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H Series Service Manual [T61964B]

1. Latchbolt operated m outside lever Note 1 The latchbolt is extended only while holding up the lever Note 2 This function is used to detain a person inside a time out room TRK Time out by key Latchbolt operated by m outside key Note 1 The latchbolt is extended only while turning and holding the key Note 2 This function is used to detain a person inside a time out room Note 3 BEST recommends using the large access bow key 38H 39H cylinder deadlock functions Warning The following lists describe how the deadbolt operates for each cylinder deadlock 38H 39H function When ordering a deadlock specify the handing of the door Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to quickly unlock the door could be hazardous or even fatal K Cylinder deadlock BHMA E06071 Fed 190K A M Cylinder deadlock BHMA E06061 Fed 191M etn e etn Jo Deadbolt operated by m rotating the inside turn knob m outside key Deadbolt operated by m inside or outside key L Cylinder deadlock BHMA E06081 Fed 1901 Deadbolt operated by m outside key et e R Cylinder deadlock BHMA E06091 Fed 191 Deadbolt operated by m outside key of m inside turn knob Note 1 Inside turn knob retracts
2. Style Lever diagram Lever assembly parts Standard Abrasive Knurled Tactile ab c me Entire lever assembly A35133 A3547 A35475 Bet Outside lever amp spindle assembly A35067 A35387 35500 Fd Inside lever assembly A350 5 35383 80518 2 15 16 12 er Entire lever assembly A35125 A35478 A35479 Outside lever amp spindle assembly B35449 80519 80528 Inside lever assembly A35396 B35348 80529 215 16 14 gt TT Entire lever assembly A35189 A35481 N A A35482 i Outside lever amp spindle assembly A80503 2480520 A35503 L 4 Inside lever assembly A80504 A80521 N A A80530 L 21546 15 gt EE Entire lever assembly A35152 35483 A35484 Outside lever amp spindle assembly A35 55 B35422 435505 E ai Inside lever assembly A35 5 A80522 N A A80531 L 21516 16 x Entire lever assembly A35153 35485 35486 Outside lever amp spindle assembly A80505 B35423 435507 Fl Inside lever assembly A80506 80525 80552 21 4 3 16 H Series Service Manual Trim Parts Style Lever diagram Lever assembly parts Standard Abrasive Knurled Tactile 17 __ Entire lever assembly 415 32 Right hand A35443 35487 N A Left hand A35444 B35488 N A N A F 25 31 32 Outside lever amp spindle assembly Right hand 480507 35424 Left hand A80508 35425 N A Inside lever assembly Right
3. 55257 A35256 1 B4 B6 Cylinder clamp plate 35256 34071 1 Auxiliary bolt spring E HB A34071 7 034093 1 Faceplate a 054095 8 034094 1 Faceplate B gl D34094 D34095 1 Faceplate m 034095 034096 1 Faceplate 054096 034097 1 Faceplate a D34097 D34098 1 Faceplate 054098 034099 1 Faceplate Bl D34099 A34309 1 Faceplate 34309 A34235 1 Faceplate A34235 B80573 1 Faceplate B80573 9 34092 1 Auxiliary bolt E E m 34092 9 8578 1 Auxiliary bolt a C80578 10 A35017 1 E Locking bar and button assembly 35017 10 34041 1 FW Locking bar E 34041 A35006 1 Locking bar and button assembly 35006 80580 1 AW Locking bar a 80580 11 434027 1 Locking plate 424027 11 12 B80577 1 Unlocking bar and button assembly 80577 12 B35008 1 Unlocking bar and button assembly B35008 13 A34038 1 Pivot cam A34038 13 A80575 1 Pivot cam B 80575 The P R S T functions also require the A34194 spacer H Series Service Manual 2 31 Lock Parts and Functions 2 32 Functions B35070 Case B35071 Case B35072 For screw part numbers see page 3 31 Lie 2 E B 2 E z o z3 SESS ee B SE EG nac Item PartNo u oo zc lt amp amp se om ole a 2 D
4. centerline Centerline of cylinder amp of strike lever knob 11 2 p iz Horizontal centerline of lock a bs Horizontal 3 8 centerline of lever knob Jamb Recommended Vertical centerline of door height from floor 38 edge and lock front Figure 2 Marking the centerlines Mark the horizontal centerline of the lock on both sides of the door and on the door s edge Mark the vertical centerline of the lock on the door edge T61959 Rev A 1803887 ER 7991 19 June 2000 Indianapo Figure 3 Punching the drill points Cut the template along the dotted line and align the horizontal and vertical arrows to the marked centerlines on the door 2 Tapethe template to the door 3 Center punch the appropriate drill points H Install strike plate Jamb Strike box Strike plate Figure 4 Installing the strike plate 1 Mortise the door jamb for the strike box and strike plate When the strike box is not used mortise the jamb deep enough to allow the latch bolt and dead bolt to fully extend See Installation Specifications for dimensions template H03 and H11 Insert the strike box and secure the strike with screws provided Caution The auxiliary bolt must make contact with the strike plate The auxiliary bolt deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed If the incorrect strike is installed a lock in can occur Continued on the nex
5. 5 3 18 2 Rose BHNEHENEBBHBNEBNHEHEENEEEEEEEEBEEEHENEN 4 B35029 1 Mounting plate assembly E E E Pe Ree eee ee 5 Pg 3 16 1 15 outside lever assembly E E E E EEEE EENEN EEHEHE E 3 26 A19286 1 Turn knob assembly 7 Pg 3 23 Cylinder ring HENHNEHNHEHEEHEHEEHEEHEEHEEHEHEEHEEHN 8 Pg 5 21 Cylinder BH H H EH EH NH NH NH NH NEN NE NE E SE E mH gH m not shown 435034 1 Hotel indicator plate 3 6 Use 5031 hook spindle and one inside lever and set screw on the outside of the lock Use a quantity of one See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly Use one A35028 inside mounting plate and two A39217 inside mounting plate surface mounting screws Double keyed functions C G GHB W WW require two cylinders and two rings H Series Service Manual Trim Parts 35H J TRIM Inside Figure 3 6 35H J trim Item Part No Oty Description lt 5 gt 1 Pg 3 16 1 15 inside lever assembly 2 34131 2 Escutcheon ring BH gH gH gH BH BH H HNENHNHNHNHNHHNEHEHENH E H NH 5 A35463 1 Inside escutcheon assembly m E m not shown A35461 1 Inside escutcheon assembly m ES m not shown 35460 1 Inside escutcheon assembly mg m 4 35029 1
6. not shown A63002 1 R turn knob hub right hand a 3 A34194 1 Turn hub spacer E NH 4 B35402 1 Case 5 A35022 1 Double cylinder clamp plate a not shown A35257 1 Single cylinder clamp plate 6 B34353 1 Faceplate H 7 B35399 1 Deadbolt NH 2 34 H Series Service Manual TRIM PARTS The following pages contain diagrams and parts lists for all H Series Lock trim and miscellaneous parts CONVERTING AN EXISTING TRIM STYLE To convert a lock from one trim style to another use the diagrams and tables provided to compare part numbers Order the trim hardware accordingly H Series Service Manual 3 1 Trim Parts A B C amp D TRIM Figure3 1 34H A B C D trim Item Part No Qty Description SaBoaB gBoz2z22Z uzz 1 Pg 3 15 1 4insideknobassembly E BHENEHNENENHEHEHEHEHEHEEHEEHEEHEHEEHENEHEHIMN 2 Pg 3 18 2 Rose ring BH H NH NH NH NH NH NH NH NH NH NH NH NH NH NH EH H NH EH E 3 Pg 3 18 2 Rose BH H NH NH NH NH NH NH NH NH NH NH NH NH NH NH NH H NH NH 4 35029 1 Mounting plate assembly BHEHRHRHBEHHHBEHHHEHHHBHHHHEHEsE E 5 Pg 3 15 1 4outsideknobassembly NM EE E EEEE H NH H H NH H H NH NH NH NH E Pg 3 26 419286 1 Turn knob assembly Pg 3 23 Cylinder ring HHEHNHEHEHEHEHEHEHEHEHEHEHEHSSN 3 21 Cylinder 3 22 not shown A35034 1 Hotel
7. Figure 4 17 Turning over the latchbolt close up LHRB orientation shown 5 Position the fusible slide plate onto the latchbolt head so that the pin on the fusible slide plate inserts into the hole on the latchbolt head 6 Install the retainer ring into the groove on the latchbolt rod near the latchbolt head 4 22 H Series Service Manual Service and Maintenance H Series Service Manual pa Rotate the anti friction latch lever into position Place the latchbolt in the case the same orientation as before Figure 4 18 atchbolt with anti friction latch lever in position 8 10 11 12 13 Upper auxiliary spring Lower auxiliary spring Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Rest the latchbolt rod into the U shaped support Release the grommet It should snap into place Note If you can pull the square shaped tail out of the rod support the latchbolt is not placed properly Reposition the latchbolt If there is a locking lever replace it Install the lower auxiliary spring onto the post located at the bottom center of the case as shown in Figure 4 19 Position the two auxiliary return levers so that the flat sides are together and install them onto the post Position the upper auxiliary spring onto the post as shown in Figure 4 19 Place the stop pin in the smaller of the two holes between the hub lever and hubs Hub lever Stop pin Auxiliar
8. T 3 64 31 39 x Overhead view of X A TA BA gt T k 234 EM Backset 3 39 b lt The EE strike plate Overhead view of n xu mortise 2X 412 24 17 8 Ea G Y 37 16 35 Strike Ve 33 8 61 8 47 8 23 1 A i y m Ref 3 8 i zia 7 Centerline of Lock Y Y 1 2 Centerline Wie of Lever to Y center 30HS3 Strike plate ace j a Faceplate ad 7 32 4 4 45 degrees Figure 1 1 34H 37H mortise case and strike dimensions a The 30HS1 strike hole is 3 3 16 long The 30HS2 strike hole is 1 13 16 long H Series Service Manual 1 3 Getting Started Door The following chart describes what holes need to be drilled for different trim 34H 37H escutcheon styles Escutcheons and lock cases are superimposed over the hole patterns Drill boles only on tbe side of tbe door on wbicb tbey are required A Some boles sbown below are drilled only on tbe inside or outside of Caution tbe door For more information see tbe appropriate template e D and trim J trim Legend S Through hole e Trim M Inside hole e Lock e Outside hole Figure 1 2 34H 37H trim hole overview B trim o SS C
9. 38HS2 Strike plate Figure 1 3 8 9 mortise case and strike dimensions 1 6 H Series Service Manual Getting Started Door prep by following chart describes what holes need to be drilled for trim 38H 39H amp escutcheon styles Escutcheons and lock cases are superimposed over the hole patterns Drill holes only on the side of the door on which they are required A Some holes shown below are drilled only on the inside or outside of Caution the door For more information see the appropriate template S 2 8 38H trim 39H trim Legend Trim 1 Cylinder S ee 2 Turn knob emergency key Inside holes Lock 3 Forged trim Outside holes Figure 1 4 38H 39H trim hole overview H Series Service Manual 1 7 Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation start up and maintenance of your H Series Lock The installation and assembly instructions also can be ordered separately Document Title Doc No Installation Instructions for 34H 37H Mortise Locks T61959 Adjustment Instructions for Hotel Indicator Trim 61960 35H 37H Latcb Holdback Operating Instructions T61961 Installation Instructions for 30H Hook Spindles T61962 Installation Instructions for 34H 35H Dummy Trim T61963 Door Wiring Instructions for Electrically Operated Locks T61926 Wiring Instructions for 34H 37H Ser
10. W case function conversion for 2 31 to 2 32 function description for 2 7 part drawings for 2 12 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 5 4 3 6to 3 8 3 10 to 3 11 Index WW case function conversion for 2 31 to 2 32 function description for 2 7 part drawings for 2 24 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 4 3 6to 3 8 3 10 to 3 11 Y Y case function conversion for 2 31 to 2 32 function description for 2 9 part drawings for 2 17 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 9 H Series Service Manual
11. p 8 Remove the trim See Removing the trim on page 4 3 Remove the case and case cover See Removing the case and case cover on page 4 10 Perform Task A To remove and turn over the bubs See page 4 15 Perform Task B To turn over tbe RQE switcb See page 4 15 Perform Task C To replace tbe bubs See page 4 17 If the lock is single keyed perform Task D To turn over tbe cylinder clamp plate See page 4 18 Perform Task E To turn over tbe auxiliary bolt See page 4 18 Perform Task F To turn over tbe latcbbolt See page 4 19 Replace the case cover and case See Replacing tbe case and case cover on page 4 10 10 Replace the trim See Replacing tbe trim on page 4 7 Refer to the detailed instructions for each task that follows 1 2 Remove the trim See Removing tbe trim on page 4 3 Remove the case and case cover See Removing tbe case and case cover on page 4 10 Perform Task E To turn over tbe auxiliary bolt See page 4 18 Perform Task To turn over tbe latcbbolt See page 4 19 Replace the case cover and case See Replacing tbe case and case cover on page 4 10 Replace the trim See Replacing tbe trim on page 4 7 4 13 Service and Maintenance Changing the bevel Refer to the detailed instructions for each task that follows only for deadbolt locks 2 Remove the trim See Removing the trim on page 4 3 Remove the case and case cover See Removing the case and case cove
12. Grade 2 Security standards The 36H 37H Locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and Grade 1 Security standards The H Series Mortise Locks are certified in the Builders Hardware Manufacturers Association Directory and comply with the FF HH 106C standard The H Series Mortise Locks are listed by Underwriter s Laboratories for use on 3 Hr A label doors These locks also carry the C UL mark The 36H 37H Locks conform to UL437 Standard for Key locks referencing door locks 1 1 Getting Started m The 36H 37H high security cylinder complies with ANSI Grade 1 Security and is UL listed UL 437 in both Canada and the US The cylinder also conforms to ANSI A156 5 mortise cylinder Grade 1A standards The 38H Lock conforms to ANSI 156 5 Grade 2 standards The 39H Lock conforms to ANSI 156 5 Grade 1 standards 1 2 H Series Service Manual Getting Started 34H 37H OVERVIEW Lock 34H 37H Mortise Locks have the following characteristics characteristics Feature Dimensions Case size 5 7 8 7 41 4 x 1 Backset 2 3 47 Door thickness range 1 3 4 standard up to 5 a All mortise functions except R and trim one side only func tions can be installed on 5 thick doors if the mortise is centered in the door Lock The following diagram shows the dimensions for the 34H 37H mortise dimensions and strike Overhead view s c Ha 4 of strike box E AY
13. Position the inside and outside roses on the door They should rest on the mounting plates Task D To replace the rose rings 1 Ifthere are roses or escutcheons hold them in position so that they are centered on the mounting plates 2 Use the spanner wrench to install the inside and outside rose rings onto the mounting plates Task E To replace the turn knob assembly 1 Position the turn knob assembly on the inside of the door 2 Install the two turn knob assembly screws Task To replace the cylinder 1 Make sure that the washer if present and cylinder ring are positioned on the cylinder Note The high security cylinder ring does not have a washer 2 With the mortise cylinder wrench inserted into the core hole insert the cylinder assembly into the cylinder hole on the outside of the door 3 For standard cylinders rotate the mortise cylinder wrench clockwise until the cylinder ring is flush against the door For concealed cylinders rotate the mortise cylinder wrench clockwise until the groove around the cylinder head is even with the door surface 4 8 H Series Service Manual Service and Maintenance For high security cylinders rotate the mortise cylinder wrench clockwise until the cylinder head touches the inside rim of the cylinder ring A malfunction can occur if the cylinder is threaded in too far Caution 4 Tighten the cylinder clamp screw found on the inside of the lock case into the
14. Replacing the J trim Replacing the M trim Replacing the N trim H Series Service Manual After you have performed any maintenance on your H Series Lock you must replace the trim on the door The next four sections outline the tasks to perform in order to replace the different types of trim Each section references the appropriate trim diagrams in Chapter 3 and the detailed instructions for each task found in Tasks for replacing the trim Refer to the trim diagrams on page 3 2 and page 3 6 and the detailed instructions for each task that follows Perform Task A To replace the mounting plates See page 4 8 Perform Task C To replace the roses See page 4 8 Perform Task D To replace the rose rings See page 4 8 Perform Task E To replace the turn knob assembly See page 4 8 Perform Task F To replace the cylinder See page 4 8 Perform Task G To replace the faceplate See page 4 9 Perform Task H To replace the levers knobs See page 4 9 H gms Be pA Refer to the trim diagrams on page 3 3 and page 3 7 and the detailed instructions for each task that follows Perform Task A To replace the mounting plates See page 4 8 Perform Task B To replace the escutcheons See page 4 8 Perform Task D To replace the rose rings See page 4 8 Perform Task F To replace the cylinder See page 4 8 Perform Task G To replace the faceplate See page 4 9 Perform Task H To replace the levers knobs See page 4 9 9X wo
15. See page 4 4 Perform Task B To remove tbe faceplate See page 4 4 Perform Task C To remove tbe cylinder See page 4 4 Perform Task To remove tbe escutcbeons See page 4 6 WC Perform Task To remove the mounting plates See page 4 6 Refer to the trim diagram on page 3 5 and the detailed instructions for each task that follows 1 Perform Task A To remove the levers knobs See page 4 4 Perform Task B To remove the faceplate See page 4 4 Perform Task G To remove the escutcheons See page 4 6 Perform Task H To remove the mounting plates See page 4 6 Yes ON Perform Task C To remove the cylinder See page 4 4 4 3 Service and Maintenance Tasks for removing 4 4 the trim Task A To remove the levers knobs 1 Use a 1 8 Allen wrench to loosen the set screw from the inside lever knob 2 Remove the inside lever knob then the outside lever knob and spindle assembly from the door Task B To remove the faceplate Unscrew the two faceplate screws and remove the faceplate from the lock Save the screws Task C To remove the cylinder 1 Insert the control key into the core and rotate the key 15 degrees clockwise Remove the core 2 Loosen the cylinder clamp screw found on the inside of the lock case Lock case ey 3 T DOL Figure 4 2 location of the cylinder clamp screw view from the edge of the door H
16. trim conversion for 3 2 to 3 11 emergency key kit 3 29 escutcheon definition of A 2 part numbers and drawings for 3 3 to 3 11 3 13 to 3 14 reinstalling 4 8 removing 4 6 EW case function conversion for 2 31 to 2 32 function description for 2 4 part drawings for 2 17 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 F F case function conversion for 2 31 to 2 32 function description for 2 4 part drawings for 2 18 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 faceplate definition of A 2 part drawings for 2 34 3 30 part numbers for 2 31 2 34 3 30 reinstalling 4 9 removing 4 4 FD case function conversion for 2 31 to 2 32 function description for 2 4 part drawings for 2 19 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 function conversion 2 31 to 2 32 2 34 function description for 2 3 AW case 2 3 Bcase 2 4 B4 B5 case 2 10 B6 B7 case 2 10 BW case 2 4 C case 2 6 Ecase 2 4 EW case 2 4 case 2 4 FD case 2 4 FW case 2 5 G case 2 6 GHB case 2 10 HF case 2 5 HJ case 2 5 IND case 2 6 INL case 2 6 J case 2 5 JHB case 2 10 case 38H 39H 2 11 Lcase 2 9 L case 38H 39H 2 11 LF case 2 9 M case 38H 39H 2 11 case 2 9 Pcase 2 8 Rcase 2 8 H Series Service Manual Index case 38H 39H 2 11 case 2 8 T case 2 8 TR case 2 11 TRK case 2 11 W case 2 7 WW case 2 7 Y case 2 9 FW case function conversion for 2 31 to 2 32 function desc
17. 17 H Series Service Manual Lock Parts and Functions F FUNCTION CASE DORMITORY OR EXIT LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 8 Ffunction case 2 18 H Series Service Manual Lock Parts and Functions FD FUNCTION CASE DORMITORY OR EXIT LOCK HF FUNCTION CASE HOTEL LOCK HJ FUNCTION CASE HOTEL LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 9 FD HJ function case H Series Service Manual 2 19 Lock Parts and Functions FW FUNCTION CASE DORMITORY OR EXIT LOCK LF FUNCTION CASE PRIVACY LOCK IND FUNCTION CASE INTRUDER LOCK For part numbers see pages 2 31 2 32 and 3 31 8 FW LF IND function case Figure 2 10 H Series Service Manual 2 20 Lock Parts and Functions G FUNCTION CASE PUBLIC ENTRANCE LOCK J FUNCTION CASE CLASSROOM LOCK INL FUNCTION CASE INTRUDER LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 11 G J INL tunction case 2 21 H Series Service Manual Lock Parts and Functions PASSAGE LOCK N FUNCTION CASE For part numbers see pages 2 31 2 32 and 3 31 o amp 9 Figure 2 12 N function case H Series Service Manual 2 22 Lock Parts and Functions P FUNCTION CASE DEADLOCK R FUNCTION CASE DEADLOCK S FUNCTION CASE DEADLOCK T FUNCTION CASE DEADLOCK For part numbers see pages 2 31 2
18. 2 4 part drawings for 2 14 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 function conversion for 2 31 to 2 32 function description for 2 6 part drawings for 2 15 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 4 3 6to 3 8 3 10 to 3 11 C trim part numbers and drawings for 3 2 reinstalling 4 7 removing 4 3 trim conversion for 3 2 case 2 34 case cover 2 31 2 34 certifications and standards 1 1 changing bevel only for deadbolt locks 4 14 bevel only for non deadbolt locks 4 13 hand and bevel 4 14 hand only 4 13 hand only with the RQE switch 4 13 conversion see function conversion see trim conversion cylinder definition of A 2 part numbers and drawings for 3 21 reinstalling 4 8 removing 4 4 2 cylinder cam 3 25 1 cylinder clamp plate 2 31 2 34 4 18 cylinder die 4 2 A 1 cylinder locking lever 2 32 cylinder ring definition of A 1 part drawings for 3 21 part numbers for 3 23 cylinder tap 4 2 A 1 cylinder wrench 4 2 4 5 A 1 D D trim part numbers and drawings for 3 2 reinstalling 4 7 removing 4 3 trim conversion for 3 2 deadbolt 2 32 2 34 documentation package 1 8 double dummy trim 2 9 drawings see part numbers and drawings see part numbers and drawings case see part numbers and drawings trim E E case function conversion for 2 31 to 2 32 function description for 2 4 part drawings for 2 16 part numbers for 2 31 to 2 32
19. 32 and 3 31 Figure 2 13 S T function case H Series Service Manual 2 23 Lock Parts and Functions STOREROOM OR ENTRANCE LOCK WW FUNCTION CASE For part numbers see pages 2 31 2 32 and 3 31 Figure 2 14 WW function case H Series Service Manual 2 24 Lock Parts and Functions TIME OUT BY LEVER KNOB TR FUNCTION CASE For part numbers see pages 2 31 2 32 and 3 31 Figure 2 15 function case 2 25 H Series Service Manual Lock Parts and Functions TRK FUNCTION CASE TIME OUT BY KEY For part numbers see pages 2 31 2 32 and 3 31 e Figure 2 16 TRK function case 2 26 H Series Service Manual Lock Parts and Functions GHB FUNCTION CASE LATCH HOLD BACK LOCK JHB FUNCTION CASE LATCH HOLD BACK LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 17 JHB function case H Series Service Manual 2 27 Lock Parts and Functions B4 amp B5 FUNCTION CASES ENTRANCE LOCK FEDERAL BUREAU OF PRISONS For part numbers see pages 2 31 2 32 and 3 31 Figure 2 18 B4 B5 function case 2 28 H Series Service Manual Lock Parts and Functions B6 amp B7 FUNCTION CASES ENTRANCE LOCK FEDERAL BUREAU OF PRISONS For part numbers see pages 2 31 2 32 and 3 31 e 2 29 Figure 2 19 B7 function case H Series Service Manual Lock Parts and Functions 34H 37H
20. C Lfunction case 2 15 Efunction case 2 16 EW Y function case 2 17 F function case 2 18 FD HF HJ function case 2 19 FW LF IND function case 2 20 J INL function case 2 21 N function case 2 22 P S function case 2 23 WW function case 2 24 TR function case 2 25 function case 2 26 GHB JHB function case 2 27 B4 B5 function case 2 28 B6 B7 function 2 29 switch assembly 2 33 H Series Service Manual Figures TRIM PARTS D trim 3 2 Jtrim 3 3 34H Mtrim 3 4 34H N trim 3 5 35H sectional trim 3 6 35HJtrim 3 7 35H M trim 3 8 35H N trim 3 9 36H Mtrim 3 10 37H M trim 3 11 Deadbolt trim 3 12 High security deadbolt trim 3 13 Dummy trim parts 3 14 Knob assemblies 3 15 Lever assemblies 3 16 Roses and rose rings 3 18 Strikes and strike box 3 19 Lip to center dimension 3 20 Cylinders and rings 3 21 Cylinder ring and wavy washer 3 23 Cylinder cams 3 25 Standard tapered and hook spindles 3 26 Mounting Plate Assembly B35029 shown 3 27 Knob to lever conversion kit 3 28 Hotel indicator 3 29 Emergency key kit 3 29 Faceplates shown without the BEST logo 3 30 Screws 3 31 SERVICE AND MAINTENANCE Tools 4 2 Location of the cylinder clamp screw view from the edge of the door 4 4 Removing the cylinder 4 5 Removing the rose rings 4 6 Location of the cylinder clamp screw view from the edge of the door 4 9 Explanation of the hand and bevel of the door 4 11 O
21. EH H NH H H H NH NH NH NH Pg 3 26 Pg 3 23 High security cylinder ring EEEE ENEE EHE E 7 Pg 3 21 High security cylinder amp face H NH H H H EH H NH H H H NH NH NH NH a See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly b Double keyed functions C IND INL W WW require two cylinders and two rings 3 10 H Series Service Manual Parts 37H TRIM Inside 7 Outside Figure 3 10 37H M trim Item Part No Oty Description 5 ca z iud z ce 5 ce 1 Pg 3 16 1 15 Inside lever assembly EEEE EHEHEHE E E m 2 A35495 1 Inside escutcheon assembly WM ES gH m not shown 435494 1 Inside escutcheon assembly E E R not shown 435497 1 Inside escutcheon assembly m not shown 34486 1 Inside escutcheon assembly m 3 35249 1 Mounting plate assembly 4 834511 1 Outside escutcheon not shown C34334 1 Outside escutcheon m 5 Pg 3 16 1 Outside lever assembly H H NH NE EEEE HEHEHEHEHE E 2 Pg 3 26 Pg 3 23 High security cylinder ring HHENHNEHEHNHNEHEHEHEHEHEHEHENHSSN 7 Pg 3 21 High security cylinder amp m Pe ee eee eee Use one 5051 hook spindle and one inside lever and set screw Assembled on the outside of the door See page 3 27 for the part numbers
22. Em EN RS Refer to the trim diagrams on page 3 4 page 3 8 page 3 10 and page 3 11 and the detailed instructions for each task that follows 1 Perform Task A replace tbe mounting plates See page 4 8 Perform Task B To replace tbe escutcbeons See page 4 8 Perform Task F To replace tbe cylinder See page 4 8 Perform Task G To replace tbe faceplate See page 4 9 Perform Task H To replace tbe levers knobs See page 4 9 WC UOS Refer to the trim diagram on page 3 5 and the detailed instructions for each task that follows 1 Perform Task To replace the cylinder See page 4 8 Perform Task A To replace tbe mounting plates See page 4 8 Perform Task B To replace tbe escutcbeons See page 4 8 Perform Task G To replace tbe faceplate See page 4 9 Perform Task H To replace the levers knobs See page 4 9 4 7 Service and Maintenance Tasks for replacing Task A To replace the mounting plates the trim 1 ForJ trim position the J alignment plate on the outside of the door For all other trim go to step 2 2 Install the outside and inside mounting plates 3 Install the two 2 mounting plate screws from the inside of the door Task B To replace the escutcheons Position the inside and outside escutcheons on the door 2 Install the upper and lower escutcheon screws from the inside of the door Note The J escutcheon only has an upper escutcheon screw Task C To replace the roses
23. Manual Trim Parts Cylinder cams parts list by function H Series Service Manual B34077 C258 6419 C191 A7190 C193 Special R function cam Figure 3 21 Cylinder cams Outside cam Inside cam Function Part no Nomenclature Part no Nomenclature A B34077 C258 AW B34077 C258 B B34077 C258 B4 B34077 C258 B5 B34077 C258 B34077 C258 B34077 C258 B7 B34077 C258 B34077 C258 B34077 C258 B34077 C258 E A6419 C191 EW 6419 C191 F B34077 C258 FD B34077 C258 FW B34077 C258 G A7190 C193 A6419 C191 GHB A6419 C191 6419 C191 HF B34077 C258 HJ B34077 C258 IND B34077 C258 B34077 C258 INL A6419 C191 A6419 C191 J 6419 191 6419 191 B34077 C258 R B34077 C258 Special R function S B34077 C258 T B34077 C258 TRK A6419 C191 W B34077 C258 B34077 C258 WW 6419 C191 6419 C191 a Requires the shifting cam cylinder part number and nomenclature B35119 1E6G4 xC258 or B35120 1E7G x C258 b The R function inside turn knob cylinder is handed For RH RHRB doors use B35401 for LH LHRB doors use B35405 For M trim RH RHRB doors use B35519 for trim LH LHRB doors use B35520 c The special R function cam includes cams B63003 and A10526 The B63003 cam is modified by removing the middle lobe The full size cam A10526 mounts against the cylinder 3 25 Trim Parts MISCELLANEOUS PARTS Standard tapered and hook spindles 3 26 Outside spindle 0 30HC2 Figure 3 22
24. N 0 r 0 X icd a case Faceplate 39H cylinder face 39H outside lea escutcheon Figure 1 38H and 39H Mortise Lock overview diagram a Mark centerlines Caution If the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If the door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement Note Prepare the door according to ANSI A115 1 before using these instructions 1 Markthe horizontal centerline of the lock on both sides of the door and on the door s edge Note BEST suggests a 38 height as measured from floor to lock centerline The recommended gap between the door and jamb is 1 16 to 3 16 2 3 4 backset Vertical centerline of lock N amp Horizontal centerline of lock T Vertical centerline of door s edge Centerline of strike Figure 2 Marking the centerlines on the door Mark the vertical centerline of the lock on the door edge Mark the vertical centerline of the lock on both sides of the door as measured from the vertical centerline on the door s edge Mark the horizontal centerline of the strike on the door jamb in line with the centerline of the lock T61994 Rev 1803887 ER 7991 19 June 2000 BEST ACCESS SYSTEMS Indianapo H08 template Figure 3 Marking the drill points H Install strike plate 1 Us
25. Series Service Manual Service and Maintenance H Series Service Manual 3 Insert the mortise cylinder wrench into the cylinder and turn it counterclockwise until you can remove the cylinder and cylinder ring Cylinder ring o Cylinder E Figure 4 3 Removing the cylinder 4 If the lock is double keyed repeat steps 1 through 3 for the other cylinder Task D To remove the turn knob assembly Remove the two turn knob assembly screws and the turn knob assembly 4 5 Service and Maintenance Task E To remove the rose rings 1 Insert the protrusion on the spanner wrench into the hole in the inside rose ring and rotate counterclockwise until you can remove the inside rose ring ae Figure 4 4 Removing the rose rings 2 Repeat step 1 for the outside rose ring Task F To remove the roses Pull the inside and outside roses off of the door Task G To remove the escutcheons 1 Remove the upper and lower escutcheon screws Note The J escutcheon only has an upper escutcheon screw 2 Remove the inside and outside escutcheons Task H To remove the mounting plates 1 Remove the two mounting plate screws from the inside of the door Save the screws 2 Remove the outside and inside mounting plates For J trim remove the J alignment plate 4 6 H Series Service Manual Service and Maintenance REPLACING THE TRIM Replacing the A B C D H amp S sectional trim
26. Standard tapered and hook spindles Standard tapered and hook spindles parts list Type Inside Outside One side only Pin Standard tapered 30HC2 B34016 34211 A29518 Hook 30HC4 Assembly A35031 Top section A34204 Bottom section A34205 A34203 a Used only on doors that are 1 3 4 to 2 1 2 thick Thick door spindles parts list 34H 37H spindles Door thickness Inside Outside 2 B34016 34252 2 1 4 B34016 B34253 2 1 2 B34016 34254 2 3 4 B34016 34255 3 B34165 B34256 3 1 4 B34165 B34257 3 1 2 B34165 B34258 3 3 4 B34165 B34259 4 B34165 34260 4 1 4 B34550 34261 4 1 2 B34550 34262 4 3 4 B34550 34263 5 B34550 34264 a If your door thickness measurements are in between those listed round up b The A29518 pin is required for all outside spindles It is ordered separately from the spindle H Series Service Manual Trim Parts Mounting plates H Series Service Manual Figure 3 23 Mounting Plate Assembly B35029 shown Mounting plates parts list Part No for A B Part No for Item Description C D H S J trim trim All Mounting plate assembly B35029 B35249 Screw A18991 A18991 Inside mounting plate 35028 B35030 Outside mounting plate 35027 B35247 3 27 Parts Knob to lever conversion kit 8 Figure 3 24 e conversion kit Knob to lever conversion kit parts list Item Description Part No Knob to ever conve
27. and inside key m outside lever knob when deadbolt is retracted m inside lever knob Deadbolt operated by outside and inside key m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m extending the deadbolt Outside lever knob unlocked by m retracting the deadbolt Inside lever knob is always unlocked 9 Latchbolt operated by m outside and inside key m outside lever knob when not locked by inside or outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked and unlocked by m outside key and inside key Inside lever knob is always unlocked H Series Service Manual Lock Parts and Functions A W Storeroom lock A WW Storeroom lock Latchbolt operated by Latchbolt operated by m outside key m outside key m outside lever knob when the m inside key bottom faceplate button is Latchbolt is deadlocked by an pressed in auxiliary latch m inside lever knob when the Outside lever knob is always fixed deadbolt is retracted Inside lever knob is always fixed m inside key Deadbolt operated by m outside key m inside key Outside lever knob locked by m top faceplate button m extending the deadbolt Outside lever knob unlocked by m bottom faceplate button m retracting the deadbolt Inside lever knob locked b
28. and locking lever 6 Replace the case cover and case See Replacing the case and case cover on page 4 10 7 Replace the trim See Replacing the trim on page 4 7 H Series Service Manual 4 25 Service and Maintenance Replacing the turn knob hubs and R function turn knob 4 26 cylinder The R function turn knob cylinder has been redesigned and requires a special turn knob hub After these new parts are installed and the deadbolt is retracted the turn knob will rotate freely in the direction that the deadbolt retracts Note To order a R function turn knob cylinder use the following part numbers RH RHRB B35401 LH LHRB B35405 M trim RH RHRB B35519 M trim LH LHRB B35520 stamped on the back side Turn knob hub for a left hand door Turn knob hub for a right hand door Figure 4 21 Left hand and right hand turn knob hubs Perform the following steps to replace the turn knob hub and turn knob cylinder 1 Remove the trim See Removing the trim on page 4 3 2 Remove the case and case cover See Removing the case and case cover on page 4 10 3 Remove the turn knob hub from the case H Series Service Manual Service and Maintenance 4 Install the new turn knob hub Turn knob hub Figure 4 22 Replacing the turn knob hub 5 6 H Series Service Manual Replace the case cover and case See Replacing the case and case cover on page 4 10 Replace the trim See Replacin
29. assembly NM NE M NH H H H H H H 4 34474 1 Outside escutcheon not shown C34473 1 Outside escutcheon not shown C34472 1 Outside escutcheon not shown C34334 1 Outside escutcheon m m 5 Pg 3 16 1 15 outside lever assembly E NH NH NH E H H H EH NH Pg 3 26 Pg 3 21 Cylinder Use one A35031 hook spindle and one inside lever and set screw b Assembled on the outside of the door c See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly d Use one A35028 inside mounting plate and two A39217 inside mounting plate surface mounting screws e Assembled on the inside of the door H Series Service Manual 3 9 Parts 36H TRIM S Inside Bent 69 u L 2 3 Outside Figure 3 9 36H M trim eat Part No Qty Description 2 1 Pg 3 15 1 4 inside knob assembly H H H H H EH H NH H EH NH NH EH NH Ss 2 A35495 1 Inside escutcheon assembly mM not shown 435494 1 Inside escutcheon assembly HN not shown 435497 1 Inside escutcheon assembly m m 5 35249 1 Mounting plate assembly 4 34511 1 Outside escutcheon 5 Pg 3 15 1 4 outside knob assembly H NH H H H
30. case See Figure 4 11 Note The screw must be on the same side of the lock case as the mortise cylinder Task E To turn over the auxiliary bolt 1 2 3 4 18 Remove the auxiliary bolt spring Remove the auxiliary bolt from the case and turn it over Insert the auxiliary bolt into the case The angled portion of the bolt should be pushed through the front of the case and the feet should be resting in the slot Place the long straight end of the auxiliary bolt spring into the hole on the auxiliary bolt The center of the spring coil should rest around the screw post H Series Service Manual Service and Maintenance H Series Service Manual 5 Press the L shaped end of the spring so that the center of the spring can slide to the bottom of the screw post The spring tension should push the bolt toward the front of the case L shaped end of the auxiliary bolt spring Screw post Auxiliary bolt Figure 4 13 Turning over the auxiliary bolt close up Task F To turn over the latchbolt 1 2 If there is a locking lever remove it Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Grasp the latchbolt by the square shaped tail and pull the latchbolt up and out of the case Turn over the latchbolt and rotate the anti friction latch lever into position Place the latchbolt in the case Figure 4 14 Latchbolt with anti f
31. fixed Inside lever knob is always unlocked Note Available in 34H and 35H locks only H Series Service Manual Lock Parts and Functions 34H 37H The following lists describe how the latchbolt deadbolt outside double keyed lever knob and inside lever knob operate for each double keyed functions 24H 37H function Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to Warning quickly unlock the door could be hazardous or even fatal A C Communicating lock ANSI F14 Fed 86C Latchbolt operated by m outside lever knob when deadbolt is retracted is retracted Deadbolt operated by m outside key m inside key Outside and inside lever knob locked and unlocked by m outside key m inside key m inside lever knob when deadbolt G Public entrance lock ANSI F09 Fed 866 876 Latchbolt operated by m outside key m outside lever knob when unlocked by inside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked by m inside key Outside lever knob unlocked by m inside key Inside lever knob is always unlocked Note The inside cylinder may be combinated to operate by the master key only IND Intruder lock INL Intruder lock Latchbolt operated by m outside
32. indicator plate ange 3 2 HF function is available only with C and H sectional roses See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly Double keyed functions C G IND INL W WW require two cylinders and two rings See page 3 29 for the part numbers of the individual components that make up the hotel indicator plate H Series Service Manual Trim Parts 34H J TRIM a 1 Ce a Inside 3 Outside Figure 3 2 J trim Item Part No Oty Description S uzzf 1 Pg 3 15 1 4 inside knob assembly BHHRHBHHHBHHHBHHHBHHSHHHEHsE SsE 2 34543 2 Escutcheon ring EEBHBHHEHEHEHBHEHEHEHeEeee ee 5 A35463 1 Inside escutcheon assembly E HN gH m not shown A35461 1 Inside escutcheon assembly HN HN not shown A35460 1 Inside escutcheon assembly u 4 35029 1 Mounting plate assembly E EE NH Pee H H H H H EH EH H EH EH NH 5 C34413 1 Outside escutcheon E not shown 34415 1 Outside escutcheon HN not shown A35465 1 Outside escutcheon not shown C34416 1 Outside escutcheon Pg 3 15 1 4 outside knob assembly E ENENEHNENEHNEEENHEEHEEENHNEHIMN Pg 3 26 7 Pg 3 23 Cylinder ring 8 Pg 3 21 Cylinder BH H H NH NH NH NH NH NH H EH H NH EH NH 9 A3
33. lock function trim style and cylinder length Installing cylinder rings of lengths other than those designated may cause the lock to malfunction Note Specify the finish when ordering cylinder rings Each ring requires one wavy washer part number B34115 Cylinder ring washer Figure 3 20 Cylinder ring and wavy washer Function Trim style Pin size Ring partno Ring length decimal A AW B BW B4 B5 C D 6 835101 11 32 0 344 EW F FD FW J JHB L 7 835103 7 6 0 438 p SP TRK J M 6 35100 7 32 0 219 7 835100 7 32 0 219 B6 B7 G GHB IND A C D 6 35103 7 16 0 438 INL RP TP W WW 7 35105 19 32 0 594 LM 6 B35100 7 32 0 219 7 835101 11 32 0 344 HF A B C D H 6 35104 9 16 0 562 7 35107 23 32 0 719 LM 6 35102 13 32 0 406 7 B35104 9 32 0 562 HJ A B C D H 6 35106 21 32 0 656 7 35108 13 16 0 812 LM 6 35102 13 32 0 406 7 B35104 9 16 0 562 Double keyed functions require two rings b Requires cylinder rings for sectional trim 3 23 Parts Cylinder rings parts list by part number 3 24 Ring no Length decimal B35100 7 32 219 B35101 11 32 344 B35102 13 32 406 B35103 7 16 438 B35104 9 16 562 B35105 19 32 594 B35106 21 32 656 B35107 23 32 719 B35108 13 16 812 B35109 5 16 312 H Series Service
34. of the door put the outside knob and spindles into the lock 2 Slidethe inside knob onto the tapered inside spindle 3 Turnthe set screw until it makes contact with the spindle Then tighten the set screw approximately 3 4 of a turn 4 Pushthe set screw cap into the set screw hole 5 Turnthe knobs to check that they work smoothly screw cap Set screw Spindles Figure 11 Installing the knobs BEST ACCESS SYSTEMS Indianapo 1E7J4 Cylinder Cylinder face 5C Core Turn control key 15 degrees Figure 12 Installing the core 1 For 5C cores slide the cylinder face down over the 5C core For all other cores go to step 2 2 Put the control key into the core or cylinder face and turn the key 15 degrees clockwise 3 Adjustthe throw pins if needed then put the core and cylinder face into the cylinder with the control key 4 Turnthe key 15 degrees counterclockwise and remove the key Note You may also follow these steps to remove the core is Indiana a gn Mark drill points Cut the H08 template along the dotted line and align the horizontal and vertical arrows to the marked centerlines on the door 2 Tapethe template onto the door 3 Center punch the drill points Installation Instructions w y ccess systems for 38H amp 39H Mortise Locks Overview e 38H cylinder 39H inside al 0 38H ring escutcheon 227 S 9
35. of the individual components that make up the mounting plate assembly Use one A35028 inside mounting plate and two A39217 inside mounting plate surface mounting screws Assembled on the inside of the door Double keyed functions C G IND INL W WW require two cylinders and two rings moans H Series Service Manual 3 11 Trim Parts DEADBOLT TRIM Inside Outside Figure 3 11 Deadbolt trim 34H deadbolt trim parts list Part No Qty Description P STR 1 B35519 1 Turn knob cylinder right hand doors not shown B35520 1 Turn knob cylinder left hand doors 2 B35103 1 Cylinder ring E a not shown B35105 1 Cylinder ring m m 3 1E74 C258 1 Cylinder BS HN 4 19286 1 Turn knob assembly a Requires two 38H deadbolt trim parts list Part No Oty Description K LMR 1 B35401 1 Turn knob cylinder right hand doors not shown B35405 1 Turn knob cylinder left hand doors 2 B35103 1 Cylinder ring E not shown B35105 1 Cylinder ring m m 3 1 74 C258 1 Cylinder Bg HN NH 4 19286 1 Turn knob assembly a Requires two 3 12 H Series Service Manual Trim Parts HIGH SECURITY DEADBOLT TRIM Inside ee 7 C 4 p 3 2 Z i A Outside Figure 3 12 High security deadbolt trim 36H high security The following parts are available only in 630 finish deadbolt trim uz parts list tem Part No Oty Description PS T R 1 B35519 1 Turn knob cylinder right hand doors
36. the deadbolt but does not extend it Note 2 Can be used only on 1 3 4 thick doors Note 3 Specify the hand of door when ordering the lock H Series Service Manual 2 11 Lock Parts and Functions 34 37H FUNCTIONS A FUNCTION CASE ENTRANCE LOCK W FUNCTION CASE STOREROOM LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 2 A W function case 2 12 H Series Service Manual Lock Parts and Functions AW FUNCTION CASE ENTRANCE LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 3 AW function case H Series Service Manual 2 13 Lock Parts and Functions ENTRANCE OR STOREROOM LOCK BW FUNCTION CASE For part numbers see pages 2 31 2 32 and 3 31 D 9 BW function case Figure 2 4 H Series Service Manual 2 14 Lock Parts and Functions B FUNCTION ENTRANCE LOCK C FUNCTION COMMUNICATING DOOR LOCK L FUNCTION CASE PRIVACY LOCK For part numbers see pages 2 31 2 32 and 3 31 Figure 2 5 function case H Series Service Manual 2 15 Lock Parts and Functions ENTRANCE LOCK E FUNCTION CASE For part numbers see pages 2 31 2 32 and 3 31 E function case Figure 2 6 H Series Service Manual 2 16 Lock Parts and Functions EW FUNCTION STOREROOM LOCK Y FUNCTION CASE EXIT LOCK For part numbers see pages 2 31 2 32 and 3 31 EW Y function case Figure 2 7 2
37. until the bracket tabs enter the two switch mounting holes CAN tabs INS Switch mounting holes K Switch bracket feet Figure 4 10 Assembled ROE switch assembly LH orientation shown 6 Clamp the wires in the strain relief Slide the strain relief into position on the case It should lock into place 7 Tilt the RQE switch forward and slide it into place in the case 4 16 H Series Service Manual Service and Maintenance Task C To replace the hubs 1 Push the hub lever toward the side of the case and slide the now bottom hub under the auxiliary levers 2 Insert the now top hub onto the bottom hub Locking lever Top hub Locking bar Cylinder clamp plate Hub lever Auxiliary return levers Figure 4 11 Turning over the hubs and cylinder clamp plate LH orientation shown H Series Service Manual 4 17 Service and Maintenance Note If there is an RQE switch the flat side of the outside hub should be opposite the pivot point on the RQE switch as shown in Figure 4 12 Pivot point on the ROE switch lt Flat side of the outside hub Figure 4 12 switch and hub orientation close up LH orientation shown 3 4 If there is a locking bar install it If there is a locking lever install it Task D To turn over the cylinder clamp plate If the lock is single keyed turn over the cylinder clamp plate and insert it in the
38. 15 a See Chapter 2 Lock Parts and Functions for case screw illustrations b See page 3 2 to page 3 13 for trim screw illustrations c The standard head screw is 1 1 4 the security head screw is 3 4 long Bit drivers parts list Type Part number TORX T10 A34462 TORX T15 A34457 TORX T25 A34458 Spanner head 34407 a TORX is a registered trade mark of the Camcar Divi sion of Textron 3 31 Parts 3 32 H Series Service Manual 4 SERVICE AND MAINTENANCE H Series Service Manual This chapter contains instructions for removing and replacing components servicing and maintaining components and troubleshooting common problems 4 1 Service and Maintenance TOOLS Figure 4 1 Tools Nomen Item clature Description Use 1 ED212 Mortise cylinder cam Tool for assembling cams to assembly tool mortise cylinders 2 ED211 Cylinder wrench Tool for installing removing and testing cylinders 3 KD316 Spanner wrench Tool for installing sectional trim 4 ED225 Cylinder tap Tool for rethreading case threads 5 221 Cylinder die Tool for rethreading 1 5 32 diameter cylinders 4 2 H Series Service Manual Service and Maintenance REMOVING THE TRIM Removing the A B 0 amp sectional trim Removing the J trim Removing the M trim Removing the N trim H Series Service Manual In order to perform any maintenance on your H Series Lock you must firs
39. 2 trim conversion for 3 2 to 3 11 A trim part numbers and drawings for 3 2 reinstalling 4 7 removing 4 3 trim conversion for 3 2 auxiliary bolt 2 31 4 18 auxiliary bolt spring 2 31 auxiliary return lever 2 32 AW case function description for 2 3 part drawings for 2 13 H Series Service Manual B case function conversion for 2 31 to 2 32 function description for 2 4 part drawings for 2 15 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 B trim part numbers and drawings for 3 2 reinstalling 4 7 removing 4 3 trim conversion for 3 2 B4 case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 28 part numbers for 2 31 to 2 32 trim conversion for 3 4 B5 case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 28 part numbers for 2 31 to 2 32 trim conversion for 3 4 case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 29 part numbers for 2 31 to 2 32 trim conversion for 3 4 B7 case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 29 part numbers for 2 31 to 2 32 trim conversion for 3 4 Index bevel changing bevel only for dead bolt locks 4 14 changing bevel only for non deadbolt locks 4 13 changing hand and bevel 4 14 changing hand and bevel with the RQE switch 4 14 bit driver 3 31 BW case function conversion for 2 31 to 2 32 function description for
40. 3 27 for the part numbers of the individual components that make up the mounting plate assembly c Assembled on the inside of the door d Double keyed functions B7 C G IND INL W WW require two cylinders and two rings 3 4 H Series Service Manual Trim Parts 34H N TRIM 5 Outside Figure 3 4 N trim Item Part No Oty Description lt wow 2 2 2 gt 1 Pg 3 15 1 4 inside knob assembly H NH H H H H NH H H H EH NH NH E 2 A35495 1 Inside escutcheon assembly not shown A35494 1 Inside escutcheon assembly 5 35249 1 Mounting plate assembly E E E EE PP eee E 4 34474 1 Outside escutcheon not shown C34473 1 Outside escutcheon not shown C34472 1 Outside escutcheon HN 5 Pg 3 15 1 4 outside knob assembly E E E E E E EE EHEHEHE E Pg 3 26 6 Pg 3 21 Cylinder Eee eeeeee a See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly b Double keyed functions B7 C G IND INL W WW require two cylinders H Series Service Manual 3 5 Parts 35H amp SECTIONAL TRIM Inside Figure 3 5 35H H S sectional trim ltem Part No Oty Description SuosB BE oSsz8gE ESIgE R 1 Pg 3 16 1 15 inside lever assembly NENENEHNEHNEHNEHNEHNEHEEEEEEEEENNM 2 Pg 3 18 2 Rose ring BEBBBHBHRBHBRBRBeBeeeeeee
41. 31 to 2 32 for EW case 2 31 to 2 32 for F case 2 31 to 2 32 for FD case 2 31 to 2 32 for FW case 2 31 to 2 32 for G case 2 31 to 2 32 for GHB case 2 31 to 2 32 for HF case 2 31 to 2 32 for HJ case 2 31 to 2 32 for IND case 2 31 to 2 32 for INL case 2 31 to 2 32 for J case 2 31 to 2 32 for JHB case 2 31 to 2 32 for Lcase 2 31 to 2 32 for LF case 2 31 to 2 32 for case 2 31 to 2 32 for P case 2 31 to 2 32 for R case 2 31 to 2 32 for S case 2 31 to 2 32 for T case 2 31 to 2 32 for TR case 2 31 to 2 32 for TRK case 2 31 to 2 32 for W case 2 31 to 2 32 for WW case 2 31 to 2 32 for Y case 2 31 to 2 32 part numbers and drawings case for A case 2 12 AW case 2 13 B case 2 15 B case 2 28 B5 case 2 28 B6 case 2 29 B7 case 2 29 BW case 2 14 C case 2 15 Ecase 2 16 EW case 2 17 case 2 18 FD case 2 19 FW case 2 20 G case 2 21 case 2 27 HF case 2 19 HJ case 2 19 IND case 2 20 INL case 2 21 2 21 JHB case 2 27 case 2 15 2 20 2 22 2 23 2 25 case 2 25 2 25 case 2 25 2 26 W case 2 12 WW case 2 24 Y case 2 17 part numbers and drawings trim for J trim 3 3 for M trim 3 4 3 8 3 10 to 3 11 for N trim 3 5 3 9 J trim 3 7 part numbers and drawings trim for 38H trim 3 12 39H trim 3 13 to 3 14 A trim 3 2 Btrim 3 2 C trim 3 2 Dtrim 3 2 H sectional trim 3 6 S sectional trim 3 6 pivot cam 2 31 pivot spring 2 31
42. 35 BH NM NM NH NH HB Deadbolt B35035 1 29 30 A35004 E NH BH NH E A Latch lever A35004 1 30 A35020 T Latch lever A35020 1 A35013 E E Latch lever A35013 1 A35246 TR Latch lever A35246 1 31 A34068 m 34068 1 31 52 34065 Cylinder locking lever C34063 1 32 53 A34072 m Tumbler spring A34072 1 33 34 A34013 mM gH Retaining ring A34013 1 34 35 A80583 Spacer for pivot cam A80583 1 35 a For trim inside only use B34043 b Use a quantity of two c Trim inside only requires no stop pin Trim both sides requires the A34090 stop pin and the A34088 screw on the same side as the outside hub H Series Service Manual ROE SWITCH Figure 2 20 ROE switch assembly ROE switch parts list Item Qty Description 1 60500 1 Switch and wire assembly 2 C60400 1 Hub switch mounting bracket 3 B60401 1 Hub switch lever a To order the entire switch assembly use part number B60301 H Series Service Manual 2 33 38 39H FUNCTIONS K FUNCTION CASE CYLINDER DEADLOCK L FUNCTION CASE CYLINDER DEADLOCK M FUNCTION CASE CYLINDER DEADLOCK R FUNCTION CASE CLASSROOM DEADLOCK Figure 2 21 M function case 38 39H parts list Item Qty Description K L MR 1 C34351 1 Case cover E NH 2 B34011 1 Turn knob hub not shown A63001 1 R turn knob hub deft hand
43. 5466 1 Jalignment plate EHNEHNENEHNEHNEHEHEEHEEHEEHEEHENHEEHEEHENHEHEENEHSMN a See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly b Double keyed functions C G W WW IND INL require two cylinders and two rings c Use the A35468 J alignment plate with security head screws H Series Service Manual 3 3 Parts 34H TRIM Inside 7 a a 48 2 Figure 3 3 34HM trim E e 5 ltem Part No Oty Description testi ett 3885 1 Pg 3 15 1 4 inside knob assembly H NH H H H H EH H H H H H EH H H H E E F 2 A35495 1 Inside escutcheon assembly M m HN HN B not shown A35494 1 Inside escutcheon assembly m a not shown A35496 1 Inside escutcheon assembly not shown C34447 1 Inside escutcheon assembly m m m9 m 3 B35249 1 Mounting plate assembly H H H H NH H EH H H NH NH H NH H H NH EH EH H EH NH 4 34445 1 Outside escutcheon BEeeeeeae m not shown C34473 1 Outside escutcheon not shown C34472 1 Outside escutcheon H not shown B35334 1 Outside escutcheon 5 Pg 3 15 1 4 outside knob assembly E EE E EEEE H H NH NH RH HM Pg 3 26 Pg 3 23 Cylinder ring HHEHNHHEHEHEHEHEHEHEEHEEHEHSMSNM m a 7 Pg 3 21 Cylinder H H NH NH NH NH NH NH NH NH NH NH m L E a Assembled on the outside of the door b See page
44. Contents TRIM PARTS 3 1 Converting an existing trim style 3 1 34H A B C amp D trim 3 2 J trim 3 3 34H M trim 3 4 34H N trim 3 5 35H H amp S sectional trim 3 6 35H J trim 3 7 35H M trim 3 8 35H N trim 3 9 36H M trim 3 10 37H M trim 3 11 Deadbolt trim 3 12 34H deadbolt trim parts list 3 12 38H deadbolt trim parts list 3 12 High security deadbolt trim 3 13 36H high security deadbolt trim parts list 3 13 39H high security deadbolt trim parts list 3 14 Dummy trim 3 14 Dummy trim parts list 3 14 Knob assemblies 3 15 Knob assemblies parts list 3 15 Lever assemblies 3 16 Lever assemblies parts list 3 16 Roses amp rose rings 3 18 Rose and rose rings parts list 3 18 Strikes and strike boxes 3 19 Strikes parts list by function for standard doors 3 19 Strikes parts list by door thickness for thick doors 3 20 Cylinders amp rings 3 21 Cylinders parts list 3 21 Cylinders parts list by door thickness 3 22 Cylinder rings 3 23 Cylinder rings parts list by function 3 23 Cylinder rings parts list by part number 3 24 Cylinder cams parts list by function 3 25 H Series Service Manual v Contents vi Miscellaneous parts 3 26 Standard tapered and hook spindles 3 26 Mounting plates 3 27 Knob to lever conversion kit 3 28 Hotel indicator 3 29 Emergency key kit 3 29 Faceplates 3 30 Screws 3 31 SERVICE AND MAINTENANCE 4 1 Tools 4 2 Removing the trim 4 3 Removing the A B C amp 5 sectional trim 4 3 Re
45. MORTISE CASE PARTS LIST If you want to convert the function of an existing H Series Lock use the following parts list table to determine the parts that you need The parts are organized by case number Note For screw part numbers see page 3 31 2 30 H Series Service Manual Lock Parts and Functions Functions For screw part numbers see page 3 31 B35070 case B35071 case B35072 case LL 2 2 2 gt d ipti PERS Item PartNo Qty Description lt mu amp APart No Item 1 0234070 1 Standard UL case cover E H NM E E E E NM D34070 1 D34316 1 Non UL case cover E 034316 2 A35021 1 E Tumbler 35021 2 A35005 1 G Tumbler 35005 3 34064 1 Pivot spring 34064 3 4 C34011 1 Turn knob hub NE 8S HN 34011 A63001 1 Turn knob hub for R function left hand E A63001 A63002 1 Turn knob hub R function right hand E A63002 5 A34120 1 A Turn knob hub spacer E E 34120 5 B34032 1 Turn knob hub cam 54052 35022 1 Double keyed cylinder clamp plate for 5 7 GHB IND INL W WW E EH E A35022 6 A35257 1 Single keyed cylinder clamp plate for A B FW J JHB L LF P R S mM E E
46. Mounting plate assembly PP SPP Pee eee eee 5 54415 1 Outside escutcheon HENHNHNHENHNEHN not shown C34415 1 Outside escutcheon not shown 35465 1 Outside escutcheon not shown C3 16 1 Outside escutcheon H 3 16 1 15 outside lever assembly E E E EEE EEEE EEHEEHE E Pg 3 26 7 Pg 3 23 Cylinder ring BHEHNHNHEHNEHNHNEHNEHHNENHEEHENHNHSNM 8 Pg 3 21 Cylinder m m m m m H8 H NH NH NH NH NH NH NH E m m 9 A35466 1 Jalignment plate a Use A35031 hook spindle and one inside lever and set screw b Assembled on the outside of the door c See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly d Use one A35028 inside mounting plate and two A39217 inside mounting plate surface mounting screws e Double keyed functions C G IND INL W WW require two cylinders and two rings H Series Service Manual 3 7 Parts 35H TRIM 7 Figure 3 7 35HM trim Outside e z Tu 2 92 F Item Part No Oty Description 2 2 2 52 gt 1 3 16 1 15 inside lever assembly E E E 2 A35495 1 Inside escutcheon assembly m H not shown 35494 1 Inside escutcheon assembly not shown A35496 1 Inside escutcheon assembly m mu not shown 34446 1 Inside escu
47. Qty Description S 1 B35027 1 Outside mounting plate 2 A35047 1 Dummy trim assembly 5 A35028 1 Inside mounting plate 4 18991 2 8 machine screw L 5 A39217 2 8 sheet metal screw a Requires two 3 14 H Series Service Manual Trim Parts KNOB ASSEMBLIES Style 4 Style 44 Figure 3 14 Knob assemblies Knob assemblies order parts that are listed in the following table as N A call BEST parts list Mechanical Product Support for the part numbers Style Knob diagram Knob assembly parts Standard Knurled Tactile 4 16 Og Entire knob assembly A35134 N A A35135 ni ER Outside knob amp spindle assembly A35084 N A A80515 L 27 8 Inside knob assembly B62520 N A B62533 6 beg Dis Entire knob assembly A35136 N A A80516 Ld Outside knob amp spindle assembly A35086 N A A80517 L 3 Inside knob assembly C62518 N A B62538 44 a Entire knob assembly A80500 80512 N A 16 ERA Outside knob amp spindle assembly 80501 A80513 N A L 31 Inside knob assembly 80502 80514 N A H Series Service Manual 3 15 Parts LEVER ASSEMBLIES Bw Q YY Style 3 Style 12 Style14 Style 33 3 Oo Sw SS Xy X X X Style 15 Style 16 Style 17 Figure 3 15 lever assemblies Lever assemblies order parts that are listed in the following table as N A call BEST parts list Mechanical Product Support for the part numbers
48. R R case function conversion for 2 31 to 2 32 function description for 2 8 part drawings for 2 23 part numbers for 2 31 to 2 32 trim conversion for 3 12 case 34H 36H trim conversion for 3 13 H Series Service Manual Index R case 38H 39H function conversion for 2 34 function description for 2 11 part numbers and drawings for 2 34 trim conversion for 3 12 3 14 reinstalling A amp D trim 4 7 case and case cover 4 10 cylinder 4 8 escutcheon 4 8 faceplate 4 9 H amp sectional trim 4 7 inside hub 4 17 Jtrim 4 7 knob 4 9 lever 4 9 Mtrim 4 7 mounting plates 4 8 Ntrim 4 7 outside hub 4 17 rose 4 8 rose ring 4 8 turn knob assembly 4 8 removing A C amp D trim 4 3 case and case cover 4 10 cylinder 4 4 escutcheon 4 6 faceplate 4 4 amp sectional trim 4 3 Jtrim 4 3 knob 4 4 lever 4 4 Mtrim 4 3 mounting plates 4 6 N trim 4 3 rose 4 6 rose ring 4 6 turn knob assembly 4 5 retaining ring 2 32 rose part numbers and drawings for 3 18 reinstalling 4 8 removing 4 6 rose ring part numbers and drawings for 3 18 reinstalling 4 8 removing 4 6 H Series Service Manual RQE switch adding 4 21 changing the hand and bevel 4 14 changing the hand only 4 13 part numbers and drawings for 2 33 turning over 4 15 S case function conversion for 2 31 to 2 32 function description for 2 8 part drawings for 2 23 part numbers for 2 31 to 2 32 trim conversion for 3 12 to 3 13 secti
49. adbolt and latchbolt simultaneously Outside lever knob locked by m extending the deadbolt Outside lever knob unlocked by m retracting the deadbolt Inside lever knob is always unlocked HF Hotel lock ANSI F15 Fed 86H Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside special master key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob is always fixed Inside lever knob is always unlocked Note 1 Extending the deadbolt sets the occupied button and blocks all operating keys Note 2 Available in 34H and 35H locks only J Classroom lock ANSI F05 Fed 86J HJ Hotel lock Latchbolt operated by m outside key m outside lever knob when unlocked by the outside key m inside lever knob Latchbolt deadlocked by an auxiliary latch Outside lever knob locked and unlocked by m outside key Inside lever knob is always unlocked Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside special master key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob is always
50. al lt 2 Z lt gt 0 gt mic 0 S Ri S SERVICE MANUAL HEE ACCESS SYSTEMS CREDITS COPYRIGHT 2000 2002 Best Lock Corporation dba Best Access Systems All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Best Access Systems The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Best Access Systems This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties for the publication s quality performance merchantability or fitness for any particular purpose Neither Best Access Systems nor its dealers or distributors sh
51. all be liable to the user or any other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication The Life Safety Code is a registered trademark of the National Fire Protection Association Written and designed by Best Access Systems and Avalon Group Inc Indianapolis Indiana T61964 Rev 1823589 ER7991 6 July 2002 FIGURES VII GETTING STARTED 1 1 Introduction 1 1 Certifications and standards 1 1 34H 37H overview 1 3 Lock characteristics 1 3 Lock dimensions 1 3 Door prep by trim 1 4 38H 39H overview 1 5 Lock characteristics 1 5 Lock dimensions 1 6 Door prep by trim 1 7 Documentation package 1 8 Technical support 1 9 Support services 1 9 Telephone technical support 1 9 Training seminars 1 9 LOCK PARTS AND FUNCTIONS 2 1 Functions by ANSI designation and lock function quick reference 2 2 Function descriptions 2 3 34H 37H single keyed functions 2 3 34H 37H double keyed functions 2 6 34H 36H deadlocked functions 2 8 34H 35H non keyed functions 2 9 34H 37H special functions 2 10 38H 39H cylinder deadlock functions 2 11 H Series Service Manual iii Contents 34 37H functions 2 12 A function case entrance lock 2 12 W function case storeroom lock 2 12 AW function case entrance lock 2 13 BW function case entrance or storeroom lock 2 14 B function entrance lock 2 15 C function communicating do
52. and Htrim 3 amp AS 9 M and N trim 1 Cylinder 2 Turn knob emergency key 3 Hotel indicator 4 Through bolt mounting plate and screws 5 Lever knob 6 Forged trim H Series Service Manual Getting Started 38H 39H OVERVIEW Lock 38H 39H Mortise Locks have the following characteristics characteristics Feature Dimensions Case size 4 3 16 x 3 5 8 x 1 Backset 2 3 47 Door thickness range 1 3 4 standard up to 5 All mortise functions except and trim one side only func tions can be installed on 5 thick doors if the mortise is centered in the door H Series Service Manual 1 5 Getting Started Lock The following diagram shows the dimensions of the 38H 39H mortise dimensions and strike lt Ahe gt 1 TEA in Overhead view Overhead view of strike box of mortise ML m m 3 64 31 32 1 az L Overhead view of 1 37 i wa strike plate as A A 1 2 he Centerline 3 s 5 3 s Y Y 38HS1 Strike plate Faceplate d Overhead view of verhead view Hea strike plate 1172 pia lt 1 7 3 gt wl 14 TEN NP m 1 5 8 i G 1 Y i T i 1 I i 6 59 4 1 1 1 3 4 Dia erline 1 8 Y Y
53. asher if present and cylinder ring are positioned on the cylinder Note 7he high security cylinder does not have a washer With the mortise cylinder wrench inserted into the core hole insert the cylinder assembly into the cylinder hole on the outside of the door For standard cylinders rotate the mortise cylinder wrench clockwise until the cylinder ring is flush against the door For high security cylinders rotate the mortise cylinder wrench clockwise until the cylinder head touches the inside rim of the cylinder ring Caution A malfunction can occur if the cylinder is threaded in too far 4 Secure the cylinder in the mortise case with the cylinder set screw To install the faceplate Secure the mortise case faceplate to the mortise case with the faceplate mounting screws Continued on the next page is Indiana Install knobs or levers For both levers and knobs Unscrew the inside spindle one full turn to allow the spindles to turn freely For levers 1 With the handle pointing toward the door hinges put the outside lever and spindles into the lock from the outside of the door 2 Slidethe inside lever onto the tapered inside spindle 3 Turnthe set screw until it makes contact with the spindle Then tighten the set screw approximately 3 4 of a turn 4 Turn the levers to check that they work smoothly Set screw Spindles Figure 10 Installing the levers For knobs 1 Fromthe outside
54. ask To turn over switch on page 4 15 5 Clamp the wires in the strain relief Slide the strain relief into position on the case It should lock into place 6 Tilt the RQE switch forward and slide it into place in the case 7 Reinstall the hubs See Task C To replace the hubs on page 4 17 The flat side of the outside hub should be opposite of the pivot point on the RQE switch Pivot point on the ROE switch Flat side of the outside hub Figure 4 16 switch and hub orientation close up 8 Replace the case cover and case See Replacing the case and case cover on page 4 10 9 Replace the trim See Replacing the trim on page 4 7 H Series Service Manual 4 21 Service and Maintenance PERFORMING KNOB TO LEVER CONVERSION This section describes how to convert a lock with knobs to a lock with levers using the knob to lever conversion kit The kit is shown on page 3 28 1 Remove the trim See Removing the trim on page 4 3 2 Remove the case and case cover See Removing the case and case cover on page 4 10 3 If there is a locking lever remove it 4 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Notice the orientation of the latchbolt Grasp the latchbolt by the square shaped tail and pull the latchbolt up and out of the case Square shaped tail of the latchbolt Grommet Latchbolt rod support Locking lever Tumbler spring E tumbler
55. bevel Tighten the screws 3 Install the lock into the mortise cavity 4 Secure the lock case with the case mounting screws 6 Install trim Caution If the handing of the R turn knob is incorrect you can be locked in Caution A malfunction can occur if the cylinder is threaded in too far To install 38H trim 1 Position the washer and cylinder ring on the cylinder 2 With the mortise cylinder wrench inserted into the core hole insert the cylinder assembly into the cylinder hole Rotate the mortise cylinder wrench clockwise until the cylinder ring is flush against the door 3 Secure the cylinder in the mortise case with the cylinder clamp screw 4 If there is a turn knob position the turn knob assembly on the inside ofthe door Install the two turn knob assembly screws 5 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws 6 Check the lock to see that it operates properly ag Ihrough bolts v al i M 0 lt O a IP 0 O D ae ey 39H ring 39H cylinder e 39H outside escutcheon Figure 7 Installing 38H or 39H trim To install 39H trim 1 Position the inside and outside escutcheons opposite each other and screw them loosely in place 2 Position the washer and cylinder ring on the cylinder 3 With the mortise cylinder wrench inserted into the core hole insert the cylinder assembly into the cylinder hole Rotate the
56. by the inside key H m inside lever Latchbolt is deadlocked by an auxiliary latch Latchbolt held retracted by m turning inside key while holding up the inside lever Outside lever locked and unlocked by m inside key Inside lever is always unlocked Note Available in 35H and 37H locks only 2 10 A B6 B7 Entrance lock Latchbolt operated by m inside key m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside key Inside and outside lever knob locked by m extending the deadbolt Note 1 Trim is removable from the outside only Note 2 The B6 function lock accepts a shallow grooved non BEST cylinder The B7 function lock accepts the standard BEST cylinder JHB Latch hold back lock Jp Latchbolt operated by m outside key m outside lever except when locked by the outside key m inside lever Latchbolt is deadlocked by an auxiliary latch Latchbolt held retracted by m turning the outside key while holding up the inside lever Outside lever locked and unlocked by m outside key Inside lever is always unlocked Note Available in 35H and 37H locks only H Series Service Manual Lock Parts and Functions TR Time out by lever
57. case function conversion for 2 31 to 2 32 function description for 2 6 part drawings for 2 21 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 5 4 3 6to 3 8 3 10 to 3 11 inside hub 2 32 4 15 J J case function conversion for 2 31 to 2 32 function description for 2 5 part drawings for 2 21 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 J trim part drawings for part numbers for reinstalling 4 7 removing 4 3 trim conversion for 3 3 3 7 JHB case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 27 part numbers for 2 31 to 2 32 trim conversion for 3 6 to 3 9 3 11 S25 2 7 3 3 3 7 K case 38H 39H function conversion for 2 34 function description for 2 11 part numbers and drawings for 2 34 trim conversion for 3 12 3 14 knob part numbers and drawings for 3 15 reinstalling 4 9 removing 4 4 knob to lever conversion 3 28 22 knurled knob lever definition of A 2 see also knob see also lever L L case function conversion for 2 31 to 2 32 function description for 2 9 part drawings for 2 15 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 9 L case 38H 39H function conversion for 2 34 function description for 2 11 part numbers and drawings for 2 34 trim conversion for 3 12 3 14 latch lever 2 32 latchbolt 2 32 4 19 lever part numbers and drawings for 3 16 reinstalling 4 9 removing 4 4 Index LF case
58. ce Manual Note The latchbolt is deadlocked with an auxiliary deadlatch 2 3 Lock Parts and Functions B Entrance lock ANSI F21 Fed 86B Latchbolt operated by m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside turn knob Inside and outside lever knob locked by m extending the deadbolt E Entrance lock ANSI F04 Fed 86A 87B e QO Latchbolt operated by m outside key m outside lever knob when the bottom faceplate button is depressed m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked by m top faceplate button Outside lever knob unlocked m bottom faceplate button Inside lever knob is always unlocked F Dormitory or exit lock ANSI F12 Fed 86F 2 4 e Latchbolt operated by m outside key m outside lever knob when the bottom faceplate button is depressed and the deadbolt is retracted m inside lever knob Deadbolt operated by m outside key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m top faceplate button m extending the deadbolt Outside lever knob unlocked by m bot
59. cylinder groove Lock case e3eT DOU Figure 4 5 Location of the cylinder clamp screw view from the edge of the door 5 Insert the control key and core into the cylinder Rotate the control key 15 degrees counterclockwise and then remove the key 6 If the lock is double keyed repeat steps 1 through 4 for the other cylinder Task G To replace the faceplate Position the faceplate on the lock and install the two faceplate screws Task H To replace the levers knobs 1 From the outside of the door insert the outside lever knob and spindle assembly through the door Note For lever trim position the lever so that the handle points toward the door hinges 2 Install the inside lever knob onto the inside spindle 3 Use a 1 8 Allen wrench to tighten the set screw on the inside lever knob 4 Turn the levers knobs to check that they work smoothly H Series Service Manual 4 9 Service and Maintenance REMOVING AND REPLACING THE CASE AND CASE COVER 4 10 Removing the case and case cover Replacing the case and case cover In order to perform any maintenance on your H Series Locks you must remove the trim and the lock from the door Perform these steps to remove the lock case and cover 1 Remove the trim For more information see Removing the trim on page 4 5 From the edge of the door remove the two case mounting screws Remove the case
60. de mounting plates 3 Install the two mounting plate screws from the inside of the door Caution Do not overtighten the mounting plate screws Overtightening may compress the mortise cavity and bind the locking mechanism To install the concealed cylinder for N trim only 1 With the mortise cylinder wrench inserted into the core hole insert the cylinder into the cylinder hole on the outside of the door Rotate the cylinder wrench clockwise until the groove around the cylinder head is even with the door surface Caution A malfunction can occur if the cylinder is threaded in too far 2 Secure the cylinder in the mortise case with the cylinder set screw To install the escutcheons or roses 1 Position the inside and outside escutcheons or roses on the door so they are centered on the mounting plates If there are escutcheon screws install the upper and lower escutcheon screws from the inside of the door Note 7he J escutcheon only has an upper escutcheon screw If there are escutcheon or rose rings use the spanner wrench to install the inside and outside rings onto the mounting plates Note 1 7o adjust the hotel indicator for hotel functions see the Hotel Indicator Adjustment Instructions Document T61960 Note 2 For complete instructions on installing the mortise cylinder see the Mortise Lock Cylinder Instructions Document T61972 To install the standard cylinder or high security cylinder 1 Make sure that the w
61. enter dimension Lip to center dimension taken from the edge of the lip to the center of the screw holes Door Lip to center thickness of door 30HS2 30HS3 dimension RH LHRB 29724 29700 2 1 4 179 1 424 LH RHRB B29736 29712 RH LHRB B2972 B29701 21 2 9725 970 1 549 LH RHRB B29737 29713 RH LHRB B29726 29702 2 3 4 1 674 LH RHRB B29738 29714 3 RH LHRB 29727 29703 1 799 LH RHRB 29739 29715 RH LHRB B29728 29704 3 1 4 A 27 i 1 924 LH RHRB B29740 29716 RH LHRB B2972 B2970 3 1 2 9729 9705 2 049 LH RHRB B29741 B29717 RH LHRB B29730 29706 3 3 4 2 174 LH RHRB B29742 29718 RH LHRB B29731 B2970 4 973 9707 2 299 LH RHRB B29743 29719 RH LHRB B29732 29708 4 1 4 T Ara 7 2 424 LH RHRB B29744 29720 RH LHRB B2 B2 41 2 9733 9709 2 549 LH RHRB B29745 29721 RH LHRB B29734 29710 4 3 4 T di 2 674 LH RHRB B29746 B29722 RH LHRB B297 B29711 5 9735 97 2 799 LH RHRB B29747 29723 H Series Service Manual Parts CYLINDERS amp RINGS 5 5 Standard Hotel M Trim N Trim Figure 3 19 Cylinders and rings Cylinders parts list Type Nomenclature Notes Standard 1 74 X cam See page 3 25 for a list of cams Hotel 1E7G4 C258 See page 3 25 for a list of cams M Trim 1 7 4 See page 3 25 for a list of cams N Trim 1E7N X cam page 3 25 for a list o
62. escription Part No Oty Item 14 A35001 m A35001 1 14 A35003 E NH A35003 1 80581 80581 1 15 454049 A34049 1 15 16 A35002 m m m H Dcadlocking lever assembly 35002 1 16 17 A34315 BH Retaining ring A34315 1 17 18 A34018 Deadlocking lever spring A34018 1 18 80582 AW Deadlocking lever spring A80582 1 19 A34060 E M NM E NH Lower auxiliary spring 35H 37H only A34065 1 19 20 B340200 m m NM E E NH BH NH E Auxiliary return lever 5H 37H only B34020 2 20 21 A34060 m m m m E Upper auxiliary spring 35H 37H only A34066 1 21 22 B34043 m NB g Inside hub B34043 1 22 A34563 Inside hub for LH LHRB A34563 1 A34564 Inside hub for RH RHRB A34564 1 23 B34003 M E NH m m Outside hub B34003 1 23 B35026 Double rigid hub B35026 2 24 35248 E Short hub lever B35248 1 24 A34206 a TR Hub lever A34206 1 25 35490 E NH NH Long hub lever 35490 1 25 26 A34048 E H EH Stop pin 25H 37H only A34048 1 26 27 A34081 NM NM E E EH NH HB Hub lever spring A34081 1 27 28 B35018 E E E NH NH NH E NB Latchbolt for knob 34H 36H only B35018 1 28 55019 m E E NH NH NH HN 8 NM Latchbolt for lever 5H 37H only B35019 1 B35038 TR Latchbolt B35038 1 29 B350
63. ethe H08 template to mortise the door jamb for the strike box and strike plate When the strike box is not used mortise the jamb deep enough to allow the deadbolt to fully extend See Installation Specifications for dimensions Template H06 2 Insert the strike box and secure the strike with the screws provided Strike box O 0 2 0 Figure 4 Installing the strike box and strike Jamb Strike plate 8 32 combination screws E B is Indiana Drill holes Note Check the lock for the function before drilling 1 Mortise the edge of the door for the lock case and faceplate 2 Drill only those holes required for the lock function and trim See the Installation Specifications for hole requirements in Template H06 39H escutcheon f 39H escutcheon hole hole Inside cylinder Outside cylinder hole hole K function N turn knob hole Mortise for lock case amp faceplate V N 39H escutcheon hole 39H escutcheon hole Inside Outside Figure 5 Mortising and drilling holes H Install mortise case 1 Remove the faceplate from the lock Mortise cavity 0 Bevel adjusting screw 0 Armored front Case mounting screws Faceplate 2N Figure 6 Installing the mortise case 2 Loosen the bevel adjusting screws on the top and bottom of the lock case and adjust the bevel of the armored front to match the door
64. f cams High security b 1 7 x cam The 1E7J4 cylinder must be ordered with a combinated 5C security core to qualify for the UL listing See page 3 25 for a list of cams High security 1E7K x cam 1E7K4 cylinder can be ordered uncombinated or less core It does not carry the UL9 listing See page 3 25 for a list of cams a Cylinder face is shown without the BEST logo b 5C cores must be combinated at the factory to qualify for the UL listing c 1E7J4 cylinders must be used with M style escutcheons to qualify for the UL listing H Series Service Manual 3 21 Parts Cylinders parts list door thickness Door thickness Standard cylinder Hotel cylinder M cylinder cylinder 2 B35170 B35200 B35172 1E7N4 21 4 B35171 B35201 B35173 B35284 2 1 2 B35172 B35202 B35174 B35284 23 4 B35173 B35203 B35175 B35285 3 B35174 B35204 B35176 B35285 31 4 B35175 B35205 B35177 B35286 31 2 B35176 B35206 B35178 B35286 33 4 B35177 B35207 B35179 B35287 4 B35178 B35208 B35180 B35287 4 1 4 B35179 B35209 B35181 B35288 4 1 2 B35180 B35210 B35182 B35288 4 3 4 B35181 B35211 B35498 B35289 5 B35182 B35212 B35499 B35289 3 22 H Series Service Manual Parts Cylinder rings A Caution Cylinder rings parts list by function H Series Service Manual Wrench resistant cylinder rings are required by ANSI 156 13 The following cylinder rings are required for the 34H 35H Mortise Locks based on
65. from the door Set the case on a flat surface Remove the five case cover screws Carefully remove the case cover Many parts are spring loaded and may shift After you have performed any maintenance on your 30H Lock you must replace the case cover and the case before replacing the trim Perform these steps to replace the lock case cover and case 1 Place the case cover on the case and install the five case cover screws Check to see if the lock works properly Slide the case into the door Install the two case mounting screws qu Replace trim For more information see Replacing the trim on page 4 7 H Series Service Manual Service and Maintenance CHANGING THE HAND AND BEVEL This section describes how to change the hand and or bevel of the lock The section includes a quick reference outlines of the tasks required to change the hand and or bevel and detailed instructions for each task Each outline references the detailed instructions for each task found in Tasks for changing the hand and bevel Changing hand and bevel quick reference Review the diagram below to understand the hand and bevel of the door A LLL LA Left hand LH Outside Right hand RH Outside Left hand reverse bevel LHRB Right hand reverse bevel RHRB Figure 4 6 Explanation of the hand and bevel of the door H Series Service Manual 4 11 Service and Maintenance The following diagram and table shows which c
66. function conversion for 2 31 to 2 32 function description for 2 9 part drawings for 2 20 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 9 lock electrically operated A 2 locking bar 2 31 4 25 locking lever 4 25 locking plate 2 31 lower auxiliary spring 2 32 M case 38H 39H function conversion for 2 34 function description for 2 11 part numbers and drawings for 2 34 trim conversion for 3 12 5 14 M trim part drawings for 3 4 3 8 3 10 to 3 11 part numbers for 3 4 3 8 3 10 to 3 11 reinstalling 4 7 removing 4 3 trim conversion for 3 4 3 8 3 10 to 3 11 mortise cylinder cam 4 2 mortise cylinder cam assembly tool A 3 mounting plate part numbers and drawings for 3 27 reinstalling 4 8 removing 4 6 N N case function conversion for 2 31 to 2 32 function description for 2 9 part drawings for 2 22 part numbers for 2 31 to 2 32 trim conversion for 3 2to 3 9 N trim part numbers and drawings for 345 329 reinstalling 4 7 removing 4 3 trim conversion for 3 5 3 9 outside hub 2 32 4 15 P P case function conversion for 2 31 to 2 32 function description for 2 8 part drawings for 2 23 part numbers for 2 31 to 2 32 trim conversion for 3 12 to 3 13 part numbers and drawings case for A case 2 31 to 2 32 for B case 2 31 to 2 32 for B case 2 31 to 2 32 for B5 case 2 31 to 2 32 for B6 case 2 31 to 2 32 for B7 case 2 31 to 2 32 for BW case 2 31 to 2 32 for C case 2 31 to 2 32 for Ecase 2
67. g the trim on page 4 7 Check that the deadbolt and keyed cylinder are operating properly a b Use the key to slowly extend the deadbolt Grasp the deadbolt with your fingers The deadbolt should extend fully Use the key to slowly retract the deadbolt Make sure that the deadbolt retracts fully Check that the deadbolt and turn knob cylinder are operating properly a b Use the key to extend the deadbolt Use the turn knob to slowly retract the deadbolt while grasping the deadbolt with your fingers Make sure that the deadbolt retracts fully If the deadbolt does not fully extend or retract adjust the turn knob cylinder or keyed cylinder in or out a b Remove the faceplate See page 4 4 Adjust the cylinder See page 4 4 Repeat step 7 and step 8 to check again that the components are operating properly 4 27 Service and Maintenance TROUBLESHOOTING This table summarizes the possible causes for certain lock problems The causes of failure are listed in the order of likelihood The most likely cause is first and so forth For problems with the core and key such as difficulty removing or inserting the key or difficulty turning the key see the Core and Key Service Manual You notice Possible causes include You should Knobs or levers won t turn Outside knob won t lock Latch won t extend and is not working smoothly Cannot remove the core Deadbolt won t o
68. hand A80509 80524 N A N A Left hand 80510 A80525 N A N A 3325 Entire lever assembly A80511 80526 N A 51 8 Outside lever amp spindle assembly B35513 35515 N A Le Inside lever assembly A35511 80527 N A N A d 2 15 16 Tactile levers grooved in the back of the lever b Returns to within 3 8 to 1 2 of the door surface c Style 3 is wrought and filled with aluminum Style 33 is cast solid d See page 3 26 for a complete list of spindle part numbers e Includes the A63110 set screw H Series Service Manual 3 17 Parts ROSES amp ROSE RINGS Style A 34H Style B 34H shown with liner Style C 34H Pd 2 Style D 34H Style H 35H Style S 35H Figure 3 16 Roses and rose rings Rose and rose rings parts list Style Description Rose Rose ring Dimensions A Concave round A29508 B34544 3 3 8 diameter B Flat square A54479 34544 3 3 8 square Concave round A54478 34544 29 16 diameter D Convex round 454476 34545 33 8 diameter H Flat round 34129 34131 29 16 diameter S Flat round B34585 34131 3 1 2 diameter a Does not include the A29510 liner 3 18 H Series Service Manual Parts STRIKES AND STRIKE BOXES p 9 Ue 02 lt j J 0 0 30HS1 30HS2 30HS3 Strike 38HS1 38HS2 Handed Handed box Non handed Non handed Figure 3 17 Strikes and strike box S
69. hat were made in the door for knobs and cylinders A finished part of a mortise lock that covers the armored front See Armored front Two push buttons in the faceplate one locks the other unlocks the outside knob or lever The basic shape of the interchangeable core and its housing door knob cylinder padlock and so forth See also Interchangeable core The swing direction of the door as viewed from the outside of the door A right handed RH door is hinged on the right and swings inward A left handed LH door is hinged on the left and swings inward If either of these doors swings outward it is a right hand reverse bevel RHRB door or a left hand reverse bevel LHRB door respectively The edge of the door that is closer to the frame A figure 8 shaped device that contains all mechanical parts for a masterkeyed system The interchangeable core can be removed by a special control key and can be recombinated without disassembling the lock See also Figure S A lever knob with a crisscross groove pattern cut into its surface Knurling improves grip and can also serve as a warning when entering hazardous areas A document developed by the National Fire Protection Association NFPA that regulates building construction to prevent injury in case of fire Code sections 2 4 and 5 2 1 5 apply to locks and latches The way a lock operates The function determines appropriate applications for the lock such as how the latchbol
70. ies Electrically T61993 Operated Mortise Locks The templates required for lock installations also can be ordered separately Document Title Doc No Template Installation Specification for tbe T61950 34H 37H Mortise Lock H04 Template Hole Pattern Chart for 34H 37H Mortise T61951 Locks H06 Template Installation Specifications for 38 39H 761952 Mortise Locks HOS Template Installation Template for 38H 39H T61953 Mortise Locks H09 Template Installation Template for tbe 34H 37H 761954 Mortise Lock A C D S trim H11 Template Strike Specifications for 34H 37H T61955 Mortise Locks H12 Template Installation Template for tbe 34H 37H T61956 Mortise Lock J trim H13 Template Installation Template for tbe 34H 37H T61957 Mortise Lock amp N trim H14 Template Installation Specification for tbe T61958 34H 37H Mortise Lock with Integrated Door Hardware GDH Option E01 Template for 1E Cylinders T61965 E02 Template for 1E_D4 Cylinders T61966 E03 Template for 1E_E4 Cylinders T61967 E04 Template for Cylinders T61968 E05 Template for 5E Cylinders T61969 E06 Template for 1 7 4 and 1E7K4 Cylinders T61970 1 8 H Series Service Manual Getting Started Document Title Doc No Installation Instructions for the Rim Lock Cylinder T61971 Installation Instructions for tbe Mortise Lock Cylinder 761972 Installation Instructions for 38H 39H Mortise Locks T61994 TECHNICAL SUPPORT Supp
71. lace the spindle locking bar and locking lever If you do not replace or add tbe locking bar and or locking lever tbe lock will be weakened and more vulnerable to attack This failure to replace tbe components may also void tbe manufacturer s warranty and any service agreement you may have To replace the spindle 1 Remove the levers knobs See Task To remove tbe levers knobs on page 4 4 2 Push the pin through the base of the outside lever knob 3 Remove the spindle assembly from the outside lever knob 4 Insert the new spindle assembly into the outside lever knob and install the pin 5 Replace the levers knobs See Task H To replace the levers knobs on page 4 9 H Series Service Manual Service and Maintenance To replace the locking bar and locking lever The following steps apply to locks made before October 1994 Note If the new locking bar has already been installed you should be able to change the spindle several times without needing to change the locking bar But if the lock has been repeatedly abused check the case and particularly the locking bar for damage 1 Remove the trim See Removing the trim on page 4 3 2 Remove the case and case cover See Removing the case and case cover on page 4 10 3 Remove the locking lever Remove the locking bar 4 Replace the new locking bar 5 Replace the locking lever Locking lever Locking bar Figure 4 20 Replacing the locking bar
72. lates shown without the BEST logo NS NS ON SN s N COSL Faceplates parts list by function Function Part no F W D34093 AW B80573 B B4 B5 B6 B7 C FW IND L LF D34094 BW FD HF HJ D34095 N D34096 T D34097 E D34098 EW G INL J WW Y D34099 GHB JHB A34235 TR TRK A34309 gt 1DT 2DT A34389 a The D34099 faceplate is identical to the A34235 faceplate except that A34235 has no UL markings b The D34096 faceplate is identical to the A34309 faceplate except that A34309 has no UL markings c Used as a dummy faceplate 3 30 H Series Service Manual Parts Screws H Series Service Manual Standard head Security head Spanner head screw screw screw Figure 3 28 Screws Screws parts list Component Screw specification Standard Security Driver Case screws Case cover screw 8 32 X 3 8 PHFHMS 34087 N A N A Case mounting screw 12 24 X 3 4 PHFHMS 18724 A34450 T25 Strike screws 12 24 X 3 4 PHFHMS 18724 34450 T25 Trim screws Chassis mounting screw 8 32 X 1 1 4 PHFHMS A18991 N A N A Lever set screw 1 4 20 SHCPSS A63110 A34406 Spanner head J escutcheon screw 8 32 A34418 A34451 T15 amp N escutcheon bolt 10 32 X 2 1 8 34465 34553 T25 Turn knob rose screw 6 X 1 2 POH A18513 34452 T15 Faceplate screws 8 32 X 1 4 PHFHMS 418722 A34454 T
73. m inside lever knob Inside lever knob is always unlocked Latchbolt operated by m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob is always fixed Inside lever knob is always unlocked 2DT Double dummy trim This product is a through bolt mounted pair of matching levers knobs for an inactive door or a non latching door H Series Service Manual 2 9 Lock Parts and Functions 34H 37H special following lists describe how the latchbolt deadbolt outside functions lever knob and inside lever knob operate for each special 34H 37H function Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to Warning quickly unlock the door could be hazardous or even fatal A B4 B5 Entrance lock Latchbolt operated by Te m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key Inside and outside lever knob locked by m extending the deadbolt Note 1 Trim is removable from the outside only Note 2 The 4 function lock accepts a shallow grooved non BEST cylinder The B5 function lock accepts the standard BEST cylinder GHB Latch hold back lock Latchbolt operated by m outside key Q m outside lever except when locked
74. mortise cylinder wrench clockwise until the cylinder head touches the inside rim of the cylinder ring 4 Secure the cylinder with the cylinder clamp screw Tighten the through bolts 6 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws 7 Check the lock to see that it operates properly Install core 0 Faceplate Cylinder clamp screw inside High security cylinder Cylinder face 5 Control key Turn control key 15 degrees Figure 8 Installing the core 1 For 5C cores slide the cylinder face down over the 5C core 2 Putthe control key into the core or cylinder face and turn the key 15 degrees clockwise 3 Adjustthe throw pins if needed then put the core and cylinder face into the cylinder with the control key 4 Turnthe key 15 degrees counterclockwise and remove the key BEST ACCESS SYSTEMS Indianapo is Indiana INDEX Numerics 34H 37H door prep by trim 1 4 function conversion for 2 31 to 2 32 lock characteristics 1 3 lock dimensions 1 3 38H 39H 38H part numbers and drawings for 3 12 38H trim conversion for 3 12 39H part numbers and drawings for 3 13 39H trim conversion for 3 13 to 3 14 door prep by trim 1 7 function conversion for 2 34 lock characteristics 1 5 lock dimensions 1 6 A A case function conversion for 2 31 to 2 32 function description for 2 3 part drawings for 2 12 part numbers for 2 31 to 2 3
75. moving the J trim 4 3 Removing the Mtrim 4 3 Removing the N trim 4 3 Tasks for removing the trim 4 4 Replacing the trim 4 7 Replacing the A B D amp S sectional trim 4 7 Replacing trim 4 7 Replacing the M trim 4 7 Replacing the N trim 4 7 Tasks for replacing the trim 4 8 Removing and replacing the case and case cover 4 10 Removing the case and case cover 4 10 Replacing the case and case cover 4 10 Changing the hand and bevel 4 11 Changing the hand only 4 13 Changing the hand only with the RQE switch 4 13 Changing the bevel only for non deadbolt locks 4 15 Changing the bevel only for deadboltlocks 4 14 Changing the hand and bevel 4 14 Changing the hand and bevel with the RQE switch 4 14 Tasks for changing the hand and bevel 4 15 Adding the RQE switch 4 21 Performing knob to lever conversion 4 22 Replacing parts 4 24 Replacing the spindle locking bar and locking lever 4 24 Replacing the turn knob hubs and R function turn knob cylinder 4 26 Troubleshooting 4 28 H Series Service Manual Contents GLOSSARY A 1 INSTALLATION INSTRUCTIONS B 1 INDEX 1 H Series Service Manual vii Contents viii H Series Service Manual FIGURES GETTING STARTED 34H 37H mortise case and strike dimensions 34H 37H trim hole overview 1 4 38H 39H mortise case and strike dimensions LocK PARTS AND FUNCTIONS Understanding function drawings 2 3 A W function 2 12 AW function case 2 13 BW function case 2 14 B
76. n page 4 10 Replace the trim See Replacing the trim on page 4 7 H Series Service Manual Service and Maintenance Tasks for Task A To remove and turn over the hubs changing the If there is a locking lever remove it hand and bevel 2 If there is a locking bar remove it 3 Remove the top hub from the case maintaining the hub s orientation 4 Push the hub lever toward the side of the case and remove the bottom hub from the case Maintain the hub s orientation 5 Turn over the hubs Locking lever Top hub Locking bar Hub lever Auxiliary return levers Figure 4 8 Turning over the hubs LH orientation shown Task B To turn over the ROE switch 1 Pull the wire strain relief up and out of the case 2 Tilt the RQE switch toward the middle of the case then pull it up and out of the case H Series Service Manual 4 15 Service and Maintenance 3 Gently pull the switch bracket feet apart and remove the bracket from the switch Figure 4 9 switch assembly anatomy LH orientation shown 4 Reposition the switch lever For RH RHRB the switch lever pivots at the bottom of the bracket near the feet For LH LHRB the switch lever pivots at the top of the bracket 5 Position the bracket so that the RQE actuator button is on the same end as the pivot point of the switch lever Gently bend the bracket feet apart and slide the bracket forward on the switch
77. ng codes and the Life Safety Code In an emergency exit situation failure to Warning quickly unlock the door could be hazardous or even fatal A L Privacy lock ANSI F02 Fed 86L Latchbolt operated by m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by outside emergency key 9 m inside turn knob Inside and outside lever knob locked by m extending the deadbolt Inside and outside lever knob unlocked by m retracting the deadbolt N Passage lock ANSI F01 Fed 86N 87N Latchbolt operated by m outside lever knob m inside lever knob Inside and outside levers knobs are always unlocked 1DT Single dummy trim This product is a single surface mounted lever knob for an inactive door or a non latching door LF Privacy lock ANSI F19 Y Exit lock Latchbolt operated by m outside lever knob when the deadbolt is retracted m inside lever knob Deadbolt operated by m outside emergency key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m outside emergency key m inside turn knob Outside lever knob unlocked by m outside emergency key m inside turn knob
78. not shown B35520 1 Turn knob cylinder left hand doors 2 B35100 1 Oylinder ring 3 B19563 1 Non UL cylinder face m m m m not shown B19446 1 UL cylinder face mg m m m 4 1E7J4 x C258 1 Cylinder eee or 1E7K4 x C258 5 34493 1 High security cylinder ring mg m m m not shown C19409 1 High security cylinder ring 6 B35336 1 Inside escutcheon assembly L not shown 34446 1 Inside escutcheon assembly not shown B34512 1 Inside escutcheon assembly not shown C34481 1 Inside escutcheon assembly 7 34512 1 Outside escutcheon NH a Includes a C34493 high security cylinder ring b Requires two H Series Service Manual 3 13 Parts 39H high security deadbolttrim Part No Qty Description parts list 1 B35519 1 Turn knob cylinder right hand doors not shown 35520 1 Turn knob cylinder left hand doors 2 B35100 1 Cylinder ring a 3 B19563 Non UL cylinder face not shown B19446 UL cylinder face 4 19436 Cylinder 5 C34493 1 High security cylinder ring 6 B35336 1 Inside escutcheon assembly not shown C34446 1 Inside escutcheon assembly not shown B34513 1 Inside escutcheon assembly not shown C34481 1 Inside escutcheon assembly 7 B34512 1 Outside escutcheon a Requires two DUMMY TRIM Double dummy trim Single dummy trim Figure 3 13 Dummy trim parts Dummy trim ut Item PartNo
79. omponents need to be turned over when changing the hand and bevel See the sections that follow for instructions Latchbolt Auxiliary bolt er Cylinder clamp plate Figure 4 7 Overview of changing the hand and bevel m Brepresents the latch and auxiliary bolts m Hrepresents the hubs m Crepresents the cylinder clamp plate assembly LH RH LHRB RHRB LH B H C B H C RH B H C H C B LHRB B H C B H C RHRB H C B B H C 4 12 H Series Service Manual Service and Maintenance Changing the hand only Changing the hand only with the ROE switch Changing the bevel only for non deadbolt locks H Series Service Manual Refer to the detailed instructions for each task that follows Remove the trim See Removing the trim on page 4 3 Remove the case and case cover See Removing the case and case cover on page 4 10 Perform Task A To remove and turn over the hubs See page 4 15 4 Perform Task replace the hubs See page 4 17 9 If the lock is single keyed perform Task turn over the cylinder clamp plate See page 4 18 Perform Task E To turn over the auxiliary bolt See page 4 18 Perform Task 7o turn over the latchbolt See page 4 19 Replace the case cover and case See Replacing the case and case cover on page 4 10 Replace the trim See Replacing the trim on page 4 7 Refer to the detailed instructions for each task that follows 1 2 ges
80. onal trim part numbers and drawings for 3 6 reinstalling 4 7 removing 4 3 trim conversion for 3 6 screw 3 31 single dummy trim 2 9 spacer 2 32 spanner wrench 4 2 4 6 A 3 spindle 3 26 4 24 standard knob lever see knob see lever stop pin 2 32 strike 3 19 support technical 1 9 T T case function conversion for 2 31 to 2 32 function description for 2 8 part drawings for 2 23 part numbers for 2 31 to 2 32 trim conversion for 3 12 to 3 13 tactile knob lever definition of A 3 see also knob see also lever technical documentation package 1 8 technical support 1 9 TR case function conversion for 2 31 to 2 32 function description for 2 11 part drawings for 2 25 part numbers for 2 31 to 2 32 trim conversion for 3 6 to 3 9 3 11 trim conversion forJ trim 3 3 3 7 for M trim 3 4 3 8 3 10 to 3 11 for N trim 3 5 3 9 trim conversion for 38H trim 3 12 39H trim 3 13 to 3 14 A trim 3 2 Btrim 3 2 C trim 3 2 Dtrim 3 2 H sectional trim 3 6 S sectional trim 3 6 TRK case function conversion for 2 31 to 2 32 function description for 2 11 part drawings for 2 26 part numbers for 2 31 to 2 32 trim conversion for 3 6 3 8 to 3 9 3 11 troubleshooting problems 4 28 troubleshooting questions 4 28 tumbler 2 31 tumbler spring 2 32 turn hub 2 34 turn hub spacer 2 34 turn knob assembly 4 5 4 8 turn knob cylinder 4 26 turn knob hub 2 31 4 26 turn knob hub spacer 2 31 U unlocking bar 2 31 upper auxiliary spring 2 32 W
81. orlock 2 15 L function case privacy lock 2 15 E function case entrance lock 2 16 EW function storeroom lock 2 17 Y function case exit lock 2 17 F function case dormitory or exit lock 2 18 FD function case dormitory or exit lock 2 19 HF function case hotel lock 2 19 HJ function case hotel lock 2 19 FW function case dormitory or exit lock 2 20 LF function case privacy lock 2 20 IND function case intruder lock 2 20 G function case public entrance lock 2 21 J function case classroom lock 2 21 INL function case intruder lock 2 21 N function case passage lock 2 22 P function case deadlock 2 23 R function case deadlock 2 23 S function case deadlock 2 23 T function case deadlock 2 23 WwW function case storeroom or entrance lock 2 24 TR function case time out by lever knob 2 25 TRK function case time out by key 2 26 GHB function case latch hold back lock 2 27 JHB function case latch hold back lock 2 27 B amp B5 function cases entrance lock Federal Bureau of Prisons 2 28 B6 amp B7 function cases entrance lock Federal Bureau of Prisons 2 29 34H 37H mortise case parts list 2 30 RQE switch 2 33 switch parts list 2 33 38 39H functions 2 34 K function case cylinder deadlock 2 34 L function case cylinder deadlock 2 34 M function case cylinder deadlock 2 34 function case classroom deadlock 2 34 38 39H parts list 2 34 H Series Service Manual
82. ort When you have a problem with an H Series Lock your first resource for services help is the H Series Service Manual If you cannot find a satisfactory answer contact your local BEST representative Telephone factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure you are where the hardware is and that you are prepared to give the following information m what happened and what you were doing when the problem arose m what you have done so far to fix the problem Best Access Systems Representatives provide telephone technical support for all H Series products You may locate the representative nearest you by calling 317 849 2250 Monday through Friday between 7 00 a m and 4 00 p m eastern standard time or visit the web page www BestAccess com Training BEST holds training sessions for its customers The seminars are seminars specifically designed for BEST end users who have a registered BEST H Series Service Manual masterkeyed system and registered BEST security equipment If you are interested you may contact your local BEST representative for details Getting Started 1 10 H Series Service Manual LOCK PARTS AND FUNCTIONS H Series Service Manual The following pages contain function descriptions for all H Series Locks This chapter also includes exploded diagrams that show all field serviceable mechanical part
83. r is difficult to retract and throw Outside lever droops Door won t open Inside lever droops a Spindle is not backed off b Trim is out of alignment Handing is reversed No notch in the door to accommodate the anti friction latch Set screw is inverted Trim is out of alignment Spindle has been twisted Auxiliary latch projects into the strike Spindle is not backed off a Unscrew the inside spindle one full turn to allow the spindle to turn freely b Loosen the trim and realign it so that the deadbolt does not bind Change the handing pg 4 11 Notch out the wood door to accommodate the anti friction latch Remove the mortise case faceplate pg 4 4 and reverse the cylinder set Screw Loosen the trim and realign it so that the deadbolt does not bind Replace the spindle pg 4 24 Attempt to jimmy or loid the lock or call your local BEST Representative Unscrew the inside spindle one full turn to allow the spindle to turn freely 4 28 H Series Service Manual GLOSSARY Abrasive lever Anti friction latch Armored front Auxiliary dead latch Backset Bevel Cam Core Cylinder Cylinder cam Cylinder die Cylinder ring Cylinder tap Cylinder wrench Door bevel H Series Service Manual A lever handle with an abrasive strip on the inside of the handle A latchbolt designed to reduce friction between the main latchbolt and strike The mor
84. r on page 4 10 Perform Task F To turn over the latchbolt See page 4 19 Replace the case cover and case See Replacing the case and case cover on page 4 10 Replace the trim See Replacing the trim on page 4 7 Changing the hand Refer to the detailed instructions for each task that follows and bevel Remove the trim See Removing the trim on page 4 3 Remove the case and case cover See Removing the case and case cover on page 4 10 Perform Task A To remove and turn over tbe bubs See page 4 15 4 Perform Task C To replace the hubs See page 4 17 K If the lock is single keyed perform Task D To turn over the cylinder clamp plate See page 4 18 Replace the case cover and case See Replacing the case and case cover on page 4 10 Replace the trim See Replacing the trim on page 4 7 Changing the hand Refer to the detailed instructions for each task that follows and bevel with the switch gt 4 14 i Remove the trim See Removing tbe trim on page 4 3 Remove the case and case cover See Removing tbe case and case cover on page 4 10 Perform Task A To remove and turn over tbe bubs See page 4 15 Perform Task B To turn over tbe RQE switch See page 4 15 Perform Task C To replace tbe bubs See page 4 17 If the lock is single keyed perform Task D To turn over tbe cylinder clamp plate See page 4 18 Replace the case cover and case See Replacing tbe case and case cover o
85. rew the cover back onto the mortise case 4 Check to see if the lock works properly Continued on the next page 2 is Indiana 6 Install mortise case Note For electrically operated locks see the instructions in Wiring Diagrams for Electrically Operated Locks Mortise cavity Location of the bevel adjusting screw Faceplate mounting screws Mortise case Armored front Faceplate reas Peete a Figure 8 Installing the mortise case 1 Remove the faceplate from the lock If necessary loosen the screws on the top and bottom of the lock case and adjust the bevel of the armored front to match the door bevel Retighten the screws Install the mortise case into the mortise cavity Secure the mortise case in the door with the case mounting screws Note Do not put the faceplate back on yet install mounting plates escutcheons or roses amp cylinders High security cylinder Standard cylinder High security ring 2o oe N Cylinder set screw inside NS M escutcheon on Mounting plate hub Trim mounting plate Figure 9 Installing the mounting plates escutcheons amp cylinders T61959 Rev A 1803887 ER 7991 19 June 2000 Indianapo BEST ACCESS SYSTEMS To install the mounting plates 1 ForJtrim position the J alignment plate on the outside of the door For all other trim go to step 2 2 Install the outside and insi
86. riction latch lever in position 4 5 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Rest the latchbolt rod into the U shaped support Release the grommet It should snap into place Note If you can pull the square shaped tail out of the rod support the latchbolt is not placed properly Reposition the latchbolt If there is a locking lever replace it 4 19 Service and Maintenance 6 Make sure that the tumbler spring rests against the E tumbler Square shaped tail of the latchbolt Grommet U shaped latchbolt Locking rod support lever Tumbler spring E tumbler Figure 4 15 Turning over the latchbolt close up LHRB orientation shown 4 20 H Series Service Manual Service and Maintenance ADDING THE ROE SWITCH Perform the following steps in order to add an RQE switch to your lock 1 Remove the trim See Removing the trim on page 4 3 2 Remove the case and case cover See Removing the case and case cover on page 4 10 3 While maintaining the orientation of the hubs remove the hubs from the case See Task A To remove and turn over the hubs on page 4 15 4 Make sure that the RQE switch components have the correct orientation When installed the pivot point on the RQE switch should be opposite the flat side of the outside hub as shown in Figure 4 16 Note If you need to change the orientation of the RQE switch see step 3 through step 5 T
87. ription for 2 5 part drawings for 2 20 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 11 G case function conversion for 2 31 to 2 32 function description for 2 6 part drawings for 2 21 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 4 3 6to 3 8 3 10 to 3 11 GHB case function conversion for 2 31 to 2 32 function description for 2 10 part drawings for 2 27 part numbers for 2 31 to 2 32 trim conversion for 3 6 to 3 8 3 11 H H deadlocking lever 2 32 H deadlocking lever spring 2 32 H sectional trim part numbers and drawings for 3 6 reinstalling 4 7 removing 4 3 trim conversion for 3 6 hand changing hand and bevel 4 14 changing hand and bevel with the RQE switch 4 14 changing hand only 4 13 changing hand only with the RQE switch 4 13 H Series Service Manual HF case function conversion for 2 31 to 2 32 function description for 2 5 part drawings for 2 19 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 4 3 6to 3 8 HJ case function conversion for 2 31 to 2 32 function description for 2 5 part drawings for 2 19 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 8 hotel indicator 3 29 hub see inside hub see outside hub hub lever 2 32 hub lever spring 2 32 IND case function conversion for 2 31 to 2 32 function description for 2 6 part drawings for 2 20 part numbers for 2 31 to 2 32 trim conversion for 3 2 to 3 4 3 6to 3 8 3 10 to 3 11 INL
88. rsion kit A35074 1 Stop pin or A34048 or Special stop pin A34090 and Screw A34088 and Spacer for knob by lever A34089 2 Upper return spring A34066 3 Auxiliary return levers A34020 4 Lower return spring A34065 5 Retainer ring A34013 6 Fusible slide plate A35009 7 Inside hub B34043 a Used on knob by lever trim GHB and JHB functions only b Required only for the old style screw on knobs The new style knobs have a set screw and already use this part 3 28 H Series Service Manual Trim Parts Hotel indicator The hotel indicator plate is required for C and H rose styles only Specify the finish when ordering ee 2 Ko o Figure 3 25 Hotel indicator Hotel indicator parts list Item Description Part No All Hotel indicator plate A35034 1 Plate 435033 2 Screw 418513 Emergency key kit The emergency key kit is required for L and LF functions using B C D H or rose styles only Specify the finish when ordering 1 2 eee 0 Wy 3 are ii Figure 3 26 Emergency key kit Emergency key kit parts list Item Description Part No All Emergency key and rose kit 35150 1 Rose B17796 Screw 18513 3 Emergency key A18719 H Series Service Manual 3 29 Parts Faceplates gt SONA Ss D 0110 0110 034093 034094 034095 034096 amp 034097 034098 034099 amp A34389 80573 A34309 A34235 Figure 3 27 Facep
89. rves as a guide for the mortising and drilling of doors and frames A 3 Glossary H Series Service Manual INSTALLATION INSTRUCTIONS H Series Service Manual The following pages contain the Installation Instructions for 34H 37H Mortise Locks and Installation Instructions for 38H amp 39H Mortise Locks Installation Instructions B 2 H Series Service Manual 3 Mark the vertical centerline of the cylinder amp lever knob on both sides of the door as measured from the vertical centerline on the 4 Mark the horizontal centerline of the strike on the door jamb 3 8 above the horizontal centerline of the lock 2 Center punch drill points Caution Only center punch the holes required for the function and trim you are installing Installation Instructions w y c systems for 34H 37H Mortise Locks Overview A door s edge A Escutcheon e Cylinder MI yt Faceplate Trim un Mortise case Figure 1 Exploded view of the mortise lock M trim shown Mark centerlines Caution If the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement Note Prepare the door according to ANSI A115 1 before using these instructions Recommended door to jamb gap 1 16 to 3 16 7 2 3 4 backset 2
90. s and function conversion information For information about the EWEU EL WWEU EL and YEU EL functions see the W Series Service Manual Lock Parts and Functions FUNCTIONS BY ANSI DESIGNATION AND LOCK FUNCTION QUICK REFERENCE ANSI No Function Description Diagram F01 N Function page number page number F02 L A 2 3 2 12 F04 E AW 2 3 2 13 F05 J B 2 4 2 15 F07 EW BW 2 4 2 14 F08 A B4 B5 2 10 2 28 F09 G B6 B7 2 10 2 29 F10 x C 2 6 2 15 F12 2 4 2 16 F13 FW EW 2 4 2 17 14 2 4 2 18 F15 HF FD 2 4 2 19 F16 T FW 2 5 2 20 F17 P G 2 6 2 21 F18 S GHB 2 10 2 27 F19 LF 2 5 2 19 20 AW HJ 2 5 2 19 F21 B IND 2 6 2 20 INL 2 6 2 21 J 2 5 2 21 JHB 2 10 2 27 K 2 11 2 34 L 2 11 2 34 LF 2 9 2 20 M 2 11 2 34 N 2 9 2 22 2 8 2 25 R 2 8 2 23 2 8 2 25 T 2 8 2 23 TR 2 11 2 25 TRK 2 11 2 26 W 2 7 2 12 WW 2 7 2 24 2 9 2 17 2 2 H Series Service Manual Lock Parts and Functions FUNCTION DESCRIPTIONS 34H 37H single keyed functions This section includes function descriptions grouped by the following function types 34H 37H non keyed a 34H 37H special 38 39H cylinder deadlocked a 34H 37H single keyed 34H 37H double keyed a 34H 37H deadlocked Note If the function is ANSI defined BHMA defined or has a federal number the appropriate designation appears by the function name Keyed cylinder Deadbolt pm knob Latchbolt Wan latch AS faceplate button eyo faceplate b
91. t is operated how the deadbolt is operated and how the knobs levers are locked and unlocked A burglary attack method that uses a credit card like object This object is inserted between the door and the frame to separate the latchbolt from the strike A threaded lock cylinder that screws directly into the lock case A key driven rotating cam attached to the back drives the locking mechanism H Series Service Manual Glossary Mortise cylinder cam assembly tool Mortise Mortise lock Occupied button Removable core Reverse bevel Shifting cam Spanner wrench Swing Tactile lever knob Template H Series Service Manual A tool for assembling the cylinder cam to the mortise cylinder A rectangular cavity cut into the edge of a door Can also mean the act of making such a cavity A lock that fits into a mortise Other locks fit into bored holes or mount to a surface See also Mortise The button on a hotel function lock that when pressed shows whether the deadbolt is thrown and therefore whether the room is occupied See Interchangeable core See Hand of door A spring loaded cam that shifts back to drive another mechanism See also Cylinder cam A wrench used to tighten a rose ring onto a door See Hand of door A lever knob with deep grooves cut into its surface Tactile grooves improve grip and can also serve as a warning when entering hazardous areas A precise detailed hole pattern that se
92. t page BEST ACCESS SYSTEMS is Indiana 1 Mortise and drill holes Note Check the lock for function hand and bevel before drilling Turn knob hole lever knob hole Through bolt holes gue 9 Figure 5 Hole pattern for inside of door Cylinder hole Emergency entrance Hotel indicator Rn trim holes 2 Figure 6 Hole pattern for outside of door 1 Mortise the door for the lock case and faceplate Drill only those holes required for the lock function and trim See Installation Specifications and Hole Pattern Chart for hole requirements templates and H04 BEST ACCESS SYSTEMS Indianapo Optional Change hand and bevel Check the hand and bevel of the mortise case before installing it in the door Complete these steps if the lock hand or bevel needs to be changed Hubs Latchbolt Cylinder clamp Figure 7 Changing the hand and bevel Put the mortise case on a level surface and remove its cover Complete one of the following three steps To change the hand only for example from LH to RH A Turn over the latchbolt auxiliary bolt hubs keeping the hubs together and cylinder clamp plate if applicable To change the bevel only for example from LH to LHRB A Turn over the latchbolt and auxiliary bolt To change the hand and bevel for example from LH to RHRB A Turn over the hubs keeping them together and the cylinder clamp plate if applicable 3 Sc
93. t remove the trim from the door The next four sections outline the tasks to perform in order to remove the different types of trim Each section references the appropriate trim diagrams in Chapter 3 and the detailed instructions for each task found in Tasks for removing the trim Refer to the trim diagrams on page 3 2 and page 3 6 and the detailed instructions for each task that follows Perform Task A To remove the levers knobs See page 4 4 Perform Task B To remove the faceplate See page 4 4 Perform Task C To remove the cylinder See page 4 4 Perform Task D To remove the turn knob assembly See page 4 5 Perform Task To remove the rose rings See page 4 6 Perform Task F To remove the roses See page 4 6 H gms Be pA Perform Task To remove the mounting plates See page 4 6 Refer to the trim diagrams on page 3 3 and page 3 7 and the detailed instructions for each task that follows Perform Task A To remove the levers knobs See page 4 4 Perform Task B To remove the faceplate See page 4 4 Perform Task C To remove the cylinder See page 4 4 Perform Task E To remove tbe rose rings See page 4 6 Perform Task G To remove the escutcheons See page 4 6 9x wo Perform Task H To remove tbe mounting plates See page 4 6 Refer to the trim diagrams on page 3 4 page 3 8 and page 3 10 and the detailed instructions for each task that follows 1 Perform Task A To remove the levers knobs
94. tcheon assembly m 3 B35249 1 Mounting plate assembly m m 4 34445 1 Outside escutcheon not shown C34473 1 Outside escutcheon E not shown 34472 1 Outside escutcheon not shown B35334 1 Outside escutcheon not shown C34334 1 Outside escutcheon m H 5 Pg 3 16 1 15 outside lever assembly E E E BHHHEHBHEEeEee 3 26 5 25 Cylinder ring 7 3 21 Cylinder m gm mmm mmm ms E m m a Use one 1 A35031 hook spindle and one inside lever and set screw b Assembled on the outside of the door c See page 3 27 for the part numbers of the individual components that make up the mounting plate assembly d Use one A35028 inside mounting plate and two A39217 inside mounting plate surface mounting screws Assembled on the inside of the door f Double keyed functions C G IND INL W WW require two cylinders and two rings 3 8 H Series Service Manual Trim Parts 35H N TRIM Inside Outside Figure 3 8 N trim lt Item Part No Oty Description lt 52525 LE 1 Pg 3 16 1 15 inside lever assembly E NE BSS H H H H H NH NH N a 2 A35495 1 Inside escutcheon assembly not shown A35494 1 Inside escutcheon assembly m not shown B3 4448 1 Inside escutcheon assembly m 3 35249 1 Mounting plate
95. tise lock front and faceplate designed to prevent tampering with the cylinder set screw and case mounting screws A latch that prevents the latchbolt from being loided when the door is closed See loiding The distance from the faceplate to the center of the cylinder or lever knob See Door bevel See Cylinder cam See Interchangeable core See Mortise cylinder A rotating part of a keyed cylinder that drives the deadbolt or latchbolt A tool for rethreading a 1 5 32 diameter cylinder A metal ring that fits around the cylinder and protects it from tampering The cylinder ring also spaces the cylinder out to the right position A tool for rethreading case threads A tool for installing removing and testing cylinders The angle on the edge of a door Glossary Dummy cylinder Dummy trim Electrically operated lock Emergency key Escutcheon Faceplate Faceplate buttons Figure 8 Hand of door High edge of door bevel Interchangeable core Knurled lever knob Life Safety Code Lock function Loiding Mortise cylinder A nonfunctional mortise cylinder used only to plug a cylinder hole Trim only without lock Used mainly on the inactive door of a double door A lock that is locked or unlocked usually from another location by applying or removing electric power The key that retracts the deadbolt of a privacy lock CL or LF function A surface mounted plate that covers holes t
96. tom faceplate button Inside lever knob is always unlocked BW Entrance or storeroom lock Latchbolt operated by m outside key m inside lever knob when the deadbolt is retracted Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside key m inside turn knob Outside lever knob is always fixed Inside lever knob locked by m extending the deadbolt EW Storeroom lock ANSI F07 Fed 86EW Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob is always fixed Inside lever knob is always unlocked FD Dormitory or exit lock Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob is always fixed Inside lever knob is always unlocked H Series Service Manual Lock Parts and Functions FW Dormitory or exit lock ANSI F13 Fed 86FW Latchbolt operated by m outside lever knob when deadbolt is retracted m inside lever knob Deadbolt operated by m outside key m inside turn knob m inside lever knob retracts the de
97. trikes parts list determine what strike part number to use for your 1 3 4 thick door by function for use the table below Find the intersection of the row for the function of standard doors the lock and the column for the hand of the door Strike Standard Flat lipped Strike Functions Type RH LHRB LH RHRB RH LHRB LH RHRB Box B4 B7 FW IND L LF N P R S T TR W30HS1 18731 B18731 C63015 C63015 B34380 E EW INL J JHB WW 30HS2 29552 B29553 C6301 C63013 34380 AW BW FD HF and HJ 30HS3 B29516 B29517 C63012 C63011 B34380 All 38H 39H functions for non beveled strike 38HS1 A34360 A34360 N A N A C34361 All 38H 39H functions for beveled strike 38HS2 18731 18731 N A N A B34380 a The strike box is ordered separately from the strike H Series Service Manual 3 19 Trim Parts Strikes parts list by door thickness 3 20 for thick doors To determine what strike part number to use for your thick door first use the table above to find the intersection of the row for the function of the lock and the column for the strike type In the table below find the intersection of the row for the thickness of the door and hand of the door and the column for the strike type If the function of your door requires a 30HS1 strike use the 30HS3 strike instead Note See Figure 3 17 for an illustration of the strike styles fel Lo x Figure 3 18 Lip to c
98. utton Inside Occupied button Emergency key Holdback lever x Shading indicates that the lever knob is fixed Outside Figure 2 1 Understanding function drawings The following lists describe how the latchbolt deadbolt outside lever knob and inside lever knob operate for each single keyed 34H 37H function A Entrance lock ANSI F08 F10 Fed 86A Latchbolt operated by e m outside key m outside lever knob when the bottom faceplate button is pressed in e OO AW Entrance lock ANSI F20 Latchbolt operated by m outside key m outside lever knob when the bottom faceplate button is depressed and the deadbolt is m inside lever knob when the E retracted deadbolt is retracted m inside lever knob Deadbolt operated by sa Deadbolt operated by m outside key m inside turn knob Outside lever knob locked by m extending the deadbolt m top faceplate button Inside lever knob locked by m extending the deadbolt m outside key m inside turn knob m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m top faceplate button m extending the deadbolt Outside lever knob unlocked by m bottom faceplate button Inside lever knob is always unlocked H Series Servi
99. verview of changing the hand and bevel 4 12 x H Series Service Manual Figures H Series Service Manual Turning over the hubs LH orientation shown 4 15 switch assembly anatomy LH orientation shown 4 16 Assembled switch assembly LH orientation shown 4 16 Turning over the hubs and cylinder clamp plate LH orientation shown 4 17 switch and hub orientation close up LH orientation shown 4 18 Turning over the auxiliary bolt close up 4 19 Latchbolt with anti friction latch lever in position 4 19 Turning over the latchbolt close up LHRB orientation shown 4 20 switch and hub orientation close up 4 21 Turning over the latchbolt close up LHRB orientation shown 4 22 Latchbolt with anti friction latch lever in position 4 23 Performing knob to lever conversion 4 23 Replacing the locking bar and locking lever 4 25 Left hand and right hand turn knob hubs 4 26 Replacing the turn knob hub 4 27 xi Figures H Series Service Manual GETTING STARTED INTRODUCTION The Series Service Manual contains essential information to help you maintain your H Series Lock CERTIFICATIONS AND STANDARDS H Series Service Manual The strike fits the standard door frame cutout as specified in ANSI A115 1 The lock case and faceplate dimensions fit the standard door preparation as specified in ANSI 115 1 The 34H 35H Locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and
100. y m extending the deadbolt Inside lever knob unlocked by m retracting the deadbolt e O H Series Service Manual 2 7 Lock Parts and Functions 34H 36H deadlocked functions Warning The following lists describe how the deadbolt operates for each deadlocked 34H 36H function Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to quickly unlock the door could be hazardous or even fatal P Deadlock ANSI F17 Fed 86P Deadbolt operated by m outside key m inside turn knob S Deadlock ANSI F18 Fed 86 Deadbolt operated by m outside key R Classroom deadlock Deadbolt operated by Outside key m inside turn knob Note 1 Specify the hand of the door Note 2 Inside turn knob retracts the deadbolt but will not project it T Deadlock ANSI F16 Fed 86T Deadbolt operated by e m outside key m inside key H Series Service Manual Lock Parts and Functions 34H 35H non keyed following lists describe how the latchbolt deadbolt outside functions lever knob and inside lever knob operate for each non keyed 34H 35H function Locks that secure both sides of the door are controlled by buildi
101. y return lever Hub Post Locking lever Figure 4 19 Performing knob to lever conversion 4 23 Service and Maintenance REPLACING PARTS Replacing the spindle locking bar and locking lever 4 24 A Caution 14 Replace the case cover and case See Replacing the case and case cover on page 4 10 15 Replace the trim See Replacing the trim on page 4 7 When the 30HC2 spindle has been broken or twisted it must be replaced A new mortise spindle has been designed that requires almost double the amount of force to twist and break as the old one If the lock was produced since October 1994 order the 30HC2 mortise spindle Follow the instructions below to install it Also inspect the case locking bar and locking lever for damage If the lock was produced before October 1994 order the 30HC2 mortise spindle replacement kit and specify the function of the lock For example for a J function lock order 30HC2J The 30HC2 mortise spindle replacement kit contains the parts you ll need to replace the spindle and locking bar The new locking bar has been designed with increased strength Follow the instructions below to replace the spindle and locking bar If the lock was produced before October 1994 and is or L function order the 30HC2 mortise spindle replacement kit and a locking lever The new locking lever has been designed with increased strength Follow the instructions below to rep

H Series Service Manual [T61964B]

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