Z-Com IMS01T05-E2 Network Router User Manual
Contents
1. RS 422A COM PORT1 W BF 28 W BF 02 z F Connected to I Connected to Connected to D SUB 9P Connects to E COM PORT1 COM PORT2 connector connector la e a Communication cable RKC product is CoN sold separately When the host computer has a USB connector When the host computer has a USB connector connect the USB communication converter between the host computer and the Z COM module Connected to USB port of a personal computer LE Host computer Z COM module COM PORT1 USB cable RS 422A COM K accessory lt Connected to USB connector of COM K The termination resistor is built in to the COM K USB communication converter COM K RKC product Modular connector Paired wire Shielded twisted pair wire m Loader communication Connect a USB communication converter between the host computer and the Z COM module Connected to loader communication connector of the Z COM module USB communication converter COM K RKC product Host computer a Ulo Be Ed The termination ie USB cable2. Module Type Controller SRZ Installation Manual IMS01T05 E2 Thank you for purchasing this RKC product In order to achieve maximum performance and ensure proper operation of your new instrument carefully read all the instructions in this manual Please place this manual in a convenient location for easy reference This manual describes the mounting wiring and specifications only For the basic operations see Z COM PLC Communication Quick Instruction Manual IMS01T14 EO Z COM PLC Communication Data List IMS01T15 EO and Z COM Host Communication Quick Instruction Manual IMS01T09 EO For the detail handling procedures and various function settings please refer to separate Z COM Instruction Manual IMS01T07 ED Communication Extension Module Z COM All Rights Reserved Copyright 2006 RKC INSTRUMENT INC LO The above manuals can be downloaded from our website URL http www rkcinst com english manual_load htm m Accessories check Z COM Installation Manual This manual Z COM PLC Communication Quick Instruction Manual IMS01T14 E Q Z COM PLC Communication Data List IMS01T15 EQ Z COM Host Communication Quick Instruction Manual IMS01T09 EO Joint connector cover KSRZ 517A Power terminal cover KSRZ 518A m Safety precautions WARNING An external protection device must be installed if failure of this instrument could result in damage to the instrument equipment or injury to personnel
3. 1 PARTS DESCRIPTION Module mainframe Address setting switch Z COM module Right side vi Indication lamp FAIL RUN module Right side view Loader communication connector Indication lamp RX1 TX1 Communication port COM PORT1 COM PORT2 COM PORT1 DIP switch Communication 1 COM PORT2 Cm Indication lamp RX2 TX2 Communication port al Dl COM PORT3 al Communication 2 ofa COM PORT4 j lt gt OFF ON Indication lamp FAIL RUN Green or Red When normal A green lamp is on RUN Self diagnostic error A green lamp flashes FAIL Instrument abnormality A red lamp is on FAIL RX1 TX1 The green lamp is lit when data corresponding to communication 1 Green COM PORT1 COM PORT2 is sent or received RX2 TX2 The green lamp is lit when data corresponding to communication 2 Green COM PORT3 COM PORT4 is sent or received Communication port modular connector and Communication connector COM PORT1 Used to connecting the Operation panel or Host computer Communication 1 RS 485 or RS 422A COM PORT2 The COM PORT2 is used for the extension of the SRZ unit Communication 1 RS 485 or RS 422A Loader This is a connector to be connected to converter and personal computer when loader communication is performed Switch COM PORT3 Used to connecting th
4. i a Wie case caeamees LO Space required between each module vertically When the module is mounted on the panel allow a minimum of 50 mm at the top and bottom of the module to attach the module to the mainframe a JS ZN JS ZN JN 76 y 9 EN GX GX BS EN 5 NZ SZ 2 Z5 Iy l J Depth for communication cables mount type module Space for communication cables must be considered when installing Approx 50 Unit mm Communication cables TB Le E g LLL ULL E Procedure for mounting or removing The procedure for mounting or removing the Z COM module is the same as that of the function module Z TIO or Z DIO Both DIN rail mounting and screw mounting are available For details on module mounting or removing see the Z TIO INSTRUCTION MANUAL IMS01T01 EL 3 WIRING WARNING To prevent electric shock or instrument failure do not turn on the power until all the wiring is completed 3 1 Wiring Cautions e To avoid noise induction keep communication signal wire away from instrument power line load lines and power lines of other electric equipment e lf there is electrical noise in the vicinity of the instrument that could affect operation use a noise filter Shorten the dis
5. COM K accessory Connected to resistor is builtin fo o loader sft tothe COMK ef TO Ci LEN communication c edi G sa connecter an Connected to E USB connecter USB port of a ae ersonal computer Loader communication cable P i W BV 01 Option 3 6 Z COM Module Termination Resistor If communication errors occur frequently due to the operation environment or the communication distance connect termination resistors to the Z COM module and the other party unit 1 Sele lll el of e When the COM PORT1 is used J Ma ete Eeti ao Insert the termination resistor to COM PORT2 e Se eres BN Yaw wilt Be A BO Sie sie J e ee ee e E l a K n o 3 e When the COM PORT3 is used Insert the termination resistor to COM PORT4 EUIR RST BS D tSS CASS UN f Termination resistor connector When multidrop connected Sold separately connect a termination resistor to the Z COM module at the farthest end of the communication line W BW 01 For RS 485 W BW 02 For RS 422A 1209 1 2 W 4 SPECIFICATIONS PLC communication Interface Base on RS 422A EIA standard Base on RS 485 EIA standard Protocol e MITSUBISHI MELSEC series special
6. see the PLC Instruction Manual m RS 422A MITSUBISHI MELSEC series Z COM module Paired wire PLC MITSUBISHI COM PORT3 MELSEC series RS 422A Modular connector Shielded twisted pair wire When preparing a cable of connecting the computer link module belonging to the MITSUBISHI MELSEC series to our Z COM module cross each pair of wires the A and B terminal positions on their terminal boards are not symmetrical OMRON SYSMAC series Z COM module COM PORT3 OMRON PLC Paired wire SYSMAC series Modular connector Shielded twisted pair wire m RS 485 MITSUBISHI MELSEC series Z COM module Paired wire PLC MITSUBISHI COM PORT3 MELSEC series RS 485 oa S T R A 1 T R B 2 B SES sG 3 4 5 S sG 6 Shielded twisted pair wire R Termination resistor Modular connector PLC side 3 5 Example of Connection to the Host Computer Up to 16 SRZ units can be connected to a host computer communication port The communication cable must be provided by the customer Connected toli RS 232C RS 422A converter COM A RKC product r i By W BF 02 C
7. All wiring must be completed before power is turned on to prevent electric shock fire or damage to instrument and equipment This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment This instrument is not intended for use in locations subject to flammable or explosive gases Do not touch high voltage connections such as power supply terminals etc to avoid electric shock RKC is not responsible if this instrument is repaired modified or disassembled by other than factory approved personnel Malfunction can occur and warranty is void under these conditions This is a Class A instrument In a domestic environment this instrument may cause radio interference in which case the user may be required to take adequate measures This instrument is protected from electric shock by reinforced insulation Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply source of power and loads Be sure to provide an appropriate surge control circuit respectively for the following If input output or signal lines within the building are longer than 30 meters f input output or signal lines leave the building regardless the length This instrument is designed for installation in an enclosed instrumentation panel All high voltage connections such as power supply terminals must be enclosed in the instrumentation panel to
8. avoid electric shock by operating personnel All precautions described in this manual should be taken to avoid damage to the instrument or equipment All wiring must be in accordance with local codes and regulations To prevent instrument damage or failure protect the power line and the input output lines from high currents with a protection device such as fuse circuit breaker etc Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock fire or malfunction Tighten each terminal screw to the specified torque found in the manual to avoid electric shock fire or malfunction For proper operation of this instrument provide adequate ventilation for heat dispensation Do not connect wires to unused terminals as this will interfere with proper operation of the instrument Turn off the power supply before cleaning the instrument Do not use a volatile solvent such as paint thinner to clean the instrument Deformation or discoloration will occur Use a soft dry cloth to remove stains from the instrument To avoid damage to instrument display do not rub with an abrasive material or push front panel with a hard object NOTICE This manual assumes that the reader has a fundamental knowledge of the principles of electricity process control computer technology and communications The figures diagrams and numeric values used in this manual are only for purpose of illust
9. mount within the same panel Power lines Separate at least 200 mm Rotating machinery Separate as far as possible e Be sure the Z COM module and functional modules Z TIO Z DIO are joined when using them 2 fie le p lel 0M Ie ale ole t eee ee a ele olb gt ct i E Meee ele A e ele olle o B Ba eee Eeee B Ela TERS A a E 5 This instrument is Permanently connected to equipment please take the following points e A switch or circuit breaker shall be included in the building installation e t shall be in close proximity to the equipment and within easy reach of the operator e t shall be marked as the disconnecting device for the equipment 2 2 Joining Each Module I Before joining the Z COM module and functional modules use the DIP switches to make the communication settings For the setting procedure see Z COM PLC Communication Quick Instruction Manual IMS01T14 ED The maximum number of functional modules Z TIO A B Z DIO described in the following can be joined per Z COM module For details on joining functional modules with the Z COM module see the Z TIO INSTRUCTION MANUAL IMS01T01 EL e When joining functional mod
10. protocol type 4 A compatible 1C frame ACPU common command WR WW A series FX2N FX2NC series or FX3U FX3UC series A compatible 1C frame AnA AnNUCPU common command QR QW AnA QnA series Q series D register R register W register ZR register e OMRON SYSMAC series special protocol C mode command RD WD DM register EM register Specify the bank No 10 EM register Specify the current bank Communication speed 4800 bps 9600 bps 19200 bps 38400 bps Maximum connections Four SRZ units per communication port of PLC Usable PLC type e MITSUBISHI MELSEC series Computer link unit AJ71UC24 A1SJ71UC24 R4 A1SJ71C24 R4 etc The unit which AnA AnUCPU common command type 4 can use Serial communication unit AJ71QC24N A1SJ71QC24N QU71C24 etc The unit which AnA AnUCPU common command type 4 can use Adapter FXON 485ADP FX2NC 485ADP FX3U 485ADP Expanded function board FX2N 485BD FX3U 485 BD e OMRON SYSMAC series High order link unit C200H LK202 V1 C500 LK203 C120 LK202 V1 SYSMAC C series etc CPU unit with a built in communication port CPU unit of SYSMAC CS1 series and CJ1 series Serial communication board CS1W SCB41 SYSMAC CS1 series CJ1W SCU41 SYSMAC CJ1 series etc Host communication Interface Base on RS 422A EIA standard Base on RS 485 EIA standard Protocol RKC communication or Modbus RTU Communication speed Maximum connections 4800 bps 9600 b
11. 3 28 2 Modbus 5 Communication 2 protocol COM PORT3 COM PORT4 Quick start code 1 No code No specify quick start code 1 RKC communication ANSI X3 28 2 Modbus 3 MITSUBISHI MELSEC series special protocol PLC communication AnA AnUCPU common command QR QW AnA QnA series Q series 4 OMRON SYSMAC series special protocol PLC communication 5 MITSUBISHI MELSEC series special protocol PLC communication ACPU common command WRAWW A series FX2N FX2NC series or FX3U FX3UC series 6 The number of the correspondence channels Only PLC communication No code No specify quick start code A 16 CH B 32 CH C 48 CH D 64 CH Factory set value when there is not specification of quick start code Communication 1 communication 2 RKC communication The number of the correspondence channels 64 CH Modbus is a registered trademark of Schneider Electric The name of each programmable controller PLC means the products of each manufacturer Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies RKC RKC INSTRUMENT INC tte first edition JUN 2006 IMQ00 0 The second edition DEC 2006 IMQ00 HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TOKYO 146 8515 JAPAN PHONE 03 3751 9799 81 3 3751 9799 FAX 03 3751 8585 81 3 3751 8585 E mail info rkcinst co jp DEC 2006
12. Allowable ambient temperature 10 to 50 C e Allowable ambient humidity 5 to 95 RH Absolute humidity MAX W C 29 3 g m dry air at 101 3 kPa e Installation environment conditions Indoor use Altitude up to 2000 m Avoid the following conditions when selecting the mounting location Rapid changes in ambient temperature which may cause condensation Corrosive or inflammable gases Direct vibration or shock to the mainframe Water oil chemicals vapor or steam splashes Excessive dust salt or iron particles Excessive induction noise static electricity magnetic fields or noise Direct air flow from an air conditioner Exposure to direct sunlight Excessive heat accumulation 4 Take the following points into consideration when mounting this instrument in the panel e Ensure at least 50 mm space on top and bottom of the instrument for maintenance and environmental reasons e Do not mount this instrument directly above equipment that generates large amount of heat heaters transformers semi conductor functional devices large wattage resistors e lf the ambient temperature rises above 50 C cool this instrument with a forced air fan cooler or the like However do not allow cooled air to blow this instrument directly e In order to improve safety and the immunity to withstand noise mount this instrument as far away as possible from high voltage equipment power lines and rotating machinery High voltage equipment Do not
13. OM PORT1 Connected to ne T i POMPO Connected to Connected to E gt T i COM PORT2 COM PORT2 TA Cee Oe N n Host computer W BF 02 SRZ unit 2 ell a Connected to Connected to p communication COM PORT1 TE connector E A Communication cable RKC product SRZ unit 3 E is sold separately 16 units maximum B K CANS CS Se See A If communication errors occur frequently due to the operation environment or the communication distance connect termination resistors to the Z COM module and the other party unit ES For termination resistor of Z COM modules see 3 6 Z COM Module Termination Resistor L For the termination resistor of PLC side see the PLC Instruction Manual m RS 422A When the interface of host computer is RS 422A Z COM module l l COM PORT1 Paired wire Host computer Modular connector Shielded twisted pair wire When the interface of host computer is RS 232C RS 232C lt gt RS 422A When the interface of host computer is RS 232C connect the RS 232C RS 422A converter between the host computer and the Z COM Host computer Z COM RS 232C RS 422A converter COM A RKC product Connected to RS 232C
14. e 0 4 N m 4 kgf cm Applicable wire Solid twisted wire of 0 25 to 1 65 mm Specified solderless terminal Manufactured by J S T MFG CO LTD Circular terminal with isolation V1 25 MS3 M3 screw width 5 5 mm hole diameter 3 2 mm 3 2 MIN 3 2 Terminal Configuration m Base Power supply terminals Supply the power to only one of the joined modules When power is supplied to any one of the joined modules all of the joined modules will receive power Terminals 3 4 and 5 Usage is prohibited Continued on the next page gt 3 3 Contents of the Communication Port The contents of the modular connector signal are all the same from COM PORT1 to COM PORT4 Communication 1 Communication Connector for Host port Sa aust Open COM PORT Modular connector panel connection RS 422A RS 485 Pin number 1 COM PORT2 Communication 2 Communication Connector for PLC Host port computer or Operation COM PORT3 panel connection 6 RS 422A RS 485 COM PORT4 COM PORT1 The Z COM modules COM PORT is internally COM PORT2 connected Two systems are used COM PORT3 for communication i COM PORT4 E RS 422A E RS 485A Pin No Signal name Symbol Pin No Signal name Symbol Send receive data T R A Send receive data T R B Signal ground Receive data Receive data Signal groune Send data a Unused Send data 5 m Signal groune e Smago 6 L The six pin type m
15. e programmable controller PLC Operation Communication 2 panel or Host computer RS 485 or RS 422A COM PORT4 The COM PORT4 is used for the extension of the SRZ unit Communication 2 RS 485 or RS 422A communication connector Address setting Set unit address of SRZ unit with address setting switch switch DIP switch e Sets communication speed communication protocol and data bit configuration corresponding to each of communication 1 and communication 2 e Sets dip switch setting validity invalidity m Base Joint connector Used to mechanically and electrically connect each module Mounting holes M3 screw Holes for screws to fix the base to a panel etc Customer must provide the M3 screws Power supply terminals These are terminals to supply power to the Z COM module or joined function modules Mounting bracket Used to fix the module on DIN rails and also to fix each module joined together Terminal 3 4 and 5 These terminals cannot be used for the Z COM module Usage is prohibited 2 MOUNTING WARNING To prevent electric shock or instrument failure always turn off the power before mounting or removing the instrument 2 1 Mounting Cautions 1 This instrument is intended to be used under the following environmental conditions IEC61010 1 OVERVOLTAGE CATEGORY II POLLUTION DEGREE 2 2 Use this instrument within the following environment conditions e
16. odular connector should be used for the connection to the Z COM module Recommended manufacturer and model Hirose Electric TM4P 66P 3 4 Example of Connection to PLC Up to four SRZ units can be multi drop connected to one PLC communication port Customer is requested to prepare a communication cable fit for the Z COM to be connected by the PLC SRZ unit 1 Programmable controller PLC 6 O W BF 01 Connected to S D D COM PORT3 E A mE ted t Connected to ot sprees a communication port SRZ unit 2 W BF 02 i 6 E COM R 6a ka A Connected to CJ ie cals Communication cable RKC product COM PORT3 fee TI g is sold separately face P i SRZ unit 3 cI eee e 4 units maximum as gt a ae __ If communication errors occur frequently due to the operation environment or the communication distance connect termination resistors to the Z COM module and the other party unit L For termination resistor of Z COM modules see 3 6 Z COM Module Termination Resistor L For the termination resistor of PLC side
17. ps 19200 bps 38400 bps Sixteen SRZ units per communication port of Host computer m General specifications Power supply voltage 24V DC Power supply voltage range 21 6 V to DC 26 4 V DC Including power supply voltage variation Current consumption 30 mA max Rush current 10 A or less Allowable ambient temperature 10 to 50 C Allowable ambient humidity 5 to 95 RH Absolute humidity MAX W C 29 3 g m dry air at 101 3 kPa Installation environment conditions Indoor use Altitude up to 2000 m Weight Approx 110 g E Standard Safety standard UL UL61010 1 cUL CAN CSA C22 2 No 61010 1 CE marking LVD EN61010 1 OVERVOLTAGE CATEGORY II POLLUTION DEGREE 2 Class II Reinforced insulation EMC EN61326 C Tick AS NZS CISPR11 equivalent to EN5501 1 5 MODEL CODE Code 4 to 6 are for quick start codes to specify software configurable settings If not specified these codes will not be printed on labels and all settings will be factory default Z COM A OOOOOO 1 2 3 4 5 6 1 Communication 1 COM PORT1 COM PORT2 4 RS 422A 5 RS 485 2 Communication 2 COM PORT3 COM PORT4 4 RS 422A 5 RS 485 3 Quick start code Communication protocol selection N No quick start code Configured as factory default 1 Specify quick start code 1 4 Communication 1 protocol COM PORT1 COM PORT2 Quick start code 1 No code No specify quick start code 1 RKC communication ANSI X
18. ration RKC is not responsible for any damage or injury that is caused as a result of using this instrument instrument failure or indirect damage RKC is not responsible for any damage and or injury resulting from the use of instruments made by imitating this instrument Periodic maintenance is required for safe and proper operation of this instrument Some components have a limited service life or characteristics that change over time Every effort has been made to ensure accuracy of all information contained herein RKC makes no warranty expressed or implied with respect to the accuracy of the information The information in this manual is subject to change without prior notice No portion of this document may be reprinted modified copied transmitted digitized stored processed or retrieved through any mechanical electronic optical or other means without prior written approval from RKC The Z COM module joins with functional modules Z TIO Z DIO modules and performs PLC communication and host communication The combination of Z COM module and functional module is called an SRZ unit Host computer SRZ unit Z COM module Host communication 2 3 a E ae s _ Z TIO and Z DIO modules Power supply 24 V DC
19. tance between the twisted power supply wire pitches to achieve the most effective noise reduction Always install the noise filter on a grounded panel Minimize the wiring distance between the noise filter output and the instrument power supply terminals to achieve the most effective noise reduction Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter e Power supply wiring must be twisted and have a low voltage drop e Foran instrument with 24 V power supply supply power from a SELV circuit e A suitable power supply should be considered in the end use equipment The power supply must be in compliance with a limited energy circuits maximum available current of 8 A e Supply the power to only one of the joined modules When power is supplied to any one of the joined modules all of the joined modules will receive power e Select the power capacity which is appropriate for the total power consumption of all joined modules and the initial current surge when the power is turned on Power consumption at maximum load 30 mA max at 24 V DC Rush current 10 A or less e When connecting the wiring to the power supply terminals on the base use the specified solderless terminals Only these specified solderless terminals can be used due to the insulation between the terminals 95 5 MAX _ Screw Size M3 x 7 with 5 8 x 5 8 square washer Recommended tightening torqu
20. ules of the same type Up to 16 modules e When joining functional modules of two or more different types Up to 31 modules However the maximum joinable number of functional modules of the same type is 16 Example When the Z TIO A B and Z DIO modules are joined SRZ unit 3 3 D S Z e R Z COM module gt 1 GH OC Sa eN ee Se eS ee es es Cer 16 Z TIO A B modules 15 Z DIO modules ee Functional modules Up to 31 modules L When the number of correspondence channels is specified using the model code only the amount of data corresponding to the specified number of channels can be sent or received PLC communication only The number of the correspondence channels 64 channels 128 channels enana However up to 16 modules Up to 16 modules 48 channels 96 channels However up to 16 modules Up to 12 modules 64 channels 32 channels 32 channels Up to 8 modules 32 channels 16 channels 16 channels Up to 4 modules Z TIO A B module Z DIO module 48 channels 2 3 Dimensions 76 9 30 6 7 Unit mm n mo miili pl nia
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