RS900 Family Installation Guide
Contents
1. NOTE RuggedCom does not recommend the use of CAT 5 cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise i e greater than 2500V during line to ground fault conditions 14 2010 RuggedCom Inc All rights reserved Rev105 3 Technical Specifications 3 1 Operating Environment Ambient Operating Temperature 40 to 85 C Ambient Temperature as measured from a 30cm radius Surrounding the center of the RS900G enclosure Ambient Relative Humidity 5 to 95 Non condensing Ambient Storage Temperature 40 to 85 C Operating Altitude 0 to 15240m 0 to 50000 ft Over temperature range of 40 3 2 Power Supply Specifications 12 24VDC 10 VDC 36 VDC 3 15A T 1 5 kV DC 24 VDC 18 VDC 36 VDC 3 15A T 1 5 kV DC 48 VDC 36 VDC 59 VDC 3 15A T 15 kVDC 72VDC HI 125 250 VDC 88 VDC 300 VDC AW AC 55 HI 110 230 VAC 2 85 VAC 265 VAC 3 15A T KV DC 10W NOTES 1 This is the same power supply2. Atettaa ratte tenet tear Luce taps cee hatr 15 3 4 Twisted Pair Data Port Specifications jai cctdnceomtadoisaminintitacigamanamesaninn 16 3 5 Fiber Optical P ort Specifications ssssssssressresrresrrsrrrsrrrsirreriresirnirenrinnnirenenenn 16 3 6 Physical Dimensi Siesia a A ERA 17 4 ype TESIS au inih nira A A A daa E E A edad ad 18 4 1 IEC 61050 3 TYPE TeSt minnnenrunpia ae a G a 18 4 2 IEEE 1613 Typ TES iSi anaana a e a 19 4 3 IEC Environmental Type TeStSunno nararima ana u a cad 19 4 4 Agency Approvals 5 ees se cata Bi cee i all gael lie Mea tee lariat 20 5 SWS cca cruciate thas edacaren a euatuind cucdinn anani aa aa n ea pe da n 20 4 2010 RuggedCom Inc All rights reserved Rev105 1 Product Overview The RuggedSwitch RS900G is an industrially hardened fully managed Ethernet switch providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports Designed to operate reliably in harsh industrial environments the RS900G provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations factory floors or in curb side traffic control cabinets An operating temperature range of 40 C to 85 C coupled with hazardous location certification a galvanized steel enclosure and optional conformal coating allows the RS900G to be placed in almost any location The embedded Rugged Operating System ROS provides adva
3. RuggedSwitch RS900G 10 Port Managed Ethernet Switch with Gigabit Uplink Ports Installation Guide www ruggedcom com RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Tel 1 905 856 5288 Fax 1 905 856 1995 Toll Free 1 888 264 0006 Copyright COPYRIGHT 2010 RuggedCom Inc ALL RIGHTS RESERVED Dissemination or reproduction of this document or evaluation and communication of its contents is not authorized except where expressly permitted Violations are liable for damages All rights reserved particularly for the purposes of patent application or trademark registration This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of RuggedCom Inc Disclaimer of liability We have checked the contents of this manual against the hardware and software described However deviations from the description cannot be completely ruled out RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing performance or use of this material The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements with
4. 5 1 1 R5900G Family Front Panel Description scsdccaiccaeceecdiacsciatacatvantsnaatiaaaste risrusdieadecatwader ved 6 1 2 RS900G Family Bottom WCW s sssssssensrnsrrsrnsrinsrnnrnnnrnnnunrnnnrnnnunnrnnnnnnnnnnnnnrnnnnnnrnnnnnnnt 7 Za PIMPS tel MO cepts cece E E E E Maan Slate 8 2 1 DIN RailMOUNtUNg an tecactavoassataurtltaotanwtcaecacdaa casetlvsccn duacadueteent EE A AEA 8 2 2 Power Supply Wiring and Grounding ss sssessrssrinsinsrnnrrnnrnnnennrnnrrnnrnnnnnnrnnrrnnrnnnnnnrnnnne 9 2 2 1 HI Power Supply Wiring and Grounding s ssssssssssensrnsrrsnrnssrnsrnnrrnninnninsrnnrrnnrrenrnnrnns 9 2 2 2 DC Power Supply Wiring and Grounding s sssssssssrissrrssrnsrinrinnrnnnrnnrnnrrnnrrenrnnrennrne 10 2 3 HIPOT Dielectric Strength Testing ss sssssssresinsrnsrinrnsrinsrnnnrnnnnnrnnrrnnrrnnrnnrnnrrnnrrenrnns 11 2 4 Failsafe Output Wiring and Specifications s ssesssssresssensrnnrrnrnnrinsrnnrrnnrrnnrnnrnnrrnnrrenrnns 12 2 5 RS232 PIO WINN rannan ann a a a a a 13 2 6 RJ 45 Ports Signal Description ss sssssessrrssrnerensrnnnrnnnnnnrnnrrnnrnnninnrnnrrnnrnnnrnrnnrrnnrrenrnna 14 3 Technical Specifications ssssssssessseesseessrnssrrssrrenrrensirnssinnrnnnrrnnnrnniienninnninnrrnirenirenniennir ene 15 3 1 Operating Environment ii ea e hatter A T G 15 3 2 Power Supply SpecificationS ss esssessssessirserissrresrrensirnssinsrrsnrrnnriensiressrnnnirsenrenireeniensns 15 3 3 Failsafe Relay Specifications itnih teen
5. RS900G Family Power Supply Inputs The RS900G family HI power supply inputs are identical and are connected as follows 1 L should be connected to AC Hot 2 N should be connected to AC Neutral 3 Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS900G unit 4 Chassis Ground should be connected to the AC Ground terminal 1 Equipment must be installed according to the applicable country wiring codes 2 Surge Ground MUST be disconnected from the Chassis Ground during HIPOT dielectric Strength testing 3 All line to ground transient energy is shunted to the Surge Ground terminal In cases where users require the inputs to be isolated from ground remove the ground braid between Surge and Chassis Ground Note that all line to ground transient protection circuitry will be disabled 2010 RuggedCom Inc All rights reserved Rev105 2 2 2 DC Power Supply Wiring and Grounding DC Input A Surge Ground DC Input B Figure 2 2 2 1 DC Power supply wiring and grounding diagram The RS900 low voltage DC power supply features reverse polarity protection and dual independent inputs This feature allows the connection of two DC sources with the same nominal voltage to provide redundant power supply inputs The DC source must be connected to the DC inputs according to the po
6. common 1kV differential mode ees MHz IEC 61000 4 4 Signal ports IEC 61000 4 5 D C Power ports IEC 61000 4 11 P Mains Frequency Signal ports 30V Continuous 300V for 1s eer D C Power ports 30V Continuous 300V for 1s 4 Ripple on D C IEC 60255 5 i D C Power ports 1 5kV DC 2kV AC 5kV Fail Safe Relay output IEC 60255 5 H V Impulse D C Power ports 2kV AC Fail Safe Relay output Dielectric Strength 18 2010 RuggedCom Inc All rights reserved Rev105 4 2 IEEE 1613 Type Tests C37 90 3 C37 90 2 C37 90 1 C37 90 1 l 15KV Radiated RFI Enclosure ports 35 V m oo Signal ports H 4KV 2 5kHz 7 D C Power ports 4kV FastTransient D C Powerports E A C Power ports 4kV Earth ground ports 4kV 7 Oscillatory H V Impulse Dielectric Strength NOTE e Ifthe unit contains copper ports the IEEE 1613 conformance is Class 1 During disturbance errors may occur but recovery is automatic e Ifthe unit contains all fiber ports the IEEE 1613 conformance is Class 2 During disturbance no errors will occur 4 3 IEC Environmental Type Tests IEC 60068 2 1 Cold Temperature Test Ad 40 deg C 16 Hours N A IEC 60068 2 2 Dry Heat Test Bd 85 deg C 16 Hours N A IEC 60068 2 30 con Damp Heat tastp 95 non condensing 55 C 6 cycles N A IEC 60255 21 1 Vibration 2g 10 150 Hz Class 2 IEC 60255 21 2 Shock 30g 11 ms Class 2 19 2010 RuggedCom Inc All rig
7. for both AC and DC 2 T denotes time delay fuse 3 3 Failsafe Relay Specifications Max Switching Voltage 30VAC 80VDC Rated Switching Current 0 3A 30VAC 1A 30VDC 0 3A 80VDC Figure 1 Failsafe Relay Specification NOTES 1 Resistive Load 2 For Class 2 circuits only 15 2010 RuggedCom Inc All rights reserved Rev105 3 4 Twisted Pair Data Port Specifications 10 100 Mbps Cat5 UTP or STP 3 5 Fiber Optical Port Specifications For maximum flexibility RuggedCom Inc offers a number of different transceiver choices for Gigabit fiber optical communications The following table details fiber optic specifications based on the order code transceiver selected at time of ordering 2LCMM MM LC 850 50u 125 9 5 4 20 0 0 5 2LC10 SM LC 1310 91 125 9 5 3 22 3 10 2LC25 SM LC 1310 9u 125 5 0 22 3 25 2SC10 SM SC 1310 91 125 10 3 22 3 10 25CC25 SM SC 1310 9u 125 71 3 24 3 25 SFP MM LC 850 50u 125 8 5 4 22 3 0 5 SFP SM LC 1310 9 125 9 3 24 0 10 SFP SM LC 1310 9u 125 71 3 26 3 25 SFP4 SM LC 1550 9u 125 5 0 26 0 50 SFP4 SM LC 1550 91 125 0 5 26 0 80 SFP ae o 1310 gm5 9 3 2 3 10 SFP a 1490 a125 9 3 2 3 10 NOTES 1 Maximum segment length is greatly dependent on factors such as fiber quality and 2010 RuggedCom Inc All rights reserved number of patches and
8. he equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense Caution This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Should this device require service see the Warranty section of this installation guide Important This unit should be installed in a restricted access location where access can only be gained by Service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority responsible for the location 2010 RuggedCom Inc All rights reserved Rev105 Table of Contents I Product Overview aaant henselae aes casts Aral cnt ences a acheter oes nai cata
9. hts reserved Rev105 4 4 Agency Approvals Agency Standards Comments CSA CSA C22 2 No 60950 UL 60950 Approved i PA AURORE eee e A A E FCC FCC Part 15 Class A Approved CISPR EN55022 Class A Approved FDA CDRH 21 CFR Chapter 1 Subchapter J Approved IEC EN EN60825 1 1994 A11 1996 A2 2001 Approved Hazardous Locations CSA Class 1 Division 2 Groups A B C amp D Approved T6 rating at 40 C T4A rating at 85 C 5 Warranty RuggedCom warrants this product for a period of five 5 years from date of purchase For warranty details visit htto www ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 20 2010 RuggedCom Inc All rights reserved Rev105
10. ing generic industrial environment e IGMP Snooping for multicast filtering e Exceeds NEMA TS 2 e Port configuration status statistics traffic control equipment mirroring security e Hazardous Location Certification e Loss of link management on fiber ports Class 1 Division 2 e Web based Telnet CLI management e 40 to 85 C operating temperature no fans interfaces e Conformal coated circuit boards optional e SNMP v2 and RMON e 20 AWG galvanized steel enclosure e Rich set of diagnostics with logging and alarms 2010 RuggedCom Inc All rights reserved Rev105 1 1 RS900G Family Front Panel Description Figure 1 1 1 RS900G Front Panel View LINK LED Yellow Solid Link Established Blinking Tx R x Activity Power LED Solid Power On Alarm LED Solid Alarm condition exists 6 2010 RuggedCom Inc All rights reserved Rev105 1 2 RS900G Family Bottom View Figure 1 2 1 RS900G Family Bottom View 2010 RuggedCom Inc All rights reserved Rev105 2 Installation 2 1 DIN Rail Mounting An optional DIN rail mounting bracket is available for the RS900G Figure 2 1 1 details mounting instructions for the standard 1 DIN Rail Release Direction Figure 2 1 1 RS900G Family DIN Rail Mounting 2010 RuggedCom Inc All rights reserved Rev105 2 2 Power Supply Wiring and Grounding 2 2 1 HI Power Supply Wiring and Grounding o ess o Surge Ground AC Neutral AC Hot Figure 2 2 1
11. larity markings on the unit Notes 1 Equipment must be installed according to the applicable country wiring codes 2 Surge Ground should be connected to Chassis Ground via a braided cable or other appropriate ground wire 3 Chassis Ground must be connected to the protective earth 4 All line to ground transient energy is shunted to the Surge Ground terminal In cases where users require the DC inputs to be isolated from ground remove the ground braid between Surge and Chassis Ground Note that all line to ground transient protection circuitry will be disabled 10 2010 RuggedCom Inc All rights reserved Rev105 2 3 HIPOT Dielectric Strength Testing Units which are to be HIPOT tested in the field must have the braided ground cable disconnected see Figure 2 3 1 during the HIPOT test This is required in order to prevent the transient surge Suppression circuitry which is connected to Surge Ground see Figure 2 3 1 from being activated during the HIPOT test Figure 2 3 1 HIPOT Dielectric Strength Testing 11 2010 RuggedCom Inc All rights reserved Rev105 2 4 Failsafe Output Wiring and Specifications The Failsafe output relay is provided to signal critical error conditions that may occur on the RS900G series switch The contacts are energized upon power up of the unit and remain energized until an alarm condition or power loss occurs Normally Closed Common Normally Open Figure 2 4 1 RS900G Fami
12. ly Failsafe Output Relay 12 2010 RuggedCom Inc All rights reserved Rev105 2 5 RS232 Port Wiring The RS 232 portis used for configuring the unit A straight through serial cable with a DB 9 connector is required There is no need to crossover the Transmit and Receive signals from the PC Side since this has been done internally as shown in the figure below Fig 2 5 1 RS232 Female DCE pin out No Connection Transmit Data Receive Data No Connection Ground No Connection No Connection oND amp W NM Fe No Connection 9 No Connection Table 2 5 1 RS232 Female DCE pin out NOTE This port is not intended to be a permanent connection and the cable shall be less than 2m 6 5 ft in length 13 2010 RuggedCom Inc All rights reserved Rev105 2 6 RJ45 Ports Signal Description The RS900G series switches have several 10 100BaseTX ports that allow connection to standard CAT 5 UTP cable with RJ 45 male connectors The RJ 45 receptacles are directly connected to the chassis ground on the unit and can accept shielded CAT 5 cables If shielded cables are used care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the RJ 45 receptacles at either end Fig 2 6 1 shows the RJ 45 port pins configuration 8765432 1 Pin Signal Eon N 8 NoConnection Fig 2 6 1 shows the RJ 45 port pins configuration
13. nced networking features such as Enhanced Rapid Spanning Tree eRSTP Port Rate Limiting and a full array of intelligent functionality for high network availability and manageability Ethernet Ports Universal Power Supply Options e 2 Fiber Optic Gigabit Ethernet Ports e Fully integrated power supply e 8 Fast Ethernet Ports 10 100BaseTX e Universal high voltage range 88 300VDC or e Full compliance with IEEE 802 3 802 3u 85 264VAC and 802 3z e Dual low voltage DC inputs 12 24 or 48 e Non blocking store and forward switching VDC e Full duplex operation and flow control IEEE e CSA UL 60950 safety approved to 85 C 802 3x e Industry standard fiber optical connectors Simple Plug and Play Operation LC SC SFP e Automatic learning of up to 8192 e Bi Directional simplex fiber support MAC addresses e Long haul optics allow Gigabit distances up _Auto negotiation on all 10 100BaseT X ports to 70km e Auto MDI MDIX crossover on all 10 100BaseTX ports RuggedRated for Reliability in Harsh e LED indicators for link activity and speed Environments e Meets IEEE 1613 electric utility substations ROS Advanced Network Management e Exceeds IEC 61850 3 e Enhanced Rapid Spanning Tree eRSTP electric utility substations e Quality of Service 802 1p for real time e Exceeds IEEE 61800 3 traffic variable speed drive systems e Port rate limiting 128kbps to 8Mbps e Exceeds IEC 61000 6 2 e VLAN 802 1q with double tagg
14. out notice Registered Trademarks RuggedSwitch and ROS are registered trademarks of RuggedCom Inc RuggedRated ROS and eRSTP are trademarks of RuggedCom Inc Ethernet is a trademark of Xerox Corporation Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Contacting RuggedCom Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Tel 1 905 856 5288 Fax 1 905 856 1995 Toll free 1888 264 0006 RuggedCom 1930 Harrison St Suite 209 Hollywood Florida USA 33020 Tel 1 954 922 7938 ext 103 Fax 1 954 922 7984 Toll free 1888 264 0006 RuggedCom Unit 41 Aztec Centre Aztec West Almondsbury Bristol United Kingdom BS32 4TD Tel 44 1454 203 404 Fax 44 1454 203 403 Email RuggedS ales RuggedCom com Technical Support Toll Free North America 1 866 922 7975 International 1 905 856 5288 Email Support RuggedCom com Web www RuggedCom com 2010 RuggedCom Inc All rights reserved Rev105 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when t
15. splices Please consult RuggedCom sales associates when determining maximum segment distances All cabling is duplex type unless otherwise specified All optical power numbers are listed as dBm averages These transceivers utilize a distributed feedback DF B type laser and are rated for 20 C to 85 C operation only 16 Rev105 3 6 Physical Dimensions of OWA WY NS A N AANA sare eee ME MW ma me A Dimensions 7 4 x 2 6 x 5 0 inches Length x Width x Depth 187 96 x 66 04 x 127 0 mm Weight 2 7 lb 1 2 Kg Enclosure 20 AWG Galvanized Steel 2010 RuggedCom 17 Inc All rights reserved Rev105 4 Type Tests 4 1 IEC 61850 3 Type Tests Enclosure Contact 8kV H Enclosure Air 15kV IEC 61000 4 3 Enclosure ports Signal ports Burst Fast D C Power ports Transient A C Power ports Earth ground ports 4kV line to earth 2kV line to line 2kV line to earth 1kV line to line A C Power ports line to earth 2kV line to ec eioooag Induced Conducted RF EC OOS 30 for 0 1s 60 for 0 15 100 for IEC 61000 4 29 D C Power ports 0 055 WA ee amp 30 for 1 period 60 for 50 periods N A A C Power ports 100 for 5 periods 100 for 50 periods 2 ie 2 5kV common 1kV differential mode signal ponts 1MHz Damped 2 5kV common 1kV differential mode 2 5kV
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