Operations & Installation Guide: DIN-DALI-2
Contents
1. DIN DALI 2 Overall Dimensions 159 mm 6 26 00 9 7 9 58 mm C 228in A Ro md 9 90 mm DAL 3 55 in 95 mm WITH BUS Gies is 3 71 ORG LAN Po BB 2 Y 60 mm 2351 2 43 Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 7 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Connectors Controls amp Indicators CONNECTORS CONTROLS amp INDICATORS DESCRIPTION DALI 1 TEST LED and Button DALI 1 AAAA DALI 2 2090 oF DALI 2 TEST LED and Button 1 Yellow LED and 1 miniature push button for testing on off and dim up down for all attached ballasts in channel 1 2 2 pin 5 mm terminal blocks Each set of and is paralleled with the adjacent like ports on the same channel Each channel controls a single DALI loop up to 64 ballasts 3 kVAC isolation between Cresnet2. Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 3 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Applications The following diagram shows a DIN DALI 2 in a typical application DIN DALI 2 in a Typical Application CONTROL f POWER SENSING DIN DALI 2 firmware version 2 000 0000 or later is required for Ethernet support 4 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 Specifications DIN Rail 2 Channel DALI Interface Specifications for the DIN DALI 2 are listed in the following table DIN DALI 2 Specifications SPECIFICATION DETAILS Power Requirements PoE Power Usage Cresnet Power Usage Default Net ID Minimum 2 Series Control System Update File Environmental Temperature Humidity Heat Dissipation Enclosure Dimensions Height Width Depth Weight 13 watts 0 27 Amps 48 Volts DC regardless of DALI POWER setting capable of powering up to 128 DALI ballast controllers 9 watts 0 375 Amps 24 Volts DC DALI POWER switch set to INT 2 Watts 0 08 Amps Q 24 Volts DC DALI POWER switch set to EXT capable of powering up to 128 DALI ballast controllers AO Version 4 001 1012 or later 32 to 104 F 0 to 40 1096 to 9096 RH non condensing 44 BTU hr Polycarbonate 95 mm 3 71 in 159 mm 6 26 in 58 mm 2 28 in 272 g 10 oz
3. Ethernet ports Wire Gauge 28 AWG to 12 AWG 2 2 pin 5 mm terminal blocks Each set of and is paralleled with the adjacent like ports on the same channel Each channel controls a single DALI loop up to 64 ballasts 3 kVAC isolation between Cresnet Ethernet ports Wire Gauge 28 AWG to 12 AWG 1 Yellow LED and 1 miniature push button for testing on off and dim up down for all attached ballasts in channel 2 Continued on following page 8 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Connectors Controls amp Indicators Continued CONNECTORS DESCRIPTION CONTROLS amp INDICATORS 5 DALI POWER 1 2 position switch sets DALI SWITCH power between internal INT and When set to INT DALI uses power supplied by the DIN DALI 2 When set to EXT DALI uses power provided by external power supply not included 6 SETUP 1 Red LED and 1 recessed LED and Button miniature push button for enabling Setup mode and touch settable ID 7 OVR 1 Red LED and 1 miniature push LED and Button button for enabling Override mode and saving override presets 8 PWR LED 1 Green LED illuminates when DC power is applied to the NET port 9 NET LED 1 Yellow LED indicates communication with the control processor 10 COMPUTER 1
4. Communication sess enne 24 Programs and Firmware eei 26 Program Checks iecit ee 26 Operatore e RENE RE ERAN 28 Replacing a Single Ballast eee et e eed 29 Replacing Multiple Ballasts iced a 30 DIN DALI 2 Replacement eter mee e e eee a e eet does 32 Problem Solving iius eoe eese COPA 33 Troubleshooting ea e ERR eb due ele vie ee vi edes 33 Check Network Wiring uertit steve ve REA E eset 34 Reference Documents orae eroe te oto ege 36 Further Inquiries cott RR RR RUE RESTO Wt i eee TTA 36 F t re Updates sette sabeis 36 Returi and Warranty Policies 37 Merchandise Returns Repair Service 2 2 37 Crestron Limited Warranty RES ERI SURE D NUR PV EISE 37 Operations amp Installation Guide DOC 6968C Contents e i Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface DIN Rail 2 Channel DALI Interface DIN DALI 2 Introduction The DIN DALI 2 is a DALI interface for Crestron systems providing control of up to two individual DALI loops Housed in a DIN rail enclosure the DIN DALI 2 is a great low profile Cresnet or Ethernet companion to the DIN AP2 processor or any 2 Series control system In addition to controlling the DALI data bus it includes an integrated DALI power supply The
5. Crestron Toolbox to create the DIN DALI 2 IP table 1 Select Functions IP Table Setup 26 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface 2 Add modify or delete entries in the IP table The DIN DALI 2 can have only one IP table entry 3 defined IP table can be saved to a file or sent to the device Edit the control system s IP table to include an entry for the DIN DALI 2 The entry should list the DIN DALI 2 s IP ID specified on the DIN DALI 2 s IP table and the internal gateway IP address 127 0 0 1 Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 27 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Operation NET ID Override Mode Test Reset Ballast Replacement Use the NET ID buttons to change the Net ID of the DIN DALI 2 For information on Net ID refer to Identity Code which starts on page 12 The Override mode overrides the control system program and sets all ballasts on both networks to their pre configured or factory default override values To enable Override mode press and release the OVR button The OVR LED flashes slowly NOTE If Override mode was enabled from an external device e g a contact closure is present on the OVERRIDE terminals the OVR LED flashes quickly Pressing the OVR button has no effect To disable Override mode press the OV
6. DALI controllers on the market Power is delivered via PoE or Cresnet creating a true single wire installation Both Cresnet and PoE are capable of powering all 128 DALI ballast controllers If desired an external power supply may be used in conjunction with the DIN DALI 2 an on board switch allows the installer to choose the required mode during setup Commissioning Tool Designed specifically for the DIN DALI 2 the Crestron DALI commissioning software tool simplifies and expedites system setup The intuitive menu driven wizard provides step by step configuration of ballast properties groups and scenes Guided by the software simply set the ballast address and check connectivity status edit minimum maximum levels and fade time and change ballast groupings and scenes This powerful software makes ballast replacement straightforward through automatic identification of new hardware IDs Settings from old ballasts are transferred to replacements with just a few mouse clicks saving time and eliminating guess work and frustration Familiar Programming Interface Controlling a DALI ballast is just like controlling any Crestron dimmer Familiar visual Crestron configuration tools as found in D3 Pro and SIMPL Windows replace complex hardware addressing and communication protocols Crestron D3 Pro software eliminates the need for custom programming providing a complete design development and documentation solution for the lighting professi
7. Device ignores Cresnet commands Unit is in Override mode Operations amp Installation Guide DOC 6968C Take out of Override mode by pressing OVR button or releasing override contact closures 2 Channel DALI Interface DIN DALI 2 e 33 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Use the Right Wire Calculate Power Check Network Wiring To ensure optimum performance over the full range of your installation topology use Crestron Certified Wire only Failure to do so may incur additional charges if support is required to identify performance deficiencies because of using improper wire CAUTION Use only Crestron power supplies for Crestron equipment Failure to do so could cause equipment damage or void the Crestron warranty CAUTION Provide sufficient power to the system Insufficient power can lead to unpredictable results or damage to the equipment Use the Crestron Power Calculator to help calculate how much power is needed for the system www crestron com calculators When calculating the length of wire for a particular Cresnet run the wire gauge and the Cresnet power usage of each network unit to be connected must be taken into consideration Use Crestron Certified Wire only If Cresnet units are to be daisy chained on the run the Cresnet power usage of each network unit to be daisy chained must be added together to determine the Cresnet power usage of the entire chain If the unit is run
8. Hub or Router PC Running Power PoE DIN DALI 2 Crestron Toolbox Injector 120V The DIN DALI 2 connects to PC via Ethernet 1 Enter the IP address IP mask and default router of the DIN DALI 2 via Crestron Toolbox Functions Ethernet Addressing otherwise enable DHCP NOTE Use the Device Discovery Tool in Crestron Toolbox to detect all Ethernet devices on the network and their IP configuration The tool is available in Toolbox version 1 15 143 or later Confirm Ethernet connection between DIN DALI 2 and PC If connecting through a hub or router use CATS straight through cables with 8 pin RJ 45 connectors Alternatively use a CAT5 crossover cable to connect the two LAN ports directly without using a hub or router via static IP and a power injector if no other power is supplied NOTE Some PCs may not require a crossover cable Check with PC manufacturer Use the Address Book in Crestron Toolbox to create an entry for the DIN DALI 2 with the DIN DALI 2 s TCP IP communication parameters Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 25 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 SIMPL Windows Firmware Cresnet Connections Ethernet Connections 4 Display the System Info window click the icon and select the DIN DALI 2 entry Programs and Firmware Program or firmware files may be distributed from programmers to inst
9. a trademark or registered trademark of Microsoft Corporation in the United States and or other countries Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Crestron disclaims any proprietary interest in the marks and names of others 2012 Crestron Electronics Inc Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Contents DIN Rail 2 Channel DALI Interface DIN DALI 2 1 Introduction teo soU EM deme tapete ta aret sem 1 Features Functions eame t eb eee pU 1 Applications sc reset 4 Specifications zt ertet e gm Verte aed 5 2 espe e ER 6 Nn REA 12 Wo eet egi Rd ae 12 Identity Code see ee SUR 12 14 Hardware Hookup sees eene nennen eren enne E nenne 16 Programming Software i i an E E a n e 18 Earliest Version Software Requirements for the 18 Programming with SystemBuilder sess 18 Programming with D3 Pro essen eet eee R 19 Programming with SIMPL 20 Uploading and 24 Establishing
10. brittle Insert the tinned connection into the Cresnet connector and tighten the retaining screw Repeat the procedure for the other three conductors Use of a Cresnet Hub Repeater DIN HUBJ is advised whenever the number of Cresnet devices on a network exceeds 20 or when the combined total length of Cresnet cable exceeds 914 meters 3000 feet Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 35 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Reference Documents The latest version of all documents mentioned within the guide can be obtained from the Crestron Web site www crestron com manuals List of Related Reference Documents DOCUMENT TITLE 2 Series Control Systems Reference Guide Crestron e Control Reference Guide Further Inquiries If you cannot locate specific information or have questions after reviewing this guide please take advantage of Crestron s award winning customer service team by calling Crestron at 1 888 CRESTRON 1 888 273 7876 For assistance in your region please refer to the Crestron Web site www crestron com offices for a listing of Crestron worldwide offices You can also log onto the online help section of the Crestron Web site www crestron com onlinehelp to ask questions about Crestron products First time users must establish a user account to fully benefit from all available features Future Updates As Crestron improves functions
11. from a Crestron system power supply network port the Cresnet power usage of that unit is the Cresnet power usage of the entire run The wire gauge and the Cresnet power usage of the run should be used in the following equation to calculate the cable length value on the equation s left side Cable Length Equation 40 000 Length of run or chain in feet 6 Ohms Crestron Certified Wire 0 75 mm 18 AWG RXP Cresnet power usage of entire run or chain Make sure the cable length value is less than the value calculated on the right side of the equation For example a Cresnet run using 0 75 mm 18 AWG Crestron Certified Wire and drawing 20 watts should not have a length of run more than 101 meters 333 feet Cresnet HP cannot be used 34 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Strip and Tin Wire Add Hubs NOTE Crestron certified Cresnet wiring must consist of two twisted pairs One twisted pair is the 24V conductor and the GND conductor and the other twisted pair is the Y conductor and the Z conductor When daisy chaining Cresnet units strip the ends of the wires carefully to avoid nicking the conductors Twist together the ends of the wires that share a pin on the network connector and tin the twisted connection Apply solder only to the ends of the twisted wires Avoid tinning too far up the wires or the end becomes
12. subject to refusal Crestron reserves the right in its sole and absolute discretion to charge a 1596 restocking fee plus shipping costs on any products returned with an RMA 3 Return freight charges following repair of items under warranty shall be paid by Crestron shipping by standard ground carrier In the event repairs are found to be non warranty return freight costs shall be paid by the purchaser Crestron Limited Warranty Crestron Electronics Inc warrants its products to be free from manufacturing defects in materials and workmanship under normal use for a period of three 3 years from the date of purchase from Crestron with the following exceptions disk drives and any other moving or rotating mechanical parts pan tilt heads and power supplies are covered for a period of one 1 year touch screen display and overlay components are covered for 90 days batteries and incandescent lamps are not covered This warranty extends to products purchased directly from Crestron or an authorized Crestron dealer Purchasers should inquire of the dealer regarding the nature and extent of the dealer s warranty if any Crestron shall not be liable to honor the terms of this warranty if the product has been used in any application other than that for which it was intended or if it has been subjected to misuse accidental damage modification or improper installation procedures Furthermore this warranty does not cover any product that has had the s
13. the previously set Net ID NOTE A small label with numbers and letters is provided on the front panel of the DIN DALI 2 to document the unit s Net ID in the case where power is not available Apply a mark over the digits that correspond to the assigned Net ID NET ID Label 3C Shown NETIp 0123456789 ABCDEF 0123456789ABCDEF ggauggagggaggadggaugdg agagaggagagagagadgnguu When setting the Net ID consider the following e The Net ID of each unit must match an ID code specified in the SIMPL Windows program e Each network device must have a unique Net ID For more details refer to the Crestron Toolbox help file The IP ID is set within the DIN DALI 2 s table using Crestron Toolbox For information on setting an IP table refer to the Crestron Toolbox help file The IP IDs of multiple DIN DALI 2 devices in the same system must be unique Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 13 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 When setting the IP ID consider the following e The IP ID of each unit must match an IP ID specified in the SIMPL Windows program e Each device using IP to communicate with a control system must have a unique IP ID Installation The DIN DALI 2 must be installed by a licensed electrician in accordance with all national and local codes CAUTION This equipment is for indoor use only Mount in a well ventilated area The ambient tem
14. 1 DIN DALI 2 firmware version 2 000 0000 or later is required for Ethernet support 2 The latest software versions can be obtained from the Crestron Web site Refer to the NOTE following these footnotes 3 Crestron 2 Series control systems include the AV2 and PRO2 Consult the latest Crestron Product Catalog for a complete list of 2 Series control systems Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 5 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 NOTE Crestron software and any files on the Web site are for authorized Crestron dealers and Crestron Authorized Independent Programmers CAIPs only New users may be required to register to obtain access to certain areas of the site including the FTP site Physical Description This section provides information on the connections controls and indicators available on your DIN DALI 2 DIN DALI 2 Physical View TRONICS INC 06755 st06755 INT EXT DALI POWER ID COMPUTER TEST CRESTRON Pete Un PORC DIN DALI 2 2 CHANNEL DALI INTERFACE RESET WITH BUS POWER SUPPLY NET OVERRIDE 24Y ZG 24Y 2G OVRG OVRG 6 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface
15. Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Operations amp Installation Guide CRESTRON This document was prepared and written by the Technical Documentation department at CRESTRON Crestron Electronics Inc 15 Volvo Drive Rockleigh NJ 07647 1 888 CRESTRON Regulatory Compliance This product 1s Listed to applicable UL Standards and requirements by Underwriters Laboratories Inc Ou As of the date of manufacture the DIN DALI 2 has been tested and found to comply with specifications for CE marking and standards per EMC and Radiocommunications Compliance Labelling Federal Communications Commission FCC Compliance Statement This device complies with part 15 of the FCC Rules Operation 15 subject to the following conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CAUTION Changes or modifications not expressly approved by the manufacturer responsible for compliance could void the user s authority to operate the equipment NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful Interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installe
16. EX BALLAST HEX BALLAST HEX ADDRESS ADDRESS ADDRESS ADDRESS ADDRESS ADDRESS 0 00 22 16 44 2C 1 01 23 17 45 2D 2 02 24 18 46 2E 3 03 25 19 47 2F 4 04 26 1A 48 30 5 05 27 1B 49 31 6 06 28 1C 50 32 7 07 29 10 51 33 8 08 30 1E 52 34 9 09 31 1F 53 35 10 0A 32 20 54 36 11 0B 33 21 55 37 12 0C 34 22 56 38 13 0D 35 23 57 39 14 36 24 58 3A 15 37 25 59 3B 16 10 38 26 60 3C 17 11 39 27 61 3D 18 12 40 28 62 3E 19 13 41 29 63 3F 20 14 42 2A 21 15 43 2B Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 31 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 DIN DALI 2 Replacement If the DIN DALI 2 needs to be replaced the system information about ID scene and group can be extracted from the ballasts for use with the new DIN DALI 2 The configuration can be run from the front panel by following the steps in the procedure below NOTE The procedure outlined below can also be performed using the DALI Commissioning tool found in Crestron Toolbox NOTE During the DIN DALI 2 replacement process the NET ID display temporarily shows information other than the Net ID 1 If using Cresnet communications note the Cresnet ID of the existing DIN DALI 2 unit if possible Remove old DIN DALI 2 and install new DIN DALI 2 in its place You do not need the original unit to perform this procedure Press and hold the ID buttons for five seconds The s
17. I 2 NOTE Certain third party DIN cabinets provide space for an informational label between each DIN rail row Crestron s Engraver software version 4 0 or later can generate appropriate labels for all Crestron DIN rail products Hardware Hookup Make the necessary connections as called out in the illustration on page 17 Refer to Network Wiring on page 12 before attaching the 4 position terminal block connector Apply power after all connections have been made WARNING Prior to connecting the device turn off power at the circuit breaker Failure to do so may result in serious personal injury or damage to the device Restore power after all connections have been made CAUTION Connecting this device to the wrong type of load or short circuiting the load can cause severe product damage Each load should be tested to identify a short circuit condition prior to wiring the load to the module NOTE Install in accordance with all local and national electric codes NOTE Use copper wire only For high voltage connections use wire rated for at least 75 C 167 F NOTE Ensure the unit is properly grounded by connecting the chassis ground lug to an earth ground building steel NOTE To prevent overheating do not operate this product in an area that exceeds the environmental temperature range listed in the table of specifications When making connections to the DIN DALI 2 use Crestron power supplies for Crestron equipmen
18. IPTION CONTROLS amp INDICATORS 15 LAN POE 1 8 wire RJ 45 with 2 LED Green Green indicators pu ae 10BASE T 100BASE TX Ethernet port 802 3af Power over Ethernet compliant een ie Left Green LED indicates link status Right Green LED indicates Ethernet activity PIN SIGNAL PIN SIGNAL 1 TX 5 N C 2 TX 6 RX 3 RX 7 N C 4 N C 8 N C 1 Interface connectors for NET and OVERRIDE ports are provided with the unit 2 DIN DALI 2 firmware version 2 000 0000 is required for Ethernet support Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 11 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Setup Network Wiring When wiring the Cresnet and Ethernet network consider the following e Use Crestron Certified Wire NOTE Cresnet HP cannot be used e Use Crestron power supplies for Crestron equipment e Provide sufficient power to the system CAUTION Insufficient power can lead to unpredictable results or damage to the equipment Please use the Crestron Power Calculator to help calculate how much power is needed for the system www crestron com calculators For networks with 20 or more devices use a Cresnet Hub Repeater DIN HUB to maintain signal quality For more details refer to Check Network Wiring on page 34 The DIN DALI 2 can also use high speed Ethernet for communications between the device and a co
19. NetID Connection Sheet Device Info 22 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Program Manager Device Settings Crestron DIN DALI 2 Ethernet Window Device Settings Crestron DIN DALI 2 Ethernet Device Name IP Net Address Connection Sheet Device Info IP ID m IP ID Remap this IP ID at program upload Default Address 127 o o UseIP Addess Use Host Name NOTE The ID code specified in the SIMPL Windows program must match the Net ID or IP ID of each unit Refer to Identity Code which starts on page 12 Program Manager is the view where programmers program a Crestron control system by assigning signals to symbols The symbol can be viewed by double clicking on the icon or dragging it into Detail View Each signal in the symbol is described in the SIMPL Windows help file F1 Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 23 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Uploading and Upgrading Indirect Crestron recommends using the latest programming software and that each device contains the latest firmware to take advantage of the most recently released features However before attempting to upload or upgrade it is necessary to establish communication Once communication has been established files for ex
20. R button again The OVR LED extinguishes and the outputs return to the states set by the control system program To verify that all ballasts have been properly wired TEST buttons are provided for each network DALI1 and DALI2 To toggle all ballasts on a network quickly tap the appropriate TEST button To dim up down all ballasts on a network press and hold the appropriate TEST button To reboot the DIN DALI 2 press the RESET button The outputs are set to the states currently specified by the control system program If the control system does not provide any values the outputs are set to the previously set values Each ballast has a unique address 0 63 and typically leave the factory with an unassigned address of 255 In addition to their address the ballasts store information related to group assignments presets and fade times programmed during commissioning When replacing a failed ballast all of these parameters need to be reprogrammed into the new ballast for it to function correctly The following process allows one or more a failed DALI ballasts to be replaced with new ballasts All addressing and programming is transferred to the new ballasts 28 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Replacing a Single Ballast Use the following procedure to test the wiring replace one ballast and verify that the new ballast i
21. USB Type B female USB 1 1 computer console port 11 NET ID Display 2 7 Segment green LED digits and and Control 2 miniature push buttons for aA setting Cresnet ID Continued following page Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 9 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Connectors Controls amp Indicators Continued CONNECTORS DESCRIPTION CONTROLS amp INDICATORS 12 NET 2 4 pin 3 5mm detachable 24Y ZG 24 zc terminal blocks paralleled Cresnet REM aaa slave port Connects to Cresnet control network 24 Power 24 Volts DC Y Data Z Data G Ground 13 OVERRIDE 2 2 pin 3 5mm detachable OVRG OVRG terminal blocks paralleled Sensing input for external low voltage contact closure Activates Override mode when a closure is present forces each ballast into its defined System Failure Level Minimum Closure Rating 10mA per module at 24 Volts 14 RESET BUTTON 1 Recessed miniature push button resets internal processor Continued on following page 10 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Connectors Controls amp Indicators Continued DESCR
22. adds new features and extends the capabilities of the DIN DALI 2 additional information may be made available as manual updates These updates are solely electronic and serve as intermediary supplements prior to the release of a complete technical documentation revision Check the Crestron Web site periodically for manual update availability and its relevance Updates are identified as an Addendum in the Download column 36 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Return and Warranty Policies Merchandise Returns Repair Service 1 No merchandise may be returned for credit exchange or service without prior authorization from Crestron To obtain warranty service for Crestron products contact an authorized Crestron dealer Only authorized Crestron dealers may contact the factory and request an RMA Return Merchandise Authorization number Enclose a note specifying the nature of the problem name and phone number of contact person RMA number and return address 2 Products may be returned for credit exchange or service with a Crestron Return Merchandise Authorization RMA number Authorized returns must be shipped freight prepaid to Crestron 6 Volvo Drive Rockleigh N J or its authorized subsidiaries with RMA number clearly marked on the outside of all cartons Shipments arriving freight collect or without an RMA number shall be
23. allers or from Crestron to dealers Firmware upgrades are available from the Crestron Web site as new features are developed after product releases One has the option to upload programs via the programming software or to upload and upgrade via the Crestron Toolbox For details on uploading and upgrading refer to the SIMPL Windows help file or the Crestron Toolbox help file If a SIMPL Windows program is provided it can be uploaded to the control system using SIMPL Windows or Crestron Toolbox Check the Crestron Web site to find the latest firmware New users may be required to register to obtain access to certain areas of the site including the FTP site Upgrade DIN DALI 2 firmware via Crestron Toolbox 1 Establish communication with the DIN DALI 2 and display the System Info window 2 Select Functions Firmware to upgrade the DIN DALI 2 firmware Program Checks Actions that can be performed on the DIN DALI 2 vary depending on whether it is connected via Cresnet or Ethernet For Cresnet connections using Crestron Toolbox display the network device tree Tools Network Device Tree View to show all network devices connected to the control system Right click on the DIN DALI 2 to display actions that can be performed on the DIN DALI 2 For Ethernet connections display the System Info window click the 1 icon and select the Functions menu to display actions that can be performed on the DIN DALI 2 Be sure to use
24. ample programs or firmware can be transferred to the control system and or device Finally program checks can be performed such as changing the device ID or creating an IP table to ensure proper functioning Establishing Communication Use Crestron Toolbox for communicating with the DIN DALI 2 refer to the Crestron Toolbox help file for details There are two methods of communication Indirect Communication Serial PC Running LAN Crestron Toolbox LAN Control System DIN DALI 2 Cresnet DIN DALI 2 connects to control system via Cresnet 1 Establish communication between the PC and the control system as described in the latest version of the 2 Series Control Systems Reference Guide Doc 6256 2 Use the Address Book in Crestron Toolbox to create an entry for the DIN DALI 2 using the expected communication protocol indirect Select the Cresnet ID of the DIN DALI 2 and the address book entry of the control system that is connected to the DIN DALI 2 3 Display the DIN DALI 2 s System Info window click the 1 icon communications are confirmed when the device information is displayed 24 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 TCP IP DIN Rail 2 Channel DALI Interface NOTE Required for operation with a Crestron control system Ethernet Communication PC Running DIN DALI 2 Crestron Toolbox Ethernet Communications Without
25. d and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user 1s encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver 1s connected Consult the dealer or an experienced radio TV technician for help Industry Canada IC Compliance Statement Operation 1s subject to the following two conditions 1 This device may not cause interference and 2 This device must accept any interference including interference that may cause undesired operation of the device The specific patents that cover Crestron products are listed at patents crestron com Crestron the Crestron logo Cresnet Crestron Toolbox D3 Pro e Control and SystemBuilder are either trademarks or registered trademarks of Crestron Electronics Inc in the United States and or other countries UL and the UL logo are either trademarks or registered trademarks of Underwriters Laboratories Inc in the United States and or other countries Windows is either
26. egment display shows within ten seconds press the TEST 1 button The segment display blinks rc while the read configuration is running When the reading is complete the segment display switches back to its default mode and the NET ID display shows its Cresnet ID Repeat this process for TEST 2 If using Cresnet communications set the Cresnet ID of new DIN DALI 2 unit to the Cresnet ID noted in step 1 Refer to Identity Code which starts on page 12 for details 32 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Problem Solving Troubleshooting The following table provides corrective action for possible trouble situations If further assistance is required please contact a Crestron customer service representative DIN DALI 2 Troubleshooting TROUBLE POSSIBLE CAUSE S CORRECTIVE ACTION Device does not function DIN DALI 2 is not communicating with the network Use Crestron Toolbox to poll the network Verify network connection to the device Check for shorts in DALI network wiring Device is not receiving power from a Crestron power source Use a Crestron power source Verify connections Device is not receiving sufficient power Use the Crestron Power Calculator to help calculate how much power is needed for the system Check position of the DALI POWER switch
27. erial number altered defaced or removed This warranty shall be the sole and exclusive remedy to the original purchaser In no event shall Crestron be liable for incidental or consequential damages of any kind property or economic damages inclusive arising from the sale or use of this equipment Crestron is not liable for any claim made by a third party or made by the purchaser for a third party Crestron shall at its option repair or replace any product found defective without charge for parts or labor Repaired or replaced equipment and parts supplied under this warranty shall be covered only by the unexpired portion ofthe warranty Except as expressly set forth in this warranty Crestron makes no other warranties expressed or implied nor authorizes any other party to offer any warranty including any implied warranties of merchantability or fitness for a particular purpose Any implied warranties that may be imposed by law are limited to the terms of this limited warranty This warranty statement supersedes all previous warranties Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 37 CRESTRON Crestron Electronics Inc Operations amp Installation Guide DOC 6968C 15 Volvo Drive Rockleigh NJ 07647 2027222 Tel 888 CRESTRON 05 12 Fax 201 767 7576 Specifications subject to www crestron com change without notice
28. me users must establish a user account Earliest Version Software Requirements for the PC NOTE Crestron recommends that you use the latest software to take advantage of the most recently released features The latest software is available from the Crestron Web site www crestron com software Crestron provides an assortment of Windows based software tools to develop a customized system Use SystemBuilder M D3 Pro or SIMPL Windows to create a program to control the DIN DALI 2 Customers whose focus is on lighting systems may prefer to use the D3 Pro software since it is designed especially for creating lighting and environmental system control applications Customers already familiar with SIMPL Windows who are including a lighting system as part of an overall control system project may prefer to continue using SIMPL Windows Programming with SystemBuilder SystemBuilder is a comprehensive programming environment Appropriate for most systems it can quickly and easily generate a complete working program including both control processor logic and touch screen graphics 18 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Programming with D3 Pro Crestron s D3 Pro lighting software provides all the tools necessary to create a complete Crestron lighting system for residential applications The lighting system includes the control system logic p
29. ntrol system computer digital media server and other IP based devices For general information on connecting Ethernet devices in a Crestron system refer to the latest version of the Crestron e Control Reference Guide Doc 6052 which is available from the Crestron Web site www crestron com manuals Identity Code Net ID The Net ID of the DIN DALI 2 has been factory set to A0 The Net IDs of multiple DIN DALI 2 devices in the same system must be unique Net IDs are changed from a personal computer PC via Crestron Toolbox refer to Establishing Communication which starts on page 24 12 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 IP ID DIN Rail 2 Channel DALI Interface To set the Net ID using the front panel 1 Press the SETUP button to enter the Setup mode The SETUP LED illuminates Press the left button under the NET ID display to change the most significant digit of the Net ID or press the right button under the NET ID display to change the least significant digit of the Net ID number When the desired Net ID is displayed press the SETUP button to exit the Setup mode The SETUP LED extinguishes NOTE If an invalid Net ID is set 00 02 FF Er appears on the NET ID display and the DIN DALI 2 reverts to the previously set Net ID NOTE The DIN DALI 2 leaves the Setup mode after 10 seconds of inactivity The DIN DALI 2 reverts to
30. of the first missing ballast in HEX i e 00 3F Use the left up and right down buttons under the NET ID display to select the address to assign to the flashing ballast Refer to the to Decimal Look up table that follows this procedure for more information NOTE Refer to floor maps created during initial commissioning to determine correct address Press and hold the TEST 1 button for three seconds to initiate reprogramming of the selected ballast 30 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface 10 11 12 The NET ID display switches to show the address of the next missing ballast in HEX and the next new ballast begins flashing Use the left up and right down buttons under the NET ID display to select the address to assign to the flashing ballast Refer to the to Decimal Look up table that follows this procedure for more information Press and hold the TEST 1 button for three seconds to initiate reprogramming of the selected ballast Repeat this process for each new ballast on loop 1 After the final new ballast has been reprogrammed the DIN DALI 2 returns to normal operation and the NET ID display shows the DIN DALI 2 s Cresnet ID Repeat the steps above to initiate device discovery and perform the ballast replacement process on loop 2 Hex to Decimal Look up BALLAST H
31. onal 2 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Override Input An override input is provided to allow an external contact closure to momentarily override the control system program and force each ballast into its defined System Failure Level States can be set and saved locally from the front panel or remotely via software DIN Rail Installation The DIN DALI 2 is designed to snap onto a standard DIN rail for installation in a wall mount enclosure Wiring connections are made using screw terminals positioned along the top and bottom clearly accessible from the front for easy installation and servicing All setup controls and indicators are positioned on the center front panel When installed in an enclosure utilizing 45 mm cutouts the DIN DALI 2 s front panel stays accessible while the connections are concealed Cresnet and PoE The DIN DALI 2 communicates with a DIN AP2 2 Series Automation Processor or other Crestron 2 Series control system via the Cresnet control network or Power over Ethernet PoE A pair of Cresnet ports is provided on the DIN DALI 2 allowing for easy daisy chaining of several DIN Rail Series automation control modules A standard Ethernet jack accommodates data and power to be delivered to the unit over one 5 cable DIN DALI 2 firmware version 2 000 0000 or later is required for Ethernet support
32. orporate the DIN DALI 2 Cresnet into the system drag the DIN DALI 2 from the Lighting Lighting DIN Rail Series folder of the Device Library and drop it in the System Views Locating the DIN DALI 2 Cresnet in the Device Library E Crestron Devices DvcLib 663 022 H Control Systems H Cresnet Control Modules FS Sy Lighting lt CLS C6JCLS C6M J Lighting CLX Series 2 43 Lighting DIN Rail Series 5 DIN 1DIM4 YY DIN 1DIMU4 Y DIN 2MC2 V DIN 4DIMFLV4 Y DIN 85w8 Y DIN 85w8 I Y DIN AO8 Y DIN DALI 2 Cresnet 4 3 DIN DALI 2 Ethernet y DIN IO8 H Wireless Receivers H Wireless Remotes 29 pUser Devices 20 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface b To incorporate the DIN DALI 2 Ethernet into the system drag the DIN DALI 2 from the Lighting Lighting DIN Rail Series folder of the Device Library and drop it in the System Views Locating the DIN DALI 2 Ethernet in the Device Library Crestron Devices DvcLib 663 022 H Control Systems H Cresnet Control Modules Sy Lighting CLS C6 CLS C6M H Lighting CLX Series 2 43 Lighting DIN Rail Series y DIN 1DIM4 y DIN 1DIMU4 DIN 2MC2 y DIN 4DIMFLV4 Y DIN 85W6 y DIN 85W8 I y DIN AO8 y DIN DALI 2 Cresnet YY DIN DALI 2 Ethernet y DIN IO8 H Wireless Receivers 71 Wireless Remotes The sys
33. perature must be 0 to 40 C 32 to 104 F The relative humidity must be 10 90 non condensing NOTE When installing in an enclosure high voltage devices should be grouped separately from low voltage devices The DIN DALI 2 is designed for installation on a DIN rail Refer to the diagram on the following page when installing 14 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Installing the DIN DALI 2 Top DIN DALI 2 DIN Rail Not Supplied DIN Rail Release 1 Usea flat object e g a flat head screwdriver to pull the DIN rail release downward 2 With the top of the unit tilted toward you place the DIN DALI 2 against the bottom of the DIN rail NOTE When mounting DIN rail products it may be necessary to use a flat head screwdriver to pull the DIN rail release tab while snapping the device onto the DIN rail 3 Tilt the top of the DIN DALI 2 toward the DIN rail until it is secure on the top edge of the rail Push the DIN rail release upward to lock the DIN DALI 2 into place To remove the DIN DALI 2 from the DIN rail use a small flat object e g a flat head screwdriver to pull the DIN rail release and tilt the bottom of the DIN DALI 2 away from the DIN rail Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 15 DIN Rail 2 Channel DALI Interface Crestron DIN DAL
34. rations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 29 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Replacing Multiple Ballasts Use the following procedure to test the wiring replace multiple ballasts and verify that the new ballasts are operational NOTE During the ballast replacement process the NET ID display temporarily shows information other than the Net ID l Test the wiring between the DIN DALI 2 and the ballasts that appear to not be functioning If there is no problem with the wiring replace the failed ballasts Identify the loop to which the new ballasts are connected Verify that the new ballasts can be controlled by pressing the TEST 1 or TEST 2 button for the applicable loop The state of all ballasts connected to that loop toggles If the ballasts do not respond check the DALI wiring Use the following procedure to initiate device discovery and perform the ballast replacement process on loop 1 l Press and hold the left and right buttons under the NET ID display for five seconds until br is shown on the display Within 10 seconds of entering this mode tap the TEST 1 button The NET ID display blinks br while the device discovery process is running This may take a few minutes to complete When discovery is complete the first new ballast found on loop 1 begins flashing indicating it has been selected for addressing The display shows the address
35. rogram touch screen projects and keypad programming documentation and real time lighting adjustment capabilities As with all Crestron software D3 Pro provides extensive right click and drag and drop functionality in addition to convenient keyboard shortcuts for frequently used functions and commands Programming is organized into six system Views of the lighting system each providing a moveable toolbox of devices such as interfaces fixtures and control modules You can add a device to your system simply by selecting it from one of the toolboxes and dragging it to a room The available toolboxes differ depending on the View but all Views include a General toolbox that allows you to add areas and rooms at any time Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 19 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Programming with SIMPL Windows NOTE While SIMPL Windows can be used to program the DIN DALI 2 it is recommended to use SystemBuilder for configuring a system SIMPL Windows is Crestron s premier software for programming Crestron control systems It is organized into two separate but equally important Managers Configuration and Program Configuration Configuration Manager is the view where programmers build a Manager Crestron control system by selecting hardware from the Device Library 1 DIN DALI 2 must first be incorporated into the system a To inc
36. s operational NOTE During the ballast replacement process the NET ID display temporarily shows information other than the Net ID l Test the wiring between the DIN DALI 2 and the ballast that appears to not be functioning If there is no problem with the wiring replace the failed ballast Identify the loop to which the new ballast is connected Verify that the new ballast can be controlled by pressing the TEST 1 or TEST 2 button for the applicable loop The state of all ballasts connected to that loop toggles If the ballast does not respond check the DALI wiring Use the following procedure to initiate device discovery and perform the ballast replacement process l Press and hold the left and right buttons under the NET ID display for five seconds until br is shown on the display Within 10 seconds of entering this mode tap the TEST 1 or TEST 2 button for the loop to which the new ballast is connected The NET ID display blinks br while the device discovery process is running This may take a few minutes to complete When discovery is completed the display shows the address of the missing ballast in HEX i e 00 3F and the new ballast starts flashing Press and hold the applicable TEST 1 or TEST 2 button for three seconds to initiate reprogramming of the new ballast Once the new ballast has been programmed the DIN DALI 2 returns to normal operation and the NET ID display shows its Cresnet ID Ope
37. single wire connectivity simplifies both new and retrofit installations and Power over Ethernet PoE versatility assists in situations with existing CATS infrastructure Features and Functions Interfaces with two independent DALI loops Controls up to 128 DALI ballasts Cresnet or PoE communication for single wire installation Integrated DALI power supply Crestron DALI commissioning tool for easy setup Override input 9M wide DIN rail mounting DIN DALI 2 firmware version 2 000 0000 or later is required for Ethernet support Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 1 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Two DALI Channels The dual channel DALI outputs on the DIN DALI 2 make controlling up to 128 individual DALI ballasts simple The Digital Addressable Lighting Interface DALI is a protocol used for the control of lighting in buildings and is found on ballasts available from many manufacturers Since it offers ballast level control lighting loads powered from the same feed can be controlled individually DALI is a great choice for retrofit lighting systems because it does not require changes in line voltage wiring Likewise DALI provides ultimate flexibility by allowing reconfiguring of zones after a system is installed Integrated DALI Power Supply The innovative design of the DIN DALI 2 eliminates the need for the external power supplies required by other
38. t 16 e 2 Channel DALI Interface DIN DALI 2 Operations amp Installation Guide DOC 6968C Crestron DIN DALI 2 DIN Rail 2 Channel DALI Interface Hardware Connections for the DIN DALI 2 DALI1 DALI2 To DALI To DALI 1 ou Commissioning Software QO oo oojoo I ERE Tos 9 NET ID OQ tsr O SG SETUP OVR PWR NET 2 2 CHANNEL DALI INTERFACE WITH BUS POWER SUPPLY OVERRIDE NET From Device Providing Override Signal and to Other Devices Receiving Override Signal To Control System and Other Cresnet Devices Operations amp Installation Guide DOC 6968C LAN POE To Control System Other Cresnet Devices and PC Running Commissioning Software 2 Channel DALI Interface DIN DALI 2 e 17 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 Programming Software Have a question or comment about Crestron software Answers to frequently asked questions FAQs can be viewed in the Online Help section of the Crestron Web site To post a question or view questions you have submitted to Crestron s True Blue Support log in at www crestron com support First ti
39. tem tree of the control system displays the device in the appropriate slot s with a default Net ID or IP ID as shown in the following illustrations C2Net Device Slot 5 888 DIN AP2 IB slot 1 C21 AP2 COM2 232 H E slot 2 C21 AP2 IR4 x Bi slot 3 C21 AP2 108 HEE Slot 4 C2I AP2 RY4 ES Slot 5 C2Net Device amp ID 03 EMPTY amp ID 04 EMPTY gt F IDAO DIN DALI 2 Cresnet 4 amp ID Al EMPTY amp ID 2 EMPTY G IB slot 6 21 2 1 Slot 7 C21 AP2 FRONTPANEL Operations amp Installation Guide DOC 6968C 2 Channel DALI Interface DIN DALI 2 e 21 DIN Rail 2 Channel DALI Interface Crestron DIN DALI 2 C2I AP2ENET 1 Device Slot 6 8 DIN AP2 HB Slot 1 C21 AP2 COM2 232 HB Slot 2 C21 AP2 IR4 HB Slot 3 C21 AP2 108 GHB Slot 4 21 2 4 ES Slot 5 C2Net Device 4B Slot 6 21 2 1 IP ID 03 DIN DALI 2 Ethernet 4 amp amp IP ID 04 EMPTY IP ID 05 EMPTY IP ID 06 EMPTY gt Slot 7 C21 AP2 FRONTPANEL 2 Ifadditional DIN DALI 2 devices are to be added repeat step 1 for each device Each DIN DALI 2 is assigned a different Net ID number as it is added 3 Ifnecessary double click a device to open the Device Settings window and change the Net ID or IP ID as shown in the following illustration Device Settings Crestron DIN DALI 2 Cresnet Window Device Settings Crestron DIN DALI 2 Cresnet Device Name
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