Yard-Man 829 Lawn Mower User Manual
Contents
1. 111111111121 4 Trouble Shooting waza 14 Setup and Adjustment sssss ssn22 6 Safety Labels uwaa wawa ERA ka 15 Operating Your Lawn Mower 1 2 8 Parts EASE ii 16 Finding and Recording Model Number BEFORE VOU START ASSEMBLING YOUR NEW EQUIPMENT please locate the model plate on the equipment and copy the information to the sample model plate provided to the right You can locate the model plate by standing at the operating position and looking down at the rear of the deck This information will be necessary to use the manufacturer s web site and or obtain assistance from the Customer Support Department or an authorized service dealer Model Number Serial Number MTD LLC P O BOX 361131 CLEVELAND OH 44136 VaRD MaN fF ty MTD www yardman com 330 220 4683 800 800 7310 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support Find Answers Click here to search our knowledge base Search by product keyword or phrase If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced in this sample to the righ2. Starting Engine WARNING Be sure no one other than the operator is standing near the lawn mower while starting engine or operat ing mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monox ide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower 1 Push primer three times Wait about two seconds between each push See Figure 9 In temperature around 55 F or below prime five times Do not prime to restart a warm engine 2 Standing behind the mower squeeze the blade control against upper handle See Figure 9 3 Grasp recoil starter handle and pull rope out with a rapid continuous full arm stroke See Figure 9 Keeping a firm grip on the starter handle let the rope rewind slowly Repeat until engine cranks Let the rope rewind each time slowly Stopping Engine 1 Release blade control to stop the engine and blade 2 Disconnect spark plug wire from spark plug and ground against the engine WARNING Wait for the blade to stop completely before doing any work on the mower or to remove the grass catcher Using Your Lawn Mower WARNING Never operate your mower without either the rear door or the entire grass catcher assembly firmly secured Be sure lawn is clear of stones sticks wire or other objects which could damage lawn mower or engine Such objects could be accidently thrown by the
3. Safety c Assembly 7 Operation Tips amp Techniques 7 Maintenance Troubleshooting Parts Lists e Warranty OPERATOR S MANUAL YaRD MaN VaRD MaN Pssst Om MTD 21 Rotarv Mower Model 829 IMPORTANT READ SAFETV RULES AND INSTRUCTIONS CAREFULLV BEFORE OPERATION Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 FORM NO 769 01607 PRINTED IN U S A MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 1 4 2005 This Operator s Manual is an important part of vour new lawn mower It will help vou assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Slope GAUGE ii uiazini anka AA 3 Maintaining Your Lawn Mower 111111 10 Safe Operation PracticeS
4. operator must maintain the lawn mower as instructed here 3 Changing of engine governed speed will void engine warranty 4 All adjustments should be checked at least once each season 5 Periodically check all fasteners and make sure these are tight A WARNING Alwavs stop engine disconnect spark plug and ground against engine before cleaning lubricating or doing anv kind of maintenance on vour machine Lubrication ils Lubricate pivot points on the blade control at least once a season with light oil The blade control must operate freely in both directions See Figure 10 Lubricate the wheels at least once a season with light oil or motor oil If wheels are removed for any reason lubricate surface of the axle and inner surface of the wheel with light oil See Figure 10 Lubricate the torsion spring and pivot point on the rear discharge door and side mulch plug periodically with light oil to prevent rust See Figure 10 The transmission is pre lubricated and sealed at the factory and does not require lubrication Follow the accompanying engine manual for lubrica tion schedule and instruction for engine lubrication Deck Care i Disconnect spark plug wire Drain gasoline from lawn mower or place a piece of plastic under the gas cap Tip mower so that it rests on the housing Keep the side with the air cleaner facing up Hold mower firmly WARNING Never tip the mowe
5. Box 361131 Cleveland Ohio 44136 0019 or call 1 800 800 7310 or log on to our Web site at www mtdproducts com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer M e MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution f Replacement parts that are not genuine MTD parts g Transportation charges and service calls by MTD No implied warranty including any implied warranty of merchant ability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identi fied No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During th
6. details IMPORTANT DO NOT crimp the cables when lifting the handle up IMPORTANT This unit is shipped without gasoline or oil in the engine Fill up gasoline and oil as instructed in the accompanying engine manual BEFORE Figure 3 operating your mower 1 Remove grass catcher and any packing material which may be between upper and lower handles a Remove hand knobs from handle brackets and pull up and back on upper handle as shown in Figure 1 Make certain the lower handle is seated securely into the handle mounting brackets b Tighten hand knobs securing upper handle to lower handle Make sure that each carriage bolt is seated properly in the handle 2 Replace and tighten hand knobs removed earlier securing lower handle to handle brackets See Figure 2 3 The rope guide is attached to the right side of the upper handle Loosen the wing nut which secures the rope guide See Figure 3 a Hold the blade control against upper handle b Pull starter rope out of the engine Release the blade control c Slip starter rope into rope guide Tighten wing nut 4 Attach cables to the lower handle with the cable ties already on the lower handle Insert pegs on cable ties into the holes on the lower handle Pull cable ties tight and cut off the extra 5 Follow steps below to attach grass catcher a Lift rear discharge door and remove mulching baffle b Place grass catcher on the pivot rod Let go of
7. operations Drive Control The drive control is located on the upper handle Squeeze the drive control to engage the drive system Release it to disengage the drive system Release the drive control to slow down when ap proaching an obstacle making a turn or stopping See Figure 8 Know Your Lawn Mower Blade Control Figure 8 Drive Control Cutting Height Adjustment Lever The cutting height adjustment lever is located above the left rear wheel To adjust the cutting height refer to the Adjustment Section on page 7 Recoil Starter The recoil starter is attached to the right upper handle Stand behind the unit and pull the recoil starter rope to start the unit Gas and Oil Fill Up 1 Check oil level and add oil if necessary Follow engine manual for this See Figure 8 above for location of the oil fill 2 Service the engine with gasoline as instructed in the engine manual See Figure 8 above for location of gas fill WARNING Use extreme care when han dling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition WARNING The operation of anv lawn mower can result in foreign objects being thrown into the eves which can damage vour eves severelv Alwavs wear safetv glasses while operating the mower or while performing anv adjustments or repairs on it
8. such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 6 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 7 Extinguish all cigarettes cigars pipes and other sources of ignition 8 Never fuel machine indoors because flammable vapors will accumulate in the area 9 Never remove gas cap or add fuel while engine is hot or running Allow engine to cool at least two minutes before refueling 10 Never over fill fuel tank Fill tank to no more than 12 inch below bottom of filler neck to provide for fuel expansion 11 Replace gasoline cap and tighten securely 12 If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting engine 13 Never store the machine or fuel container near an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances 14 To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris 15 Allow a mower to cool at least 5 minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 2 Before cleaning repairing or inspecting make certain the
9. Lift discharge door and pull grass bag up and away from the mower to dispose of the grass clippings Operating Your Lawn Mower WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower Maintaining Vour Lawn Mower WARNING Alwavs stop engine and ground against engine before cleaning ubricating or doing anv ind of maintenance on your machine e do not recommend the use of pressure ashers or garden hose to clean your unit These ay cause damage to lectric components spindles pulleys bear ngs or the engine The se of water will result in shortened life and reduce serviceability Lubricate these points before Figure 11 General Recommendations 1 Always observe safety rules when performing any maintenance 2 The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from warranty
10. NEVER PULL MOWER CLOSE TO Esseg A YOUR FEET LOOK DOWN AND BEHIND BEFORE AND WHILE MOVING BACKWARDS READ OPERATOR S MANUAL KEEP SAFETY DEVICES PLADE CONTROL TRAILING SHIELD DISCHARGE COVER ETC IN PLACE AND WORKING 1 DAMAGED REPLACE IMMEDIATELY 7 15 Safety Labels WARNING DO NOT remove safety or any labels from mower for any reason 1 7 4 15 734 04087 11 Po w RZ Front Bracket Assembly 17 20 M E 21 22 23 24 25 26 27 28 29 1 l E KM EH 5 6 kal 8 9 10 MI 12 13 1472104110 O Ring 17 20 21 22 23 24 25 n 1 Parts List To order replacement parts contact 1 800 800 7310 or visit www mtdproducts com ja ravs0s7 peroonlco ja ramoso Mouning cap ls rosna camege Bon sr6exzo 21 Mulching Blade bl 710 0653 TT Screw 1 4 20 x 375 710 0654A Screw 3 8 16 x 1 00 Parts List To order replacement parts contact 1 800 800 7310 or visit www mtdproducts com IMPORTANT For a proper working machine use Factory Approved Parts V BELTS are specially designed to engage and disengage safely A substitute non OEM V Belt can be danger ous by not disengaging completely MANUFACTURER S LIMITED WARRANTV FOR VaRD MaN The limited warrantv set forth below is given bv MTD LLC with respect to new merchandi
11. blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 4 Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them 5 Keep all nuts bolts and screws tight to be sure the equip ment is in safe working condition 6 Never tamper with safety devices Check their proper opera tion regularly 7 After striking a foreign object stop the engine discon nect the spark plug wire and ground against the engine Thoroughiv inspect the mower for any damage Repair the damage before starting and operating the mower 8 Never attempt to make a wheel or cutting height adjustment while the engine is running 9 Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace im mediatelv with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do
12. d understand a Step back from mower to fully Pa lid PAR ot yoursel ana others and follow all instructions on the machine and in the b Be sure you are well balanced with sure footing Read and follow all manual s before operation Be completely familiar with c Pull the mower back slowly no more than half way instructions in this man the controls and the proper use of this machine before toward you operating it Keep this manual in a safe place for future d Repeat these steps as needed ual before attempting to p g and regular reference and for ordering replacement parts 42 Do not operate the mower while under the influence of operate this machine 2 This machine is a precision piece of power equipment alcohol or drugs Failure to comply with not a plaything Therefore exercise extreme caution atall 13 Do not engage the self propelled mechanism on units so these instructions may times Your unit has been designed to perform one job to equipped while starting engine result in personal injury mow grass Po not use it for any other purpose l 14 The blade control handle is a safety device Never attempt Wh thi 3 Never allow children under 14 years old to operate this to bypass its operation Doing so makes the safety device en you see tnis machine Children 14 years old and over should read and inoperative and may result in personal injury through symbol understand the instructions in this ae ge cen contact with the rotating blade The blade c
13. discharge door so that it rests on the grass catcher See Figure 4 Figure 4 WARNING Never operate mower unless the hooks on the grass catcher are firmly seated in the slots on the handle bracket as semblies and the rear discharge door rests firmly against top of the grass catcher 6 Follow steps below to install the mulching baffle a Lift the rear discharge door and lift the grass catcher up and off of the pivot rod if installed b Insert the mulching baffle as shown in Figure 5 and release the rear discharge door 7 The cutting height adjustment lever is located above the rear left wheel See Figure 6 a Pull the lever out and away from the mower b Move the lever forward or back for desired cutting height c Release lever towards mower deck 8 The adjustment wheel is located in the drive control handle housing and is used to tighten or loosen the drive belt You will have to adjust the drive control if any of the following happens a The mower does not propel itself with the drive control engaged b The mower s drive wheels hesitate with the drive control engaged If either of these conditions occur rotate the adjustment wheel clockwise to tighten the cable and counter clock wise to loosen the cable to adjust the drive control See Figure 7 Setup and Adjustment CUTTING HEIGHT Step 7 For rough or uneven lawns move the height adjustment lever to a higher position This w
14. e period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited war ranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Ph
15. e operation of your mower periodically check the blade bolt for correct torque Belt Care 1 Disconnect the spark plug wire and ground it against 6 the engine 2 Drain the fuel tank or place a piece of plastic beneath 7 the cap to prevent gasoline leakage 3 Tip mower on its side air cleaner side of engine up 4 Remove blade blade adapter and related hardware as instructed in Blade Care above 11 Loosen self tapping screw that secures deck baffle Replace with new belt working it between the deck Maintaining Your Lawn A WARNING When removing the cutting blade for sharpening or replacement or when sliding the belt around it protect Vour hands with a PR pair of heavy gloves boo s l or use a heavy rag to Na CR hold the blade zas As Te An unbalanced blade will cause excessive vibration when rotat ing at high speeds It may cause damage to mower and could break causing per sonal injury a Figure 14 to the deck See Figure 13 Working from the rear of the mower carefully remove belt from transmission pulley Once belt is off transmission pulley push down on deck baffle to access engine pulley and slide belt off this pulley and out from under deck See Figure 14 and baffle first around the transmission pulley and then the engine pulley Maintaining Vour Lawn Mower NOTE Make certain that belt is seated correctiv and that it is riding smoothly on the e
16. ent Drain fuel tank Refill with fresh fuel Refer to engine manual Refer to engine manual Fill crankcase with proper oil Remove blower housing and clean Refer to engine manual Adjust gap to 030 Refer to engine manual Reset gap to 030 or replace spark plug Refer to engine manual Refer to engine manual Tighten blade and adapter Balance blade See an authorized service dealer Do not mow when grass is wet wait until later to cut Mow once at a high cutting height then mow again at desired height or make a narrower cutting path Sharpen or replace blade Place all four wheels in same height position Sharpen or replace blade Check belt for proper pulley instal lation and movement Stop engine disconnect spark plug wire and clean out debris 3 Inspect and replace belt Safetv Labels Found On Vour Lawn Mower TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE IF DAMAGED REPLACE IMMEDIATELY DANGER KEEP HANDS and FEET AWAV AVOID SERIOUS INJURY OR DEATH e KEEP HANDS AND FEET AWAY FROM ROTATING PARTS dis g ee ee e REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION WEAR SAFETY GLASSES e DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND e USE EXTRA CAUTION ON SLOPES DO NOT MOW SLOPES GREATER THAN 15 MOW ACROSS NEVER Jl 4 UP AND DOWN
17. ill help prevent scalp ing of the grass Drive Control Step 8 For some people the drive control may not be in a comfortable position You can adjust the handle by tightening the adjust ment wheel WARNING Never operate mower unless the hooks on the grass catcher are firmly seated in the slots on the handle bracket assemblies and the rear dis charge door rests firmly against top of the grass catcher Operating Vour Lawn Mower WARNING The blade control mechanism is a safetv device Never attempt to bvpass its operations Use extreme care when handling gasoline Gasoline is extremelv flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Keep hands and feet away from the chute area on cutting deck Refer to warning label on the unit NL N N N Starter Now that you have set up your lawn mower for operation get acquainted with its controls and fea tures These are described below and illustrated on this page This knowledge will allow you to use your new equipment to its fullest potential Blade Control The blade control is attached to the upper handle of the mower Depress and squeeze it against the upper handle to operate the unit Release it to stop engine and blade WARNING This blade control mecha nism is a safety device Never attempt to bypass its
18. ional skips hesitates at high speed Idles poorly Excessive Vibration Mower will not mulch grass Uneven cut Mower will not self propel Spark plug wire disconnected Fuel tank empty or stale fuel Engine not primed Faulty spark plug Blocked fuel line Engine flooded Spark plug wire loose Blocked fuel line or stale fuel Vent in gas cap plugged Water or dirt in fuel system Dirty air cleaner Carburetor out of adjustment Engine oil level low Air flow restricted Carburetor not adjusted properly Spark plug gap too close Carburetor idle mixture adjustment improperly set Spark plug fouled faulty or gap too wide Carburetor improperly adjusted Dirty air cleaner Cutting blade loose or unbalanced Bentcutting blade Wet grass Excessivelv high grass Dull blade Wheels not positioned correctiv Dull blade Belt not installed properly Debris clogging drive operation Damaged or worn belt Blade control handle disengaged Engage blade control handle Connect wire to spark plug Fill tank with clean fresh gasoline Prime engine as instructed in Operating Your Lawn Mower Clean adjust gap or replace 6 Clean fuel line Wait a few minutes to restart but do not prime Connect and tighten spark plug wire Clean fuel line fill tank with clean fresh gasoline Clear v
19. ld enters the area this machine in bare feet sandals slippery or light weight 3 Before and while moving backwards look behind and down e g canvas shoes for small children 8 Do not put hands or feet near rotating parts or under cutting 4 Use extreme care when approaching blind corners deck Contact with blade can amputate hands and feet W AR N IN G doorways shrubs trees or other objects that may obscure 9 A missing or damaged discharge cover can cause blade your vision of a child who may run into the mower contact or thrown object injuries 5 l ai k running engines They can 49 Many injuries occur as a result of the mower being pulled j j over the foot during a fall caused by slipping or tripping This symbol points 6 Never allow children under 14 years old to operate a power Do not hold on to lt mower if ee lin release the out important safetv mower Children 14 vears old and over should read and handle immediately instructions which if understand operation instructions and safety rules in this 11 Never pull the mower back toward you while you are not followed could manual and should be trained and BEE by a parent walking If you must back the mower away from a wall or endanger the personal General Operation obstruction first look down and behind to avoid tripping and safety and or property 1 Readthis operators manual carefully in its entirety before theni follow these ep i ifandoth attempting to assemble this machine Rea
20. ly area If the slope is greater than 15 degrees do not mow it Do 1 Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately and the blade will stop rotating within 3 seconds Do Not 1 Do not mow near drop offs ditches or embankments you could lose your footing or balance 2 Do not mow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Service Safe Handling Of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite 2 Wash your skin and change clothes immediately Use only an approved gasoline container 4 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 5 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel
21. mower in any direction and cause serious personal injury to the operator and others Figure 9 WARNING If you strike a foreign object stop the engine Remove wire from the spark plug thoroughly inspect mower for any damage and repair damage before restarting and operating Extensive vibration of mower during operation is an indica tion of damage The unit should be promptly inspected and repaired 1 Once the engine is running squeeze the drive control against the upper handle to propel mower 2 For best results do not cut wet grass 3 For a healthier lawn never cut off more than one third of the total length of the grass Using as Mulcher For mulching grass remove the grass catcher from the mower The rear discharge door should be closed 1 For effective mulching do not cut wet grass 2 New or thick grass may require a narrower cut Adjust ground speed according to condition of lawn 3 If the grass has been allowed to grow in excess of 4 inches mulching is not recommended Use the grass catcher to bag clippings instead Using Grass Catcher You can use the grass catcher to collect clippings while you are operating the mower 1 Attach grass catcher following instructions on page 7 Grass clippings will automatically collect in bag as you run mower Operate mower till grass bag is full 2 Stop engine completely by releasing the blade control Make sure that the unit has come to a complete stop 3
22. ngine pulley and is not pinched between the lower and upper pulley halves 9 Tighten self tapping screw securing deck baffle loosened earlier 10 Replace blade blade adapter and associated hardware Follow instructions in Blade Care section for proper assembly 11 Tip mower back onto its wheels and remove piece of plastic from under gas cap if applicable Off Season Storage The following steps should be taken to prepare your lawn mower for storage il 3 4 Clean and lubricate mower thoroughiv as described in the lubrication instructions We do not recommend the use of a pressure washer or garden hose to clean your unit Refer to engine manual for correct engine storage instructions Coat mower s cutting blade with chassis grease to prevent rusting Store mower in a dry clean area Do not store next to corrosive materials such as fertilizer When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts of your lawn mower before storage 12 Notes B Maintaining Vour Lawn Mower Trouble Shooting For repairs bevond the minor adjust ments listed here contact an authorized service dealer Engine fails to start Engine runs erratic Engine overheats Occas
23. not meet the original equipment specifications may lead to improper performance and compromise safety 10 Do not change the engine governor setting or overspeed the engine The governor controls the maximum safe operating speed of the engine 11 Maintain or replace safety labels as necessary 12 Observe proper disposal laws and regulations Improper disposal of fluids and materials can harm the environment Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this man ual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setup and Adjustment NOTE Stand behind Figure 1 the mower as if vou were going to operate it Your right hand cor responds to the right side of the mower vour left hand corresponds to the left side of the mower NOTE For shipping purposes your mower is set with the wheels in a low cutting height position For best results raise the Cutting position until it is determined which height is best for your lawn See Step 7 for
24. one 1 800 800 7310
25. ons in this manual and on the machine stay in operator zone behind handles and keep children bystanders helpers and pets at least 75 feet from mower while it is in operation Stop machine if anyone enters area complete stop before removing the grass catcher or unclog ging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until vou are sure the blade has stopped rotating 20 Never operate mower without proper trail shield discharge cover grass catcher blade control handle or other safetv protective devices in place and working Never operate mower with damaged safetv devices Failure to do so can result in personal injurv 21 Muffler and engine become hot and can cause a burn Do not touch 22 Only use parts and accessories made for this machine by manufacturer Failure to do so can result in personal injurv 23 If situations occur which are not covered in this manual use care and good judgment Contact your dealer for assistance Telephone 1 800 800 7310 for the name of your nearest dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hil
26. ontrol handle be trained and supervised by a parent Only responsible must operate easily in both directions and automatically operation shoula be allowed to use this machine l 15 Never operate the mower in wet grass Always be sure of Y 4 Thoroughiv inspect the area where the equipment is to your footing A slip and fall can cause serious personal our be used Remove all stones sticks wire bones toys and injurv If you feel you are losing your footing release the Responsibility other foreign objects which could be tripped over or picked blade control handle immediately and the blade will stop up and thrown by the blade Thrown objects can cause rotating within three seconds Restrict the EE jid di Rae Plan your mowing ja to AR 16 Mow only in daylight or good artificial light Walk never run of this power machine discharge of mat ria toward roads sidewalks bystanders qa Stop the blade when crossing gravel drives walks or roads t h d and the like Also avoid discharging material against a 18 lith i koda ib b i t o persons who read wall or obstruction which may cause discharged material 8 Ifi e equipment anou start to vibrate a EA stop 2 understand to ricochet back toward the operator engine and check immediately for the cause Vibration is and follow the warnings 5 To help avoid blade contact or a thrown object injur generally a warning of tfouble g i P pe e y 19 Shut the engine off and wait until the blade comes to a and instructi
27. r more than 90 degrees in any directions and do not leave the mower tipped for any length of time Oil can drain into the upper part of the engine causing a starting problem Scrape and clean the underside of the deck with a suitable tool Do not spray with water Put the mower back on its wheels on the ground If you had put plastic under the gas cap earlier make sure to remove it now Engine Care li 2 Maintain oil level as instructed in engine manual Service air cleaner everv 25 hours under normal conditions Clean everv few hours under extremelv dustv conditions Refer to engine manual Clean spark plug and reset the gap once a season Check engine manual for correct plug type and gap specifications Clean engine regularly with a cloth or brush Keep the cooling system blower housing area clean to permit proper air circulation Remove all grass dirt and combustible debris from muffler area Replacing Rear Flap li 2 To replace rear flap lift up rear door Remove two self tapping screws which secure rear flap to the deck See Figure 11 Replace with new flap and secure to deck with the two self tapping screws removed earlier 10 Blade Care WARNING When removing cutting blade for sharpening or replacement protect vour hands with a pair of heavv gloves or use a heavv rag to hold blade 1 Disconnect spark plug wire from spark plug Turn mower on its side making sure
28. rs across the face of slopes never up and down slopes WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with anv tvpe of power equipment carelessness or error on the part of the operator can result in serious injurv This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Ch ildren 6 Always wear safety glasses or safety goggles during opera m l A tion and while performing an adjustment or repair to protect P r act l ce S Tragic accidents can occur if operator is not alert to presence Th jects which ricochet can cai i of children Children are often attracted to mower and mowing your eyes TOWN OF eet MESO GE CAN CAUSE SEMNOUS activity They do not understand the dangers Never assume injury to the eyes that children will remain where you last saw them 7 Wear sturdy rough soled work shoes and close fitting 1 Keep children out of the mowing area and under watchful slacks and shirts Shirts and pants that cover the arms and care of a responsible adult other than the operator legs and steel toed shoes are recommended Never operate 2 Be alert and turn mower off if a chi
29. se purchased and used in the United States its posses sions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 vears commencing on the date of original purchase and will at its option repair or replace free of charge anv part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact MTD LLC at P O
30. t Click on the appropriate button and help is immediately available 2 Phone a Customer Support Representative at 1 800 800 7310 3 The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information My Stuff Login to check the status of your questions modify your inquiries or update your personal profile Service Locator Need local assistance Click here to find authorized service centers in your area Manuals Online Need a manual and or parts list Download literature from recent model years 2 Use this page as a guide to determine slopes where vou mav not operate safelv Do not operate your lawn mower on such slopes WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and Cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury 991 EJIH9A B UJIM J9A9 SIY Ploy pue JU IS gt Gulplinq e jo 1au109 e 10 51 Operate RIDING mowers up and down slopes never across the face of slopes Jsod 39u34 e 10 gt Operate WALK BEHIND mowe
31. that the air filter and the carburetor are up 2 Remove bolt blade bell support blade and blade adapter from the engine crankshaft See Figure 12 NOTE When removing the blade blade adapter etc be careful not to remove or lose parts above it associated with the engine pullev 3 The blade can be sharpened with a file or on a grind ing wheel Do not attempt to sharpen the blade while it is still on the mower When sharpening blade follow original angle of grind Grind cutting edges equally to keep blade balanced 4 Remove blade from the adapter for testing balance Balance the blade on a round shaft screwdriver to check Remove metal from the heavy side until it balances evenly WARNING An unbalanced blade will cause excessive vibration when rotating at high speeds It may cause damage to mower and could break causing personal injury 5 Lubricate the engine crankshaft and the inner surface of the blade adapter with light oil Slide the blade adapter onto the engine crankshaft Place the blade on the adapter such that the side of the blade marked Bottom or with part number faces the ground when the mower is in the operating position Make sure that blade is aligned and seated on blade adapter flanges 6 Place blade bell support on the blade Align notches on the blade bell support with small holes in blade Replace hex bolt and tighten hex bolt to torque 450 in lbs min 600 in lbs max To ensure saf
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