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Xantrex Technology 806-1054 Battery Charger User Manual

1. See note 4 e Remove all personal metal items like rings bracelets and watches when working with batteries See notes 5 and 6 below Never smoke or allow a spark or flame near the engine or batteries the battery first for systems with grounded negative If it is grounded positive remove the positive terminal first Make sure all loads connected to the battery and all accessories are off so you don t cause an arc e Never charge a frozen battery Failure to follow these instructions can result in death or serious injury NOTES 1 Mount and place the Freedom HF Inverter Charger unit away from batteries in a well ventilated compartment 2 Always have someone within range of your voice or close enough to come to your aid when you work near a lead acid battery 3 Always have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 4 Ifbattery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately vi Freedom HF Owner s Guide e 16 D Freedom HF InvChg Owners Guide book Page vii Tuesday April 29 2014 12 10 PM Precautions When Preparing to Charge e Precautions When Placing the Inverter Charger A WARNING A WARNING EXPOSURE TO CHEMICALS AND GASES HAZARD e Make sure the area around the battery is we
2. Disconnect both AC and DC power from the inverter charger before attempting any maintenance or cleaning or working on any circuits connected to the inverter charger See note below Do not operate the inverter charger with damaged or substandard wiring Make sure that all wiring is in good condition and is not undersized Failure to follow these instructions will result in death or serious injury NOTE Turning off the inverter charger using the on off switch on the front panel will not reduce an electrical shock hazard iV Freedom HF Owner s Guide e 16 AL e Ad Freedom HF InvChg Owners Guide book Page v Tuesday April 29 2014 12 10 PM DANGER NES a i i i th tt FIRE AND BURN HAZARD 1 Follow these instructions and those published by e ba ery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery Review cautionary markings on these products and on the engine Do not cover or obstruct the air intake vent openings and or install in a zero clearance compartment Do not use transformerless battery chargers in conjunction with the inverter charger due to overheating 2 This inverter charger contains components which tend to produce arcs or sparks Failure to follow these instructions will result in death or serious i ae a i ini 3 Locations include any space containing gasoline powered machinery i A E a Jury fuel tanks as well as joints fitting
3. EG After five minutes the unit shuts down completely Instant Low lt 10 2 volts lt 10 2 volts After two seconds below the limit Voltage the unit shuts down and the low Shutdown battery alarm sounds a long beep continuously for 30 seconds High Voltage 15 5 volts or 15 5 volts or The over voltage alarm beeps every Shutdown more more second and the display shows fault 975 0390 01 01 code EDZ alternating with the battery voltage The status LED turns red and the display screen is turned OFF within 30 seconds to protect itself from excessive input voltage NOTE Although the Freedom HF incorporates over voltage protection it can still be damaged if input voltage exceeds 16 volts Te aby Zs Freedom HF InvChg Owners Guide book Page 24 Tuesday April 29 2014 12 10 PM Inverter Loads The Freedom HF will operate most AC loads within its power rating of 1000 watts Freedom HF 1000 1500 watts Freedom HF 1500 or 1800 watts Freedom HF 1800 However some appliances and equipment may be difficult to operate and other appliances may actually be damaged if you try to operate them with the Freedom HF Please read High Surge Loads and Trouble Loads carefully Overload Conditions There are two kinds of overload conditions e an overload warning an overload shutdown Overload Warning When the Freedom HF s AC load is approximately 100 W below the overload shutdown limit of 1000 W Freedom HF 10
4. bs Ad Freedom HF InvChg Owners Guide book Page 9 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Configuration Setting Battery Types on the Main Unit You can attach different types of lead acid batteries to the Freedom HF Before installing batteries make sure that you configure the unit to optimize the charging process The settings can be changed by adjusting the dip switches found on the main unit behind the display panel Battery Dip Switch Bulk Float Type Setting Absorption Switch 1 Switch 2 Fixed OFF OFF 13 5 13 5 Flooded OFF ON default 14 4 13 5 GEL ON OFF 14 2 13 8 AGM ON ON 14 3 13 4 975 0390 01 01 e To adjust the battery type setting By default the battery type is set to Flooded OFFJON 1 Detach the Display Panel to expose the Dip Switches 2 Use the tip of your fingernail or a small screw driver with a flat tip to adjust the switches y OFF a ON Switch 1 Switch 2 Figure 2 Dip Switches Default Settings Shown haa 16 WZ SS Freedom HF InvChg Owners Guide book Page 10 Tuesday April 29 2014 12 10 PM Als Freedom Inverter Charger Configuration Viewing Inverter Charger Information The LED screen displays inverter charger information as well as Info and Setting LED Screen Info and Settings LED feature settings in coordination with the LED lights underneath the screen Alarm Setting ALO or AL 1 none Press the Selec
5. greater than it can handle 1t will turn These are the loads that the inverter finds the simplest and most itself off after a few seconds efficient to drive Voltage and current are in phase i e in step with one another Resistive loads usually generate heat in order to Lon g Transfer Times accomplish their tasks Toasters coffee pots and incandescent lights are typical resistive loads It is usually impractical to run A specific situation has been observed where the Freedom HF may larger resistive loads such as electric stoves and water heaters take a long time 0 1 0 2 seconds to transfer to inverter mode from an inverter due to their high current requirements Even when shore power fails This can occur when the Freedom HF is though the inverter can most likely accommodate the load the size used to power motor loads where the motor is able to freewheel of battery bank required would be impractical if the load is to be run when power is removed for example a grinder This long transfer for long periods may cause connected computers or other sensitive equipment to operate incorrectly To avoid this effect it is recommended not to Motor Loads connect motor loads together with sensitive equipment to the inverter for power Induction motors motors without brushes require two to six times their running current on start up The most demanding are those that start under load e g compressors and pumps Of the capacitor start mo
6. pressing the Select button to cycle through each of the di z 3 a3 available settings CA IDR COA and AOAR such as in 5 me the case of Freedom HF 1800 until you reach the desired a setting 40 55 15 0 5 Press and hold the Select button for five seconds to make the tti t a Available only for the Freedom HF 1000 and 1055 models setung permanent b Available only for Freedom HF 1500 1800 models 12 Freedom HF Owner s Guide V e e 16 a ZI Freedom HF InvChg Owners Guide book Page 13 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Configuration To change the inverter mode setting To adjust the alarm setting By default the inverter mode is set to ON n P By default the alarm is set to ON ON I n 1 will put the inverter on standby This means when shore ON AL P will sound the alarm on all warning and fault power is present AC shore power will pass through as AC output conditions And when shore power is not available the inverter function will OFF ALO will mute the alarm take power from the battery and provide AC output power When he inverter mode is ON you can manually tati thie agentes 1 Press and hold the Inverter Power button for five seconds function ON or OFF by using the Inverter Power button See 2 Press the Inverter Power button twice Operating in Inverter Mode on page 17 The LED screen will flash AL inte
7. using a voltmeter that cannot Use a true RMS reading voltmeter such as the Fluke 87 96 volts AC 104 volts AC during Inverter accurately read the RMS voltage ofa mode modified sine wave No output voltage The status LED is red AC shore power is not available or out of operating range and the inverter has shut down with the display r codes Low input voltage fault code EG Check the DC connections and the cable Recharge the battery e High input voltage fault code Ede Verify the unit is connected to a 12V battery Check the voltage regulation of the external charging system if any Unit overload or AC output short circuit fault code E03 Reduce the load Make sure the load does not exceed the output rating Thermal shutdown fault code E04 Allow the unit to cool off Reduce the load if continuous operation is required Improve ventilation Make sure the inverter s ventilation openings are not blocked e AC transfer relay has overheated during shore power mode Improve ventilation Make sure the inverter s ventilation grille is not blocked Reduce the load 975 0390 01 01 39 YV e e 6 Co Freedom HF InvChg Owners Guide book Page 40 Tuesday April 29 2014 12 10 PM Troubleshooting Reference Table 8 Troubleshooting Reference Problem Possible Cause Solution No output voltage The Status LED is green or yellow GF
8. 0 PM Warning Messages Table 7 Error Codes Displayed on the Display Panel Screen Error Code Condition Mode Action EDS Low battery voltage detected Inverting e Check battery status and recharge if necessary depending on setting see e Check for proper DC cable sizing Operating Limits on page 22 e Check for loose connections and tighten if necessary EDG AC output overload warning Inverting Reduce the loads connected to the AC outlet of the unit EDI Over temperature warning Inverting e Reduce the loads connected to the AC outlet of the unit Check that the ventilation grille is not blocked e Check for ambient temperature and move the unit to a cooler location whenever possible Eda not used Egg not used E ia High battery voltage gt 15 5 V AC shore power e Check for external charging sources such as an over voltage alternator and disconnect if necessary e Confirm that the external charging source is not the cause The error may be caused by the internal battery charger system Call Xantrex for support Ett Over temperature detected on AC shore power e Reduce the loads connected to the AC outlet of the unit the AC transfer relay e Check that the ventilation grille is not blocked e Check for ambient temperature and move the unit to a cooler location whenever possible 36 Freedom HF Owner s Guide Y SJ E a LY Freedom HF InvChg Owners Guide book Page 3
9. 00 and 1800 W Freedom HF 1500 1800 the audible alarm beeps once every two seconds and the display screen shows a fault code EDA Overload Shutdown When the Freedom HF s AC load increases to near 1100 W Freedom HF 1000 models and 2000 W Freedom HF 1500 1800 models the audible alarm beeps every second and the display screen shows a fault code E03 The Status 24 e Operating During Transition Between Shore Power and Inverter Mode e e LED turns solid RED and in 30 seconds both the unit and the display screen will shut down to prevent damage to the inverter and protect the battery from being over discharged High Surge Loads Some induction motors used in freezers pumps and other motor operated equipment require high surge currents to start The Freedom HF may not be able to start some of these motors even though their rated steady state current draw is within the inverter s limits The unit will shut down and indicate an overload shutdown Over temperature Conditions During Inverter mode when the Freedom HF s internal temperature starts to approach its preset shutdown limit the alarm will beep every two seconds and the display will show fault code E27 If the over temperature condition persists the alarm will beep once per second and the display will show fault code ED The Status LED turns solid RED and the inverter will shut down to prevent damage to the inverter and protect the battery from bei
10. 7 Tuesday April 29 2014 12 10 PM Warning Messages Table 7 Error Codes Displayed on the Display Panel Screen Error Code Condition Mode Action Ele Battery is bad or external DC AC shore power e Check the battery bank load is connected to the battery NOTE The battery voltage did not rise above 5 volts DC after 1 minute or 10 volts DC after 15 minutes e Check that the external DC load current consumption is below the charging current setting e Disconnect the DC load or increase the charger current setting For error code ED For error code E Ic e the display screen and the alarm will turn off after 30 seconds the unit will stop charging and shut down and e after a five minute shutdown delay the unit will immediately the error code will show on the display screen briefly and stop inverting e AC power will not pass through to the AC outlets For error codes ED to EDH To reset error codes E ID to E Ic e the unit will stop inverting 1 Remove the AC input 2 Turn the unit OFF and then turn ON again using the Inverter For error codes E Band E I Power button on the display panel the unit will stop charging but e the error code will still show on the display screen and the alarm will remain on and e AC power will continue to pass through to the AC outlets a Available in all models except Freedom HF 1500 and 1800 T See page 22 b Available only for the Freedom HF 1500 and 1800 T
11. 800 1100 1100 watts 750 1000 750 watts 1000 watts 25 30 35 40 45 50 OC 25 30 35 40 45 so C 975 0390 01 01 31 6 MP i ZI Freedom HF InvChg Owners Guide book Page 32 Tuesday April 29 2014 12 10 PM Invert Power Derating vs Ambient Temperature watts Freedom HF 1800 1800 1600 1350 1100 1000 32 o 12 5 volts 30 C 11 5 volts 1100 watts 1000 watts 25 30 35 40 45 so C Freedom HF Owner s Guide Zs Ad Freedom HF InvChg Owners Guide book Page 33 Tuesday April 29 2014 12 10 PM n Troubleshooting Any known unusual AC shore power factors such as low A WARNING voltage unstable generator output etc A ether i ELECTRICAL SHOCK AND ENERGY HAZARD Whether any extreme ambient conditions existed at the D tdi ble the Freedom HF It d A time temperature vibrations moisture etc pau ae me ean osii not contam any user 3 Jf your Freedom HF is not displaying an error code check the serviceable parts Attempting to service the unit yourself could Iti lectrical shock or b following to make sure the present state of the installation result in an electrical shock or burn allows proper operation Failure to follow these instructions can result in death or serious Is the inverter located in a clean dry adequately ventilated place injury e Arethe battery cables adequately sized as recommended in the Inst
12. A j i During the Float stage Figure 4 illustrates the three stage charging process used to as A su Absorption gt Float the harder wil drove os gt E arge 7 up to the maximum set maximize Freedom HF s charging efficiency Current eae charge current t Setting Charge i 1 compensate for an Current external DC load on Absorption Setting demand to Float Ear aces ee e 4 transition Bp Time Figure 4 Three stage Charging Process 26 Freedom HF Owner s Guide 0 a ZI Freedom HF InvChg Owners Guide book Page 27 Tuesday April 29 2014 12 10 PM Battery Charging Table 4 illustrates the battery charging status as shown on the Status Table 5 illustrates the battery charging voltage and current settings LED and display screen for the Freedom HF 1000 model and all Freedom HF 1800 models Table 4 Battery Charging Status LED Table 5 Battery Charging Voltage and Current Settings Status LED Display Screen Condition Absorption to Bulk Charge Float Solid GREEN FUL Battery is FULL Battery Absorption Float Current transition Flashing GREEN bUL CH9 12 8 Battery is in BULK Type Volts Volts Amps Amps where 12 8 is an example of battery CHARGE Flooded 14 4 13 5 2 2 voltage 5 10 20 2 AbS CH9 4 2 Battery is in ABSORPTION 40 5 where 14 2 is an example of battery CHARGE GEL 14 2 13 8 2 2 voltage 5 10 20 25 Solid RED E ID to Ele See Ta
13. ANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury e A WARNING The Guide provides safety guidelines as well as information about operating and troubleshooting the installation It does not provide details WARNING indicates a potentially hazardous situation which if not about particular brands of batteries You need to consult individual battery avoided can result in death or serious injury manufacturers for this information A CAUTION Audience CAUTION indicates a potentially hazardous situation which if not The Guide is intended for users and operators of the Freedom HF Inverter avoided can result in moderate or minor injury Charger NOTICE NOTICE indicates a potentially hazardous situation which if not avoided can result in equipment damage IMPORTANT These notes describe things which are important for you to know however they are not as serious as a caution or warning ii Freedom HF Owner s Guide e 16 Zs Freedom HF InvChg Owners Guide book Page iii Tuesday April 29 2014 12 10 PM Related Information You can find more information about Xantrex products and services at www xantrex com NOTE The Installation Guide Document Part Number 975 0395 01 01 is intended for qualified personnel Qualified personnel have training knowledge and experience in Installing electrical equipmen
14. AVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE As soon as you open your product record the following information and be sure to ACCURACY CANNOT BE GUARANTEED APPROVED CONTENT IS CONTAINED WITH THE ENGLISH keep your proof of purchase LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM Serial Number Document Part Number 975 0390 01 01 Product Number Date and Revision Purchased From April 2014 Rev E Purchase Date Product Numbers 1000 watt Models To view download or print the latest revision visit the website shown under Contact 806 1020 Freedom HF 1000 Information 806 1055 806 1054 806 1054 01 Freedom HF 1055 806 1055 02 Freedom HF 1055 EMS 1500 watt Model 806 1544 Freedom HF 1500 1800 watt Models 806 1840 Freedom HF 1800 806 1840 01 Freedom HF 1800 T 806 1840 02 Freedom HF 1800 EMS 975 0390 01 01 i S e o 16 AL e A Freedom HF InvChg Owners Guide book Page ii Tuesday April 29 2014 12 10 PM About This Guide Purpose Conventions Used The purpose of this Owner s Guide is to provide explanations and The following conventions are used in this guide procedures for operating maintaining and troubleshooting a Freedom HF Inverter Charger for Recreational Fleet Vehicle or Marine installations For complete information to help in installing a Freedom HF Inverter z DAN G E R Charger see the installation guide part number 975 0395 01 01 D
15. CI has tripped or 15A supplementary breaker has tripped Circuit breaker on the AC load panel or AC output disconnect has tripped Battery voltage is too low depending on setting see Operating Limits on page 22 to start inverting Display screen may show DC voltage as 00 0 Check load and reset the GFCI or supplementary breaker Reset the circuit breaker or check the AC output disconnect circuits Check DC connections and cable Recharge battery No output voltage The status LED is not AC shore power is not available or out Check AC shore power lighting up of operating range and the inverter is Turn the inverter ON OFF AC shore power is not available and the Check AC shore power and battery voltage inverter is OFF due to a shutdown for Tum the inverter ON and look at the display panel for any more than 30 seconds error code e See Table 7 Error Codes Displayed on the Display Panel Screen on page 35 The inverter s DC input polarity is The inverter was probably damaged due to the reverse reversed polarity This type of damage is NOT covered by the warranty Return the unit See Warranty Card for information on returning the unit 40 Freedom HF Owner s Guide e Te aby a LY Freedom HF InvChg Owners Guide book Page 41 Tuesday April 29 2014 12 10 PM Troubleshooting Reference Table 8 Troubleshooting Reference Problem Possible Cause S
16. Operation A ek pai male eet eee eal Gane Pall ae Sek pee t e ee ed 15 Operating in Shore Power Od E A A td aes 17 Operating During Transition Between Shore Power and Inverter Mode 1 0 2 0 ccc eet tenet neae 21 Battery Charging 2G sp oz chet ees aie odes Nu ala bi ri ion eres 26 Inverter Overload Operations enn A od ST Reg wR a ed a bs Ane E 30 Invert Power Derating vs Ambient Temperature ae 31 Troubleshooting is A A SOR g ATOM SEES WO Oh a aE Sed ea ORG hehe Ee 33 Common Problems ui pic ces it a a ie Gee ee ie oe da be a ee Sos a eS a anes PRS S 34 Warning Messages A A a eh Oe EEE LA SL eee hie at 35 Troubleshooting Reference si ari sasi AR hug te toe dale cbr adi sates hat eae tee eae eee ale id 38 Inverter Applications a GU ea is 42 Specifications serr ca papat oc EEE E A LOOS aa n na Pa ul REE A ae Qa pene 43 0 Ad Freedom HF InvChg Owners Guide book Page ii Tuesday April 29 2014 12 10 PM Z Ly a Freedom HF InvChg Owners Guide book Page 1 Tuesday April 29 2014 12 10 PM Introduction The Freedom HF Inverter Charger Freedom HF is designed with integrated inverting charging functions and power management A Freedom HF unit Display panel is features suitable for marine recreational and commercial vehicle Freedom HF 1800 shown p ay p i jad attached to the unit installations Pa Please read this chapter to familiarize yourself with the main performance and protecti
17. Owners Guide book Page 14 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Configuration To adjust the low battery shutdown setting By default the low voltage setting is set to Low SdL Low SdL sets the low battery shutdown threshold to 10 5 V for all models except Freedom HF 1500 Middle S5dir is only available to Freedom HF 1500 and Freedom HF 1800 T It sets the low battery shutdown threshold to 12 1 V and 11 8 V respectively High SdH sets the low battery shutdown threshold to 11 8 V for all models except Freedom HF 1800 T which sets the low battery shutdown threshold to 12 1 V See Shutdown Settings on page 3 for a summary 1 2 Press and hold the Inverter Power button for five seconds Press the Inverter Power button three times The LED screen will flash 5d intermittently o e Press the Select button once The LED screen will display the present or most recent low voltage setting Example SdL for a low shutdown voltage setting Continue pressing the Select button to cycle through the two GdL and SdH settings or through three settings until you reach the desired setting Press and hold the Select button for five seconds to make the setting permanent To return all feature settings to factory default settings l 2 Press and hold the Inverter Power button for five seconds Press the Inverter Power button
18. a Freedom HF InvChg Owners Guide book Page i Tuesday April 29 2014 12 10 PM gt 8 g Smart choice for power Xa nt rex Product image shown may vary from actual product See features for comparisons Owner s Guide Freedom HF Inverter Chargers a 806 1020 806 1054 806 1054 01 806 1055 806 1055 02 806 1544 806 1840 806 1840 01 806 1840 02 oe 6 Ass Freedom HF InvChg Owners Guide book Page ii Tuesday April 29 2014 12 10 PM a ZI Freedom HF InvChg Owners Guide book Page i Tuesday April 29 2014 12 10 PM Copyright 2014 Schneider Electric All Rights Reserved All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies Exclusion for Documentation Contact Information UNLESS SPECIFICALLY AGREED TO IN WRITING SELLER Telephone 1 800 670 0707 A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY 1 408 987 6030 TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES Web www xantrex com WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK AND Information About Your System C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH y da ALTHOUGH STEPS H
19. allation guide IMPORTANT To obtain service go to Contact Information on Is the battery in good condition page 1 Are all DC connections tight This section will help you narrow down the source of any problem Are the AC input and output connections and wiring in you encounter Before contacting customer service please work good condition through the steps listed below e Are the configuration settings correct for your particular installation 1 Check for any error codes displayed on the display screen If a message is displayed record it before doing anything further 2 As soon as possible record the conditions at the time the problem occurred so you can provide details when you contact customer service for help Include the following information e What loads the Freedom HF was running or attempting to run e What the battery condition was at the time voltage state of charge etc if known e Recent sequence of events e Are the display panel and the communications cable properly connected and undamaged e Are all disconnects and AC breakers closed and operable Have any of the fuses blown in the installation 4 Contact customer support for further assistance Please be prepared to describe details or your system installation and to provide the model and serial number of the unit 975 0390 01 01 33 a Ea q ZI Freedom HF InvChg Owners Guide book Page 34 Tuesday April 29 2014 12 10 PM Common Problems Buzz i
20. and AC output E04 power is not available The unit will sound Status Display an alarm and will shutdown completely LED Screen Condition within 30 seconds A five minute delayed shutdown is available in some models Solid 12 8 Select button is pressed to display Input See Table 7 Error Codes Displayed on the YELLOW where 12 8is Battery Voltage Display Panel Screen on page 35 an example of The Input Battery Voltage LED lights up battery Value in display screen is shown as Volts Off Off Inverter is OFF voltage Off or 00 0 No communication between the Freedom i Select button is pressed to display Input Yellow HF and the Display Panel because the where 11 is Current battery voltage was too low to start the anexample of The Input Current LED lights up Inverter current Value in display screen is shown as Amps a Available in all models except Freedom HF 1500 and 1800 T See page 22 0 85 Select button is pressed to display Output b Available only for the Freedom HF 1500 and 1800 T models See page 23 where 0 85 is Power anexample of The Output Power LED lights up output power in Kilowatts Value in display screen is shown as Kilowatts EOS through Em 975 0390 01 01 e Warning condition detected while AC output power is still available See Table 7 Error Codes Displayed on the Display Panel Screen on page 35 o 19 Zs Freedom HF InvChg Owners Guide book Page 20 Tuesda
21. ate location Replace the 1800 EMS of power to operate AC devices The GFCI unit can be detached GFCI unit with the GFCI blanking plate with knockout The GFCI unit is also and reinstalled to a separate location Replace the GFCI unit with the GFCI removed to access the AC wiring compartment for hard wiring the inverter to blanking plate with knockout The GFCI unit is also removed to access the an existing AC power system AC wiring compartment for hard wiring the inverter to an existing AC power system 3 3a Male PTI Connector for plugging in a compatible AC Input cordset y z cable with a female PTI plug 3b Female PTI Connector for plugging in a 3 3a 18 inch 0 45m AC Input electrical cord with 3 prong plug 3b compatible AC Output cordset cable with a male PTI plug Knockout for routing AC output wiring 4 Mounting flange allows you to mount the inverter permanently 4 Mounting flange allows you to mount the inverter permanently ae i E 5 E E 5 Display panel displays inverter status and battery status information on the a Phillips amp Temro Industries manufactures accessories for heating cooling silencing emis screen Mount the panel on a wall or other location sion and hybrid electric vehicle technologies The electrical cables with PTI connectors re ferred to in this manual are custom cables that are available for the trucking industry 975 0390 01 01 bs Features y Freedom HF InvChg Owners Guide b
22. ating with the battery voltage The status LED turns red and the display screen is turned OFF within 30 seconds to protect itself from excessive input voltage NOTE Although the Freedom HF incorporates over voltage protection it can still be damaged if input voltage exceeds 16 volts 22 Freedom HF Owner s Guide d SP ZIS Freedom HF InvChg Owners Guide book Page 23 Tuesday April 29 2014 12 10 PM ZIS Operating During Transition Between Shore Power and Inverter Mode The allowable Freedom HF input voltage ranges are shown in the following table for Freedom HF 1500 and Freedom HF 1800 T Operating Voltage Range Voltage Range Comment Condition Freedom HF Freedom HF 1500 only 1800 T only Full Operating Low Mid High Low Low refers to low limit of the low Range 12 1 15 5 volts 10 5 15 5 volts voltage threshold Mid Mid refers to middle limit of the low 11 8 15 5 volts voltage threshold High High refers to high limit of the low 12 1 15 5 volts voltage threshold Optimum 12 1 13 0 volts 12 1 13 0 volts Performance Low Voltage Low Mid High Low lt 11 0 volts A silent low battery warning shows Alarm lt 12 6 volts Mid lt 12 3 volts fault code E05 on the display High lt 12 6 volts Low Voltage Low Mid High Low lt 10 5 volts A single one second low battery Shutdown lt 12 1 volts Mid lt 11 8 volts alarm beeps and the display shows High lt 12 1 volts fault code
23. ault setting when the Freedom HF s Inverter Power button is turned OFF then turned ON again Freedom HF Owner s Guide V 16 We en Ad Freedom HF InvChg Owners Guide book Page 21 Tuesday April 29 2014 12 10 PM Operating During Transition Between Shore Power and Inverter Mode The Freedom HF s advanced power management is capable of Transitioning from Shore Power to Inverter transitioning power from an AC source to DC source within a Mode fraction of a second and vice versa When the unit is operating in shore power mode and shore power is lost the Freedom HF has less than 30 milliseconds to switch to inverter mode and start drawing power from the battery The Status LED will turn from solid or flashing GREEN to a solid YELLOW The Freedom HF automatically detects when shore power is present and when it becomes unavailable or drops to less than 90 volts AC Transitioning from Inverter Mode to Shore Power When the unit is operating in inverter mode and shore power becomes available the Freedom HF begins a 20 second countdown to verify the stability of the shore power If shore power remains stable within 20 seconds at the end of the countdown the Freedom HF has less than 30 milliseconds to switch to shore power mode and start drawing power from the AC source The Status LED will turn from solid YELLOW to flashing YELLOW during the 20 second countdown then turn to GREEN when battery power is transitioned successf
24. ay be damaged e Some chargers for small rechargeable batteries can be damaged See Precautions for Using Rechargeable Appliances on page viii for details e Metal halide arc HMI lights can be damaged IMPORTANT If you are unsure about operating any device with the Freedom HF contact the manufacturer of the device to ensure that it is compatible with the modified sine waveform 25 t o IS ZI Freedom HF InvChg Owners Guide book Page 26 Tuesday April 29 2014 12 10 PM Battery Charging Battery charging is possible only when shore power is present and the Freedom HF unit is connected to a battery or battery bank NOTE Voltage i i If an external DC load is The frequency of battery charging is determined by how much A Bu Absorption Float mado the energy in the battery is used up during inverting Whenever the Absorption V ye battery andit drains thie atiery down to s Freedom HF detects a battery voltage that falls below 12 8 volts the Floatv Vdo the charger will eee i 3 tart bulk stage unit will begin charging the battery i e enter into bulk and 10v Pl AP gee AS absorption stages then settle in float stage If battery voltage does 5v 2 not reach 5 volts after one minute or 10 volts after 15 minutes as Tine shown in the graph the unit will terminate the charging process and n 8 hrs the error code E i will show on the display screen Current NOTE A E
25. ble 7 Error Cod ay sI oli ti ee Table 7 Error Codes a Displayed on the Display AGM 14 3 13 4 2 2 Panel Screen on page 35 5 10 20 2 40 5b Fixed 13 5 13 5 2 52 10 20 40 2 5 10 20 40 a Applicable to Freedom HF 1000 models only b Applicable to Freedom HF 1500 1800 models only 975 0390 01 01 27 S a ZI Freedom HF InvChg Owners Guide book Page 28 Tuesday April 29 2014 12 10 PM i Battery Charging Table 6 illustrates the battery charging voltage and current settings for the Freedom HF 1055 models Table 6 Battery Charging Voltage and Current Settings Absorption to Bulk Charge Float Battery Absorption Float Current transition Type Volts Volts Amps Amps Flooded 144 13 5 5 15 2 35 55 5 GEL 14 2 13 8 5 15 2 35 55 5 AGM 143 13 4 5 15 2 35 55 5 Fixed 13 5 13 5 5 15 2 35 55 5 28 Freedom HF Owner s Guide Freedom HF InvChg Owners Guide book Page 29 Tuesday April 29 2014 12 10 PM Routine Maintenance Freedom HF Unit Minimal maintenance is required to keep your Freedom HF operating properly Periodically you should e Clean the exterior of the unit with a damp cloth to prevent the accumulation of dust and dirt Ensure that the DC cables are secure and fasteners are tight e Make sure the ventilation openings are not clogged Batteries When possible you should recharge your batteries whenever a low vol
26. cle s ignition signal a switched positive voltage is available to power auxiliary circuits that are re quired to operate only when the vehicle is operational 975 0390 01 01 3 V e e 16 Table 1 Shutdown Settings AL Ad Freedom HF InvChg Owners Guide book Page 4 Tuesday April 29 2014 12 10 PM Table 2 lists the default settings for the Freedom HF system Front Panel Freedom HF 1000 1055 1500 1800 You may record your settings in the right hand column after you have configured the Freedom HF Table 2 Freedom HF Default Values Item Default Setting Your Setting Alarm ON Charger Current 20 A Freedom HF 1000 model 3b 55 A Freedom HF 1055 models 4 4 Freedom HF 1000 shown hi 40 A Freedom HF 1500 models 40 A Freedom HF 1800 models Feature Descri ption xk Battery Type Flooded 14 4 13 5 1 Display panel displays inverter status and battery status information on the adjustable from the display panel screen The panel can be detached to expose the dip switches behind it and to adjustable from the main unit behind the display panel assembly extend and mount the panel on a wall or other location 2 GFCI receptacles during inverter mode provide 1000 watts Freedom HF 1000 1055 or 1500 watts Freedom HF 1500 or 1800 watts Freedom HF 1800 of power to operate AC devices 3 WAGO AC terminals for connecting AC
27. d out in Federal radio frequency energy and if not installed and used in accordance with the Specification for the Star of Life Ambulance also known as KKK A 1822 instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help A CAUTION Unauthorized changes or modifications to the equipment could void the user s authority to operate the equipment 975 0390 01 01 ix e LA Freedom HF InvChg Owners Guide book Page x Tuesday April 29 2014 12 10 PM Z Ly Freedom HF InvChg Owners Guide book Page i Tuesday April 29 2014 12 10 PM Contents Important Satety Instructions lts ped Wats ies iv Introduction A tenet Bae ha Se A RE A Ei A o o e 1 Features o cays AS Pedy tae oe ey to alt AA AAA Waheed daa tee Museen DE 4 Freedom Inverter Charger Condal a 9 Freedom Inverter Charger
28. erived from a battery bank It is designed to handle loads such as microwave ovens TVs VCRs and mid sized power tools In addition the Freedom HF s high surge capability lets you handle many hard to start loads including large TVs and small refrigerators The built in transfer switch automatically transfers between inverter power and shore power from recreational facilities such as boat docks or campsites to ensure power is always available The built in charger also automatically charges the battery bank when the Freedom HF is connected to shore power a Freedom HF 1000 PN 806 1020 Freedom HF 1055 PNs 806 1055 806 1054 806 1054 01 and Freedom HF 1055 EMS PN 806 1055 02 b Freedom HF 1500 PN 806 1544 c Freedom HF 1800 PN 806 1840 Freedom HF 1800 T PN 806 1840 01 and Freedom HF 1800 EMS PN 806 1840 02 e e Comprehensive Protection The Freedom HF s built in protection features safeguard your batteries and equipment such as e The low battery voltage alarm and shutdown prevents your batteries from becoming completely discharged e the three stage charging capability ensures that batteries receive efficient charge and e automatic switching between inverter power to pass through shore power Back up Capability If incoming shore power is interrupted by external events like brownouts the Freedom HF automatically becomes an independent power source that supplies quality AC to your loads O
29. erminals When the AC source is within operating range the Freedom HF unit bypasses inverter function and powers the appliances connected to the unit See Transitioning from Inverter Mode to Shore Power on page 21 The Freedom HF also automatically charges the battery bank that is connected while in shore power mode See Battery Charging on page 26 The Green status LED lights up to indicate that the Freedom HF is using utility or generator power and the battery is full A flashing Green LED indicates that the unit is charging the battery When shore power is present AC power will automatically pass through the Freedom HF Pressing the Inverter Power button on the display panel will not interrupt the supply of shore power Shore Power mode supersedes Inverter mode When the Freedom HF s Inverter Power button is turned ON and the AC source is outside the operating range or is disconnected the transfer switch automatically switches to inverter mode See Transitioning from Shore Power to Inverter Mode on page 21 975 0390 01 01 o Operating in Inverter Mode The Freedom HF is in inverter mode when shore power is not presently available and the unit is using the battery by inverting DC to AC to power the appliances connected to the Freedom HF The Yellow status LED lights up to indicate the Freedom HF is using the battery to power the appliances The table on the next page illustrates the battery stat
30. four times The LED screen will flash dEF intermittently Press and hold the Select button for five seconds to return all feature settings to their factory default settings a In addition to two settings 5dL and SdH the middle setting Sdi is available only for Freedom HF 1500 and 1800 T models PNs 806 1544 806 1840 806 1840 01 Freedom HF Owner s Guide s Ad Omen HF InvChg Owners Guide book Page 15 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Operation Display Panel Operation Feature Description The Freedom HF features a display panel with three digit LED 2 Three digit LED display sereen shows status information display to show inverter AC source and battery status information and fault codes 3 Status LED Indicates the mode of operation with a three 3 color LED e Green pertains to Utility status e Solid indicates the Freedom HF is in shore power mode and battery is fully charged e Flashing indicates the Freedom HF is in shore power mode and the unit is currently charging the battery e le he e el Yellow pertains to Battery status E a gt Dutput Power kW Solid indicates the Freedom HF is in inverter mode and using the battery to provide AC power See NOTE in Feature 4 e Flashing indicates the Freedom HF is in inverter mode but AC shore power is detected thus transferring to shore power mode within 20 seconds Red indicates a Fault conditio
31. g that dangerous voltages are present at the battery terminals LIMITATIONS ON USE If you are unsure about using your rechargeable appliance with the Do not use in connection with life support systems Freedom HF contact the equipment manufacturer to find out if the Failure to follow these instructions can result in death or serious appliance is acceptable for use with an inverter that has a modified sine injury wave output voltage Failure to follow these instructions can damage the unit and or NOTE The Freedom HF Inverter Charger is a modified sine wave inverter damage other equipment charger Please ensure your equipment or devices are compatible with modified sine wave prior to usage viii Freedom HF Owner s Guide aa 4 5 WW en Ad Freedom HF InvChg Owners Guide book Page ix Tuesday April 29 2014 12 10 PM FCC Information to the User KKK Information to the User This equipment has been tested and found to comply with the limits for a The Freedom HF 1055 EMS and 1800 EMS models are marked KKK A Class B digital device pursuant to part 15 of the FCC Rules These limits 1822D Ready These models are marketed for use in ambulances and are designed to provide reasonable protection against harmful interference emergency vehicle applications For information of compliance of the in a residential installation This equipment generates uses and can radiate ambulance as a whole please refer to specifications as lai
32. hout draining too muc B06105401 103 aa 13 ae l 806 1055 105 na 118 Battery friendly Charging For the inverter to perform Freedom HF 1055 EMS 806 1055 02 10 5 n a 11 8 effectively the batteries must be charged correctly The Freedom Freedom HF 1500 806 1544 12 1 12 1 12 1 HF has a built in three stage charging system that extends the life Freedom HF 1800 306 1840 105 aja 11 3 and optimizes the performance of the batteries Freedom HF 1800 T 806 1840 01 10 5 11 8 12 1 In addition to the numerous features which let you maximize your Freedom HF 1800 EMS 806 1840 02 10 5 n a 11 8 battery s life and performance the Freedom HF unlike many chargers also has the ability to recharge a near zero voltage battery and an ignition switched 20 amp auxiliary 12 volt power source Ignition Control The Freedom HF features the ability to inhibit the inverter from operating in the absence of a voltage signal from a vehicle s ignition circuit This is particularly useful if the inverter is a Near zero or dead batteries can be recharged However some batteries which have required to operate only when a vehicle s engine is running been left uncharged for days can become severely damaged thus recharging is futile b Available on the Freedom HF 1055 EMS model and Freedom HF 1800 EMS model The inverter charger features a 20 amp fused and switched output voltage supplied from the inverter charger s positive terminal When connected to a vehi
33. input 3a and AC output 3b wiring 4 Mounting flange allows you to mount the inverter permanently a WAGO manufactures connection devices such as terminal blocks and related accessories Freedom HF models indicated above use WAGO terminal blocks as AC input and output con nections 4 Freedom HF Owner s Guide P e 5 Freedom HF InvChg Owners Guide book Page 5 Tuesday April 29 2014 12 10 PM Features Front Panel Freedom HF 1800 T Front Panel Freedom HF 1055 EMS 1800 EMS O 3b Y 120 Top votar Es pere FREEDOM HF 1800 EMS Output Power KW As 47 4 Feature Description Feature Description 1 Display panel displays inverter status and battery status information on the 1 Power module contains 12 volt DC terminals for ignition controls an screen The panel can be detached to expose the dip switches behind it and to auxiliary power source and a remote port for attaching the display panel extend and mount the panel on a wall or other location using a communications cable 2 GFCI receptacles provide 1800 watts of power to operate AC devices The 2 GFCI unit receptacles provide 1000 watts 1055 EMS and 1800 watts GFCI unit can be detached and reinstalled to a separ
34. itional information s aaoo ermina ES NOTE The Ignition Control and Disabled terminals are connected IMPORTANT See Display Panel Operation on page 15 starting on page 15 for detailed information on operating the panel s buttons by a jumper wire that acts to disable ignition control Removing the jumper wire will enable ignition control For instructions on how to enable or disable Ignition Control see the Installation Guide 975 0390 01 01 IS P e is Features Freedom HF InvChg Owners Guide book Page 8 Tuesday April 29 2014 12 10 PM Side Panel All Models Description 15 A supplementary protector provides overload protection for the GFCI receptacles In a hard wired installation the supplementary protector does not protect output wiring However for models Freedom HF 1055 PNs 806 1054 806 1054 01 Freedom HF 1500 PN 806 1544 and Freedom HF 1800 T PN 806 1840 01 the hard wired AC output connector is protected by both the 15 A supplementary protector and the GFCI Grounding stud provides a ground path for the Freedom HF chassis to the DC system ground Main cooling fan turns on when powering loads above 500 watts or when the internal temperature reaches a set point temperature Auxiliary cooling fan 1800 watt models only performs the same function as the main cooling fan Feature 1 2 3 4 8 Freedom HF Owner s Guide
35. ll ventilated e Make sure the voltage of the batteries matches the output voltage of the inverter charger Be careful to keep corrosion from coming into contact with your eyes and skin when cleaning battery terminals Failure to follow these instructions can result in death or serious injury FIRE HAZARD Do not install the inverter charger or any part of its supplied wiring in engine compartments Failure to follow these instructions can result in death or serious injury NOTICE NOTES Study and follow all of the battery manufacturer s specific precautions such as removing or not removing cell caps while charging whether equalization is acceptable for your battery and recommended rates of charge For flooded non sealed batteries add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer This helps to purge excessive gas from cells Do not overfill For a battery without removable cell caps carefully follow manufacturer s instructions RISK OF DAMAGE TO THE INVERTER CHARGER Never allow battery acid to drip on the inverter charger when reading gravity or filling battery Never place the Freedom HF Inverter Charger unit directly above batteries gases from a battery will corrode and damage the inverter charger Do not place a battery on top of the inverter charger Failure to follow these instructions can damage the unit and or damage o
36. ls 90 130 VAC 90 130 VAC e Specifications Operating voltage range for Freedom HF 1500 and Freedom HF 1800 T 5 AAC at 20 A charge 120 VAC IN 10 AAC at 40 A charge 120 VAC IN Nominal current 5 AAC at 20 A charge 120 VAC IN 10 AAC at 40 A charge 120 VAC IN Nominal frequency 60 Hz 60 Hz DC Output 1000 watt models 1500 and 1800 watt models Nominal voltage 12 0 VDC 12 0 VDC Min battery voltage for charging 0 0 VDC 0 0 VDC Max output voltage 14 4 VDC 14 4 VDC Nominal output current User selectable 2A 5A 10A 20A Freedom HF 1000 SA 15A 35A 55A Freedom HF 1055 User selectable 2A 10A 20A 40A Charger current derating Charger current will automatically derate as internal temperature exceeds 80 C Charger current will automatically derate as internal temperature exceeds 80 C Efficiency at nominal output No load input power producing output voltage 275 275 1000 watt models lt 10W 1500 and 1800 watt models lt 10W Off mode current draw Regulatory Approvals lt ImA 1000 watt models lt ImA 1500 and 1800 watt models ETL approved to CSA 107 1 UL458 and UL458 Marine Supplement drip shield with product number 808 9531 required 975 0390 01 01 e o 45 16 Ass Freedom HF InvChg Owners Guide book Page 46 Tuesday April 29 2014 12 10 PM Ass Freedom HF InvChg Ow
37. ltage range for all models 1000 watt models 1500 and 1800 watt models 10 5 15 5 VDC low limit 11 8 15 5 VDC high limit 0 5 15 5 VDC low limit 1 8 15 5 VDC high limit Operating voltage range for Freedom HF 1500 n a 10 5 15 5 VDC low limit and Freedom HF 1800 T 1 8 15 5 VDC mid limit 2 1 15 5 VDC high limit Safe non operating voltage range 0 16 VDC 0 16 VDC Nominal voltage for all models 12 5 VDC 12 5 VDC Nominal current at full load 100 ADC 80 ADC 1000 watt models 1500 and 1800 watt models Output voltage 115 VAC 115 VAC Continuous power 1 0kW 25 C 1 8kW 25 C 1 5kW 25 C Freedom HF 1500 only Surge power 17 AAC 30 AAC 2kW for 200 ms 3 6kW for 300 ms Max short circuit current 55 AAC peak 55 AAC peak Frequency 60 Hz 60 Hz Wave shape Modified Sine Wave Modified Sine Wave Power derating above 40 C ambient temp See Invert Power Derating vs Ambient Temperature on page 31 Peak efficiency 287 287 Full load efficiency 280 280 1000 watt models 1500 and 1800 watt models No load input power producing output voltage lt 10W lt 10W Off mode current draw lt ImA lt ImA 44 o Freedom HF Owner s Guide Freedom HF InvChg Owners Guide book Page 45 Tuesday April 29 2014 12 10 PM NOTE These specifications refer to charger mode AC Input 1000 watt models 1500 and 1800 watt models Operating voltage range for all mode
38. models See page 23 975 0390 01 01 37 V e e 16 AL e Ad Freedom HF InvChg Owners Guide book Page 38 Tuesday April 29 2014 12 10 PM e Troubleshooting Reference A WARNING ELECTRICAL SHOCK AND ENERGY HAZARD Do not disassemble the Freedom HF It does not contain any user serviceable parts Attempting to service the unit yourself could result in an electrical shock or burn Failure to follow these instructions can result in death or serious injury Table 8 Troubleshooting Reference Problem Possible Cause Solution Battery charging current is lower than the Ambient environment temperature is charging set point during bulk charge mode high Do not be alarmed the unit is performing normally The charging current automatically de rates at high ambient temperature Improve ventilation Make sure the unit s ventilation openings are not blocked Alarm does not sound when an error is Alarm is turned OFF Press and hold the Select button for two seconds to disable or encountered enable the audible alarm See Display Panel Operation on page 15 38 Freedom HF Owner s Guide q a LY Freedom HF InvChg Owners Guide book Page 39 Tuesday April 29 2014 12 10 PM Table 8 Troubleshooting Reference e Troubleshooting Reference screen showing one of the following erro Problem Possible Cause Solution Low output voltage You are
39. n Audio Equipment 3 Keep the cables between the battery and the Freedom HF as short as possible and twist them together with two to three Some inexpensive stereo systems may emit a buzzing noise from twists per foot This minimizes radiated interference from the their loudspeakers when operated from the Freedom HF This cables occurs because the power supply in the audio system does not 4 Move the television as far away from the Freedom HF as adequately filter the modified sine wave produced by the inverter possible The only solution is to use a sound system that has a higher quality 5 Do not operate high power loads with the Freedom HF while ower supply es p ppiy the television is on Television Reception When the Freedom HF is operating it can interfere with television reception on some channels If interference occurs try the following 1 Make sure that the chassis ground stud on the Freedom HF is solidly connected to the ground system of your vehicle or vessel 2 Make sure that the television antenna provides an adequate snow free signal and that you are using good quality cable between the antenna and the television Freedom HF Owner s Guide e e hy LA Freedom HF InvChg Owners Guide book Page 35 Tuesday April 29 2014 12 10 PM Warning Messages Warning messages in the form of audible alarms and error codes The error codes are listed in Table 7 below The text in the Error that appear
40. n and the Freedom HF has shut down See Troubleshooting Reference on page 38 Feature Description 1 Inverter Power button Press and hold for one second to turn the Freedom HF s Inverter function ON or OFF when AC Shore Power is NOT present Press and hold for five seconds to adjust feature settings Go back to page 11 for instructions 975 0390 01 01 15 je a ZI Freedom HF InvChg Owners Guide book Page 16 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Operation Feature Description 4 16 o Select button In Inverter mode press the button to choose what appears in the three digit LED display Input Voltage Input Current or Output Power See To change the inverter mode setting on page 13 NOTE A corresponding LED lights up for each of the three items In an Alarm condition press and hold for two seconds to disable or enable the audible alarm See To adjust the alarm setting on page 13 In Charger Current Select Mode press to select the charger current See To change the charger s charging current setting on page 12 Freedom HF Owner s Guide Te aby e Freedom HF InvChg Owners Guide book Page 17 Tuesday April 29 2014 12 10 PM Operating in Shore Power Mode The Freedom HF operates in shore power mode when an AC source a generator or utility power is present at the AC input t
41. ners Guide book Page i Tuesday April 29 2014 12 10 PM PA a Freedom HF InvChg Owners Guide book Page ii Tuesday April 29 2014 12 10 PM Schneider Electric Solar Inverters USA Inc 1 800 670 0707 1 408 987 6030 www xantrex com 975 0390 01 01 Printed in China WY a
42. ng over discharged Freedom HF Owner s Guide S e e Freedom HF InvChg Owners Guide book Page 25 Tuesday April 29 2014 12 10 PM e Operating During Transition Between Shore Power and Inverter Mode However when the internal temperature drops and falls within normal operating temperature the Freedom HF will recover automatically and will continue inverting During AC shore power mode when the Freedom HF s charger temperature starts to approach its limit the charging current will be reduced to 10 amps Freedom HF 1000 models or 20 amps Freedom HF 1500 1800 models The Freedom HF also monitors the internal transfer relay temperature It automatically turns on the fan when the relay starts to approach its preset temperature limit and turns off when it cools down If the relay exceeds its preset temperature limit the display shows a fault code E I See To reset error codes E iJ to E i2 on page 37 975 0390 01 01 e Trouble Loads NOTICE EQUIPMENT DAMAGE Some equipment may be damaged by the Freedom HF s modified sine wave output which has a different wave form than utility supplied electricity Failure to follow these instructions can damage the unit and or damage other equipment Some appliances including the types listed below may be damaged if they are connected to the Freedom HF e Speed controllers found in some fans power tools kitchen appliances and other loads m
43. olution No output voltage The status LED is not The jumper wire on the power module Ensure the jumper wire is installed if the ignition control feature lighting up panel connecting the Ignition Control is not in use If the ignition control feature is in use ensure the and Disabled terminals is removed vehicle s ignition is on and there is no ignition signal present The fan turns on and off during AC shore The battery is discharged and Do not be alarmed the unit is performing normally power mode demands high current from the charger AC pass through current is high The fan turns on and off during inverter The inverter is running continuously at Do not be alarmed the unit is performing normally The fan is mode high power activated automatically 975 0390 01 01 41 V o 16 Freedom HF InvChg Owners Guide book Page 42 Tuesday April 29 2014 12 10 PM Inverter Applications The Freedom HF performs differently depending on the AC loads Universal motors are generally easier to start Since motor comnected to it If you are having problems with any of your loads characteristics vary only testing will determine whether a specific read this section load can be started and how long it can be run If a motor fails to start within a few seconds or loses power after Resistive Loads running for a time it should be turned off When the inverter attempts to start a load that is
44. on features of the Freedom HF Materials List The Freedom HF PNs 806 1840 806 1020 base package includes Product image shown SS the minimum following items fay vary foin actual product see Features J a La one Freedom HF unit for comparisons Owner s and Installation Guides and mounting one set of owner s and installation guides and a mounting template template e one display panel with 7 inch 0 17 m cable one communications cable 25 feet 7 5 m e two DC terminal covers onestrain relief clamp e one GFCI cover plate with knockout one display panel blanking plate not shown one display panel mounting bezel not shown one set of lock washers and nuts not shown strain relief clamp NOTE If any of the items are missing contact Xantrex or any authorized Xantrex dealer for replacement See Contact pe Information on page 1 Other Freedom HF OEM models may include other DC and or AC Figure 1 What s In The Box connectors 975 0390 01 01 1 je Freedom HF InvChg Owners Guide book Page 2 Tuesday April 29 2014 12 10 PM Introduction Key Features Power for Most Appliances The Freedom HF inverter charger provides up to 1000 watts Models Freedom HF 1000 Freedom HF 1055 and Freedom HF 1055 EMS up to 1500 watts Freedom HF 1500P or up to 1800 watts Models Freedom HF 1800 Freedom HF 1800 T and Freedom HF 1800 EMS of continuous modified sine wave power d
45. on the display panel screen to alert you to an impending Code column appears on the display screen of the display panel system change Warnings do not affect operation With the exception of the error codes displayed on the screen only the audible alarm can be turned ON or OFF Follow the steps in To adjust the alarm setting on page 13 to change the alarm settings Table 7 Error Codes Displayed on the Display Panel Screen Error Code Condition Mode Action EDI Low battery voltage shutdown Inverting e Check battery status and recharge if necessary is imminent depending on the e Check for proper DC cable sizing setting see Operating Limits e Check for loose connections and tighten if necessary on page 22 Ede High battery voltage shutdown Inverting e Check for external charging sources such as an over voltage gt 15 5 volts DC alternator and disconnect if necessary Eds AC output overload shutdown Inverting Reduce the loads connected to the AC outlet of the unit e Check appliances that have high surge ratings and disconnect if necessary E04 Over temperature shutdown Inverting e Reduce the loads connected to the AC outlet of the unit e Check that the ventilation grille is not blocked e Check for ambient temperature and move the unit to a cooler location whenever possible 975 0390 01 01 35 6 a ZI Freedom HF InvChg Owners Guide book Page 36 Tuesday April 29 2014 12 1
46. ook Page 6 Tuesday April 29 2014 12 10 PM Rear Panel Freedom HF 1055 EMS 1800 EMS Rear Panel All Other Models Freedom HF 1000 shown Description Feature Description Negative DC cabling terminal that is pre connected to an 18 inch 0 45m battery cable with an Anderson connector Negative DC cabling terminal connects to the negative terminal of the battery using a battery cable Ventilation grille openings must not be obstructed for the proper operation of the cooling fan and inverter When the inverter is mounted the ventilation grille must not point up or down Ventilation grille openings must not be obstructed for the proper operation of the cooling fan and inverter When the inverter is mounted the ventilation grille must not point up or down Positive DC cabling terminal that is pre connected to an 18 inch 0 45m battery cable with an Anderson connector Positive DC cabling terminal connects to the positive terminal of the battery using a battery cable 4 Serial number of your unit Serial number of your unit a Freedom HF 1055 EMS has a cable size of 2 AWG with SB175 Anderson connector and 1800 EMS has a cable size of 2 0 AWG with SB350 Anderson connector b Anderson Power Products manufactures power interconnects and accessories An Ander
47. r Power button to toggle between the following e change the shutdown setting information e return to factory default settings LED Setting Screen Inverter Powen Charging Current Setting CUr Inverter Mode Setting ind a LED one ie E can Alarm Setting AL Shutdown Setting Sd Factory Setting dEF Info and Settings LED lights Figure 3 Display Panel 975 0390 01 01 11 WV e e 6 Ly a ZI Freedom HF InvChg Owners Guide book Page 12 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Configuration To change the charger s charging current setting i A AC Input Circuit Charger DC Current Maximum By pass AC By default the charging current 1s set to OA for Freedom HF 1000 Breaker or fuse size Setting Amps Current Available 55A for Freedom HF 1055 and 4QA for Freedom HF 1500 1800 Amps Amps models All other Freedom HF models 1055 1 Press and hold the Inverter Power button for five seconds 5 5 or The LED screen will flash CUr intermittently sa 3 12 5 2 Press the Select button once 10 15 9 5 The LED screen will display the present charging current setting z 7 Example H0R for a 40 A setting 5 73 sa 3 Press the Select button again to change to the next setting 10 15 145 The LED screen shows the next setting Example CA for a 20 35 9 0 2 A setting 40 55 5 0 4 Continue
48. rmittently OFF nO will completely disable inverter function This means 3 Press the Select button once when shore power is present AC shore power will still pass through The LED screen will display the present or most recent alarm as AC output However when shore power is not available the setting Example AL 1 for an inverter mode setting of ON inverter function remains disabled and therefore no AC output 4 Continue pressing the Select button to cycle through the two power When the inverter mode is OFF you cannot manually turn 5 j settings ALD and AL P until you reach the desired setting the inverter function ON or OFF by using the Inverter Power button 5 Press and hold the Select button for five seconds to make the 1 Press and hold the Inverter Power button for five seconds setting permanent 2 Press the Inverter Power button once The LED screen will flash n intermittently 3 Press the Select button once The LED screen will display the present or most recent inverter mode setting Example n P for an inverter mode setting of ON or nO for an inverter mode setting of OFF 4 Continue pressing the Select button to cycle through the two settings i n P and 1 nO until you reach the desired setting 5 Press and hold the Select button for five seconds to make the setting permanent 975 0390 01 01 13 V e o 16 haa Freedom HF InvChg
49. s or other connections between components of the fuel system DANGER EXPLOSION HAZARD e Charge only properly rated such as 12 V lead acid GEL AGM Flooded or lead calcium rechargeable batteries because other battery types may explode Do not work in the vicinity of lead acid batteries Batteries generate explosive gases during normal operation See note 1 Do not install and or operate in compartments containing flammable materials or in locations that require ignition protected equipment See notes 2 and 3 Failure to follow these instructions will result in death or serious injury 975 0390 01 01 V 4 Freedom HF InvChg Owners Guide book Page vi Tuesday April 29 2014 12 10 PM D Precautions When Working With Batteries 5 Use extra caution to reduce the risk or dropping a metal tool on the battery It could spark or short circuit the battery or other electrical A WARNING si da could ta an explosion d BURN FROM HIGH SHORT CIRCUIT CURRENT FIRE 6 Batteries can produce a short circuit current high enough to weld a ring AND EXPLOSION FROM VENTED GASES HAZARDS or metal bracelet or the like to the battery terminal causing a severe e Always wear proper non absorbent gloves complete eye protection burn and clothing protection Avoid touching your eyes and wiping your 7 When removing a battery always remove the negative terminal from forehead while working near batteries
50. son connector is a term used in this manual to mean a connector manufactured by Anderson Power Products and refers to either SB175 or SB350 Freedom HF Owner s Guide bs is MZ Ad Freedom HF InvChg Owners Guide book Page 7 Tuesday April 29 2014 12 10 PM Features Display Panel All Models Remote and Power Module Panel Freedom HF 1055 EMS 1800 EMS 3 A 2 N Pa Pa 3 4 1 Y gt nan 1V 20A Control Disabled p IC FREEDOM HF 1800 EMS eris Y E utility O M O Input Voltage V gta K Battery Se O Input Current A Fault Q Output Power KW AXCAUTION Use only ATO Fast Acting 20A 32V fuse Feature Description 1 Inverter Power button is the main unit switch that turns the Freedom HF s Feature Description inverter function ON or OFF See page 15 for additional information 2 Three digit LED display screen shows status information and fault codes 1 i jack P used ri erp D oo that ships kop ns f See page 15 for additional information Free mandada 55 Ae an i EMS Each shipment comes with a 25 foot communications cable as well 3 Status LED indicates the mode of operation with a three color LED See A AN 2 Power module has one fuse and three contacts for wires that connect to e a ii informato an auxiliary 12 volt DC OUT terminal 4 Select button changes status information displayed on the display screen See y O iile and age 15 for add
51. t and PV power systems up to 1000 volts Applying all applicable installation codes e Analyzing and reducing the hazards involved in performing electrical work e Selecting and using Personal Protective Equipment PPE 975 0390 01 01 ii e o 16 AL en Freedom HF InvChg Owners Guide book Page iv Tuesday April 29 2014 12 10 PM Important Safety Instructions IMPORTANT READ AND SAVE THIS OWNER S GUIDE Biti e ER FOR TUIR REFERENCE ELECTRICAL SHOCK HAZARD Do not expose the Freedom HF to rain snow spray or bilge water This chapter contains important safety instructions for the Freedom HF This inverter charger is designed for marine applications only when Inverter Charger Freedom HF Each time before using the Freedom HF additional drip protection is installed in certain orientations See the READ ALL instructions and cautionary markings on or provided with the installation guide for information inverter charger the batteries and all appropriate sections of this guide Do not operate the inverter charger if it has received a sharp blow NOTE The Freedom HF contains no user serviceable parts See Warranty been dropped has cracks or openings in the enclosure including if the Card for guidance fuse cover has been lost damaged or will not close or otherwise damaged in any other way Do not disassemble the inverter charger Internal capacitors remain charged after all power is disconnected e
52. t button to toggle between the following Low Voltage SdL or Sdn none information Setting or SdH i i a Settings available only for Freedom HF 1000 PN 806 1020 Info and Setting LED Screen Info and Settings LED b Settings available only for Freedom HF 1055 PNs 806 1054 806 1054 01 806 1055 806 1055 02 DC Input Voltage le 8 Solid Input Voltage V c Settings available only for Freedom HF 1500 and 1800 models PNs 806 1544 806 1840 example 806 1840 01 806 1840 02 d The middle setting 5d is available only for Freedom HF 1500 and 1800 T models PNs DC Input Current 1 1 example Solid Input Current A a A AC Output Power 0 85 Solid Output Power example kW Charging Current CA or GA or none Setting CUA Charging Current 5A or SAor none Setting J5A or 55A Charging Current CA or 0A or none Setting COA or 4OA Inverter Mode InBorini none Setting 10 Freedom HF Owner s Guide V e e 16 Zs Freedom HF InvChg Owners Guide book Page 11 Tuesday April 29 2014 12 10 PM Freedom Inverter Charger Configuration Adjusting Feature Settings The Power and Select buttons can be used to To cycle through the various feature settings e change the charging current setting 1 Press and hold the Inverter Power button for five seconds to e change the inverter mode setting enter the feature settings mode e disable or enable the audible alarm 2 Press the Inverte
53. tage warning or a shutdown occurs with the Freedom HF This gives the batteries a much longer life than recharging when the batteries have been almost completely discharged 975 0390 01 01 e Battery Charging 29 a J als AL en Freedom HF InvChg Owners Guide book Page 30 Tuesday April 29 2014 12 10 PM i Inverter Overload Operation id This graph shows how long measured in milliseconds the Freedom HF will operate for a given output current measured in Amps Both the Freedom HF 1000 1055 models and Freedom HF 1500 1800 models are represented in the illustration below The graph illustrates surge operation at 25 C Time ms 4000 p Freedom HF 1000 1055 g Freedom HF 1500 1800 1600 1400 1200 1000 10 12 14 16 18 20 30 40 50 Output Current amps 30 Freedom HF Owner s Guide Je AL en Freedom HF InvChg Owners Guide book Page 31 Tuesday April 29 2014 12 10 PM Invert Power Derating vs Ambient Temperature If the unit is in inverter mode and in elevated ambient temperature above 25 C you will have to reduce power draw according to the following chart to avoid over temperature shutdown watts Freedom HF 1000 1055 watts Freedom HF 1500 12 5 volts 30 C 30 C 12 5 volts 1000 1500 1450 watts 900 11 5 volts 4406 11 5 volts 850 850 watts 1500 800 watts
54. tery discharge turn the Inverter Power button off when you are not using the Freedom HF 18 e o e Inverter Mode Setting is OFF When the Freedom HF s Inverter function is turned off nO and the AC source is outside the operating range or is disconnected the Freedom HF will not switch to invert mode This means that even if the Inverter Power button is pressed to try and turn inverter function on there will be no power coming from the battery to the AC output terminals Therefore any appliance connected to the AC output terminals will not operate Energy Saver 25 hour Automatic Shut Off During invert mode a 25 hour countdown is initiated when the AC load drops to less than approximately 80 watts and remains below this level After 25 hours the inverter automatically shuts off to reduce battery discharge and preserve battery life a The feature is available only for Freedom HF 1500 PN 806 1544 and Freedom HF 1800 T PN 806 1840 01 Freedom HF Owner s Guide TZ gt amp e Operating in Shore Power Mode Table 3 Status LED during Inverter Mode P Zs Freedom HF InvChg Owners Guide book Page 19 Tuesday April 29 2014 12 10 PM Status LED During Inverter Mode The following summarizes the behavior of the Status LED during Status Display Inverter mode LED Screen Condition Table 3 Status LED during Inverter Mode Solid RED EO I through Fault condition detected
55. ther equipment 975 0390 01 01 vii e Freedom HF InvChg Owners Guide book Page viii Tuesday April 29 2014 12 10 PM a Precautions for Using Rechargeable Appliances Regulatory The Freedom HF Inverter Charger is certified to appropriate US and NOTICE Canadian standards For more information see Regulatory Approvals on RISK OF DAMAGE TO RECHARGEABLE APPLIANCES PE Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for small rechargeable batteries can be damaged if connected to the Freedom HF Avoid using the following with the It is not intended for other applications as it may not comply with the Freedom HF additional safety code requirements needed for those other applications See Limitations On Use below D The Freedom HF Inverter Charger is intended to be used for mobile or commercial applications This inverter charger is designed for marine applications only when additional drip protection is installed in certain orientations See the installation guide for information Small battery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge e Some chargers for battery packs used in power hand tools These A WARNING affected chargers display a warning label statin
56. tors typical in drill presses band saws etc the largest you can expect to run is 1 2 to 1 hp the transfer relays are rated at 2 hp BR Freedom HF Owners Guide 8 ZI Freedom HF InvChg Owners Guide book Page 43 Tuesday April 29 2014 12 10 PM Specifications NOTE Specifications are subject to change without prior notice Physical Specifications 1000 watt models 1500 and 1800 watt models LxWxH 15 5 393mm x 9 5 241mm x 4 2 106mm 18 457mm x 9 5 241mm x 4 2 106mm Net Weight 10 lbs 4 5 kg 12 8 Ibs 5 8 kg NOTE Excludes any external AC or DC wiring harnesses included on some models Environmental Specifications 1000 watt models 1500 and 1800 watt models Ambient Temperature 0 40 C Operating Temperature Range 20 60 C with output derated above 25 C Storage Temperature Range 40 70 C Humidity Operation Storage 5 95 RH non condensing 1000 watt models 1500 and 1800 watt models Transfer relay rating 30A 2 0hp Transfer time lt 30ms milliseconds Transfer on bad voltage 90 100V for low AC and 130 140 for high AC Cooling Fan activated by any of the following High internal temperature High AC output power 43 Freedom HF Owner s Guide e 16 Specifications Freedom HF InvChg Owners Guide book Page 44 Tuesday April 29 2014 12 10 PM NOTE These specifications refer to inverter mode DC Input Operating vo
57. ully to shore power J 975 0390 01 01 OT a Lia i di e NV oO is il D Freedom HF InvChg Owners Guide book Page 22 Tuesday April 29 2014 12 10 PM Operating During Transition Between Shore Power and Inverter Mode Operating Limits Power Output Input Voltage The Freedom HF can deliver up to 1000 watts Freedom HF 1000 The allowable Freedom HF input voltage ranges are shown in the and 1055 1500 watts Freedom HF 1500 or 1800 watts Freedom following table for all models except Freedom HF 1500 and HF 1800 continuous power The wattage rating applies to resistive Freedom HF 1800 T loads such as incandescent lights Operating Voltage Range Comment Condition Full Operating Low Low refers to low limit of the low voltage Range 10 5 15 5 volts threshold High High refers to high limit of the low voltage 11 8 15 5 volts threshold Optimum 12 0 13 0 volts Performance Low Voltage Low lt 11 0 volts The low battery alarm beeps once every two Alarm High lt 12 3 volts seconds and the display shows fault code E05 Low Voltage Low lt 10 5 volts The low battery alarm beeps every second and the Shutdown High lt 11 8 volts display shows fault code ED 1 The status LED turns red and the display screen is turned OFF within 30 seconds to protect the battery from being over discharged High Voltage 15 5 volts or more The over voltage alarm beeps every second and Shutdown the display shows fault code ED altern
58. us during inverter mode as shown on the display panel Inverter Mode Setting is ON Standby When the Freedom HF s Inverter mode setting is turned on n P and the AC source is outside the operating range or is disconnected the transfer switch automatically switches to inverter function This means that the AC output terminals will provide power from the battery and any appliance connected to the AC output terminals will operate 17 16 haa Freedom HF InvChg Owners Guide book Page 18 Tuesday April 29 2014 12 10 PM Operating in Shore Power Mode Turning the Inverter Function On and Off The Inverter Power button on the display panel turns the Freedom HF s Inverter function ON and OFF To operate press the button and hold for one second When shore power is NOT present and Inverter mode is ON e the AC outlets will supply power to any attached appliances when the Inverter Power button is turned ON and e the AC outlets will not supply power to any attached appliances when the Inverter Power button is turned OFF A WARNING ELECTRICAL SHOCK HAZARD Turning the Inverter mode setting to OFF and or turning the Inverter Power button off do not disconnect DC battery power from the Freedom HF You must disconnect both AC and DC power before working on any circuits connected to the Freedom HF Failure to follow these instructions can result in death or serious injury To prevent unnecessary bat
59. verload Alarm and Shutdown During inverter mode the Freedom HF automatically alerts you if the loads that are connected and drawing power from the unit are close to approaching the maximum operating limit If so the Freedom HF automatically shuts down when the maximum operating limit is exceeded d Assuming the inverter charger is connected to a battery source with an adequate charge at the time of the power interruption Freedom HF Owner s Guide P aly Zs Freedom HF InvChg Owners Guide book Page 3 Tuesday April 29 2014 12 10 PM Introduction Over temp Alarm and Shutdown During inverter mode the Selectable Low Battery Shutdown The low battery shutdown Freedom HF automatically alerts you if it is overheating and for the inverter can be manually selected by the user by choosing a approaching the over temperature shutdown limit low middle or high setting The low setting default for low battery The Freedom HF automatically shuts down when the limit is shutdown is 10 5 volts except Freedom HF 1500 PN 806 1544 eee Model PN Shutdown Settings V ae ode utaown settings Low Power Consumption When the Freedom HF is inverting E 9 v without a load it draws less than 1 amp of current from the battery Low Mid High or battery bank Freedom HF 1000 806 1020 10 5 n a 11 8 os Freedom HF 1055 806 1054 10 5 n a 11 8 This fi llows th tt te without t h Pe al allows the unit to operate wit
60. y April 29 2014 12 10 PM Operating in Shore Power Mode Checking Battery Status During inverter mode you can check the battery status by pressing the Select button until the Input Voltage LED or Input Current LED illuminates The battery voltage or battery current appears in the three digit LED display screen when the Input Voltage LED or Input Current LED illuminates The normal operating battery voltage range is between 11 and 15 volts o e Checking Output Power During Inverter mode you can check how much power displayed in kW the Freedom HF is supplying to the connected loads by pressing the Select button until the Output Power LED illuminates Operating Several Loads at Once If you are going to operate several loads from the Freedom HF turn them on one at a time after you have turned the inverter on Turning loads on separately helps to ensure that the inverter does not have to deliver the starting current for all the loads at once and will help prevent an overload shutdown Turning the Audible Alarm ON or OFF The Freedom HF s audible alarm can be turned ON or OFF Any warnings such as fault conditions or imminent shutdown are both displayed on the display panel s screen and sounded on the alarm speakers It is not possible to turn OFF the screen and prevent it from displaying error codes but it is possible to turn OFF the audible alarm NOTE The alarm setting will reset to its def

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