,=,o.or - Sears Parts
Contents
1. MODEL NUMBER 358 351140 14 358 351060 16 DATE CODE SERIAL NO DATE OF PURCHASE THE MODEL AND SERIAL NUMBER WILL BE FOUND ON THE PRODUCT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears Store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your unit Follow the instructions under Customer Responsibili ties and Storage sections of this Operator s Manual mal use chase TER IN THE UNITED STATES FULL 1 YEAR WARRANTY ON GAS CHAIN SAW For one year from the date of purchase when this Craftsman Gas Powered Chain Saw is maintained lubricated and tuned up according to the owner s manual Sears will repair free of charge any defect in material or workmanship This warranty excludes the bar chain spark plug and air filter which are expendable parts and become worn during nor H this Gas Chain Saw is used for commercial or rental purposes this warranty applies for 30 days from the date of pur WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS CHAIN SAW TO THE NEAREST SEARS SERVICE CEN This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEP2. Kickback Chain specified for your saw KICKBACK SAFETY FEATURES WARNING THE FOLLOWING FEATURES ARE IN CLUDED ON YOUR SAW TO HELP REDUCE THE HAZARD OF KICKBACK HOWEVER SUCH FEATURES WILL NOT TOTALLY ELIMINATE THIS DANGEROUS REACTION FOLLOW ALL SAFETY PRECAUTIONS INSTRUCTIONS AND MAINTENANCE IN THIS MANUAL TO HELP AVOID KICKBACK AND OTHER FORCES WHICH CAN RESULT IN SERIOUS INJURY Reduced Kickback Gulde Bar designed with a small radius tip which reduces the size of the kickback danger zone on the guide bartip Figure 5 A Reduced Kickback Guide Bar is one which has been demonstrated to significantly reduce the num bar and seriousness of kickbacks when tested in accordance with ANSI B175 1 1991 Low Kickback Chain designed with a contoured depth gauge and guard link which deflect kickback force and allow wood to gradually ride into the cutter Figure 5 Low Kickback Chain is chain which has met kickback performance require ments of ANSI B175 1 1991 when tested on a representative MAINTAIN CONTROL o Keep a good firm grip on the saw with both hands when the engine is running and don t let go Figure 4 A firm grip can neutralize kickback and help you main tain control of the saw Keep the fingers of your left hand encircling and your left thumb under the front handlebar Keep your right hand completely around the rear handle whether you are right handed or left handed Keep your left arm straight
3. Turn clockwise to increase engine speed if engine stalls or dies Turn counterclockwise to slow engine down and or to keep the chain from turning No further adjustments are necessary if chain does riot move at idle speed and if performance is satisfac tory LOW SPEED MIXTURE ADJUSTMENT L Allow engine to idle e Turn the Low Speed Mixture Adjustment slowly clock wise until the RPM starts to drop Note the position e Turn the Low Speed Mixture Adjustment slowly coun terclockwise until the RPM speeds up and starts to drop again Note the position e Set the Low Speed Mixture at the midpoint between the two positions o 24 SERVICE AND ADJUSTMENT na NAA aaa paanan HIGH SPEED MIXTURE ADJUSTMENT H IMPORTANT DO NOT OPERATE ENGINE AT FULL THROTTLE FOR PROLONGED PERIODS WHILE MAKING HIGH SPEED ADJUSTMENTS AS DAMAGE TO THE ENGINE CAN OCCUR Make a test cut e Based on performance of the saw while cutting adjust the high speed mixture in 1 16 turn increments as fol lows Clockwise if saw smokes or loses power in the cut Do not adjust for best power by sound or speed but judge by how well the saw performs in the cut Counterclockwise if the saw has speed while out of the cut but dies in the cut or lacks power while cut ting e Repeat the test cut e Continue with 1 16 turn adjustments until the saw per formance is acceptable while cutting After completing adjustm
4. clamp Rernove the old chain Turn adjusting screw by hand counterclockwise until adjusting pin just touches the stop Carefully remove new chain from package Hold chain with the drive links as shown in Fig 38 Place chain over and behind the clutch Fit bottom of drive links between teeth in sprocket nose Fit chain drive links into top of guide bar Fig 39 a Li ef 9 8 E bd se Figure 38 Pull guide bar forward until chain is snug in guide bar grooves e Now install bar clamp making sure the adjusting pin is positioned in the lower hole in the guide bar GN en t Adjusting P Sa Figure 39 Install bar clamp nuts and finger tighten only Do not tighten any further at this point Now proceed to the Chain Adjustment section SERVICE AND ADJUSTMENTS ar Figure 40 CHAIN ADJUSTMENT Fig 41 42 43 amp 44 Roll chain around guide bar to ensure kinks do not exist rotates freely e Loosen bar clamp nuts e Turn adjusting screw clockwise until chain just barely touches the bottom of guide bar Bar Clamp Nuts Guide Bar Figure 41 Lift up tip of guide bar to check for sag release tip of guide bar then turn adjusting screw 1 4 turn clock wise Repeat this step until a sag does not exist e While lifting tip of guide bar tighten bar clamp nuts with the bar tool provided Torque 10 15 ft lbs Adjusting Screw Pai Deo 1 4 Turn Figure 42 To check chain
5. deeper in the notch side of the tree until tree starts to fall If the wrong direction of fall is not acceptable attempt to use one or more felling wedges to force the tree in the original direction of fall Do so by driving the wedges deeper into the felling cut e Keep everyone away from the tree in all directions and then seek professional help OPERATION USE TIPS e Clear the work area of debris where you can have se cure footing e Make sure there is enough room for the tree to fall Main tain a distance of 2 1 2 tree lengths from the nearest per son or other objects Engine noise can drown out a warning call Remove dirt stones loose bark nails staples and wire from the tree where cuts are to be made Plan to stand on the up hill side when cutting on a slope o Piana clear retreat path to the rear and diagonal to the line of fall C Talag buttress roots shouid be removed prior to notch cut e Use a wedge if there is any chance that the tree will not fall in the desired direction e Werecommend you cut branches below shoulder height before felling tree See Limbing and Pruning Be alert to signs that the tree is ready to fall e Cracking sounds Widening of the felling cut Movement in the upper branches OPERATION USE TIPS e Cutwood only Do not cut metal plastics masonry non wood building materials etc Stop the saw if the chain strikes a foreign object Inspect the saw and repair
6. engine and exhaust areas are still warm ama AANTAY SYMPTOM CAUSE REMEDY Engine will not start Fuel tank empty Fill tank with correct fuel mixture or will run only for Engine flooded See Starting Instructions a few seconds af Spark plug not firing Install new plug check ignition system ter starting Fuel not reaching carburetor Clean fuel filter inspect fuel line Carburetor requires adjustment See Carburetor A justments Stop Switch off Move switch to the START position None of the above Contact your Sears Service Center Dept Idle speed set too fast or too slow See Carburetor Adjustments Low speed mixture requires adjustment See Carburetor Adjustments Crankshaft seals worn Contact your Sears Service Center Dept Compression low Contact your Sears Service Center Dept None of the above Contact your Sears Service Center Dept 1 Air filter dirty Spark plug fouled Carburetor requires adjustment Exhaust ports or muffler outlets plugged Compression low None of the above Air filter dirty Fuel mixture incorrect High speed mixture requires adjustment Choke partially on Crankcase leak Engine wili not idle properly Engine will not accelerate lacks power or dies under a toad 1 2 3 4
7. h paaa ka aay ne s a CA Es tac Es et ta aer AA PEIEE NEES Figure 20 SHARPENING CHAIN Fig 21 22 23 24 25 26 27 amp 28 WARNING IMPROPER CHAIN SHARPENING TECHNIQUES AND OR DEPTH GAUGE MAINTENANCE WILL INCREASE THE CHANCE OF KICKBACK WHICH CAN RESULT IN SERIOUS INJURY ALWAYS WEAR GLOVES WHEN HANDLING THE CHAIN THE CHAIN CAN BE SHARP ENOUGH TO CUT YOU EVEN THOUGH IT IS TOO DULL TO CUT WOOD FULL VIEW Figure 21 e Move on stop switch to the STOP position e Adjust chain for proper tension See Chain Tension a on the file holder level 90 so that it rests on the ope ge dges of the cutter and depth gauge File Holder Guide Bar amp Chain Figure 22 Align the 30 file holder marks parallel with the bar 30 File Fife Holder Mark 4 AENDE SANAM NANANAHAN EN 1 KY A tun if 7 Figure 23 File from inside toward outside of cutter straight across on forward stroke in one direction only Use 2 or 3 Strokes per cutting edge R SA ip N Cutter f lt w Cutter Cutter and Holder Marks Figure 24 e Keep all cutters the same length when filing Li damage to cutting edges Remove Damage waa Side Plate File enough to remove an Top Plate Figure 25 File chain to meet specifications shown below Figure 26 e Place depth gauge tool over each cutter depth gauge o File depth gauge with a
8. location of the various controls and adjustments Save this manual for future reference FRONT HAND GUARD f mx OEE STARTER VA ROPE HANDLE ON la Naa ON STOP a SWITCH CHAIN N PRIMER BULB BAR OIL FILL CAP FUEL MIX FILL CAP STARTER HOUSING Gutters Depth Gauge CYLINDER COVER FAST IDLE LOCK THROTTLE LOCKOUT ADJUSTING REAR HANDLE CHAIN TRAVEL DIRECTION ETT MOTTE THROTTLE CHOKE A BAR CLAMP GUIDE BAR TRIGGER KNOB BAR CLAMP CHAIN NUTS CATCHER The ON STOP SWITCH is used to stop the engine The THROTTLE TRIGGER controls engine speed The STARTER ROPE HANDLE is used for starting the engine The GUIDE BAR is designed to carry the chain The CHOKE KNOB activates the choke to provide additional The CUTTERS are designed to cut the wood fuel to the engine when starting a cold engine The BAR CLAMP NUTS are designed to hold the guide bar The THROTTLE LOCKOUT prevents the THROTTLE TRIG after adjustments have been completed GER from being squeezed accidentally The ADJUSTING SCREW is designed to tension the chain on The FAST IDLE LOCK allows for faster engine speeds during the guide bar starting The PRIMER BULB circulates fuel to the carburetor 7 SAAN OPERATION HOW TO USE YOUR CHAIN SAW STOPPING YOUR ENGINE e Move on stop switch to the STOP position s ff engine does not stop pull blue choke knob out fully CHAIN OILER Fig 7 e The chain oil
9. or replace parts as necessary Keep the chain out of dirt and sand Even a small amount of dirt will quickly dull a chain and thus increase the possibility of kickback To get the feel of using your saw before you begin a major sawing operation practice cutting a few small logs using the following technique Accelerate engine to full throttle before entering cut by squeezing the throttle trigger e Never cut with engine at partial speeds OPERATION GENERAL e Begin cutting with the saw chassis against the log Keep engine at full throttle during cutting procedure Allow the chain to cut for you exert only light down ward Ai If you force the cut damage to the bar chain or engine can result Release the throttle trigger as soon as the cutis com pleted allowing the engine to idle If you run the unit at full throttle without cutting unnecessary wear can occur to the chain bar and engine To avoid losing control when completing the cut do not put pressure on the saw during the end of the cut e Stop engine before setting unit down after operation OPERATION SAFETY GENERAL GENERAL SAFETY WARNING IF SAW BECOMES PINCHED OR HUNG INA LOG DO NOT TRY TO FORCE IT OUT YOU CAN LOSE CONTROL OF THE SAW RESULTING IN INJURY AND OR DAMAGE TO THE SAW STOP THE SAW DRIVE A WEDGE OF PLASTIC OR WOOD INTO THE CUT UNTIL THE SAW CAN BE REMOVED EASILY RESTART THE SAW AND CAREFULLY REENTER THE CUT
10. repair Oil inadequate for bar and chain lubrication Chain moves at Idle Speed Chain does not move when engine is accelerated See Carburetor Adjustments Contact your Sears Service Center Dept Chain tension too tight Carburetor requires adjustment Guide bar ralis pinched Clutch slipping Chain tension incorrect Cutters damaged Chain wom Cutters dull improperly sharpened or depth gauges too high Sprocket worn Chain instalied backwards Chain cutter tops not filed flat Guide bar burred or bent rails uneven Clutch slipping See Chain Tension See Carburetor Adjustments Repair or replace Contact your Sears Service Center Dept 1 2 1 2 3 4 1 See Chain Tension a Contact your Sears Service Center Dept 4 5 6 1 2 3 Chain clatters or cuts roughly Resharpen or replace chain f See the chain sharpening instructions Contact your Sears Service Center Dept Instait chain in right direction Chain stops within See the chain sharpening instructions the cut Repair or replace guide bar Contact your Sears Service Center Dept Chain cuts at an Cutters damaged on one side 1 Resharpen until all cutters have equal angle angles and lengths 2 Resharpen uniil all cutters have equal angles and lengths 3 Guide b
11. slowly Puli starter rope handle with your right hand untii the engine attempts to start Then push the blue choke knob in to the partial position Resurne pulling handle until engine starts Above 40 degrees allow engine to run for approxi mately 5 seconds push the choke knob in to the OFF position then squeeze and release throtile trigger to allow engine to idie Below 40 degrees allow engine to warm up 30 sec onds 1 minute with choke at partial position Push choke knob in to the OFF position then squeeze and release throttle trigger to allow engine to idle To stop engine move on stop switch to the STOP position e se e kd kad a e Off Partial Full Figure 10 STARTING A WARM ENGINE Move on stap switch to the ON position e Be sure choke is in the OFF position Activate fast idle lock e With saw on ground grip front handle with left hand and place right foot through opening in rear handle e Pull starter rope handle until engine starts e Squeeze and release throttle trigger to return engine to idle speed STARTING POSITION Right Hand on Starter Rope Handle Left Hand on Front Handie Right Foot through Opening in Handle antenna 7 mawa maaawa Figure 11 DIFFICULT STARTING FLOODED ENGINE The engine may be flooded with too much fuel if it has not started after 20 pulls Flooded engines can be cleared of excess fuel with the following pro
12. tension Use the screwdriver end of the bar tool to move chain around the guide bar Fig 44 o If chain does not rotate it is too tight slightly loosen bar clamp nuts and turn adjusting screw 1 4 turn counterclockwise Retighten bar clamp nuts e ff chain is too loose it will sag below the guide bar Fig 43 Figure 43 l mai If chain is too loose refer to Chain Adjustment Loosen bar clamp nuts then turn adjusting screw 1 4 turn clockwise Lift up tip of guide bar to check for sag Retighten bar clamp nuts Bar Bar Clamp Cia Nuts Adjusting Screw Figure 44 STARTER ROPE REPLACEMENT Fig 45 46 47 48 amp 49 a WARNING ALWAYS WEAR EYE PROTECTION WHEN SERVICING THE STARTER ROPE THE RECOIL SPRING BENEATH THE PULLEY IS UNDER TENSION IF THE SPRING POPS OUT SERIOUS INJURY CAN RESULT Replace a broken starter rope or one that is badly frayed NOTE A recoil spring lies beneath the pulley and is under tension If the recoil spring is disturbed con siderable time and effort will be required to reinstall For this reason you may want to let your Sears Service Center handle this repair if you try to repair the starter rope and the recoil spring pops out take the unit to your Sears Service Center e Remove the four fan housing screws and loosen the two screws on the cylinder cover Remove fan housing from the unit Cylinder Cover Screws Housing ca MIYA
13. try to start the saw when the guide bar is in a cut or kerf Use extreme caution when cutting small size brush and saplings Slender material can catch the chain and be whipped toward you or pull you off balance e Be alert for springback when cutting a limb that is un der tension so you will not be struck by the limb or saw when the tension in the wood fibers is released gt Do not put pressure on the saw at the end of a cut Applying pressure can cause you to lose control when the cut is completed s Stop the engine before setting the saw down Keep fuel and oil caps screws and fasteners se curely tightened aan NANA AA GUARD AGAINST KICKBACK Kickback is a dangerous reaction that can lead to serious injury KICKBACK WARNING KICKBACK CAN OCCUR WHEN THE MOVING CHAIN CONTACTS AN OBJECT AT THE UPPER PORTION OF THE TIP OF THE GUIDE BAR OR WHEN THE WOOD CLOSES IN AND PINCHES THE CHAIN IN THE CUT CONTACT AT THE UPPER PORTION OF THE TIP OF THE GUIDE BAR CAN CAUSE THE CHAIN TO DIG INTO THE OBJECT WHICH STOPS THE CHAIN FOR AN INSTANT THE RESULT IS A LIGHTNING TOWARD THE OPERATOR EITHER OF THESE REACTIONS CAN CAUSE LOSS OF SAW CONTROL WHICH CAN RESULT IN SERIOUS INJURY DO NOT RELY ONLY ON THE SAFETY DEVICES PROVIDED WITH YOUR SAW AS A CHAIN SAW USER YOU MUST TAKE SPECIAL SAFETY PRECAUTIONS TO HELP KEEP YOUR CUTTING JOBS FREE FROM ACCIDENT OR INJURY SAFETY RULES MAINTAIN YOUR SAW IN GO
14. with the elbow locked e Position your left hand on the front handlebar so it is in a straight line with your right hand on the rear handle when making bucking cuts Figure 4 Never reverse right and left hand positions for any type of cut ting e Stand with your weight evenly balanced on both feet Stand slightly to the left side of the saw to keep your body from being in a direct line with the cutting chain Figure 4 a Do not overreach You could be drawn or thrown off balance and lose control of the saw e Do not cut above shoulder height It is difficult to maintain control of saw above shoulder height UNDERSTANDING REACTIVE FORCES Pinch Kickback and Pull in occur when the chain is suddenly stopped by being pinched caught or by contacting a foreign object in the wood This stopping of the chain results in a reversal of the chain force used to cut wood and causes the saw to move in the opposite direc tion of the chain rotation Either reaction can result in loss of control and possible serious injury e Pinch Kickback occurs when chain on top of guide bar is suddenly stopped p jepidy drives saw straight back toward operator e Pull in occurs when the chain on the bottom of the guide bar is suddenly stopped pulls the saw rapidly forward sample of chain saws below 3 8 cubic inch displacement spe cified in ANSI B175 11 1891 e Handguard designed to reduce the chance of your left hand contacting the chain if
15. your hand slips off the front handlebar Pasitlon of front and rear handlebars designed with dis tance between handles and in line with each other The spread and in line position of tha hands provided by this de sign work together to give balance and resistance in control ling the pivot of the saw back toward the operator if kickback occurs ANSIB175 1 1991 Safety requirements for gasoline powered chain saws as set by the American National Standards Institute Inc Stan dard B175 1 1991 a nvr Contoured x Gepth Gauge Elongated ageme Guard Link And Allows Wood To Gradunily Rida into Guitar Haduced Kickback Saal Deflacts Kickback Force 4 kback Symmattical Guido Bar P09 Tip Low Kici Chain t Can Obstruct Na PAX Material Symmetrical Large Chain With High Guide Bar Radius Tip Kickback Potantlat Figure 5 sada CONGRATULATIONS on your purchase of a Sears Craftsman Gasoline Chain Saw It has been designed en gineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily ramedy please contact your nearest Sears Service Cen ter Department Sears has competent well trained techni cians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your unit properly Always observe the SAFETY RULES
16. 5 6 7 1 2 3 4 5 1 Clean or replace air filter 2 Clean or replace spark plug and re gap 3 See Carburetor Adjustments 4 Contact your Sears Service Center Dept pa Contact your Sears Service Center Dept 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 Contact your Sears Service Center Dept Clean or replace air filter Refuel with correct fuel mixture See Carburetor Adjustments Push Choke knob in Contact your Sears Service Center Dept Engine smokes excessively 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 Engine runs hot 1 Fuel mixture incorrect See Fueling Your Unit 2 High speed mixture set too low Lean See Carburetor Adjustments 3 Replace with correct plug 4 Contact your Sears Service Center Dept 5 Clean spark arrestor screen 6 Clean area 7 1 2 3 1 2 1 2 3 4 1 2 3 4 5 6 1 2 3 1 Contact your Sears Service Center Dept Fill oll tank Contact your Sears Service Center Dept Remove bar and clean Spark plug incorrect Exhaust ports or muffler outlets plugged Carbon build up on muffler outlet screen Fan housing cylinder fins dirty None of the above Oil tank empty Oli pump or oil filter clogged Guide bar oil hole blocked Idle speed requires adjustment Clutch requires
17. 800 FON PART 1 800 366 7278 KA CUSTOMER ASSISTANCE 1 800 235 5878 HOURS CST Mon Sat 7am 7pm Sun 10am 7pm 2 2 cu in 36cc 2 CYCLE GASOLINE CHAIN SAW Each Gasoline Chain Saw has its own model number The model number for your unit will be found on a decal attached to the unit All parts listed herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION e PRODUCT GASOLINE CHAIN SAW e MODEL NUMBER 358 351140 14 358 351060 16 gt PART NUMBER e PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained tech nicians professional technicians specifically trained on Sears products having the parts tools and the equipment to insure that we meet our pledge to you we service what we sell Sears Roebuck and Co Hoffman Estates IL 60179 USA
18. AYS WEAR GLOVES SAFETY FOOT WEAR SNUG FITTING CLOTHING AND EYE HEARING AND HEAD PROTECTION DEVICES WHEN OPERATING A CHAIN SAW THE CHAIN MUST NOT MOVE WHEN THE ENGINE RUNS AT IDLE SPEED REFER TO THE CARBURETOR ADJUSTMENTS SECTION FOR CORRECTION NOTE Check chain tension using instructions in the Service and Adjustment Section Before first use s After 1 minute of operation BASIC STARTING PROCEDURE Fig 10 amp 11 COLD ENGINE WARM ENGINE AFTER RUNNING OUT OF FUEL e Fuel engine with 40 1 fuel mix Fill bar oil tank with bar oil Your saw will use approxi mately one tank of bar oil for each tank of fuel mix Prime engine by pressing primer bulb six times Turn on ignition by moving on stop switch to the ON position Actuate choke by pulling blue choke knob fully out Then set the saw on the ground Grip the front handle with your left hand and place your right foot through the opening in the rear handie Set fast idle by depressing the throttle lock with your tight hand Then squeeze throttle trigger and hold With your thumb press the fast idle lock down and hold Next release the throttle trigger IF THROTTLE TRIGGER IS SQUEEZED ACCIDEN TALLY DURING STARTING IT WILL BE NECES SARY TO RESET THE FAST IDLE LOCK NOTE When pulling the starter rope do not use the full extent of the rope as this can cause the rope to break Do not let the starter snap back hold the handle and let the rope rewind
19. HE SAFETY RULES SECTION ON PAGE 2 OF THIS MANUAL BEFORE YOU BEGIN iF YOU DO NOT UNDERSTAND THE FUEL HANDLING SECTION DO NOT ATTEMPT TO FUEL YOUR UNIT SEEK HELP FROM SOMEONE THAT DOES UNDERSTAND THE FUEL HANDLING SECTION OR CALL THE CUSTOMER ASSISTANCE HOTLINE AT 1 800 235 5878 ksi rana ee E GUIDE BAR AND CHAIN OIL For maximum guide bar and chain life we recommend you use Craftsman chain saw bar oil f Craftsman bar oil is not available you may use a good grade SAE30 oil until you are able to obtain Craftsman brand The oil out put is automatically metered during operation Your saw will use approximately one tank of bar oil for every tank of fuel mix Always fill the bar oil tank when you fill the fuel tank GASOLINE The two cycle engine on this product requires a fuel mixture of regular unleaded gasoline and a high quality 40 1 2 cycle engine oil AIR COOLED for lubrication of the bearings and other moving parts The correct fuel oi mixture is 40 1 see Fuel Mixture Chart Too little oil or the incorrect oil type will cause poor performance and may cause the engine to over heat and seize Gasoline and oil must be premixed in a clean approved fuel container Always use fresh regular unleaded gasoline This engine is certified to operate on unleaded gasoline IMPORTANT Experience indicates that alcohol blended fuels called gasohol or using ethanol or metha nol can attract moisture which leads to o
20. IMPORTANT MANUAL wo Not Throw Away aaa va vaa Operator s Manual 358 351140 14 358 351060 16 CUSTOMER P Always Wear Eye Protection ASSISTANCE 4 1 800 235 5878 Zeon EY 2 2 cu in 36CC 2 CYCLE r GASOLINE CHAIN SAW o Assembly e Table of Contents e Operation Inside Back Cover RNING e Customer Responsibilities WA 7 A READ THE OPERATOR S Service and Adjustments MANUAL AND FOLLOW o MANUAL ANO do AND Repair Parts SAFETY INSTRUCTIONS FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY Sears Roebuck and Co Hoffman Estates IL 60179 U S A AA AASA AGA 530 082530 5 01 28 95 SAFETY RULES WARNING ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP TRANSPORTING ADJUSTING OR MAKING REPAIRS EXCEPT CARBURETOR ADJUSTMENTS BECAUSE A CHAIN SAW 1S A HIGH SPEED WOOD CUTTING TOOL SPECIAL SAFETY PRECAUTIONS MUST BE OBSERVED TO REDUCE THE RISK OF ACCIDENTS CARELESS OR IMPROPER USE OF THIS TOOL CAN CAUSE SERIOUS INJURY e Donot handle or operate a chain saw when you are Hearing Safety Hat fatigued ilf or upset or if you have taken alcohol Protection j ep drugs or medication You must be in good physical wa condition and mentally alert Chain saw work is strenu Snug Eye Protection ous If you have any condition that might be aggravated Fitting ee
21. IR FILTER Fig 31 A dirty air filter decreases the life and performance of the engine and increases fuel consumption and harmful emis sions Always clean your air filter after 25 tanks of fuel or 5 hours of operation whichever is less Clean more fre quently in dusty conditions A used air filter can never be completely cleaned It is advisable to replace your air fil ter with a new one after every 50 hours of operation or annually whichever is less Loosen 3 screws on cylinder cover Remove cylinder cover Remove air filter Clean the air filter using hot soapy water Rinse with clean cool water and air dry completely prior to rein stalling Lightly oil air filter prior to installing Use 2 cycle engine oil or motor oil SAE 30 Squeeze excess oil from filter This will improve the efficiency of the air filter Reinstall air filter Reinstall cylinder cover and 3 screws 15 20 in ibs s a e a gt 8s Cylinder Cylinder Figure 31 CUSTOMER RESPONSIBILITIES REPLACE SPARK PLUG Fig 32 The spark plug should be replaced each year to ensure the engine starts easier and runs better Spark Plug gap should be 025 Loosen 3 screws on cylinder cover Remove cylinder cover Twist then pull off the spark plug boot Remove spark plug from cylinder and discard socket wrench 10 12 Ib ft Reinstall spark plug boot Reinstall cylinder cover and 3 screws 15 20 in Ib over Figure 30 INSPEC
22. OD WORKING ORDER Haveall chain saw service performed by your Sears Service Center with the exception of the items listed in the maintenance section of this manual For example if improper tools are used to remove or hold the flywheel when servicing the clutch structural damage to the fly wheel can occur and cause the flywheel to burst e Make certain the chain stops moving when the throttle trigger is released For correction refer to Carburetor Adjustments e Stop the saw if the chain strikes a foreign object inspect unit and repair or replace parts as necessary s Disconnect the spark plug before performing any maintenance except for carburetor adjustments e Never modify your saw in any way Use only attach ments supplied or specifically recommended by the manufacturer TRANSPORTING AND STORAGE e Stop the unit before transporting gt Allow engine to cool cover the guide bar and chain and e the unit before storing or transporting in a ve icle Empty fuel tank before storing or transporting the unit Use up any fuel left in the carburetor by starting the en gine and letting the engine run until it stops tore unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters elec tric motors or switches furnaces etc e Store unit so the chain cannot accidentally cause injury Store the unit out of the reach of children Kickback Path Avoid Obstruct
23. PARTS The following gamana wom parts should be referred to your Sears Service Center NOTE Itis normal for a small amount of oil to appear un der the saw after engine stops Do not confuse this with a leaking oil tank a On Stop Switch ensure on stop switch functions prop erly by moving the switch to the Stop position and as maa at engine stops then restart your engine and con inue e Fuel Tank discontinue use of chain saw if fuel tank shows signs of damage or leaks o Oil Tank discontinue use of chain saw if oil tank shows signs of damage or leaks e Chain Catcher replace chain catcher if bent cut or damaged in any way LUBRICATION CHART Fig 19 BAR OIL FILL CAP Figure 19 Craftsman chain saw bar oil CUSTOMER RESPONSIBILITIES CHECK FOR LOOSE OR WORN PARTS Bar Clamp Nuts a Chain e Muffler Cylinder Shield s Air Filter Clutch Drun Sprocket Throttle Trigger Lockaut e Handle Screws GUIDE BAR LUBRICATION Fig 20 For maximum guide bar and chain life we recommend you use Craftsman chain saw bar oil f Craftsman chain saw bar oil is not available you may use a good grade SAEQ0 oil until you are able to obtain Craftsman brand The oil output is automatically metered during operation Your saw will use approximately one tank of bar oil for avery tank of fuel mix Always fill the bar oil tank when you fill the fuel tank ps ms mai aalas es A Cao asa a 7
24. Repair Kit Incl 1 20 Metering Lever Spring Carburetor Kit incl Carb 17 amp 18 530 035296 530 035303 530 035164 530 035166 530 035300 530 035293 530 035383 530 035384 530 035295 630 035162 530 035299 530 035165 530 035014 530 035028 530 035016 530 035301 530 038318 530 038317 530 035399 530 035302 530 069703 Not Shown 530 031157 Limiter Cap Removal Tool Limiter Cap Insertion Tool 530 03 1161 30 SAE Wey waa Safety Rules Product Specification aas Warranty x Operation PANLASANG A Dashbui Customer Responsibilities NAPAKA TAG 1 Service and Adjustments bahasa OARA AE babaha se 20 a g MEE EERE E o ae Storage Trouble Shooting Repair Parts Accessories Repair Parts Ordering Service ACCESSO OS aaa haahaha Know Your Chain Saw aan no gapan awe sanasanan i rawas awa Alr Fielda casani ete pa EN maa NG L Bar and Chain Oil Ina Ganahan nG M Bucking a Baa Wotan RUSH atau gts UNA Maintenance Schedule occ mana sanaaananaangsanoa nenns NG C Model Number 0 mamana inaasa aaa ninunerneacannanctdsnaanangnararears en Carburetor POSE Sa AA apiece ck sai AB Mueang a TEETE dD Chain Oiler E ETE Chain Sharpening Chain Adjustment Customer Responsibilities Spark Plug Operation bi nedaiignsiecsuneitienendga
25. T 817WA HOFFMAN ESTATES IL 60179 PRODUCT SPECIFICATIONS GUIDE BAR 351140 ee 44 360m 3510860 i aa ee NG 400m CHAIN ooo LOW Profile 3 8 Pitch Chrome Cutters DISPLACEMENT 2 2 Cubic Inches 36cc ENGINE 00 0 a cycle Air Cooled FUEL MIX 40 1 3 202 oil per gallon gas OLEA ciuta ancore Automatic 6 8 oz Tank IGNITION a Solid State Air gap 010 014 IGNITION TIMING a Non Adjustable Fixed SPARK PLUG TYPE Champion CJ 7Y SPARK PLUG GAP 025 65mm MUFFLER ooo Spark Arresting Screen ENGINE RPM cee 12 600 RPM Maximum maan SPECIAL NOTICE Your saw is equipped with a temperature limiting muffler and spark arreating screen which meets the requirements of Callfornla Codes 4442 and 4443 All U S forest land and the states of California Idaho Maine Minnesota New Jersey Washington and Oregon require many internal combustion engines to be equipped with a spark arrestor screen by law if you operate a chain saw In a state or locale where such regulations exist you are legally responsible for maintaining the operating condition of these parts Failure to do so Is a violation of the law Refer to the Spark Arrestor section under Customer Responsibilities for malntenance MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS 4 940 028 OTHER U S AND FOREIGN PATENTS PENDING safety codes when usi
26. T MUFFLER AND SPARK ARRESTOR SCREEN IF INSTALLED Fig 33 As the unit is used carbon deposits build up on the muffler and spark arrestor screen if installed and must be re moved to avoid creating a fire hazard or affecting engine performance Required cleaning is every 25 hours of operation or annu ally whichever is less Replace the spark arrestor screen if breaks occur Sra THE SPARK ARRESTOR SCREEN Loosen and remove the 2 muffler cover screws Remove the muffler cover cover snaps into muffler body Remove muffler diffuser and spark arrestor screen as sembly Notice the orientation of these parts for reas sembly Clean the spark arrestor screen with a wire brush or re place if breaks are found in the screen e Replace any broken or cracked paris e Reinstall diffuser and spark arrestor screen assembly with round holes facing up and towards muffler cover a Reinstall muffler cover and 2 screws 7 8 ft lbs gt Muffler Diffuser Spark Arrestor Screen Muffler Cover Screws Muffler ang SA Body Muffler Cover Figure 33 Replace with correct spark plug and tighten with 3 4 49 REPLACE FUEL FILTER Fig 34 35 amp 36 The fuel filter should be replaced after each season Never operate your saw without a fuel filter Be careful not to damage fuel line while removing the fuel filter Run fuel tank dry of fuel before replacing fuel filter Move on stop swi
27. TO AVOID KICKBACK AND CHAIN DAMAGE DO NOT USE A METAL WEDGE DO NOT ATTEMPT TO RESTART YOUR SAW WHEN IT IS PINCHED OR HUNG IN A LOG KICKBACK CAN OCCUR WHEN THE MOVING CHAIN CONTACTS AN OBJECT AT THE UPPER PORTION OF THE TIP OF THE GUIDE BAR OR WHEN THE WOOD Meee IN AND PINCHES THE SAW CHAIN N THE CUT CONTACT AT THE UPPER PORTION OF THE TIP OF THE GUIDE BAR CAN CAUSE THE CHAIN TO DIG INTO THE OBJECT AND STOP THE CHAIN FOR AN INSTANT THE RESULT IS A LIGHTNING FAST REVERSE REACTION WHICH KICKS THE GUIDE BAR UP AND BACK TOWARD THE OPERATOR IF THE SAW CHAIN 15 PINCHED ALONG THE TOP OF THE GUIDE BAR THE GUIDE BAR CAN BE DRIVEN RAPIDLY BACK TOWARD THE OPERATOR EITHER OF THESE REACTIONS CAN CAUSE LOSS OF SAW CONTROL WHICH CAN RESULT IN SERIOUS INJURY 42 AVOID REACTIVE PINCH FORCES Pinch Kickback and Pull in occur when the chain is sud denly stopped by being pinched caught or by contact ing a foreign object in the wood This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the saw to move in the opposite direction of the chain rotation Pinch Kickback drives the saw straight back toward the operator Pull In pulls the saw away from the operator Either reaction can re sult in loss of control and possibly serious injury 19 AVOID PINCH KICKBACK Be extremely aware of situations or obstructions that can cause material to pinch the top
28. a Fitting Elbow Pick Up Tube Filter Oil Plug Oil Filter Screw Kit Fuel Line Large Dia Fitting Fuel Line Assy Fuel Cap wiRetainer incl 39 O Ring Bolt Bar Insert Chassis Screw Bolt Screw Pin Cam df 530 037820 3530 037799 530 038224 530 01 5940 530 037485 530 069232 530 015892 530 037816 330 027531 530 037817 530 047534 530 400897 530 092321 530 016134 530 015920 530 01 6080 530 0261 19 530 038264 530 010846 530 019143 71 3617 71 3629 71 36365 Description Worm Gear Handle Front Hand Guard Screw Handle Starter Kit Rope Screw Hsg Fan Spring Recoil Pulley Starter Assy Flywheel Washer Flywheel Lock Washer Flywheel Nut Flywheel Screw Pulley Screw Rope Anchor Check Valve Plug Oil Vent Assy Oil Cap inch 65 O Ring Oi Cap Chain 4 Chain 16 Bar 14 t Part No Description 530 082530 Operator s Manual 530 069247 Fuel Line Kit 330 069247 Fuel Line Kit 530 037793 Air Filter Foam Small Dia Smali Dia 530 016101 Nut Carb Screw 530 019210 Seal Air Box 530 047502 Assy 7 Wire Harness 530 037804 Hsg Air Filter 530 030154 Spark Plug f 530 014362 Fuel Filter Assy 530 035343 Carburetor 530 019208 Gasket Carb Adapter 1 530 037652 In
29. aaye NAG Ss hide KERR 2 Starter Rope Pulley f inside Fan Housing Figure 45 To take out rope tension pull out 10 of rope While holding down pulley ratchet with thumb push several inches of rope back into fan housing and catch in notch Either hold pulley ratchet with thumb or hold starter rope handle Retain rope in the notch and slowly allow pulley to turn counterclockwise until tension is gone Remove the pulley screw in the center of the pulley Gently twist and lift pulley white rotating counterclock wise bg SERVICE AND ADJUSTMENTS 94 Starter Rope Kng Handie _ ng Lt Pulley Ratchet Figure 46 Remove the rope retainer screw and remove any remaining rope Move away from the fuel tank and melt the end of the new rope to be installed Allow the melted end to drop once Then while the rope is still hot pull the melted end through a rag to obtain a smooth pointed end Feed rope through starter rope hole in starter hous 6 gt ing Guide the rope inside the pulley then up through the pulley hole It may be necessary to push the rope through with a small Phillips screwdriver inserted into the small hole on the underside of the pulley Wrap rope counterclockwise around the pulley ratchet and tuck loose end back under rope leaving a 1 tail between the retainer rib and screw post Pull rope to tighten Install the rope retainer screw and tighten until snug Do not over ti
30. ar bent or worn 3 Replace guide bar if situations occur which are not covered in this manual use care and good judgement If you need assistance contact your SEARS Service Center Department or the CUSTOMER ASSISTANCE HOTLINE at 1 800 235 5878 26 Chain dull on one side 530 047439 530 015701 530 037809 530 037803 530 015917 530 0378905 530 083406 530 037794 530 015701 530 047061 530 011561 530 014949 530 038227 530 016095 530 047440 530 015922 530 029850 530 015905 530 04 5907 530 015826 530 038593 530 016110 sket Set Trigger Throttle Pin Wire Throttle Cover Ciutch Nut Bar Mounting Lever Choke Grommet Choke Knob Assy Chassis tinel 36 37 38 40 46 62 63 64 29 amp 31 from page 28 Pin Assy Clutch Drum w Brg Washer Thrust Assy Clutch Lever Kill Switch Spring Switch Lock out Clip Cyl Shield Screw Chain Catcher Screw Washer Clutch Pin Bar Adjusting Retainer Bar Adjusting 530 069608 Screw Bar Adjusting a 530 038238 530 069698 530 038546 530 038543 530 019216 530 037818 530 016097 530 019206 530 038241 530 038373 530 037821 530 0301 89 530 015775 330 069216 530 023877 330 047192 530 019212 530 016133 530 038278 530 016020 530 016132 530 015995 Plate Bar Mounting Kit Oil Pump incl 25 30 amp 45 Plug Dust Plunger Gear Assy Q Ring Body Oil Pump Screw Oil Pump Block Se
31. by strenuous work check with your doctor before oper Clothing ating a chain saw e Do not attempt to use your chain saw during bad REN Siy Gloves weather conditions such as strong wind rain snow ice etc or at night Carefully plan your sawing operation in advance Do not start cutting until you have a clear work area se cure ae and if you are felling trees a planned re treat path pale y sapo e Do not operate a chain saw that is damaged improperly adjusted or not completely and securely assembled Always replace the handguard immediately if it becomes damaged broken or is other wise removed e Keep the handles dry clean and free of oil or fuel Safety a Figure 1 motre o th the engine stopped hand carry the chain saw KNOW YOUR SAW with the muffler away from your body and the guide Read your operator s manual carefully until you bar and chain to the rear preferably covered with a eee pet and can seit ai elen ru pag scabbard recautions and operating instructions before attempt ing to operate the unit FUEL HANDLING Restrict the use of your saw to adult users who un Eliminate all sources of sparks or flames in the ar derstand and can follow safety rules precautions and eas where fuel is mixed poured or stored There operating instructions found in this manual should be no smoking open flames or work that could PLAN AHEAD cause sparks Allow engine to cool before refueling e Wear protec
32. ce please call our customer assistance hotline at 1 800 235 5878 If engine does not start it may be flooded If in doubt read the section on flooded engine in the starting sec tion of this manual prior to beginning any adjustments The carburetor has been adjusted at the factory for sea level conditions Adjustments may become necessary if the saw is used at significantly higher altitudes or if you notice any of the following conditions 8 Chain moves when the engine runs at idle speed See Idle Speed Adjustment Saw will not idle See Idle Speed Adjustment and Low Speed Mixture Adjustment Engine dies or hesitates when it should accelerate See Acceleration Adjustment Loss of cutting power which is not corrected by air fil ter cleaning See High Speed Mixture Adjustment s NOTE There are three adjustments on the carburetor The idite Speed Adjustment is marked with the letter T The two remaining adjustments on the carburetor are the mixture adjustments One is marked L for low speed and the other H for high speed a WARNING THE CHAIN WILL BE MOVING DURING MOST OF THIS PROCEDURE WEAR YOUR PROTECTIVE EQUIPMENT AND OBSERVE ALL SAFETY PRECAUTIONS IN LOW SPEED MIXTURE ADJUST MENT RECHECK IDLE SPEED AFTER EACH ADJUSTMENT THE CHAIN MUST NOT MOVE AT IDLE SPEED D3 CARBURETOR PRESETS Fig 50 if your engine will not start due to suspected improper carb
33. cedure e Activate the fast idle lock e Push the choke knob to the OFF position e Verify that on stop switch is in the ON position e With saw on ground grip front handle with left hand and place right foot through opening in rear handle e Puli starter rope handle until engine starts Starting could require pulling starter rope handle many times depending on how badly unit is flooded If engine still fails to start refer to TROUBLE SHOOT ING chart or call the 1 800 number listed on the front page of this manual 10 TREE FELLING WARNING IF THE TRUNK OR LIMBS ARE ROTTING THEY CAN FALL UNEXPECTEDLY AND CAUSE SERIOUS INJURY AS YOU MAKE YOUR FELLING CUT IF THE SAW APPEARS TO BE BINDING THE TREE IS STARTING TO FALL IN THE WRONG DIRECTION IMMEDIATELY STOP THE SAW AND USE A FELLING WEDGE AND MAUL HAMMER TO FORCE THE FELLING CUT OPEN THE WEDGE WILL HOLD THE FELLING CUT OPEN ALLOWING YOU TO REMOVE THE SAW KEEP EVERYONE AWAY FROM THE TREE IN ALL DIRECTIONS DETERMINE THE NATURAL FALL DIRECTION Wind A tree evenly balanced will fall in the same direc tion the wind is blowing Lean Use a carpenter s level or plumb bob to deter mine if tree has a natural lean A leaning tree will tend to fall in direction of lean e Shape A tree will tend to fall towards side that is more heavily branched e Other Factors Contacting or nearby trees buildings or wires can influence the
34. direction the tree will fall CUTTING PROCEDURE Fig 12 After determining the Natural Fall Direction the tree should be cut as follows IMPORTANT BEFORE FELLING A TREE MAKE SURE YOU HAVE AT LEAST 3 FELLING WEDGES AND AMAUL HAMMER AVAILABLE FOR USE IF NEEDED Use some means to visually mark the Natural Fall Direction o Mark your notch cut on the Natural Fall Direction side of the tree approximately 18 24 inches above the ground e Cut Naa of the notch first at a 45 degree angle Saw through 1 3 of the width of the tree gt Cut bottom of the notch at a 45 degree angle until you meet the top notch cut Remove notch of wood o On the side of the tree opposite the notch cut make the felling cut The felling cut should be 2 inches above the center point of the notch cut Before the felling cut is complete use wedges to open the cut when necessary to control the direction of the fall Use wood or plastic wedges but never steel or iron to avoid kickback and chain damage e Cracking sounds widening of the felling cut movement in mg upper branches are ali signs that the tree is ready to fall e As tree begins to fall turn off saw and move quickly away from direction of fall 414 OPERATION GENERAL Dir tion Felling Buttress Root Figure 12 If your chain saw binds in the felling cut you have three options If the wrong direction of fall is acceptable carefully re move the felling wedge Cut
35. ents check for acceleration ACCELERATION CHECK e ifthe engine dies or hesitates instead of accelerating turn the Low Speed Mixture Adjustment 1 16 of a turn at a time counterclockwise until you have smooth acceleration Check the idle speed for stability and no chain move ment Adjust as necessary Recheck for smooth acceleration and stable idle Repeat process as necessary for acceptable perfor mance 8 a season or if it will not be used for 30 days or more WARNING ALLOW THE ENGINE TO COOL AND SECURE THE UNIT BEFORE STORING OR TRANSPORTING IT IN A VEHICLE STORE UNIT AND FUEL IN AN AREA WATER HEATERS ELECTRIC MOTORS OR SWITCHES FURNACES ETC STORE UNIT WITH ALL GUARDS IN PLACE POSITION SO THAT ANY SHARP OBJECT SUCH AS THE CHAIN CANNOT ACCIDENTLY CAUSE INJURY TO PASSERS BY STORE THE UNIT OUT OF THE REACH OF CHILDREN GAS CHAIN SAW STORAGE INSTRUCTIONS if your chain saw is to be stored for a period of time clean it thoroughly prior to storage Remove any dirt sawdust leaves oil grease etc Store in a clean dry area Clean the entire unit o Clean air filter Refer to Customer Responsibilities Inspect the bar clamp area and clean any dirt sawdust grass or debris that has collected Inspect the guide bar and chain replace a guide bar that is bent warped cracked broken or damaged in any other way Re place a damaged or worn chain Lightly oil external metal surfac
36. er provides continuous lubrication to the chain and guide bar Be sure to fill the bar oil tank when you fill the fuel tank Capacity 6 8 fl oz Your chain saw will consume approximately one tank of bar oil for each tank of fuel used e Your chain oiler is automatic and requires no adjust ment Figure 7 THROTTLE CONTROL GROUP Fig 8 THROTTLE LOCKOUT e The throttle lockout disables the throttle trigger The throttle lockout prevents unintentional actuation of the throttle trigger THROTTLE TRIGGER e The throttle trigger allows for variable control of engine speed The throttle trigger is actuated by the index finger on your right hand FAST IDLE LOCK The fast idle lock allows for faster engine speeds dur ing starting The fast idle lock is engaged by the following steps Grasp the rear handle and depress the throttle lock out Squeeze the throttle trigger fully and hold Depress the fast idle lock with your thumb and hold Release your grip on the throttle trigger and throttle lock while continuing to hold the fast idle lock NOTE Verify the throttle trigger stays in the advanced position Fast idle Lock Throttle Lockout Figure 8 CHOKE Fig 9 The choke provides additional fuel when starting a cold engine The choke is actuated by pulling the blue choke knob Figure 9 BEFORE STARTING ENGINE WARNING BE SURE TO READ THE FUEL HANDLING INFORMATION IN T
37. es to prevent rust from forming CAUTION Wear protective gloves when handling chain The chain Is sharp and can cut you even when it is not moving Apply a coating of oil to the entire surface of the guide bar and chain wrap it in heavy paper cloth or plastic Be sure all handles and guards are in piace and are se curely fastened Replace any damaged parts Immediately prepare your unit for storage at the end of the 25 STORAGE ENGINE Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur to fuel system com ponents Follow these instructions 1 Drain the fuel from the unit into an approved fuel container 2 Drain the fuel lines and carburetor by starting the engine and letting it run until it stops 3 Allow the engine to cool before storage IMPORTANT itis important to prevent gum deposits from forming in essential fuel system parts such as the car buretor fuel filter fuel line or tank during storage Aiso experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract mois ture which leads to oil gas separation and formation of acids during storage which will damage your engine To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to the gasoline i
38. flat file until it ls level with the top of the depth gauge tool ES AN o aag a Figure 27 e Maintain rounded front corner of depth gauge with a flat file The very top of the depth gauge should be flat with the front hall rounded off with a flat file Right Way Wrong Way Figure 28 CHECK GUIDE BAR Fig 29 amp 30 A worn guide bar will damage the chain and make cutting difficult Check the condition of the guide bar each time the chain is sharpened Conditions include Chain saw cuts to one side or at an angle e Chain saw has to be forced through the cut inadequate supply of oil to the bar and chain If replacement is necessary use only the replacement re duced kickback guide bar specified for your saw Replace the guide bar when s the inside groove of the guide bar rails is worn s the guide bar is bent or cracked excess heating or burning of the rails is noted Correct Worn Grooves Groove File Edges Square Figure 29 e Move on stop switch to the STOP position s Remove bar and chain from saw Clean all saw dust and any other debris from the guide bar groove and guide bar oil lubrication hole Lubricate guide bar nose sprocket after each use e Burring of bar rails is a normal process of guide bar rail wear Remove these burrs by filing guide bar rail side edges square with a flat file Remove Sawdust From Guide Bar Groove Figure 30 CLEAN A
39. ghten Rewind all the rope onto the pulley in a clockwise direction o o Starter Rope Ne ek Figure 47 e Twist and push pulley into starter housing e Replace and tighten the pulley screw Figure 48 pa _ SERVICE AND Pull out 10 of rope and catch rope in tab in the pulley o Carefully turn the pulley two complete turns clockwise keeping the rope against the tab to wind the spring e While holding the pulley ratchet pull the excess rope through the starter rope hole While holding tension on the rope let rope slowly rewind into the housing Rewind for Tension Figure 49 22 te cnet nana ADJUSTMENTS e Reinstall fan housing by aligning the fan housing to the chassis Then while holding the fan housing against the chassis pull the rope handle out until you feel the fan housing drop into place against the chas sis Slowly let the rope rewind into starter housing e Reinstall the 4 fan housing screws and tighten the 2 cylinder cover screws Fig 45 CARBURETOR ADJUSTMENTS SERVICE AND ADJUSTMENTS _ Carburetor adjustment is critical and if done improperly can permanently damage the engine as well as the carburetor Please read all instructions and consult the Troubleshooting section of this manual before beginning this process If the engine does not operate according to these instructions after repeating the adjusting steps do not use the unit For further assistan
40. he 1 3 2 3 side of the tree opposite the branch you are cutting cutting techniques described in the bucking section e Limit pruning to limbs shoulder height or below e Keep out of the way of the falling limb OPERATION SAFETY mnanaa aaa PRUNING AND LIMBING SAFETY Watch out for springpoles Use extreme caution when cutting smail size limbs Slender material may catch the saw chain and be whipped toward you or puli you off balance e Be alert for springback Watch out for branches that are bent or under pressure as you are cutting to avoid being struck by the branch or the saw when the tension in the wood fibers is released WARNING NEVER CLIMB INTO A TREE TO LIMB OR PRUNE UNLESS SPECIFICALLY TRAINED TO DO SO DO NOT STAND ON LADDERS PLATFORMS A LOG OR IN ANY POSITION WHICH CAN CAUSE YOU TO LOSE YOUR BALANCE OR CONTROL OF THE SAW BE ALERT FOR AND GUARD AGAINST KICKBACK DO NOT ALLOW THE MOVING CHAIN TO CONTACT ANY OTHER BRANCHES OR OBJECTS AT THE NOSE OF THE GUIDE BAR WHEN LIMBING OR PRUNING ALLOWING SUCH CONTACT CAN RESULT IN SERIOUS INJURY DO NOT CUT IF BRANCHES ARE HIGHER THAN YOUR SHOULDER GET A PROFES SIONAL TO DO THE JOB THIS MAY RE SULT IN SERIOUS INJURY i Fitin dates as you complete reguiar service Clean Unit and Labels Check for Damaged or Worn Parts Check for Loose Fasteners and Parts Check Chain Sharpness Guide Bar Maintenance Check Clutch Drum Sprocket Clean Air F
41. il gas separa tion and formation of acids during storage Acidic gas can damage the fuel system of an engine while in stor age To avoid engine problems the fuel system should be emptied before storage for 30 days or longer Drain the gas tank then run the fuel out of the carburetor and fuel lines by starting the engine and letting it run until it stops Use fresh fuel next season See STORAGE instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or perma nent damage may occur OPERATION FUEL STABILIZER Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the fuel mix ratio found on the stabilizer container Run engine at least 5 minutes after adding stabilizer to allow the stabilizer to reach the carburetor You do not have to drain the fuel tank for storage if you are using fuel stabilizer CRAFTSMAN 40 1 2 cycle engine oil AIR COOLED is specially blended with fuel stabilizers If you do not use this Sears oil you can add a fuel stabilizer such as Craftsman No 33500 to your fuel tank 2 CYCLE OIL CRAFTSMAN 40 1 2 cycle engine oil AIR COOLED is specially blended with fuel stabilizers If you do not use this Sears oil you can add a fuel stabilizer such as Craftsman No 33500 to your fuel mix See Gasoline and oil mixture instructions bel
42. ilter Replace Spark Plug Clean inspect Spark Arrestor Screen and inspect Muffler Check Guide Bar Lube Filter in Fuel Tank GENERAL RECOMMENDATIONS The warranty on this unit does not cover items that have been subjected to operator abuse or negligence To re ceive full value from the warranty the operator must main tain unit as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjustments section of this manual should be checked at least once each sea son a Once a year replace the spark plug replace air filter ele ment and check guide bar and chain for wear A new spark plug and a clean new air filter elament assures proper air fuel mixture and helps your engine run better and last longer Follow the maintenance schedule in this manual WARNING 3 DISCONNECT THE SPARK PLUG BEFORE PERFORMING MAINTENANCE EXCEPT FOR CARBURETOR ADJUSTMENTS INSPECT THE ENTIRE UNIT REPLACE DAMAGED PARTS CHECK FOR FUEL LEAKS AND MAKE SURE ALL FASTENERS ARE IN PLACE AND SECURELY FASTENED CLEAN UNIT AND LABELS e Clean the unit using a damp cloth with a mild detergent e Wipe off the unit with a clean dry cloth CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE p s ES 5hrs 25 hrs Ee EC in a io KA Service Dates Check Vibration Mounts if so equipped so jo BEFORE EACH USE CHECK FOR DAMAGED WORN
43. ions ta TUNA Clear The Working Area ni Figure 3 Stand To The Left Of The Saw Never Reverse Hand Positions Locked Thumb On Under Side Of Handlebar Figure 4 i REDUCE THE CHANCE OF KICKBACK s Recognize that kickback can happen With a basic understanding of kickback you can reduce the element of surprise which contributes to accidents Never let the moving chaln contact any object at the tip of the guide bar Figure 2 Keep the working area free from obstructions such as other trees branches rocks fences stumps etc Figure 3 Eliminate or avoid any obstruction that your chain could hit while you are cutting through a particular log or branch Keep your chain sharp and properly tensioned A loose or dull chain can increase the chance of kickback to occur Follow manufacturer s chain sharpening and maintenance instructions Check tension at regular in tervals with the engine stopped never with the engine running Make sure the bar clamp nuts are securely tightened after tensioning the chain o Begin and continue cutting at full throttle If the chain is moving at a slower speed there is greater chance for kickback to occur a Cut one log at a time a Use extreme caution when re entering a previous cut Do not attempt plunge cuts Watch for shifting logs or other forces that could close a cut and pinch or fall into chain o Use the Reduced Kickback Guide Bar and Low
44. n on the under side of the log with the top of the saw chassis against the log exert light pressure upward During undercutting the saw will tend to push back at you Be prepared for this reaction and hold the saw firmly to maintain control Saw Chassis Figure 13 BUCKING ON THE GROUND Fig 14 e Overcut with a 1 3 diameter cut Roll log over and finish with an overcut BUCKING SAFETY e Stay on uphill side of tree when cutting WARNING DO NOT STAND ON THE LOG BEING CUT ANY PORTION CAN ROLL CAUS ING LOSS OF FOOTING AND CONTROL NEVER TURN THE SAW UPSIDE DOWN TO UNDERCUT THE SAW CANNOT BE CONTROLLED IN THIS POSITION BUCKING USING A SUPPORT Fig 15 amp 16 Another log ora stand such as a sawhorse may be used as rag ag when bucking o Area A Undercut 1 3 of the way through the log Finish with an overcut e Area B Overcut 1 3 of the way through the log Finish with an undercut a a Breed A 2nd Cut 15t Cut f 2nd Cut pose nA ka Figure 16 OPERATING USE TIPS Cut only one log at a time gt Cutshattered wood very carefully Sharp pieces of wood could be flung toward the operator Use a sawhorse to cut small logs Never allow another erson to hold the log while cutting and never hold the og with your leg or foot se Do not cut in an area where logs limbs and roots are tangled such as in a blown down area Drag the logs into a clear area before cutting by pulli
45. n the fuel tank or fuel storage container Always follow the mix instructions found on sta bilizer container Run engine at least 5 minutes after ad ding stabilizer to allow stabilizer to reach the carburetor Craftsman 40 1 2 cycle engine oil is specially blended with fuel stabilizers If you do not use this SEARS oil you can add a fuel stabilizer such as Craftsman 33500 to your fue tank Remove spark plug and pour 1 teaspoon of 40 1 oil mix through the spark plug opening Slowly puli the starter rope 8 to 10 times to distribute oil to inner engine sur faces Replace spark plug with a new one of the recom mended type and heat range Refer to Product Speci fications Clean air filter Refer to Customer Responsibilities Reinstall all covers and hardware removed for access tighten all screws and fasteners Check entire unit for loose screws nuts and bolts Re place any damaged broken or worn parts Use fresh fuel having the proper gasoline to oil ratio at the beginning of the next season OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your fuel system will cause prob lems Store your unit in a well ventilated area and covered if possible to prevent dust and dirt accumulation Do not cover with plastic Plastic cannot breathe and will in duce condensation and eventual rust or corrosion IMPORTANT Never cover unit while
46. ng a chain saw for producing income sit Bag Fuel i Mix Bar Oil not included Purchase Craftsman Bar and Chain Oil Separately 358 351060 16 Extra Chain TOOLS REQUIRED FOR OPERATION e Torque Wrench optional Reference torque values are provided throughout this manual for tightening hardware e Bar Tool NOTE It is normal to hear the fuel filter rattle in an empty fuel tank NOTE Check chain tension using instructions in the Service and Adjustment Section Before first use After 1 minute of operation Bar Tool Operator s Manual Bar Tool Fuel Oil Mix Bar Oil not included Purchase Craftsman Bar and Chain Oil Separately Operator s Manual TO REMOVE CHAIN SAW FROM CARTON e Remove loose parts bag included with Chain Saw Remove your saw from the packing material You may use the opened packing material as a work surface NOTE Models 358 351140 and 358 351060 come fully assembled Chain is sharp unpack with caution e After removing the contents from the carton check parts against the Carton Contents list Examine the parts for damage Do not use damaged parts o Notify your SEARS store immediately if a part is miss ing or damaged OPERATION KNOW YOUR CHAIN SAW See Fig 6 READ THIS OPERATOR S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW Compare the illustrations with your unit to familiarize yourself with the
47. ng out exposed and cleared logs first Give special attention to logs under strain to prevent the saw from pinching Make the first cut on the pressure side to relieve the stress on the log OPERATION PRUNING AND LIMBING Pruning Procedure Pruning is removing branches from a standing tree First Undercut 1 3 of the way through the limb near beak the trunk of the tree Limbing is removing branches from a felled tree Second Finish with an overcut farther out from the trunk until the limb falls e Third Cut the remaining stump flush near trunk of LIMBING Fig 17 __the tree Start at base of the felled tree and work toward the top Second e Leave the larger limbs underneath the felled tree to sup Pruning Cut port the tree as you work Third Pruning Cut Figure 18 OPERATING USE TIPS e Work slowly keeping both hands firmly gripped on the Figure 17 saw Maintain secure footing and balance e Keepa clear work area Frequently clear branches outof the way to avoid tripping over them Leave the larger limbs underneath the felled tree to sup PRUNING Fig 18 port the tree pa you work P Smal branches smaller than width of guidebar Start at the base of the felled tree and work toward the Large branches larger than width of guidebar top Remove small limbs with one cut e Keep the tree between you and the chain Cut from the Remove larger supporting branches with t
48. ntoadsavapnsnycncacdl Ordering Repair Parts mann Engine Repair Parts ummm mann naman a Nawa nna anga aeiia araunano lh a AG NAAN KA e Spark Plug AA AN APA R L StAMING aan aa TAMAAN LAN a 10 Spark Arrestor Screen Storage PAA PAPA maman 25 Specifications F Starter Rope cee Fuel Fit cits otaa ia a a O Starting ea si TEE PUGIING A E A AEA E EEEE E E Soraga aka ANAN GA AGO EEE SE maka G Guide Bar and Chain Qi mm cnseeesusnaceseennnanonesee D Guide Bar Lubrication La aagawan pnas Kse kano na 17 H Service and Adjustments nanan nananana wana nana AO Tree FONT seas Gm NGTANA NGABA EI Trouble Shooting ANS A Throttle Control Group oo cencnccercaeesananecen sansaseatecses va Hardware Contents AE EE W How To io our r Chain Saw BANA These Aore eS and attachments were available when the unit W was s onainaliy purchased They are also available at most Sears retail outlets and service centers Most Sears stores can order these items for you when you provide the model number of your unit PERFORMANCE Spark Plug Air Filter l Bar Oil tqt igal MAINTAINENCE Carrying Gloves Case Guide Bar Safety Chain i Chain Goggles S Sharpener 9 Operator s Manual Model No 358 351140 14 358 351060 16 IF YOU NEED REPAIR SERVICE OR PARTS REPAIR SERVICE 1 800 4 REPAIR 1 800 473 7247 ORDERING PARTS 1
49. of or otherwise stop the chain Do not cut more than one log at a time a Do not twist the saw as the bar is withdrawn from an under cut when bucking TO AVOID PULL IN e Always begin cutting with the engine at full throttle and the saw housing against wood a Use wedges made of plastic or wood never of metal to hold the cut open OPERATION SAFETY GENERAL FELLING SAFETY DON T PUT YOURSELF IN THESE POSITIONS Check the wind Check the lean Check the balance Don t cut down wind Don t cut on lean side Don t cut on weighted side gt WARNING DO NOT CUT NEAR ELECTRICAL WIRES OR BUILDINGS IF YOU DO NOT KNOW THE DIREC TION OF TREE FALL AT NIGHT DURING BAD WEATHER RAIN SNOW STRONG WIND ETC e Look for decay and rot If the trunk is rotted it can snap and fall toward the operator e Check for broken or dead branches which can fall on you while cutting e Be extremely cautious with partially fallen trees that may be poorly supported When a tree doesn t fall completely set the saw aside and pull down the tree with a cable winch block and tackle or tractor To avoid injury do not cut down a partially fallen tree with your saw Pe ee Bucking is cutting a fallen tree to the desired log size TYPES OF CUTTING Fig 13 a Overcutting begin on the top side of the log with the bottom of the saw chassis against the log exert light pressure downward e Undercutting begi
50. ow if CRAFTSMAN 40 1 2 cycle engine oil AIR COOLED is not available use a good quality 40 1 2 cycle engine oil AIR COOLED that has a recommended fuel mix ratio 40 1 IMPORTANT Do not use s AUTOMOTIVE OIL BOAT OILS NMMA BIA etc These olls do not have proper additives for 2 cycle AIR COOLED engines and can cause engine damage GASOLINE AND OIL MIXTURE MIX GASOLINE AND OIL AS FOLLOWS o Consult chart for correct quantities Do not mix gasoline and oil directly in the fuel tank FOR ONE GALLON se Pour 3 2 ounces of high quality 2 cycle engine oil AIR COOLED into an empty approved one gallon gasoline container e Add one gallon of regular unleaded gasoline to the gallon container then securely replace the cap Shake the container momentarily s The mixture is now ready for use Fuel stabilizer can be added at this time if desired follow mixing instruc tions on the label FUEL MIXTURE CHART 40 1 Fuelk Oil Mix Ratio Gasoline Oil fl oz 3 2 8 0 1 galion 2 5 gallons NOTE Measure fuel correctly Fuel containers can hold more than the manufacturers specified amount If too much gasoline is in the container the resulting gas to oi ratio will not be correct for proper engine operation OPERATION ata aaa seins re aaa aaa ato aa a aaa NAAT AO STOPPING YOUR ENGINE e Move on stop switch to the STOP position if engine does not stop puli blue choke knob out fully WARNING ALW
51. r nerve damage in the fingers hands and joints of people prone to circulation disorders or abnormal swellings Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people If symptoms occur such as numbness pain loss of strength change in skin color or texture or loss of feeling in the fingers hands or joints discontinue the use of this tool and seek medical attention An anti vibration system does not guarantee the avoidance of these problems Users who operate power tools on a continual and regular basis must monitor closely thelr physical condition and the condition of this unit LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS IT MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED ma pa OPERATE YOUR SAW SAFELY e Do not operate a chain saw with one hand Serious injury to the operator helpers bystanders or any com bination of these persons may result from one handed operation A chain saw is Intended for two handed use gt Operate the chain saw only in well ventilated out door areas Do not operate saw from a ladder or in a tree unless specifically trained to do so e Position all parts of your body to the left of cut and away from the chain when the engine is running Cut wood only Do not use your saw to pry or shove away limbs roots or other objects Make sure the chain will not make contact with any object while starting the engine Never
52. sulator Heat 530 019217 Gasket Carb 530 069606 Cylinder Machined 530 019221 Gasket Muffler 530 01 5810 530 037806 530 016094 Screw Adapter Carb Screw 530 069604 Piston Kit incl 22 23 Piston amp Wrist Pin Ring Piston 530 038237 530 047207 Back Plate Muffler Assy Muffler incl 36 37 amp 38 530 029805 530 016102 Screw 530 015697 Retainer Piston Pin 530 037245 Diffuser Muffler 530 037798 Shield Cyl 530 038507 Assy Crankshaft 530 036103 Screen Spark Arrestor 530 038318 Limiter Cap High 530 047179 Assy Seal amp Bearing 530 016132 Screw 530 038317 Limiter Cap Low 530 037935 Cap Crankcase 530 039167 Ignition Module Clip High Tension Lead Screw 530 016136 530 016090 530 01 5905 530 047442 Screw 530 038340 Grommet Carb Adjust l Strap Ground o 530 047213 Assy Air Pur included in Gasket Set 530 069608 28 REPAIR PARTS SEARS MODEL 351140 351 Description Idle Adv Screw Kit Metering Lever Fuel Pump Gasket Fuel Pump Diaphragm Fuel Inlet Screen Needia Spring Low Speed Low Speed Needle WT 324 High Speed Needle WT 324 Needle Spring High Speed Welch Plug 8 16 Cup Plug Metering Diaphragm Gasket Metering Diaphragm Metering Lever Pin Metering Lever Pin Screw Inlet Needle Valve Limiter Cap High Limiter Cap Low Carburetor
53. tch to the STOP position Remove the fuel cap Pull out fuel cap retainer using a small pair of pliers Bend a piece of wire Insert the bent wire into the fuel tank and hook the fuel line Carefully pull out the fuel line and grab either the fuel filter or the fuel line with your fingers e Remove fuel filter from the tank Remove fuel filter from the fuel line o Either clean the fuel filter or replace it with a new one To clean submerge in warm soapy water for 10 min utes A very light dish washing liquid is recommended Agitate fuel filter until it is clean Rinse thoroughly in warm water and air dry e Reverse process for installation bi 8 2 a o Pliers Fuel Cap Retainer if Figure 34 Bent Wire a ia LS Fuel Line S47 EL kaa Cee k7 G Ba PAAANO Figure 35 1 Pa Fuel Filter Fuel Filter Fuel Line Barrel Filter a7 Figure 36 ere CHAIN REPLACEMENT Fig 37 38 39 amp 40 CAUTION Wear protective gloves when handling chain The chain is sharp and can cut you even when itis not moving Move on stop switch to the STOP position Replace the old chain when it becomes worn or dam aged Use only the Low Kickback replacement chain speci fied in the Product Specifications See your Sears Service Center to replace and sharp en individual cutters for matching your chain Loosen and remove the 2 bar clamp nuts Remove bar
54. tive gear Figure 1 Always use steel 8 Mixand pour fuel in an outdoor area on bare ground toed safety footwear with non slip soles snug fitting store fuel in a cool dry well ventilated place and use an clothing heavy duty non slip gloves eye protection approved marked container for all fuel purposes suchas non fogging vented goggles orfacescreen an Wipe up all fuel spills before starting saw approved ately hard hat Ard sound barriers ear Move atleast 10 feet 3 meters from the fueling site plugs or mufflers to protect your hearing Regular users before starting the engine l should have hearing checked regularly as chain saw Do not smoke while handling tuel or while operat noise can damage hearing ing the saw e Keep all parts of your body away from the chain Turn the engine off and let your saw cool in a non when the engine is running combustible area not on dry leaves straw paper etc e Keep children bystanders and animals a minimum Slowly remove fuel cap and refuel unit of 30 feet 10 Meters away from the work area Do o Store the unit and fuel in an area where fuel vapors can not allow other people or animals to be near the chain not reach sparks or open flames from water heaters saw when starting or operating the chain saw electric motors or switches furnaces etc SAFETY NOTICE Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel o
55. uretor adjustment the following presets may be re quired If used it is recommended that ali steps within the adjustment procedure be completed in order to assure a properly set carburetor If presets are not need ed proceed to section idle Speed Adjustment When making adjustments be careful not to force the plastic limiter caps beyond the stops or damage will occur Very small adjustments can affect engine performance it is important to make slight adjustments and test per formance before proceeding Each adjustment should be no more than 1 16 of a turn Turn both of the mixture adjustments counterclock wise until they stop Turn the idle speed adjustment clockwise until it stops Now turn counterclockwise 4 1 2 turns if engine fails to start after performing carburetor pre sets the unit may be flooded Review the Difficult Starting section of the manual If problems continue call the 1 800 number listed on the front cover of this manual for further assistance Start the engine and operate for three 3 minutes to warm up Go to Adjusting Procedure Ty o s Idte Speed Adjustment Low Speed Mixture Adjustment Tb k 7 Gamma A te High Speed Mixture Adjustment Figure 50 ADJUSTING PROCEDURE IDLE SPEED ADJUSTMENT T Allow the warm engine to idle Adjust the Idle Speed until the engine continues to run without stalling and without the chain moving
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