COVER LENS KA UJ UJ COVER BOTTOM LF COVER BOTTOM LR ESCUTCHEON PAD INSULATOR PAD PAD TOUCH CABLE FLEXIBLE FLAT 12 CORE BRACKET SPEAKER FLEXIBLE FLAT CABLE 8 CORE SPEAKER 16MM WITH HARNESS R CUSHION SPEAKER COMPLETE PWB SWX 76 CUSHION BUTTON PW BUTTON PW SPEAKER 16MM WITH HARNESS L HOUSING FRAME ASSY COVER BP KEY BOARD UNIT LA FAN DC WITH HEATSINK CONNECTOR PC CARD 1 SLOT SHEET GMCH THERMAL HEET PC CARD INSULATING EATSINK RACKET VGA BX 48 P850 A S RACKET CPU HARNESS 2 PIN CARD MODEM SHEET BOTTOM INSULATING HARNESS RJ 45 FOR INTERNAL L
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