Toshiba V200 Series Micro Programmable Logic
Contents
1. Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Grounding 1002 or less type D grounding Cooling Natural air cooling Certifications UL cUL CE Page 10 Functional Specifications Item Specification ontrol Method tored program cyclic scan system Scan System Floating scan I O Update Batch I O refresh direct I O instruction available Program Memory Stored in flash memory ROM Program Capacity B K steps Programming Language Ladder diagram with function block Instructions Basic 20 Function 96 Execution Speed 1 4 us contact 2 3 us coil 4 2 us 16 bit transfer 6 5 us 16 bit addition Program Types 1 Main program 1 Sub program initial program 1 Timer interrupt interval 5 to 1000ms 5ms units 2 W O interrupt high speed counter and interrupt input 256 Subroutines User I O 6400 Points 400 registers X XW Y YW max Data Auxiliary 4096 Points 256 registers B BW Special 4096 Points 256 words S SW Timer 256 Registers T T 64 0 01s amp 192 0 1s Counter 256 Registers C C Data 4096 Registers D Retentive 1400 Registers RW Configuration 25600 Points 1600 Registers M MW Index Register B Words I J K Real Time Year month day day of the week hours minutes Clock Galendar seconds Special I O Functions High speed counter 2 single or 1 quadrature or Interrupt nput2. Mouse or Equivalent Input Devices Keypad CD ROM or DVD Drive for prgm installation Page 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net rals 01S12 Keypad Display Inexpensive 2 line x 16 character display with keypad for simple data entry OIS70E PLUS Keypad Display paes Ts E o Heo jk Mr 5 00 0 0 OIS55 PLUS Color Touchscreen Inexpensive 3 2 inch color touchscreen with 6 function keys and 6 alarm indicaton LEDs 7 inch color touchscreen All OIS PLUS displays use the same OIL DS programming software as the V200 PLCs A not use these peripherals with the V200 Series PLC RM102 EEPROM Module O1S10 amp O1S15 Displays HP911 Dedicated Programmer Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Typical Applications Multiple Pump Control Application Multiple pumps feeding a common header Requirement Configure most energy efficient system possible Use Toshiba ASDs adjustable speed drives and motors so that all pumps make equal contribution to the header no wasted energy from one pump competing against another Toshiba Equipment PLC V200 Series ASD S11 AS1 Display OIS60 PLUS Motor World Energy 21 Series Magnetic Flow Meter LF470 Application High speed conveyor contro
3. 60 ppm Conversion Cycle Isolation Only Between pal Between Modules Backplane lodules Backplane Output Type Analog Analog a Pat Points 2 Channels 4 Channels 2 utput Voltage 10 Vdc 1 KO min load 0 10 Vde 1 KO min load 5 Output Current 4 20 mA 500 max load 4 20 mA 500 max load Resolution 16 Bit 16 bit ccuracy 0 2 Full Scale 0 2 Full Scale om External Connection Removeable TB Removeable TB Max Current 24 Vdc 150 mA 200 mA 160 mA eight 155 gm 155 gm 155 gm Special I O under development Specification Input Type Input Points Rated Input Voltage Rated Input Current Min ON Voltage Max OFF Voltage ON OFF Delay Time JON OFF Delay Time HS Isolation Inputs Output Type Output Points Rated Load Voltage Rated Load Voltage Max Load Current Leak Current at OFF JON OFF Delay Time Outputs External Connection Max Current 24 Vdc eight Page 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ORDER NUMBE mcno DESCRIPTION CPUs GPU288 3S V200 CPU 8 Inputs 24 Vdc 2 Outputs 24 Vdc Transistor 6 Outputs Relay Requires 24 Vdc PS _GPU200 3S V200 CPU Ethernet amp USB Port Requires 24 Vdc PS 1 0 Modules GDI216 S 16 Inputs 24 Vdc 8p com sink source GDR288 S 8 Inputs 24 Vdc 4p com 8 Outputs Relay 4p com GDD288P S 8 Inputs 24 Vdc
4. 2 points Pulse output CW CCW or Pulse Direction or PWM output Debug Support Functions On line monitor Page 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net CPU Specifications GPU200 GPU288 Power Supply 24 Vdc 10 15 24 Vdc 10 15 Power Consumption 3 6 VA or less no exp I O 8 VA or less no exp I O Memory 8 k Steps 8 k Steps Communication Ports Programming USB Serial RS232 RS485 Ethernet 10 100 Mbps Programming USB Serial RS232 RS485 Local I O None 8 Inputs 8 Outputs Input Points 8 points 8 points common Rated Input Voltage 24Vdc 10 15 2 A Rated Input Current 5mA 20 mA for HS puts 2 Min ON Voltage 9 6 Vde Max OFF Voltage 3 6 Vdc ON OFF Delay 10 ms Output Points 6 Relay 3 Rated Load Voltage 240Vac 2A 24 Vdc 0 5A 5 Max Load Current 2A point resistive 6A common 2 Leak Current at OFF None a ON OFF Delay 10 ms or less 5 Output Points 2 points 2 points common 2 Rated Load Voltage 24Vdc 5 Max Load Current 0 5A point resistive 2 Leak Current at Off 0 1mA or less O ON OFF Time 1ms or less Special 1 O HS Counter 2 10 50 Khz 1 Quad 5 Khz PWM Output CW CCW or PLS Dir Max Expansion 8 I O Modules 8 I O Modules External Connection Removable Terminal Blocks Cooling Natural air cooling Nat
5. 4p com 8 Outputs PNP 4p com GDD288 S 8 Inputs 24 Vdc 4p com 8 Outputs NPN 4p com GRO216 S 16 Outputs Relay 8p com GD0216P S 16 Outputs 24 Vdc Transistor 8p com PNP GD0216 S 16 Outputs 24 Vdc Transistor 8p com NPN GAD208L S 8 Analog Inputs 4 20 mA 0 10 Vdc 12 bit GAA242 S 4 Analog Selectable Inputs 4 20 ma 0 10 Vdc 0 50 100 mV RTD TC 2 Analog Outputs 4 20 mA 0 10 Vdc GDA204 S 4 Analog Outputs 4 20 ma 0 10 Vdc Notes 1 More analog and communications modules under development 2 See OIS PLUS brochure for OIS PLUS part numbers Page 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
6. EX 2 s Complement Double Length 2 s Complement 7 Segment Decode Conversion to ASCII Binary BCD Program Control Instructions Subroutine Call Return FOR NEXT Interrupt Enable Disable Interrupt Return Step Sequence Initialize Input Output Master Control Set Reset Jump Control Set Reset Special Process Instructions Moving Average Digital Filter PID Limit Upper Lower Max Min Avg Value Function Generator Special Module Read Write Note For a complete list of all instructions and explanation of operation please see help menu in the OIS DS software Page 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Other Features Data Monitor Window allows different register types to be grouped together Register values bit status data type and data size are viewable Simple Computer Connection Connect to any computer no matter what its age New Computer Old Computer Use a standard off the S j Use the Toshiba Serial 9 sneif USB Printer Cable Pin D shell to RJ45 Cable The computer must have the following minimum capabilities Item Specification Computer Toshiba Notebook or PC Compatible Operating System Windows 2000 w SP4 or higher CPU 800 Mhz Pentium or Equivalent RAM 256 Mb or more Hard Disk 1Gb Display 800 x 600 pixels with 256 Colors Com Ports USB or Serial Port for prgm download upload Pointing Device
7. Higher Level Controller Operator Station Ethernet Modbus TCP IP Toshiba DCS Redundant nV Controller Ethernet Switch V200 PLC Ethernet 1 For small I O systems use OIS with built in I O 2 For easiest integration best performance and simplest support use Toshiba PLCs OlSs and ASDs together to configure the system ASD ASDy Page 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Programming Software The V200 Series PLC is programmed with the OIL DS software the same software used by the OIS Operator Interface Stations Thus a common tag database can be used by both the PLC and the OIS Main Window When the software is started the main window opens The main window consists of a Navigation Window a Ladder Edit Window and a Properties Window On top is the Instruction Tool Bar Instruction Tool Bar WO Instructions Data Transfer Math Compare Recent Projects e E CommonTagDemot a B B screens Properties Window Ladder Edit Window Navigation Window User s of the T PDS programming software will find that the instructions counters comparisons move etc work just the same as they do in the T1 Series PLCs The OIL DS software has gt A Full Featured Program Editor including Cut Paste Search Replace Insert amp Delete gt Common Tag Data Base for Operator D
8. TOSHIBA Leading Innovation gt gt gt use O0 000NCUGO V200 SERIES MICRO PROGRAMMABLE LOGIC CONTROLLER gt gt gt Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net CPU Modules The V200 PLC s large memory program and data register make them ideally suited for applications previously requiring larger more expensive programmable controllers The V200 PLC s high speed performance makes them especially adept at sophisticated machine control applications They also handle complex process applications requiring multiple recipes and reporting requirements CPU with I O DIN rail mounting clips RS485 gee Port Com Port Controller Status Status LEDs R232 Port SB Programming Port Halt Run Switch Status LEDs VO Status R232 Port LEDs Digital O 8 24 Vdc USB Inputs Programming 8 Outputs Port 6 Relay 2 Transistor Ethernet Port 10 100 Mbps Modbus TCP IP Master Slave Advanced Features Controller Toshiba s V200 Series PLCs are small modular type controllers suitable for both relay replacement and complex control applications CPU with Ethernet RS485 Port Clip for Plug in Port for vo Modules v ETHERNET Ow OOnNnCc TH Floating Point M Page 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 O Expansion A complete complement of I O modules ar
9. e available for the V200 Series These include 16 pt DC Input 16 pt DC Output 16 pt Relay Output Analog Thermocouple 8 RTD Inputs and Analog Output modules Up to 8 I O modules can be connected to each CPU module CPU with 8 Expansion I O Modules Up to 8 I O Modules can be CPU added to any Module gt o 3 CPU Module Module VO Modules can be connected to the CPU module in any order and any mix of discrete and analog Max Discrete I O 144 points 128 points if using Ethernet CPU Max Analog I O 56 channels 2 to 1 mix of Al and AO Max I O Expansion Modules 8 DIN rail mounting clips Removeable Connector Terminal Strips Port for I O G Modules n 2 Plug in Port for 8 1 0 Modules VA G A VO Status s D LEDs 2 0 8 Clip for L vo Modules s Each module requires a 24 Vdc power connection Page 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PLCs do not work alone They must collect data and status from all the equipment they control and they must be able to pass this information on to higher level controllers The V200 can do this as well as pass information back from the high level controllers to the equipment the V200 controls The following protocols are built into the V200 CPUs e Toshiba PLC ASCII e Toshiba ASD ASCII e Modbus Master Slave e Ethernet Modbus TCP IP Operator Station V200 PLC Toshiba ASD ASCII Or RS485 Modbus
10. irectional a Rated Input Voltage l24Vdc 10 15 p4Vdc 10 15 24Vdc 10 15 5 Rated Input Current mA mA mA Min ON Voltage 9 6 Vdc 9 6 Vdc 9 6 Vdc Max OFF Voltage B 6 Vdc B 6 Vde B 6 Vdc JON OFF Delay Time 1 ms or less i ms or less 1 ms or less Isolation Optical Optical Optical Output Type Relay Output Transistor Output Transistor Output Output Points B B points NPN B points PNP 2 Outputs Common 4 points com K points com 4 points com 5 Rated Load Voltage 5 Vdc 240 Vac BO Vdc BO Vdc P Max Load Current 2 A point 0 5 A point 0 5 A point Leak Current at OFF None 100 pA or less 100 pA or less ON OFF Delay Time 10 ms or less i ms or less 1 ms or less External Connection Removeable TB Removeable TB Removeable TB Max Current 24 Vdc 200 mA 50 mA 50 mA eight 160 gm 120 gm 120 gm Page 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Analog I O Specifications Specification GAD208L GAA242 GDA204 Input Type Analog Universal Analog Input Points B Channels Channels Universal Input Signal 0 10 Vdc 1 KO min load 0 10 Vdc 0 20 mA 4 20 ma 20 mA 500 N max load RTD PT 100 a1 amp a2 TC B R S E J K N T 0 100 mV 0 50 mV Resolution 16 Bit 16 Bit Accuracy D 2 at Full Scale 0 2 at Full Scale Temp Drift
11. isplay and internal PLC Ladder gt Group Programming with Block Merge p On line Power Flow Monitor gt Program Documentation w Tags amp Comments gt Print Map Options usage x ref etc gt I O Force ON OFF from Computer Keyboard Page 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Instruction Set Along with reliable hardware solid software and good peripherals a comprehensive instruction set is also necessary Toshiba s many years of experience in machine control process control and motion control has resulted in a full featured instruction set for the V200 Series PLCs the same as T1 Series Instructions include Standard Ladder Instructions NO NC amp Transitional Contacts Coils Timers amp Counters Data Transfer Instructions MOV Table Initialize Table MOV Data Exchange Multiplexer Demultiplexer Logical Instructions AND OR Exclusive OR Bit Test Shift Instructions 1 Bit Shift right left n Bits Shift right left Shift Register Bi directional Shift Register Math Instructions Single amp Double Register Add Subtract Divide amp Multiply Increment Decrement Log amp Antilog Data Compare Instructions Greater Than Greater Than or Equal Equal Less Than Less Than or Equal Not Equal Data Conversion Instructions Integer to Float Float to Integer Double Length to Float Float to Double Length Integer HEX to ASCII ASCII to H
12. l Reguirement Configure high speed conveyor control system Use Toshiba ASDs adjustable speed drives and motors so each package is inspected and routed to correct destination Toshiba Eguipment PLC V200 Series ASD S11 AS1 Display OlS60 PLUS Motor World Energy 21 Series Application Mixing tank control Reguirement Control individual mixers in chemical plant Toshiba Eguipment PLC V200 Series ASD G9 ASD _ Display OIS70 PLUS Page 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net SPECIFICATIONS General Specifications Item Specification Operation Temperature 0 to 55 C Storage Temperature 20 to 85 C Humidity 10 to 90 RH no condensation Dust 10 mg m or less Atmosphere UL Class 1 Div 2 Vibration Immunity 1EC61131 2 10 to 150 Hz 9 8m s Shock Immunity 1EC61131 2 150m s Noise Immunity Power impulse 600 Vp p 1us ESD 8kV EMC directive Insulation Resistance 5 MQ or more between external and internal circuits Withstand voltage 600 Vac for 1 minute Fast Transient Burst IEC61000 4 4 Electrostatic Discharge IEC61000 4 2 Level 3 Electromagnetic Field 1EC61000 4 3 RF Immunity 1EC61000 4 6 Dumped Oscillatory Wave 1EC61000 4 12 Surge Immunity IEC61000 4 5 Level 2 Radiated Emission EN50081 2 EN55011 1998 A1 1999 A2 2009 2010
13. ural air cooling Mechanical Dimensions 100 mm x 35 mm x 70 mm 100 mm x 35 mm x 70 mm Weight 125 gm 180 gm Notes 1 GPU200 has no I O on the CPU Module 2 I O modules require additional 24 Vdc power Page 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Digital I O Specifications Specification GDI216 GDO216N GDO216P GRO216 Input Type DC input Input Points 16 points Rated Input Voltage 24Vdc 10 15 S Rated Input Current bmA Min ON Voltage 9 6 Vdc Max OFF Voltage 3 6 Vdc JON OFF Delay Time 1 Oms or less Isolation Optical Output Type DC Output DC Output Relay Output a poru Points 6p NPN 6p PNP Hp 3 4 points com 4 points com points com 5 Rated Load Voltage p4Vde 10 15 p4Vdc 10 15 Bo Vdc 240 Vac Max Input Current p 5A point 0 5A point 2 A point Leak Current at OFF 0 1mA or less 0 1mA or less None ON OFF Delay Time ji ms 2ms or less ji ms 2ms or less 10ms or less External Connection Removeable TB Removeable TB Removeable TB Removeable TB Max Current 24 Vdc 80 mA BO mA B0 mA 260 mA eight 125 gm 120 gm 120 gm 180 gm Specification GDR288 GDD288N GDD288P Input Type DC input DC Input DC Input Input Points points bidirectional B points bidirectional 8 points bid
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