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1. 21 Comm LED Operatioh ER iniaiaiai 22 Bypassing Sr 22 Setting Starting Address 23 BMX COMIN os 3b 23 Ethernet Art Net 1 2 204011000000000000000000000000000000000 24 Starting 25 Configuring Comm Loss Setting 26 Configuring Universe Comm and Other Options ss 26 02 9812 0001C PRG 2 BAD SPOT LUMINAIRE USER MANUAL Accessory Options Follow Spot Operation recie NUM NN nade aes Feet Ge be a PME RO Pre Nain 27 Enabling Pan Tilt Free Mode ss 28 Chapter 3 Operation Menu System Using the Menu 30 On Boatd Battery 31 Menu System Overview E EOE 32 9 33 33 M 34 Bonis CUNCTI En 34 _ ____ 35 35 Communication SCLEEN 36 Status SCEeeh 36
2. sada 37 DMXS512 Operation Channel 38 Wheel 39 Control Channels iiec bee OE 41 Timing Channels extera 42 Channel Functions 42 Timing Channel Mapping 42 46 Gobo Set C 46 Chapter 4 Troubleshooting and Maintenance Troubleshooting Troubleshoo ng Guide n eee 48 PETIT 49 Testing Mrd 52 Mechanical TeSt 53 MI 54 Software Update Software Update Using LumLoader Application 4 55 Software Cross Oa ataa tpe Ptr E E 57 Equipment Handling Proper Lamp Servicing and Operation 58 vi 02 9812 0001C PROS TABLE OF CONTENTS Routine Maintenance Removing the Head Covers e pet 59 Removing the A ft ere LEE AH I Eie rd 61 Removing the Enclosure Covers 62 Cleaning the Head Electrostatic Filters 63 Cleaning the Enclosure Intake 64 Cleaning the Luminaire M 65 Cleaning the Lefises etie eet r
3. 396mm 20 4 AS 518 mm Te NA 7 39125 994 mm POSITIONING d Can be mounted in any orientation S ue ase SPACING 711 mm 343 Hangs 30 inch 762 mm centers WEIGHT I 167 Ibs 75 8 kg includes clamps and rails Figure 2 5 Standard Hanging Configuration and Dimensions 02 9812 0001C 15 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Vertical Yoke Out Hang The Bad Boy Spot Luminaire can be hung in a vertical position if required In this configuration the luminaire should be positioned so that the interface panel display is facing downward for ease of programming gt gt gt WARNING The luminaire is heavy Use caution when lifting WARNING The vertical configuration requires 3 people to hang and secure the luminaire WARNING Two safety cables and at least two truss hooks should be used in all hang configurations To install in vertical hang Step 1 Step 2 CAUTION Hanging Brackets must be installed in the orientation shown in Figure 2 6 so that the interface panel display will face downward Step 3 Step 4 Step 5 Step Step 7 16 Orient Hanging Brackets as shown in Figure 2 6 Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked Roll case to mounting location as required Figure 2 7 Using two people carefully lift luminaire into
4. 0 0 127 32767 255 127 32767 255 255 255 0 0 255 255 255 Snap N lt lt lt lt Z Z Z Z Z Z Z Z lt Z Z lt Z Z lt Z Z lt Z Z lt Z Z lt gt Z lt Z Z lt Z Z Z Z Z Z Z page 39 page 39 page 39 page 39 page 39 page 39 page 39 page 39 page 40 page 43 page 43 page 43 page 41 Refer To Additional Table 02 9812 0001C PROS OPERATION DMX512 OPERATION 3 Wheel Control Every wheel gobo or color as well as the gobos within a wheel follow the exact same method of control Select the mode with the associated control channel continuous index discrete step spin random slow medium and fast with strobe range at the end The preceding 16 bit channel sets either your choice a gobo or color in continuous discrete or strobe modes indexed position for gobos or your rate spin gobo rotation The strobe speed range at the end sets how fast your selection on the preceding 16 bit channel strobes to open Gobo wheels color wheels and gobos all follow this same logic and the same control channel ranges Setting the Shortest Path wheels take the shortest path on a full speed command instantaneous change to a new DMX value with timing channel set to 0 or 255 If the timing channel is set to enable a timed transition the wheel will travel the natural path i e it will not cros
5. SER MANUAL Bad Boy Spot Luminaire AutoPar Bad Boy Mbox Extreme PRG Series 400 Virtuoso Virtuoso DX Virtuoso DX2 and Visionary 3D are trademarks of Production Resource Group LLC registered in the U S and other countries All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies This manual is for informational use only and is subject to change without notice Please check www prg com for latest version PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Bad Boy Spot Luminaire User Manual Version as of December 15 2009 PRG part number 02 9812 0001C Production Resource Group Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com Bad Boy Spot Luminaire User Manual 2009 Production Resource Group LLC All Rights Reserved FOREWORD Compliance Notice FCC This device complies with Part 15 of the rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Conforms to UL STD 1573 Certified to C c ISTED s CAN CSA STD E598 1 3077774 CAN CSA STD E598 2 17 Safety Notice It is extremely important to read
6. 15A Max DMX512 In Power In Power In Power In Ethernet Daisy Chain Ethernet Ethernet 542 ACIN SEA ACIN 200240 VIC 200240VC X 2020 tee 50 60 8 60 ui JJ 18A S 15 Power In Power In Power In Ethernet The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are Ethernet can be connected in any configuration Figure 2 10 Connecting Power and Data Cables Note If control data is active on both XLR and Ethernet connections the fixture will follow the DMX512 commands coming from the XLR 20 02 9812 0001C 2 INSTALLATION POWER UP AND BASIC SETUP PROCEDURES Power Up and Basic Setup Procedures Powering Up the Luminaire When AC power is applied the luminaire will begin a calibration sequence which moves its pan tilt and all beam control mechanisms After calibration the luminaire head will either stop at its home position which positions the pan axis at mid rotation and the head parallel to the yoke with the lens pointing away from the luminaire upper enclosure or move to its current DM X defined position if DMX512 data is present The beam control mechanisms will also move to their home or DMX defined positions The lamp is set to OFF in the default mode The luminaire also contains an on board battery so that it can be addressed and configured without being connected to
7. Wear cotton Step 3 Step 4 Step 5 Step 6 gloves or finger cots when handling Rotate wheel until desired designer color filter is accessible Rotate Color and Gobo 2 Wheels so that their open position lines up next to the designer color filter you wish to replace This will avoid potential damage to the adjacent wheels as the filter is being replaced Using fingers grasp frame of color filter and pull out of wheel hub Figure 4 13 Noting proper orientation of carrier insert new designer color filter into position and Designer Color Filter K Carrier M 3 SS Open Hole no filter Wheel Hub Note Drawing is flipped 180 for clarity purposes Figure 4 13 Replacing a Designer Color Filter push until carrier clicks into place Refer to Figure 4 14 on next page for an overview of designer filter positions 02 9812 0001C o 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Step 7 Close head cover access door Figure 4 14 Designer Color Filter Positions 02 9812 0001C 77 BAD BOYTM SPOT LUMINAIRE USER MANUAL Notes 78 02 9812 0001 PRS APPENDIX A Technical Specifications Bad Boy Spot Luminaire Bad Boy Road Case AC Line Current Power vs Voltage 02 9812 0001C 79 BAD Boy Spot LUMINAIRE USER MANUAL 80 Bad Boy Spot Luminaire SOURCE OUTPUT OPTICAL EFFICIENCY REFLECTOR OPER
8. 28 To install follow spot handles Step 1 At Head Cover remove two 8 32 x 3 8 PPB screws as shown in Figure 2 17 Step 2 Install one Front Mount and two Rear Mounts using supplied hardware Rear Handle Mount 10 9812 0689 Front Handle Mount 10 32 x 5 8 SCB Screw 10 9812 0688 53 6515 0625 0 8 32 x 5 8 SHCS Screw 2 53 6696 0625 0 8 32 x 3 8 PPB Screw 2 ES EM Figure 2 17 Installing Follow Spot Handles Step 1 02 9812 0001C 27 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Step 3 For each Handle Assembly feed Lanyard through handle then feed Handle through loop as shown in Figure 2 18 Step 4 Thread Handles into Handle Mounts Lanyard Yoke Handle Follow Spot Handle Assembly pm Figure 2 18 Installing Follow Spot Handles Step 2 Enabling Pan Tilt Free Mode At Pan Tilt Menu A Free mode is available at the Pan Tilt Menu screen so that the DWG PA luminaire may be used as follow spot fixture no no The FREE panel displays the current free setting Press to bring up Yes No options Yes will enable free control which allows the luminaire to be used as a follow spot no no LOCK TILT Refer to Pan Tilt Screen on page 35 for additional information about the Pan Tilt Menu items no no Using Control Channels The Free mode may also be enabled disabled using control channels Refer to Control Channels on page 41 Pan Tilt P
9. 96 28 19 48 9 6 38 97 28 02 9812 0001C 43 PRG 2 BAD SPOT LUMINAIRE USER MANUAL Table 3 8 Timing Channels Continued Table 3 8 Timing Channels Continued Value DMX Seconds Value DMX Seconds 29 147 48 39 99 29 58 148 48 100 29 149 49 101 30 59 150 49 40 102 30 151 49 103 30 152 50 104 31 60 153 50 41 105 31 154 50 106 32 155 51 42 107 32 61 156 51 108 32 157 52 109 33 62 158 52 43 110 33 159 52 111 34 160 53 44 112 34 63 161 53 113 34 162 54 114 35 64 163 54 45 115 35 164 54 116 36 165 55 46 117 36 65 166 55 118 36 167 56 119 37 66 168 56 47 120 37 169 56 121 38 170 57 48 122 38 67 171 57 123 38 172 58 124 39 68 173 58 49 125 39 174 58 126 39 175 59 127 40 69 176 59 50 128 40 177 59 129 41 178 60 51 130 41 70 179 60 131 41 180 65 132 42 71 181 65 52 133 42 182 65 134 43 183 70 53 135 43 72 184 70 136 43 185 75 137 44 73 186 75 54 138 44 187 75 139 45 188 80 55 140 45 74 189 80 141 45 190 85 142 46 75 191 85 56 143 46 192 85 144 47 193 90 57 145 47 76 194 90 146 47 195 95 44 02 9812 0001C PFO 3 OPERATION 512 OPERATION Table 3 8 Timing Channels Continued Table 3 8 Timing Channels Continued Value DMX Seconds Value DMX Seconds 77 1906 95 96 245 280 197 95 246 290 198 100 97 247 290 78 199 100 248 290 200 110 249 300 79 201 110 98 250 300 202 110 251 310 203 120 99 252 310 80 204 120 253 310 205 120 254 310 8
10. Error while sending commands to the motion Check CAN cables connections processor motor control board Get Position Error Error when retrieving current position from Check CAN cables connections motion processor motor control board Spin Error Error while sending spin command to motion Check CAN cables connections processor motor control board Stop Spin Error Error while sending stop spin command to Check CAN cables connections motion processor motor control board Spin Stop Timeout Spinning mechanism did not come to rest in Check CAN cables connections the given period motor control board 50 02 9812 0001C Other Error Code Temp over threshold Lamp over threshold Lamp Off Pan Tilt Aux Encoder Error Gobo out of zero range DMX busy cancel crossload Data not crossload format DMX UART transmit error Crossload Timeout CAN Comm Error Main Fan Error UPE Fans Error Pinch Fan Error Stack Fan Error 02 9812 0001C TROUBLESHOOTING AND MAINTENANCE TROUBLESHOOTING Explanation Temperature too high Lamp hours above recommended maximum Fan Error Cannot strike lamp while any fan is in error state Auxiliary encoder value is too far from the main encoder value When zeroing gobo wheels the wheel is too far away from zero to set the position Cannot execute crossload with traffic on DMX line Data in memory is not proper format for crossload Transmit buffer busy when trying to se
11. Ethernet See Group Test on page 54 for more explanation of this screen Test Screen ALL Pan Tilt Zoom Colors Test Sub Menu Screens Gobos Dim Str Recalibrate EXIT Disable Pan Tilt off E Control Pan Dim Intensity Cleaning Lenses off Colors ALL On Off Str Cyan Yell Mag Des Gobol Sequential Posi 2 Done Indi Gobo2 Ind2 Conc Zoom Iris Frost START Mech Test EXIT Group Tests EXIT 52 02 9812 0001C 4 6 TROUBLESHOOTING AND MAINTENANCE TESTING Mechanical Test The Mechanical Test menu provides a method for exercising all luminaire mechanisms individually Each mechanism has a similar Test screen Cyan is shown in the example below START STOP SPEED Tilt Dim off fast Cyan Yell STATUS POSITION 48322 Des Goboi HOME OFFSET SENSOR 0 off Gobo2 2 RE CAL DISABLE Iris Frost Mech Test EXIT Cyan Test EXIT The following test functions are available Test Chase The mechanism will move back and forth between two positions The START STOP button starts and stops the motion and the SPEED button sets the rate of the motion For mechanisms with sensors one of the positions will be on the sensor and the other position will be off Manual Control The slider on the right side of the screen moves the mechanism through its range of travel manually Tapping the arrows will move the mechanism in half panel increments Fe
12. Gold FastFit Lamp AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1 Risque d explosion en cas de radiation ultraviolet imprantes 2 Ne pas intervener en l absence de confinement de la lampe en place ou quand la lentille est abim e AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE LES ACCIDENTS POUVANT ENTRA NER DES BLESSURES 1 Chaleur intense Eviter tout contact avec des personnes ou des tissues Attention de graves blessures peuvent r sulter de production d ozone par cette lampe Un syst me de ventilation adapt doit tre fournies 2 La temp rature de surface 300 c La temperature de l ambiance 50 c 3 Neconvient pas pour un usage r sidential 4 Utilisable seulement dans les locaux secs 02 9812 0001C iii BAD SPOT LUMINAIRE USER MANUAL Revision History This manual has been revised as follows Version Release Date BASIC February 27 2009 A May 21 2009 B July 9 2009 C December 15 2009 PROS Notes Software version 1 0 Initial release Software version 1 1 Updated menu system spin mode values and troubleshooting chart Added Bypass Calibration Gobo Set Zero Position and Software Update procedures Added additional hanging instructions photometrics and power consumption chart Updated various menu and operational details Software version 1 5 Updated menu system and maintenance cleaning procedures Added Group Test instructio
13. and front of Lens Group 4 DO NOT use window cleaner e Re install Front Glass Front Glass Retaining Ring Front of Lens Group 4 Figure 4 6 Removing Front Glass CAUTION Done MUST BE pressed at the menu to complete the procedure If the lens motors are left in the cleaning configuration for too long they may be damaged due to overheating Step 9 Atmenu press Done This will free the motors and recalibrate the lenses Step 10 Replace head cover 02 9812 0001C 67 BAD BOYTM SPOT LUMINAIRE USER MANUAL PRO 8 32 x 3 8 PPB CAUTION Hand tighten only DO NOT use a power tool on Head Cover screws Screw 2 ea R2 Designer Wheel d lt EM Head Cover d V Figure 4 7 68 L 4 R1 Head Cover Remove to Access Lenses ZOOM LENS ASSEMBLY DETAIL Accessing Zoom Lens Assembly 02 9812 0001C PRES AN TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE 4 Cleaning Gobo Color and Dimmer Wheels Tools and Supplies Micro Fiber cloth 06 6085 0001 0 OptiMax Ultra Pure Cleaning Solution 06 6084 0001 0 Cotton gloves or finger cots 2 Phillips screwdriver To clean gobo color and dimmer wheels CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on gobo color or dimmer wheels Wear cotton gloves or finger cots when handling optical comp
14. either alphabetic or numeric mode using the UNIV FORMAT screen The alpha mode is useful to differentiate universes from DMX addresses and is the standard on Virtuoso control systems In alpha mode the valid universes are A JE selected from the alphabetic keypad as shown below If in numeric mode the valid universes are 0 255 selected from the numeric keypad DISPLAY Reset auto Defaults PAN TILT ZOOM FAST FOCUS focus UNIVERSE A UNIV FORMAT alpha Configuration EXIT Figure 2 15 Selecting a Universe Ethernet Control Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 24 02 9812 0001C PRES INSTALLATION POWER UP AND BASIC SETUP PROCEDURES 2 Starting the Lamp The lamp can be started turned on via console command or at the luminaire itself by using the Menu Touchscreen To start lamp using Menu Touchscreen Step 1 At Home screen press LAMP panel Step 2 At Lamp screen current lamp status ON OFF will be displayed Press START to bring up YES NO options 34C 93F Lamp Figure 2 16 Starting the Lamp Step 3 Press YES to start lamp Lamp Operation Settings The luminaire can also be configured to power up with its lamp on or off and the maximum lamp power level can be set via the Lamp screen For details about all lamp configuration options refer to Lamp Screen on page 34 Lamp Warm Up By default the lamp is configured for a 3 minute warm
15. point hang 1 Unpack case and attach Hanging Brackets Refer to Unpacking and Attaching Hanging Brackets on page 13 Step Step 2 Roll case to mounting location as required Figure 2 4 Step 3 Using two people carefully lift luminaire into mounting position Step 4 Secure in place by tightening Truss Hook wing bolts Figure 2 5 Ensure that luminaire is fully supported Step 5 Feed safety cables through mounting bracket slots and secure around pipe as shown in Figure 2 5 14 WARNING The luminaire is heavy Use caution when lifting WARNING Two safety cables and at least two truss hooks should be used in all hang configurations Truss Pipe Figure 2 4 Removing Luminaire From Case 02 9812 0001C 2 INSTALLATION INSTALLATION PROCEDURES Step 6 Connect power and data cables according to Connecting Power and Data on page 19 Two 2 Safety Cables MUST be used for all hanging installations and may i be required by local codes 12 5 I 318 mm Safety cables and input x pigtail cable must be dressed 5 125 0 to avoid interference with 130 mm am luminaire motion 1 762 Square tube or round ie S pipe Minimum a 146 mm outside dimension for pipe or tube is 1 inch 2 54 cm Maximum 40 0 outside dimension is 1016 mm 2 2 inches 5 08 26 5 6 673 Top 1 29 2 742 mm
16. up period at 840W To override this setting use the control channel options refer to Control Channels on page 41 02 9812 0001C 25 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Configuring Comm Loss Setting The Communication screen includes a Comm Loss setting This setting will configure how long to wait before the fixture fades to black upon loss of comm data To configure the Comm Loss setting Step 1 At Communication screen press COMM LOSS Step 2 Set Trigger Fade After to none 30 seconds or 60 seconds Step 3 Exit Communication screen Trigger fade after None 30s 60s No fade on loss Communication EXIT Configuring Universe Comm and Other Options Other luminaire configurations can be set using the menu screens available at the Menu Touchscreen Refer to Menu System on page 30 for complete instructions on using these features 26 02 9812 0001C PRG 2 INSTALLATION ACCESSORY OPTIONS Accessory Options Follow Spot Operation The Bad Boy Luminaire may also be used as a follow spot fixture A Follow Spot Handles Kit 28 9812 0688 is available for this purpose The kit includes three handles so that follow spot operation may be accomplished from the side of the fixture using the two side handles or from the rear of the fixture using the two rear handles When operating as a follow spot the pan tilt should be configured for free movement refer to Enabling Pan Tilt Free Mode on page
17. 001C PRE INSTALLATION INSTALLATION PROCEDURES 2 Installation Procedures Unpacking and Attaching Hanging Brackets The Bad Boy Spot Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminaire Two provided Hanging Bracket Assemblies 21 9812 0863 are used to attach the luminaire to a truss pipe The Hanging Brackets consist of a pre assembled bracket with a Mega Claw Truss Hook To unpack and attach brackets Step Step Step Step 02 9812 0001C 1 Unlatch and remove case lid Figure 2 2 2 Remove Power Cord Safety Cables and Hanging Brackets from case 3 4 Install Hanging Brackets as follows Tilt luminaire enclosure upright as shown a Choose orientation Brackets may be attached in one of four positions Refer to Figure 2 3 for a diagram of the orientation options b Orient Hanging Bracket in desired direction over two attachment buttons on bottom of upper enclosure Figure 2 2 c Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked Hanging Bracket 2 Power Cord Safety Cable 2 Figure 2 2 Opening Case and Attaching Hanging Brackets 13 BAD BOYTM 5601 LUMINAIRE USER MANUAL PROS 2 Point Hang 3 Point Hang Requires three brackets Figure 2 3 Hanging Bracket Orientations Standard Hang To install in standard 2
18. 06 125 000 M E DE M M M MEME 100000 Ne 90000 ay MI MM c 0 0 0 0000 a ME C EE Md Candela 99e MR MM 50000 _ _ _ 36000 ER _ gt gt gt gt gt gt gt gt gt gt gt gt 10000 Lamp Power 1400 Watts 30 0 20 0 10 0 0 0 10 0 20 0 30 0 Degrees 86 02 9812 0001C PRS A TECHNICAL SPECIFICATIONS Logarithmic Beam Comparison 8 34 and 56 Zoom settings DMX Values 00000 30192 amp 57700 10000000 1000000 Candela 100000 Lamp Power 1400 Watts 30 0 20 0 10 0 0 0 10 0 20 0 30 0 Deg Operation at Reduced Power 56 Zoom 140000 1400W 50 000 lumens 120000 E pa g 1200W 43 000 lumens 1100W 40 000 lumens 100000 80000 Candela 60000 CR d M d 40000 ea 20000 30 0 20 0 10 0 0 0 10 0 20 0 30 0 deg 02 9812 0001C 87 BAD BOYTM SPOT LUMINAIRE USER MANUAL Note
19. 1 206 130 100 255 Follows Cue Data 207 130 208 140 82 209 140 210 140 211 150 83 212 150 213 160 84 214 160 215 160 216 170 85 217 170 218 180 86 219 180 220 180 221 190 87 222 190 223 200 88 224 200 225 200 226 210 89 227 210 228 210 229 220 90 230 220 231 230 91 232 230 233 230 234 240 92 235 240 236 250 93 237 250 238 250 239 260 94 240 260 241 270 95 242 270 243 270 244 280 02 9812 0001C 45 PRG 2 BAD SPOT LUMINAIRE USER MANUAL 46 Zoom Tables The zoom tables which allow the fixture to maintain sharp focus on an image throughout the zoom range are sensitive to the throw distance For this reason a variety of zoom table versions are available for use with different throws The zoom table is selectable via control channel settings described in Control Channels on page 41 The zoom table setting is persistent and will maintain its value through power cycles The default setting 1 30 feet Gobo Set Zero Position The Gobo Set Zero command allows adjustment of the gobo wheel s home position When this command is issued the luminaire sets the current wheel position as the zero position and stores this offset so it will be retained at the next startup This allows correction for a sensor that may be slightly out of position causing the gobo wheel to not be perfectly centered and therefore obstructing part of the beam in the open position To set zero position Step 1 Using console mov
20. 111 Sunland Blvd Sun Valley California 91352 Ph 818 252 2600 Fx 818 252 2620 PRG New Jersey 7777 West Side Avenue North Bergen New Jersey 07047 Ph 201 758 4000 Fx 201 758 4312 PRG Canada 2480 Tedlo Street Mississauga Ontario L5A 3V3 Canada Ph 905 270 9050 Fx 905 270 2590 PRG Europe The Cofton Centre Grovely Lane Longbridge Birmingham B31 4PT England Ph 44 0 845 470 6400 Fx 44 0 845 470 6401 PRG Atlanta 1053 Willingham Dr Atlanta Georgia 30344 Ph 404 214 4800 Fx 404 214 4801 PRG Las Vegas 6050 South Valley View Blvd Las Vegas Nevada 89118 Ph 702 942 4774 Fx 702 942 4775 PRG Nashville 8351 Eastgate Blvd Mount Juliet Tennessee 37122 Ph 615 834 3190 Fx 615 834 3192 PRG Orlando 1902 Cypress Lake Dr Orlando Florida 32837 Phone 407 855 8060 Fax 407 855 8059 PRG Asia Asagami Fukagawa Logistics Center B 4F 2 2 1 Shiohama Koto ku Tokyo Japan 135 0043 Ph 81 3 5683 0011 Fx 81 3 5683 0330 Essential Lighting Unit E Imber Court Trading Estate Orchard Lane East Molesey Surrey KT8 OBY England Ph 44 0 208 335 6000 Fx 44 0 208 398 7205 For additional resources and documentation please visit our website at www prg com 02 9812 0001C PRE INTRODUCTION Gobo Art Submission Guidelines 02 9812 0001C Each black and white image should be submitted with artwork oriented as intended for viewing when projected from the luminaire onto a fl
21. 2 0001C 9 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Power and Data Cabling Requirements Power The Bad Boy Spot Luminaire requires standard AC power distribution from 200 240 VAC 50 60 Hz 15A maximum The upper enclosure provides a Neutrik amp connector for power input Use the provided AC Line Cord Cable Assembly 25 9812 0902 5 to connect power 125 0 es EA AC IN 34C s 200 240 VAC 1400w THRU COMM rwr DMX ETHERNET Neutrik Power Connector f 50 60 Hz IN 15A Max Bad Rey Figure 2 1 Power Input Connector Refer to AC Line Current Power vs Voltage on page 83 for details on power consumption at various voltages Data DMX512 Cables The Bad Boy Luminaire is equipped with two 5 pin XLR connectors for DMX IN and DMX THRU out applications DMX IN requires a 5 pin female XLR connector and DMX THRU requires a 5 pin male XLR connector When purchasing or constructing data cables it is important that not only the correct cable type be used but also quality cable to ensure a reliable DM X512 system Your cabling should meet the following USITT DMX specification requirements e Suitable for use with ELA485 RS485 operation at 250k baud e Characteristic impedance 85 150 ohms nominally 120 ohms Low capacitance e Two twisted pairs e Foil and braid shielded e 24 AWG minimum gau
22. 512 or Ethernet data cable is properly valid DMX or Ethernet signal is connected page 19 detected Check console Ensure that luminaire is not also receiving a DMX sig No Ethernet control nal If both valid DMX and Ethernet control are being page 22 received DMX control will take precedence Beam obstructed by gobo in open Set new gobo zero position page 46 position Luminaire won t take software Remove active control DMX512 or Art Net page 57 update 48 02 9812 0001C 4 TROUBLESHOOTING AND MAINTENANCE TROUBLESHOOTING Errors The Status menus can be used to determine if any luminaire mechanisms are reporting errors The Status panel at the Home screen will report overall luminaire conditions as follows CALIBRATION yellow OK green ERROR red LOCKED white Pressing the Status panel will bring up the Status screen as shown at right The Status screen will indicate which specific mechanisms if any have errors It also provides a log of systems activity The Status panel operates as follows Press STATUS to bring up Status screen MECHANISMS PAN Mechanisms displays mechanism status Mechanism names will be shown in yellow if calibrated green if okay and red if an error exists If an error exists press the Mechanisms panel to bring up the Recalibration screen Try EE recalibrating mechanism s that 15 reporting the error Press MECHANISMS to bring up Recalibrate scree
23. 9 2 100 PTFE 24 High Temp Plenum cable 200 89855 2 100 PTFE 22 High Temp Plenum cable 200 9729 2 100 PVC 24 UL2493 60 9804 2 100 PVC 28 UL2960 60 9829 2 100 PVC 24 UL2919 80 9842 2 120 PVC 24 UL2919 80 Proplex Cables PC224P 2 110 Polyurethane 22 Heavy Duty and Portable 105 PC224T 2 110 PVC 22 UL2464 105 PC226T 3 110 PVC 22 UL2464 Characteristic Impedance 02 9812 0001C 11 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL DMX512 Male Termination Connector A male XLR 512 termination connector is required at the last luminaire or far end of the line to prevent signal reflections Signal reflections may cancel out the signal at certain line lengths resulting in 1 5 errors The terminator is also necessary for software downloads and 2 4 running tests on multiple luminaires To construct your own connector 3 you will need the following components Solder resistor across pins 2 amp 3 e 5 male XLR connector 120 ohm resistor Note A male termination connector is also available as an accessory from PRG See Replacement Items and Accessories on page 7 Ethernet Cables The Bad Boy Luminaire is equipped with two RJ 45 type connectors for Ethernet input output Ethernet cabling should follow these guidelines Ethernet cable assemblies must match the CATSe specification Regular or crossover cables are acceptable e Both EtherCon and RJ 45 connectors are acceptable 12 02 9812 0
24. ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein Heed all cautions and warnings during installation and use of this product Safety symbols used throughout this manual are as follows N CAUTION advising of potential damage to product AN WARNING advising of potential injury or death to persons GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 PRG luminaires have been designed for use only with specific lamps Note lamp type before replacing Installing another type of lamp may be hazardous 2 PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Replace fuses with same type and rating only 4 Minimum distance from head to any flammable object is 2m WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 PRG luminaires are designed for dry locations only Exposure to rain or moisture may damage luminaire 2 Disconnect power before servicing any PRG equipment 3 Servicing to be performed by qualified personnel only 02 9812 0001C i PRG 2 BAD SPOT LUMINAIRE USER MANUAL WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPO
25. ATING TEMP COOLING CONTROL POSITIONING SPACING WEIGHT ON BOARD CONTROL ZOOM RANGE ZOOM CONTROL BEAM SIZE CONTROL EDGE CONTROL INTENSITY STROBE FROST COLOR ROTATING GOBOS PAN amp TILT RANGE MAX VELOCITY ACCURACY AC INPUT Philips MSR Gold 1200W FastFit Lamp Can be set to levels 900W 1200W or 1400W 48 000 lumens 40 Precision glass reflector with dichroic cold mirror coating 20 to 120 F 29 to 49 C Forced air Compatible with all PRG consoles and a wide variety of DMX512 and Art Net consoles An internal Ethernet switch allows for daisy chaining fixtures Can be mounted and operated in any orientation Hangs on 30 inch 762 mm centers 167 Ibs 75 8 kg includes clamps and rails Built in LCD display with touchscreen featuring menu system control 8 1 from narrow spot of 7 to wide flood of 56 Four 4 groups of lenses each independently controlled for accuracy while maintaining focus during zoom changes In addition to the zoom optics a mechanical iris provides continuous beam size control for both rapid changes and smooth timed beam angle changes Maintains gobo focus and allows gobo morphing Full field dimming from 0 to 10096 with accurate slow speed control and fast bumps Servo powered lightning fast strobe Variable frost for smooth diffusion Quantum Color system featuring four 4 color wheels with seven discrete colors on each whe
26. Boy Spot Luminaire Field Service Manual 02 9812 0005 For more information regarding DM X512 systems refer to the DMX512 1990 amp AMX 192 Standards publication available from United States Institute for Theatre Technology Inc USITT USITT 6443 Ridings Road Syracuse NY 13206 1111 USA 1 800 93USITT www usitt org For more information regarding Art Net protocol refer to the specification for Art Net II Ethernet Communication Standard available from Artistic Licence Ltd Artistic Licence UK Ltd Registered Office 24 Forward Drive Christchurch Avenue Harrow Middlesex HA3 8NT United Kingdom 44 0 20 88 63 45 15 phone 44 0 20 84 26 05 51 fax www artisticlicence com For additional documentation please visit our support tech center at www prg com support 02 9812 0001C 1 BAD SPOT LUMINAIRE USER MANUAL Customer Service PRO Our comprehensive technical services department ensures you get the full benefit of being a PRG customer Whether your needs are simple or complex our full time staff of experienced professionals are on hand to provide support For assistance contact your nearest PRG office PRG Dallas International Service 8617 Ambassador Row Suite 120 Dallas Texas 75247 Ph 214 630 1963 Fx 214 630 5867 Service Fx 214 638 2125 Service Email orders prg com PRG Chicago 90 Rawls Rd Des Plaines Illinois 60018 Ph 847 227 5171 Fx 847 557 9033 PRG Los Angeles 9
27. PECIFICATIONS A Medium Zoom Iris Full Open 34 Full Angle 48 000 beam Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia F 12 2 18 3 306 459 611 fc 850 378 136 60 34 Throw Dist m 5 10 20 25 30 Beam Dia m 3 1 6 1 12 2 15 3 18 3 llluminance lu __13600 3400 850 544 378 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux 350000 I LL 300000 250000 200000 Candela 150000 100000 50000 Lamp Power 1400 Watts 0 20 0 16 0 12 0 8 0 4 0 0 0 4 0 8 0 12 0 16 0 20 0 Degrees 02 9812 0001C 85 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Wide Zoom Iris Full Open 56 Full Angle 50 000 beam Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia FD 213 31 9 53 2 79 7 1063 fc 312 139 50 22 12 Throw Dist m _ 5 10 20 25 30 Beam Dia 5 3 10 6 213 266 319 luminance lux 5000 1250 312 200 139 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux IP MEE M i M M E Tn 1
28. SURE TO EXCESSIVE ULTRAVIOLET RADIATION 1 2 PRG luminaires may use an HID type lamp which produces UV radiation DO NOT look directly at lamp It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired WARNING INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS 1 Exterior surfaces of the luminaire will be hot during operation Use appropriate safety equipment gloves eye protection etc when handling and adjusting hot equipment and components Service and maintenance should be performed only by qualified personnel as determined by the high pressure lighting fixture manufacturer Arc lamps generate intense heat Disconnect power and allow lamp to cool for 5 minutes before relamping Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged The lamp shall be changed if it has become damaged or thermally deformed If lamp is touched with bare hands clean lamp with denatured alcohol and wipe with lint free cloth before installing or powering up the luminaire Serious injury may result from the generation of ozone by this l
29. Step 6 Noting proper orientation insert new gobo into wheel Ensure that the tongue of the gobo clip goes under the retaining plate under the sun gear Press and gently rotate the gobo bearing to help mesh the gobo gear to the sun gear Refer to Figure 4 12 on next page for an overview of gobo positions and alignment Step 7 Close head cover access door 74 02 9812 0001C o 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE 2 AO 7 2 OGS 7 IEN PARIS EC 4 OPEN ie C 5 ON 4 Da JO ws OF N AS 1 J ee iN ANE AN NS YX UN CAUTION The gobos must be seated properly especially the gear mesh Figure 4 12 Gobo Positions and Alignment 02 9812 0001C 75 BAD BOYTM Spot LUMINAIRE USER MANUAL 76 PRO Replacing a Designer Color Filter Parts Designer Color Filter s as required Tools and Supplies 2 Phillips screwdriver Cotton gloves or finger cots WARNING Remove power from luminaire before performing any maintenance procedures To replace a designer color filter Step 1 Step 2 Remove power from luminaire Locate appropriate head cover door for access to Designer Color Wheel as shown in Figure 4 10 on page 73 Doors are identified by a label Turn captive screw to open door CAUTION Do not touch color filters with bare fingers
30. X ETHERNET mm SE TN if 50 60 Hz IN 2 2 15A Max 4 7 2 N Bad Boy Battery Wake Switch Not available on all units Figure 3 2 Battery Wake Switch Note The Battery Wake Switch is not available on all units 02 9812 0001C 31 BAD SPOT LUMINAIRE USER MANUAL 32 Menu System Overview The menu system consists of a hierarchy of menu levels as shown in Figure 3 3 Sub menus options and alpha numeric keypads may be accessed by pressing the blue and red areas of these main screens Pressing EXIT will return to the previous screen When power is applied to the luminaire the Menu Touchscreen will display an initialization screen during calibration After calibration is complete the Home screen will be displayed Refer to Menu Details on page 33 for an in depth explanation of each menu screen and its functions Home Lamp Config Info Test Comm Status Lamp Hours Strikes Maximum Power Power On Start Douse Temperature Fans gt Free Configuration Config Display Reset Defaults Pan Tilt Zoom Fast Focus Address Universe Universe Format p Zoom Information Info Run Time Software Version Fixture Hours Crossload SW Pan Tilt Invert Pan Invert Tilt Swap Pan Tilt Lock Pan Lock Ti
31. a luminaire to move from one setting to another For example a cue in which a luminaire pans from one side of stage to the other may look steppy if cue fade rate is used because of the nature of the DMX512 signal To overcome this a timing channel allows the luminaire to calculate the move in time effectively smoothing out the movement Pan and Tilt values at 50 Also called Home Position or a 50 50 cue or group Allows the fixture to maintain sharp focus on an image throughout the zoom range Note that zoom tables are sensitive to throw distance For this reason a variety of zoom table versions are available for use with different throws The universally accepted lighting control protocol in the entertainment industry A console uses this protocol to control specific devices in a lighting system A DMX512 channel packet is eight bits of absolute parameter data 8 bit refers to the resolution of the signal 256 step resolution providing channel values from 0 through 255 A DMX512 data packet is a group of 512 data channels To smooth out the movement of automated luminaires the industry has adopted 16 bit DMX This is not a change to the DMX512 specification rather a change in the way luminaires and consoles treat DMX512 information In practice 16 bit DMX adds a DMX512 channel each to pan and tilt pan coarse pan fine tilt coarse tilt fine instead of just pan and tilt The console and luminaire combine these levels and increas
32. aire Calibration Palette Pan Parameter Part Cue Patch Reply Signal Show File Splitter Isolator Start Strobe 02 9812 0001C TECHNICAL SPECIFICATIONS B When the luminaire is manually moved using the optional follow spot handles and pan tilt Free mode in order to function as a spot light A pattern template used to create backgrounds or texture when projected on to scenery or cycloramas or to create the illusion of natural elements such as fire windows or tree leaves Restarts luminaires and reloads operating system and cue data Pan and Tilt values at 50 Also called Zero Position or a 50 50 cue or group A function of a rotating gobo mechanism A value placed on the relative brightness of a lighting fixture 100 1s considered full and 0 is consid ered out A motor controlled mechanism which is used to adjust the beam diameter Light source consisting of filament or electrodes base and envelope or bulb The process of a luminaire finding its end stops for all parameters Term for groups of groups i e all the color groups would be considered the Color Palette all the beam groups would be the Beam Palette etc The movement of the luminaire around the axis of the yoke An individual controllable aspect of a luminaire pan tilt color etc Also known as Attribute Basically a cue within a cue A portion of a cue with a time applied that is different than the cue time The act of
33. ake filters should be cleaned or replaced when they are dirty The frequency will depend on how often and in what conditions the luminaire is used Tools and Supplies Parts 2 Phillips screwdriver 40 9812 0834 2 AIR INTAKE FILTER Compressed air and or water To clean enclosure intake filters AN WARNING Remove power from luminaire before performing any maintenance procedures Step 1 Remove power from luminaire Step 2 Remove Intake Cover by first loosening two captive screws then pulling away from Upper Enclosure as shown in Figure 4 5 Mesh Cover Intake Filter Retainer 6 32 x 1 2 gt PPZ Screw 4 ya Intake Filter NOTE If the filters do not get clean after multiple attempts they should be replaced Upper Enclosure Captive Screws Intake Cover Figure 4 5 Removing Enclosure Intake Filters Step 3 At retainer remove four 6 32 x 1 2 PPZ screws Step 4 Remove intake filter Step 5 Clean filter with compressed air and or by washing with water Step 6 Re install components Step 7 Repeat for second intake filter 64 02 9812 0001C 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Cleaning the Luminaire Exterior Tools and Supplies Lint free cloth Window cleaner Vacuum cleaner with brush nozzle or compressed air 2 Phillips screwdriver To clean luminaire CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to cle
34. amp system A proper means of venting must be provided 02 9812 0001C FOREWORD Notes de s curit Avant de proc der l installation des produits d crits dans ce guide et de les mettre en marche il est extr mement important de lire TOUS les renseignements et TOUTES les directives de s curit contenues dans ce guide ainsi que toute documentation jointe Tenir compte de tous les avertissements et suivre toutes les pr cautions pendant l installation et l utilisation de cet appareil Les symboles de s curit utilis s dans ce guide sont les suivants A ATTENTION Ce symbole annonce que l appareil risque d tre endommag AN AVERTISSEMENT Ce symbole annonce qu il y a risque d accident grave ou m me fatal CETTE SECTION CONTIENT DES INFORMATIONS G N RALES POUR SE PROT GER CONTRE LES D CHARGES LECTRIQUES LES INCENDIES L EXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRA NER DES BLESSURES AVERTISSEMENT RISQUE D EXPLOSION 1 Le service et le maintenance ne devront tre assur s que par des personnes qualifi es comme precis par le frabricant des lampes haute pression 2 Des v tement de protection et les proc dures pr cis es dans le manuel du frabricant doit tre fournies AVERTISSEMENT R GLAGE DES LAMPES 1 Chaleur intense D brancher le mat riel et laisser refroidir pendant 5 minutes avant de rallumer 2 Risque l incendie N utilise que des Philips MSR
35. an Tilt Screen 28 02 9812 0001C PRES 3 Operation This chapter contains instructions for using the Menu Touchscreen and controlling the luminaire by DMX512 Menu System DMX512 Operation 02 9812 0001C 29 PRG 2 BAD SPOT LUMINAIRE USER MANUAL Menu System Using the Menu Touchscreen The menu system is a set of software screens used to configure address report status and test the luminaire These functions are controlled at the Menu Touchscreen as shown in Figure 3 1 ACTIVE ONLY 125 01 34 2 ACIN N um 34C 2 200 240 VAC COMM 1400 2 SEN Menu Touchscreen S DMX ETHERNET Used to configure T JAN QA R luminaire address G3 50 60 Hz and other options NN BadBoy 2 Also provides status information and testing Figure 3 1 Menu Touchscreen Color Codes The menu screens are color coded as follows e Blue function control screens These are configurable functions which will open sub menu when touched Green informational screens These display status info and will not open further menus when touched Red important control screens These are configurable functions which will open sub menu when touched Activating these functions will affect important luminaire settings Navigation To navigate the menus press the blue or red areas of the touchscreen Screen Saver Mo
36. an optical components DO WARNING Remove power from luminaire before this procedure AN NOT use Window Cleaner on lens Step 1 Remove power from luminaire Step 2 Using vacuum cleaner with brush nozzle or compressed air clean dust from external components If using compressed air to clean out luminaire DO NOT allow fans or blower to spin at high speeds as this will damage their bearings Step 3 Using window cleaner and a clean lint free cloth wipe outside surface of luminaire DO NOT use window cleaner on lens 02 9812 0001C 65 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL 66 gt gt Cleaning the Lenses Tools and Supplies 2 Micro Fiber cloths 06 6085 0001 0 OptiMax Ultra Pure Cleaning Solution 06 6084 0001 0 Cotton gloves or finger cots 2 Phillips screwdriver Hook amp Pick tool To clean lenses CAUTION Use caution when handling lenses Avoid scratching optical surfaces CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lenses Wear cotton gloves or finger cots when handling lenses glass Step 1 Apply power to luminaire and set intensity to 20 A beam will be necessary to see dirt and dust on the lenses Step 2 Remove 1 14 head cover to access Zoom Lens Assembly head cover doors have a label to identify them See Figure 4 7 on page 67 Step 3 At menu TEST screen press Clean Lenses The Cleaning Lenses sc
37. are being received DMX control will take precedence Red The Comm LED will light red if no DMX or Comm LED Ethernet is present 043 DMX Bad Boy Figure 2 12 Comm LED Bypassing Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes Bypass Cal T libration 0 bypass calibratio Yes Step 1 Connect power to luminaire Step 2 Atstartup touch center of menu screen and hold until Bypass Calibration menu appears Step 3 Press Yes to bypass calibration The menu will automatically dismiss if no selection is made within 5 seconds Step 4 Proceed with programming of starting address or other options 22 02 9812 0001C 2 INSTALLATION POWER UP AND BASIC SETUP PROCEDURES Setting a Starting Address The method for setting a DMX starting address is the same whether the luminaire is being controlled by DMX512 or Ethernet Art Net The only difference 15 that the Home screen will display the Comm as either DMX or ETH depending on the control input The DMX starting address is programmed at the Menu Touchscreen The luminaire retains its address even if power is removed Note Refe
38. assigning a DMX512 channel to a control channel on a console Digital data signals transmitted from each luminaire to the console Only one luminaire may transmit at a time in response to a request from the console Control protocol from a lighting console or interface A file containing all programmed cue data Device used to optically isolate and split a DMX512 signal Note DMX two fer cannot be used to divide a signal To energize a luminaire arc lamp applies to arc lamp luminaires only A special lighting effect which produces multiple rapid bursts of high intensity light 91 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Terminate Termination Tilt Time Timing Channel Zero Position Zoom Table 8 Bit DMX 16 Bit DMX 92 Termination refers to the dampening of DMX signal at the end of the transmission line Termination is created by placing 100 ohm resistor between pins 2 and 3 of the DMX line Often there is a switch on devices to do this internally If not a terminator is provided in the form of an XLR connector with the proper resistor between pins 2 and 3 to be placed in the DMX Thru port on the device The movement of the luminaire around the axis of the tilt tube Control of the duration of the change of the variable parameters of some automated luminaires and other devices in a lighting system A Timing Channel is used in lieu of cue fade rate to determine the time it will take
39. at surface such as a white wall Highest resolution and cleanest available image or sketch should be submitted preferably in vector format Adobe Illustrator AutoCad dxf or dwg etc or alternately a raster image tiff jpeg bmp or gif may be used Areas of the image that are to be left open or clear should be shown in the artwork as white while areas of the image that are to be occluded or opaque should be shown in the artwork as black Orient image so that the intended top of the image is pointing straight up Colored images should be submitted in CMYK color space to accommodate the color separation process Artwork files should be emailed to BadBoyGobos prg com PRG 2 BAD BOYTM SPOT LUMINAIRE USER MANUAL Notes 4 02 9812 0001C PRE 1 Description This chapter contains an overview of luminaire features and components Features Components 02 9812 0001C PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Features Overview The Bad Boy Spot Luminaire from PRG Lighting combines the qualities of a traditional automated light with a large venue fixture Bad Boy is the ideal choice whenever a big beam look is required for example when playing in front of high brightness LED screens Features e Philips MSR Gold FastFit lamp that can be set to levels 900W 1200W or 1400W Built in LCD touchscreen display which provides access to control configuration status and testing functi
40. ate Dimmer Strobe lris Recalibrate Pan Tilt Lamp Douse Lamp Start Lamp Power Limit Select 1400W Lamp Power Limit Select 1200W Lamp Power Limit Select 900W Lamp Override Start Up Power Limit Zoom Table Select 30 Throw Zoom Table Select 50 Throw Zoom Table Select 75 Throw Zoom Table Select 100 Throw Zoom Table Select 300 Throw Zoom Table Select 15 Throw Zoom Speed Select Maintain Focus Zoom Speed Select Move Fast Gobo Set Zero Position Display Turn Backlight ON Display Turn Backlight OFF Pan Lock Pan Unlock Tilt Lock Tilt Unlock Pan Tilt Free Motion Pan Tilt Free Lock Pan Tilt End Free Motion Notes default Overrides default setting 3 minute warm up at 840W default Zoom Tables maintain sharp focus on an image throughout the zoom range Refer to page 46 for details default Allows adjustment of the gobo wheel home position Refer to page 46 for details 41 BAD SPOT LUMINAIRE USER MANUAL Timing Channels Channel Functions Timing channel control improves the timed moves of certain groups of parameters Three timing channels are provided one for Focus Pan and Tilt one for color parameters and one for beam parameters Timing channels support time values of up to six minutes Table 3 7 Channel Function Timing Channel Relationship Bad Boy Timing Channel Channel Function Focus Time Color Time Pan Tilt Cyan Yellow Mag
41. bring up alpha keypad or numeric keypad based on universe format selection Universe Format displays alpha numeric universe format Press to bring up Alpha Numeric options Press EXIT to return to Home Screen 02 9812 0001C PFO 3 OPERATION MENU SYSTEM When Pan and or Tilt are locked it prevents the fixture from moving when the power is reset For example if a fixture is placed within a piece of scenery that could interfere with Pan and Tilt calibration they can be locked so that only the internal mechanisms calibrate Default Settings e Address 001 e P T unlocked Lamp Setting 1400W e Universe e P T standard Lamp Power Up wait not inverted or swapped Universe Setting alpha Zoom normal Display auto Pan Tilt Screen Invert Pan Invert Tilt displays current invert settings no no Press to bring up Invert Yes No options When inverted pan tilt will move in the opposite direction e Swap displays current swap setting Press to bring up Swap Pan Tilt Yes No options When swapped the pan channel will no no control tilt and vice versa LOCK TILT e Free displays the current free setting Press to bring up Yes no no No options Yes will enable free control which allows the luminaire to be used as a follow spot Also refer to Follow Spot Operation on page 27 Lock Pan Tilt displays current lock setting Press to bring up Pan Tilt Lock Yes No options When
42. crewdriver only To remove Head Covers Step 1 At Head Cover remove two 8 32 x 3 8 PPB screws Figure 4 1 Step 2 Remove Head Cover from luminaire R2 Designer Wheel Head Cover P Front Ring Casting Aft Cover 8 32 x 3 8 PPB Screw 2 ea R1 Head Cover AN Hand tighten only DO NOT use a CAUTION power tool on Head Cover screws Figure 4 1 Removing Head Covers CAUTION DO NOT use a power screwdriver when re installing the 8 32 x 3 PPB screws This may damage the hole threads Use a manual screwdriver only 02 9812 0001C 59 PRG 2 BAD BOYTM SPOT LUMINAIRE USER MANUAL 60 Step 3 Replace Head Cover as follows Set cover in place and slide rear corners under lip of Aft Cover At front of Head Cover press with equal pressure on both sides until leading edge of cover snaps into place under front ring casting You will hear a pop when the cover snaps into place c Using manual 2 Philips screwdriver re install screws 02 9812 0001C 4 6 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Removing the Aft Cover To access some interior head components the Aft Cover may need to be removed Parts 21 9812 0612 1 ASSY AFT COVER w BAFFLE Tools and Supplies 5 32 Allen wrench T bar To remove Aft Cover Step 1 At Aft Cover remove X Y and Z Adjustment Knobs Figure 4 2 Step 2 Remove four 10 32 x 3 8 socket head screws Step 3 Carefu
43. de The menu will automatically return to the Home screen from a sub menu if inactive for 45 seconds The display will go into screen saver mode backlight off if inactive for five minutes The menu will automatically jump to the Status screen and wake up the display when a mechanism status changes error calibration etc Bypass Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes Refer to Bypassing Calibration on page 22 30 02 9812 0001C PROS OPERATION MENU SYSTEM 3 On Board Battery The luminaire contains an on board battery so that it can be addressed and configured without being connected to main power Some Bad Boy luminaires also have a Battery Wake Switch located below the Comm LED This momentary switch will engage the on board battery While the switch is depressed the menu interface comes up allowing you to set the DMX address and other configuration changes without applying power to the unit The motorized functions are automatically disabled when under battery control ACTIVE ONLY um E WHEN FIXTURE 15 POWERED MM ns 125 01 34 D EX ACIN m PSS 200 240 THRU COMM 1400w 2 2 043 DMX DM
44. e LumLoader application running e Wireless should be disabled on the computer 56 02 9812 0001C PRES Software Crossload The Information menu provides a method for sending a luminaire s current software version to all connected luminaires Luminaires can be daisy chained via DMX512 or Ethernet To initiate the software crossload press Crossload SW at the Information screen At confirmation screen press Yes If a connected luminaire already has that software version it will do nothing If it does not have the same version it will go into the boot screen and start updating Note There should be no active control DMX512 or Art Net during the update process 02 9812 0001C TROUBLESHOOTING AND MAINTENANCE SOFTWARE UPDATE 4 Press INFO to bring up Info screen RUN TIME 01 34 SOFTWARE VERSION 1 5 09 14 09 16 48 FIXTURE HOURS 303 Press Crossload SW to bring up confirmation Crossload SW AER Information EXIT LOAD SOFTWARE No Yes 57 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Equipment Handling Proper Lamp Servicing and Operation Servicing When handling a lamp hold it by the ceramic base while wearing cotton gloves or finger cots Do not touch the glass envelope bulb If you touch the glass with bare fingers wipe off any fingerprints with alcohol Heat e When lamps are lit the interior of the luminaires becomes very hot To aid in the airflow circulation w
45. e the resolution of pan and tilt from 256 steps to a theoretical maximum 65 536 steps at the console level resulting in the ability to position the luminaire more accurately 02 9812 0001C
46. e wheel into desired center position Step 2 Execute Set Zero Position command Control Channel DMX value 80 The luminaire will now remember the setting as the new zero position GOBO WHEEL 1 OUT OF ALIGNMENT PROPERLY ALIGNED GOBO WHEEL 2 Figure 3 5 Gobo Alignment 02 9812 0001C PRES Troubleshooting and Maintenance This chapter provides a basic troubleshooting guide along with procedures for testing proper handling and routine maintenance Troubleshooting Testing Software Update Equipment Handling Routine Maintenance 02 9812 0001C 47 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Troubleshooting Troubleshooting Guide The following table provides a list of common start up problems and possible solutions Symptom Solution s Refer to Ensure power cable is properly connected to Neutrik 10 input connector No power to luminaire Ensure power is switched on at source mains discon nect box etc Ensure DMX512 or Ethernet data cable is properly ted page 19 No console control connected Ensure DMX512 address setting is correct page 23 Ensure data cables are correctly configured page 19 DMX512 control not working cor rectly throughout daisy chain Ensure termination connector is installed at last lumi pag do naire in data link Lamp does not strike at power up Configure lamp to start at power up page 34 Comm LED is red indicating that no Ensure DMX
47. edback The current status of the mechanisms encoder POSITION and sensor SENSOR shown if available for that mechanism STATUS indicates whether the mechanism is in an error state or normal operating state Utility Functions Press RE CAL to recalibrate the mechanism or DISABLE to turn off the motor control to allow the mechanism to move freely Configuration Information HOME OFFSET indicates whether the home position has been adjusted to fine tune sensor positions applies to gobo wheel only see Control Channel table on page 41 for zero wheel mechanism Due to small variations in sensor and sensor board positions the open position on a gobo wheel might not be precisely aligned with the optical axis creating a slight blockage on one side of the open beam Adjust the wheel position via DMX to get the proper alignment and send the HOME OFFSET command to store the current position as the new home position This position 1s stored in persistent memory and will be used going forward as the home position 02 9812 0001C 53 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL Group Test The Group Test menu allows multiple Bad Boy luminaires to be run through a configurable test sequence when chained together via DM X512 or Ethernet Refer to Connecting Power and Data page 19 for more information about daisy chaining To perform a group test Step 1 At Group Test screen select options to run Pan Tilt Intensit
48. el one 1 designer wheel with user changeable color filters and three 3 fixed color wheels organized into Cyan Magenta and Yellow Two 2 indexable rotating gobo wheels with seven 7 gobos per wheel Gobos are individually calibrated so the unit will automatically index the orientation of each gobo regardless of placement Three phase high speed servo motors Pan 540 Tilt 270 4 1 seconds for 540 of pan and 3 2 seconds for 270 of tilt 0 2 resolution 200 240 VAC 50 60 Hz 15A maximum 02 9812 0001C TECHNICAL SPECIFICATIONS A 12 5 318 30 762 45 125 1146 mm 40 0 1016 mm 26 5 673 mm 29 2 Y 742 396mm 20 4 518 mm POSITIONING Can be mounted in any orientation SPACING Hangs on 30 inch 762 mm centers WEIGHT Y 167 Ibs 75 8 kg includes clamps and rails N 28 711 mm 02 9812 0001C 81 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL EMPTY WEIGHT 90 lbs 40 8 kg LOADED WEIGHT 257 lbs 116 6 kg includes 1 one luminaire with clamps and rails 30 15 766 mm 48 1219 mm 1 I 29 737 24 610 14 43 367 mm 9 66 245 NS 82 02 9812 0001C PROS AC Line Current Power vs Voltage TEST VOLTS 1 170 2 180 3 200 4 200 5 210 6 220 7 230 8 240 9 240 10 250 11 260 12 270 No
49. en installing a new lamp 72 02 9812 0001C 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Replacing a Gobo Parts Standard or Custom Gobo s as required Tools and Supplies 2 Phillips screwdriver Cotton gloves or finger cots AN WARNING Remove power from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove power from luminaire Step 2 Locate appropriate head cover door for access to Rotating Gobo Wheel 1 R1 or Rotating Gobo Wheel 2 R2 as shown in Figure 4 10 Doors are identified by a label Turn captive screw to open door N CAUTION Do not touch gobos with bare fingers Wear cotton gloves or finger cots when handling Step 3 Rotate wheel until desired gobo is accessible Step 4 Rotate Color Wheels so that their open position lines up next to the gobo you wish to replace This will avoid potential damage to the adjacent wheels as the gobo is being replaced Captive Screw Head Cover Door R2 and Designer Wheel Access Captive Screw Head Cover Door R1 Wheel Access Figure 4 10 Accessing Gobo and Designer Color Wheels 02 9812 0001C 73 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Step 5 Using fingers grasp frame of gobo and pull out of wheel Figure 4 11 Sun Gear Retaining Plate Locking Tab Open Hole no gobo Note Drawing is flipped 180 for clarity purposes Figure 4 11 Replacing a Gobo
50. ent lamp status and power setting Press Lamp START DOUSE to bring up YES NO options depending on current Lamp Screen lamp state Temp displays head temperature in Celsius and Fahrenheit The temperature is shown in green if under limit yellow at 65 C and red at 75 C At 75 C the lamp will douse Fans displays fan status as OK if all fans are running or ERR red if any of the luminaire s fans are not running Press EXIT to return to Home Screen Configuration Screen Display configures orientation of Menu Touchscreen Press to bring up Auto Up Down options Reset auto Defaults Reset Defaults resets all configuration settings and address to default values Press to bring up Reset All Defaults Yes No options Refer to following page for a list of the default settings focus Pan Tilt displays summary of pan tilt settings 5 lock pan or tilt is locked A swap pan tilt is swapped UNIV FORMAT invert pan or tilt is inverted alpha free free control is enabled for operating fixture as a follow spot Press to bring up Pan Tilt Screen Configuration EXIT Zoom Fast Focus option which allow the zoom to move as fast as Configuration Screen possible or to move a little slower and retain focus while zooming DMX Address displays current DMX512 address Press to bring up numeric keypad for inputing the address Universe displays current universe Press to
51. enta Color Wheel Frost Rotating Gobo Wheels 1 amp 2 Gobo Index 1 amp 2 Timing Channel Mapping Beam Time Refer to the Timing Channels Table starting the next page The following guidelines apply e timing value of zero is full speed time value of 100 or 255 in DMX causes the associated parameter s to follow cue fade time console time rather than the timing channel e Timing channels can be set in either or 0 255 DMX modes with the values assigned as shown in the tables 42 02 9812 0001C OPERATION 512 OPERATION 3 Table 3 8 Timing Channels Table 3 8 Timing Channels Continued Value DMX Seconds Value DMX Seconds 0 Full Speed 49 9 8 1 0 2 50 10 2 04 20 51 10 2 1 3 0 6 52 10 4 4 0 8 53 10 6 2 5 1 21 54 11 6 1 2 55 11 7 1 4 22 56 12 3 8 1 6 57 12 9 1 8 58 13 4 10 2 23 59 13 11 22 60 14 12 24 24 61 14 5 13 2 6 62 14 14 2 8 63 15 6 15 3 25 64 15 16 32 65 16 17 34 26 66 16 7 18 3 6 67 16 19 3 8 68 17 8 20 4 27 69 17 21 4 2 70 18 22 4 4 28 71 18 9 23 4 6 72 18 24 4 8 73 19 10 25 5 29 74 19 26 5 2 75 20 27 54 30 76 20 11 28 5 6 77 20 29 5 8 78 21 30 6 31 79 21 12 31 6 2 80 21 32 6 4 81 22 13 33 6 6 32 82 22 34 6 8 83 23 35 7 0 33 84 23 14 36 72 85 23 37 7 4 86 24 15 38 7 6 34 87 24 39 7 8 88 25 40 8 35 89 25 16 41 8 2 90 25 42 8 4 91 26 17 43 8 6 36 92 26 44 8 8 93 27 45 9 37 94 27 18 46 9 2 95 27 47 9 4
52. g to Connecting Power and Data on page 19 Power Cord and Safety Cables Figure 2 8 Standing Position 02 9812 0001C PROS INSTALLATION INSTALLATION PROCEDURES 2 Connecting Power and Data The Bad Boy Spot Luminaire may be controlled by DMX512 or Ethernet The control inputs are located at the upper enclosure connector panel COMM DMX512 Thru 125 01 34 043 DMX Bad Boy Ethernet Input Output D AC IN NO 7 200 240 VAC THRU 5 7 025 Neutrik TA Power Connector 50 60 Hz 15A Max DMX ETHERNET DMX512 Input _ _ Ethernet Input Output Figure 2 9 Data Connections Observe the following guidelines when setting up the system The DMX512 Thru port remains active even if the luminaire is not powered up e maximum of 32 luminaires may be connected in any DMX512 or Ethernet data link However note that the maximum limit applies to the luminaire daisy chain only Your system or console may require fewer luminaires on a single data link path Consult your console documentation for more information The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are assigned Ethernet can be connected in any configuration e Standard star topology should be used with Ethernet configurations DO NOT create a ring with Ethernet CAUTION The Ethernet ports are connected to an internal switch If
53. ge for runs up to 1000 feet 300m e 22 AWG minimum gauge for runs up to 1640 feet 500m Note Microphone type cables and other general purpose two core audio or signal cables are not suitable for use with DMX512 10 02 9812 0001C Fe 2 INSTALLATION POWER AND DATA CABLING REQUIREMENTS The XLR 5 pin connectors should be wired as follows Pin Wire Code to XLR Connectors DMX Thru Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 DMX In Cable Pinout Cable Pinout Foil amp 1st 2nd 1st 2nd Braided conduc conduc conduc conduc 1 5 Shield tor of 1st tor of 1st torof2nd torof2nd 5 twisted twisted twisted twisted 2 4 pair pair pair pair 4 2 3 3 Male Conn Data Data Data Data Female Conn Note Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding DMX512 systems See Additional Documentation on page 1 Recommended Cable Types Manufacturers These are only a few of the suitable cable types Any quality EIA485 twisted pair 120 ohm shielded cable will also work Table 2 1 Recommended Cable Types Type Pairs Jacket AWG Use Temp F Belden Cables 1215A 2 150 PVC 26 IBM Type 6 Office cable 75 1269A 2 100 PTFE 22 Solid High Temp Plenum cable 200 8102 2 100 PVC 24 UL2919 80 8132 2 120 PVC 28 UL2919 80 8162 2 100 PVC 24 UL2493 60 82729 2 100 PTFE 24 High Temp Plenum cable 200 88102 2 100 PTFE 24 High Temp Plenum cable 200 89696 2 100 PTFE 22 High Temp Plenum cable 200 8972
54. half slots direction speed Stop CCVV 32767 CVV 32769 32768 32766 20 39 5 65535 i 0 Endlessly spins in a clockwise or counterclockwise direction direction slow fast 40 43 slow random 44 46 medium random 47 49 fast random Flashes from the current position to white and back as fast as possible at a random rate 50 255 speed range Flashes from the current position to white and back as fast as possible at a rate defined by the control range 50 255 Figure 3 4 Wheel Control Modes Table 3 5 Strobe Control Function Notes Open Strobe fully open Closed Strobe fully closed Slow random Random strobe slow rate Medium random Random strobe medium rate Fast random Random strobe fast rate Speed range Variable strobe rate from slow to max speed 02 9812 0001C PROS Control Channels OPERATION DMX512 OPERATION 3 ALL Control Channels require that the DMX value be held for 3 seconds followed by an immediate change to DMX 0 without any other DMX values in between Zoom tables are dependent on distance to target so several tables are provided to allow focus zoom at different throws DMX Values 0 255 10 12 14 16 18 19 20 30 40 45 50 55 60 62 64 66 68 70 75 77 80 90 95 100 102 104 106 108 110 112 02 9812 0001C Table 3 6 Control Channels Function Recalibrate All Recalibrate Zoom Edge Recalibrate Color Recalibrate Gobos Recalibr
55. ithin the luminaires after dousing the lamps wait 5 minutes before removing power to the luminaires This will provide enough time for the equipment fan to cool off the unit Lamp Life e When operating arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the lamps are switched off earlier than 3 minutes the fill components are partially vaporized The inadequately vaporized fill components and the electrode material tungsten are deposited in the areas of the lamp tubes that have remained cool As a result the lamp tubes blacken prematurely and reduce the service lives of the lamps fsystem will be unattended for more than 3 4 hours luminaire lamps should be doused Bad Boy lamp indicator available on the menu Home screen displays total lamp hours Lamp hours are shown in green if under threshold yellow at 750 hours and red at 900 hours is mandatory that the lamp be changed before 900 hours CAUTION It is mandatory that the lamp be changed before 900 hours 58 02 9812 0001C 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Routine Maintenance Removing the Head Covers To access some interior head components one or both of the Head Covers may need to be removed Parts 21 9812 0630 2EA ASSY HEAD COVER Tools and Supplies 2 Philips screwdriver manual s
56. lanation of this screen Press EXIT to return to Home Screen Pan Tilt Colors Test Sub Menu Screens Dim Str Recalibrate EXIT Disable Tilt Dim off Intensity Cleaning Lenses off Colors Cyan Yell Mag Des Gobol Pos1 Pos2 Done Indi Gobo2 Ind2 Zoom Iris Frost Mech Test EXIT Pan Tilt Status Re Cal Disable Clean Lenses Re Cal ALL Mech Test Group Test Test Screen Pan Tilt Wheels Manual Control ALL On Off Sequential Concurrent Conc START Group Tests EXIT 37 BAD SPOT LUMINAIRE USER MANUAL DMX512 Operation 38 Channel Mapping Table 3 1 DMX512 Channel Mapping Function Intensity Hi Byte Intensity Lo Byte Pan Hi Byte Pan Lo Byte Tilt Hi Byte Tilt Lo Byte Cyan Hi Byte Cyan Lo Byte Cyan Control Yellow Hi Byte Yellow Lo Byte Yellow Control Magenta Hi Byte Magenta Lo Byte Magenta Control Designer Hi Byte Designer Lo Byte Designer Control Hi Byte Gobo1 Lo Byte Gobo1 Control Gobo1 Index Hi Byte Gobo1 Index Lo Byte Index1 Control Gobo2 Hi Byte Gobo2 Lo Byte Gobo2 Control Gobo2 Index Hi Byte Gobo2 Index Lo Byte Index2 Control Zoom Hi Byte Zoom Lo Byte Edge Hi Byte Edge Lo Byte Beam Iris Hi Byte Beam Iris Lo Byte Strobe Frost Focus Time Color Time Beam Time Control Default 0 0 127 32767 255 127 32767 255 oOo 0 O0 0 90
57. lly remove Aft Cover from luminaire Aft Cover 10 32 x 3 8 SHCS Screw 4 z Z Knob no washer X Knob Y Knob longest threads Figure 4 2 Removing Aft Cover Step 4 Replace Aft Cover as follows Slide cover into place Re install X Y and Z Adjustment Knobs Note that each knob is different Be sure to install the correct knob in the correct location Re install four 10 32 x 3 8 socket head screws d Re align lamp Refer to Adjusting the Lamp on page 72 Note In order to prevent heat from escaping the rear bulkhead area and moving into the main head assembly aluminum tape has been used to seal the backcap perimeter fan wire hole and back side of pinch fan Re apply new tape before re installing the Aft Cover Refer to technical bulletin BAD 002 for more information 02 9812 0001C 61 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Removing the Enclosure Covers To access interior enclosure components one or both of the Upper Enclosure Covers may need to be removed Parts 21 9812 0820 1 ASSY INTAKE COVER UPPER ENCLOSURE 21 9812 0830 1 ASSY EXHAUST COVER UPPER ENCLOSURE Tools and Supplies 2 Philips screwdriver To remove Upper Enclosure Covers Step 1 At Upper Enclosure Cover loosen two captive screws Step 2 Remove cover by pulling straight out until lip clears yoke support CAUTION The Upper Enclosure Covers are not identical One is for the Intake side and one for
58. locked mechanism will not release brake or calibrate only remain in its fixed position Pan Tilt Screen Press EXIT to return to Lamp Screen Note Pan Tilt will default to its last setting Information Screen D TE Run Time displays current run time in hours minutes format 01 34 e Software Version displays software date and time stamp and Ms software version name 09 14 09 16 48 Fixture Hours displays total number of hours that the fixture has FIXTURE HOURS been operated 303 e Crossload SW allows the luminaire to send its software version out over the DMX512 and Ethernet lines to other connected luminaires in Crossload SW the daisy chain See Software Crossload on page 57 for more explanation of this function Information EXIT Press EXIT to return to Home Screen Information Screen 02 9812 0001C 35 PRG 2 BAD SPOT LUMINAIRE USER MANUAL Communication Screen e Control displays current DMX512 control values Values will be highlighted in green when changing Info displays current source DMX512 or Art Net Ethernet number of bytes in the frame update rate and universe number if Art Net Comm Loss configures how long to wait before the fixture fades to black upon loss of comm data Press COMM LOSS to bring up Set Trigger Fade After option Set to none 30 seconds or 60 seconds Also refer to Configuring Comm Loss Setting on page 26 No fade on loss Communicatio
59. lt Recalibrate ALL Pan Tilt Colors Gobos Dimmer Strobe Disable ALL pt Pan Tilt Zoom Wheels Mech Tests Pan Test Tilt Re Calibrate Dimmer Re Calibrate ALL Strobe Disable Cyan Mechanical Test Yellow Clean Lenses Magenta Group Test Designer Gobo 1 Communication Comm Index 1 Control Gobo 2 Info Index 2 Zoom Status Tris Mechanisms Frost Log Figure 3 3 Menu System Overview 02 9812 0001C PRE OPERATION MENU SYSTEM 3 Menu Details Home Screen The Home screen consists of several sections referred to here as panels which provide status and configuration information Pressing the panels on the touchscreen will open the applicable sub menus LAMP Panel Lamp Status displays lamp on off status hours temperature and power level The lamp icon color indicates status of lamp off gray icon on yellow icon shown in example at right error red icon e Power Level displays current APS command 700 1400 watt Lamp Hours displays total lamp hours Lamp hours are shown in green if under threshold yellow at 750 hours and red at 900 hours t is mandatory that the lamp be changed before 900 hours Temperature displays luminaire head temperature The temperature is shown in green if under limit yellow if close to the limit and
60. main power refer to On Board Battery on page 31 CAUTION Before applying power be sure the luminaire is hung or positioned so that the head and yoke can move freely without restriction Refer clearances in Figure 2 5 on page 15 gt CAUTION If luminaire is operated without yoke leg covers in place pan problems will occur To power up Step 1 Ateach luminaire connect power Allow luminaire to complete its calibration sequence Step 2 For normal power up the Menu Touchscreen Home screen will display Status OK The Home screen will also display the luminaire s DMX address and lamp information Step 3 Check Comm LED for proper operation Refer to Comm LED Operation on page 22 Step 4 To strike lamp send appropriate command from console or follow steps provided in Starting the Lamp on page 25 Home Screen Figure 2 11 Menu Touchscreen at Power Up Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 02 9812 0001C 21 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Comm LED Operation The Comm LED located on the upper enclosure connector panel indicates system control status This can be used determine if the luminaire is receiving control signal LED ul indications as follows comm 114 THRU Green The Comm LED will light green if either DMX or Ethernet control is present Note that if both valid DMX and Ethernet control
61. mounting position so that display is facing downward Figure 2 6 Attaching Hanging Brackets Using a third person secure in place by tightening Truss Hook wing bolts Ensure that luminaire is fully supported 6 Feed safety cables through mounting bracket slots and secure around pipe Connect power and data cables according to Connecting Power and Data on page 19 02 9812 0001C 2 INSTALLATION INSTALLATION PROCEDURES 1 Remove Luminaire From Case Vertical Truss 2 Attach to Vertical Truss Wing Bolt a Using two people carefully lift luminaire into mounting position so that display is facing downward b Using a third person secure in place by tightening Truss Hook wing bolts Display Vertical Truss UP Figure 2 7 Vertical Yoke Out Hanging Configuration 02 9812 0001C 17 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL Standing Position The Bad Boy Spot Luminaire can also be used in a standing position Be sure that the floor or stage will accommodate the load of this moving luminaire To install in a standing position Step Step Step Step Step 18 l Cn oe 22 ih Unlatch and remove case lid Figure 2 8 Remove Power Cord and Safety Cables from case Tilt case upright as shown Use grips on bottom of case to assist in tilting upward Carefully remove luminaire from case and place in standing position Connect power and data cables accordin
62. n Log displays system log Use touchscreen arrows to scroll up or down Press CLR to bring up Clear Log Yes No options ALL Pan Tilt Zoom Colors Gobos Dim Str Recalibrate EXIT 02 9812 0001C 49 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Mechanism Errors will be shown after the mechanism code for example PAN Comm Error Error Code Explanation Solution Comm Error Error communicating with motion processor Check CAN cables connections motor control board Init Error Error during initialization of motion processor Check CAN cables connections motor control board Cal Error Error resetting position values in motion pro Check CAN cables connections cessor at beginning of calibration motor control board Cal Timeout An action during calibration took longer than Check CAN cables connections expected motor control board No Stop Mechanism which calibrates to a physical stop Check mechanism did not find that stop Sensor Stuck During calibration could not find either edge of Check for mechanism motion sensor the sensor or the sensor did not turn off as operation expected No Sensor During calibration no sensor was found in the Check for mechanism motion sensor range of travel operation Hall Sensor Edge Found sensor but couldn t find far edge Check for mechanism motion sensor operation Motion Error Mechanism s actual position is too far from its Check mechanism motion commanded position Command Error
63. n EXIT Press EXIT to return to Home Screen Communication Screen Status Screen e Mechanisms displays mechanism status Mechanism names will be shown in yellow while calibrating then change to green if okay or red PAN if an error exists Press to bring up Recalibration Screen Log displays system status log The log entries are stored in persistent memory and are retained through power down Use touchscreen arrows to scroll up or down Press CLR to bring up Clear 0 00 System Start Log Yes No options 0 03 Cnd Stort Lamp Press EXIT to return to Home Screen Status Status Screen 36 02 9812 0001C PRES OPERATION MENU SYSTEM 3 Test Screen 02 9812 0001C Re Cal press to bring up Recalibration Screen During recalibration intensity goes out until all mechanism calibrations are complete and back in position then fades in Re Call ALL press to bring up Re Cal ALL Yes No options Disable press to bring up Disable Screen Mech Test press to bring up Mechanical Test Screen See Mechanical Test on page 53 for more explanation of this screen Clean Lenses press to position lenses so that all surfaces may be cleaned with a cloth Note that pressing the button does not actually clean the lenses Group Test allows multiple Bad Boy luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet See Group Test on page 54 for more exp
64. n to access some parts of the Dimmer Wheel Step 7 Replace Head Covers 02 9812 0001C 69 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL Replacing the Lamp Parts 71 2566 1200 0 1 EA LAMP FASTFIT PHILIPS MSR GOLD Tools and Supplies Cotton gloves or finger cots gt gt WARNING Remove power from luminaire before performing any maintenance procedures CAUTION Refer to Proper Lamp Servicing and Operation on page 58 before handling the lamp To replace lamp Step Step Step Step Step Step Step Step 70 1 2 3 Remove power from lamp and allow lamp to cool for at least 5 minutes Remove power from luminaire At rear of luminaire rotate backcap counter clockwise to remove it will still be connected by a tether Refer to Figure 4 8 on next page Remove existing lamp by rotating lamp base counter clockwise and pulling straight out of backcap Position new lamp as shown in Figure 4 8 DETAIL A and insert into rear bulkhead Rotate 45 degrees clockwise to lock in place You will hear a click when properly seated Replace backcap 7 Reset Lamp Hours Refer to Lamp Screen on page 34 Optimize lamp Refer to Adjusting the on page 72 02 9812 0001C o 4 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE CAUTION Wear cotton gloves or finger cots while servicing lamp Touching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn o
65. nd Crossload execution took too long due to error Stopped receiving CAN messages from motion processor Main fan CAN messages not received or fan not running properly Upper Enclosure fans not running properly Pinch fan not running properly One or more stack fans not running properly 4 Solution Check fans filters Change lamp Check fan fan cabling Check auxiliary encoder and cabling connections Move wheel closer to home position before zero command Remove incoming DMX control for cross load Load software via computer Remove any incoming DMX retry Remove any incoming DMX retry Check CAN cables connections motor control board Check fan fan cabling Check fan fan cabling Check fan fan cabling Check fan fan cabling 51 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Testing Test Screen Re Cal press to bring up Recalibration Screen Re Call ALL press to bring up Re Cal ALL Yes No options Re Cal Disable press to bring up Disable Screen Mech Test press to bring up Mechanical Test Screen See Disable Mechanical Test on page 53 for more explanation of this screen Clean Lenses press to position lenses so that all surfaces may be Crean Lenses cleaned with a cloth Note that pressing the button does not actually clean the lenses Group Test allows multiple Bad Boy luminaires to be run through a configurable test sequence when chained together via DMX512 or
66. ns Comm Loss setting new control channel options and optional follow spot operation 02 9812 0001C PRG TABLE OF CONTENTS Table of Contents Introduction About This Manual 1 Additional 1 _ _ _ _ _ _ ___ _ 2 Gobo Art Submission Guidelines su iii eene e 3 Chapter 1 Description Features E 6 ludum 6 Components Included H EET 7 Replacement Items and Accessories 7 Major Components and Controls se enne 8 Chapter 2 Installation Power and Data Cabling Requirements PO WD 10 10 DMXS12 Cables 10 DMX512 Male Termination Connector 12 Ethernet Cables 12 Installation Procedures Unpacking and Attaching Hanging Brackets nnne 13 Standard Hang 14 Vertical Yoke Out Hangsna aE e eni 16 Standing POSTON 18 Connecting Power and Dat ssi pa Re tai N E EN E ee 19 Power Up and Basic Setup Procedures Powering Up the Luminaire
67. ode ta Pee REL P OR EIE RR e e a erp A HARE andy 66 Cleaning Gobo Color and Dimmer Wheels ss 69 Replacing the 70 Adjusting the mI 72 Replacing xev 73 Replacing a Designer Color Filter ss 76 Appendix A Technical Specifications Bad Boy Spot Luminaire rib ERO Fe Eee od tg ee ERR EUR ee 80 Boy Road 82 AC Line Current Power vs Voltage sise 83 Photometric Data T 83 Narrow ZOOM 84 usnm 85 86 Logarithmic Beam Illuminance Comparison 87 Glossary 02 9812 0001C Glossary of Terms eerie reete eda 90 vii PRG 2 BAD BOYTM SPOT LUMINAIRE USER MANUAL Notes viii 02 9812 0001C INTRODUCTION Introduction About This Manual This manual provides necessary information regarding product safety installation and operation for the following equipment e Bad Boy Spot Luminaire 20 9812 0001 Familiarizing yourself with this information will help you get the most out of your lighting system WARNING It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others Additional Documentation For in depth field service information refer to the following PRG manual e Bad
68. onents CAUTION The optical components are very fragile use extreme caution when cleaning Color gobos have thin layers applied to one side that can be damaged if cleaned too roughly Use caution WARNING Remove power from luminaire before this procedure Step 1 Remove power from luminaire Step 2 Remove Head Covers Refer to Removing the Head Covers on page 59 Step 3 To clean Gobos a Remove each gobo Refer to Replacing a Gobo on page 73 b Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean gobos DO NOT use window cleaner Step 4 clean Designer Wheel a Remove each filter Refer to Replacing a Designer Color Filter on page 76 b Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean filters DO NOT use window cleaner Step 5 Toclean Color Wheels a Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean color wheels DO NOT use window cleaner b Rotate wheels to access all surfaces It will also be necessary to rotate the Gobo Wheel in order to use the gobo open position to access some parts of the Color Wheel Step 6 To clean Dimmer Wheel a Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean Dimmer Wheel DO NOT use window cleaner b Rotate wheel to access all surfaces It will also be necessary to rotate the Color Wheels in order to use the open positio
69. ons Zoom lens system consisting of four groups of lenses each independently controlled for accuracy while maintaining focus during zoom changes Zoomrange of 8 1 from a narrow spot of 7 to a wide flood of 56 Edge control for gobo focus and gobo morphing e Mechanical iris which provides continuous beam size control for both rapid changes and smooth timed beam angle changes e 8 diameter front lens which produces a large full beam that easily can be varied by the luminaire s zoom lens and beam size iris e Full field dimming from 0 to 100 with accurate slow speed control as well as fast bumps e Quantum Color system featuring four 4 color wheels with seven discrete colors on each wheel one 1 designer wheel with user changeable color filters and three 3 fixed color wheels organized into Cyan Magenta and Yellow CYM Instantaneous color bumps and flashes as well as smooth control for timed color changes Two 2 indexable rotating gobo wheels with seven 7 gobos per wheel Gobos are individually calibrated so the unit will automatically index the orientation of each gobo regardless of placement Variable frost for smooth diffusion e Servo powered lightning fast strobe mechanism Precision glass reflector with dichroic cold mirror coating e On board battery to address and configure fixture without main power Three phase high speed servo motors for pan and tilt to provide repea
70. pipe Upper Enclosure Houses power supply ballast and provides Data In and Thru and AC power connections Also houses the Menu Touchscreen see detail below 2 TW Yoke Assembly gt 4 ES N Houses Master Control Board MCB Head Assembly Houses Color Gobo Zoom lris Frost and Strobe mechanisms N 3 M FRONT VIEW Front Lens 8 inch diameter front lens r Upper Enclosure Detail Menu Touchscreen DMX512 Thru Ethernet Thru Used to configure luminaire address E and other options gt An Also provides status m 125 Gb ACIN information and i 3C SS ABS 200 240 testing COMM TNW THRU ND f X DMX ETHERNET Power Connector EN gt S Comm LED e i IN 15A Max Battery Wake Switch DMX512 Input Ethernet Input Not available on all units Figure 1 2 Bad Boy Luminaire External Components and Controls 8 02 9812 0001C PRS 2 Installation This chapter contains instructions for installing the luminaire It includes instructions for connecting power and data along with instructions for powering up the luminaire for the first time and addressing it within your system Power and Data Cabling Requirements Installation Procedures Power Up and Basic Setup Procedures Accessory Options 02 981
71. power is disconnected to the luminaire the switch will go off therefore cutting communication to downstream luminaires Power is provided by the AC Line Cord Cable Assembly 25 9812 0902 5 connected to the Neutrik power input connector There is no power on off switch Note Refer to Comm LED Operation on page 22 for more details about the Comm LED 02 9812 0001C 19 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL To connect power and data Step 1 Connect data cable DMX512 or Ethernet from console to appropriate input connector at first luminaire in chain Figure 2 10 Step 2 If required connect additional data cables from appropriate thru connectors to input connectors of remaining luminaires in chain Step 3 For DMX512 systems At last luminaire in chain install male termination connector at DMX512 THRU connector Luminaires and other devices on the same DMX512 chain may not function properly without termination Refer to DMX512 Male Termination Connector on page 12 Step 4 Ateach luminaire connect AC Line Cord Cable Assembly from power input source Step 5 Dress and secure all cables so that they will not interfere with luminaire head or yoke movement DMX512 Daisy Chain Termination Connector DMX512 Thru 4 r DMX512 Thru A4 ACN N 4 Je DER ACIN N ACIN N Y Y 200 240 AC 4 2 200 240MC 200 240 ca TRU 5 2 1 2 SM Der DK ETHERNET wwe pd TAM
72. r to your console operating instructions for specific information regarding its addressing requirements DMX Comm The starting address for DMX512 systems is programmed using the CONFIG menu To program starting address Step 1 At Home screen press CONFIG panel Step 2 At Configuration screen press DMX ADDRESS panel Step 3 Atnumeric keypad enter new starting address and press ENTER Control Input Type DISPLAY Reset auto Defaults PAN TILT ZOOM FAST FOCUS focus UNIVERSE A UNIV FORMAT alpha 044 Configuration EXIT Figure 2 13 Setting Starting Address DMX Control Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 02 9812 0001C 23 PROS BAD BOYTM 5601 LUMINAIRE USER MANUAL Ethernet Art Net Comm The starting address for Ethernet Art Net systems is programmed using the CONFIG menu To program starting address Step 1 At Home screen press CONFIG panel Step 2 At Configuration screen press DMX ADDRESS panel Step 3 At numeric keypad enter new starting address and press ENTER Control Input Type DISPLAY Reset auto Defaults PAN TILT ZOOM FAST FOCUS focus UNIVERSE A UNIV FORMAT alpha Configuration EXIT Figure 2 14 Setting Starting Address Ethernet Control To select an Art Net universe If using Ethernet control a universe must be selected in addition to the DMX address The universe can be selected and displayed in
73. red if over the limit Home Screen Press panel to open Lamp Screen CONFIG Panel Address displays current DMX512 address 001 470 e Universe displays current Art Net universe alpha or numeric 0 255 if Art Net is present Press panel to open Configuration Screen INFO Panel Run Time displays current run time in hours minutes format Press panel to open Information Screen TEST Panel Press panel to open Test Screen COMM Panel Comm displays currently active input protocol ETH green DMX green or NONE red Press panel to open Communication Screen STATUS Panel e Status displays fixture status CAL yellow OK green or ERR red Press panel to open Status Screen 02 9812 0001C 33 PRG 2 BAD SPOT LUMINAIRE USER MANUAL 34 Lamp Screen Lamp Hours displays total lamp hours Lamp hours are shown in green if under threshold yellow at 750 hours and red at 900 hours is mandatory that the lamp be changed before 900 hours Press to bring up Reset Lamp Hours Yes No options 1400w Strikes displays number of times the lamp has been struck Max Power sets maximum power limit Press to bring up 900 1200 START 1400 options This setting is also accessible from the Control Channel Refer to page 41 Power On sets option to strike lamp automatically upon power up 34C 93F Press to bring up Start Wait options Start Douse displays curr
74. reen will open Step 4 Press to position lenses in first cleaning configuration p p g g Re Cal Cleaning Lenses Disable Pos1 Pos2 Done Clean Lenses CAUTION When cleaning do not allow the cleaning cloth to come into contact with the lens carrier rail The rail has lubrication that will contaminate the cleaning cloth Wear cotton gloves or finger cots Step 5 Iflenses are only dusty use Micro Fiber cloth to carefully wipe lens surfaces If further cleaning is required use OptiMaxTM Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean DO NOT use window cleaner Step 6 At menu press Pos2 to position lenses in second cleaning configuration This will allow access to the remaining lens surfaces 02 9812 0001C 4 6 TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE Step 7 As in Step 5 above clean remaining lens surfaces and front of luminaire Front Glass Step 8 To clean backside of Front Glass and front of Lens Group 4 remove Front Glass as follows a Position luminaire head so that Front Glass is facing upward To prevent it from falling onto the floor when the Retaining Ring 1 removed in the next step b Insert hook amp pick tool under notch in Front Lens Retaining Ring Carefully remove Retaining Ring Remove Front Glass and place facedown on a Micro Fiber cloth d Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth clean both sides of Front Glass
75. s 88 02 9812 0001 PROS APPENDIX B Glossary 02 9812 0001C This glossary provides useful terms associated with operating Bad Boy Spot Luminaires 89 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Glossary of Terms Address Align lamp Arc Lamp Art Net Attribute Beam Channel Console Timing Dimmer DMX512 DMX512 Cable DMX512 Universe Douse Ethernet Fixture Orientation Flipped Focus Focus 90 A numerical name given to a device on a DMX512 line indicating which of 512 possible channels it will respond to The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam A type of lamp which creates light by forming an arc of electricity Brightness is achieved by including gasses and metals within the envelope of the lamp which dissolve and give off a bright light Arc lamps must be dimmed mechanically because electrical dimming will extinguish the arc Protocol for sending DMX512 data over IP networks An individual controllable aspect of a luminaire pan tilt color etc Also known as parameter 1 The size shape and sharpness of image of the light beam as projected on stage 2 A function of the luminaire related to the size shape and sharpness of the light beam specified by beam and edge data and use of gobos patterns as required A control reference which collects a device s associa
76. s over the home position Note that many control consoles will execute a crossfade by sending a sequence of incremental DMX value changes which will explicitly determine the path that the wheel will take Table 3 2 Wheel Control Range Function Notes 0 9 Continuous Continuous wheel positioning 10 19 Discrete Positioning limited to half panel increments 20 39 Spin Continuous range from full reverse spin to no spin to full forward spin 40 43 Slow random Random strobe slow rate 44 46 Medium random Random strobe medium rate 47 49 Fast random Random strobe fast rate 50 255 Speed range Variable strobe rate from slow to max speed Table 3 3 Gobo Wheel Table 3 4 Color Wheels Position DMX Value Notes Position DMX Value Notes Open 0 0 DMX values 7641 i 8192 are for full are for full x 2 16023 panel positions 2 16384 panal __ 3 24398 Continuous 3 24576 500100005 mode 4 32768 mode 4 32768 5 41142 5 40960 This chart 6 49511 6 49152 applies to all 7 57894 7 57344 color wheels 02 9812 0001C 39 40 PRG 2 BAD SPOT LUMINAIRE USER MANUAL diagram below illustrates the wheel control modes using the Color Wheel as an example Control Channel Wheel Channel Range 0 9 10 19 20 29 30 39 40 49 50 255 0 9 continuous wheel choice Continuously adjustable 57344 0 throughout the range 49152 _ 2 8192 40960 _ 16384 10 19 discrete Ae SESS Discrete positions of whole and
77. software in a Bad Boy Luminaire The update will be sent over an Ethernet connection The luminaire can take the Ethernet input directly or the update can be translated to DMX512 signal with an appropriate device either Series 400 or a Virtuoso Node with the required software update The fixtures can be daisy chained to load multiple fixtures at once Supported configurations Mac PC Ethernet gt Boy Ethernet gt Bad Boy Mac PC Ethernet Series 400 Ethernet Boy Ethernet Bad Boy Mac PC Ethernet gt Series 400 DMX gt DMX Bad Boy Mac PC Ethernet Virtuoso Node DMX gt Bad Boy DMX Boy Note There should be no active control DMX512 or Art Net during the update process Preparation Java The loader LumLoader is a Java application which can be run on a Mac or a PC computer Note For Microsoft Windows users Windows does not come with the required Java run time library installed so you may need to go to the Sun website java com getjava to download Java Selecting an Ethernet Interface Connect the computer to the system and start the LumLoader application When the application starts it will ask which active E
78. table precise responses e Pan and tilt locking mechanisms which automatically unlock when power is applied to the fixture e Pan range of 540 and a tilt range of 270 be mounted and operated in any orientation e Compatible with all PRG consoles and a wide variety of DM X512 and Art Net consoles An internal Ethernet switch allows for daisy chaining fixtures 6 02 9812 0001C PRS DESCRIPTION COMPONENTS 1 Components Included Items The following illustration shows all items included with the luminaire AC Line Cord Power Cable 25 9812 0902 5 2 Hanging Bracket Assemblies With Mega Claw Truss Hook 21 9812 0863 Bad Boy Luminaire 20 9812 0001 2 Safety Cables 22 9620 0194 Figure 1 1 Bad Boy Luminaire Included Items Replacement Items and Accessories The following items can be ordered from PRG Please order by PRG part number PRG P N Accessory 21 9812 0863 Bad Boy Hanging Bracket Assembly 22 9620 0194 Safety Cable Assembly 23 9623 0177 DMX Termination Connector 25 9812 0902 5 AC Line Cord 2 5 14 3 L6 20 Cable Assembly 28 9812 0688 Bad Boy Follow Spot Handles and Mounts Kit 71 2566 1200 0 Philips MSR Gold FastFit Lamp 02 9812 0001C 7 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Major Components Controls The following illustration shows the external luminaire components and controls Hanging Bracket Assembly 2 Allows luminaire to be mounted on truss
79. te Tested while running all motors except Intensity Iris Frost functions to allow ballast to remain FREQ 50Hz 50Hz 50Hz 60Hz 60Hz 50Hz 50Hz 50Hz 60Hz 50Hz 50Hz 50Hz stable at 1400W output to lamp Photometric Data Refer to the charts on the following pages 02 9812 0001C AMPS 10 27 9 62 8 56 8 57 TECHNICAL SPECIFICATIONS VA 1746 1732 1712 1714 1714 1709 1718 1714 1718 1708 1721 1742 POWER 1735 1721 1713 1709 1707 1704 1708 1705 1702 1704 1701 1689 PF 0 998 0 995 0 994 0 996 0 997 0 991 0 998 0 993 0 996 0 992 0 989 0 966 A 83 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Narrow Zoom Iris Full Open 8 Full Angle 40 000 beam Lumens Throw Dist Ft 20 30 50 E 100 Beam Dia Ft 28 42 e igs E luminance fc 12095 5376 1935 86 pr Throw Dist m 5 10 26 m Beam Dia m 07 14 28 25 lux 193520 48380 12095 7741 S376 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux 5000000 n ER RSR RE RS Se 4000000 3000000 Candela 2000000 1000000 Lamp Power 1400 Watts 5 0 4 0 3 0 2 0 1 0 0 0 1 0 2 0 3 0 4 0 5 0 Degrees 84 02 9812 0001C PRES TECHNICAL S
80. ted thumbwheel address es device lamp power etc and maps them to a single selectable number Channels are assigned via the patch setup Also referred to as a Control Channel Time value in seconds or minutes applied to an entire cue Device used to control the relative output or intensity of an incandescent lamp Digital multiplexing an industry standard protocol 8 bit protocol with a maximum of 256 steps of resolution per channel Maximum of 512 controllable channels per DMX data stream Industry standard cable consists of two twisted pair and a shield and 5 pin XLR style connectors The pin out is pin 1 common shield pin 2 data pin 3 data The second pair pins 4 amp 5 may be used for a secondary data link A group of up to 512 DMX channels Consoles may have more than one universe usually labeled in groups of 512 To de energize a luminaire lamp Douse is unrelated to intensity states Networking technology used to connect local area networks LANs via 5 cable or wireless Based on the direction the pigtail points as it exits the fixture When one or more fixtures inadvertently move differently from others in the system The point to which the light beam is directed Also a function of the luminaire related to the direction of the beam as specified by pan and or tilt data 02 9812 0001C PROS Follow Spot Gobo Hard Reset Home Position Indexing Intensity lris Lamp Lumin
81. the Exhaust side Be sure to re install covers in the proper location Exhaust Cover Ne NSN Intake Cover PRG Sticker Mesh Screen Captive Screw 2 Figure 4 3 Removing Upper Enclosure Covers 62 02 9812 0001C PROS TROUBLESHOOTING AND MAINTENANCE ROUTINE MAINTENANCE 4 Cleaning the Head Electrostatic Filters The electrostatic filters should be cleaned or replaced when they are dirty The frequency will depend on how often and in what conditions the luminaire is used Tools and Supplies Parts 2 Phillips screwdriver 10 9812 0661 2 HEAD AIR FILTER FOAM Compressed air and or water 10 9812 0662 2 EA HEAD AIR FILTER ELECTROSTATIC To clean head filters WARNING Remove power from luminaire before performing any maintenance procedures Step 1 Remove power from luminaire Step 2 Ateach mesh cover loosen one captive screw Figure 4 4 Step 3 Remove foam and electrostatic filters Step 4 Clean foam and electrostatic filters with compressed air and or by washing with water Step 5 Re install components Step 6 Repeat for second set of filters Electrostatic Filter Foam Filter Captive Screw CS NOTE If the filters do not get clean after multiple attempts they should be replaced Mesh Cover gt es NN Figure 4 4 Removing Head Filters 02 9812 0001C 63 PRG 2 BAD BOYTM Spot LUMINAIRE USER MANUAL Cleaning the Enclosure Intake Filters The int
82. thernet port should be used Select the appropriate port You may be able to differentiate the ports by IP address compared with your network setup Typically the enO 1 the first built in Ethernet port and other interfaces could include additional network ports or wireless adapters Selecting the Module The loader can support multiple versions of software so make sure the appropriate version is selected The default version will typically be fine 02 9812 0001C 55 PRG 2 BAD BOYTM 5601 LUMINAIRE USER MANUAL Download the Software Press Start Download to initiate the update You should see the luminaires immediately drop into the startup screen and erase flash which takes about 30 seconds Then the new module is sent out the screen indicates Loading and when complete they will go back to the main menu and start calibration If the fixture already has the update software version it will not complete the update Note There is a bug in some versions of the boot software that causes the screen to go white during the update process Let the download complete before resetting the fixture it will usually work fine Troubleshooting e Ifthe LumLoader application does not start up make sure the Java library is installed Make sure the network port is active before starting the application Sometimes it takes several seconds for the operating system to recognize the network link Make sure there is only one instance of th
83. ut early If touched use alcohol to thoroughly clean glass Do not touch lamp CAUTION reflector with bare fingers Allow lamp to cool CAUTION before servicing Backcap Lamp Base Lamp DETAIL A LAMP ORIENTATION Turn 45 Clockwise Base will click when properly seated Wing Wide 2 7 7 Wing Thin Figure 4 8 Replacing the Lamp 02 9812 0001C 71 PRG 2 BAD Boy Spot LUMINAIRE USER MANUAL Adjusting the Lamp After a new lamp is installed it will be necessary to align the lamp in order to center and flatten the hot spot Knobs located at the luminaire s backcap allow for adjustment Tools and Supplies none WARNING Backcap be HOT during lamp operation To adjust lamp Step Step Step Step Step Step 1 Power up luminaire and allow to warm up for at least ten minutes 2 Set intensity to 100 3 4 Using control console open beam size iris set Zoom for mid range and adjust for hard Position beam on a white wall at a distance of 10 to 20 edge At backcap using horizontal X and vertical Y knobs adjust hot spot to center of beam Figure 4 9 Using focus Z knob adjust beam to flatten hot spot FE FE TET ET I EFEI LCCCCCC gt Figure 4 9 Adjusting Lamp Note Be sure to reset Lamp Hours wh
84. y Colors Gobos and or Zoom Step 2 Select test option concurrently all selected tests are run at once or sequentially tests are run one at a time as each one finishes Step 3 Press START to begin testing All Bad Boy luminaires connected to the main fixture now referred to as the Master will become Slaves and follow the test routine set on the Master in an endless loop Step 4 To stop the test sequence press STOP on the Master While in group test a Master can manually change certain values by using the Manual Control screen From here you can adjust the levels of parameters not active in the test sequence For example ifa test were running on gobos and colors you can adjust the pan and tilt to point the Master and all Slaves to a position where it will be easier see the output of the fixtures Pan Tilt Pan Tilt off off Control Control Position and Zoom Gobo Intensity amp color Tilt Intensity A Intensity Intensity ALL On Off ALL On Off off off Colors Colors Status off Sequential active Sequential Concurrent CYA pos 4 Concurrent Gobos Status Active Status Conc Conc IN1 stop Zoom Status START off STOP 4 4 Control EXIT Tests EXIT Group Tests EXIT 54 02 9812 0001C PRS TROUBLESHOOTING AND MAINTENANCE SOFTWARE UPDATE 4 Software Update Software Update Using LumLoader Application Introduction The LumLoader application allows you to update the

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