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TE 450 - Hyosung

1. Push it for Adjustment 0 6 1 seconds To reset the trip meter to zero 20 0 SPEEDOMETER TONG Hot im The speedometer indicates the road speed in kilometers or miles per hour 21 LEFT HANDLEBAR CLUTCH LEVER The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear Squeezing the lever disengages the clutch EMERGENCY BRAKE LEVER The emergency brake lever is used for applying to the rear brake during emergency situation PARKING BRAKE LEVER KNOB Use this knob to set and lock the parking brake Use the parking brake to help prevent this ATV from moving when it is parked being started or at idle To lock the parking brake push the pin 3 squeeze the clutch lever and engage this knob To release the parking brake simply squeeze the clutch lever until the knob releases HAZARD WARNING SWITCH M A All four turn signal lamp and indicator lamp will flash simultaneously when the switch is turn on e The turn signal lamp and indicator lamp go off Use the hazard warning switch to warn other traffic during emergency parking or when your ATV could otherwise become a traffic hazard TURN SIGNAL SWITCH Using when left right turn or change direction m 7 Position Flash the left turn signal lamp m Position Flash the right turn signal lamp 44 CAUTION Always use the turn si
2. SEAT REMOVAL FRONT amp REAR SUSPENSION SPRING PRE LOAD ADJUSTMENT To remove the seat move the seat lock lever backward Raise the rear end of the seat and slide it backward To lock the seat slide the seat hook into the seat hook retainer and push down firmly A WARNING Improperly installing the seat can be hazardous Failure to install the seat properly could allow the seat to move and cause loss of rider control Make sure to properly position and securely attach the seat when you install it A WARNING Hot muffler can be hazardous The hot muffler can be hot enough to burn you when moving seat lock lever 29 This adjustment can be performed by changing the adjuster ring position However Hyosung recommends that this adjustment be done by your authorized Hyosung dealer DAMPING FORCE ADJUSTMENT The compression and tension damping force can be individually adjusted by turning the respective adjusters The compression damping force adjusters 1 3 is located at the top of the front and rear suspension The tension damping force adjusters is located at the bottom of the front and rear Suspension To adjust the damping force turn the adjuster fully for S or H direction counter clockwise or clockwise Count the number of turns from the fully turned in position Fully turned in H direction or clock
3. Keep the spare key in a safe place Your ATV ignition keys are stamped with an identifying number This number is used when making replacement keys Please write your key number in the box provided for your future reference STEERING LOCK INSTRUMENT PANEL This ATV has the steering lock above the upper right suspension arm assembly To lock the steering Turn the handlebar all the way to the right Insert the ignition key into the steering lock and take a turn it from the position 3 Remove the ignition key A WARNING Do not operate the steering lock while driving at one s pleasure Moving the ATV while the steering is locked can be hazardous You could lose your balance and fall or you could drop the ATV Stop the ATV and place it on a level surface before locking the steering Never attempt to move the ATV when the steering is locked 17 When the ignition switch is turned to the C ON position the display of speedometer will come on D COOLANT TEMPERATURE INDICATOR LAMP The coolant temperature indicator lamp will come on when the coolant gets too hot while operating When coolant temperature is higher than 120 C 248 F the coolant temperature indicator lamp comes on 44 CAUTION Operating the ATV while the coolant temperature indicator lamp is lit can damage your ATV Continued operation of the ATV with high engine coolant temperature may result in engine
4. oil has been found to cause skin strainer when replace the Engine oil cancer in laboratory animals Brief contact with used oil may irritate skin specially when first replacement Keep new and used oil and used oil filters away from children and pets To minimize your exposure to used oil wear a long sleeve shirt and moisture proof gloves such as dishwashing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil and filters NOTE Recycle or properly dispose of used oil and solvent 6 Drain the engine oil from the crankcase by removing the crankcase drain plug A WARNING The engine oil temperature may be high enough to burn you when the drain plug is loosened Wait until the drain plug is cool enough to touch with bare hands before draining oil Do not touch the hot muffler or the hot muffler can burn you 63 7 Reinstall the oil tank drain plug 3 and 11 Screw on the new oil filter by hand until the crankcase drain plug securely but the filter gasket contacts the mounting do not overtighten them surface a small resistance will be felt 44 CAUTION To tighten the oil filter properly it is important to accurately identify the position at which the oil filter gasket first contacts the mounting surface 12 Pour fresh oil through
5. Operating the parking brake lever knob when the ATV is moving can be hazardous The rear wheels can lock causing a skid and an accident Use the parking brake only after you stop the ATV PARKING After stopping the ATV according to the BRAKING section shift to neutral Neutral position can be confirmed by observing the neutral indicator lamp Park the ATV on a flat surface and set the parking brake lever knob Turn the ignition switch to the OFF position Always remove the key from the ATV when leaving the ATV Ay WARNING Confirm the safety certainly when it is parked as sliding or roll over on slippery or loose surfaces 42 TURNING A WARNING Turning the ATV improperly can be hazardous If you turn the ATV improperly it may cause a collision or overturn Always follow proper procedures for turning as described in this section Practice turning at low speeds before attempting to turn at faster speeds Never turn at excessive speeds To turn the ATV the rider must use the proper technique Because this ATV has a solid rear axle both rear wheels always turn at the same speed This means that if the rear wheels are getting equal traction the ATV will tend to move straight ahead This is because the rear wheels will travel the same distance For the ATV to turn the outside rear wheel must travel a greater distance than the inside rear wheel To make this happen the rider must creat
6. faster speeds Do not turn at excessive speed O Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills O Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed O Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible O Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep hill if possible O Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use the proper gear and maintain a steady speed when climb
7. you should A CAUTION service the air cleaner at the intervals specified If you ride in dusty wet or muddy Oil leaks from around the oil filter or conditions you will need to inspect the air drain plugs indicate incorrect cleaner element much more frequently installation or gasket damage If you Use the following procedure to remove the find any leaks or are not sure that the element and inspect it oil filter has been properly tightened As WARNING have the ATV inspected by your Hyosung dealer or qualified mechanic Operating the engine without the air cleaner element in place can be hazardous A flame can spit back from the carburetor to the air intake box without the air cleaner element Severe engine damage can also occur if dirt enters the engine due to running the engine without the air cleaner element Never run the engine without the air cleaner element in place 65 A REMOVING THE ELEMENT CAUTION 1 Remove the seat Failure to inspect the air cleaner element frequently if the ATV is used in dusty wet or muddy conditions can damage your ATV The air cleaner element can become clogged under these conditions and engine damage may result Always check the air cleaner element after riding in severe conditions Clean or replace the element as necessary If water gets in the air cleaner case immediately clean the element and the inside of the case 2 Unhook the hooks and take off
8. ATV by children under age 16 can be hazardous Use by children under age 16 can lead to their severe injury or death Children under age 16 may not have the size strength skills or judgment needed to operate this ATV safely Do not allow any child under age 16 to ride this ATV A WARNING Operating this ATV without proper instruction can be hazardous Your risk of having an accident greatly increases if you do not know how to operate the ATV properly in different situations and on different types of terrain 32 A WARNING Operating this ATV after consuming alcohol or drugs can be hazardous Alcohol and drugs could seriously affect your judgment and cause you to react more slowly They can also affect your balance and perception Operating this ATV after consuming alcohol or drugs can result in an accident Never consume alcohol or drugs before or while riding this ATV Before you begin riding you should find a good place to practice the skills you need to ride safely Find a flat open area with enough space to practice new skills Make sure that it is legal to ride in the area you have selected Review local laws to make sure you are not trespassing Check with your ATV dealer or call your local park ranger or police department if you do not know where you can ride Protect your riding areas When you ride remember to keep the terrain in good condition Don t destroy plant life Don t
9. Drain the fuel from the fuel tank using a hand pump or siphon Drain the fuel from the carburetor using the carburetor drain screw A WARNING Draining the fuel tank can be hazardous Fuel can catch on fire if you do not handle it properly When draining the fuel tank always shut the engine off Do not smoke and never drain fuel in an area where there are open flames or sparks Keep pets children away from fuel and dispose of drained fuel properly ENGINE Remove the spark plug and pour one tablespoon of motor oil into the spark plug hole Reinstall the spark plug and crank the engine a few times to spread the oil in the cylinder BATTERY 1 Remove the battery from the ATV 2 Clean the outside of the battery with mild soap and remove any corrosion from the terminals and wiring harness 3 Store the battery in a room above freezing e TIRES Inflate tires to the normal pressure EXTERNAL Spray all vinyl and rubber parts with rubber protectant Spray unpainted surfaces with rust preventative Coat painted surfaces with car wax MAINTENANCE DURING STORAGE Once a month recharge the battery The standard charging rate is 0 8A x 10 hours 93 k PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire ATV 2 Drain all the engine oil Install a new oil filter and fill the engine with fresh oil as outlined in this manual 3 Reinstall the battery 4 Remove the spark plug Turn
10. O Before the ATV started confirm that the reverse gear is released If you started the ATV that reverse gear is shifted into it could be hazardous and damage the ATV Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Confirm the safety certainly when it is parked as sliding or roll over on slippery or loose surfaces O This ATV can only be started if the clutch is disengaged TABLE OF CONTENTS 1 SERIAL NUMBER LOCATION 00 gt gt 10 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATION 11 FUEL ENGINE OIL ENGINE COOLANT SOLUTION 3 NAMES OF EACH PARTS 13 CONTROLS evit acia es 16 IGNITION SWITCH IGNITION KEY STEERING LOCK INSTRUMENT PANEL LEFT HANDLEBAR RIGHT HANDLEBAR CARBURETOR CHOKE LEVER REAR BRAKE PEDAL GEARSHIFT LEVER REVERSE LEVER FLAG BRACKET 5 EQUIPMENT AND ADJUSTMENTS 28 FUEL TANK CAP SEAT REMOVAL FRONT amp REAR SUSPENSION 6 RIDING YOUR ATV 32 WHAT YOU SHOULD KNOW BEFORE RIDING INSPECTION BEFORE RIDING WHAT TO WEAR BREAK IN STARTING THE ENGINE STARTING OFF AND SHIFTING BRAKING PARKING TURNING SKIDDING OR SLIDING OPERATION ON HILLS RIDING OVER OBSTACLES RIDING THROUGH WATER RIDING IN COLD WEATHER RIDING IN REVERSE 7 ACCESSORY USE AND VEHICLE LOADING 93 8 INSPECTION AND MAINTENANCE 99 MAINTENANCE SCHEDULE
11. Running your ATV indoors where there is little or no ventilation can be hazardous When breathed in exhaust gases from the ATV can cause death or severe injury Always run your ATV outdoors where there is fresh air 3 STARTING OFF AND SHIFTING ON ROAD type A WARNING FON ROAD type ATV is designed and manufactured for ON ROAD use only and handling maneuvers are more difficult to perform on rough surfaces It is illegal and unsafe to operate ON ROAD type ATV on any hills and rough or loose terrain FON ROAD type ATV complies with all applicable ON ROAD noise level and spark arrester laws and regulation in effect at the time of manufacture Please check your local riding laws and regulations before operating TON ROAD type ATV OFF ROAD type A WARNING Operating OFF ROAD type ATV on paved surfaces including sidewalks paths parking lots driveways and streets can be hazardous FOFF ROAD type ATV tires are designed for OFF ROAD use Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control Avoid operating the OFF ROAD type ATV on paved surfaces whenever possible If you must ride on a paved surface go slowly and do not make sudden turns or stops 38 A WARNING Operating OFF ROAD type ATV on public streets roads or highways can be hazardous You can collide with another vehicle if you ride on public ro
12. TOOLS BATTERY SPARK PLUG IDLE SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT FUEL HOSE ENGINE OIL AIR CLEANER AIR CLEANER DRAIN CAP CLUTCH ADJUSTMENT DRIVE CHAIN COOLANT TIRES BRAKES PARKING BRAKE ADJUSTMENT FRONT AND REAR WHEEL REMOVAL REAR AXLE NUT AND LOCK NUT SPARK ARRESTER LAMP BULB REPLACEMENT HEAD LAMP BRAKE LAMP TAIL LAMP TURN SIGNAL LAMP FUSE GENERAL LUBRICATION 9 TROUBLESHOOTING_ 87 10 PREPARATION FOR WINTER RIDING 89 11 TRANSPORTING oaa 89 12 CLEANING PROCEDURE 90 13 LOCATION OF LABELS 94 14 SPECIFICATIONS o 98 SERIAL NUMBER LOCATION The frame and or engine serial numbers are used to register the vehicle They are also to assist your dealer in terms of ordering parts or referring to special service information KM4AL41A771000024 A 10 The frame serial number is stamped on the right side of the frame pipe The engine serial number is stamped on the left downside of the crankcase assembly Please write down the numbers in the box provided below for your future reference Frame number Engine number COOLANT RECOMMENDATION IT ENGINE OIL SPECIFICATION Classification FUEL system Grade Remarks a rating of 91 or higher A Unleaded gasoline can extend spark plug life and exhaust components life xX If a SAE 10W 40 motor oil is not available select alternative 44 CAUTION according to the followin
13. added to the ATV should be genuine Hyosung parts or their equivalent designed for use on this ATV Install and use them according to their instructions If you have any questions contact your Hyosung dealer Hyosung dealers offer a variety of genuine Hyosung accessories for your ATV Please contact your Hyosung dealer for details Accessory Use and Vehicle Loading Guidelines 1 The combined weight of the rider gear weight and any accessories or cargo must never exceed the ATV s load capacity of 150 kg 330 7 lbs 2 Check accessory mounting brackets and other attachment hardware to make sure they provide a rigid non movable mount 3 Accessories added to the handlebars of the machine should be as light as possible The extra weight can cause the ATV to be harder to steer 4 Do not add accessories or cargo which interfere with controls or other equipment 5 Do not carry heavy or bulky cargo 6 Distribute cargo weight evenly between the front and rear of the ATV as well as both sides of the ATV Locate cargo weight as close to the center of the ATV as possible 7 Secure your load well Shifting weight can affect your ability to handle the vehicle safely 8 Ride at slow speeds and avoid hills when carrying cargo Carrying loads can affect the stability and handling of your ATV 9 Allow enough stopping distance Stopping distance increases when you carry loads Use engine braking as much as possible IN
14. be hazardous Going down a hill improperly can cause loss of control or cause the ATV to overturn Always follow the proper procedures for going down hills as described in this section To ride down a hill with the ATV follow the instructions below 1 Check the terrain carefully for any obstacles before you start down the hill 2 Point the ATV straight downhill 3 Transfer body weight to the rear by sliding back on the seat 4 Shift the transmission into a low gear and ride down the hill slowly with the throttle released 5 Apply the rear brake to control downhill speed 6 Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible TRAVERSING A SLOPE Ay WARNING Crossing hills or turning on hills improperly can be hazardous Crossing hills or turning on hills improperly can cause loss of control or cause the ATV to overturn Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the CLIMBING A HILL section Practice this technique on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible OK When traversing a slope you should 1 Lean your body uphill 2 Steer slightly uphill if necessary to maintain a straight course RIDING OVER OBSTACLES RIDING THROUGH WATER A WARNING Operating this ATV through d
15. comfort in mind Dress for the worst conditions you might encounter Be prepared for bad weather and ATV breakdowns Wear warm water resistant clothing such as thermal underwear snowmobile suits lined gloves and boots and wool socks A WARNING Wearing loose clothing when riding your ATV can be hazardous Loose clothing such as a long scarf or shawl can get caught in an ATV s moving parts Never wear loose clothing when riding your ATV 51 RIDING YOUR ATV ON SNOW AND ICE A WARNING Riding on snow covered terrain without care can be hazardous The snow may be covering rocks holes ice or other hazards that can cause a loss of control Severe injury or death could occur if you lose control of the ATV Go slowly and be extra careful when riding on snow covered terrain Always be alert to changing terrain conditions when operating the ATV A WARNING Riding on a frozen lake or river can be hazardous Serious injury or death can occur if the ice breaks and you fall into the cold water Check with local authorities to verify the thickness of the ice and areas to avoid A WARNING Failure to use extra care when operating on slippery surfaces such as hard packed snow and ice can be hazardous Failure to use extra care can cause loss of traction or loss of ATV control This could result in an accident including an overturn Do not operate on slippery surfaces until you have l
16. damage or premature wear If the coolant temperature indicator lamp comes on stop the engine and allow it to cool before restarting Refer to the note below O High engine speed low vehicle speeds or heavy load can increase engine coolant temperature Decrease engine speed reduce load and select an appropriate transmission gear to lower the temperature Debris or mud in front of the engine or packed between the radiator fins can reduce cooling ability Remove any debris or mud preventing air flow to the engine FUEL INDICATOR LAMP The fuel indicator lamp will come on when the fuel drop below approximately 1 20 Check if the remaining gasoline is enough for running to the destination Fill the fuel tank before the indicator lamp lit The fuel tank capacity is 82 44 CAUTION When the fuel indicator lamp comes on you should add fuel to the fuel tank at the first opportunity to avoid running out of fuel 18 44 CAUTION For checking the fuel indicator lamp hold the ATV horizontally and the ignition switch ON A CAUTION The lack of fuel will go off suddenly Failure to observe this precaution may result in loss of control and an accident 3 TURN SIGNAL INDICATOR LAMP When the turn signals are being operated either to the right or to the left the indicator will flash at the same time HIGH BEAM INDICATOR LAMP The high beam indicator lamp will come on when the head lamp high b
17. gear lift up the gearshift lever Depress the rear brake pedal and engage clutch partially if it is hard to shift into reverse or return to 1st gear Check that the reverse indicator lamp is lit after shifting into reverse A bracket is provided so you can mount a flag on your ATV 27 EQUIPMENT AND ADJUSTMENTS FUEL TANK CAP To open the fuel tank cap remove the end of the vent tube from the hole in the ATV body and turn the fuel tank cap counter clockwise To close the fuel tank cap turn it clockwise and tighten it securely Be sure that the end of the vent tube is reinstalled in the hole in the ATV body Filler noch Fuel leve 28 A WARNING Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bottom of the filler neck as shown in the illustration If you fill the fuel tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun A WARNING Gasoline is extremely flammable and toxic Always observe the following precautions when refueling your ATV O Never permit ATV refueling by anyone other than an adult O Refuel in a well ventilated area O Make sure the engine is off and avoid spilling fuel on a hot engine O Do not smoke and make sure there are no open flames or sparks in the area O Avoid prolonged contact with skin and breathing of gasoline vapors O Keep children and pets away during refueling
18. have turned around ride down the hill as described in the DESCENDING A HILL section If you lose forward movement or begin to roll backwards follow these instructions 1 Lean farther forward uphill 2 Apply the front brake to stop the ATV Never apply the rear brake if the ATV has begun to roll backwards 3 After the ATV has stopped apply the rear brake as well as the front brake 4 Set the parking brake and dismount to the left side while still leaning uphill 5 Use one of the following procedures to turn the ATV around a If you are able to drag the rear end of the ATV around until the ATV points downhill Stay on the uphill side of the ATV while dragging it around b Turn the handlebars fully to the right Stand on the uphill side of the ATV Release the parking brake with the clutch lever and pump the hand brake to let the ATV roll slowly backwards This will turn the ATV sideways to the hill Reset the parking brake Turn the handlebars to the right Stay on the uphill side Release the parking brake with the clutch lever and pump the hand brake to let the ATV slowly roll until it points downhill Reset the parking brake 46 6 Remount the ATV apply the brakes release the parking brake and ride down the hill as instructed in the DESCENDING AHILL section If the front brake does not slow the ATV dismount to the side immediately DESCENDING A HILL A WARNING Going down a hill improperly can
19. instructions explicitly you will ensure a long trouble free operating life for your ATV This ATV also conforms to the U S Environmental Protection Agency EPA and California Air Resources Board CARB emission regulations which apply to new ATVs The proper adjustment of engine components is necessary for this ATV to comply with the EPA and CARB regulations Therefore please follow the maintenance instructions closely to ensure emission compliance Your authorized Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment IMPORTANT WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION and NOTE have special meanings Information following these signal words should be carefully reviewed A WARNING The personal safety of the rider or bystanders may be involved Disregarding this information could result in personal injury 44 CAUTION These instructions point out special service procedures or precautions that must be followed to avoid damaging the machine This provides special information to make maintenance easier or important instructions clearer EF HYOSUNG COPYRIGHT HYOSUNG MOTORS amp MACHINERY INC Ay WARNING Noise Control System muffler assembly TAMPERING WITH NOISE CONTROL SYSTEM PROHIB
20. level when the engine oil is not hot 7 Draw out the oil level gauge and check the oil level The level found on the oil level gauge should be between Lower and Upper limit lines If the oil level is below the Lower limit line add fresh oil into the filler hole until the oil level reaches the Upper limit line C AU TION ENGINE OIL AND FILTER CHANGE The oil should always be changed when Operating the ATV with an incorrect the engine is warm so that the oil will drain amount of oil can damage your ATV thoroughly from the engine Too little or too much oil can damage The procedure is as follows your engine 1 Place the ATV on the level ground Place the ATV on level ground Check the oil level with the engine oil level gauge before each use of the ATV Be sure the engine oil level is always above the Lower limit line and not higher than the Upper limit line 2 Remove the oil level gauge 4 and engine oil outer cover of crankcase L 5 a ol ES ES 62 3 Remove the under cover 2 4 Place drain pans under the oil tank drain A WARN N G plug and the crankcase drain plug New and used oil can be hazardous 5 Drain the engine oil from the oil tank by removing the oil tank drain plug Children and pets may be harmed by swallowing new or used oil 44 CAUTION Continuous contact with used engine Necessarily confirm and clean the oil
21. mode ar A WARNING p ES E Operating the display while riding can be hazardous Removing a hand from ff E mn the handlebar can reduce your ability to control the ATV Clock Always keep both hands on the handlebar while riding To reset the trip meter to zero push the switch in the trip meter mode for 0 6 1 seconds 19 CLOCK ADJUSTMENT 0 6 1 seconds Clock mode Hour reset mode 0 6 1 seconds Increase the hour of clock 0 6 1 seconds Hour reset mode Minutes reset mode Minutes Mode 8 0 6 1 seconds Increase the minutes of clock reset mode Select 9 0 6 1 seconds Minutes reset mode Clock mode MODE SWITCH SELECT SWITCH Use this switch to adjust the following Use this switch to adjust the following O In the normal mode In the clock mode Push it for Adjustment Push it for Adjustment 0 66 1 Clock mode seconds Hour reset mode O In the hour reset mode Odometer mode 0 6 1 Trip meter mode seconds Clock mode Odometer mode In the hour reset mode Push it for Adjustment Push it for Adjustment Increase the hour of clock seconds In the minutes reset mode In the minutes reset mode Push it for 0 6 1 Hour reset mode seconds Minutes reset mode Adjustment 0 6 1 mn reset mode seconds Clock mode In the trip meter mode Push it for Adjustment 0 6 1 seconds Increase the minutes of clock
22. plug near the spark plug hole during this test Do not do this test if you have a heart condition or wear a pacemaker 88 COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plug is not fouled Remove the plug and clean it Replace it if necessary 3 Check the idle speed If necessary adjust it using a engine tachometer The correct idle speed is 1 300 1 500 rom 44 CAUTION When occur any trouble the best way is to consult your Hyosung dealer for repairs PREPARATION FOR WINTER RIDING Use of some engine oils in cold weather may make the engine hard to start It may also cause clutch drag and stiff transmission operation Select the right oil for cold weather according to the chart in the FUEL ENGINE OIL AND COOLANT RECOMMENDATION section ENGINE OIL CHANGE Dirt and dust in the oil will affect good oil performance especially when the weather is cold Change the engine oil before using your ATV in cold weather below freezing even if the oil that is in the engine is the right type for colder temperatures 89 TRANSPORTING It is best to transport the ATV in the normal position It may also be transported on its back wheels but this is not as stable as the normal position 44 CAUTION Failure to properly secure the ATV can be hazardous Failure to properly secure the ATV may result in an accident or damage to the ATV W
23. properly Always wear eye protection goggles or face shield You should also wear gloves boots long sleeve shirt or jacket and long pants A helmet is the most important piece of gear you should wear A helmet can help prevent a serious head injury Choose a helmet that fits snugly Ask your dealer for help in selecting a good quality helmet that fits properly You should wear eye protection when you ride If a rock or branch hits you in the eyes you could be severely injured Wear goggles or a face shield Wear proper clothing when you ride The proper clothes can help protect you from injury Wear a good pair of gloves strong boots that fit over the ankle long pants and a long sleeve shirt 35 The first month is the most important in the life of your ATV Proper operation during this break in period will help assure maximum life and performance from your new ATV The following guidelines explain proper break in procedures MAXIMUM THROTTLE OPENING RECOMMENDATION During the first 10 hours of operation you should always use less than 1 2 throttle VARY THE ENGINE SPEED Vary the engine speed during the break in period This allows the parts to load aiding the mating process and then unload allowing the parts to cool Although it is essential to place some stress on the engine components during break in you must be careful not to load the engine too much e AVOID CONSTANT LOW
24. severe injury or death ALWAYS maintain proper tire pressure as Shown below NEVER exceed the Vehicle Load Capacity of 377lbs 171kg ONEPERSON TWO PERSONS FRONT 4 4 psi 0 30kgf cm3 4 9 psi 0 35kgf cm REAR 4 4 psi 0 30kgf cm2 4 9 psi 0 35kgf cm TIRE SIZE FRONT 21x7 10 REAR 20x11 9 68332HP8960 PL AWARNING Adult supervision required for children under age 16 NEVER permit children under age 16 to operate this ATV 68931HP8950 PL 96 CAUTION e READ OWNER S MANUAL CAREFULLY BEFORE OPERATION TO FAMILIARIZE YOURSELF WITH THIS VEHICLE S HANDLING CHARACTERISTICS PROPER RIDING TECHNIQUES AND DETAILED SAFETY PRECAUTIONS e THE OWNER S MANUAL IS PROVIDED IN THE PACKING OF THIS VEHICLE 68366HP8950 PL A WARNING DO NOT TOUCH MUFFLER WHEN ENGINE IS IN OPERATION 68320 HK3100 HYOSUNG MOTORS amp MACHINERY INC e9 2002 24 0161 O O KM4 8 7dB A 3000 min 97 SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length 1 810 mm 71 3 in Overall width 1 160 mm 45 7 in Overall height 1 165 mm 45 9 in Wheelbase 1 265 mm 49 8 in Ground clearance 290 mm 11 4 in Mass 220 kg 485 lbs ENGINE Type Four stroke DOHC Liquid cooled Number of cylinder 1 cylinder Bore 96 mm 3 78 in 52 mn 2 4 in Piston displacement 448 8cm 27 4 in Carburetor BDS42 TYPE Starter system ELECTRIC STARTER TRANSMISSION Final reducti
25. severe conditions Your Hyosung dealer or a qualified mechanic should do general lubrication as shown in the MAINTENANCE CHART He she will lubricate things such as wheel bearings rear axle housing swing arm bearing steering shaft holder etc 44 CAUTION Lubricating switches can damage your ATV Lubricating switches can damage the switches 1 Clutch lever holder 2 Steering shaft holder Do not apply grease and oil to the Throttle lever switches Front brake lever holder 6 Rear brake pedal and rod link Drive shaft joint spline O Motor oil 86 TROUBLESHOOTING This troubleshooting guide is provided to help you find the cause of some common complaints 44 CAUTION Failure to troubleshoot a problem correctly can damage your ATV a Loosen the drain screw which is located under the carburetor Drain the fuel from the carburetor into a container A WARNING Draining fuel from the carburetor can be hazardous Improper repairs or adjustments may damage the ATV instead of fixing it Such damage may not be covered under warranty If you are not sure about the proper action consult your Hyosung dealer about the problem Fuel can catch on fire if you do not handle it properly x COMPLAINT Engine is hard to start or does not start at When draining the carburetor always all shut the engine off Do not smoke and never drain or refuel in an area Something is probab
26. the ground and make sure they spin freely with the brake released Also make sure the rear wheels are locked when the parking brake is set 80 FRONT AND REAR WHEEL REMOVAL 1 Park the ATV on level ground and set the parking brake 2 Loosen the wheel set nuts 4 on the wheel to be removed 3 Lift up the front or rear end of the ATV by placing a jack or block under the axle 4 Remove the wheel set nuts 5 Remove the wheel To reinstall the wheel reverse these steps Use the tightening torque chart to determine the tightness of the wheel set nuts Tighten the nuts in a cross wise pattern TIGHTENING TORQUE 39 2 58 8 N m 3 92 5 88 kgf m 39 2 58 8 N m 3 92 5 88 kgf m A WARNING Failure to tighten the wheel nuts to the specified torque can be hazardous If the wheel nuts are not properly tightened the wheel can come off causing an accident Be sure to tighten the wheel nuts to the specified torque If you do not have a torque wrench or do not know how to use one ask your Hyosung dealer or a qualified mechanic to check the nuts 81 REAR AXLE NUT AND LOCK NUT Wy 45 se d L tr i IS SaaS SF O SO gt SS ESS Retighten the rear axle nut periodically TIGHTENING TORQUE 98 0 137 2 N m SERRE NET GS 72 Kaiem Ask your Hyosung dealer or qualified mechanic to retighten the axle nut 1 Remove the five boltsG and pull out the SPARK
27. the wheel be extremely careful not to damage the inner wheel surface or the tire bead ON ROAD type Make sure that the arrow mark on the front and rear tire sidewall faces tire rotation direction A WARNING Using tires that have been installed incorrectly can be hazardous The ATV may have unusual handling if the tires are installed incorrectly The tires are intended to rotate in a specific direction as indicated by the arrows marks on the sidewall of each tire Install tires so they rotate in the proper direction TUBELESS TIRE REPAIR Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your ATV in areas where transportation or service facilities are not readily available it is strongly recommended that you bring a plug type repair kit and a tire pump with you 76 BRAKES This ATV has front and rear disk brakes A WARNING Failure to properly inspect and maintain your ATV s brake systems can be hazardous Improper maintenance of the brakes increases your chances of having an accident Be sure to inspect the brakes before each use of the ATV according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE A WARNING Operating the ATV in harsh conditions ca
28. to an accident Use only DOT4 brake fluid from a sealed container Never use or mix with different types of brake fluid As WARNING Failure to keep the brake fluid reservoir full can be hazardous The brakes may not work correctly without the proper amount of brake fluid This could lead to an accident Inspect the brake fluid level before each use If there is frequent loss of fluid take your ATV to a Hyosung dealer for inspection 44 CAUTION Spilled brake fluid can damage your ATV Brake fluid can damage painted surfaces and plastic parts Be careful not to spill any fluid when filling the brake fluid reservoir Wipe spilled up immediately 78 BRAKE PADS Inspect the brake pads as follows Limit line 1 Inspect the brake pads to see if they are worn down to the grooved wear limit line 2 If you find that the pads are worn to the grooved wear limit line bring the ATV to your authorized Hyosung dealer to have the brake pads replaced NOTE Adjust parking brake after replacing the rear brake pads A WARNING Failure to maintain the brake pads and replace them when recommended can be hazardous Riding with unevenly worn brake pads will increase your chances of having an accident If you need to replace brake pads have your Hyosung dealer do this work Inspect and maintain the brake pads as recommended A WARNING Riding this ATV after brake system repair or brake lev
29. water to go inside the air cleaner element 44 CAUTION O When the assembly of air cleaner element is not completely done dusts can go inside and damage severely engine O Be careful not to allow water to go into the element while washing 44 CAUTION More frequent servicing may be performed on ATV that are used under severe conditions also clean the air cleaner element to prevent damage of the engine AIR CLEANER DRAIN CAP CLUTCH ADJUSTMENT Periodically check the drain cap shown by the arrow to see if any gasoline or oil has accumulated If you notice any gasoline or oil remove the drain cap drain the gasoline or oil into a suitable container and replace the cap Ay WARNING Failure to properly dispose of the drained oil or gasoline can be hazardous Oil and gasoline are flammable and are harmful if swallowed Be sure to drain the fluid into a suitable container and immediately dispose of it properly 68 At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 10 15 mm 0 4 0 6 in as measured at the clutch lever holder before the clutch begins to disengage The clutch lever play The clutch lever adjuster lock nut 3 The clutch lever adjuster The rubber boot The clutch cable adjuster The clutch cable adjuster lock nut If you find the play of the clutch incorrect adjust it in the following w
30. ARRESTER Ska 2 Use a brush to remove carbon deposits The muffler has a spark arrester which from the spark arrester screen must be periodically cleaned to maintain Be careful not to damage the spark good efficiency At the intervals shown in arrester screen the maintenance chart clean the spark Check that the screen has no holes or arrester as follows tears Replace the screen if necessary AN WARN f N G 3 Reinstall the spark arrester in the reverse order of the removal A hot muffler can harm you You can be burned if you touch the hot muffler Wait until the muffler cools to avoid burns 82 LAMP BULB REPLACEMENT HEAD LAMP The wattage rating of each bulb is shown in the following chart When replacing a burned out bulb always use the same wattage rating NAMES CAPACITY IC CC Brake Tail lamp LED type Turn signal lamp 10W x 4 License plate lamp X LED Light Emitting Diode 44 CAUTION Failure to use a lamp bulb with the correct wattage rating can damage your ATV The electrical system can overload or the bulb may burn out sooner Use only the lamp bulbs shown in the chart as replacement bulbs 83 To replace the head lamp bulb use the following procedure 1 Remove the front fender bolts Move the front fender upward to get enough space to remove the head lamp bulb 2 Remove the dust cover 4 and socket spring 3 After removing the bulb at socket replace th
31. ITED Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for the purpose of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Running the engine with incorrectly operating spark plug or misadjusted carburetor may cause permanent damage to the catalyst and to the noise control system NOTICE TO OWNER S A WARNING AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if your fail to take proper precautions A WARNING SEVERE INJURY OR DEATH can result if you do not follow these instructions Read this manual and all labels carefully and follow the operating procedures described Never operate an ATV without proper instruction Take a training course Begi
32. KE LEVER The front brake is applied by squeezing the front brake lever gently toward the handle grip The brake lamp will come on when the lever is squeezed A WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skidding FRONT BRAKE LEVER ADJUSTMENT The distance between the handle grip and the front brake lever is adjustable among six positions To change the position push the brake lever forward and turn the adjuster to the desired position When changing the brake lever position always be sure the adjuster stops in the proper position a projection of the brake lever holder should fit into the depression of adjuster This ATV is delivered from the factory with its adjuster set on position 1 A WARNING Never attempt to change the front brake lever position while riding or you may lose control 2 THROTTLE LEVER Engine speed is controlled by position of the throttle lever Operate this lever with your thumb Push it forward to increase engine speed Release it to decrease engine speed As WARNING Avoid pushing the throttle lever during brakes 24 3 THROTTLE LIMITER This ATV is equipped with the throttle limiter to restrict maximum engine power by limiting throttle lever travel Adjust this limiter to limit maximum ATV speed according to the rider s skill and experience To adjust the throttle limiter 1 Loosen the lock nut 2 T
33. SPECTION AND MAINTENANCE MAINTENANCE SCHEDULE Perform maintenance according to time interval ENGINE Initial Every Every 1 month 3 months 6 months Air cleaner element A ME O Exhaust pipe nuts and muffler bolts x Tighten Tighten Valve clearance Inspect inspect ECO ES A Spam pug Replace every 18 months o A Inspect Fuel hose x Inspect Engine oil and oil filter Replace Replace Engine oil hoses Inspect Inspect Spark arrester ASIA E Throttle cable Inspect Inspect Idle speed x Imspect Inspect _ Clutch Inspect _ Inspect MANE re 1 month 3 months 6 months Brakes x npea Inspect CT LI Inspect AA as T mpet Mires O mpet _ Steering nsed Inspet Suspensions CL Inspect Rear axle nut and locknutk Tighten Tighten Chassis nuts and bolts Tighten Tighten Generalllubrication Lubricate Lubricate NOTE x Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked 99 m CHASSIS It is very important to inspect and maintain your ATV regularly Follow the guidelines in the chart The intervals between periodic services in months are shown At the end of each interval be sure to perform the maintenance listed A WARNING Improper maintenance or failure to perform recommended maintenance can b
34. SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat properly Allow the engine to accelerate freely through the gears without exceeding the maximum recommended throttle opening ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow enough idling time after warm or cold engine starting before revving the engine or placing the transmission in gear This allows time for the lubricating oil to reach all critical engine components OBSERVE YOUR INITIAL AND MOST CRITICAL SERVICE The initial service break in maintenance is the most important service your ATV will receive During break in operation all of the engine components will have mated together and seated Maintenance required as part of the initial service includes correction of all adjustments tightening of all fasteners and replacement of dirty oil Timely performance of this service will help make sure you get the best service life and performance from the engine 36 STARTING THE ENGINE Before attempting to start the engine make sure to follow these steps 1 Set the parking brake 2 Shift the transmission to neutral 3 Turn the key to the C ON position WHEN THE ENGINE IS COLD If the ambient temperature is below 5 C 40 F 1 Pull the choke lever to the ENGAGE position 2 Apply the rear brake pedal and release the parking brake by squeezing the clutch lever 3 Squeeze the clu
35. This manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle FOREWORD This owners manual is an essential part of your ATV Please read it carefully It contains important information on safety operation and maintenance Failure to follow the warning contained in this manual can result in INJURY or DEATH It is especially important that this manual remain with the ATV at the time of resale The next owner will need this information also Store the owner s manual in the tray under the seat Do not allow anyone under age 16 to ride this ATV All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies between information in this manual and your ATV Hyosung Motors amp Machinery INC believes in conservation and protection of Earth s natural resources To that end we encourage every vehicle owner to recycle trade in or properly dispose of as appropriate used motor oil coolant other fluids batteries and tires The proper care and maintenance that your ATV requires is outline in this manual By following these
36. ads Never operate OFF ROAD type ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways A WARNING Operating this ATV at excessive speeds can be hazardous Riding at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a speed that is proper for the terrain visibility and operating conditions your skills and experience A WARNING Attempting wheelies jumps and other stunts can be hazardous Stunt riding increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show 39 A WARNING Removing your hands from the handlebars or feet from the footrests during operation can be hazardous If you remove even one hand or foot from the ATV you can reduce your ability to control the ATV This could cause you to lose your balance and fall off the ATV If you remove a foot from a footrest your foot or leg may come in contact with the rear wheels This could injure you or cause an accident Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation A WARNING Failure to use extra care when operating on excessively rough slippery or loose terrain can be hazardous Failure to use extra care can cause loss of traction or vehicle c
37. and nuts properly could lead to an accident Adjust the drive chain as described in this section O Torque bolts and nuts to the proper specifications If you are not sure of the proper procedure have your authorized Hyosung dealer or qualified mechanic do this TIGHTENING TORQUE REAR AXLE 40 60N m 4 0 6 0 kgf m 70 100N m 7 0 10 0 kgf m REAR AXLE HOUSING NUT 12 COOLANT COOLANT LEVEL The coolant should be kept between the F FULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding while the ATV horizontally If the coolant is found lower than the L level line add properly mixed coolant in the following way If the reservoir tank is emptied pour the engine coolant to the reservoir tank and radiator Remove the filler cap and add properly mixed coolant through the filler hole until it reaches the F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMMENDATION section 12 page A WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poison control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to ani
38. apply them several times while riding slowly Before your next ride be sure to do a Pre ride inspection as described earlier in this section 50 DRESSING FOR COLD WEATHER RIDING A WARNING Operating your ATV in cold weather without proper clothing can be hazardous Continued exposure to cold temperatures can lead to hypothermia Hypothermia is a condition where your body s inner temperature drops low enough to cause injury or death Always dress for the worst weather conditions you might encounter Be prepared for bad weather and ATV breakdowns Riding in cold weather can be hazardous At a temperature of 12 C 10 F the wind chill created by going just 15 km h 9 mph makes you as cold as if you were standing still at a temperature of 23 C 9 F At this temperature exposed flesh will freeze in just a few minutes Continued exposure to cold temperatures can also lead to hypothermia Hypothermia occurs when your body s inner temperature drops Symptoms include numbness in the extremities hands feet arms and legs and shivering Damp clothing contributes to hypothermia because cold water on your skin will drain heat from your body s core We strongly recommend that if you do any cold weather riding you familiarize yourself with the symptoms treatment and prevention of hypothermia Information is available at libraries and through government agencies Plan your winter rides with safety and
39. ay CLUTCH CABLE ADJUSTMENT O basis adjustment be allowed by the clutch lever adjuster Loosen the clutch lever adjuster lock nut 2 and turn the clutch lever adjuster in or out to provide the specified play O After adjustment tighten the lock nut and cover the rubber boot O If can t adjust by the adjuster loosen the clutch cable adjuster lock nut O Turn the clutch cable adjuster in or out to provide the specified play After adjustment tighten the clutch cable adjuster lock nut The clutch cable should be lubricated with a light weight oil whenever it is adjusted AM SINO 10 15 mm 0 4 0 6 in 69 DRIVE CHAIN The condition and adjustment of the drive chain should be checked before each use of the ATV Always follow the guidelines below for inspecting and servicing the chain A WARNING Failure to maintain the chain properly before each ride can be hazardous Riding with the chain in poor condition can lead to an accident Be sure to inspect adjust and maintain the chain before each ride according to these guidelines We recommend that you take your ATV to an authorized Hyosung dealer if the drive chain needs replacing INSPECTING THE DRIVE CHAIN When inspecting the chain look for the following O Loose pins O Damaged rollers Dry or rusted links Kinked or binding links Excessive wear Improper chain adjustment If you find anything wron
40. cracks rips or other damage Brakes Wheel nuts tightness Wheel nuts Enough fuel for the intended run Fuel hose connected securely No damage to fuel tank or cap Tank cap closed securely eae Proper operation of all lamps and p indicators Engine oil O Correct level and pollution degree of engine oil No engine oil leakage Cooling system Throttle Proper coolant level No leaks or damage Proper cable play Smooth response O Quick return to idle position Clutch Gearshift lever Correct lever play Smooth and progressive action O No damage lever Smooth operation Drive chain Proper tension Adequate lubrication No excessive wear or damage Suspension Smooth movement Horn Correct fuction Rear view mirror General condition No dust or damage Bolts and nuts are tight No rattle from any parts of the ATV with the engine running No visible evidence of damage WHAT TO WEAR BREAK IN A WARNING Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing can be hazardous Operating without an approved motorcycle helmet or eye protection increases your chances of a severe head injury or death in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident Always wear an approved motorcycle helmet that fits
41. d and follow instructions in this manual for heavy load Allow greater distance for braking Make sure the combined weight of the rider protective gear and any accessories or cargo does not exceed the 150 kg 330 7 Ibs weight limit Exceeding this weight limit may result in injury caused by damage to the vehicle or altered handling characteristics Do not tow a trailer This vehicle is a performance ATV and is not designed for such use Never permit ATV refueling by anyone other than an adult Drain gasoline from the fuel tank and carburetor prior to transporting the ATV Caution the rider and others near the ATV not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system O This ATV always come on the position lamp speedometer lamp tail lamp and license plate lamp when starting engine O This ATV has a reverse gear The reverse gear indicator lamp will come on when the transmission is in reverse gear To shift into reverse gear completely stop the ATV and wait 3 seconds Shifting into reverse gear when the ATV is moving can be hazardous and damage the ATV If you shift the ATV into reverse gear when the ATV is moving it could stop suddenly throwing you from the ATV Always come to a complete stop before shifting into reverse gear Check the area behind the ATV if you are about to reverse After the ATV reverse completely stop it and wait 3 seconds
42. ds Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill OK 45 To climb a hill with the ATV follow the directions below 1 Speed up and maintain a steady speed before reaching the bottom of the hill Shift down to increase approach speed if necessary Remember that you must ride at a steady speed all the way to the top of the hill 2 Shift body weight forward by sliding forward on the seat Lean slightly forward For steep hills stand on the footrests and lean out over the front wheel 3 Maintain a steady speed while climbing the hill 4 Slow down when you reach the top of the hill A WARNING Stalling rolling backwards or improperly dismounting the ATV while climbing a hill can be hazardous The ATV could overturn if you do not climb a hill properly Use the proper gear and maintain a steady speed when climbing a hill Always follow the proper procedures for climbing hills as described in this section You may start to climb a hill and may be unable to make it to the top If this happens use the correct procedure described below to turn around to get back down the hill If you still have forward movement and enough space to turn around safely follow these instructions 1 Turn around on the hill before you lose forward speed As you turn on the side of the hill lean your body weight uphill 2 Once you
43. e COLD TIRE PRESSURE Eo ONE PERSON TWO PERSONS 0 3 kgf cm 30 kPa 0 35 kgf cm 35 kPa 4 4 psi 4 9 psi 0 3 kgf cm 30 kPa 4 4 psi 0 35 kgf cm 35 kPa 4 9 psi A low pressure gauge is provided in the tool kit under the seat so you can measure the air pressure in your ATV tires Check the air pressure in all tires before each use of the ATV Improper air pressure can affect handling steering response traction tire life and rider comfort Be sure that the tires are inflated to the pressures shown above Tire pressure should only be measured or adjusted when the tires are cold or misleading measurements can result Ay WARNING Overfilling the tires can be hazardous If you put too much air into a tire the tire may burst causing severe injury Check the air pressure from time to time while inflating the tire gradually until the specified pressure is obtained 19 TIRE REPLACEMENT Your ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these sections when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims Have this work done by your Hyosung dealer or a qualified tire repair station When breaking the tire bead loose from
44. e hazardous If you perform improper maintenance or do not maintain your ATV you may have an accident Keep your ATV in good condition Ask your Hyosung dealer or a qualified mechanic to do the maintenance items marked with an pentagram x You may perform the unmarked maintenance items by referring to the instructions in this section if you have mechanical experience If you are not sure how to do any of the jobs ask your Hyosung dealer or a qualified mechanic to do the maintenance 44 CAUTION If you use your ATV under severe conditions it will need maintenance more often than shown in the chart Operating your ATV under severe conditions causes more wear on your ATV Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas These conditions can cause the ATV to wear more quickly Perform maintenance more often than shown in the chart If you have any questions regarding maintenance intervals consult your Hyosung dealer or a qualified mechanic 44 CAUTION Using poor quality replacement parts can damage your ATV Poorly made replacement parts can cause your ATV to wear more quickly and may shorten its useful life When replacing parts on your ATV use only genuine Hyosung replacement parts or their equivalent TOOLS To assist you in the performance of periodic maintenance a tool kit is supplied and is located under the seat The tool kit co
45. e less traction for the inside wheel allowing it to slip somewhat This allows it to travel a shorter distance than the outside wheel This happens even though both wheels are still turning at the same speed To turn the ATV use the following technique Turn the handlebars in the direction of the turn O Shift body weight slightly forward and support your weight on the outer footrest This will reduce the load on the inside rear wheel reducing its traction Lean upper body into the turn 43 AT HIGHER SPEEDS Use the same technique that you use for turning at low speeds but lean farther into the turn Natural turning forces which can push the ATV to the outside of the turn increase as speed increases This means you must lean your upper body farther into the turn as you go faster This prevents the ATV from tipping over to the outside of the turn Remember though to keep your weight supported on the outer footrest If your ATV starts to tip while turning lean your body farther into the turn while gradually reducing the throttle and making the turn wider if possible SKIDDING OR SLIDING OPERATION ON HILLS A WARNING Skidding or sliding improperly can be hazardous You may lose control of your ATV or regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery s
46. e new bulb 4 To install the head lamp reverse the above sequence CAUTION Touching the head lamp bulb glass may damage the bulb The bulb s life may be shortened by oil from your fingerprints if you touch it When replacing the head lamp bulb be careful not to touch the glass Grasp the new bulb with a clean cloth This ATV s brake tail lamp is LED Light Emitting Diode type If any abnormal condition are found replace the brake tail lamp assembly 1 Remove the lens by removing the screw The fuse box is located under the left side cover If there is any electrical system 2 Push the bulb turn it to the counter failure first check the fuse In case the fuse clockwise and pull it out blows there is one spare fuse 15A 3 After stick in the new lamp assemble the se CAUTION Failure to install the correct fuse can damage your ATV Installing a fuse of incorrect rating or using aluminum foil or wire instead of a fuse may seriously damage the electrical system Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows in a short time consult your Hyosung dealer or a qualified service mechanic immediately 85 GENERAL LUBRICATION Proper lubrication is important for safe smooth operation and long life of your ATV Be sure that all lubrication is performed during periodic maintenance on the ATV Shorten intervals when you use your ATV in
47. eam is turned on REVERSE INDICATOR LAMP The reverse indicator lamp will come on when the transmission is in reverse gear NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral ODOMETER TRIP METER CLOCK The display in it has three functions odometer trip meter and clock The display changes odometer trip meter or clock as indicated before turning the ignition switch off The odometer registers the total distance that the ATV has been ridden The trip meter is resettable odometer The clock indicates 24 hour mode To change the display push the switch for 0 6 1 seconds while the display indicates the odometer trip meter or clock you want to change Follow the procedure below to adjust the clock 1 Push the switch in the clock mode for 0 6 1 seconds until the hour display blink It is the hour reset mode 2 Adjust the hour display by pushing the switch 8 in the hour reset mode for 0 6 1 seconds Odometer 3 Push the switch in the hour reset mode for 0 6 1 seconds until the mo minutes display blink G D It is the minutes reset mode 4 Adjust the minutes display by pushing 4 ff E the switch 8 in the minutes reset mode for 0 6 1 seconds 5 Push the switch in the minutes reset Trip meter mode 0 6 1 seconds to resume in the clock
48. earned and practiced the skills necessary to control the ATV on such terrain Always use extra care on slippery surfaces Avoid snow or ice covered hills whenever possible Practice riding your ATV in an open snow or ice covered area at slow speeds before heading out on snow or ice covered trails Learn how your ATV responds to steering and braking on the type of terrain you will encounter on your ride Your eyes may be sensitive to sunlight when you ride over snow or ice on a bright sunny day Snow or ice reflects more light into your eyes than dirt or grass does Tinted eye protection will reduce the amount of light reaching your eyes Always use clear eye protection when riding at night On overcast days you may find it helpful to use yellow tinted eye protection 52 RIDING IN REVERSE A WARNING Improperly riding this ATV in reverse can be hazardous You could hit an obstacle or person behind you resulting in serious injury When you select reverse gear make sure there are no obstacles or people behind you When it is safe back up slowly To engage reverse gear follow these directions 1 Stop the ATV completely and shift into neutral 2 Squeeze the clutch lever and depress the rear brake pedal 3 Turn the reverse lever clockwise and depress the gearshift lever twice O Depress the rear brake pedal and engage clutch partially if it is hard to shift into reverse O Check that the re
49. eep or fast flowing water can be hazardous A WARNING Improperly operating this ATV over obstacles can be hazardous Improperly crossing obstacles can cause loss of control or a collision It can also cause the ATV to overturn Follow the procedure in this section carefully when crossing over obstacles If you come to an obstacle that you cannot avoid you may be able to cross over it using the following procedure 1 With the obstacle straight in front of you approach at walking speed 2 Rise up slightly on the footrests 3 Pull up on the handlebars and apply a little throttle as the front wheels reach the obstacle 4 Lean forward and release the throttle after the front wheels have cleared the obstacle 5 Return to your normal riding position after the rear wheels clear the obstacle Remember that some obstacles are too high for your ATV or for your abilities If you are not sure that you can safely cross over an obstacle back up and ride around the obstacle 48 The ATV tires may float causing loss of traction and loss of control This could lead to an accident Never operate this ATV in fast flowing water or in water deeper than described in this section Remember that wet brakes may have reduced stopping ability Test your brakes after leaving the water If necessary apply them several times to let friction dry out the pads You can ride the ATV through shallow water Make sure it i
50. er pedal replacement without pumping the brake lever or pedal can be hazardous If you do not pump the brake lever and pedal before starting you can not get enough braking performance and may result in an accident Pump the brake lever and pedal several times until brake pads are pressed against the brake disks and proper lever and pedal stroke and firm AN NO ASIS feel are restored KG Ne a As WARNING M s Replacing only one of the two brake S pads can be hazardous A Replacing only one brake pads can result in uneven braking action Replace both pads together 79 1 Park the ATV on level ground Check the front wheels Lift the rear end of the ATV and place a block under the swing arm 2 Loosen the parking brake adjuster lock nut while holding the parking brake adjuster Turn out the adjuster 3 Loosen the parking brake cable adjuster lock nut 5 4 Turn the adjuster so that cable length is 54 58 mm 2 1 2 3 in 5 Tighten the parking brake cable adjuster lock nut 5 6 Then loosen the parking brake adjuster D 1 8 1 4 turn 7 Tighten the parking brake adjuster lock nut while holding the parking brake adjuster 2 in position A WARNING Failure to properly adjust the parking brake can be hazardous If the brake grabs or fails to lock the wheels when engaged you may have an accident After adjusting the parking brake lift the rear wheels off
51. g chart Spilling gasoline can damage the SS SS PE 20W50 SEULE painted surfaces SU _ ENGINE OIL 10W40 10W50 a a ae ee ee ee es Use unleaded gasoline with an octane Be careful not to spill any fuel when a O filling the fuel tank Wipe spilled gasoline up immediately Cl 30 20 10 0 10 20 30 40 Temperature F 2 4 34 32 50 68 86 104 AN WARNING Use the chart to select a viscosity rating O When refueling always shut the based on temperature range in your area engine off and turn the ignition key to the lt OFF position Never refuel near the flames sparks and heat sources O Do not overfill the fuel tank Do not fill gasoline above the fuel tank entrance lower end Using a premium quality four stroke motor oil will increase the service life of your ATV A WARNING Don t mix the unrecommended oil It could damage the engine When refilling the oil don t allow the dust to get inside In very cold weather below 15C 5F use SAE 5W 30 for good starting and smooth operation Wipe the spilled oil up immediately Don t put the patch on the engine oil level gauge and outer cover oil filler cap It could disturb the oil to be provided and damage the engine 11 ENGINE COOLANT SOLUTION ENGINE COOLANT The engine coolant performs as rust inhibitor and water pump lubricant as well as anti freeze Therefore the engine coolant should be used at all times eve
52. g with the drive chain condition or adjustment correct the problem if you know how If necessary consult your Hyosung dealer Damage to the drive chain means that the sprockets may also be damaged Inspect the sprockets for the following Excessively worn teeth Broken or damaged teeth Loose sprocket mounting nut s If you find any of these problems with your sprocket consult your HYOSUNG dealer The two sprockets should be inspected for wear when a new chain is installed and replace them if necessary Excessive wear DRIVE CHAIN CLEANING AND OILING Clean and oil the chain periodically as follows 1 Wash the chain with kerosene If the chain tends to rust the interval must be shortened Kerosene will provide some lubrication and clean the chain A WARNING Kerosene can be hazardous Kerosene is flammable Children or pets may be harmed from contact with kerosene Keep flames and smoking materials away from kerosene Keep children and pets away from kerosene Dispose of used kerosene properly If swallowed do induce vomiting Call a physician immediately 44 CAUTION Cleaning the chain with gasoline or other commercial cleaning solvents can damage your ATV These fluids can damage the O rings and ruin the chain Use only kerosene to clean the drive chain 2 After thoroughly washing the chain and e DRIVE CHAIN ADJUSTMENT allowing it to dry then lubricate t
53. gnals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after completing the turn or lane change N HORN SWITCH Press the switch to operate the horn LIGHT amp DIMMER SWITCH Use the Light amp Dimmer switch to select the high or low head lamp beam and put off the head lamp when ignition switch is in the Q ON position E D The head lamp high beam comes on The high beam indicator lamp also comes on The head lamp low beam comes on m e The head lamp go off tt 2D A WARNING Set the dimmer switch ZO when other vehicle is running in front or against STARTER SWITCH Use this switch to operate the starting motor With the ignition switch in the ON position the transmission is in neutral squeeze in the clutch lever and push the starter switch to start the engine A WARNING This ATV can only be started if the clutch is disengaged 44 CAUTION This ATV always comes on the position lamp speedometer lamp tail lamp and license plate lamp when starting the engine 44 CAUTION Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting motor If the engine does not start after several attempts check the fuel supply and igintion system Refer for Page 87 23 RIGHT HANDLEBAR D FRONT BRA
54. he links with Hyosung chain lube or an equivalent 44 CAUTION Some drive chain lubricants contain solvents and additives which could _ damage the O rings in your chain 30 40 mm 1 2 1 6 in Your ATV s chain contains O rings which can be damaged by the Adjust the drive chain slack in the solvents and additives in some types following manner until it has 30 40 mm of drive chain lubricant 1 2 1 6 in of slack at the mid point between the chain buffer and the rear Use Hyosung chain lube or an sprocket equivalent lubricant that is specifically intended for use on O rings chains A WARNING Failure to inspect the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprockets resulting in an accident or serious damage to the ATV Inspect the drive chain slack before each use To adjust the drive chain follow the procedure below 71 1 Loosen the two wrench bolts and two nuts 2 Turn the adjuster until the chain has 30 40 mm 1 2 1 6 in of slack halfway between the chain buffer and rear sprocket 3 Retighten the wrench bolts and nuts securely 4 Recheck the chain slack after tightening and readjust if necessary A WARNING Improper drive chain adjustment and bolts and nuts tightening can be hazardous Failure to adjust the drive chain and failure to torque bolts
55. hen transporting the ATV lock the parking brake and tie down the ATV securely with straps rope or some other suitable means Use extra tie downs when you transport the ATV in the standing position Before transporting the ATV drain the fuel from the carburetor as follows 1 Drain fuel from the carburetor into an empty container by loosing the carburetor drain screw 2 When the fuel has drained retighten the drain screw A WARNING Draining fuel from the carburetor can be hazardous Fuel can catch on fire if you do not handle it properly When draining the carburetor always shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of drained fuel properly STARTING THE ATV AFTER TRANSPORT To feed fuel into the carburetor push the starter switch for a few seconds 90 CLEANING PROCEDURE A thorough cleaning of your ATV is a necessary part of maintenance and will help keep your ATV looking and performing its best Proper cleaning can also extend the life of your ATV It is important to clean and inspect your ATV after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust system can reduce engine cooling conceal damage or increase wear of certain parts It is impor
56. ing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that specified in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads Always use tires of the size and type specified in this manual Always maintain proper tire pressure as described in this manual Do not make any modifications to this ATV Modifications may make the ATV unsafe or illegal unsafe or illegal in your state Never exceed the stated load capacity for an ATV Cargo should be properly distributed and securely attached Reduce spee
57. inse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth 44 CAUTION Improper cleaning can damage the radiator Radiator fins can be damaged by spraying high pressure water on them Do not spray high pressure water on the radiator INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe Check the drain tubes on the bottom of the air cleaner box and drain any water that has collected in them For extended life of your ATV lubricate according to GENERAL LUBRICATION section A WARNING Operating ATV with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes after washing ATV while riding at slow speed If necessary apply brakes several times to let friction dry out the pads Follow the procedures in the INSPECTION BEFORE RIDING section to check your ATV for any problems that may have arisen during your last ride 92 STORAGE PROCEDURE If you don t plan on using your ATV for a long time it will need special servicing requiring appropriate materials equipment and skill For this reason Hyosung recommends that you trust this maintenance work to your dealer If you wish to service the machine for storage yourself follow the general guidelines below VEHICLE Place the ATV on level ground and wash the entire vehicle e FUEL
58. ler if your plug insulator is not a light brown color 44 CAUTION Failure to use the proper spark plug can damage your ATV An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine damage which may not be covered under warranty Use one of the spark plugs listed next or equivalents Consult your Hyosung dealer if you are not sure which spark plug is correct for your type of ATV usage PLUG REPLACEMENT GUIDE 44 CAUTION HORS type CR E Dirt can damage your ATV if it enters Standard type CR8E an open spark plug hole Colder type CRIE Dirt can damage engine parts that move Cover the spark plug hole while the spark plug is out of the hole If the above named plugs are not available consult your Hyosung dealer or a qualified mechanic To install a spark plug turn it in as far as possible with your fingers tighten it with a wrench CAUTION Improper installation of the spark plug can damage your ATV An overly tight or cross threaded plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the treads If the spark plug is new tighten it with a wrench about 1 2 turn past finger tight If you are reusing the old spark plug tighten it with a wrench about 1 8 turn past T amah ileso finger tight o maintain a hot strong spark keep the plug free of carbon Remove carbon from the plug and adjust the ga
59. litter and don t bother wildlife With your help your riding areas can remain open for you to use in the future After you have found a good place to practice review the controls on your ATV before riding Learn to find these controls without looking for them You will not have time to look for them when you are riding INSPECTION BEFORE RIDING As WARNING Failure to inspect the ATV before operating it can be hazardous Failure to perform proper maintenance can also be hazardous Failure to inspect and maintain your ATV increases the chances of an accident or equipment damage Always inspect your ATV each time you use it to make sure it is in safe operating condition Refer to the INSPECTION AND MAINTENANCE section in this owner s manual Ay WARNING Operating this ATV with improper tires or with improper or uneven tire pressure can be hazardous If you use improper tires or improper or uneven tire pressure you may lose control of the ATV This will increase your risk of an accident Always use the size and type tires specified in this owner s manual Always maintain proper tire pressure as described in the INSPECTION AND MAINTENANCE section 33 A WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accessories or modification of this ATV may cause changes in handling In some situations this could lead to an accident Never modify this ATV
60. ly wrong with the fuel where there are open flames or system or ignition system sparks Do not spill the fuel or you may create a fire hazard Dispose of drained fuel properly FUEL SYSTEM CHECK 1 Make sure there is adequate fuel in the b Tighten the drain screw fuel tank c Push the electric starter switch for a 2 Check that the ignition key is turned to few seconds to turn the engine the O ON position d Loosen the drain screw and check that 3 Make sure there is enough fuel reaching the carburetor is filled back up with the carburetor from the fuel tank fuel e If fuel is reaching the carburetor the ignition system should be checked next 87 IGNITION SYSTEM CHECK 1 Remove the fuel tank 2 Remove the spark plug and reattach it to the spark plug lead ESSE o a o A o D gt 3 Put the ignition switch in the gt ON position While holding the spark plug base firmly against the engine squeeze in the clutch lever and push the electric starter switch If the ignition system is operating properly a blue spark should jump across the spark plug gap If there is no spark take your ATV to your Hyosung dealer A WARNING Performing the spark test improperly can be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Do not point the spark
61. mals Keep out of the reach of children and aminals Adding only water will dilute the engine coolant and reduce its effectiveness Add 50 50 mixture of engine coolant and water 13 CHANGING THE COOLANT Change the coolant every two years About 1 42 of coolant will be required when filling the radiator and reservoir tank A WARNING You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot After the engine cools wrap a thick cloth around cap and carefully remove the cap by turning it a quarter to allow pressure to escape and then turn the cap all the way off TIRES TIRE TREAD CONDITION This ATV is equipped with low pressure tubeless tires of the size and type listed below E ON ROAD type amp OFF ROAD type Front Rear Size 21 X 7 10 20 x 11 9 A WARNING Operating this ATV with improper tires or with improper or uneven tire pressure can be hazardous If you use improper tires or improper or uneven tire pressure you may lose control of the ATV Always use the size tires specified Always maintain proper tire pressure as described in this section A WARNING The use of very worn tires can be hazardous The traction of the ATV will be decreased This increases your risk of having an accident Replace the front and rear tires when the depth on the tread is 4 0 mm 0 16 in or less TIRE PRESSURE E ON ROAD type 8 OFF ROAD typ
62. n though the atmospheric temperature in your area does not go down to freezing point Use an engine coolant that is compatible with aluminum radiator mixed with distilled water only at a 50 50 mixture ratio for engine coolant solution An engine coolant mixture other than 50 50 can affect cooling efficiency or rust inhibiting performance Required amount of water coolant A WARNING es Engine coolant is harmful or fatal if swallowed or inhaled 50 Engine coolant 0 7Q Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poison control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animals This 50 mixture will protect the cooling system from freezing at temperatures above 31 If the vehicle is to be exposed to temperature below 31 C this mixing ratio should be increased up to 55 40 or 60 55 C The mixing ratio should not exceed 60 44 CAUTION Spilled engine coolant can damage COOLANT RESERVOIR TANK painted surfaces Refer to 72 page Do not spill any fluid when filling the radiator Wipe spilled engine coolant up immediately WATER FOR MIXING Use distilled water only Water other than distilled
63. n be hazardous if you do not inspect brake wear often Operating in mud water sand or other extreme conditions can cause accelerated brake wear This could lead to an accident If you operate your ATV under these conditions the brakes must be inspected more often than recommended in the MAINTENANCE SCHDULE e BRAKE FLUID FRONT Be sure to check the brake fluid level in the front and rear brake fluid reservoirs If the level in either brake fluid reservoir is below the lower mark inspect for brake pad wear and leaks If the brake pad s wear condition is good replenish with the proper brake fluid that meet Hyosung s requirements As the brake pad wear the fluid level will drop to compensate for the new position of brake pads Replenishing the brake fluid reservoir to considered normal periodic maintenance 7 A WARNING Brake fluid is harmful or fatal if swallowed and farmful if it comes in contact with skin or eyes If swallowed do induce vomiting Immediately contact a poison control center or a physician If brake fluid gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animals Ay WARNING Failure to use proper brake fluid can be hazardous The use of any fluid except DOT4 brake fluid from a sealed container can damage the brake system and lead
64. n connect the negative battery wire 44 CAUTION O Hydrogen gas produced by batteries can be hazardous Batteries produce flammable hydrogen gas which can explode if exposed to flames or sparks Keep the battery away from fires or sparks Never smoke when working near the battery O When disconnecting the battery wire be sure to remove the negative battery wire first with the ignition switch 6 OFF position then remove the positive battery wire When reinstalling the battery be sure to connect the positive battery wire first then connect the negative battery wire Fasten certainly the battery wires Reversing the battery lead wires can harm your ATV Reversing the battery lead wires can damage the charging system and battery The red lead must go to the positive terminal and the black or black with white tracer lead must go to the negative terminal Never charge a battery while still in the machine as damage may result to the battery or regulator rectifier 58 SPARK PLUG Your ATV comes equipped with a CR8E spark plug To determine if the standard spark plug is right for your usage check the color of the plug s porcelain center electrode insulator after ATV operation A light brown color indicates that the plug is correct A white or dark insulator indicates that the engine may need adjustment or another plug type may be needed Consult your Hyosung dea
65. n to the ground pour warm water around them to melt the ice If the brakes are frozen bring the ATV to a warmer area to thaw out the brakes 44 CAUTION Use of an automotive size battery to jump start an ATV can damage the ATV A high amperage battery can damage the electrical system Use only the specified battery to start the engine After the engine has warmed up check the brakes Do this inspection on level ground and do not exceed walking speed Be sure to check the operation of both front and rear brakes If the brakes do not work adequately stop riding the ATV Bring the ATV to a warmer area to allow the brakes to thaw out After the brakes thaw dry them by applying them several times while riding slowly If the brakes do not regain full stopping power have your local Hyosung dealer check them before you continue riding your ATV A WARNING Operating the ATV without a properly functioning brake system can be hazardous Wet or frozen brakes will increase stopping distance This will increase your chance of having an accident Be sure to inspect the brakes before each use of the ATV in cold weather as described above Any water that enters the brakes while you ride may freeze after you park your ATV The frozen water can prevent the wheels from turning or the brakes from working After riding through water mud snow or slush it is important to dry the brakes before parking the ATV To dry the brakes
66. nners should receive training from a licensed instructor Always follow this age recommendation A child under 16 years old should never operate an ATV with engine size greater than 90 cc A WARNING Before first use of the ATV read this owner s manual carefully to become familiar with the ATV s features and safety and maintenance requirements Review all instructions requirements and warnings Keep the owner s manual in the storage compartment located under the seat O Before the rider s first use of the ATV make sure that he she is familiar with the location and operation of all controls and has been instructed in the proper operation of the vehicle O For first use of the ATV find a level open area for the rider to use to become familiar with the operation of controls and the operating and handling characteristics of the ATV O Only permit skilled experienced riders to use your ATV Because this is a performance ATV it should only be used by operators who have already practiced and become skilled at proper ATV riding technique O Permit use only by dual rider This ATV is designed for use only by dual rider O Always avoid operating an OFF ROAD type ATV on paved surfaces including sidewalks paths parking lots drive ways and streets Never operate an OFF ROAD type ATV on any public street road or highway even a dirt or gravel one O ON ROAD type ATV is designed and manufactured f
67. nsists of the following items Tool bag 10 X 12 mm open end spanner 14 X 17 mm open end spanner Spark plug wrench Combination screw driver Screw driver handle Pliers Hexagon wrench 4 mm Hexagon wrench 6 mm Air pressure gauge Clamp wrench 1 2 3 4 5 6 T 8 9 oO pS De Y a SO O 3 es D J BATTERY INSPECTION OF BATTERY SOLUTION LEVEL MF Maintenance Free battery of airtight type is used for this ATV It is not necessary to inspect or supplement battery fluid The battery is located under the seat However have your dealer check the charging condition of battery periodically 44 CAUTION Do not remove absolutely airtight cover as airtight type battery Keep after separate at the ATV for the minimum of self electric discharge and electric leakage when don t use for a long time Remove the negative terminal when keep intact at the ATV CLEAN OF BATTERY TERMINAL Clean the battery terminal when it is dusty or rusted 1 Set the ignition switch OFF position 2 Remove the seat disconnect the negative battery wire first then disconnect the positive battery wire Remove the battery 3 Clean the terminal If there is white dust clean it with warm water 4 Connect the battery wires and grease the terminal lightly When reinstalling the battery be sure to connect the positive battery wire first the
68. on 3 143 Drive chain RK 520EXW 102 Links 1st 2 538 2nd 1 684 3rd 1 261 4th 1 040 5th 0 885 Reverse 2 231 Transmission 98 CHASSIS Front suspension Independent double wishbone coil spring oil damped Rear suspension Swingarm type coil spring oil damped Trail 34 mm 1 34 in Steering angle 37 right amp left Camber 0 Front tire size 21 x 7 10 Rear tire size 20 x 11 9 Front brake Double disk ELECTRICAL Ignition type Igniter type Ignition timing 6 B T D C at 1 500rpm Spark plug CR8E Battery 12V 8Ah MF Fuse 15A HI 12V 55W x 1 Head lamp LO 12V 55W x 1 POSITION 12V 5W x 1 License plate lamp 12V SW x 1 Turn signal lamp 12V 10W x 4 Brake Tail lamp LED type Speedometer lamp LCD type CAPACITIES Fuel tank 8 00 2 500 m0 Replace Engine oil 2 600m0 Oil filter replace 2 700 m2 Overhaul 99 Prepared by HYOSUNG MOTORS amp MACHINERY INC 1st Ed FEB 2007 Printed in KOREA
69. ontrol This could result in an accident including an overturn Do not operate under these conditions until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain 40 A WARNING Failure to use extra care when operating this ATV on unfamiliar terrain can be hazardous You can come upon hidden rocks bumps or holes without enough time to react This could cause the ATV to overturn or go out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV A WARNING The ATV can start moving as soon as you release the parking brake Unexpected movement can cause you to lose control of the ATV Make sure you shift into neutral and apply the rear brake before you release the parking brake RELEASED After making sure that the engine is warm apply the rear brake and then release the parking brake To release the parking brake simply squeeze the clutch lever until the parking brake lever knob releases Pull in the clutch lever and engage first gear by pushing down the gearshift lever while depressing the rear brake pedal To start moving slowly release the clutch lever as you gradually open the throttle As the clutch engages release the rear brake When the ATV s speed increased pull in the clutch lever and release the throttle a
70. or ON ROAD use only and handling maneuvers are more difficult to perform on rough surfaces Please check your local riding laws and regulations before operating ON ROAD type ATV O Never operate an ATV without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots longsleeved shirt or jacket and long pants O Never consume alcohol or drugs before or while operating this ATV O Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operating conditions your skill and experience O Never attempt stunts O Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual O Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation O Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV O Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain O Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to turn at
71. ottle cable play can cause engine speed to rise suddenly when you turn the handlebars This can lead to loss of rider control Adjust the throttle cable play so that engine idle speed does not rise due to handlebar movement FUEL HOSE Replace the fuel hose every 4 years even if it looks OK Damage from aging may not always be visible ENGINE OIL Long engine life depends much on the selection of a quality oil oil amount and the periodic changing of the oil Daily oil level checks and periodic changes are two of the most important maintenance to be performed e OIL LEVEL CHECK The oil is pumped up to the oil tank while the engine is running The engine oil in the oil tank decreases when the engine is left unused The engine oil in the oil tank drips to the crankcase To check the oil level follow the procedure below 1 Place the ATV on the level ground 2 Start the engine and allow it to idle for three minutes When starting the engine follow the WARNING and CAUTION in ENGINE STARTING PROCEDURE section 61 3 Stop the engine and wait three minutes Lower limit line Upper limit line 4 Remove the oil level gauge 5 Wipe the oil from the oil level gauge using a Clean rag 6 Reinsert the oil level gauge until the threads touch filler neck but do not screw the oil level gauge in Engine oil expands and oil level increases when the engine oil is hot Check and adjust engine oil
72. p to 0 7 0 8 mm 0 028 0 032 in for good ignition Use a thickness gauge to check the gap Qt 0 7 0 8 mm 0 028 0 032 in 59 IDLE SPEED ADJUSTMENT To adjust the idle speed properly you need a engine tachometer If you do not have one ask your Hyosung dealer to perform this adjustment To adjust the idle speed 1 Start the engine and warm it up 2 Turn the throttle stop screw in or out so that the engine idles at 1 300 1 500 rpm A WARNING Improper adjustment of the idle speed can be hazardous An idle that is too high can cause the ATV to lurch forward when you shift to first gear This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up Adjust the idle to the correct speed Make sure the engine is fully warm before adjusting the idle speed 60 THROTTLE CABLE ADJUSTMENT eae PR 3 0 5 0 mm 0 12 0 20 in Measure the throttle cable play by pressing the throttle lever The throttle lever should have 3 0 5 0 mm 0 12 0 20 in play To adjust the throttle cable play 1 Loosen the lock nut 2 Turn the adjuster in or out to obtain the correct play 3 Tighten the lock nut 4 Recheck the throttle lever play Readjust it if it is not within the correct limits A WARNING Operating the ATV with an inadequate throttle cable play can be hazardous Inadequate thr
73. r When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or downshift more than one gear at a time 26 When shifting from first to 2nd gear or 2nd gear to low neutral will be automatically skipped Reduce the ATV speed before downshifting When downshifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire 44 CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the light is illuminated cautiously release the clutch lever slowly to determine whether the transmission is positively in neutral A WARNING Shifting into reverse gear when the ATV is moving can be hazardous If you shift the ATV into reverse gear when the ATV is moving it could stop suddenly throwing you from the ATV Always come to a complete stop and shift into neutral before shifting into reverse gear A WARNING Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly This ATV has a reverse gear To shift into reverse gear completely stop the ATV and shift the transmission into 1st gear while holding the clutch lever in Turn the reverse lever clockwise and push down the gearshift lever To shift into 1st
74. s not more than 30 cm 12 in deep and is not moving fast Choose a good place to cross before you ride through any water Look for a spot where the banks are gently sloped on both sides and the bottom of the stream is hard If you are unfamiliar with the area park the ATV and inspect the stream first to find a suitable spot for crossing When crossing operate the ATV at a slow steady speed Be careful not to damage banks when crossing 44 CAUTION Operating the ATV in water sand or mud causes rapid brake wear Excessive brake wear can cause the brakes to be less effective After repeated operation of the ATV in these conditions bring it to your Hyosung dealer to have the brakes inspected and cleaned 49 RIDING IN COLD WEATHER e PRE RIDE INSPECTION Check that the throttle and all control levers move freely Make sure that the footrests shift lever and rear brake pedal are free of ice or snow 44 CAUTION Using engine power to free up frozen wheels can damage your ATV Severe damage to the drive train may occur if you use engine power to free frozen wheels Before riding manually move the ATV forward and backward to make certain that all wheels roll freely With the transmission in neutral move the ATV forward and backward to check that the wheels roll freely If you cannot move the ATV the tires may be frozen to the ground or the brakes may be frozen to the wheels If the tires are froze
75. t the same time Lift the gearshift lever to engage second gear and release the clutch lever You can select third fourth and top gear in succession by repeating this shifting sequence Reduce ATV speed before shifting down To shift down release the throttle and push down on the gearshift lever to engage a lower gear 41 As WARNING Opening the throttle suddenly can be hazardous The front wheels can lift off the ground and cause loss of control of the ATV Always open the throttle gradually when you accelerate A WARNING Shifting incorrectly can be hazardous Downshifting at too high of a speed can cause sudden slowing and may pitch the rider forward Also engine and drive chain damage can occur if you do not shift correctly Slow down before downshifting and always release the throttle every time you shift gears BRAKING To stop the ATV first release the throttle lever Next apply the front and rear brakes evenly and at the same time As ATV speed decreases shift down through the gears A WARNING Braking while turning the ATV can be hazardous Use of the brake when turning could cause the ATV to slide or roll over Use the brakes to slow down before you begin to turn Ay WARNING Braking hard on slippery surfaces can be hazardous The ATV can skid and go out of control if you brake too hard Apply the brakes lightly and with care on slippery surfaces A WARNING
76. tant to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on the ATV Block or seal the end or the exhaust pipe muffler using a piece of plastic wrap cloth rag or another method to prevent water from entering the engine 44 CAUTION High pressure washers can damage your ATV especially the radiator pin High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your ATV It may cause rust corrosion and increase wear Do not use high pressure washers to clean your ATV 91 WASHING YOUR ATV With some care your ATV can be washed in a similar manner to washing an automobile Avoid spraying or allowing water to flow over the following places Ignition switch Spark plug Fuel tank cap Carburetor Snorkel air intake for air cleaner and carburetor The snorkel air intake opening is located at the highest point on the ATV usually in front of the seat O Radiator fins Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your ATV with a mild soap or detergent and water Try to thoroughly remove all dirt and debris without excessive water pressure even at remote areas such as between engine cooling fins linkages or mounting brackets Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces R
77. tch lever and push the electric starter switch 4 Immediately after the engine starts return the choke lever halfway 5 When the engine is sufficiently warmed up move the choke lever to the OFF position If the ambient temperature is at or above 5 C 40 F 1 Pull the choke lever to the ENGAGE position halfway 2 Apply the rear brake pedal and release the parking brake by squeezing the clutch lever 3 Squeeze the clutch lever and push the electric starter switch 4 When the engine is sufficiently warmed up move the choke lever to the OFF position If the ambient temperature is above 20 C 68 F operation of the choke is not necessary to start the engine Operation of the choke can make the engine hard to start due to too rich fuel air mixture WHEN THE ENGINE IS WARM 1 Apply the rear brake pedal and release the parking brake by squeezing the clutch lever 2 Squeeze the clutch lever open the throttle slightly and push the electric starter switch Operation of the choke is not necessary to start the engine Operation of the choke can make the engine hard to start due to too rich fuel air mixture A CAUTION Engaging the starting motor for more than five seconds at a time can damage the ATV The starting motor and wiring harness may overheat If the engine does not start after several tries check the fuel supply and ignition system Refer for page 87 A WARNING
78. the air cleaner case cover 3 Remove the screw then remove the element assembly 4 Pull out the foam element from the element frame 66 A WASHING THE ELEMENT Wash the element as follows 1 Fill a washing pan of a proper size with non flammable cleaning solvent A Immerse the element in the cleaning solvent and wash it clean 2 Squeeze the cleaning solvent out of the washed element by pressing it between the palms of both hands do not twist or wring the element or it will develop tears 3 Immerse the element in HYOSUNG genuine oil 8 and squeeze the oil out of the element leaving it slightly wet with oil 4 Clean any dirt or debris from inside the air cleaner case Be sure no dirt enters the carburetor CORRECT 3 INCORRECT 5 Reinstall the cleaned element in reverse order of removal Be sure that the element is securely in position and is properly sealed 67 44 CAUTION Before and during the cleaning operation inspect the element for tears A torn element must be replaced Be sure position the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element 44 CAUTION O Don t use the cleaning solvent whose flash point is low when cleaning the element O Assemble the element completely or damage severely the engine O Be careful not to allow
79. the engine a few times by pushing the electric starter switch Reinstall the spark plug 5 Make sure that the ATV is properly lubricated 6 Perform the INSPECTION BEFORE RIDING as listed in this manual 7 Start the ATV as outlined in this manual LOCATION OF LABELS SET PARKING BRAKE BEFORE STARTING ENGINE 68343 H K3100 ALWAYS USE AN NEVER USE APPROVED HELMET WITH DRUGS AND PROTECTIVE OR ALCOHOL GEAR NEVER operate e without proper training or instruction e at speeds too fast for your skills or the conditions ALWAYS e use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns e avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 68921HP8960 PL 95 A WARNING CY Failure to stop vehicle completely before engaging reverse could result in your being thrown from the ATV To engage reverse e Stop vehicle completely and shift in to neutral e Bring engine to idle Apply rear brake e Squeeze the clutch lever and shift transmission to 1st e Turn the reverse selection knob clockwise and push down the gearshift lever e Check that the reverse indicator is lit Read owner s manual for additional information 68400HP8960 PL A WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in
80. the filler hole of the oil tank and the filler hole of outer cover Approximately 2 600 m of oil 8 Loosen the oil filter counter clockwise will be required and remove it with a filter wrench of proper size 9 Wipe off the mounting surface on the engine where the new oil filter will be seated with a clean rag Approximately 2 500 m of oil will be required when changing oil only without replacing the oil filter 13 Install the oil level gauge of the oil tank and the outer cover of crankcase 44 CAUTION Failure to use the correct oil can damage your ATV Engine damage may occur if you use oil that does not meet Hyosung s 10 Smear a little engine oil around the specifications rubber gasket of the new oil filter Be sure to use the oil specified in the CAUTION FUEL ENGINE OIL AND COOLANT RECOMMENDATION section When replacing the oil filter it is highly recommended that you use a genuine HYOSUNG oil filter designed for your ATV as other filters may have different design and thread specifications which could cause engine damage or oil leaks 14 Start the engine and allow it idle for a few minutes Check to see that no oil is AIR CLEANER leaking from the oil filter and drain plugs The air cleaner element must be kept 15 Check the oil level according to Oil clean to provide good engine power and Level Check procedure gas mileage If you use your ATV under normal low stress conditions
81. through improper installation or use of accessories Refer to the ACCESSORY USE AND VEHICLE LOADING section in this manual A WARNING Overloading this ATV or carrying or towing cargo improperly can be hazardous Overloading or improper towing could cause changes in vehicle handling which could lead to an accident Never exceed the stated load capacity for this ATV Refer to the ACCESSORY USE AND VEHICLE LOADING section in this manual Check the condition of the ATV to help make sure that you do not have mechanical problems or you might get stranded somewhere when you ride Before riding the ATV be sure to check the following items Be sure your ATV is in good condition for the personal safety of the rider and protection of the vehicle A WARNING Checking maintenance items when the engine is running can be hazardous You could be severely injured if your hands or clothing gets caught in moving engine parts Shut the engine off when performing maintenance checks except when checking the lamp and throttle WHAT TO CHECK CHECK FOR Smoothness No restriction of movement No play or looseness Proper operation Brake fluid level in the reservoir to be above LOWER line O No fluid leakage or damage O Proper pedal and lever play O No sponginess O Parking brake effectiveness O Brake pads not to be worn down to the limit line O Proper pressure Tires Enough tread depth No
82. urfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control You may experience skidding or sliding when you are not braking You may be able to overcome it by using the techniques listed below If your front wheel skids Gain front wheel traction by reducing the throttle opening and leaning your body weight slightly forward If your rear wheel skids If space permits steer in the direction of the skid Shift your body weight away from the skid slightly Avoid using the throttle or brakes until you regain directional control of the ATV A WARNING Operating this ATV on excessively steep hills can be hazardous The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before trying larger hills CLIMBING A HILL A WARNING Climbing hills improperly can be hazardous Climbing hills improperly can cause loss of control or cause the ATV to overturn Always follow the proper procedures for climbing hills as described in this section Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwar
83. urn the throttle limiter screw clockwise to restrict maximum engine power or counter clockwise to increase maximum engine power 3 Tighten the lock nut B CARBURETOR CHOKE LEVER REAR BRAKE PEDAL Depressing the rear brake pedal will apply the rear brake The brake lamp will be illuminated when the rear brake is operated The carburetor of this ATV has a choke system to provide easy starting when the engine is cold When starting the cold engine pull the choke lever all the way toward the outside The choke system works best when the throttle is in the closed position AN WARN I N G When the engine is warm you do not l need to use the choke system for starting Apply the brake lightly and with great care on slippery surfaces to avoid A CAUTION If you keep running in condition of full choke lever it causes fuel excess exhaustion high speed not to run it may damage spark plug 25 GEARSHIFT LEVER This ATV has a 5 speed transmission which operates as shown in the illustration This shift lever is attached to a ratchet type mechanism in transmission To shift properly pull the clutch lever and close the throttle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gea
84. verse indicator lamp is lit after shifting into reverse 4 Look to make sure there is nothing in your way behind you 5 Release the brake pedal Slowly release the clutch lever and apply the throttle A WARNING Sudden application of the throttle or making abrupt turns in reverse gear can be hazardous Throttle surges or abrupt turns could cause you to lose control of the ATV When you ride in reverse go slowly and turn carefully 53 ACCESSORY USE AND VEHICLE LOADING There are many types of accessories for sale However Hyosung can not have direct control over the quality or suitability of non Hyosung accessories Hyosung can not test each accessory that is available If you add the wrong accessories or misuse the vehicle with some accessories installed it can make the ATV less safe to ride Use caution when choosing and installing accessories for your Hyosung Your Hyosung dealer may be able to help you choose accessories and install them correctly The guidelines below should help you decide how to equip your ATV and how to use it correctly when you use accessories or carry cargo A WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accessories or modification of the vehicle may cause changes in handling which could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories
85. water can corrode and clog the aluminum radiator 12 NAMES OF EACH PARTS Clutch lever Front brake lever Emergency brake lever Throttle lever 2 Left handle switches Ignition switch 3 Parking brake lever knob Q Reverse lever 4 Instrument panel Fuel tank cap 6 Front brake fluid reservoir 9 Ignition coil 47 Tools 2 Spark pulg Seat lock lever 3 Carburetor choke lever Footrests Fuel pump Gearshift lever 6 Fuse 2 Engine oil drain plug Crankcase Battery Coolant reservoir tank Engine oil tank Rear brake lamp switch Rear brake fluid reservoir Engine oil level gauge 62 Water pump 63 Engine oil filter Rear brake pedal Throttle stop screw Front brake lamp switch Cooling fan and motor Radiator 23 Muffler Air cleaner Seat 4 Q S S 9 u S d 15 CONTROLS IGNITION SWITCH This ATV has the ignition switch at the rightside The ignition switch has two positions 2 OFF POSITION All electrical circuits are cut off The engine will not start The key can be removed O ON POSITION The ignition circuit is completed and the engine can now start The key cannot be removed from the ignition switch in this position A WARNING Turning the ignition switch to the OFF position while the ATV is moving can be hazardous 16 IGNITION KEY This ATV comes equipped with two ignition keys
86. wise provides stiffest damping force and turning S direction or counter clockwise the adjuster will soften damping force The compression and tension damping force is set on Standard Refer to page 31 position at the factory A WARNING Unequal front suspension adjustment can cause poor handling and loss of stability Be sure to adjust the compression and tension damping force on right and left front shock absorbers to the same setting STANDARD FRONT SUSPENSION DAMPING FORCE Compression Tension Turn to S direction counter clockwise Turn to S direction counter clockwise Standard 14 turn from end of S direction counter clockwise End of S direction counter clockwise Stiffer Turn to H direction clockwise Turn to H direction clockwise STANDARD REAR SUSPENSION DAMPING FORCE Compression Tension Turn to S direction counter clockwise Turn to S direction counter clockwise Standard 14 turn from end of S direction counter clockwise 14 turn from end of S direction counter clockwise Stiffer Turn to H direction clockwise Turn to H direction clockwise 31 RIDING YOUR ATV WHAT YOU SHOULD KNOW BEFORE RIDING Before you ride you should read all of the following information carefully If you are properly prepared you will have a safer and more enjoyable ride A WARNING Operation of this

TE 450 - Hyosung

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