THE NEXT GENERATION IN POLYMER DRYERS
Contents
1. pack age that is simpler smaller lighter more energy efficient and eas ier to use and maintain than any other dryer on the market today Optional easy to use full color touch screen Intuitive screen navigation will allow you to easily view critical dry ing parameters such as dew point and temperature With the op tional TouchView control operation and alarm diagnostics are very user friendly and trending is available This control is web enabled too so you can connect wirelessly with your tablet or smartphone Reduced energy costs The desiccant wheel assembly heats and cools more easily than previous drying technology saving you up to 35 on your energy bill Fewer parts lighter struc tural mass less to heat therefore less wasted energy Maximum uptime maximum reliability With significantly reduced part count easy access and less wear you can expect many years of trouble free operation The weight of the desiccant assembly has been reduced by 70 the part count reduced by 90 there are no more index ing bed plates no more cumbersome 4 way valves and no more messy desic cant beads Shift after shift this dryer will deliver the performance you need to stay up and running Precise adjustable dew point control An industry first The dew point control option built into the microprocessor con trol system allows you to select a particular dew point value which the control locks onto The control then adjusts var2. TPDX018 0113 Model W300 with optional TouchView control MEDIUM CAPACITY CENTRAL OR MACHINE SIDE DRYING These medium sized dryers are small enough to be used beside the machine yet powerful enough for central drying The Carousel Plus Dryers use molecu lar sieve desiccant that is bonded into a fiberglass substrate and formed into a continuously rotating wheel The result is rock steady drying temperatures and dew point levels critical for processing moisture and temperature sensitive material These units are capable of delivering nominal throughput rates ranging from 150 to more than 400 Ib hour The thermo formed impact resistant ABS filter cover adds to the good looks and space saving design of the Carousel Plus Dryers Models W150 and 200 also are avail able as Mobile Drying and Conveying units CAROUSEL PLUS DEHUMIDIFYING DRYERS W MODELS 150 200 300 AND 400 THE NEXT GENERATION IN POLYMER DRYERS Conair s Carousel Dryers just keep getting better This already su perior dryer line has now been improved to help you achieve higher profit margins with increased productivity and product qual ity All Carousel Plus Dryers sizes W150 and larger are now avail able with the new eight inch high resolution TouchView control with bright crisp graphics including trending screens Purchase this dryer and you will find that you have more control over drying dew point and temperature than ever before in a
3. eans heated and purged out of the desic ture that can cause cant to the atmosphere defects in parts less energy wasted WHICH PACKAGE IS RIGHT FOR YOU STANDARD PACKAGES MX Mz HY Tv FEATURE DESCRIPTIONS e Audible and visual alarm A combination of a blinking red alarm light and a horn alert the FEATURES operator to any shut down alarm DC 1 control e Temperature setback Automatically reduces the drying temperature to a lower standby mode when the machine throughput is reduced or stopped Processors using resins prone to degradation due to over drying could greatly benefit from the temperature setback fea ture DC T control Audible and visual alarms Temperature setback Dew point monitor e Dew point monitor Allows the operator to monitor the performance of the dryer by provid ing a digital dew point readout of the drying air e Dew point control Allows the dryer to lock onto and track an operator selected dew point level This feature helps prevent overdrying of moisture sensitive materials such as Nylon Location and season changes can drastically change the atmospheric dew point of the air used for drying Dew point control is used to increase or decrease the regeneration tempera ture from 350 F 177 C as needed depending on atmospheric conditions This type of con trol saves energy costs and increases end product quality The Carousel Plus is the first dryer in the plastics industry to provide precise dew point contr
4. ious dryer functions to precisely hold the dew point selected virtually eliminating any chance of overdrying expensive material CONAIR TPDX018 0113 CAROUSEL PLUS DEHUMIDIFYING DRYERS W MODELS 150 200 300 AND 400 HOW IT WORKS Regeneration lower Regeneration The core of the Carousel Plus Dryer is the gi Munterse unique fluted desiccant rotor which contains molecular sieve desiccant The molecular sieve has been grown into the rotor s porous fiberglass substrate preventing the possibility of desiccant break down and dusting over time Aftercooler Intercooler The benefits recess E The high airflow across the surface area of i the rotor produces a resin drying low dew j point within five minutes of start up and offers multi year media life with virtually no maintenance First the dry air is dehumidified in The desiccant is then ad l the adsorption cycle capturing and vanced to the post regen The continuously revolving rotor provides removing moisture from the drying eration cooling cycle and rock steady temperature and dew point air stream cooled with closed loop control dry air All Carousel Plus a Next the desiccant passes into the Dryers feature this unique The rotor technology minimizes energy high temperature regeneration cycle closed loop cooling tech consumption by reducing the structural where the adsorbed moisture is nology to eliminate mois mass less structural mass to heat m
5. ol OPTIONS e Drying monitor Automatically monitors the temperature profile inside your drying hopper Heat current monitor within a pre set temperature band to protect you from over drying or under drying your ma Drying monitor terial e Communications Allows the dryer to be networked to industrial control systems When a dryer is connected to a network the controller on the network may read actual tempera tures change setpoints read dryer status and process and display this information at a central location DeviceNet SPI Modbus and Ethernet communications are available Dew point control Trending screens OPTIONS Communications Precooler Volatile trap t 200 West Kensinger Drive e Cranberry Township PA 16066 e 724 584 5500 e fax 724 584 5299 e www conairgroup com TPDX018 0113 CAROUSEL PLUS DEHUMIDIFYING DRYERS W MODELS 150 200 300 AND 400 CONTROLS Choose the control you need DC 1 DC 2 or TouchView DC 1 CONTROL FEATURES DC 2 CONTROL FEATURES Six character seven segment LED display LCD 2 X 20 character alpha numeric display for high visibility of set point and actual op with access to setup parameters full diagnos erating parameters tics alarm event log and numerous options E Full access to setup parameters and alarms E Eight character fourteen segment LED display through error codes for high visibility of selected parameter status E Autostart count down timer Keypad for easy ope
6. rator access Operator password protection E Real time clock E English Metric units E Temperature setback E Solid state heater contactors with isolation E Operator password protection protection E Date format selection E Return air temperature display E English Metric units E Return air temperature display E Solid state heater contactors with isolation pro tection DC T CONTROL FEATURES TouchView Control E 8 inch color touch screen Web enabled E Password protected multiple level English Metric units E Trending air temperature and dew point E Return air temperature display Real time clock time of day E Date format selection E Auto start Temperature setback Solid state heater contactors with isolation protection Differential Dryer Air Temp Trending E Multiple hopper control 01 01 1997 12 00 AM A te ft a 250 Hopper Dry Air Inlet Temp 150 Retur Air Wheel Inlet Temp 400 Regen Temp 155 Hopper Outlet Temp Dry Air Heater On Time 01 01 1997 12 00 AM CONAIR 200 West Kensinger Drive e Cranberry Township PA 16066 e 724 584 5500 e fax 724 584 5299 e www conairgroup com TPDX018 0113 CAROUSEL PLUS DEHUMIDIFYING DRYERS W MODELS 150 200 300 AND 400 SPECIFICATIONS MODEL wiso won wo wo Performance characteristics with full hopper Dew point Dimensions inches cm A Height B Overall width C Depth 51 5 130 8 Ou
7. st be connected with the proper water flow rate and temper ature to attain the rated throughput When to use central models Central dryers do not have process heaters These models should be used when drying multiple materials that re quire different drying temperatures Cen tral models dehumidify the process air which is then heated to the correct set point by a Heater Pack mounted on the hopper and controlled from the dryer When to use additional filtration The standard return air cartridge filter is sized for the airflow of each dryer model and is suited for most applications You should consider adding an optional dust collector and or volatile trap if The material contains excessive fines An additional dust collector or cyclone will extend time between filter cleaning The material produces volatiles during drying which condense into a waxy or oily residue A volatile trap will help to protect the desiccant
8. tlet inlet tube size OD 2 5 63 5 5 0 127 0 5 0 127 0 5 0 127 0 Weight lbs kg Standard dryer installed 600 272 660 300 710 322 760 345 Voltage Fullload amps Standard Central drying 230 V 3 phase 60 Hz 47 1 16 7 400 V 3 phase 50 Hz 23 4 8 9 460 V 3 phase 60 Hz 21 0 8 4 J 575 V 3 phase 60 Hz 16 8 6 7 23 7 8 6 27 3 12 2 43 2 13 0 Recommended temperature 45 85 F Water flow gal min liters min 3 11 4 Water connections NPT 3 4 inch NPT SPECIFICATION NOTES Dryers running at 50 Hz will have 17 less airflow and a 17 reduction in material throughput All models 100 375 F 38 191 C with options All models 40 F 40 C 64 3 163 3 29 73 7 67 7 30 0 N A 37 9 16 2 64 5 21 1 34 0 15 1 56 3 18 6 57 6 19 9 32 1 10 4 28 9 10 0 t When drying below 150 F 66 C a precooler is required t Temperatures above or below the recommended levels may affect dryer performance Tower chiller or municipal water sources can be used Specifications may change without notice Consult a Conair representative for the most current information 200 West Kensinger Drive e Cranberry Township PA 16066 e 724 584 5500 e fax 724 584 5299 e www conairgroup com APPLICATION NOTES All dryers are supplied with an aftercooler as standard The aftercooler reduces the temperature of the return air from the drying hopper improving the efficiency of the des iccant The aftercooler mu
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