Zephyr AK7500ASX Ventilation Hood User Manual
Contents
1. P al 1 Position blower plate over bracket on inside 2 Connect male end of blower wire to female plug back of hood and pivot up Secure plate to hood in the hood plug is located inside the hood with 2 10x3 16 screws blower pictured is a behind the control panel PBI 1100A 3 Single Blower Connect 6 round duct work to blower collar Dual Blower Place 10 round adapter on top of hood and secure with 4 M4x8 screws Connect 10 round duct work to 10 round adapter Installation Single and Dual Internal Blowers www zephyronline com HORIZONTAL DUCTING IS ONLY AVAILABLE IF USING THE CBI 600B SINGLE INTERNAL BLOWER 1 Unscrew 4 screws holding blower to plate and 2 Cover round blower opening on blower plate remove blower with 6 round metal cap included with the CBI 600B Secure with 3 3 5x8 screws 3 Follow instructions on previous page and install blower plate into hood 4 On the back of the hood remove the 6 screws 5 Place round to rectangular transition adapter holding the rectangular cap to the hood inside hood Installation CBI 600B Horizontal Ducting Conversion Attach 6 round to rectangular transition adapter to hood with 4 M4x8 screws Place blower into round end of 6 round transition adapter Attach brackets on blower to blower plate with 4 3 5x8 screws 2 screws for each bracket Attach blower brackets to blower with 4 10x3 162. top 9 15 16 ly 2 3 4 2 3 16 12 3 8 18 p i 10 transition used with dual and external blowers side 12 10 c ot of 24 22 5 16 ELECTRICAL WARNING All Electrical work must by performed by qualified electrician or person with similar technical know how and background For personal safety remove house fuse or open circuit breaker before beginning installation Do not use extension cord or adapter plug with this appliance Follow national electrical codes or prevailing local codes and ordinances Electrical Supply This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire w ground Please also refer Electrical Diagram labeled on product Cable Lock A cable locking connector not supplied might also be required by local codes Check with local requirements and codes purchase and install appropriate connector if necessary alate Gee oe oe Gee eee a Cable Lock Installation Electrical www zephyronline com A CAUTION At least two installers are required due to the weight and size of the hood 1 Measure distance from range top to hood bottom 26 min Level and mark line A 2 Plum and mark c
3. screws 2 screws for each bracket Attach rectangular starting collar to hood using the 6 screws removed from the rectangular cap in step 4 Installation CBI 600B Horizontal Ducting Conversion www zephyronline com Installation External Blower Preparation 1 Place 10 round adapter on top of hood and 2 Install threaded end of external blower wiring secure with 4 M4x8 screws Connect 10 through external blower wiring knock out round duct work to 10 round adapter located inside the hood 3 Place cap over threaded end of external blower 4 Connect 6 pin male connector from external wiring and secure by turning clockwise blower wiring to 6 pin female connector on control board wire inside hood Secure green ground wire from external blower wiring to ground screw on hood CBE 1000 WIRING DIAGRAM External Blower 4 Black high Wiring Box Q Blue med CBE 1000 hood 4 Red low lar Green ground NOTE For instructions on mounting the external blower please refer to the CBE 1000 manual included in the external blower packaging and on our website www zephyronline com Lights On Dim Off 5 Display Speed level Delay Off Indicator OO Blower On Off 2 Adjust 3 Speed Levels 5 Min Delay Off Blower On Off By pressing o the blower is switched On and Off When switched on the blower turns on at the same speed it was switched off at When swi
4. wall cap with damper 7 10 Round roof cap 3 1 4 x 10 Rect to 6 round transition 90 elbow 6 Round 90 elbow 7 round to 3 1 4 x 10 rect transition 7 round to 3 1 4 x 10 rect transition 90 elbow 6 Round 45 elbow Maximum Duct Length For satisfactory air movement Subtotal column 1 the total duct length should not exceed 100 equivalent feet 2 Subtotal column 2 Subtotal column 1 Total ductwork Installation Ducting Calculation Sheet www zephyronline com Installation Mounting Height amp Clearance Min 26 Max 36 with 12 duct cover DUCTING A minimum of 6 round or 3 1 4 x 10 rectangular duct must be used to maintain maximum air flow efficiency for single blower and 10 round duct for dual and external blower Always use rigid type metal ducts only Flexible ducts could restrict air flow by up to 50 Also use calculation on page 5 to compute total available duct run when using elbows transitions and caps ALWAYS when possible reduce the number or transitions and turns If long duct run is required increase duct size If turns or transitions are required install as far away from hood duct output and as far apart between the two as possible Minimum mount height between range top to hood bottom should be no less than 26 M
5. 3 Heat lamp bulb is loose 3 Tighten the heat lamp bulb Metal filter is 1 Metal filter is loose 1 Change the metal filter vibrating 2 Spring clip is broken 2 Change the spring clip DESCRIPTION Replacement Parts Light Bulb MR16 GU10 35W each Baffle Filter each Optional Accessories Single Internal Blower Dual Internal Blower External Blower Heat Lamp Kit 30 Heat Lamp Kit 36 Heat Lamp Kit 48 Back Splash 30 Back Splash 36 Back Splash 48 12 Duct Cover 30 12 Duct Cover 36 12 Duct Cover 48 PART ZOB 0023 50210004 CBI 600B PBI 1100A CBE 1000 AKO700B AKO706B AKO708B AKO710 AKO716 AKO718 AK0720 AK0726 AK0728 To order parts visit us online at http store zephyronline com or call us at 1 888 880 8368 List of Parts and Accessories Vv STAPLE YOUR RECEIPT HERE 2 EPI fe Proof of the original purchase date is needed to obtain Limited Warranty service under warranty TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS please call 1 888 880 8368 Zephyr Corporation referred to herein as we or us warrants to the original consumer purchaser referred to herein as you or your of Zephyr products the Products that such Products will be free from defects in materials or work manship as follows Ten Year Limited Warranty for Parts For ten years from the date of your ori
6. costs related to the services Zephyr Corporation Service Department 395 Mendell Street San Francisco CA 94124 1 888 880 8368 APRO8 0101
7. I Ground Fault Interrupter protected branch circuit g NEVER place a switch where it can be reached from a tub or shower h Make sure the power is off before installing wiring or maintenancing 2 WARNING TO REDUCE THE RISK OF FIRE USE ONLY METAL DUCTWORK CAUTION To reduce risk of fire and to properly exhaust air outside Do not vent exhaust air into spaces within walls ceilings attics crawl spaces or garages OPERATION Always leave safety grilles and filters in place Without these components operating blowers could catch onto hair fingers and loose clothing The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation maintenance and suitable use of the product The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance NOTE Please check www zephyronline com for revisions before doing any custom work ELECTRICAL REQUIREMENTS Important Observe all governing codes and ordinances It is the customer s responsibility To contact a qualified electrical installer To assure that the electrical installation is adequate and in conformance with National Electrical Code ANSI NFPA 70 latest edition or CSA standards C22 1 94 Canadian Electrical Code Part 1 and C22 2 No 0 M91 latest edition and all local codes and ordinances If codes permi
8. Use Care and Installation Guide ESSENTIALS ZEPHR www zephyronline com Tempest Il AK7500ASX AK7536ASX AK7548ASX Model number Serial Number Date of Purchase Sales Dealer JANO08 0201 Zephyr Corporation READ AND SAVE THESE INSTRUCTIONS www zephyronline com SAFET Y NOUUC Tsoi LIST OF MATERIALS INSTALLATION Ducting Calculation Sheet 5 Mounting Height amp Clearance 6 Ducting Options essre eereie 7 Specifica ONS reremane EERS 8 Electrical 9 Mounting the Range Hood sssssssssssssssssssssss 10 Single and Dual Internal Blowers 11 CBI 600B Horizontal Ducting Conversion 12 13 External Blower Preparation 0 cceeee 14 FEATURES amp CONTROLS Touch Controls amp Features ou cesses 15 MAINTENANCE Cleaning and Filter Removal 0cceeeee 16 Lights n a eee 17 TROUBLESHOOTING ecceccceeseseseessneeeseeesneeesneesnnees 18 LIST OF PARTS AND ACCESSORIES 0 eee 19 Table of Contents READ AND SAVE THESE INSTRUCTIONS www zephyronline com Important Safety Notice WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS FAN WITH ANY SOLID STATE CONTROL DEVICE WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Use this unit only in the manner intended by the manufacturer if you have questions contact the manufacturer b Be
9. ately the diameter of the bulb or use a rubber latex glove and turn counter clockwise Replacement bulbs are available at specialty lighting stores Purchase type MR16 GU 10 35W halogen For Zephyr part numbers please turn to page 20 of the manual Maintenance Lights O Troubleshootin www zephyronline com TROUBLESHOOTING PROCEDURES FOR TEMPEST I AND TEMPEST II What to do Issue Cause After installation the unit doesn t work 1 The power source is not turned ON 1 Make sure the circuit breaker and the unit s power is ON The power line and the cable locking connector is not connecting properly Check the power connection with the unit is connected properly The switch board and control board wirings are disconnected Make sure the wirings between the switch board and control board are connected properly The wires on control board are loose Make sure the wires on the control board are connected properly The switch board or control board is defective Change the switch board or control board Light works but motor is not turning 1 The motor is defective possible seized 1 Change the motor The thermally protected system detects if the motor is too hot to operate and shuts the motor down The motor will function properly after the thermally protected system cool down Damaged capacitor 4 The motor wire is not
10. aximum mount height should be no higher than 36 It is important to install the hood at the proper mounting height Hoods mounted too low could result in heat damage and fire hazard while hoods mounted too high will be hard to reach and will lose its performance and efficiency If available also refer range manufacturer s height clearance requirements and recommended hood mounting height above range Vertical Ducting 6 round minimum singe blower 10 round minimum dual and external blower Horizontal Ducting 3 1 4 x10 minimum single blower No horizontal option available for dual or external blower WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls crawl spaces ceiling attics or garages All exhaust must be ducted to the outside Use metal ductwork only Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape Some Ducting Options Side wall cap Side wall cap w gravity damper w gravity damper Soffit or crawl space Roof Pitch w Flashing amp Cap Rear Ducting Installation Ducting Options www zephyronline com Installation Specifications 11 8 8 916 29 15 16 30 35 15 16 36 47 15 16 48
11. connected Change the capacitor Make sure the motor wire is plugged into the molex connector The unit is 1 The motor is not secure in place 1 Tighten the motor in place vibrating 2 Damaged blower wheel 2 Change the blower 3 The hood is not secured in place 3 Check the installation of the hood The motor is 1 Defective halogen bulb 1 Change the halogen bulb working butthe 5 The light bulb is loose 2 Tighten the light bulb lights are not 3 The wires on the control board are loose 3 Make sure the wires on control board are connected properly The hood is 1 The hood might be hanging to high from the 1 Adjust the distance between the cook top and not venting out cook top the bottom of the hood within 26 and 36 properly range 2 The wind from the opened windows or opened 2 Close all the windows and doors to eliminate doors in the surrounding area are affecting the the outside wind flow ventilation of the hood 3 Blockage in the duct opening or duct work 3 Remove all the blocking from the duct work or duct opening 4 The direction of duct opening is against the wind 4 Adjust the duct opening direction 5 Using the wrong size of ducting 5 Change the ducting to correct size Heat lamp is not 1 Toggle switch is not in the on position 1 Make sure the heat lamp power is ON working 2 Heat lamp bulb is defective 2 Change the heat lamp bulb
12. enter line 3 Mark mounting height line B 12 3 8 from line A This is the top of the board used to hang the hood 4 Mark center line of wood board and align top of board with line B Secure wood board to studs using 4 M4 wood screws Wood Board Dimensions W x D x H AK7500ASX 28 x 3 4 x 4 AK7536ASX 34 x 3 4 x 4 AK7548ASX 46 x 3 4 x 4 5 If horizontally ducting hood refer to hood specifications on page 8 for cut out dimensions oo 6 Hang hood on wood board and secure using 4 M4 x 16 screws 7 Install blower s Turn to page 11 for blower installation instructions 8 Install electrical 9 Install duct work and duct tape C L 10 Power up hood and check for leaks around duct tape 11 Install optional accessories duct cover fig 2 C back splash fig 2 D and or heat lamp kit fig 2 E sold separately For more detailed fig 1 instructions refer to manual included with each accessory 12 Reinstall baffle filters min 26 NOTE If installing a back splash do not install screws at bottom of hood yet There is a lip on the back splash that needs to be inserted behind the hood first Installation Mounting the Range Hood fig 2 C fig 2 D fig 2 E PBI 1100A DUAL INTERNAL BLOWER WILL ACCOMODATE VERTICAL DUCTING ONLY Please turn to page 12 for instructions on installing CBI 600B in horizontal ducting mode
13. fore servicing or cleaning unit switch power off at service panel and lock panel to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel CAUTION For general ventilating use only Do not use to exhaust hazardous or explosive materials and vapors Take care when using cleaning agents or detergents Suitable for use in household cooking area WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE a Never leave surface units unattended at high settings Boilovers cause smoking and greasy spillovers that may ignite Heat oils slowly on low or medium settings b Always turn hood ON when cooking at high heat or when flaming food c Clean ventilating fans frequently Grease should not be allowed to accumulate on fan or filter d Use proper pan size Always use cookware appropriate for the size of the surface element e Keep fan filters and grease laden surfaces clean f Use high setting on hood only when necessary g Don t leave hood unattended when cooking h Always use cookware and utensils appropriate for the type of and amount of food being prepared WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE OBSERVE THE FOLLOWING a SMOTHER FLAMES with a close fitting lid cookie sheet or metal tray then turn off the burner BE CAREFUL TO PREVENT BURNS If the flames do not
14. ginal purchase of the Products we will provide free of charge Products or parts to replace those that failed due to manufacturing defects We may choose in our sole discretion to repair or replace parts before we elect to replace the Products One Year Limited Warranty for Labor For one year from the date of your original purchase of the Products we will provide free of charge the labor cost associated with repairing the Products or parts to replace those that failed due to manufacturing defects After the first year from the date of your original purchase you are responsible for all labor costs associated with this warranty Warranty Exclusions This warranty covers only repair or replacement at our option of defective Products or parts and does not cover any other costs related to the Products including but not limited to a normal maintenance and service required for the Products and consumable parts such as light bulbs metal and carbon filters and fuses b any Products or parts which have been subject to freight damage misuse negligence accident faulty installation or installa tion contrary to recommended installation instructions improper maintenance or repair other than by us c commer cial use of the Products or use otherwise inconsistent with its intended purpose d natural wear of the finish of the Prod ucts or wear caused by improper maintenance use of corrosive and abrasive cleaning products pads and oven cleaner
15. go out immediately EVACUATE AND CALL THE FIRE DEPARTMENT b NEVER PICK UP A FLAMING PAN You may be burned c DO NOT USE WATER including wet dishcloths or towels a violent steam explosion will result d Use an extinguisher ONLY if 1 You know you have a Class ABC extinguisher and you already know how to operate it 2 The fire is small and contained in the area where it started 3 The fire department is being called 4 You can fight the fire with your back to an exit WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards Including fire rated construction b Sufficient air is needed for power combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities c When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities d Ducted fans must always vent to the outdoors e If this unit is to be installed over a tub or shower it must be marked as appropriate for the application and be connected to a GF
16. products e chips dents or cracks caused by abuse or misuse of the Products f service trips to your home to teach you how to use the Products or g damage to the Products caused by accident fire floods or act of God If you are outside our service area additional charges may apply for shipping costs for warranty repair at our designated service locations and for the travel cost to have a service technician come to your home to repair remove or reinstall the Prod ucts After the first year from the date of your original purchase you are also responsible for all labor costs associated with this warranty Limitations of Warranty OUR OBLIGATION TO REPAIR OR REPLACE AT OUR OPTION SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY WE SHALL NOT BE LIABLE FOR INCIDENTAL CONSE QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PRODUCTS THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRAN TIES FOR THE PRODUCTS AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states or provinces do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential dam ages so the above limitations or exclusions may not apply to you To the extent that applicable la
17. r single blower horizontal ducting 1 Hardware package HARDWARE PACKAGE CONTENTS Suction Cup 1 M4 x 2 4 M4 x 1 1 2 4 M4 x 1 4 Hl M4 x 8 8 M3 5 x 8 7 OOOH PDOODOODOS OOO 10 x 3 16 6 a S888 alfa BEBA PARTS NOT SUPPLIED amp iw eD GM mp Ducting conduit and all installation tools Wood Board to hang hood W x D x H Cable connector if required by local codes AK7500ASX 28 x 3 4 x 4 Single Blower Kit CBI 600A AK7536ASX 34 x 3 4 x 4 Dual Blower Kit PBI 1100 AK7548ASX 46 x 3 4 x 4 External Blower Kit CBE 1000 Heat Lamp Accessory Back Splash Accessory Duct Cover Accessory o Duct pieces 3 1 4 x 10 Rect straight Equivalent number length xused 6 Round straight 7 10 Round straight 3 1 4 x 10 Rect 90 elbow 3 1 4 x 10 Rect 45 elbow 3 1 4 x 10 Rect 90 flat elbow 3 1 4 x 10 Rect wall cap with damper 3 1 4 x 10 Rect to 6 round transition Duct pieces Equivalent number length xused 6 Round wall cap with damper 30 Ft x 6 Round roof cap 6 roundto 3 1 4 x 10 rect transition 6 round to 3 1 4 x 10 rect transition 90 elbow T 10 Round 90 elbow 7 10 Round 45 elbow 7 10 Round
18. t and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Do not ground to a gas pipe Check with a qualified electrician if you are not sure the range hood is properly grounded Do not have a fuse in the neutral or ground circuit National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 CSA International 8501 East Pleasant Valley Road Cleveland Ohio 44131 5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire with ground Please also refer to Electrical Diagram on product A cable locking connector not supplied might also be required by local codes Check with local requirements purchase and install appropriate connector if necessary Important Safety Notice List of Materials www zephyronline com MODELS AK7500ASX AK7536ASX AK7548ASX PARTS SUPPLIED 1 Hood 2 Baffle filters AK7500ASX 3 AK7536ASX 4 AK7548ASX 2 Halogen light bulbs 3 AK7548ASX pre installed 1 10 round transition adapter for dual internal and external blowers 1 External blower wiring for external blower 1 Rectangular starting collar for single blower horizontal ducting 1 6 round to rectangular transition for single blower horizontal ducting 2 Blower brackets fo
19. tched off the entire hood powers off including the lights Speed Selection The 3 speed levels are selected by pressing CO to decrease and to increase speed level The display indicates speed level selected Pressing 4 when the hood is off will also turn it on Delay Off This is used for programmed shut down of blower and lights 5 minutes after the function is activated Press once a dot displays in the lower right hand side of display indicating the function is on The hood will change to speed 1 and shut down after 5 minutes Lights On Dim Off Switch lights On by pressing once again to dim and again to switch Off Display Displays blower speed level and delay off status Manual On Off Located behind the right side light panel is a manual power on off toggle switch This switch is used to manually cut power to the hood to perform a hard reset for troubleshooting purposes Toggle between on or 0 off Heat Lamps On Off Located on the right and left side light panel are manual power on off toggle switches These switches are used to turn the heat lamps on off Toggle between on or O off Features amp Controls Touch Controls amp Features www zephyronline com Maintenance Cleaning and Filter Removal SURFACE MAINTENANCE Clean periodically with hot soapy water and clean cotton cloth Do not use corrosive or abrasive detergent or steel wool scouring pads which will scratch and damage s
20. urface Do not use products containing chlorine bleach or orange cleaners For heavier soil use liquid degreaser After cleaning you may use non abrasive stainless steel polish cleaners to polish and buff out the stainless luster and grain Always scrub lightly using a micro fiber or clean cotton cloth and with grain Stainless Steel Baffle Filters The stainless steel baffle filters are intended to trap residue and grease from cooking Although the filters should never need replacing they are required to be cleaned every 30 days or more often depending on cooking habits Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry filters and re install before using hood Removing Baffle Filters 1 Push filter toward back of range hood using handles 2 Pivot front of filter downward 3 Remove filter by pulling away from hood Replacing Baffle Filters 1 gt Hood Model Part No Qty to Order AK7500ASX 50210004 2 AK7536ASX 50210004 3 AK7548ASX 50210004 4 l fas REPLACING LIGHT BULBS CAUTION Light bulb becomes extremely hot when turned on DO NOT touch bulb until switched off and cooled Touching hot bulbs could cause serious burns Make sure all power is turned off and bulbs are not hot Remove by turning bulb counter clockwise Note Bulb does not unscrew it turns 60 degrees stops and falls out If bulbs are difficult to turn due to prolonged use firmly attach a glass suction cup approxim
21. w prohibits the exclu sion of implied warranties the duration of any applicable implied warranty is limited to the same ten year period described above Any oral or written description of the Products is for the sole purpose of identifying the Products and shall not be construed as an express warranty Prior to using implementing or permitting use of the Products you shall determine the suitability of the Products for the intended use and you shall assume all risk and liability whatsoever in connection with such determination We reserve the right to use functionally equivalent refurbished or reconditioned parts or Products as warranty replacements or as part of warranty service This warranty is not transferable from the original purchaser and applies in the United States and Canada To Obtain Service Under Limited Warranty To qualify for warranty service you must a notify us at the address or telephone number stated below within 60 days of the discovery of the defect b give the model number and part identifi cation number and serial number and c describe the nature of any defect in the Product or part At the time of the request for warranty service you must present evidence of your proof of purchase and proof of the original purchase date If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documenta tion to obtain service you will be responsible for all shipping travel labor and other
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