Shure P4R Microphone
Contents
1. v Sta Rite Attn Warranty Dept 293 Wright St Delavan WI 53115 STA RITE A Warranty Registration Card Name Years pool has been in service less than 1 1 3 3 5 5 10 Purchased from Adress Company name City State Zip Address Purchase Date City State Zip Product Purchased Please send me more information on these New installation Replacement E other products from Sta Rite Type of Pool Inground Vinyl Fiberglass Gunite Pumps Filters Automatic Pool Cleaners Maintenance Equipment C Test Strips Size of Pool Heaters S4877PS Rev 2 4 032. Models P4E6H and P4E62H use Base No C104 79P and Motor Pad No C35 44 Models PAE6SSG36 189 and PAE6SSH36 190 use Part No C203 194SS t Models with LV suffix use Part No 37400 00288 P4E P4EA and P4E62 SERIES MAX E GLAS II POOL PUMP 3 4 through 3 HP Models Models with LV suffix are identical to corresponding models with L suffix except for the shaft seal which is Viton equipped Parts are common to all models listed except as noted Key Nos 1 Motor 10 Impeller and 11 Diffuser are listed below Motor No Impeller Diffuser Model No HP Key No 1 Key No 10 Key No 11 115 230 Volt P4E6D 186L 3 4 AE100DHL C105 238P C1 271P1 PAEGE 187L 1 AETOOEHL C105 238PB C1 271P1 P4EA6E 186L 1 AE100ELL C105 238P C1 271P1 P4EA6F 187L 1 1 2 AE100FLL C105 238PB C1 271P1 230 Volt P4E6F 188L 1 1 2 AE100FHL C105 238PDBA C1 271P PAEAAGF 198L 1 3 4 AE1OOF5LL C105 238PDCA C1 271P P4E6G 189L 2 AE100GHL C105 238PEBA C1 271P P4EA6G 188L 2 AE100GLL C105 238PDBA C1 271P P4EAA6G 189L 2 1 2 AE100G5LL C105 238PEBA C1 271P P4E6H 190L 3 AE100HLL C105 238PLA C1 271P 100 200 Volt P4E62D 186L 3 4 AE100DH2 C105 238P C1 271P1 200 Volt PAE62E 187L 1 AE100EH2 C105 238PB C1 271P1 P4E62F 188L 1 1 2 AE100FH2 C105 238PDBA C1 271P P4E62G 189L 2 AE100GH2 C105 238PEBA C1 271P P4E62H 190L 3 AE100GHL2 C105 238PLA C1 271P 575 Volt P4E6G36 189 2 62003 2087 C105 238PEBA C1 271P PAE6SSG36 189 2 6200
3. 3 7 230 60 1 14 2 14 2 12 3 AWG mm P4R62 Models 3 4 15 3 8 200 60 3 14 2 14 2 14 2 Wire 1 15 5 6 200 60 3 14 2 14 2 14 2 Size 1 1 2 15 6 6 200 60 3 14 2 14 2 14 2 AWG 2 15 9 8 200 60 3 14 2 14 2 14 2 mm P4R6 3 Phase Models 3 4 15 15 3 6 1 8 230 460 60 3 14 2 14 2 14 2 1 15 15 4 7 2 35 230 460 60 3 14 2 14 2 14 2 Wire 1 1 2 15 15 5 8 2 9 230 460 60 3 14 2 14 2 14 2 Size 2 15 15 7 0 3 5 230 460 60 3 14 2 14 2 14 2 AWG 2 1 2 15 15 9 7 4 9 230 460 60 3 14 2 14 2 12 3 14 2 mm 3 15 15 11 5 5 8 230 460 60 3 14 2 14 2 12 3 14 2 Time delay fuses are recommended instead of standard fuses in any motor circuit A CAUTION AWARNING v Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction OPERATION A NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water before starting motor A Before removing trap cover 1 STOP PUMP before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping system 4 NEVER tighten or loosen clamp while pump is operating A If pump is being pressure tested be sure pressure has been released be fore removing trap cover A Do not block pump suction To do so with body may cause severe or fatal injury Small children using pool must ALWAYS have close adult supervision A
4. Figure 4B Wiring connections for plug in type terminal board Single speed single phase motors Grounding Bonding Install ground bond and wire motor according to local or National Electrical Code requirements Permanently ground motor Use green ground terminal provided under motor canopy or access plate See Figure 3 use size and type wire required by code Connect motor ground terminal to electrical service ground Bond motor to pool structure Use a solid copper conductor size No 8 AWG 8 4 sq mm or larger Run wire from external bonding lug see Figure 3 to reinforcing rod or mesh Connect a No 8 AWG 8 4 sq mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or conduit within 5 feet 1 5 m of the inside walls of swimming pool spa or hot tub Wiring Pump must be permanently connected to circuit See Figures 4A 4B and 4C for wiring connection diagrams Match wire and circuit breaker sizes to cor rect Fusing and Wiring Data Chart Page 8 If other lights or appliances are also on the same circuit be sure to add their amp loads to pump amp load If unsure how to do this or if this is confusing consult a licensed electrician Use the load circuit breaker as the master on off switch Install a Ground Fault Circuit Interrupter GFCI in circuit it will sense a short c
5. Models Parts are common to all models listed except as noted Key Nos 1 Motor and 10 Impeller are listed below Motor No Impeller No Model No HP Key No 1 Key No 10 115 230 Volt P4RAGE 186L 1 ATOOELL C105 238P PAR6E 187L 1 ATOOEHL C105 238PB PARAGF 187L 1 1 2 A100FLL C105 238PB 230 Volt P4R6F 188L 1 1 2 ATOOFHL C105 238PDBA P4RAAGF 198L 1 3 4 ATOOF5LL C105 238PDCA P4R6G 189L 2 AEIO0GHL C105 238PEBA P4RA6G 188L 2 A100GHL C105 238PDBA P4RAA6G 189L 2 1 2 AETOOG5LL C105 238PEBA 230 Volt 2 Speed P4RA6YF 187L 1 1 2 ATOOFLL Y C105 238PB PARAGYO 188L 2 AETOOGLL Y C105 238PDBA Uses 17301 0151 impeller screw assembly Uses 37337 6080 impeller screw 18600795 P4R SERIES DURA GLAS II POOL PUMP 208 230 460V 3 Phase Models Models PAR6D3 186 P4R6E3 187 19 P4R6F3 188 PAR6G3 189 P4R6H3 190 REPAIR PARTS LIST Key Part Part No Description Qty No 1 Motor 1 Chart at Right 2 10 32 x 1 2 Screw 1 U30 692SS 2A Lock Washer 1 U43 22SS 3 Bonding Lug 1 U17 568 4 Water Slinger 1 17351 0009 5 Seal Plate includes Key Nos 6 and 7 1 C203 194P 6 O Ring 1 U9 228A 7 Shaft Seal 1 37400 0027S 8 Clamp 1 C19 37A 9 Clamp Knob 1 WC36 22 Parts are common to all models listed except as noted 10 Impeller 1 Chart at Right Key Nos 1 Motor and 10 Impeller are listed below 10A Impeller Screw Assembly 1 17301
6. WARNING Fire and burn hazard Modern motors run at high temperatures To reduce the risk of fire do not allow leaves debris or foreign matter to col lect around the pump motor To avoid burns when handling the motor let it cool for 20 minutes before trying to work on it An automatic internal cutoff switch protects the motor from heat damage during operation NOTICE Maximum ambient temperature for motor operation must not exceed maximum ambient temperature rating on motor model plate Priming Pump Release all pressure from filter pump and piping system see the filter owner s manual In a flooded suction system water source higher than pump pump will prime itself when suction and discharge valves are opened If pump is not in a flooded suction system unscrew and remove trap cover fill trap and pump with water Do not lubricate the trap cover O Ring The original equipment O Ring con tains a permanent internal lubricant NOTICE If you replace the O Ring with a non internally lubricated O Ring you may need to apply a silicone based lubricant Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench only if necessary to remove lid Pump should prime now Priming time will depend on vertical length of suc tion lift and horizontal length of suction piping If pump does not prime make sure that all v
7. 0151 Motor No Impeller No 1 CUL ebd ModelNo HP Key No Key No 10 iffuser ing 13 8 Lock Washer 5 U43 2188 208 230 460 30 14 Screwt 5 U30 922SS PAR6D3 186 3 4 AP100DH C105 238PA 15 Tank Body 1 C176 59P P4R6E3 187 1 AP100EH C105 238PBA 16 Trap Cover 1 C3 185P P4R6F3 188 1 1 2 AP100FH C105 238PDBA 17 Trap O Ring 1 U9 375 P4R6G3 189 2 AP100GH C105 238PEBA 18 Basket 1 C8 58P 230 460 19 1 4 NPT Drain Plug 2 U178 920P 30 46030 20 Base Screw 2 U30 918SS PAR6H3 190 3 AP100HL C105 238PLA N a CAE Model PAR6H3 uses Base No C104 79P and ase W VIOLOr Fa Pad No C35 44 23 Motor Pad 1 C35 43 Models P4R6D3 and P4R6E3 use Part No U30 542SS 24 3 8 16 x 1 Hex Head Screw 4 U30 74SS Decal Suitable for outdoor use U27 635 Tag CAUTION 61002 0002 Tag CAUTION WARNING Bonding C63 12 Nameplate U33 174 Not illustrated Model P4R6E3 uses Part No 17301 0152 Models P4R6D3 and P4R6E3 use Part No C1 271P1 3t Model PAR6H3 190 has no bonding lug assembly Key Numbers 2 2A and 3 17 Bs P4R SERIES DURA GLAS II POOL PUMP 200 400V 3 Phase Models 1860 0795 Models P4R62D3 186 M P4R62E3 187 P4R62F3 188 P4R62G3 189 REPAIR PARTS LIST Key Part Part No Description Qty No 1 Motor 1 Chart at Right 2 3110 32 x 1 2 Screw 1 U30 856ZP 2A Lock Washer 1 U43 22SS 3 Bonding Lug 1 U17 568 4 Water Slinger 1 17351 0009 5 Seal Pl
8. 3 2087 C105 238PEBA C1 271PSS 3 3 P4E6H36 190 62001 1021 C105 238PLA C1 271P P4E6SSH36 190 62001 1021 C105 238PLA C1 271PSS Uses Impeller Screw No 37337 6080 See Repair Parts List 1860 0795 NL REPAIR PARTS LIST Key Part Part No Description Qty No 1 Motor 1 Chart at Right 2 Water Slinger 1 17351 0009 3 Seal Plate includes Key Nos 4 and 5 1 C203 194P 4 O Ring 1 U9 228A 5 Shaft Seal 1 37400 0027S 6 Clamp Knob 1 C19 37A 7 Clamp 1 WC36 22 8 Impeller 1 Chart at Right 8A Impeller Screw Assembly 1 17301 0151 9 Diffuser 1 C1 271P1 10 Diffuser O Ring 1 U9 374 11 8 Lock Washer 5 U43 21SS 12 Screw 5 U30 922SS 13 Tank Body 1 C176 59P 14 Trap Cover 1 C3 185P 15 Trap O Ring 1 U9 375 16 Basket 1 C8 58P 17 1 4 NPT Drain Plug 2 U178 920P 18 Base Screw 2 U30 918SS 19 Base Washer 2 U43 41SS 20 Base w Motor Pad 1 C104 78P 21 Motor Pad 1 C35 43 22 3 8 16 x 1 Hex Head Screw 4 U30 74SS Decal Suitable for outdoor use U27 635 Voltage Sticker 230 Volts U27 68 Voltage Sticker 115 230 Volts U27 153 Tag CAUTION 61002 0002 Tag CAUTION WARNING Bonding C63 12 Nameplate U33 174 e Not illustrated Models P4R6E PARAGE PARA6F and PARA6YF use Part No C1 271P1 Model PAR6E PARAGE PARA6F and P4RAGYF use Part No U30 542SS Model PAR6E use Part No 32155 4071 16 P4R and P4RA SERIES DURA GLAS Il POOL PUMP 1 through 2 1 2 H P
9. 3 8 115 60 1 12 3 10 5 5 8 8 4 1 1 2 25 16 0 115 60 1 12 3 8 8 4 6 14 Wire 1 15 6 9 230 6071 14Q 14 2 14Q Ma 1 1 2 15 8 0 230 60 1 14 2 14 2 12 3 AWG 1 3 4 15 10 4 230 60 1 14 2 12 3 12 3 mm 2 15 10 4 230 60 1 14 2 12 3 12 3 2 1 2 15 11 2 230 60 1 14 2 12 3 12 3 P4E62 Models 3 4 20 13 4 100 60 1 14 2 12 3 8 8 4 3 4 15 6 7 200 60 1 14 2 14 2 14 2 Wire 1 15 7 4 200 60 1 14 2 14 2 12 3 Size 1 1 2 15 10 5 200 60 1 14 2 12 3 12 3 AWG 2 20 14 2 200 60 1 123 12 3 10 5 5 mm 3 25 17 6 200 60 1 10 5 5 10 5 5 10 5 5 Time delay fuses are recommended instead of standard fuses in any motor circuit TABLE II RECOMMENDED FUSING AND WIRING DATA P4R PARA MODELS Serv to Motor Dist in Ft M Motor Branch Fuse Max Load Voltage 0 100 101 200 201 300 HP Rating Amps Amps Hz Phase 0 30 M 30 60 M 60 90 M P4R Models 1 30 19 2 115 60 1 10 5 5 8 8 4 14 Wire 1 15 9 6 230 60 1 14 2 14 2 2 3 Size 1 1 2 15 12 0 230 60 1 14 2 14 2 2 3 AWG 2 15 11 2 230 60 1 4Q 14 2 2 3 mm P4RA Models 1 20 15 15 3 7 6 115 230 60 12 14 3 2 8 14 8 4 2 6 14 14 2 1 1 2 30 19 2 115 60 1 10 5 5 8 8 4 6 14 Wire 1 1 2 15 9 6 230 60 1 14 2 14 2 12 3 Size 1 3 4 15 12 0 230 60 1 14 2 14 2 12 3 AWG 2 15 12 0 230 60 1 14 2 14 2 12 3 mm 2 1 2 15 11 2 230 60 1 14 2 14 2 12 3 PARA 2 Speed Models 1 1 2 1 4 15 9 2 2 5 230 60 1 14 2 14 2 12 3 Wire Size 2219 15 10 2
10. Guide eesssssssssssseseseeeeeee eene eene eene nnns 13 Repair Parts ElSta eee erre Eee to coches nt rm e Rd 14 18 MEME 19 Max E Glas II7M P4E6D 186L P4E6E 187L P4E6F 188L P4E6G 189L P4E6H 190L PAEAGE 186L PAEAGF 187L PAEAAGF 198L P4EA6G 1 88L P4EAA6G 189L P4E62D 186L P4E62E 187L P4E62F 188L P4E62G 189L P4E62H 190L P4E6D 186LV P4E6E 187LV P4E6F 188LV P4E6G36 189 P4E6G 189LV P4E6H 190LV P4E6H36 190 P4E6SSG36 189 P4EA6G 188LV P4E6SSH36 190 Dura Glas II HP 3 4 1 1 2 1 3 4 2 1 2 P4R62D3 186 P4R62E3 187 P4R62F3 188 P4R62G3 189 P4R6D3 186 P4R6E 187L P4RAGE 1 86L P4R6E3 187 P4R6F 188L PARAOGF 187L PARA6YF 187L PAR6F3 188 PARAAGF 198L PAR6G 189L P4RA6G 188L P4R6G3 189 P4RAA6G 189L P4RA6YG 188L P4R6H3 190 IMPORTANT SAFETY INSTRUCTIONS Always follow basic safety pre cautions with this equipment in cluding the following A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is con structed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be rea
11. STA RITE MAX E GLAS II and DURA GLAS II CENTRIFUGAL PUMPS WITH INTEGRAL TRAP O WN E K 5 M AN UAL INSTALLATION OPERATION amp PARTS Series P4E P4EA P4R and PARA See Page 2 for Model Numbers This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will lengthen pump life Sta Rite Pool Spa Group 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 www sta ritepool com Union City TN Delavan WI Mississauga Ont e Murrieta CA 2002 Sta Rite Industries Inc Printed in U S A S454 Rev 12 5 02 P4R and P4E SERIES II PUMP WITH TRAP To avoid unneeded service calls prevent possible injuries and get the most out of your pump READ THIS MANUAL CAREFULLY The Sta Rite P4R and P4E Series II Self priming Centrifugal pumps Are designed for use with swimming pools or as centrifugal pumps Are excellent performers durable reliable Table of Contents Safety Instr ctiORs 5 directe tete ch Stati ee e e e e dena dee pee Pet eda na 3 Installation x ib He eb Gr a EI Herd Ted eds 4 6 Electrical nt cete tex C dc bee fet cd 6 8 Operati Mierer 9 10 Storage WinteriZiN peee a a ae S ETAETA EARE EE 10 Purrp ServICez ioe ei aeeiio Aa eE ceto e reco re ert eden T 11 12 Troubleshooting
12. alves are open suction pipe end is under water and that there are no leaks in suction pipe See Troubleshooting Guide Page 13 Routine Maintenance The only routine maintenance needed is inspection cleaning of trap basket Debris or trash that collects in basket will choke off water flow through the pump Follow instructions below to clean trap 1 Stop pump close valves in suction and discharge and release all pressure from system before proceeding 2 Unscrew trap lid turn counterclockwise If necessary use a lever such as a board or long screwdriver between lugs on trap cover A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor 3 Remove strainer basket and clean Be sure all holes in basket are clear flush basket with water and replace in trap with large opening at pipe con nection port between ribs provided If basket is replaced backwards cover will not fit on trap body 4 Clean and inspect lid O Ring reinstall on trap cover 5 Clean O Ring groove on trap body and replace lid To help keep lid from sticking tighten hand tight only no wrenches 6 Prime pump see priming instructions Draining Pump 1 Pump down water level below all inlets to the pool A To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump 2 Remove trap cover and use low pressure air to blow accumulated water from the pipi
13. ate includes Key Nos 6 and 7 1 C203 194P 6 O Ring 1 U9 228A 7 Shaft Seal 1 37400 0027S 8 Clamp Knob 1 C19 37A 1 WC36 22 s uium 1 Chart at Right Parts are common to all models listed except as noted 10A ecl Screw Assembly 1 17301 01 E Key Nos 1 Motor and 10 Impeller are listed below 11 Diffuser 1 C1 271P Motor No Impeller No 12 O Ring Diffuser 1 U9 374 Model No HP Key No 1 Key No 10 5 43 21 CA SE 5 is Rane 15 Tank Body 1 C176 59P P4R62D3 186L 3 4 AP100DH2 C105 238PA 16 Trap Cover 1 C3 185P P4R62E3 187 1 AP100EH2 C105 238PBA 17 Trap Q Ring 1 U9 375 P4R62F3 188 1 1 2 AP100FH2 C105 238PDBA 18 Basket 1 C8 58P P4R62G3 189 2 AP100GH2 C105 238PEBA 19 1 4 NPT Drain Plug 2 U178 920P 20 Base Screw 2 U30 918SS 21 Base Washer 2 U43 41SS 22 Base w Motor Pad 1 C104 78P 23 Motor Pad 1 C35 43 24 3 8 16 x 1 Hex Head Screw 4 U30 74SS Decal Suitable for outdoor use U27 635 Tag CAUTION 61002 0002 Tag CAUTION WARNING Bonding C63 12 Nameplate U33 174 e Not illustrated Model PAR62E3 151 uses Part No 17301 0152 Models PAR62D3 P4R62E3 use Part No C1 271P1 Models PAR62D3 150 and PAR62E3 151 use Part No U30 542SS 18 STA RITE LIMITED WARRANTY Pumps filters skimmers underwater lights except bulbs accessories and fittings manufactured by Sta Rite are war ranted to be free of defects in material and workmanship for one 1 year from date
14. ce the product covered by this warranty Requests for warranty service must be made through the in stalling dealer This warranty shall not apply to any product that has been subject to negligence misapplication improper installation or maintenance or other circumstances which are not in Sta Rite s direct control This warranty sets forth Sta Rite s sole obligation and Purchaser s exclusive remedy for defective products STA RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN Some states do not allow the exclusion or limitation of inci dental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclu sion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Supersedes all previous publications Sta Rite Industries Inc 293 Wright St Delavan WI 53115 A Retain Warranty Certificate upper portion in a safe and convenient location for your records DETACH HERE Fill out bottom portion completely and mail within 10 days of purchase installation to
15. d air in system can cause explosion BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks e Check all clamps bolts lids and system accessories before testing Release all air in system before testing Tighten Sta Rite trap lids to 30 ft Ibs 4 1 kg m torque for testing e Water pressure for test must be less than 25 PSI 7 5 kg cm e Water Temperature for test must be less than 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite equipment only For non Sta Rite equipment consult manufacturer INSTALLATION Only qualified licensed personnel should install pump and wiring Pump mount must Be located away from corrosive or flammable chemicals STRAINER BASKET DISCHARGE PORT COVER TO FILTER OR POOL CLAMP KNOB SUCTION H PORT FROM POOL BONDING LUG PUMP MAY BE BOLTED Figure 1 TO LEVEL FOUNDATION OR MOUNTING BRACKET Have enough ventilation to maintain air temperature at less than the maximum ambient temperature rating Max Amb listed on the motor model plate If this pump is installed in an enclosure pump house the enclosure must have ade quate ventilation and air circulation to keep the temperature in the enclosure at or below the motor s rated a
16. dily disassem bled for storage and reassembled to its original integrity SAVE THESE INSTRUCTIONS READ AND FOLLOW SAFETY INSTRUCTIONS This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury PLAAS warns about hazards that will cause death serious personal injury or major property damage if ignored AWARNING warns about hazards that can cause death serious personal injury or major property damage if ignored A CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equip ment Keep safety labels in good condition replace if missing or damaged Incorrectly installed or tested equipment may fail causing Hazardous severe injury or property damage Pressure Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional per form all pressure tests 1 Do not connect system to a high pressure or city water system 2 Use equipment only in a pool or spa installation 3 Install pump with at least 2 hydraulically balanced main drains equipped with correctly installed screw fastened anti entrapment certified covers See Page 5 4 Trappe
17. entanglement Suction Outlet Covers All suction outlet covers must be maintained They must be replaced if cracked broken or missing See below for outlet cover certification requirements All suction outlets must have correctly installed screw fastened covers in place At Least 3 Feet IAPMO Certified IAPMO Certified Anti entrapment Anti entrapment Cover or Suction Fitting Cover or Suction Fitting screw fastened to No valves between screw fastened to Main Drain Sump Tee and Main Drains x Main Drain Sump Suction Outlet lt s a Suction Outlet Main Drain Main Drain Pump Valves OK between X1 uec 2762 0197 pump and Tee Q Figure 2 Recommended pump suction layout NOTICE 3 phase models require mag netic motor starters and external overload protection If in doubt about the procedure consult a licensed electrician A WARNING Hazardous voltage Can shock burn or cause death Ground pump before connecting to power supply Testing and Certification Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest ASME ANSI Specification for Suction Fittings For Use in Swimming Pools Spas Hot Tubs and Whirlpool Bathtub Applications Outlets Per Pump Provide at least two hydraulically balanced main drains with covers see Page 5 for each swim
18. ground motor can cause severe or fatal electrical shock hazard A Do not ground to a gas supply line A To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates an electrical problem If GFCI trips and will not reset have a qualified electrician inspect and repair electrical system Exactly match supply voltage to nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Voltage Voltage at motor must be not more than 1096 above or below motor name plate rated voltage or motor may overheat causing overload tripping and re duced component life If voltage is less than 9096 or more than 1109 of rated voltage when motor is running at full load consult power company BONDING LUG 510 0993 Figure 3 Typical ground screw and bonding lug locations White Figure 4A Single phase single speed 469 0194A wiring connection diagram For 3 phase connection refer to motor nameplate 230 Volt to 115 Volt Conversion Move plug to change voltage Ground yy Power Supply Wires 230 Volt to 115 Volt Conversion Move plug to change voltage 1 Pull plug 2 Plug in again straight with arrow Ground out from on plug Screw terminal pointing to board 15 Volts 3962 0401 A
19. ircuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test procedures for GFCI see manufac turer s instructions In case of power outage check GFCI for tripping which will prevent normal water circulation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering motor Back of motor with Terminal Board SENT High Spd Circuit Power Supply for purus Optional Timer Switch Protector If using timer Connect 1168 0794 Timer Motor to Low Speed Only Minimum switch and timer amp rating must equal Branch Fuse Rating given in Recommended Fusing and Wiring Data table Figure 4C Single phase 2 speed wiring hookup diagram Models PARA6YF 187L and P4 RAGYG 188L TABLE I RECOMMENDED FUSING AND WIRING DATA P4E PAEA MODELS Serv to Motor Dist in Ft M Motor Branch Fuse Max Load Voltage 0 100 101 200 201 300 HP Rating Amps Amps Hz Phase 0 30 M 30 60 M 60 90 M P4E Models 3 4 20 13 8 115 60 1 12 3 10 5 5 8 8 4 1 25 16 0 115 60 1 12 3 8 8 4 6 14 1 15 8 0 230 60 1 14 2 14 2 14 2 Wire 1 1 2 15 10 4 230 60 1 14 2 12 3 12 3 Size 2 15 11 2 230 60 1 14 2 12 3 12 3 AWG 2 15 1 5 575 60 3 14 2 14 2 14 2 mm 3 15 3 4 575 60 3 14 2 14 2 14 2 3 25 15 8 230 60 1 12 3 12 3 10 5 5 P4EA Models 1 20 1
20. llations 1 Gravity drain system as far as possible 2 Protect areas which retain water with non toxic propylene glycol antifreeze RV antifreeze Enclose entire system in a weatherproof enclosure 4 To avoid condensation corrosion damage allow ventilation do not wrap system in plastic 5 Use a 40 propylene glycol 60 water solution to protect pump to 50 F 46 C IS A CAUTION A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Startup For Winterized Equipment 1 Remove any temporary weather protection placed around system 2 Follow filter manufacturer s instructions for reactivation of the filter 3 Inspect all electrical wiring for damage or deterioration over the shutdown period Have a qualified serviceman repair wiring as needed Inspect and tighten all watertight connections Open all valves in suction and return piping Remove any winterizing plugs in piping system Drain all antifreeze from system Close all drain valves and replace all drain plugs in piping system OON DUB Prime pump according to instructions on Page 9 PUMP SERVICE Pump should only be serviced by qualified personnel For best results use only genuine Sta Rite factory parts Be sure to prime pump Page 9 before starting A Before removing clamp or trap cover 1 STOP PUMP before proceeding 2 CLOSE GATE VALVES in s
21. mbient temperature whenever the pump is running Be solid Level Rigid Vibration free Non combustible To reduce vibration and pipe stress bolt pump to mount Allow pump suction inlet height to be as close to water level as possible Allow use of short direct suction pipe To reduce friction losses Allow for gate valves in suction and discharge piping Have adequate floor drainage to prevent flooding Be protected from excess moisture Allow adequate access for servicing pump and piping A WARNING Fire and burn hazard Modern motors run at high temperatures To reduce the risk of fire do not allow leaves debris or foreign matter to col lect around the pump motor To avoid burns when handling the motor let it cool for 20 minutes before trying to work on it NOTICE Use Teflon tape or Plasto Joint Stik for making all threaded connec tions to the pump Do not use pipe dope pipe dope will cause stress cracking in the pump NOTICE Pump suction and discharge connections have molded in thread stops DO NOT try to screw pipe in beyond these stops Teflon Taping Instructions Use only new or clean PVC pipe fittings Wrap male pipe threads with one to two layers of Teflon tape Cover entire threaded portion of pipe Do not overtighten or tighten past thread stop in pump port If leaks occur remove pipe clean off old tape rewrap with one to two addi tional layers of tape and remake the connection NOTICE Suppo
22. ming pool pump suction line The centers of the main drains suction fittings must be at least three feet apart The system must be built so that it cannot operate with the pump drawing water from only one main drain that is there must be at least two main drains connected to the pump whenever it is running See Figure 2 However if two main drains run into a single suction line the single suction line may be equipped with a valve which will shutoff both main drains from the pump see Figure 2 More than one pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum water velocity through any suction outlet must be 1 5 feet per second unless the outlet complies with the latest ASME SNSI Specification for Suction Fittings For Use in Swimming Pools Spas Hot Tubs and Whirlpool Bathtub Applications In any case do not exceed the suction fittings maxi mum designed flow rate If 100 of the pump s flow comes from the main drain system the maximum water velocity in the pump suction hydraulic system must be six feet per sec ond or less even if one main drain suction fitting is completely blocked The flow through the remaining main drain s must comply with the latest ASME ANSI Specification for Suction Fittings For Use in Swimming Pools Spas Hot Tubs and Whirlpool Bathtub Applications ELECTRICAL Ground motor before connecting to electrical power supply Failure to
23. ng system Lugs have been provided on the trap lid to use a lever or pry bar for loosening 3 Cap inlet piping after draining to keep water out of the pipes 4 To prevent pump from freezing remove trap cover and drain the tank body through the drain plugs Key No 19 Pages 14 18 Clean pump and trap basket thoroughly replace trap cover NOTICE Tighten trap cover by hand only no wrenches Use a lever or wrench only if necessary to remove cover If pump is not anchored use caution not to break attached piping 5 Be sure motor is kept dry and covered Storage Winterizing A WARNING Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only a low pressure below 5 PSI high volume blower when air purging the pump filter or piping NOTICE Allowing pump to freeze will damage pump and void warranty NOTICE Do not use anti freeze solutions except propylene glycol in your pool spa system Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may damage plas tic components in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid condensation corrosion problems do not cover pump with plastic For outdoor unprotected insta
24. nto shaft clockwise this will automatically locate seal in seal plate NOTICE On models with impeller screw Install impeller gasket and lock screw left hand thread turn counterclockwise Torque lock screw to 50 55 inch Ibs 57 6 63 kg cm Mount diffuser on seal plate tighten screws to 10 14 inch Ibs 11 2 16 1 kg cm torque Assemble motor and seal plate to volute be sure clamp is properly seated NOTICE Clamp knob can be located in any position around volute if it is moved after assembly tighten knob while tapping around clamp to as sist sealing Do not move clamp while pump is full of water A WARNING Hazardous pressure Release all pressure from pump and piping system before working on pump or attempting to adjust or re move clamp Clamp may blow off of pump if adjusted under pressure Prime pump according to instructions on Page 9 A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor TROUBLESHOOTING GUIDE A Read and understand safety and operating instructions in this manual before doing any work on pump A Only qualified personnel should electrically test pump motor FAILURE TO PUMP REDUCED CAPACITY OR DISCHARGE PRESSURE Suction leaks lost prime 1 Pump must be primed make sure that pump volute and trap are full of water See priming instructions Page 9 2 Make sure there are no leaks in suction piping 3 Make
25. of installation Year from date Product specific warranties of installation HRPB DEPB System 3 System 2 and Posi Clear Internal filter components and valves Max E Tberm Pool Spa Heaters Heater Enclosure only Upper RH amp LH lower enclosure and control board enclosure 10 years Automatic Pool Cleaners including Hose Cristal Flo filters Tanks 10 years pro rated Valve and internal components Posi Flo II Tanks 10 years Elements PRC Cartridge Filter Tanks 5 years pro rated 1st 2 years full Elements System 2 Above Ground Systems Tanks 10 years Pumps Platform and Internals When equipped with A O Smith 2 compartment motors Does not include pumps sold as part of a systems package Traps In Line Strainers Vertical Commercial Filter Tanks Internals Horizontal Commercial Filter Tanks Years 6 9 Prorated declining 2096 year Yr 10 1096 Internals Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc The foregoing warranties relate to the original consumer pur chaser Purchaser only Sta Rite shall have the option to re pair or replace the defective product at its sole discre tion Purchasers must pay all labor and shipping charges nec essary to repla
26. rt all piping connected with pump Lake Chemical Co Chicago Illinois Piping Use at least 2 IPS PVC 51mm pipe Increase size if a long run is needed To avoid strains on the pump support both suction and discharge pipes inde pendently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump Never use a suction pipe smaller than pump suction connection To avoid airlocking slope suction pipe slightly upward toward the pump NOTICE To prevent flooding when removing pump for service all flooded suction systems must have gate valves in suction and discharge pipes Fittings Fittings restrict flow for best efficiency use fewest possible fittings Avoid fittings which could cause an air trap Pool fittings must conform to International Association of Plumbing and Mechanical Officials IAPMO standards Use only non entrapping suction fitting or double suction POOL PUMP SUCTION REQUIREMENTS AWARNING Pump suction is hazardous and can trap and drown or disem bowel bathers Do not use or operate swimming pools spas or hot tubs if a suction outlet cover is missing broken or loose Follow the guidelines below for a pump installation which minimizes risk to users of pools spas and hot tubs Entrapment Protection The pump suction system must provide protection against the hazard of suction entrapment or hair entrapment
27. stallation Page 4 2 Do not mount pump on a wooden platform Securely mount on concrete platform for quietest performance VL P4E P4EA and P4E62 SERIES MAX E GLAS II POOL PUMP 3 4 through 3 HP Models 1860 0795 SI REPAIR PARTS LIST Key Part Part No Description Qty No 1 Motor 1 Chart at Right 2 10 32x1 2 Screw 1 U30 692SS 2A Lock Washer 1 U43 22SS 3 Bonding Lug 1 U17 568 4 Water Slinger 1 17351 0009 5 Seal Plate Kit Incl Key Nos 6 7 1 C203 194P 6 O Ring 1 U9 228A 7 Shaft Sealt 1 37400 0027S 8 Clamp Knob 1 C19 37A 9 Clamp 1 WC36 22 10 Impeller 1 Chart at Right 10A Impeller Screw Assembly 1 17301 0151 11 Diffuser 1 Chart at Right 12 Diffuser O Ring 1 U9 374 13 8 Lock Washer 5 U43 21SS 14 Screw w C1 271P Diffuser 5 U30 922SS 14 Screw w C1 271P1 Diffuser 5 U30 542SS 15 Tank Body 1 C176 59P 16 Trap Cover 1 C3 185P 17 Trap O Ring 1 U9 375 18 Basket 1 C8 58P 19 1 4 NPT Drain Plug 2 U178 920P 20 Base Screw 2 U30 918SS 21 Base Washer 2 U43 41SS 22 Base w Motor Pad 1 C104 78P 23 Motor Pad 1 C35 43 24 3 8 16x1 Hex Hd Screw 4 U30 74SS Voltage Sticker 230 Volts Single voltage models only U27 68 Voltage Sticker 115 230 Volts Dual voltage models only U27 153 Tag CAUTION WARNING bonding 61002 0002 Decal Do not overtighten U27 644 Nameplate P4E Series 32155 4035 Nameplate PAEA Series 32155 4071 Not illustrated
28. sure suction pipe inlet is well below the water level to prevent pump from sucking air 4 Suction lift of 10 to 20 feet 3 6 M will reduce performance Suction lift of more than 20 feet 6 M will prevent pumping and cause pump to lose prime In either case move pump closer vertically to water source Make sure suction pipe is large enough Clogged pipe trap impeller worn impeller 5 Make sure suction trap is not clogged if it is clean trap and strainer 6 Make sure impeller is not clogged follow steps 1 through 7 under Removing Old Seal Page 11 check impeller for clogging follow steps 7 through 10 under Installing New Seal Page 12 for reassembly 7 Impeller and diffuser may be worn If so order replacement parts from Repair Parts List Pages 14 18 8 Pump may be trying to push too high a column of water If so a higher head pump is needed Electrical 9 Pump may be running too slowly check voltage at motor terminals and at meter while pump is running If low see wiring instructions or consult power company Check for loose connections 10 Pump may be too hot A Check line voltage if less than 9096 or more than 1109 of rated volt age consult a licensed electrician B Increase ventilation C Reduce ambient temperature D Tighten any loose connections MECHANICAL TROUBLES AND NOISE 1 If suction and discharge piping are not adequately supported pump as sembly will be strained See In
29. uction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping system 4 NEVER tighten or loosen clamp while pump is operating A To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before working on pump or motor Aside from lubricating trap cover O Ring no lubrication or regular mainte nance is needed beyond reasonable care and periodic cleaning of strainer basket If shaft seal is worn or damaged repair as follows Pump Disassembly Removing Old Seal Disconnect power to pump motor Be sure gate valves on suction and return piping are closed before start ing work Release all pressure by opening all vents before starting work 1 Drain pump by removing drain plugs on bottom of pump body and trap body 2 Be sure there is no pressure in trap body remove cover unscrew by turn ing counterclockwise 3 Remove clamp holding pump halves together Motor and seal plate as sembly can now be pulled away from pump body 4 Remove five screws and washers holding diffuser to seal plate Remove diffuser 5 Remove motor canopy Being careful not to touch capacitor terminals loosen capacitor clamp and move capacitor to one side 6 Hold shaft with 7 16 open end wrench on motor shaft flats 477 0194NF Figure 5 Press seal into heat sink in seal plate 8 9 10 11 Unscrew impeller from shaft turn counterclockwise when facing it NOTICE On models with impeller scre
30. w Remove impeller screw left hand thread turn clockwise and gasket before removing impeller Inspect gasket for damage cracks etc Replace if damaged Pull rotating member of seal off of impeller sleeve clean sleeve Remove four screws holding seal plate to motor Place seal plate face down on flat surface and tap out ceramic seat Clean seal cavity in seal plate and clean motor shaft Pump Reassembly Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet outer edge of rubber cup on ceramic seat with small amount of liquid deter gent press ceramic seat into seal plate insert firmly and squarely with fin ger pressure Figure 5 If ceramic seat will not locate properly remove it place face up on bench and reclean cavity Ceramic seat should now locate If seat still will not locate properly place a cardboard washer over the polished face and use a piece of 3 4 19mm standard pipe for pressing purposes NOTICE Be sure not to scratch or mar polished surface or seal will leak Remount seal plate on motor Tighten bolts to 60 80 inch Ibs 69 92 kg cm torque Apply a small amount of liquid detergent to inside diameter of rotating half of seal Slide rotating seal member polished face last over impeller sleeve until rubber drive ring hits shoulder NOTICE Be sure not to nick or scratch polished seal face seal will leak if face is damaged Screw impeller o
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