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1. EVOLUTION r AG E 185mm 777 Multipurpose Circular Saw Instruction Manual Read instructions before operating this tool WOOVACEBI www evolutionbuild com EVOLUTIONEUILD TABLE OF CONTENTS EC Declaration of Conformity 02 Important Information 03 12 Month Limited Warranty 03 General Safety Rules 03 Safety Precautions for All Saws 05 Labels amp Symbols 06 Additional Specific Safety Rules 06 Specification 07 Machine Overview 08 Assembly 09 Operation 11 Maintenance 20 Environmental Protection 21 Service Parts Diagram 22 EC DECLARATION OF CONFORMITY We manufacturer and importer Evolution Power Tools Ltd Venture One Sheffield S20 3FR Declare that the product Part numbers RAGEB 110 RAGEB 230 RAGEB 2302EU Evolution RAGEB Multipurpose Circular Saw 185mm Complies with the essential requirements of the following European Directives 2006 42 EC Machine Directive 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2002 95 EC Restriction of the use of Certain Hazardous Substances in Electrical and Electric Equipment The following standards have been applied EN55014 1 2006 EN55014 2 AA1 2001 EN61000 3 2 2006 EN61000 3 11 2000 EN60745 1 2009 EN60745 2 5 2007 Authorised by Mr Matthew J Gavins Managing Director 1 May 2011 All documentation is held on file at the above address and is avail2. Sound power level 107 8 dB A K 3 dB A Vibration level 2 048m s2 K 1 5m s2 The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another The declared vibration total value may also be used in a preliminary assessment of exposure WARNING The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use taking account of all parts of the operating cycle such as the times the tool is switched off when it is running idle in addition to trigger time 8 www evolutionbuild com MACHINE OVERVIEW KNOW YOUR PARTS 1 REAR HANDLE 2 FRONT HANDLE 3 UPPER BLADE GUARD 4 LOWER BLADE GUARD 5 SOLE PLATE 6 CHIP EXHAUST PORT www evolutionbuild com EVOLUTIONEUILD FIG1 OPERATION GETTING STARTED WARNING ALWAVS DISCONNECT THE SAW FROM THE POWER SOURCE BEFORE MAKING ADJUSTMENTS Refer to the Service Parts Diagram Install a blade as detailed in the Installing or Removing a Blade section WARNING Never start the saw with the cutting edge of the saw blade in contact with the workpiece surface Do not retract blade guard manually Guard retracts automatically This saw is equipped wi
3. could damage the plastic parts WARNING Do not attempt to clean by inserting pointed objects through openings in the machines casings etc The machines air vents should be cleaned using compressed dry air Excessive sparking may indicate the presence of dirt in the motor or worn out carbon brushes If this is suspected have the machine serviced and the brushes replaced at an authorised service centre ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or retailer for recycling advice EVOLUTIONEUILD SERVICE PARTS DIAGRAM oo 15 31 32 30 36 35 37 mn 14 www evolutionbuild com NOTES r AG Es www evolutionbuild com 15 WOI PJINGUOIJINJOABMMM NOLLNIOAS
4. of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation RAGES 5 Service Have your power tool serviced by a qualified repair person using only genuine replacement parts This will ensure that the safety of the power tool is properly maintained SAFETY INSTRUCTIONS FOR ALL SAWS a DANGER Keep hands away from cutting area and the blade Keep your second hand on auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece d Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exp
5. on the auxiliarv handle or motor housing If both hands are holding the saw thev cannot come into contact with the blade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece d Never hold the piece being cut in your hands or across your legs Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control e Hold the power tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator f When ripping always use a rip fence or straight edge guide This improves the accuracy of the cut and reduces the chance of the blade binding g Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control www evolutionbuild com 7 EVOLUTIONEUILD h Never use damaged or incorrect blade washers or bolt The blade washers flanges and bolt were specially designed for your saw for optimum performance and safety of operation Replace with genui
6. proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 4 www evolutionbuild com 4 Power Tool Use amp Care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage
7. able on request for review www evolutionbuild com IMPORTANT Please read these operating and safety instructions carefullv and completelv For vour own safetv before using this equipment check that the voltage is correct and that all handles and parts are firmly secured If you are uncertain about anv aspect of using this equipment please contact our Technical Help Resource UK 0870 609 2297 TCT STEEL CUTTING CIRCULAR SAW Congratulations on your purchase of an Evolution Power Tools machine Please complete your product registration on line to validate your machine s warranty period and ensure prompt service if needed We sincerely thank you for selecting a product from Evolution Power Tools 12 MONTH LIMITED WARRANTY Evolution power tools reserves the right to make improvements and modifications to design without prior notice Evolution Power Tools will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the tool being returned has been used to cut materials beyond the recommendations in the Instruction Manual or if the saw has been damaged by accident neglect or improper service This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to resp
8. away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal Safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench ora key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep
9. ective manufacturers warranties All goods returned defective shall be returned prepaid freight to Evolution Power Tools Evolution Power Tools reserves the right to optionally repair or replace it with RAGES the same or equivalent item There is no warranty written or verbal for saw blades In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause Evolution Power Tools is not liable for any costs Incurred on such goods or consequential damages No officer employee or agent of Evolution Power Tools is authorised to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools Questions relating to this limited warranty should be directed to the company s head office or call the appropriate Helpline number IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of electric shock this equipment is fitted with an approved cord and plug for its intended country of use Do not change the cord or plug in any way GENERAL SAFETY RULES Read and understand all instructions before operating this product Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Read all these instructions before attempting to operate this product and save these instruct
10. g saw down on a bench or the floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released HEALTH ADVICE WARNING When drilling sanding sawing or grinding dust particles will be produced In some instances depending on the materials you are working with this dust can be particularly harmful to you e g lead from old gloss paint You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure You should e Work in a well ventilated area e Work with approved safety equipment such as dust masks that are specially designed to filter microscopic particles LABELS amp SYMBOLS WARNING Do not operate machine if warning and or instruction labels are missing or damaged Contact Evolution Power Tools for replacement labels Symbol Description Volts Amperes Hertz Minutes Alternating Current No Load Speed Double Insulated Wear Safety Goggles Wear Ear Protection ae HE Hs 5 RAGES Only use genuine Evolution replacement parts Unauthorized parts may be dangerous To obtain an additional copy of your manual please contact Evolution Power Tools at UK 0870 609 2297 WEB www evolutionpowertools com ADDITIONAL SPECIFIC SAFETV RULES a DANGER Keep hands awav from cutting area and the blade Keep vour second hand
11. he safety guard Parallel Edge Guide A parallel guide for helo when rip cutting can be fitted to the sole plate of the machine The guides arm should be inserted into the rectangular slots found at the front of the sole plate and slid under the locking thumb screw Fig 4 Note The edge guide can be fitted to either side of the sole plate and should only be fitted and adjusted with the machine disconnected from the power supply Adjust the edge guide so that it is at the required distance from the blade and tighten the two thumb screws Check that the edge guide is parallel to the saw blade Adjustment of the Cutting Depth Loosen the Depth Adjustment Locking Screw to adjust the sole plate to give the required cutting depth A scale can be found on the depth bracket and an index mark is incorporated into the machines upper guard to aid setting In most cases depth should be set at maximum unless there are obstructions below the work surface Tighten the Depth Adjustment Locking Screw securely to lock in the required position Fig 5 www evolutionbuild com 11 EVOLUTIONEUILD FIG 7 Adjustment of the Cutting Angle 1 Loosen the Bevel Locking Screw found at the front of the saw Fig 6 2 Tilt the blade to the required angle Fig 7 3 Tighten the Bevel Locking Screw securely Note An angle scale 0 45 is incorporated into the Bevel Locking quadrant to aid setting Operating Advice Carry out r
12. ions The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool www evolutionbuild com 3 EVOLUTIONEUILD SAFETY INSTRUCTIONS FOR CIRCULAR SAWS WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS 1 Work Area Safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical Safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators here is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions VVater entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord
13. ne spare parts if damaged or worn i Do not use High Speed Steel HSS saw blades k Inspect the machine and the blade before each use Do not use deformed cracked worn or otherwise damaged blades l Never use the saw without the original guard protection system Do not lock the moving guard in the open position Ensure that the guard operates freely without jamming m Only use blades that comply with the characteristics specified in this manual Before using accessories always compare the maximum allowed RPM of the accessory with the RPM of the machine ASSEMBLY Your Evolution Power Tools saw is shipped complete Remove all contents from the box and inspect to ensure no damage was incurred during shipping and that the items listed below are included ITEMS SUPPLIED Description Oty Instruction Manual Allen Key 185mm Multi Blade fitted Parallel Edge Guide SPECIFICATION Rage B Designed to cut Mild Steel Plate Max Thickness 6mm Mild Steel Box Section Max Wall Thickness 3mm Wood Max Thickness at 90 60mm Motor 230v 50 60 Hz Watts 1200 Maximum Box Cutting Capacity 90 3mm wall 60mm Maximum Box Cutting Capacity 45 8mm wall 40mm Optimum Cutting Thickness Mild Steel Plate 6mm RPM No Load min 1 3700 Recommended Maximum Duty Cycle 30mins Blade Diameter 135mm Bore Diameter 20mm Thickness 1 7mm Noise and Vibration Data Sound pressure level 96 8 dB A K 3 dB A
14. on Tighten the locking screw e Place front edge of sole plate squarely on the workpiece before starting the motor e When starting a cut sight the cutting line with the line of cut guide taking care to introduce the blade to the material slowly so as not to damage its teeth e Use both hands to move the saw forwards through the work piece e Apply smooth constant pressure to move the saw forwards through the workpiece When a cut has been completed release the ON OFF trigger switch and allow the blade to come to a complete halt Do not apply lateral pressure to the blade disc in an attempt to slow it down more quickly WARNING f the motor should stop or stall whilst a cut is being attempted release the trigger switch immediately and disconnect the machine from the power supply Remove the machine from the workpiece before investigating the cause and attempting to restart the motor MAINTENANCE Note Any maintenance must be carried out with the machine switched off and disconnected from the power supply Check that all safety features and guards are operating correctly on a regular basis Only use this machine if all guards safetv features are fully operational www evolutionbuild com A r AG Es All motor bearings in this machine are lubricated for life No further lubrication is required Use a clean slightly damp cloth to clean the plastic parts of the machine Do not use solvents or similar products which
15. osure blade binding or loss of control e Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator f When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding g Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control h Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation www evolutionbuild com 5 EVOLUTIONEUILD FURTHER SAFETV INSTRUCTIONS Causes and operator prevention of kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator 1 When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator 2 If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the workpiece causing the blade to climb out of the kerf and jump back
16. outine safety checks each time you use the machine Check that all safety guards are operating correctly and that all adjustment handles screws are tightened securely Check that the blade is secure and installed correctly Also check that it is the correct blade for the material being cut Check the integrity of the power cord Always clamp the workpiece to a rigid support such as a bench or saw horse whenever possible ON OFF Trigger Switch This machine is equipped with a safety start trigger switch To start the tool e Push in the safety lock button on the side of the handle with your thumb e Depress the main trigger switch to start the motor Fig 8 Cutting Advice The operator should wear all relevant PPE Personal Protection Equipment necessary for the job at hand This could include safety glasses dust masks safety shoes etc The operator should always be aware of the position and routing of the power cable www evolutionbuild com e Do not force the machine e Allow the speed of the saw blade do the work Cutting performance will not be improved by applying excessive pressure to the machine and blade life will be reduced e When using the parallel edge guide ensure that it is parallel with the blade The blade and or motor could become damaged if the machine is used with an incorrectly adjusted parallel edge guide e To set the guide loosen the locking screw and adjust the guide to the required positi
17. th an approved cord and plug for its intended Country of use Do not alter or modify the power cord Installing or Removing a Blade WARNING Only use genuine Evolution blades which are designed for this machine Ensure that the maximum speed of the blade is compatible with the machine Only perform this operation with the machine disconnected from the power supply Note It is recommended that the operator considers wearing protective gloves when handling the blade during installation or when changing the machines blade 1 Place saw on a level secure surface 2 Lock the machine arbor by engaging the arbor lock Fig 1 3 Using the supplied Allen Key loosen and remove the arbor socket headed screw and outer blade drive flange Fig 2 4 Remove the saw blade 5 Thoroughly clean inner and outer blade drive flanges and blade mounting surface before installing a new blade 6 Ensure that the direction of rotation arrows printed on the blade match the direction of rotation arrow found on the machines upper and lower guard Fig 3 www evolutionbuild com FIG 4 FIG 5 J m AG Es 7 Reinstall the outer drive flange and the arbor socket headed screw 8 Engage the arbor lock and tighten the arbor socket headed screw securely using the Allen key Note The socket headed arbor screw has a RH thread 9 Check that the arbor lock is fully released by manually rotating the blade 10 Check the operation of t
18. towards the operator Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to Jump backwards but kickback forces can be controlled by the operator if proper precautions are taken b If the blades are binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blades come to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blades are in motion or kickback may occur Investigate and take corrective actions to eliminate the cause of blade binding c When restarting a saw in the workpiece centre the saw blade in the kerf and check that saw teeth are not engaged into the material If saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted d Support large panels to minimise the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel e Blade depth and bevel adjusting locking levers must be tight and secure before making a cut If the blade adj
19. ustment shifts while cutting it may cause binding and kickback f Do not use dull or damaged blades Unsharpened or improperly set blades produce a narrow kerf causing excessive friction blade binding and kickback g Use extra caution when making a plunge cut into existing walls or other blind areas The protruding blade may cut objects that can cause kickback Safety instructions for saws a Check lower guard for proper closing before each use Do not operate the saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position If saw is accidentally dropped lower guard may be bent Raise the lower guard with the retracting handle and make sure It moves freely and does not touch the blade or any other part in all angles and depths of cut b Check the operation of the lower guard spring If the guard and the spring are not operating properlv thev must be serviced before use Lower guard mav operate sluggishly due to damaged parts gummy deposits or a build up of debris c Lower guard may be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically 6 www evolutionbuild com d Always observe that the lower guard is covering the blade before placin
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