Owner`s Manual - Highland Woodworking
Contents
1. In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks the one illustrated in Figure A below The tool has a grounding plug that looks like the grounding plug as illustrated in Figure A below2. The rocker ON OFF power switch is located on the front of the sander and incorporates a removable safety switch 1 Press the side marked ON to turn the sander on 2 Press the side marked OFF to turn the sander off In situations where the sander may be left unattended the operator has the option of removing the center safety portion of the ON OFF switch to render the sander inoperable When the operator is ready to use the machine again the center safety portion of the switch may be reinstalled simply by inserting it into the opening in the switch and pushing it in until it seats 7 Remounting Table for Vertical Sanding Remove backstop lock bolt and remove work support Unscrew knob 34 and remove Pull table support 33 index pin out of mounting hole Loosen hex socket screw 75 and raise sanding bed to the desired sanding position Insert the table index pins into the auxiliary upper holes in the sanding bed Tighten hex socket screw 75 Make sure table is not touching sanding belt ose onN a Le s Auxiliary Mounting Holes Leveling Table Assembly 1 Place a combination square on the table 35 so that it also touches the sanding pad 7 See below If the table is 90 degrees to the pad the square is flush on the pad 2 If the table is not 90 degrees to the with the pad loosen the table lock knob 34 and tilt the table until the square is flush with the
3. A temporary adapter which locks like the adapter as illustrated in Figure B below may be used to connect this plug to a two pole receptacle as shown in Figure B if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Canadian electrical codes require extension cords to be certified SJT type or better Use of an adapter in Canada is not acceptable SACUNDED OUTLET Box SACUNDED OUTLET EX f GROUNDING CURRENT de l MEANS CARRYING p PRONGS F ADAPTER GROUNDING BLADE a IS LONGEST OF THE 3 BLADES Wiring Diagram WARNING This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician 110 VOLT SWITC CAPACITOR 2 Q O BLACK LS xy BLACK BLACK ih GROUND Maintenance Use this section to record maintenance service and any calls to Technical Support Maintenance 1 Apply a light coat of wax paste to the worktable to make feeding stock easier 2 Use a vacuum cleaner and brush to clear out dust and debris from sander and motor Timing Drive Belt Replacement 1 Using a Phillips screwdriver remove the screw 66 from belt cover 67 and remove cover 2 Loosen three screws to allo
4. pad 3 Retighten the knob to secure the table 4 Attach the scale label to the 0 degrees mark on the dust guard i L a Table 35 Scale Label Table Lock Knob 34 Installing and Adjusting the Sanding Belt 1 Turn power switch to the OFF position and disconnect power cord from the main elec tricity supply 2 Move tension lever 66 to the right to release the sanding belt tension 10 3 Place the sanding belt over the drive and idler drums 13 and 65 making sure that the inside direction arrow points down towards the drive drum 13 as shown in illustration 4 Centre belt on both drums 5 Slide tension lever 66 to the left to tighten belt tension 6 Tighten hex socket screw 56 when bed 4 is in desired working position A i N T Reconnect the power cord to the main electricity supply Turn the no volt release switch 21 ON then OFF while viewing the belt movement If the belt looks like it was going to slide off either drum the belt tracking needs to be adjusted described in the next step 8 If the sanding belt 87 moves towards the sanding pad 7 when turned ON turn the tracking knob 55 clockwise 1 4 turn and test again 9 If the sanding belt moves away from the sanding pad when it was turned ON turn he tracking knob counterclockwise 1 4 turn and test again Surface Sanding on Sanding Belt End Sanding on Sanding Belt Electrical Requirements
5. them often 3 Table of Contents oale VaN e a E E E E S 2 3 SANGEl oa y RUGS eee E E NN 3 PEC ONG erar E I E E 4 UNPACKING serrara EE E E E E EE ess eeeneuenetee 4 Assembly nnnnnnnnnnnnnonnsnnnnnnnnnnnnnnnnnnnnnnrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrsrerennnnnnnnnnnnnnnnrrrrrrrrrrrrrrrrrrrrrrrrrrrne 5 Mounting Sanding Disc and GUAIC cccccccccceccceecceeeceeeeeeeese cece eeeeeeceeeeeueeseeeseeeseeesseessueeseeeseeeseeesaeeeaes 5 Assembling the Work Support Fence cccccc cece ec ee ee ecececec ec ease ee eeeeeeeeeeneeteceaeeeeeaeeteeegegentetaees 6 Table Support AS SS iMOIY ata cosenocsannacoaanacdadepadatoioane renmtimnadeanananreneramisansapaddadabmdwnicananenenievedsentaoeetendmeaaien 6 Mounting the Table ASSEMDI ccc ccc ccecc eee eceeeee eee eeeeaceaeeeeaeeaceseeeeaeeaseseaeeaeeaegeeaneaseseaneages r Leveling the Table ASSOEMDIY ccccccccecceceececeeaeceeceseeaeceececeeaeseeceseeaeseesesseaeseeseseeaesenseseeatsansnsaeas 8 intalling the Sanding 1S CW sons sceecetheteveredeactieradcuuestdduescosds Geadeaslnweceotossdantdedenwntceadaddeusttbeebdnaeuieceeusaceudnbediteeede 7 ASV AOD eese EE arpteansiene nays E E E EE E E E E 7 IF OT SMO CIA eceresncii cree ecncers secs E E ost cbhdeqeoet wer eeiuaeeoscencaaeneaeresuesucuteesssuectaes 8 Elecica REGUE oe ee ee 9 INFILL NG O osere E E E E E E 10 Tmng Bei RepacemMEN eserini e EEES TETEE EE ET EE EEE Ee erai Nene 10 TEOUNG SANOO erreen E E E E E NE 11 I
6. 112 53 50 112 54 50 112 55 50 112 56 50 112 57 50 112 58 50 112 59 50 112 60 50 112 61 50 112 62 50 112 63 50 112 64 50 112 65 50 112 66 50 112 67 50 112 68 50 112 69 50 112 70 50 112 71 50 112 72 50 112 73 50 112 74 50 112 75 50 112 76 50 112 77 50 112 78 50 112 79 50 112 81 90 112 82 90 112 83 90 112 85 90 112 86 90 112 87 90 112 88 90 112 89 90 112 90 090 112 971 Description Idler Shaft Phillips Screw M5X20 Screw Bushing Draw Extend Spring Belt Tension Knob Big Flat Washer D5 Hex Nut Type M6 Phillips Screw M5X16 Adjust Knob Flat Washer D6 Rubber Washer Adjust Spring Belt Support Work Rest Driving Pulley Hex Flat Lock Washer M8X12 Driving Pulley Bearing Cap Support Cover Phillips Screw M5X10 Cog Belt Guard Cover Phillips Screw M5X16l Special Locked Washer Cog Belt Driven Pulley Phillips Screw M5X25 Bearing Base Phillips Screw M6X25 Hex Socket Round Head Screw M8X25 Cog Belt Guard Cover Square Nut Driving Pulley Phillips Screw M4X6 Motor Assy Cord amp Plug Dust Collect Support Cushion Belt Frame Support Belt 80 Switch Protect Cover Phillips Screw Flat Washer D8 Hex Socket Round Head Screw M8X16 Parts Explosion 16 Warranty POWER TOOLS 5 Year Limited Warranty RIKON Power Tools Inc Seller warrants to only the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship
7. 4 X 36 Belt amp 6 Disc Sander Model 50 112 POWER TOOLS O Q gt O Record the serial number and date of purchase in your manual for future reference Serial number Date of purchase For more information www rikontools com or info rikontools com For Parts or Questions techsupport rikontools com or 877 884 5167 Part 50 112M1 Operator Safety Required Reading IMPORTANT Safety is the single most important consideration in the operation of this equipment The following instructions must be followed at all times There are certain applications for which this tool was designed We strongly recommend that this tool not be modified and or used for any other application other than that for which it was designed If you have any questions about its application do not use the tool until you have contacted us and we have advised you General Safety Warnings KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tool s applications work capabilities and its specific potential hazards 4 DANGER p 4 DANGER a a ALWAYS GROUND ALL TOOLS If your tool is equipped with a three pronged plug you must plug it into a three hole electric receptacle If you use an adapter to accommodate a two pronged receptacle you must attach the adapter plug to a known ground Never remove the third prong of the plug ALWAYS AVOID DANGEROUS ENVIRONMENTS Nev
8. F Position disc guard 6 onto lower portion of sanding disc so that the mounting holes align 4 Using a Phillips screwdriver fasten two pan head screws found in parts bag over disc guard Disc 10 Zk SY Pad 6 inch Sandpaper 7 Assembly Installing Work support 1 Place work support 60 over sanding belt as shown in following illustration 2 Place the hex screw 91 through the flat washer 90 and secure Do not over tighten Wrench Work Support 60 a A NS Table Support Assembly 1 Locate the table support 33 and hex screws 31 and washers 32 2 Stand table 35 on its side aligning holes as shown in below illustration 3 Fasten table support to table Do not over tighten screws Table Support 33 Table 35 aa eal A T f d Teeny Assembly 4 Position table support 33 in corresponding holes on side of base as shown in below illustration D Gear Index Pin RESM S Table Support 33 5 Place washer 32 on knob 34 shaft and insert through slot into threaded holes in base 6 Loosen the three hex screws 31 and adjust table so that there is a maximum of 1 5mm 1 16 space between the sanding disc and the table Tighten screws 1 16 in Max between Sanding surface and Table Edge Table Angle Scale
9. NAO VAG GAM esen E E E E E E E EE E 11 Pon MENG aee E E E E E E EE E E E 12 Wa TY a T N E T ese psn gee egg anes 15 Belt Size 4 x36 Belt Speed 1930 SFPM Disc Size 6 Disc Speed 3420 SFPM Table Size 9 x 6 1 4 Belt Table Tilt 0 90 Disc Table Tilt 45 Motor 1 2 HP Amps 4 3 Volts 110 Net weight 37 Ibs When unpacking check to make sure the following parts are included If any parts are missing or broken please call RIKON Power Tools at the number on the cover of this manual as soon as possible ltem Description Qty Sander Body 1 35 Table 1 7 6 Sandpaper Disc 1 33 Table Support 1 6 Guard Disc 1 60 Work Support 1 Miter Gauge 1 Plastic bag contains 1 assembly hardware 4 Assembly Securing Sander Base Assembly to Workbench Belt and disc sander must be fastened securely to a firm Supporting surface such as a workbench OUTLINE OF 2 HOLES SANDER 10mm 3 8 Diameter Place sander in operational position on workbench Place a pencil through the holes in the sander base 42 and mark drill holes in workbench Remove sander and drill two 10mm 3 8 dia holes through the workbench Align sander base over holes and secure using two 5 16 screws and hex nuts a a Mounting Sanding Disc and Guard 1 Locate sanding disc 7 and peel backing off disc 2 Align perimeter of sanding disc over plate When aligned press sandpaper disc firmly onto backing disc o
10. OOLS RUNNING UNATTENDED ALWAYS CHECK FOR DAMAGED PARTS Before initial or continual use of the tool a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other damaged parts should immediately be properly repaired or replaced Special Safety Rules For Belt amp Disc Sanders Do not operate this machine until you have read all of the following instructions Do not attempt to operate this machine until it is completely assembled Do not turn ON this machine if any pieces are missing If you are not familiar with the operation of the machine obtain assistance from a qualified person It is highly recommended that this machine be firmly mounted to a flat and secure work surface or stand Always wear protective eyewear prior to operating this machine Do not operate this machine if you are under the influence of drugs and or alcohol Remove all jewelry prior to operating this machine Do not wear any gloves while operating this machine Always make sure the power switch is in the OFF position prior to plugging in the machine Always make sure the power switch is in the OFF position when doing any assembly or setup operation Always wear a dust mask and use adequate dust collection
11. and proper ventilation Use of sanders can produce harmful particles while sanding certain types of woods The use of any accessories or attachments not recommended may cause injury to you and damage your machine This machine must be properly grounded Abrasive discs and belts should be the recommended width and length of the manufacturer Always keep your face and hands clear of moving parts such as belts and pulleys 17 Keep power supply cords free of moving parts of the sander Damaged cords can result in electric 18 shock Maintain a 1 16 clearance between the sanding disc sanding belt and tables 19 Always support the workpiece with the table or backstop 20 Remove material or debris from the work area Keep work area neat and clean 21 Keep these instructions for future reference California Proposition 65 Warning WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Your risk from exposure to these chemicals varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles For more detailed information about California Propostion 65 log onto rikontools com SAVE THESE INSTRUCTIONS Refer to
12. ard must be entirely completed in order for it to be valid If you have any questions please contact us at 877 884 5167 or warranty rikontools com POWER TOOLS For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com www rikontools com Copyright RIKON Power Tools Inc 2011 Printed in China 3 11
13. e noise Parts List Part No 50 112 1 50 112 2 50 112 3 50 112 4 50 112 5 50 112 6 50 112 7 50 112 8 50 112 9 50 112 10 50 112 11 50 112 12 50 112 13 50 112 14 50 112 15 50 112 17 50 112 18 50 112 19 50 112 20 50 112 21 50 112 22 50 112 23 50 112 24 50 112 25 50 112 26 50 112 27 50 112 28 50 112 29 50 112 30 50 112 31 50 112 32 50 112 33 50 112 34 50 112 35 50 112 36 50 112 37 50 112 38 50 112 39 50 112 40 50 112 41 50 112 42 50 112 43 50 112 44 50 112 45 Description Phillips Screw M4X6 Flat Washer D4 Base Cover Phillips Screw ST4 2X10 Toothed Lock Washer D4 Disc Cover Disc Paper 80 Hex Socet Round Head Screw M6X16 Toothed Lock Washer D6 Disc Wheel Box Phillips Screw M5xX8 amp Spring Washer D5 Flat Washer D5 Toothed Lock Washer D5 Base Phillips Screw ST4 2X20 Wire Connection Box Cover Phillips Screw ST2 9X28 Relay Wire Connection Box Phillips Screw M5X10 Electromagnetism Power Switch Phillips Screw M6X8 Spring Washer D6 Hex Nut Type M5 Capacitor Capacitor Support Phillips Screw M5X12 Hex Bolt M6X12 Big Flat Washer D6 Work Table Support Angle Plate Miter Gauge Knob Work Table Miter Gauge Bar Point of Miter Gauge Miter Gauge of Work Table Pulley Guard Plate Tension Spring Bushing Belt Tension Support Spring Retaining Ring for Shaft D12 Bearing 101Z Idler Drum Part No 50 112 46 50 112 47 50 112 49 50 112 50 50 112 51 50 112 52 50
14. er use power tools in damp or wet locations Keep your work area well lighted and clear of clutter ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on ALWAYS KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES All visitors should be kept a safe distance from the work area ALWAYS MAKE THE WORKSHOP CHILDPROOF Childproof with padlocks master switches or by removing starter keys NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS MEDICATION OR ALCOHOL ALWAYS WEAR PROPER APPAREL Never wear loose clothing or jewelry that might get caught in moving parts Rubber soled footwear is recommended for the best footing ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION Also use a face or dust mask if the cutting operation is dusty NEVER OVERREACH Keep your proper footing and balance at all times NEVER STAND ON TOOLS Serious injury could occur if the tool is tipped or if the cutting tool is accidentally Fea g ALWAYS DISCONNECT TOOLS Disconnect tools before servicing and when changing accessories such as blades bits and cutters ha ALWAYS AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord ok woONM O CO N OD ok 12 13 14 15 16 NEVER LEAVE T
15. for a period of five 5 years from the date the product was purchased at retail This warranty may not be transferred This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs alterations lack of maintenance or normal wear and tear Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products All other warranties expressed or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Seller This warranty does not cover products used for commercial industrial or educational purposes This limited warranty does not apply to accessory items such as blades drill bits sanding discs or belts and other related items Seller shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty proof of purchase documentation which includes date of purchase and an explanation of the complaint must be provided The Seller reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever To take advantage of this warranty please fill out the enclosed warranty card and send it to RIKON Warranty 16 Progress Rd Billerica MA 01821 The c
16. w drive pulleys 71 and 78 to move enough to place drive belt 70 around them j c j y Y a gt i IZ RG qi VA Wy WSO OS G Ls E zf i wf 12 Maintenance 3 Place drive belt around drive pulley 71 then drive pulley 78 4 Tighten the three screws slightly 5 Adjust tension of drive belt by placing a standard screwdriver in the adjusting hole by pushing up on the screwdriver to apply tension to the drive belt 6 Tighten the three screws again T Squeeze the drive belt between two fingers in the centre of the belt If the belt has been correctly tensioned there should be about 6mm 1 4 of give NOTE Too much tension on the drive belt can load down motor and possibly cause dam age If the drive belt is too loose it may fail prematurely 8 Replace belt cover 67 Troubleshooting SYMPTOM PROBABLE CAUSE REMEDY Not plugged in to power Plug into power outlet outlet Replace switch Power switch defective Have qualified electrician carry out Motor or wiring problem repair Sander does not operate Timing belt too tight Decrease tension Applying too much pres _ Apply less pressure to workpiece when sure on workpiece sanding Motor slows when sanding Wood burns while sanding Sanding disc or belt is Clean or replace disc or belt loaded with debris Timing belt too tight Decrease tension Bearings need oil Oil bearings Sander makes excessiv
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