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GV700C GV650C 오스트리아OM

1. 1 Remove the lens by removing the screw 2 Push the bulb turn it to the counter clockwise and pull it out 3 After stick in the new lamp assemble the lens AN CAUTION Overtightening the screws may cause the lens to crack BRAKE TAIL LAMP S BULB REPLACEMENT 8v700C 6V6500 s the brake tail lamp is LED Light Emitting Diode type If any abnormal condition are found replace the brake tail lamp assembly LICENSE PLATE LAMP S BULB REPLACEMENT 1 Remove the three nuts D from the bot tom of the seat tail cover 2 Remove the brake amp tail lamp cover 3 Turn the socket for 45 degree angle and pull the bulb 2 out 4 Stick in the new bulb 5 Reinstall in the reverse the above seguence FUSE The fuse boxes are located under the front seat If the engine suddenly stops running or any electrical system fails to operate then the fuses must be checked In case the fuses blow there is a 30 A for main and 15 A for ECU spare fuse 30 A main fuse protects all electrical cir cuits 15 ECU fuse protects the ECU AN CAUTION Never use other than specified 30 A or 15 A fuse Installing a fuse of incorrect rating may seriously damage the electrical system You should consult your Hyosung deal er or a qualified service mechanic imme E diately TROUBLESH
2. sees 18 4 GONTROLS 51 03 as HELE Ee ra es E Da 21 IGNITION SWITCH STEERING LOCK IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCHES RIGHT HANDLE SWITCHES FRONT BRAKE LEVER ADJUSTMENT REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK REAR SHOCK ABSORBER HELMET HOLDER 5 SUPPLY OF GASOLINE ENGINE OIL AND ENGINE COOLANT kkk 36 GASOLINE ENGINE OIL ENGINE COOLANT 6 RIDING TIPS ee ee aros st Ge ese 82 as as ees 44 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING 7 BREAKAN quiri dad oS eS Sy 48 8 INSPECTION BEFORE RIDING nt 50 9 PERIODIC MAINTENANCE 52 10 INSPECTION AND MAINTENANCE gt 56 TOOL ENGINE OIL GASOLINE FUEL HOSE ENGINE COOLANT RADIATOR RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT AND REAR SUSPENSIONS REAR VIEW MIRRORS REFLECTOR BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE PLAY ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE BELT BRAKES TIRES BULBS 11 TROUBLESHOOTING nn 79 12 TRANSPORT 81 13 CLEANING PROCEDURE 81 14 STORAGE PROCEDURE 83 ABILABEL 2 22 fe Aa Gave bd doh Eur Ba 84 16 SPECIFICATIONS G V700C 87 17 SPECIFICATIONS 8V650C cc 89 SERIAL NUMBER LOCATION The frame and or engine serial numbers are used to register the motorcycle They are also to assist
3. HYOSUNG OWNER S MANUAL GV 700C EV650C Aquila CI SSIC AUSTRALIA o rs man ontains important safety informatio Please read it c mi BATTERY INITIAL CHARGING 1 BATTERY INITIAL CHARGING Initial charging of the battery is reguired after filling electrolyte to improve the battery dura bility 2 BATTERY INSTALLATION D Fill the electrolyte to the battery O Leave the battery for 30 minutes 8 Charge the battery by standard charging This is necessary for reliability of the battery Install the battery to the motorcycle x KIN Ke JNE KEN 1 2 A for 10 hours AN CAUTION Do not use the battery without the battery initial charging Otherwise the battery service life may be shortened As WARNING BV700C EV 650C uses a battery ignition system Do not permit to start or operate the motorcycle without the battery otherwise the elec trical system will be damage Always start or ride the motorcycle with the correct battery installed and connected FOREWORD THANK YOU for choosing a Hyosung motorcycle We at Hyosung have designed tested and produced this motor cycle using the most modern technology available to provide you with many years of enjoyable safe riding Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment you should become thoroughly familiar with the information pre sented in this Owner s Manual before riding the motorcycl
4. As CAUTION Do not operate when the dimmer switch D position DIMMER SWITCH Change the direction of head lamp light O The head lamp high beam come on The high beam indicator lamp also comes on ZD The head lamp low beam come on WARNING Set the dimmer switch 2D when other vehicle is running in front or against TURN SIGNAL SWITCH Using when left right turn or change direction lt Position Flash the left turn sig nal lamp r gt Position Flash the left turn sig nal lamp A OFF Pushing the A position will stop the turn signal lamp to operate AN CAUTION Always use the turn signals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after com pleting the turn or lane change HORN SWITCH Press the switch to operate the horn AN CAUTION Use the horn switch only in case of need 27 RIGHT HANDLE SWITCHES D ENGINE STOP SWITCH R Position Use in emergency or when motorcycle has fallen over to stop engine quickly The ignition circuit is off The engine cannot start or run O Position The ignition circuit is on and the engine can start and run Keep in this position for normal engine operation As WARNING Do not operate the engine stop switch into th
5. Four stroke DOHC Liguid cooled Number of cylinder V 2 cylinder Bore 81 5 mm 3 21 in Stroke 62 0 mm 2 44 in Piston displacement 647 om 39 5 in Fuel system Electric fuel injection Starter system ELECTRIC STARTER TRANSMISSION Clutch Wet multi plate type Final reduction ratio 2 69 Drive belt Poly chain belt 1st 2 46 2nd 1 78 Transmission 3rd 1 38 Ath 1 13 5th 0 96 CHASSIS Front suspension Telescopic type Rear suspension Swingarm type Caster 33 Trail 142 mm 5 6 in Steering angle 38 right amp left Front tire size 120 80 16 60H Rear tire size 170 80 15 77H Front brake Disk Rear brake Disk ELECTRICAL Ignition type ECU Ignition timing BTDC 5 1 600rpm and BTDC 35 7 000rpm Spark plug CR8E Battery 12V 12Ah MF Fuse Main 30A ECU 15A Head lamp 12V H4 60 55W x 1 Position lamp 12V WW x 1 License plate lamp 12V WW x 1 Turn signal lamp 12V RY10W x 4 Brake Tail lamp LED type CAPACITIES Fuel tank 17 00 3 000 m2 Oil change Engine oil 3 200 m0 Oil and filter change 3 400 m Engine overhaul 90 MEMO 91 a Ne Prepared by E HYOSUNG S amp T Motors Co Ltd 1st Ed JUL 2010 Printed in KOREA 27 1st Ed S amp T Motors Co Ltd Part No 99011HA9570 JUL 2010 Printed
6. Never invert the battery cables Ensure that the ignition switch is in posi tion OFF before connecting or discon necting the battery otherwise some components might damage 58 As CAUTION O Keep the battery away from fires When disconnecting the battery wire be sure to remove the negative O battery wire first with the ignition switch OFF position then remove the positive O battery wire When reinstalling the battery be sure to connect the positive D battery wire first then connect the negative O battery wire o Ensure the battery wires are fastened tightly Incorrect installation of the battery will reverse the terminal position resulting in possible electrical sys tem damage due to incorrect battery lead connection The red lead wire must go to the pos itive O terminal and the black or black with white tracer lead wire must go to the negative O terminal O Never charge a battery while still in the machine as damage may result to the battery or regulator rectifier 59 The air cleaner is located inside the air cleaner cover on the right side of the motor cycle AIR CLEANER If the air cleaner element has become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If riding under severe conditions must be cleaned or replaced more freguently than maintenance schedule Che
7. AN WARNING EV700C EV650C is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine by pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand ignition interlock system is working properly before riding AN CAUTION The head lamp position lamp meter lamp tail lamp and license plate lamp on this motorcycle always comes on when the ignition switch is turned to the ON position FRONT BRAKE LEVER ADJUSTMENT p REAR BRAKE PEDAL Depressing the rear brake pedal will apply the rear brake The brake lamp will be illuminated when the rear brake is operated 23 So 4 en A So LAN N A Z A The distance between the throttle grip and the front brake lever is adjustable among six positions To change the position push the brake lever forward and turn the adjuster to the desired position gt mark of the front brake lever holder When changing the brake lever position always be sure the adjuster stops in the proper position a projection of the brake lever holder should fit into the depression of the adjuster A The V700C GV650C are deliv ered from the factory with its adjuster set on position 6 Position 1 provides the widest
8. Downshifting when engine speed is too high can O cause the rear wheel to skid and lose traction due to increased engine braking resulting in an accident or o force the engine to overrev in the lower gear resulting in engine dam age d A WARNING Shifting incorrectly can be hazardous Engine and drive belt damage can occur if you do not shift correctly Slow down before downshifting and always release the throttle every time you shift gears d AN WARNING Opening the throttle suddenly can be hazardous The front wheel can lift off the ground and cause loss of control of the motor cycle Always open the throttle gradually when you accelerate 46 C When climbing steep hills the motorcycle may begin to slow down and show lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gear rapidly to prevent the motorcycle from losing momentum When riding down a steep hill the engine may be used for braking by shifting to a lower gear Be careful however not to allow the engine to overrev RIDING ON HILLS AN WARNING Operating motorcycles on steep hills can be hazardous Never operate these motorcycles on steep hills 47 STOPPING AND PARKING 1 Turn the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes eve
9. DRIVE BELT SLACK ADJUSTMENT Adjust the drive belt slack to the proper specification The belt may require more fre quent adjustments than periodic mainte nance schedule depending upon your riding conditions Adjust the belt in the following way 66 Engine pulley Rear pulley Belt case inspecting hole RS 4 5 kgf of Force See Table Place the motorcycle on the jack or block Loosen the rear axle 1 Loosen the lock nut 2 right and left Adjust the slack in the drive belt by the drive belt adjuster 3 right and left as turning toward the clockwise or counter clockwise Inspect the drive belt slack by the belt case inspecting hole 5 at the left side of the motorcycle For alignment of the front wheel and rear wheel there are reference mark 4 on the same position right and left Aligning and adjusting the slack in the drive belt to specification retighten the lock nut and rear axle securely and per form a final inspection BON gt DRIVE BELT SLACK 4 5 kgf of Force When the rear tire be 4 5 5 5mm touched the ground 0 18 0 22 in When the rear tire be not 5 0 6 0 mm touched the ground 0 20 0 24 in A CAUTION CAUTION OF DRIVE BELT When the drive belt was bent excessively The drive belt for these motorcycles are the belt inner cord is broken made of the special material Never bend the drive belt under
10. ations this could lead to an accident Never modify these motorcycles through improper installation or use of accessories AN WARNING Overloading these motorcycles or carry ing or towing cargo improperly can be hazardous Overloading or improper towing could cause changes in motorcycle handling which could lead to an accident Never exceed the stated load capacity for these motorcycles d Check the condition of the motorcycle to help make sure that you do not have mechanical problems or you might get stranded somewhere when you ride Before riding the motorcycle be sure to check the following items Be sure your motorcycle is in good condition for the personal safety of the rider and protection of the motorcycle 50 WARNING WHAT TO CHECK CHECK FOR Checking maintenance items when the Gearshift 5 peus engine is running can be hazardous lever lla id Drive e Correct tension or slack You could be severely injured if your belt No excessive wear or hands or clothing gets caught in moving damage engine parts e Correct pressure Tires e Adequate tread depth Shut the engine off when performing e No cracks or cuts maintenance checks except when e Correct level and pollution checking the lamp engine stop switch Engine oil degree of engine oil and throttle e No engine oil leakage Cooling e Proper coolant level system
11. nut The clutch cable should be lubricated with a light weight oil whenever it is adjusted OURS LOUE OMR 2 mm 0 08 in 65 C The belt may reguire more freguent adjustment that it is with periodic mainte nance depending upon your riding condi tions Check the belt every 1 000 km DRIVE BELT A WARNING Riding with the belt in poor or improper ly adjusted condition can lead to an accident Inspect adjust and maintain the belt properly before each ride according to this section INSPECTING THE DRIVE BELT When inspecting the belt look for the fol lowing e Edges of the belt for cuts or unusual wear patterns Outside ribbed surface of the belt for sign of stone puncture Roots of the belt teeth Sign of cracking at the base of the belt teeth Common types of belt wear and damage Improper belt adjustment If you find something wrong with the drive belt condition or adjustment correct the problem if you know how If necessary consult your authorized Hyosung dealer Damage to the drive belt means that the pulleys may also be damaged Inspect the pulleys for the following Excessively worn teeth e Broken or damaged teeth Loose pulleys mounting nuts If you find any of these problems with your pulley consult your Hyosung dealer AN CAUTION The two pulleys should be inspected for wear when a new belt is installed and replace them if necessary
12. 000 km 600 miles on motorcycle that are used under severe conditions ko AN CAUTION The 1 000 km 600 miles service should be performed as outlined in the INSPEC TION AND MAINTENANCE section of this Owner s Manual Pay particular attention to the CAUTION and WARN ING in that section INSPECTION BEFORE RIDING A WARNING Failure to inspect the motorcycle before operating it can be hazardous Failure to perform proper maintenance can also be hazardous Failure to inspect and maintain your motorcycle increases the chances of an accident or eguipment damage Always inspect your motorcycle each time you use it to make sure it is in safe operating condition Refer to the INSPECTION AND MAINTENANCE sec tion in this owners manual A WARNING Operating these motorcycles with improper tires or with improper or uneven tire pressure can be hazardous If you use improper tires or improper or uneven tire pressure you may lose con trol of the motorcycle This will increase your risk of an acci dent Always use the size and type tires speci fied in this owner s manual Always maintain proper tire pressure as described in the INSPECTION AND MAINTENANCE section J AN WARNING Operating these motorcycles with improper modifications can be haz ardous Improper installation of accessories or modification of these motorcycles may cause changes in handling In some situ
13. 2 56 in Piston displacement 678 2 cri 41 4 in Fuel system Electric fuel injection Starter system ELECTRIC STARTER TRANSMISSION Clutch Wet multi plate type Final reduction ratio 2 69 Drive belt Poly chain belt 1st 2 46 2nd 1 78 Transmission 3rd 1 38 Ath 1 13 5th 0 96 CHASSIS Front suspension Telescopic type Rear suspension Swingarm type Caster 33 Trail 142 mm 5 6 in Steering angle 38 right amp left Front tire size 120 80 16 60H Rear tire size 170 80 15 77H Front brake Disk Rear brake Disk ELECTRICAL Ignition type ECU Ignition timing BTDC 5 1 600rpm and BTDC 35 7 000rpm Spark plug CR8E Battery 12V 12Ah MF Fuse Main 30A ECU 15A Head lamp 12V H4 60 55W x 1 Position lamp 12V WW x 1 License plate lamp 12V WW x 1 Turn signal lamp 12V RY10W x 4 Brake Tail lamp LED type CAPACITIES Fuel tank 17 00 3 000 m2 Oil change Engine oil 3 200 m0 Oil and filter change 3 400 m Engine overhaul 88 SPECIFICATIONS EV 650C DIMENSIONS AND DRY MASS Overall length 2 470 mm 97 2 in Overall width 960 mm 37 8 in Overall height 1 135 mm 44 7 in Wheelbase 1 675 mm 66 0 in Ground clearance 155 mm 6 1 in Mass of vehicle in running order 244 kg 538 Ibs ENGINE Type
14. Hig nti CAN CASE DIFFICULTIES IN HANDLING SERIOUS INJURIES OR D o BEFORE RIDING INSPECT THE TIRE PRESSURE DAMAGE ABNORMAL AND ETC ACCORDING TO THE INSPEGTION BEFORE RIDING WEAR e ALWAYS MAINTAIN A PROPER TIRE PRESSURE AS SHOWN IN THE BELOW r FRONT REAR SOLO RIDING 30 psi 2 00kg cm 38 psi 2 25kg cne DUAL RIDING 33 psi 2 25kg cm 36 psi 2 50kg cm TIRE SIZE 68320H9IDS0 PL APPROVAL NO III CATEGorv HYOSUNG MOTORS AUSTRALIA PTY LTD HrosuNc TP EM THIS VEHICLE WAS MANUFACTURED TO COMPLY WITH THE MOTOR VEHICLE STANDARDS ACT 1989 41762H99D70 85 S amp T Motors Co Ltd HYOSUNG GV C STATIONARY NOISE TEST INFORMATION Tested 87 dB A at 4000 rpm Silencing system S amp T EV700C Identification GV 700C e9 68911H99D70 S amp T Motors Co Ltd HYOSUNG GV C STATIONARY NOISE TEST INFORMATION Tested 89 dB A at 4125 rpm Silencing system S amp T EV6GSOC Identification GV 700C e9 68911HA9570 86 SPECIFICATIONS EV 7000 DIMENSIONS AND DRY MASS Overall length 2 470 mm 97 2 in Overall width 960 mm 37 8 in Overall height 1 135 mm 44 7 in Wheelbase 1 675 mm 66 0 in Ground clearance 155 mm 6 1 in Mass of vehicle in running order 244 kg 538 Ibs ENGINE Type Four stroke DOHC Liguid cooled Number of cylinder V 2 cylinder Bore 81 5 mm 3 21 in Stroke 65 0 mm
15. OFF position After 8 seconds turn the ignition switch on allow the speedometer needle to complete it s sweep and return to the rest position and then attempt to restart This allows the ISC Idling Speed Control solenoid to be initialized As CAUTION Riding the motorcycle with the FI check lamp D lit can damage the engine and transmission Whenever the FI check lamp is lit have your authorized Hyosung dealer or a gualified mechanic inspect the electric fuel injection system as soon as possible 45 AN CAUTION If the FI check lamp D does not come on when the ignition switch is set to ON position with the engine stopped or fail to go out after the engine start contact an authorized Hyosung dealer STARTING OFF N WARNING Riding these motorcycles at excessive speed increase your chances of losing control of the motorcycle This may result in an accident Always ride within the limits of your skills your motorcycle and the riding Conditions AN WARNING Removing your hands from the handle bars or feet from the footrests during operation can be hazardous If you remove even one hand or foot from the motorcycle you can reduce your ability to control the motorcycle Always keep both hands on the handle bars and both feet on the footrests of Your motorcycle during operation AN WARNING Sudden side w
16. break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160 km 100 miles before attempting maximum performance Avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles AN WARNING Failure to perform break in of the tires could cause tire slip and loss of control Use extra care when riding on new tire Perform proper break in of the tire as described in this section and avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricating oil to reach all critical engine components OBSERVE YOUR FIRST AND MOST IMPORTANT 1 000 km SERVICE The 1 000 km 600 miles service is the most important service your motorcycle will receive During break in procedures all of the engine components will have worn in and all of the other parts will have seated in All adjustments will be restored all fas teners will be tightened and the dirty engine oil and engine oil filter will be replaced 49 Timely performance of the 1 000 km 600 miles service will ensure optimum service life and performance from the engine AN CAUTION Service should may be peformed before 1
17. e No coolant leakage 0 ti f all d e Smoothness Lamp ss or aamps an Steering e No restriction of movement e No play or looseness Horn Correct function e Correct play in the throt Rear view tle cable mirror amp No dust or damage Throttle e Smooth operation and Reflector positive return of the Engine throttle grip to the closed sp switch Correct function position i e Correct lever play yrs Clutch e Smooth and progressive Fer Proper operation action switch PLM level in te msaivoli aie to be above LOWER line No rattle from any parts of e Correct lever and pedal General motorcycle with the Brakes play condition engine running e No sponginess e No visible evidence of e No fluid leakage damage e Brake pads not to be worn down to the limit line Suspension Smooth movement A CAUTION e Enough fuel for the The engine and muffler are too hot planned distance of opera right after engine stopped please be tion careful not to be bumed Fuel Fuel hoses connected Don t inspect the engine indoor securely where there is little or no ventilation e No damage to fuel tank or P cap available The exhaust gas is e Tank cap closed securely extremely poisonous 51 PERIODIC MAINTENANCE The chart indicates the intervals between periodic service in kilometers At the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress conditi
18. fluid may be harmful if swallowed or if it comes in contact with skin or BRAKE PADS eyes Contact your doctor immediately Inspect the front and rear brake pads to if brake fluid is swallowed and induce determine whether or not the friction pads vomiting If brake fluid gets into the eyes are worn down to the grooved limit line If a or in contact with the skin flush thor pad is worn to the grooved limit line it must oughly with plenty of water be replaced with a new one by your autho rized Hyosung dealer or gualified service mechanic The rate at which brake pads will wear depends on motorcycle usage riding style and road surface condition Front Brake 69 WARNING Riding with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or gualified mechanic to replace brake pads if any pad is worn to the limit d A WARNING Limit line If brake pads are allowed to wear down to the metal substrate metal to metal contact with the brake disk would lead to noise and the brake caliper sparking this would result in loss of braking and brake disk damage cousing a danger ous riding condition 7 NNN rZ A NNN ESS AN CAUTION After replacing the front and rear brake Inspect every day in the following point at pads
19. footrests reduces the rider s ability to control the motorcycle and could lead to an accident A WARNING Do not turn the ignition switch to its OFF position or the steering lock to lock or the engine stop switch to its 5 position whilst riding the motorcy cle WEAR A HELMET A WARNING Motorcycle safety eguipment starts with a guality safety helmet One of the most serious injuries that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear a suitable eye protection RIDING APPAREL A WARNING Loose clothing can be uncomfortable and unsafe when riding a motorcycle Use good guality motorcycle riding apparel when riding your motorcycle INSPECTION BEFORE RIDING A WARNING Review thoroughly the instructions in the INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger FAMILIARIZE YOURSELF WITH THE MOTORCYCLE A WARNING Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest that you practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls Remember practice makes perfect KNOW YOUR LIMITS AN WARNING Ride within the boundaries of your own skill at all times Knowing the
20. has started system Avoid pressing the starter switch ff the transmission is in neutral or side when the engine is running or start ing motor damage stand up you can only start the engine N by pulling in the clutch lever Do not engage the starting motor for This side stand ignition interlock system more than five seconds at a time as it prevents the motorcycle from being may overheat the wiring hamess and started with side stand down starting motor Make sure that the side stand ignition If the engine does not start after sev interlock system is working properly eral attempts check the fuel supply before riding and igintion system Refer for Page 79 d A CAUTION When the ignition switch is set to ON position with the engine stopped the meter The head lamp position lamp meter lamp will come on and the needle of the lamp tail lamp and license plate lamp on speedometer will turn once to the end as a this motorcycle always comes on when test of electric system operation the ignition switch is turned to the ON Push the starter switch after the needle of position the speedometer turn back As CAUTION In case of GW 700C GV650C do not attempt the start the engine until the needle of the speedometer completes a full sweep and returns to the rest posi tion otherwise the engine will start badly If the engine does not start or runs badly turn the ignition switch to the
21. hot muffler can burn you The muffler will be hot enough to burn you for some time after stopping the engine Wait until the muffler cools to avoid burns 3 Loosen the drive belt adjuster lock nut D and adjuster 2 left and right and disen gage the drive belt from the rear pulley 4 Loosen the rear axle 3 5 Draw out the rear axle 3 AN WARN N G 6 Pull the rear wheel assembly rearward Keep fuel and other flammable sub 7 To reinstall the rear wheel assembly stances away from electric components reverse the complete sequence listed AN CAUTION Before changing a bulb set the ignition switch to position OFF and allow a few minutes for the bulb to cool down Wear clean gloves or use a clean dry cloth to handle the new bulb Do not put your fingerprints on the bulb as this may lead to overheating and fail ure If you have handled the bulb with bare hands clean it with alcohol to avoid any damage BULBS DO NOT PULL ON THE WIRES NOTE Before changing a bulb check the fuses 75 INSPECTION OF LAMPS Check if the head lamp position lamp meter lamp tail lamp and license plate lamp work well when the ignition switch was turned to the ON position Check if the brake lamp work well when the front brak lever or rear brake pedal was operated Check if the turn signal lamp work well when the turn signal switch was operated Check if the head lamp
22. install the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of the piston rings and cylinder bore is often caused by a defective or poorly fitted element AN CAUTION When the air cleaner element is not installed correctly dust can go inside and severely damage the engine Be careful not to allow water to go into the element while washing AN CAUTION More frequent servicing may be per formed on the motorcycle that are used under severe conditions also clean the air cleaner element when replacing the oil to prevent damage of the engine AN WARNING Operating the engine without the air cleaner element in place can be haz ardous Never run the engine without the air cleaner element in place AIR CLEANER amp AIR CLEANER CHAMBER OIL DRAIN PLUG Inspect the plugs D 2 and drain water and oil at the periodic maintenance interval The air cleaner oil drain plug D is located beneath the air cleaner case The air cleaner chamber oil drain plug 2 is located beneath the air cleaner chamber q SPARK PLUG 3 Check the spark plugs every time a scheduled maintenance service is per formed At regular intervals remove the spark plugs and clean off any carbon deposits or replace as reguired To remove and clean the spark plugs A WARNING Before carrying out the following opera tions let
23. is in neutral or side stand up you can only start the engine by pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand ignition interlock system is working properly before riding WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident As CAUTION The head lamp position lamp meter lamp tail lamp and license plate lamp on this motorcycle always comes on when the ignition switch is tumed to the ON position AN WARNING Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of control and an accident AN WARNING Do not run the engine indoors or where there is little or no ventilation Exhaust gases contain carbon monoxide a potentially lethal gas that is colorless and odorless O Never leave the motorcycle running while unattended even for a short time AN CAUTION WHEN STORING FOR LONG PERIOD 1 Fully fill the tank with fuel 2 Remove the battery from the motorcy cle AN WARNING While operating gw700c EV650C the rider should keep both feet on the footrests at all times to avoid injuries resulting from accidents Moving the rider s feet from the
24. of the malfunction items Contact an authorized Hyosung dealer to check the malfunction item s code CLOCK ADJUSTMENT Switch Push it for Select 8 2 4 seconds Adjustment Normal mode Clock reset mode Reset 0 6 1 seconds Increase the hour of clock 0 6 1 seconds Select Increase the minutes of clock Select 2 seconds 25 Clock reset mode Normal mode SELECT SWITCH Use this switch to adjust the following o In the normal mode E Adjustment Normal mode Aia A Clock reset mode Reguest to check the mal 5 seconds function item s code Malfunction code mode e Inthe clock reset mode Push it for Adjustment vah Increase the minutes of clock seconds Clock reset mode 2 seconds Normal mode o In the malfunction code mode Push it for Adjustment 0 6 1 End of the malfunction seconds code mode O RESET SWITCH Use this switch to adjust the following o In the normal mode Push it for Adjustment 0 6 1 Odometer Trip meter A seconds Trip meter B Odometer Reset the trip meter to zero 2 seconds while the display indicates trip meter A or B e In the clock reset mode Push it for Adjustment Increase the hour of clock seconds 26 0 SPEEDOMETER The speedometer indicates the road speed in kilometer
25. pre load and position 5 provides the stiffest amp 8V700C 6V6500 are delivered from the factory with its adjuster set on position 2 HELMET HOLDER NOTE GV700C GV650C have the hel met holder on the left side of the pillion rider plate When keep a helmet or bag temporally use the helmet holder To use the helmet holder 1 Insert the ignition key into the helmet holder lock and turn it counter clockwise from the position 2 Hang a helmet s chin strap or bag s han dle into the bar of the helmet holder after the helmet holder s bar come out for the backside 3 Push the backside of the helmet holder s bar to lock it 35 Loading limit of helmet holder 2 5 kgf 5 5 Ibs AN WARNING Never ride with the helmet or bag in the helmet holder This may result in injury caused by dam age to the vehicle or altered handling characteristics SUPPLY OF GASOLINE ENGINE OIL AND ENGINE COOLANT GASOLINE To open the fuel tank cap 1 Turn the fuel tank cap cover 2 Insert the ignition key into the cap lock and turn it clockwise 3 With the key inserted pull out the fuel tank cap To close the fuel tank cap 1 Align the fuel tank cap s the fuel tank s groove 2 Push the cap down firmly with the key in the cap lock 3 Remove the ignition key A mark with A WARNING Do not overfill t
26. the engine output will be reduced careful not to over fill the engine oil J ENGINE OIL AND FILTER CHANGE AN CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions inspect D Quantity of Engine oil 9 Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine 38 Change the engine oil and filter after first running 1 000 km and every running 6 000 km The engine oil should always be changed when the engine is hot so that the engine oil will be drained thoroughly from the engine The procedure is as follows ENGINE OIL CAPACITY 3 000 ml 3 200 ml 3 400 ml Oil change Oil and filter change Engine overhaul AN CAUTION In case ofthe engine oil being over filled the engine output will be reduced Be careful not to over fill the engine oil 1 Place the motorcycle on the jack or block AN CAUTION Improper jacking may cause damage to the frame or engine 2 Place a drain pan under the engine 3 Remove the engine oil filler plug 4 Drain the engine oil by removing the drain plug 9 located on the bottom of the engine AN WARNING New and used oil can be hazardous Children and pets may be harmed by swallowing new or used oil Continuous contact with used engine oil has b
27. with side stand down Neutral Clutch Side switch lever stand 1 o o A m O Possible 21 A o o Possible ami 3 e A A lmpossible e 4 A e A lmpossible 5 A A O Impossible NOTE Onor Up Off or Down A WARNING Make sure that the side stand ignition interlock system is working properly before riding 33 SEAT LOCK REAR SHOCK ABSORBER The front seat lock is located the left side cover under the front seat To unlock the front seat insert the ignition key into the front seat lock and tum it clock wise To lock the front seat push down firmly until the seat latch snaps into the lock posi tion To remove the rear seat loosen the rear seat mounting bolt on the rearside of the rear seat To install the rear seat slide the seat hook into the seat hook retainer and install the rear seat mounting bolt A WARNING Before leaving make sure that the front and rear seat are properly locked D Rear shock absorber 2 Pin spanner As WARNING Unequal suspension adjustment can cause poor handling and loss of stability Adjust the right and left shock absorber to the same settings To adjust the spring pre load turn the adjuster clockwise or counter clockwise to the desired position using the pin spanner Position 1 provides the softest spring
28. your dealer in terms of ordering parts or referring to special ser vice information The frame number is also known as the VIN or Vehicle Identification Number The frame serial number D is stamped on the right side of the steering head tube The engine serial number 2 is stamped on the left downside of the crankcase assembly 14 Please write down the numbers in the box provided below for your future reference Frame number Engine number FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION FUEL Use unleaded gasoline with an octane rating of 91 or higher Unleaded gasoline can extend spark plug life and exhaust components life As CAUTION Spilling gasoline can damage the paint ed surfaces Be careful not to spill any fuel when fill ing the fuel tank Wipe spilled gasoline up immediately AN WARNING e When refueling always shut the engine off and turn the ignition key to the OFF position Never refuel near the flames sparks and heat sources Donot overfill the fuel tank Do not fill gasoline above the fuel tank entrance lower end ENGINE OIL Oil quality is a major contributor to your engine s performance and life Always select good guality engine oil ENGINE OIL SPECIFICATION Classification system Remarks API Over SL SAE 10W 40 X If a SAE 10W 40 motor oil is not avail able select a
29. LAMP When the turn signals are being operated either to the right or to the left the green indicator will flash at the same time 9 HIGH BEAM INDICATOR LAMP The blue high beam indicator lamp will come on when the head lamp high beam is turned on 23 NEUTRAL INDICATOR LAMP The green neutral indicator lamp will come on when the transmission is in neu tral The lamp will go out when you shift into any gear other than neutral COOLANT TEMPERATURE WARNING LAMP The red coolant temperature warning lamp will come on when the coolant gets too hot while operating When coolant temperature is higher than 120 C 248 F the coolant temperature warning lamp comes on AN CAUTION Operating the motorcycle while the coolant temperature warning lamp is lit can damage your motorcycle Continued operation of the motorcycle with high engine coolant temperature may result in engine damage or prema ture wear If the coolant temperature warning lamp comes on stop the engine and allow it to cool before restarting Refer to the note below aie a Vaan id ae NOTE o High engine speed low vehicle speeds or heavy load can increase engine coolant temperature Decrease engine speed reduce load and select an appropriate transmission gear to lower the temperature Debris or mud in front of the engine or packed between the radi ator fins can reduce cooling ability Remove any debris or mud pre venting air flow to the eng
30. OOTING This troubleshooting guide is provided to help you find the cause of some common complaints AN CAUTION Failure to troubleshoot a problem cor rectly can damage your motorcycle Improper repairs or adjustments may damage the motorcycle instead of fixing it Such damage may not be covered under warranty If you are not sure about the proper action consult your Hyosung dealer about the problem d WHEN THE ENGINE REFUSES TO START If the engine refuses to start perform the following inspections to determine the cause 9 IGNITION SYSTEM CHECK 1 Remove a spark plug and reattach to the spark lead 0010 J S 2 Put the engine stop switch in the C position and the ignition switch in the ON position Holding the spark plug base firmly against the engine the trans mission in neutral the side stand up the clutch disengaged and push the electric starter switch If the ignition system is operating properly a blue spark should jump across the spark plug gap When the ignition switch is set to ON position with the engine stopped the meter lamp will come on and the needle of the speedometer will turn once to the end as a test of electric system operation Push the starter switch after the needle of the speedometer turn back 3 If there is no spark clean the spark plug Replace it if necessary Retry the above procedu
31. amage may occur Use recommended spark plugs only A spark plug of the wrong rating may shorten engine life and cause loss of performance S 8 Fit the spark plugs cap properly to pre vent it coming off due to engine vibration IDLING ADJUSTMENT This engine features EFI electronic fuel injection The idle speed is not adjustable As CAUTION Do not attempt to make any adjust ment to the idle speed as it may per manently damage the EFI system 63 jo THROTTLE CABLE PLAY K ADJUSTMENT These motorcycles have a twin throttle cable system Cable A is for throttle cable and cable is for returing cable To adjust the cable play 1 Hold the motorcycle vertically 2 Uncover the protection 3 Loosen the lock nut Q 4 Turn in the adjuster fully 5 Loosen the lock nut 6 Turn the adjuster in or out until the throttle cable play is between 0 5 1 0 mm 0 02 0 04 in 7 Tighten the lock nut while holding the adjuster 4 8 While holding the throttle grip at the fully closed position slowly turn out the adjuster 2 to feel resistance 9 Tighten the lock nut while holding the adjuster 2 10 Check free play again 11 Cover the protection A WARNING CLUTCH CABLE ADJUSTMENT Inadequate throttle cable play can cause engine speed to rise suddenly when you turn the throttle grip This can lead to loss of rider control Adjus
32. at mounting bolt Rear turn signal lamp License plate lamp Brake Tail lamp Helmet holder 2 Belt case inspecting hole 3 Side stand Coolant reserve tank Engine oil drain plug Footrests Gearshift lever NOTE means the invisable parts 19 Muffler 68 Radiator 9 Rearseat 69 Cooling fan and motor Front seat Rear brake pedal 6 Tools Rear brake lamp switch 62 ECU Engine Control Unit 42 Engine oil filter 63 Front brake fluid reservoir 43 Water pump 63 Front brake lamp switch Engine oil level lens 65 Ignition coil Front Air cleaner Radiator cap Engine oil filler plug 67 Rear brake fluid reservoir NOTE means the invisable parts 20 CONTROLS IGNITION SWITCH amp V700C 6V6500 have the igni tion switch at the rightside of the motorcycle The ignition switch has two positions OFF POSITION All electrical circuits are cut off The engine will not start The key can be removed ON POSITION The ignition circuit is completed and the engine can now be started The key cannot be removed from the igni tion switch in this position 21 WARNING Turning the ignition switch to the OFF position while the motorcycle is moving can be hazardous NOTE Start the engine after tuming the key to the ON position or the battery will lose power due to cons
33. ck and clean the air cleaner element periodically accord ing to the following procedure AN CAUTION Never operate the engine without the element in position Operating the engine without the air cleaner element will increase engine wear Always be sure that the air cleaner element is in excellent operational con dition The life of the engine depends largely on this single component AN CAUTION If the air cleaner element is polluted it will result in starting difficulty engine output reduced combustion efficiency decline and sooty smoke black smoke Inspect and clean the air clean er element and confirm To remove the air cleaner 1 Remove the two screws 2 Remove the air cleaner cover 2 4 9 A 9 3 Remove the four screws 3 of the air cleaner element 4 Remove the air cleaner element 2 5 Clean the air cleaner element for the fol lowing 1 When the air cleaner element clean with the air gun necessarily blow at the inside by compressed air 2 Carefully examine the air cleaner ele ment for tears during cleaning Replace it with a new one ifit is torn 3 Assemble the element completely or damage severely the engine 4 Be careful not to allow water to go inside the air cleaner element 60 AN CAUTION Before and during the cleaning opera tion inspect the element for tears Atorn element must be replaced Be sure to
34. d to loss of control Inspect storage of tire thread s depth by the tire wear indicator Replace the front and rear tires at once WORN when appear the tire wear indicator CRACK As CAUTION The standard tire on lt gv700C EV6500 are 120 80 16 60H for front and 170 80 15 77H for rear ABNORMAL i WEARS The use of a tire other than standard may cause trouble It is highly recommended to use the N standard tire supplied by Hyosung S 9 REAR AXLE NUT Inspect the rear axle shaft and jointing nut for loosening 73 TIRE REPLACEMENT e FRONT TIRE REPLACEMENT 1 Place the motorcycle on the jack or block vertically AN CAUTION Improper jacking may cause damage to the frame or engine e REAR TIRE REPLACEMENT 1 Place the motorcycle on the jack or block vertically As CAUTION Improper jacking may cause damage to the frame or engine 2 Remove the front axle pinch bolt cap and loosen the front axle pinch bolt the right side of the motorcycle 3 Loosen the front axle 9 4 Carefully position a jack or block under engine and raise until the front wheel is slightly off the ground 5 Draw out the front axle 9 6 Slide the front wheel forward 7 To reinstall the front wheel assembly reverse the seguence as described 74 2 Remove the mounting bolts engine pulley cover and drive belt case AN WARNING A
35. distance and position 6 provides narrowest distance WARNING Never attempt to change the front brake lever position while riding or you may lose control 30 As WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding ho d GEARSHIFT LEVER b BV700C EV 650C have a 5 speed transmission which operates as shown To shift properly sgueeze the clutch lever and close the throttle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal posi tion ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or downshift more than one gear at a time When shifting from first to 2nd gear or 31 2nd gear to low neutral will be automatical ly skipped Reduce the motorcycle speed before down shifting When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire AN CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the lamp is illu minated cautious
36. e 5 position while driving at one s pleasure FRONT BRAKE LEVER The front brake is applied by squeezing the brake lever gently toward the throttle grip The front brake is a powerful disc brake system Do not brake excessively so as to cause the front wheel to lock up or skid The brake lamp will come on when the lever is squeezed 28 AN WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding THROTTLE GRIP Engine speed is controlled by position of the throttle grip Turn it toward you to increase engine speed Turn it away from you to decrease the engine speed AN WARNING Avoid turning the throttle grip during braking HAZARD WARNING SWITCH A All four turn signal lamp and e indicator lamp will flash simul taneously when the switch is turned on with the ignition switch in ON position e The turn signal lamp and indi cator lamp go off Use the hazard warning lamps to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard A CAUTION Turn off the hazard warning switch promptly after use If the motorcycle is ridden with the haz ard warning switch turned on it may confuse other drivers The battery will eventually become depleted if the hazards warning remains on for a period of time without the engine running G STARTER SWITCH Use this
37. e For first use of Gw700C EV650C find a level open area for the rider to use to become familiar with the operation of controls and the operating and handling characteris tics of the motorcycle s E Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 50 of this owner s man ual o Make sure the rider wears a helmet eye protection and protective cloth ing gloves leather or heavy cloth pants long sleeved shirt or jacket boots Permit use only by two persons The motorcycle is designed for use only by one rider and one passenger Do not permit anyone to operate amp V700C 6V6500 under the influence of alcohol or other drugs It may cause damage to the motorcy cle and alter handling characteristics Observe periodic maintenance requirements Your authorized HYOSUNG dealer is trained and equipped to perform this service Drain gasoline from the fuel tank prior to transporting gv 700C GV650C Caution the rider and others near GV 700C EV650C not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system Do not make any modifications to GV 700C EV650C Modifications may make the motor cycle unsafe or illegal in your state WARNING EV700C EV650C is equipped with the side stand ignition interlock system If the transmission
38. e The proper care and maintenance that your motorcycle requires is outlined in this manual By following these instructions explicitly you will ensure a long trouble free operating life for your motorcycle Your Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies between information in this manual and your motorcycle Hyosung reserves the right to make changes at any time without notice and without incurring any obligation to make the same or similar changes to motorcycles previously built or sold Please note that this manual applies to all specifications for all respective destinations and explains all eguipments Therefore your model may have different standard features than shown in this manual E HYOSUNG COPYRIGHT S amp T Motors Co Ltd IMPORTANT BREAK IN INFORMATION FOR YOUR MOTORCYCLE The first 1 600 km 1 000 miles are the most important in the life of your motorcycle Proper break in operation during this time will help ensure maximum life and perfor mance from your new motorcycle Hyosung parts are manufactured of high guality materials and manufactured parts are fini
39. een found to cause skin cancer in laboratory animals Brief contact with used oil may irritate skin Keep new and used oil and used oil fil ters away from children and pets To minimize your exposure to used oil wear a long sleeve shirt and moisture proof gloves such as dishwashing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dis pose of used oil and filters WARNING The engine oil temperature may be high enough to burn you when the drain plug is loosened Wait until the drain plug is cool enough to touch with bare hands before draining oil Do not touch the hot muffler or the hot muffler can burn you AN CAUTION Remove inspect and clean the oil strain er A when replacing the Engine oil lt 5 Remove the three nuts 3 holding the AN CAUTION When installing the engine oil filter the HYOSUNG character and 16510HN910 part s NO must be installed toward the outside otherwise the engine may be damaged A WARNING Engine oil and exhaust pipes can be hot enough to burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil As WARNING New and used oil can be hazardous Children and pets may be harmed by swallowing new or used engine oil or 6 Replace the engine
40. for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle reguires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Running the engine with incorrectly operating spark plug or misadjusted fuel injection system may cause permanent damage to the catalyst and to the noise control system J CONSUMER INFORMATION A WARNING SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS Motorcycle riding is great fun and an excit ing sport Motorcycle riding also reguires that some extra precautions be taken to ensure the safety of the rider and passen ger These precautions are AS WARNING O Before first use of w700C EV 650C read this owners manual carefully to become familiar with the motorcycle features and safety and maintenance reguirements Review all instructions reguirements and warnings with the riders Keep the owners manual in the owners manual storage compartment located under the seat Before the rider s first use of GV 700C GV650C make sure that he she is familiar with the loca tion and operation of all controls and has been instructed in the proper operation of the motorcycl
41. g passed or passing large vehicles Improperly mounted or poorly designed acces sories can result in an unsafe riding condition therefore caution should be used when selecting and installing all accessories 5 Certain accessories displace the rider from his or her normal riding position This limits the freedom of movement of the rider and may limit his or her control ability 6 Additional electrical accessories may damage the existing electrical system Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machine An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle The size of the load can also affect the aerodynam ics and handling of the motorcycle Balance the load between the left and right side of the motorcycle and fasten it securely MODIFICATION Modification of the motorcycle or removal of original eguipment may render the vehicle unsafe or illegal Obey all applicable eguipment regulations in your area 10 11 TABLE OF CONTENTS 1 SERIAL NUMBER LOCATION hhh 14 2 FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION 2 sss ees 15 FUEL ENGINE OIL ENGINE COOLANT SOLUTION 3 NAMES OF EACH PARTS
42. gon wrench 4 mm Hexagon wrench 6 mm OO 14 O Q O N gt YLL J e C ENGINE OIL Check if there is leakage from crankcase d GASOLINE Check if there is leakage from fuel tank fuel pump hose fuel injection system FUEL HOSE Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years 56 C Check ifthere is leakage from the radiator coolant hose ENGINE COOLANT C Check if there is damage from the radia tor RADIATOR RUBBER CAP OF CABLES Wipe them up with a cloth or towel when washing EXHAUST PIPE AND MUFFLER Inspect the exhaust pipe and muffler joint for loosening 57 FRONT AND REAR SUSPENSIONS Periodically check for the following Keep the front brake lever pulled in and push down on the handlebars repeated ly to compress the front fork The fork should compress in a smooth movement and must show no traces of oil on the legs O Inspect the rear shock absorber for oil leakage and spring condition o Ensure that all components are properly tightened and check the front and rear suspension articulated joints for correct operation Inspect whether the steering stem is well assembled while moving front fork up downwards and or foreward back ward AN CAUTION In the event of malfunction or if the sus
43. h rust preventative Coat the painted surfaces with car wax MAINTENANCE DURING STORAGE Once a month recharge the battery The GV 700C GV650C s battery standard charging time is 1 2 A x 10 hours PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire motorcycle 2 Drain the engine oil and replace the engine oil filter amp engine oil with a new one 3 Reinstall the battery NOTE Be sure connect the positive terminal first then connect the negative terminal 4 Adjust the pressure of tires as described in the TIRE section 5 Remove the spark plugs and push sev eral times the electric starter switch to start the engine Reinstall the spark plugs 6 Lubricate all places as instructed in this manual 7 Perform the INSPECTION BEFORE RIDING as listed in this manual EN I T N x means the invisable parts e BE FULLY AWARE OF THE OWNER S MANUAL BEFORE OPERATING AND RIDING MAKE SURE TO WEAR A HELMET OBSERVE THE RESTRICTED SPEED DO NOT BE TOUCHED ON MUFFLER BECAUSE IT IS HOT DO NOT MAKE ILLEGAL MODIFICATION FOR THE SAFE RIDING TAKE THE INSPECTION AND THE MAINTENANCE ACCORDING TO THE REGULAR CHECKLIST OF THE OWNER S MANUAL e THE CHECKLIST BEFORE RIDING DASHBOARD HORN LAMP OIL BRAKE TIRE AIR PRESSURE DAMAGE ABNORMAL WEAR AND ETC e USE THE HYOSUNG GENUINE OIL LC 68519H05950 PL e AN IMPROPER TIRE
44. he fuel tank Stop adding fuel when the fuel level reaches the bot tom of the filler neck If you fill the tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun 36 AN WARNING Gasoline is extremely flammable and toxic Always observe the following precautions when refueling your BEV700C EV650G O Never permit motorcycle refueling by anyone other than an adult O Refuel in a well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away during refueling ee CAUTION IN REFUELING Be careful not to spatter the fuel due to the fuel is hit to the fuel tank inner body D in refueling To not spatter the fuel from the fuel tank filler hole 9 the fuel dispenser s end 3 is spaced out 10 mm 0 4 in from the fuel tank inner body ENGINE OIL Long engine life depends much on the selection of quality oil and the periodic changing of the oil Daily oil level checks and periodic changes are two of the most important maintenances to be performed ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level 1 Start the engine and run it for a few minutes 2 Stop the engine and wait three
45. ident Test your brakes after washing motor cycle riding at slow speed If neces sary apply brakes several times to let une dry out the pads d Follow the procedures in the INSPEC TION BEFORE RIDING section to check your motorcycle for any problems that may have arisen during your last ride STORAGE PROCEDURE If you don t plan on using your motorcycle for a long time it will need special servicing requiring appropriate materials equipment and skill For this reason Hyosung recom mends that you trust this maintenance work to your dealer If you wish to service the machine for storage yourself follow the gen eral guidelines below MOTORCYCLE Clean the entire motorcycle Place the motorcycle on a firm flat surface where it will not fall over Turn the handlebars all the way to the left and lock the steering and remove the igni tion key x FUEL Fill the fuel tank to the top with fuel BATTERY 1 Remove the battery from the motorcycle NOTE Be sure to remove the negative terminal first then remove the positive terminal 2 Clean the outside of the battery with mild detergent and remove any corrosion from the terminals and wiring hamess connec tions 3 Store the battery in a room above freez ing TIRES Inflate the tires to the normal pressure 83 EXTERNAL Spray all vinyl and rubber parts with rub ber protectant Spray the unpainted surfaces wit
46. in KOREA
47. inds which can occur when being passed by large vehicles at tunnel exits or in hilly areas can upset your control Reduce your speed and be alert to side winds Sgueeze the clutch lever and pause momentarily Engage first gear by depress ing the gearshift lever downward Turn the throttle grip toward you and at the same time release the clutch lever gen tly and smoothly As the clutch engages the motorcycle will start moving forward To shift to the next higher gear acceler ate gently then close the throttle and sgueeze the clutch lever simultaneously Lift the gearshift lever upward to select the next gear and release the clutch lever and open the throttle again Select the gears in this manner until fifth gear is reached AN WARNING Downshifting while the motorcycle is leaned over in a corner may cause rear wheel skid and loss of control Reduce your speed and downshift before entering corner AN WARNING Do not turn the ignition switch to its OFF position or the steering lock to lock or the engine stop switch to its 5 position whilst riding the motorcy cle USING THE TRANSMISSION The transmission is provided to keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suitable gear for the prevailing conditions AN WARNING
48. ine FUEL METER GV 700C GV650C s fuel meter is LCD Liguid Crystal Display type it indi cates the remaining fuel amount in the fuel tank The fuel meter displays all 6 segments when the fuel tank is full The P Full mark indicates the fuel tank is full The E Empty mark indicates the fuel tank is empty or nearly so The fuel meter displays the left 3 seg ments when the remaining fuel is approxi mately 8 5 0 The P mark flickers when the remain ing fuel is approximately 3 5 0 Fill the fuel tank before the P mark flickers The fuel tank capacity is 17 0 0 As CAUTION When the Pj mark flickers you should add fuel to the fuel tank at the first opportunity to avoid running out of fuel S AN CAUTION For checking the fuel meter hold the motorcycle vertically and the ignition switch ON 24 6 ODOMETER TRIP METER The display in it has three functions odometer and two trip meters The display changes odometer or trip meter as indicated before turning the igni tion switch off LAN B ODO TRIP 256888 The odometer registers the total distance that the motorcycle has been ridden The two trip meters are resettable odometer They can register two kinds of distance at the same time For instance trip meter A can register the trip dis
49. ing to the MAINTENANCE SCHEDULE 68 Operating the motorcycle in harsh con dition can be hazardous if you do not inspect brake wear often Operating in mud water sand or other extreme conditions can cause accelerat ed brake wear This could lead to an accident If you operate your motorcycle under these conditions the brakes must be inspected more often than recommend ed in the MAINTENANCE SCHEDULE a BRAKE FLUID Be sure to check the brake fluid level in the master cylinder If the level was found to be lower than the lower mark holding the motorcycle upright inspect the brake pad s wear condition AN CAUTION These motorcycles use glycol based 7 brake fluid Do not use or mix different types of brake fluid otherwise serious damage will result in the brake system Use Only DOT4 brake fluid Do not spill any brake fluid on painted Rear Brake or plastic surfaces as it will damage the surface severely Never use any brake fluid that has been stored in a used or unsealed container Never reuse brake fluid left over from the last servicing and stored for long period as it absorbs A W ARN IN G use from the air 42 As the brake pads wear the fluid level will drop to compensate for the new position of brake pads Replenishing the master cylinder to con sidered normal periodic maintenance Brake
50. lternative according to the following chart 20W50 L 15W40 15W50 i L I ENGINE OIL 10W40 10W50 E sp Temperature c 30 20 40 0 10 20 30 40 F 2 4 4 32 50 68 86 104 Use the chart to select a viscosity rating based on temperature range in your area In very cold weather below 15 C 5 FI use SAE 5W 30 for good starting and smooth operation Using a premium quality four stroke motor oil will increase the service life of your motorcycle A WARNING ENGINE COOLANT SOLUTION Don t mix the unrecommended oil It could damage the engine Use an engine coolant that is compatible with aluminum radiator mixed with distilled water only at a 50 50 mixture ratio for engine coolant solution An engine coolant mixture other than 50 50 can affect cooling efficiency or rust inhibiting peformance As WARNING Engine coolant is harmful or fatal if swallowed or inhaled o Whenrefilling the oil don t allow the dust to get inside o Wipe the spilled oil up immediately Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animal
51. ly release the clutch lever slowly to determine whether the transmission is positively in neutral FOOTRESTS FOOTREST POSITION ADJUSTMENT BEV700C GV650C have 2 type of the footrest position forward for rid ers with longer legs and rearward for rid ers with shorter legs To change the position remove the footrest mounting bolt D footrest boss cap O and bolt Install the bolt 4 to the desired position and footrest boss cap 9 bolt 3 to the position POSITION 32 POSITION EV700C EV650C are delivered from the factory on position A AN WARNING When adjusting the footrest position the footrest mounting bolt be torgued to the proper specification If they are not the footrest can come off Tighten Torgue Footrest mounting GEARSHIFT LINK ROD When the footrests in position SIDE STAND exchange the gearshift link rod for appropri ate riding position Position Install the gearshift link rod Position Install the gearshift link rod 6 EN JN BV700C BV650C are equipped with the side stand ignition interlock system CR ya KI LOST I If the transmission is in neutral or side gt qui O stand up you can only start the engine with squeezing the clutch lever This side stand ignition interlock system prevents the motorcycle from being started
52. minutes AN WARNING The engine and the components of the exhaust system become very hot and remain hot for some time after the engine has been stopped Before han dling these components wear insulat ing gloves or wait until the engine and the exhaust system have cooled down 3 Hold the motorcycle vertically NOTE Position the motorcycle on firm and flat ground 4 Inspect the engine oil level through the engine oil level lens on the right side on the engine Engine oil expands and oil level increas es when the engine oil is hot Check and adjust engine oil level when the engine oil is not hot AN CAUTION Be sure to use the engine oil specified in the FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDA TION section AN CAUTION Operating the motorcycle with an incor rect amount of engine oil can damage your motorcycle Too little or too much engine oil can damage your engine Place the motorcycle on level ground Check the engine oil level with the engine oil level lens before each use of the motorcycle d AN CAUTION Never operate the motorcycle if the engine oil level is below the Lower line mark L in the engine oil level lens Never fill the engine oil above the Upper line mark F Engine oil level being most suitable about 1 mm under the Upper line mark F of the engine oil level lens In case of the engine oil being over filled
53. nly at the same time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observing the neutral indicator lamp AN WARNING Inexperienced riders tend to underutilize the front brake This can cause exces sive stopping distance and lead to a col lision Using only the front or rear brake can cause skidding and loss of control Apply both brakes evenly at the same time AN WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn AN WARNING Hard braking on wet loose rough or other slippery surfaces can cause wheel skid and loss of control Brake lightly and carefully on slippery or irregular surfaces AN WARNING Following another vehicle too closely can lead to a collision As vehicle speeds increase stopping distance increases progressively Be sure you have a safe stopping dis tance between you and the vehicle in front of you A 5 Park the motorcycle on a firm flat sur face where it will not fall over WARNING A hot muffler can burn you The muffler will be hot enough to burn you for some time after stopping the engine Park the motorcycle where pedestrians or children are not likely to touch the E muffler A 6 Turn the igniti
54. obile NOTE Avoid spraying or allowing water to flow over the following places Ignition switch Electric fuel injection system Brake master cylinders Radiator fins O Snorkel air intake for air cleaner Spark plugs 0 Fuel tank cap A CAUTION Do not use parts cleaner to throttle body and fuel injection sensors Use a garden hose at low pressure to remove the majority of dirt or other debris Wash your motorcycle by hand with a mild soap or detergent and water Try to thor oughly remove all dirt and debris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the motorcycle thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth 82 WAXING THE MOTORCYCLE After washing the motorcycle waxing and polishing are recommended to further pro tect and beautify the paint Only use waxes and polishes of good guality When using waxes and polishes observe the precautions specified by the manufacturers x INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your motorcycle lubricate according to GENERAL LUBRICATION section A WARNING Operating the motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an acc
55. oil filter 7 with a new solvent Continuous contact with used one engine oil has been found to cause skin cancer in laboratory animals Brief con A C AU TI O N tact with used oil or solvent may irritate skin Insert the filter so that surface of the fil ter hole turn toward the engine Keep new and used oil and solvent away from children and pets ENGINE OIL FILTER INSTALLATION Wear a long sleeve shirt and water proof gloves a o Wash with soapif oil or solvent con LUSTER tact your skin SS MATERIAL lt 7 Before replacing the engine oil filter cap 6 be sure to check that the engine oil filter spring and the O ring 5 are installed correctly Use new O ring each time the engine oil filter is replaced OUTSIDE 8 Replace the oil filter cap 6 and tighten the nuts securely but do not over tighten them 7 HYOSUNG 16510HN910 40 9 Replace the drain plug D and tighten it securely At this time insert the gasket necessarily 10 Pour fresh oil through the filler hole Approximately 3 200 mQ of the engine oil will be required As CAUTION Approximately 3 000 m0 of the engine oil must be required when changing the engine oil only without replacing the oil filter 13 Check the oil level according to Engine Oil Level Check procedure AN CAUTION Engine oil leaks from around the oil filter cap or drain plug indicate incorrect ins
56. on switch to the OFF position and remove the ignition key 7 Turn the handlebar all the way to the left 8 Insert the ignition key into the steering lock and turn it clockwise from the e position 9 Remove the ignition key 48 BREAK IN This section explains how important prop er break in is to achieve maximum life and performance from your new Hyosung The following guidelines explain proper break in procedures MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period ans Ee OEM tutu 238 Less than 1 2 throttle Less than 3 4 throttle Up to 1 600 km 1 000 miles AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat in Allow the engine to acceler ate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1 600 km 1 000 miles VARY THE ENGINE SPEED The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components during break in to ensure this mating process Do not though apply excessive load on the engine BREAKING IN THE NEW TIRES New tires need proper
57. ons such as continuous full throttle operation or is operated in a dusty climate certain services should be per formed more often to ensure reliability of the machine as explained in the maintenance section Your Hyosung dealer can provide you with further guide lines Steering components and suspension reguires very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a quali fied service mechanic A WARNING Improper maintenance or failure to per form recommended maintenance increases the chance of an accident or motorcycle damage Always follow the inspection and main tenance recommendations and sched ules in this owners manual Ask your Hyosung dealer or a gualified mechanic to do the maintenance items marked with a pentagram gt You may perform the unmarked mainte nance items by referring to the instruc tions in this section if you have mechanical experience If you are not sure how to do any of the jobs have your Hyosung dealer or a gualified mechanic do them AN WARNING Running the engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Only run the engine outdoors where there is fresh air AN CAUTION Using poor guality replacement parts can cause your mot
58. orcycle to wear more guickly and may shorten its useful life Use only genuine Hyosung replacement parts or their equivalent NOTE The MAINTENANCE CHART specifies the minimun reguirements for mainte nance If you use your motorcycle under severe conditions perform maintenance more often than shown in the chart If you have any guestions regarding main tenance intervals consult your Hyosung dealer or a gualified mechanic LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motor cycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it Major lubrication points are indicated as follows As CAUTION Lubricating switches can damage the switches Do not apply grease and oil to the switches 53 Ma SAS AN EL oe N D Clutch lever holder and clutch cable 2 Passenger footrests pivot Side stand pivot and spring hook Footrests pivot 5 Speedo sensor 6 Front brake lever holder 7 Throttle cable Rear brake pedal pivot 8 Motor oil Grease ENGINE wasa First 1 000 km Every 6 000 km Every 12 000 km Air cleaner element Clean every 3 000 km Replace e
59. ore riding while the motorcy cle vertically If the coolant is found lower ASWARNING than the L level line add properly mixed AN WARNING coolant in the following way Engine coolant is harmful or fatal if If the reservoir tank is emptied pour the swallowed or inhaled engine coolant to the reservoir tank and radiator Do not drink anti freeze or coolant solution If swallowed do induce AN WARNING vomiting Immediately contact a poi Wait for the engine to cool down son control center or a physician before checking or topping up Avoid inhaling mist or hot vapors if coolant level inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to ani mals Keep out of the reach of chil dren and aminals NOTE Adding only water will dilute the engine coolant and reduce its effectiveness Remove the reservoir tank filler cap D Add 50 50 mixture of engine coolant and add properly mixed coolant through the and water filler hole until it reaches the F line of the reservoir tank d 42 CHANGING THE COOLANT Change the coolant every two years NOTE About 1 6 of coolant will be required when filling the radiator and reservoir tank OPEN THE RADIATOR CAP Remove the right frame head cover 1 to operate the radiator cap 3 To disassemble the
60. pension needs expert servicing contact an authorised Hyosung dealer REAR VIEW MIRRORS Check if the mirrors shows the rear and or side views C Check if the reflector is dusty or damaged REFLECTOR CHECK AND CLEAN OF BATERY BATTERY TERMINAL Clean the battery terminal when it is dusty INSPECTION OF BATTERY or rusted SOLUTION LEVEL 1 Set the ignition switch OFF position The battery is located under the front seat 2 Remove the front seat MF Maintenance Free battery of airtight 3 Check that battery lead wire and termi type is used for these motorcycles nal I It is not necessary to inspect or supple 4 If necessary disconnect the negative ment battery fluid O battery wire first then disconnect the However have your dealer check the positive battery wire charging condition of battery periodically Remove the battery 5 Clean the terminal A C AU TIO N If there is white dust clean it with warm water Do not remove airtight cover as it is a 6 Connect the battery wires and grease permanently sealed type battery the terminal lightly Keep separate from the motorcycle if When reinstalling the battery be sure to not used for a long time to reduce connect the positive O battery wire first electric discharge and electric leak then connect the negative O battery age wire Remove the negative terminal when storing the motorcycle As WARNING
61. rcycle and the road Follow these instructions Check tire condition and pressure and adjust pressure before each ride Avoid overloading your motorcycle OVER NORMAL SHORT Replace a tire when worn to the spec As CAUTION ified limit or if you find damage such If there are some problem with the tire as cuts or cracks Always use the size and type of tires pressure or cracks and cuts it will decrease the riding stability and lead to specified in this owner s manual flat tire TIRE PRESSURE Insufficient air pressure in the tires not only hasten tire wear but also seriously affects the stability of the motorcycle Under inflated tires make smooth corner ing difficult and over inflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Be sure that the tire pressure is within the specified limits at all times Tire pressure should only be adjusted when the tire is cold If you see the problem with the tire adjust the pressure with the pressure gauge 72 CRACKS AND CUTS TIRE TREAD CONDITION Checkif Tire Wear Tire wear indica 1 there are visible cracks and cuts ST N tor mark N 2 there are abnormal wears indicator lt 4 LI SCREW FOREIGN MATERIAL W A a Operating the motorcycle with excessively worn tire will decrease riding stability and can lea
62. re with the cleaned spark plug or new one 4 1f there is still no spark consult your Hyosung dealer for repairs A WARNING Performing the spark test improperly can be hazardous You could get a high voltage electrical shock or an explosion if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Keep the spark plug away from the spark plug hole during this test Do not this test if you have a heart condition or weara pacemaker 4 ENGINE STALLING D Check the fuel supply in the fuel tank 2 Check the ignition system for intermit tent spark 3 Check the engine idle speed AN CAUTION When any trouble occurs the best way is to consult your Hyosung dealer for repairs TRANSPORT AN WARNING Before transporting the motorcycle it is necessary to empty the fuel tank com pletely making sure that it is completely dry During transport the motorcycle must be firmly secured in an upright position to avoid fuel and oil leaks DRAINING THE FUEL TANK AN WARNING Keep the fuel tank away from fires Allow some time for the engine and muf fler to cool down completely Fuel vapours are harmful to human health Ensure the area is well ventilated before proceeding Do not inhale fuel vapours Do not smoke nor use naked flames Place the motorcycle on firm and level ground Stop the engine and wait un
63. rely the plastics or rubbers When it is spilt on the parts wipe them up immediately 5 Fasten the cap REAR BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Turn the cap to the counter clockwise 4 Replenish with brake fluid to the upper line NOTE The recommended brake fluid DOT4 5 Fasten the cap FRONT BRAKE LAMP SWITCH The front brake lamp switch is located the inside of the front brake lever Loosen the switch fitting screws and adjust the timing by moving the switch body forward or back ward REAL BRAKE LAMP SWITCH The rear brake lamp switch is located inside the rear brake pedal Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed TIRES TIRE PRESSURE NORMAL RIDING COLD INFLATION SOLO RIDING DUAL RIDING Inspect the tire pressure and the tire 2 00 kgf en 2 25 kgf ori thread depth periodically FRONT 200 kpa 225 kpa Inspect frequently the tire pressure for the 30 0 psi 33 0 psi safety and the tire life 2 25 kgf cm 2 50 kgf cm REAR 225 kpa 250 kpa AN WARN NG 33 0 psi 36 0 psi Failure to follow these warnings may result in an accident due to tire failure The tires on your motorcycle form the crucial link between your moto
64. right frame head cover 1 remove the two mounting bolts O A WARNING You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot After the engine cools wrap a thick cloth around cap and carefully remove the cap by turning it a quarter to allow pressure to escape and then turn the cap all the way off ho RIDING TIPS A WARNING Running the engine indoors or in a garage can be hazardous STARTING THE ENGINE Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Necessary attempt Only run the engine outdoors where before start the engine there is a fresh air 1 Inspect every day once before riding the motorcycle 2 The transmission is in neutral 3 The ignition switch is in the ON posi As CAUTION Running the engine too long without rid ing may cause the engine to overheat tion 4 The engine stop switch is in the Overheating can result in damage to O position internal engine components and discol oration of exhaust pipes Shut the engine off if you do not begin your ride promptly 5 Moving the side stand to the fully upper position 6 Sgueeze the clutch lever A WARNING AN CAUTION gv700C 8V6500 is equipped Release the starter switch immediate with the side stand ignition interlock ly after the motorcycle
65. rly installed acces sories Follow all instructions in this owner s manual regarding acces sories and modifications Use gen uine Hyosung accessories or equiva lent designed and tested for your motorcycle Consult your Hyosung dealer if you have any guestions 1 In case that additional weight or aero dynamic affecting accessories are installed they should be mounted as low as possible as close to the motor cycle and as near the center of gravity as is feasible The mounting brackets and other attachment hardware should be carefully checked to ensure that it provides for a rigid nonmovable mount Weak mounts can allow the shifting of the weight and create a dan gerous unstable condition 2 Inspect for proper ground clearance and bank angle An improperly mount ed load could critically reduce these two safety factors Also determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessories fitted to the handlebars or the front fork area can create serious stability problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause oscillations in the front end and lead to instability problems Accessories added to the machine should be as light as possible and kept to a minimum 4 The motorcycle may be affected by a lifting condition or by an instability in cross winds or when bein
66. s d As CAUTION Spilled engine coolant can damage painted surfaces Do not spill any fluid when filling the radiator Wipe spilled engine coolant up immediately WATER FOR MIXING Use distilled water only Water other than distilled water can cor rode and clog the aluminum radiator 16 ENGINE COOLANT The engine coolant performs as rust inhibitor and water pump lubricant as well as anti freeze Therefore the engine coolant should be used at all times even though the atmos pheric temperature in your area does not go down to freezing point Reguired amount of water coolant Solution capacity total 16 2 Engine coolant NOTE This 50 mixture will protect the cooling system from freezing at temperatures above 31 C If the motorcycle is to be exposed to temperature below 31C this mixing ratio should be increased up to 55 40 C or 60 55 C The mixing ratio should not exceed 60 COOLANT RESERVOIR TANK s Refer to 42 page 17 NAMES OF EACH PARTS D Clutch lever 6 Right handle switches 2 Left handle switches Front brake lever Instrument panel Throttle grip Front brake fluid reservoir Fuel tank cap Spark plug Front Front turn signal lamp 9 Head lamp amp Position lamp Ignition coil Rear Spark plug Rear Front seat lock 5 Battery amp Fuses Passenger footrests Rear se
67. s or miles per hour As WARNING Obey the speed limit and traffic regula tion at all times FI Fuel Injection CHECK LAMP It comes on when the ignition switch is set to ON position with the engine stopped as a test of injection system operation As soon as the engine starts this lamp should go out If the fuel injection system fails the red FI check lamp 4 comes on As CAUTION the FI check lamp does not come on when the ignition switch is set to ON position with the engine stopped or fail to go out after the engine start contact an authorized Hyosung dealer As CAUTION Riding the motorcycle with the FI check lamp lit can damage the engine and transmission Whenever the FI check lamp is lit have your authorized Hyosung dealer or a gualified mechanic inspect the electric fuel injection system as soon as possi ble d LEFT HANDLE SWITCHES D CLUTCH LEVER The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear Sgueezing the lever disengages the clutch As CAUTION Use the clutch properly Otherwise the clutch may be worn quickly PASS SWITCH Press the PASS switch to operate the head lamp high beam for using when pass With the ignition switch in the ON posi tion push the PASS switch to operate the head lamp high beam
68. se limits and staying within them will help you to avoid accidents BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS As WARNING Riding on bad weather days especially wet ones reguires extra caution Braking distances double on a rainy day Stay off of the painted surface marks manhole covers and greasy appearing areas as they can be espe cially slippery Use extreme caution at railway cross ings and on metal gratings and bridges Whenever you have a doubt about road W condition slow down d ACCESSORY INSTALLATION AND PRECAUTION SAFETY TIPS There are a great variety of accessories available to Hyosung owners Hyosung can not have direct control over the guality or suitability of accessories you may wish to purchase except genuine parts The addition of unsuitable accessories can lead to unsafe operating conditions It is not possible for Hyosung to test each accessory on the market or combinations of all the available accessories however your dealer can assist you in selecting gual ity accessories and installing them correct ly Use extreme caution when selecting and installing the accessories for your Hyosung We have developed some gen eral guidelines which will aid you when deciding whether and how to equip your motorcycle AN WARNING Improper accessories or modifica tions can make your motorcycle unsafe and can lead to an accident Never modify the motorcycle with improper or poo
69. sgueezeldepress and release sev the brake system D Brake fluid leakage of the front and rear brake system 2 Leak or damage of the brake hose 3 Operating of the brake lever and pedal 4 Wear of the front and rear brake pads A CAUTION A WARNING eral times the brake lever pedal so that it is setting at the original place Then check that the brakes are operat ing correctly Replacing only one of the two brake The front and rear brake system pads can be hazardous reguires the brake hose or the brake fluid to be replaced according to period Replacing only one brake pads can ic inspection chart by your authorized result in uneven braking action Hyosung dealer for safety as they oper ate at high pressure Replace both pads together 70 BRAKE DISK INSPECTION Check the brake disk for damage or cracks FRONT BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Loosen the screw and open the cap 4 Replenish with brake fluid to the upper line NOTE The recommended brake fluid DOT4 AN CAUTION Don t replenish with brake fluid over the limit line It will leak out of the brake fluid reservoir Be careful not to allow dusts or water to go inside when it is replenished Don t use the unrecommended brake fluid Brake fluid can damage seve
70. shed to close tolerances Proper break in operation allows the machined sur faces to polish each other and mate smoothly Motorcycle reliability and performance depend on special care and restraint exer cised during the break in period It is espe cially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION and NOTE have special meanings Information following these signal words should be carefully reviewed A WARNING The personal safety of the rider may be involved Disregarding this information could result in injury to the rider AN CAUTION These instructions point out special ser vice procedures or precautions that must be followed to avoid damaging the machine NOTE This provides special information to make maintenance easier or important instructions clearer J As WARNING Noise Control System muffler assembly TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for the purpose of maintenance repair or replacement of any device or ele ment of design incorporated into any new vehicle
71. switch to operate the starting motor With the ignition switch in the ON posi tion the engine stop switch in the O position and the transmission is in neutral sgueeze the clutch lever and the side stand up and push the starter switch to start the engine When the ignition switch is set to ON position with the engine stopped the meter lamp will come on and the needle of the speedometer will turn once to the end as a test of electric system operation Push the starter switch after the needle of the speedometer turn back CAUTION In case of EV700C EV650C do not attempt the start the engine until the needle of the speedometer com pletes a full sweep and returns to the rest position otherwise the engine will start badly If the engine does not start or runs badly turn the ignition switch to the OFF position After 8 seconds turn the ignition switch on allow the speedometer needle to complete it s sweep and return to the rest position and then attempt to restart This allows the ISC Idling Speed Control solenoid to be initialized 29 AN CAUTION Release the starter switch immediate ly after the motorcycle has started Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting motor If the engine does not start after sever al attempts check the fuel supply and igintion system Refer for Page 79
72. t the throttle cable play so that engine idle speed does not rise due to throttle grip movement WARNING When finished turn the handlebars to make sure its movement does not affect the engine idle rpm and check that the throttle grip when opened and then released returns smoothly to the closed position At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 2 mm 0 08 in as measured at the clutch lever holder before the clutch begins to disengage Clutch lever play Clutch lever adjuster lock nut 3 Clutch lever adjuster Rubber boot Clutch cable adjuster Clutch cable adjuster lock nut If you find the play of the clutch lever incorrect adjust it in the following way CLUTCH CABLE PLAY ADJUSTMENT OA basis adjustment be allowed by the clutch lever adjuster 3 Uncover the rubber boot Loosen the lock nut 2 counter clock wise O Turn the clutch lever adjuster 3 in or out to acguire the specified play O After end of adjustment tighten the lock nut 9 clockwise fully and cover the rub ber boot If not adjust by the clutch lever adjuster 3 adjust by the clutch cable adjuster Loosen the clutch cable adjuster lock nut Turn the clutch cable adjuster in or out to acquire the specified play O After end of adjustment tighten the lock
73. tail lamp turn signal lamp and brake lamp are dusty or damaged LES SX Position lamp q Head lamp Turn Signal lamp PEI LEIA License As CAUTION The head lamp position lamp meter lamp tail lamp and license plate lamp on this motorcycle always comes on when the ignition switch is turned to the ON position REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart When replace the damaged lamp always use the equal capacity The use of a lamp other than specification may cause the electric system or the lamp to damage Head lamp 12V H4 60 55W x 1 Position lamp 12V WW x 1 Brake Tail lamp LED type Turn signal lamp 12V RY10W x 4 License plate lamp 12V WW x 1 x LED Light Emitting Diode AN CAUTION The use of a lamp other than rules may cause to occur the vehicle fire and to damage electric parts Surely use only the lamp of proper capacity HEAD LAMP S BULB REPLACEMENT 1 Remove the three screws D right left and upside and the head lamp assem bly 2 Disconnect the head lamp coupler 3 Remove the dust cover 2 and socket spring 4 After removing the bulb at the socket replace the new bulb 5 To install the head lamp reverse the above seguence TURN SIGNAL LAMP S BULB REPLACEMENT
74. tallation or O ring gasket damage If you find any leaks or are not sure that the oil filter cap drain plug has been properly installed have the motorcycle inspected by your Hyosung dealer or qualified mechanic AN CAUTION In case of the engine oil being over filled the engine output will be reduced Be careful not to over fill the engine oil 11 Install the engine oil filler plug AN CAUTION Failure to use the correct oil can damage your motorcycle Engine damage may occur if you use the engine oil that does not meet Hyosung s specifications Be sure to use the engine oil specified in the FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION section 12 Start the engine and allow it idle for a few minutes Check to see that no the engine oil is leaking from the engine oil filter cap and drain plug 9 ENGINE COOLANT A CAUTION Never top up beyond the F line or COOLANT LEVEL coolant will leak out when the engine is running Refer to the FUEL ENGINE OIL AND ENGINE COOLANT RECOMMENDATION section 15 page A CAUTION If coolant level drops too quickly or VA the reservoir tank is empty check the The coolant should be kept between the cooling circuit for leaks Have the F FULL and L LOW level lines in the repair carried out at an authorized reservoir tank at all times Inspect the level Hyosung dealer every time bef
75. tance and trip meter B can register the distance between fuel stops To change the display push the switch O in the normal mode for 0 6 1 sec onds while the display indicates the odometer trip meter A or trip meter B you want to change 8666666 mP JUUREN Wi TRIP E JUU0EN Trip meter To reset the trip meter to zero push the switch 9 in the normal mode for 2 sec onds while the display indicates trip meter A or B you want to reset CLOCK 4 0 The clock indicates 12 hour mode Follow the procedure below to adjust the clock 1 Push the switch 8 in the normal mode for 2 4 seconds until the hour and min utes display blink It is the clock reset mode 2 Adjust the hour display by pushing the switch 9 in the clock reset mode for 0 6 1 seconds 3 Adjust the minutes display by pushing the switch in the clock reset mode for 0 6 1 seconds 4 Push the switch in the clock reset mode for 2 seconds to resume in the normal mode NOTE If push the switch in the normal mode for 5 seconds reguest to check the malfunction item s code of the elec tric fuel injection This time if not connect the special tool the clock indicates the cHE letters then disappear The special tool and maintenance knowledge is necessary to read the code
76. the engine and the muffler cool down to ambient temperature in order to avoid burns 1 Disconnect spark plug caps 2 Remove all the dirt from the base of the spark plugs then unscrew it and extract it from its seat taking care that neither dust nor other substances enter the cylinder 3 Make sure that there are neither carbon deposits nor corrosion marks on the electrode and on the central part if necessary clean them with the special cleaners for spark plugs with an iron wire and or a metal brush 4 Energetically blow some air in order to prevent the removed residues from getting into the engine Change the spark plugs if it shows cracks on the insulating material corroded electrodes or excessive deposits ll 0 7 0 8 mm 0 028 0 082 in 5 Check the electrode gap with a thickness gauge The gap must be 0 7 0 8 mm 0 028 0 032 in if necessary adjust it Make sure that the washer is in good condition Fit the washer and screw the spark plug finger tight to avoid damaging the thread 7 Tighten using the spanner supplied with the tool kit Screw in each spark plug by one half turn to compress the washer TIGHTENING TOROUE SPARK PLUG IEN sin 1 1 kgf m PLUG REPLACEMENT GUIDE Hotter type CR7E Standard type CR8E Colder type CR9E AN CAUTION 62 The spark plug must be tightened firmly otherwise the engine may overheat and severe d
77. the speci The belt should be replaced with a poly fication of inner or back bend capacity chain belt for GW 700C GV650C Use of another belt may lead to prema ture belt failure Never clamp or bend AN CAUTION The drive belt should be inspected every time before riding gt ja Excessive belt slack could cause the NNN ANA NN belt to come off the pulleys and result in x OBackbend Inner bend accident or serious engine damage AN WARNING KESTIN eos 204 mm 8 04 in Be careful not to touch the muffler when inner least 102 mm 4 02 in itis hot ahot muffler can burn you AN CAUTION O Never bend or twist when the drive belt is kept or installed If the drive belt was installed with dri ver forcedly damage the drive belt 67 C eritis BV700C EV650C utilize front and rear disk brakes Properly operating the brake systems is vital to safe riding Be sure to perform the brake inspection reguirements as sched ules The brakes should be inspected at period ic inspection by your authorized Hyosung dealer A WARNING Failure to properly inspect and maintain your motorcycle brake systems can be hazardous Improper maintenance of the brakes increases your chances of having an accident Be sure to inspect the brakes before each use of the motorcycle according to the INSPECTION BEFORE RIDING sec tion Always maintain your brakes accord
78. til it has cooled down Prepare a container large enough to hold the fuel in the tank and place it on the floor on the left side of the motorcy cle Remove the fuel tank cap o Drain fuel using a manual pump or simi lar system Do not damage the fuel pump assembly fuel level gauge accommodated inside the tank AN WARNING Refit the fuel tank cap after draining all fuel CLEANING PROCEDURE A thorough cleaning of your motorcycle is a necessary part of maintenance and will help keep your motorcycle looking and per forming its best Proper cleaning can also extend the life of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust sys tem can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning CAUTION High pressure washers can damage your motorcycle especially the radiator pin High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your motorcycle It may cause rust cor rosion and increase Wear Do not use high pressure washers to clean your motorcycle WASHING YOUR motorcycle With some care your motorcycle can be washed in a similar manner to washing an autom
79. umption by the lamp STEERING LOCK BEV700C EV650C have the steer ing lock below the steering head tube SAF A EESTIST Do not operate the steering lock dur ing riding Moving the motorcycle while the steer ing is locked can be hazardous You could lose your balance and fall or you could drop the motorcycle Stop the motorcycle and place it on the side stand if eguipped before locking the steering Never attempt to move the To lock the steering D Turn the handlebar all the way to the left 2 Insert the ignition key into the steering lock and turn it clockwise from the e position 8 Remove the ignition key To release the steering Insert the ignition key into the steering lock and turn it counter clockwise from the e position L motorcycle when the steering is locked J IGNITION KEY EV700C EV650C come equipp ed with two ignition keys Keep the spare key in a safe place C INSTRUMENT PANEL As CAUTION When the ignition switch is turned to the ON position the display of speedome ter will come on lt AN WARNING Operating the display of the instrument panel while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the motorcycle Always keep both hands on the handle bars while riding D TURN SIGNAL INDICATOR
80. very 12 000 km Exhaust pipe bolts and muffler mounting bolts Tighten Tighten Valve clearance adjust Inspect Inspect Cylinder head bolt x Tighten Tighten Spark plug Clean Clean Replace Fuel hose Inspect Inspect Replace every 4 years Engine oil Replace Replace Engine oil filter Replace Replace Throttle cable Inspect Inspect Idle speed Inspect Inspect Clutch Inspect Inspect Engine coolant Replace every 2 years Radiator hose Inspect Replace every 4 years CHASSIS First Every Every 1 000 km 6 000 km 12 000 km Drive belt x Inspect every 1 000 km Brake x Inspect Inspect Inspect Inspect Brake hose x Replace every 4 years Brake fluid Inspect Inspect Replace every 2 years Tire Inspect Inspect Steering Inspect Inspect Front forks Inspect Rear shock absorber Inspect Chassis nuts and bolts Tighten Tighten General lubrication Lubricate Lubricate NOTE Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked 55 INSPECTION AND MAINTENANCE TOOL To assist you in the performance of peri odic maintenance a tool kit is supplied and is located under the front seat The tool kit consists of the following items NAME Tool bag 10 x 12 mm open end spanner 14 X 17 mm open end spanner Spark plug wrench Combination screw driver Screw driver handle Pliers Hexa

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