Weed Eater 532 43 32-03 Lawn Mower User Manual
Contents
1. SPARK PLUG GAP CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM 5 AMP DC 3600 RPM CHARGING SYSTEM DISCONNECTED RED La pe xa a ke OQ K A 9 DIODE Ve Boe i STATOR N 77 SAFETY START MODULE VIEWED FROM MATING SIDE REMOVABLE IGNITION SWITCH CONNECTIONS POSITION Tee WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS ve DEP MEGA WERE REMOVED FOR SERVICING OF NON REMOVABLE RUNOVERRIDE BEAT UNIT THEY SHOULD BE RE INSTALLED CONNECTIONS RUN 1 L A2 TO PROPERLY SECURE YOUR WIRING START B S Al 27 WE261 RIDING MOWER CATALOG NO ELECTRICAL 28 RIDING MOWER CATALOG NO WE261 ELECTRICAL KEY PART NO NO 532 43 70 70 532 42 54 16 532 19 33 50 532 41 19 33 532 41 19 35 532 43 33 30 532 42 59 37 532 16 07 84 532 43 15 42 532 10 95 53 10 53217 61 38 11 532 43 18 46 12 532 19 27 49 13 532 42 84 77 DESCRIPTION BATTERY FOAM POLYURETHANE SWITCH IGN DLTA P IN ROS KEY MOLDED ENGLISH SPANISH KEY MOLDED ENGLISH FRENCH INTERNATIONAL FUSE 5 FUSE 40 SWITCH PLUNGER NO OLIVE RELAY 40 SWITCH INTLK CL MWR GRY SWITCH INTERLOCK NONC GRAY MODULE STARTING RECOIL LRV SWITCH SEAT ROS HARNESS IGN ELECTSTART LRV NOTE All component dimensions given in U S inches 1 inch 25 4 mm 29 RIDING MOWER CATALOG NO WE261 CHASSIS e a G gt a2. 30 CHASSIS RIDING MOWER CATALOG NO WE261 KEY PART NO NO 1 532 42 80 48 2 532 42 82 47 3 532 42 82 44 4 532 42 83 46 5 532 42 81 10 6 532 42 81 09 7 532 42 80 40 8 532 42 85 76 9 532 42 88 56 10 532 19 55 30 11 532 17 46 48 12 532 43 68 91 13 53243 64 96 14 532 42 82 50 15 532 42 82 49 16 53243 64 97 17 532 42 83 48 18 532 42 80 47 532 43 23 89 s 532 43 56 74 19 532 42 89 86 20 532 42 80 46 21 532 42 98 15 22 532 42 88 26 23 532 14 98 46 24 532 41 63 58 25 872 14 04 24 26 87351 04 00 27 532 43 00 87 28 532 42 83 01 29 532 43 08 17 30 532 43 04 70 31 532 43 04 69 32 532 15 04 06 33 532 1241 81 34 532 12 12 50 35 87205 04 12 36 532 12 70 18 37 819 17 19 12 38 532 16 63 69 39 532 13 43 00 40 532 12 12 48 41 532 12 39 76 42 532 17 18 52 43 87380 05 00 44 532 42 82 43 45 81700 05 12 46 81749 05 08 47 532 08 67 77 48 532 40 89 81 49 81706 05 16 50 532 16 54 92 DESCRIPTION WELDMENT CHASSIS SUPPORT AXEL LH SUPPORT AXEL RH SHIELD TRANSAXLE FRONT BRACE AXLE CROSS COVER FRICTION DRIVE PLATE ENGINE BRACKET CHASSIS FRONT BRACKET STEERING SUPPORT PAN SEAT BRACKET SWITCH MOUNTING BOOT DUST COVER FOOT REST STRUCTURE FOOT REST SUPPORT FOOT REST FENDER CONTROL GUARD ENGINE ENGINE NON CALIFORNIA 12S907 1411 B1 ENGINE California 121S07 1415 F1 ENGINE 12S907 1463 B1 KEEPER BELT BRACKET BATTERY LEVER SWITCH DECK CLUTCH ASM KNOB SCREW NO
3. BOLT MANDREL NUT LOCK BLADE BOLT BLADE PULLEY IDLER GUARD IDLER KEEPER BELT IDLER BOLT 3 8 16 X 1 1 2 ARM BRAKE SCREW 1 4 20 X 5 8 NUT 3 8 16 FLANGE ARM IDLER BOLT 5 16 18 X 1 2 WASHER 16 GA CAP SLEEVE NUT PUSH GRIP HANDLE PLUNGER PIN KEEPER BELT NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 RIDING MOWER CATALOG NO WE261 DECALS KEY PART NO NO DESCRIPTION 1 532 43 05 88 DECAL STEERING WHEEL 2 532 43 35 96 DECAL V BELT SCH 30 3 532 4251 13 DECAL WARN DEFLECT CTFGR 4 532 43 05 89 DECAL DECK DEFLECTOR 5 532 43 44 57 DECAL WARNING ENGINEGUARD 6 532 43 53 48 DECAL STRBRCKT INSTALL BOOT 532 43 24 79 DECAL BYPASS 532 43 32 03 MANUAL OPERATOR ENGLISH 532 43 36 32 MANUAL OPERATOR SPANISH m 532 43 36 33 MANUAL OPERATOR FRENCH 532 43 68 68 MANUAL OPERATOR PORTUGUESE NOTE All component dimensions given U S inches 1 inch 25 4 mm 38 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so th
4. CABLE BRAKE WELDMENT PEDAL ROD PARKING BRAKE PIN 25 X 75 CLEVIS PIN 1 16 DIA COTTER BRACKET BRAKE SUPPORT COVER PEDAL COVER BRAKE PEDAL SCREW 1 4 20 X 3 8 BRAKE CABLE MOUNT BOLT 5 16 18 X 3 4 CAP HUB AXLE E RING 5133 62 SPROCKET II TOOTH SPLINED NOTE All component dimensions given in U S inches 1 inch 25 4 mm RIDING MOWER CATALOG NO WE261 STEERING LRV Steering_1_r2 1 Z i 30 34 RIDING MOWER CATALOG NO WE261 STEERING KEY PART NO NO 1 532 43 65 00 2 812 00 00 01 3 532 18 89 67 4 532 12 17 49 5 532 42 80 34 6 532 12 49 31 Z 532 12 49 37 8 532 42 10 76 9 819 13 14 14 10 53242 80 57 11 532 42 80 35 12 532 42 80 36 13 87478 05 24 14 81913 10 16 15 87380 05 00 16 532 4280 44 17 532 42 82 52 18 532 19 52 27 19 81700 05 12 20 532 42 80 45 21 532 42 83 47 22 532 42 82 13 23 532 18 67 37 24 819 18 38 12 25 873 94 08 00 26 532 43 65 01 27 532 43 65 02 28 532 19 98 49 29 532 42 80 33 30 532 43 64 99 DESCRIPTION WHEEL ASM FRONT E CLIP WASHER HARDENED WASHER 1 4 X 3 4 SPINDLE RH WASHER HARDENED THRUST BUSHING STEERING COLUMN PIN 5 64 X 3 4 COTTER WASHER WELDMENT LWR STRG SHAFT LINK STRNG LH LINK STRNG RH BOLT 5 16 18 X 1 1 2 WASHER NUT 5 16 18 BUSHING STEERING SNAP SUPPORT UPPER STEERING BUSHING UPPER STEERING BOLT 5 16 18 X 3 4 CLIP RETAINER SPRING COVER STEERING COLUMN SHAFT STEERING ADAPTER STEERING WHEEL WASHER 9 16 X
5. Remove battery bracket bolt Install new battery with terminals facing to the right and away from seat as shown Reinstall battery bracket and bolt First connect RED battery cable to posi tive battery terminal Connect BLACK grounding cable to negative battery terminal FO N gt oo Battery Bracket INTERLOCKS AND RELAYS Loose or damaged wiring may cause your riding mower to run poorly stop running or prevent it from starting Check wiring Make sure all wiring and connectors are secure TO REPLACE FUSE Replace with 4 amp or 5 amp automotive type plug in fuse The fuse holder is located under the fender 23 ENGINE Your engine speed has been factory set Do not attempt to increase engine speed or it may result in personal injury If you believe that the engine is running too fast or too slow take your riding mower to a qualified service center for repair and or adjustment Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your riding mower to a qualified service center for repair and or adjustment IMPORTANT Never tamper with the engine governor which is factory set for proper en gine speed Overspeeding the engine above the factory high speed setting can be danger ous If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience
6. SNAP DIFFERENTIAL ASM WASHER THRUST CHAIN PRIMARY DRIVE BUSHING BRACKET CARRIER BEARING ASM SHAFT INPUT WHEEL FRICTION A5M ARM SHIFT ROD BYPASS BRACE CARRIER REAR SPRING CARRIER SPRING BRAKE SPRING BYPASS BRACE CARRIER BOX LINK SHIFT ARM CLUTCH WELDMENT SHIFT LEVER SUPPORT SHIFT LEVER WASHER NYLON HUB SHIFT LEVER SPACER NYLON MNTG BRKT SHIFT ARM BRACKET SHIFTER FLEX TUBE SHIFT ARM GRIP HANDLE BOLT CARRIAGE 114 20 X3 4 NUT NYLON LOCK 114 20 BOLT SHOULDER 33 KEY PART NO NO 39 87478 04 12 40 81004 04 00 41 819 09 12 10 42 532 16 60 02 43 873 68 04 00 45 81749 04 36 46 81909 10 16 47 817 49 04 20 48 532 43 02 49 49 532 43 02 45 50 532 42 80 21 51 532 43 02 47 52 532 42 80 78 53 87701 08 10 54 532 42 80 19 55 532 42 80 17 56 532 43 52 53 57 532 42 80 16 58 532 12 47 88 59 81749 05 08 60 532 42 84 60 61 532 42 79 45 62 532 42 96 78 63 877 10 08 12 64 876 02 02 08 65 532 42 93 25 66 532 42 96 94 67 532 42 96 93 68 81749 04 06 69 532 42 80 70 70 817 00 05 12 71 532 43 64 99 72 812 00 00 02 73 532 42 95 19 DESCRIPTION BOLT 1 4 20 X 3 4 WASHER LOCK WASHER FLAT WASHER SERRATED NUT CROWN LOCK 114 20 SCREW 1 4 20 X 2 114 WASHER SCREW 1 4 20 X 1 1 2 PLATE BRAKE ANTI ROTATE SPRING BRAKE RETURN ARM BRAKE SPACER RETURN CALIPER BRAKE ASM PIN DOWEL 1 4 PLATE BRAKE PAD PUCK BRAKE ROTOR BRAKE CAP BRAKE CALIPER PIN RETAINER BOLT 5 16 16 X 112
7. removed will cause engine damage due to overheating MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUG S Replace spark plug s at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your riding mower unless the engine and transmission are covered to keep water out Water in en gine or transmission will shorten the useful life of your riding mower Use compressed air or a leaf blower to remove grass leaves and trash from riding mower and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place deck clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with pl
8. 2 3 8 12 GA NUT JAM LOCK 1 2 20 WHEEL STEERING CAP STEERING WHEEL CLIP RETAINER SPRING SPINDLE LH CAP HUB AXLE NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 RIDING MOWER CATALOG NO WE261 MOWER DECK LRV Deck_1_r4 RIDING MOWER CATALOG NO WE261 MOWER DECK KEY PART NO NO 1 532 42 81 93 2 532 19 28 70 3 532 43 25 20 4 532 43 25 94 5 532 42 85 78 6 532 42 82 42 T 532 42 93 95 8 532 42 91 95 9 532 42 93 97 10 532 43 89 23 11 532 42 89 68 12 53213 14 91 13 532 19 70 26 14 53241 88 63 15 873 90 05 00 16 532 1951 61 17 819 19 19 12 18 532 19 42 09 19 532 19 65 39 20 532 19 42 08 21 819 17 19 12 22 532 42 93 50 23 873 93 06 00 24 532 42 95 31 25 532 12 47 88 26 532 18 76 90 27 532 17 39 84 28 532 40 02 34 29 532 42 85 00 30 532 19 30 03 31 532 19 31 97 32 532 14 10 43 33 532 19 34 14 34 872 11 06 12 35 532 19 94 70 36 532 13 77 29 37 873 90 06 00 38 532 42 84 35 39 81749 05 08 40 819 17 16 16 41 532 10 53 04 42 532 11 04 52 43 532 12 56 31 44 532 42 94 01 45 532 10 57 67 46 532 43 86 10 DESCRIPTION DECK 26 MANDREL ASM KEEPER BELT PULLEY MANDREL BELT COVER MANDREL LIFT ASM DECK LINK DECK LIFT LINK ADJUSTABLE DEFLECTOR SUPPORT DEFLECTOR ROD HINGE SPRING TORSION ARM MOWER SUPPORT NUT LOCK STUD WASHER PIN BOLT SHOULDER PIN WASHER 17 32 X 1 3 16 LINK DECK NUT LCK 3 8 16 SPRING DECK PIN SPACER MANDREL
9. Install and tighten blade bolt securely 45 55 Ft Lbs IMPORTANT Special blade bolt is heat treated BATTERY Your riding mower has a battery charging System which is sufficient for normal use Keep battery and connectors clean Only recharge battery with charger approved for a 12V 2 8 amp hour battery Charging with any other charger or an automotive style charger can cause per manent damage to the battery Charge battery for 24 hours for a full charge NOTE The original equipment battery on your riding mower is maintenance free Do not attempt to open or remove caps or cov ers Adding or checking level of electrolyte is not necessary AWARNING Do not jump start battery Permanent damage to the battery or personal injury may occur TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling V BELT Check V belt for deterioration and wear after 100 hours of operation and replace if neces sary The belt is not adjustable Replace belt if it begins to slip from wear 18 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES E 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE visc chartl e NOTE Although multi viscosity oils 5W30 10
10. at tempt by the operator to leave the seat should shut off the engine Thedeckclutchlever should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON posi tion and the deck clutch lever engaged any attempt by the operator to shift into reverse should shut off the engine When the engine is running with the ignition switch in the ROS ON posi tion and the deck clutch lever engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE For best results mower blades must be sharp Replace worn bent or damaged blades CAUTION Use only a replacement blade approved by the manufacturer of your riding mower Using a blade not ap proved by the manufacturer of your riding mower is hazardous could damage your riding mower and void your warranty Engine ON Position Normal Operating ROS Position BLADE REMOVAL 1 Raise mower to highest position to allow access to blade NOTE Protect your hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise Install new blade with stamped THIS SIDE UP facing deck and mandrel assembly 3 Mandrel Assembly Blade Bolt Special mS S Center Hoe Ls IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4
11. part s Replace damaged parts TROUBLESHOOTING CHART PROBLEM CAUSE coRRECTION Engine continues to run when operator leaves seat with atta chment clutch engaged Poor cut uneven cutting Mower blade will not rotate Poor grass discharge Battery will not charge Loss of drive Engine dies when tractor is shifted into reverse Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent from build up of grass leaves and trash around mandrel Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blade improperly installed Improper blade used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Bad battery cell s Poor cable connections Faulty alternator Freewheel control in DISENGAGED position Axle key missing Reverse operation system ROS is not ON while mower or other attachment is engaged 26 Check wiring switches and connections If not corrected contact a qualified service center Replace blade Tighten blade bolt Level mower deck Clean
12. pulleys to see that they rotate freely 10 Remove belt from rear drive pulley MOWER DRIVE BELT INSTALLATION Install in reverse order following instruc tions in MOWER DRIVE BELT REMOVAL section TO ADJUST BRAKE Your riding mower is equipped with an adjustable brake system which is mounted on the right side of the transaxle If riding mower requires more than 4 feet stop ping distance in highest gear on a lever dry concrete or paved surface then brake must be adjusted 1 Park riding mower on a level surface 2 Release brake parking pedal 3 Measure distance between rotor and brake pad if distance between rotor and brake pad is more than 02 gap brake needs to be adjusted 4 Tighten caliper nut until 02 gap is reached Nut NOTE Feeler gauge may be necessary to get correct measurement TO ADJUST STEERING WHEEL ALIGNMENT Ifsteeringwheelcrossbars are not horizontal left to right when wheels are positioned straight forward move steering wheel and reassemble per instructions in the INSTALL STEERING COLUMN section of this manual TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL 1 Block up front axle securely 2 Remove dust cover retaining ring and washer to allow wheel removal 3 Repair tire and reassemble 4 Replace washer and retaining ring securely in axle groove REAR WHEEL 1 Block up Rear axle securely 2 Remove dustcover retaining ring wash er and square key while pulli
13. to make any necessary adjustments STORAGE Immediately prepare your riding mower for storage at the end of the season or if the riding mower will not be used for 30 days or more A waRNING Neverstorethe riding mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allowthe engine to cool before storing in any enclosure MOWER Remove deck from mower for winter stor age When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Cleanentire riding mower See CLEAN ING in the Maintenance section of this manual Inspect and replace belt if necessary See belt replacement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage f battery is removed from riding mower for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT t is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose ortank during storage Also alcohol blended fuels called gasohol or using et
14. 10 BOLT CARRIAGE 1 4 20 X 3 NUT 1 4 20 SPACER ENGINE DISC FRICTION ASM BOLT SCKT HD 3 8 24 X 1 25 BEARING SPACER NEUTRAL BOLT 3 8 16 X 280 SPRING SEAT SPRING BOLT 1 4 20 X 1 1 2 BOLT SHOULDER WASHER 17 32 X 1 3 16 KNOB SEAT SPACER BUSHING NYLON SNAP NUT LOCK BOLT 5 16 18 SHOULDER NUT 5 16 18 SEAT BOLT 5 16 18 X 3 4 BOLT 5 16 18 X 1 2 SCREW BEARING FLANGE BALL SCREW 5 16 18 X1 Bolt Shoulder 5 16 18 x 561 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 DRIVE LRV Drive_1_r3 RIDING MOWER CATALOG NO WE261 32 DRIVE KEY PART NO NO 532 43 61 44 1 532 43 64 98 2 532 12 17 48 3 812 00 00 01 4 532 12 35 83 5 532 42 79 39 6 532 42 80 69 7 532 42 78 73 8 812 10 00 09 10 532 42 88 76 11 532 00 13 70 12 532 43 06 45 13 532 43 08 45 14 532 42 79 46 15 532 12 47 93 16 532 42 79 26 17 532 42 81 06 18 532 42 47 59 19 53243 08 70 20 532 42 79 97 21 532 42 80 77 22 532 42 80 76 23 53243 13 74 24 532 42 79 95 25 532 42 83 03 26 532 42 98 16 27 532 42 90 53 28 532 42 83 02 29 532 17 48 40 30 532 18 39 00 31 532 42 90 55 32 532 42 84 64 33 532 42 84 61 34 532 42 84 62 35 532 19 64 92 36 87211 04 06 37 87380 04 00 38 532 16 54 92 RIDING MOWER CATALOG NO WE261 DESCRIPTION SERVICE KIT TRANSAXLE WHEEL ASM REAR WASHER 16 GA E CLIP KEY SQUARE WELDMENT DRIVE AXLE CHAIN DRIVE SPROCKET 9 TOOTH SPLINED RING
15. Bottom Edge of Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side To obtain the best cutting results the mower housing should be adjusted so thatthe frontis approximately 1 8 to 1 2 lowerthanthe rear when the mower is in its highest position Check adjustment on right side of riding mower Measure distance F directly in front and behind the mandrel at bottom edge of mower housing as shown Tolower front of mower housing turn nuts and clockwise When distance F is 1 8 to 1 2 lower at front than rear tighten nut H against trunnion on front link Toraise front of mower housing turn nuts G and H counter clockwise When distance F is 1 8 to 1 2 lower at front than rear tighten nut H against trunnion on front link NOTE Each full turn of G will change F by approximately about 3 8 Recheck side to side adjustment 21 Nut G Trunnion Y TO REPLACE MOWER BLADE DRIVE BELT MOWER DRIVE BELT REMOVAL Park riding mower on a level surface Set parking brake Lower mower to its lowest position Remove mandrel cover from mower deck Remove rear engine plate from unit Remove rear belt keeper from unit Carefully roll belt over the top of the mower blade mandrel Remove belt from idler pulleys Mower Drive Belt EO N Mandrel Idler Pulleys 9 Check idler
16. Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead 12 The operation of any riding mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your riding mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses NOTE Under certain conditions when riding mower is standing idle with the engine run ning hot engine exhaust gases may cause browning of grass To eliminate this pos sibility always stop engine when stopping riding mower on grass areas CAUTION Always stop riding mower completely as described above before leaving the operator s position TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever 1 Startriding mower with clutch brake pedal depressed and motion control lever in neutral N position Move motion control lever to desired position 3 Slowly release clutch brake pedal to start movement IMPORTANT Bring riding mower to acom plete stop before shifting or changing gears Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The position of the mower height deck lift lever determines the cutting height Grasp lift lever Press lift lever plunger with thumb an
17. MENDATIONS The warranty on this riding mower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain riding mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your riding mower At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blade and belt for wear Anew spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer 16 Replace blade more often when mowing in sandy soil BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and ROS systems for proper operation Check for loose fasteners ew sem IMPORTANT Do notoil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life ofthe self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lu bricant sparingly RIDING MOWER Alwaysobservessafetyruleswhenperforming any maintenance BRAKE OPERATION If riding mower requires more than four 4 feet to stop at highest speed in highest gear onaleve
18. Operator s Manual 26 RIDING MOWER SIDE DISCHARGE ELECTRIC START WEEDEATER Catalog No WE261 IMPORTANT Read and follow all Safety Rules and Instructions before operating this equipment Patents Pending 532 43 32 03 Rev 10 TABLE OF CONTENTS Waranty 16 Safety Rules rite retirees Service and Adjustments 20 Product Specifications Storage Assembly Pre Operation Troubleshooting Operation Repair Parts Maintenance Schedule LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas er Transportation charges for any parts submitted for replacement under this warranty m
19. UMN 1 Insert steering shaft into mount and se curely fasten with bolt washer and nut provided 2 Insert pin into hole in steering shaft 3 Slide plastic cover over steering shaft and into position Steering Shaft Mount over shaft 5 Position front wheels ofthe riding mower So they are pointing straight forward Steering Wheel Adapter 4 wv Steering Shaft i i 6 Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft 7 Press steering wheel into position on shaft install large washer and tighten nut securely 8 Snapsteering wheel insert into center of steering wheel securely INSTALL SEAT 1 Pivot seat upward and remove from the cardboard packing Remove the card board packing and discard 2 Place seaton seat pan so head of shoul der bolt is positioned over large slotted hole in pan 3 Push down on seat to engage shoulder bolt in slot and pull seat towards rear of riding mower Foam Cover Seat Shoulder Bolt 4 Pivotseatandpanforward assemble adjustment knob and flat washer loosely Do not tighten Flat Washer Be Ww A M Adjustment Knob 5 Lower seat into operating position sit in seat 6 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down 7 Get off seat without moving its adjusted position 8 Raise seat and tighten adjustm
20. W30 etc improve starting in cold weather the oils will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the riding mower is not used for 25 hours in one year Checkthe crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SG SL Be sure riding mower is on level sur face Oil will drain more freely when warm Oil can be pumped from the engine with a mechanical or electric siphon pump Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Insert end of pump into oil reservoir Pump oil from reservoir Oil Fill 4 Refillengine with oilthrough oilfill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS sectionofthismanual Use gauge on oil fill cap dipstick for checking level For accurate reading tighten dipstick cap securely onto the tube before removing dipstick Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished AIR FILTER Your engine will not run properly us
21. at its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 39 WEEDEATER PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www weedeater com HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance 10 04 10 CL Printed in the U S A
22. d move lever to desired position The cutting height range is approximately 1 1 2to 4 The heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil condi tions height of grass and types of grass being mowed The average lawn should be cut to ap proximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the second to desired height MOWER Your riding mower is equipped with operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the deck clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills 1 Select desired height of cut 2 Start mower blade by engaging deck clutch lever TO STOP MOWER BLADE Disengage deck clutch lever Deck Clutch Lever Disengaged Position Mower Height Adjustment High Position Mower Height Adjustment Low Position Engaged Position ACAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector sh
23. down slopes 15 Max not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Donot mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill If machine stops while going uphill disengage blade shift into reverse and back down slowly Avoid starting stopping or turning on a slope Ifthe tires lose traction disengage the blade and proceed slowly straight down the slope Keep all movementon the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability ofthe machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could sud denly roll over if a wheel is over the edge or if the edge caves in CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keepchildren out of the m
24. e Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center O 1 1 2 20 Jam Nut 1 5 16 18 Lock Nut Steering Shaft Cover n mill 1 5 16 18 x 1 1 2 Hex Bolt Steering Shaft a Slope Sheet ASSEMBLY PRE OPERATION Your new riding mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your riding mower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY 4 Slide steering shaft protective foam cover A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 3 4 wrench 1 1 2 wrench 1 Utility knife 1 Tire pressure gauge When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steer ing wheel TO REMOVE RIDING MOWER FROM CARTON UNPACK CARTON 1 Cut along dotted lines on all four panels of carton Remove carton and top frame as one unit 2 Remove packing materials from riding mower NOTE Only cut carton with a short blade utility knife a long blade or saw can puncture tires on unit HOW TO SET UP YOUR RIDING MOWER INSTALL STEERING COL
25. e the Mainte nance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness AACAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame AACAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system ofan engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 Be sure freewheel control is in the transmission engaged position Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion cont
26. ent knob securely CHECK BATTERY Make sure battery is securely fastened and that all wires are securely connected Battery is located under the seat Battery has been fully charged from the factory before installation Battery NOTE You may now roll your riding mower off the skid Follow the appropriate instruction below to remove the riding mower from the skid A WARNING Before starting read un derstand and follow all instructions in the Operation section of this manual Be sure riding mower is in a well ventilated area Be sure the area in front of riding mower is clear of other people and objects TO ROLL RIDING MOWER OFF SKID See Operation section for location and function of controls 1 Raise deck lift lever to its highest position 2 Release parking brake by depressing clutch brake pedal 3 Engage freewheel control See TO TRANSPORT in the operation section of this manual 4 Roll riding mower forward off skid CHECK TIRE PRESSURE The tires on your riding mower were overinflated at the factory for shipping pur poses Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITON OF MOWER DRIVE BELT See the figure that is
27. hanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 5 24 Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable al ternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position for a few seconds to distribute oil 4 Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your riding mower indoors and cover it to give protectio
28. ield in place Deflector Shield REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direc tion with the deck clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position Awarnina Backing up with the deck clutch engaged while mowing is strongly discouraged Turning the ROS to al low reverse operation with the deck clutch engaged should only be done when the operator decides it is necessary to reposi tion the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area 1 Move motion control lever to neutral N position 2 With engine running turn ignition key counterclockwise to ROS ON posi tion 3 Look down and behind before and while backing 4 Slowly move motion control lever to reverse R position to start movement 5 When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON Position Engine ON Position Normal Operating TO OPERATE HILLS A waRNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Use the slope guide at the back of this manual Choosethe slowest speed before starting up or do
29. il finished If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clippings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesir able clumps Allow grass to dry before mowing Regulate ground speed by selecting alow enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE EACH USE MAINTENANCE SCHEDULE Check Brake Operation EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY SEASON BEFORE STORAGE Check Tire Pressure Check Operator Presence amp ROS Systems Check for Loose Fasteners Check Replace Mower Blade Clean Battery and Terminals Lubricate Axles and Spindles Check Transaxle Cooling Check Mower Levelness Check V Belt Oil Drive Chains R 1 D 1 N G M W E R Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOM
30. ing a dirty air filter Replace the air filter every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Remove cover knob and cover 2 Carefully remove cartridge 3 Clean base carefully to prevent debris from falling into carburetor 4 Clean by gently tapping on a flat sur face 5 Reinstall cartridge cover and secure with cover knob ao Cover Knob Cover Air Filter NOTE If very dirty or damaged replace cartridge IMPORTANT Petroleum solvents such as kerosene are not to be used to clean the cartridge They may cause deterioration of the cartridge Do not oil cartridge Do not use pressurized air to clean cartridge 19 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To ensure proper cooling make sure the grass screen cooling fins and other exter nal surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with blocked grass screen dirty or plugged cooling fins and or cooling shrouds
31. ke stop engine and remove keys before dismounting Disengage blade when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operat ing machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related inju ries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SAFETY RULES ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and
32. l dry concrete or paved surface then brake must be serviced See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PSI on tires Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion AXLE AND SPINDLES Frontwheelaxles andfrontspindles should be properly lubricated Wheel Axles should be lubricated with a dry powdered graphite type lubricant Spindles should be lubricated with a spray type silicone base lubricant Wheel Axle OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your riding mower does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the deck clutch lever is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM When the engine is running any at tempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the deck clutch lever is engaged any
33. level 4 Fuel tank is filled with fresh clean regular unleaded gasoline V Become familiar with all controls their location and function Operate them before you start the engine V Besure brake system is in safe operating condition V Be sure Operator Presence System and Reverse Operation System ROS are working properly See the Operation and Maintenance sections in this manual OPERATION These symbols may appear on your riding mower or in literature supplied with the prod uct Learn and understand their meaning R N H L N REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH o amp o of 8 A ENGINE OFF REVERSE ENGINEON ENGINESTART PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS Ol W eat i OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT E LABAG ra ATTACHMENT ATTACHMENT DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS CLUTCH ENGAGED CLUTCHIDISENGAGED AND FEET AWAY SEE SAFETY RULES SECTION FREEWHEEL CONTROL 3 DISENGAGED DANGER indicates a hazard which if not avoided O will result in death or serious injury PRAE RE eH WARNING indicates a hazard which if not avoided could result in death or serious injury d CAUTION indicates a hazard which if not avoided might result in minor or moderate injury FREEWHEEL CONTROL FHGAGED CAUTION when used without the alert symbol A indicates a sit
34. machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing PRODUCT SPECIFICATIONS Gasoline Capacity 1 2 qt and Type Oil Type API SG SL Oil Capacity Unleaded Regular SAE 30 above 32 F SAE 5W 30 below 32 F 20 oz Champion RC12YC Gap 030 Forward 0 4 mph Reverse 0 1 mph Blade Bolt Torque 45 55 Ft Lbs Spark Plug Ground Speed UNASSEMBLED PARTS Cas SUP Steering Wheel Steering Wheel Insert D 1 5 16 Flat Washer LL Steering Wheel Adapter D 1 Large Flat Washer CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your riding mower Follow the instructions under Mainte nance and Storage sections of this owner s manual A w RNING This riding mower is equipped with an internal combustion en gine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator Inthe state of Californiathe above is required by law Section 4442 ofthe California Public Resources Cod
35. n from dust and dirt Cover your riding mower with a suitable protective coverthat does not retain mois ture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your riding mower to rust IMPORTANT Never cover riding mower while engine and exhaust areas are still warm 3 TROUBLESHOOTING CHART PROBLEM CAUSE coRRECTION 1 Out of fuel 1 Fill fuel tank Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 1 2 3 4 N oa b 0 Bad spark plug Dirty air filter Water in fuel Loose or damaged wiring Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Stale or dirty fuel Loose or damaged wiring Engine valves out of adjustment Clutch brake pedal not depressed Deck clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presenceswitch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air
36. ng the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 SAFETY RULES DANGER This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death A waRNING In order to prevent acciden tal starting when setting up transporting adjusting or making repairs always discon nect spark plug wire and place wire where it cannot contact spark plug AWARNING Do not coast down a hill in neutral you may lose control of the riding mower A waRNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State ofCaliforniato cause cancer and birth defects or other reproductive harm WARNING This unit is
37. ng tire off 3 Repair tire and reassemble 4 Replace square key while putting tire back on then replace washer and retaining ring securely in axle groove when pushing tire back onto shaft reach under and pull chain sprocket toward you to ease tire replacement NOTE To seal tire punctures and prevent flat tires due to slow leaks purchase and use tire sealant Tire sealant also prevents tire dry rot and corrosion Washer 1 e OM Square Key rear wheel only Retaining Dust Cover TO START ENGINE WITH WEAK BATTERY AcautTion Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual NOTE This unit is equipped with an engine recoil starting system that can be used if the battery is too weak to start See RECOIL STARTING SYSTEM in operation section of this manual REPLACING BATTERY Awarnine Do not short battery termi nals by allowing awrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift seat for bolt access Disconnect BLACK battery cable then RED battery cable
38. not intended for towing or use of wheel weights Only use attachments designed specifically for this riding mower A waRNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling I GENERAL OPERATION Read understand and follow all instruc tions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material againsta wall or obstruction Material may ricochet backtowardthe operator Stopthe blade when crossing gravel surfaces Do notoperate machine withoutthe entire grass catcher discharge chute or other safety devices in place and working Slow down before turning Never leave a running machine unat tended Always turn off blade set park ing bra
39. owing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blade shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing areafor another ride and be run over or backed over by the machine Never allow children to operate the ma chine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property dam age use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances SAFETY RULES Never fill containers inside a vehicle or a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powe
40. park ing brake into brake position MOTION CONTROL LEVER Selects the speed and direction of the riding mower FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the riding mower with the engine off ROS ON POSITION Allows operation of mower deck or other powered attach ment while in reverse WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR RIDING MOWER TO SET PARKING BRAKE Your riding mower is equipped with an opera tor presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress brake pedal all the way down and hold Depress parking brake lever and release pressure from brake pedal Pedal should remain in brake position Make sure parking brake will hold riding mower secure 2 Parking Brake Motion i Control Mower Height Pedal Push Down Adjustment to Engage Lever Deck Clutch Lever Brake Pedal Disengaged Engaged 4 Position Position Deck Clutch Brake Pedal Lever Drive Engaged Position Position STOPPING MOWER BLADE To stop mower blade move deck clutch lever to disengaged position GROUND DRIVE Tostop ground drive depress brake pedal all the way down ENGINE e Turnignition key to STOP position and re movekey Always remove key whenleaving riding mower to prevent unauthorized use IMPORTANT
41. red equipmentfromthe truck or trailer and refuel it on the ground If this is not possible then refuel such equipmentwith a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Iffuelis spilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely GENERAL SERVICE Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spill age and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s recommended parts when necessary Mower blade is sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operating Stop
42. rol lever in neutral N position Move deck clutch to disengaged posi tion Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute NOTE If at high altitude above 3000 feet or in cold temperature below 32 F the fuel mixture may need to be adjusted for best performance 2 14 RECOIL STARTING SYSTEM This unit is equipped with an engine recoil starting system If the battery is too weak to start engine 1 Setparking Brake 2 Turn key to ON position 3 Make sure unit is in neutral position 4 Set deck to disengaged position 5 Pull recoil cord to start engine Gasoline Filler Dr Cap ps xa NRecoil Starter Handle MOWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drivesothatclippings are discharged onto the area that has already been cut Have thecutareatothe rightofthe riding mower This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns unt
43. screen fins Dirty clogged muffler Loose or damaged wiring Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 Replace spark plug Clean replace air filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring Contact a qualified service center Clean replace air filter Replace spark plug Recharge or replace battery Empty fuel tank and refill tank with fresh clean gasoline Check all wiring Contact a qualified service center Depress clutch brake pedal Disengage deck clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact a qualified service center Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Clean underside of mower housing Clean replace air filter Check oil level change oil Clean amp regaporchangesparkplug Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline Connect amp tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring Contact a qualified service center Replace blade Tighten blade bolt Contact a qualified service center Tighten loose
44. shown for replacing the mower drive belt in the service and adjustment section of this manual Verify that the belt is routed correctly CHECK BRAKE SYSTEM After you learn how to operate your rid ing mower check to see that the brake is operating properly See ADJUST BRAKE in the Service and Adjustments section of this manual 4 CHECKLIST Before you operate your new riding mower we wish to assure that you receive the best performance and satisfaction from this Quality Product Please review the following checklist vV All assembly instructions have been completed No remaining loose parts in carton V Battery is properly connected V Seat is adjusted comfortably and tight ened securely V All tires are properly inflated For ship ping purposes the tires were overinflated at the factory V Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling V Check mower belt Be sure it is routed properly around pulleys and inside all belt keepers V Check wiring See that all connections are still secure and wires are properly clamped V Before driving riding mower be sure free wheel controlis in transmission engaged position see TO TRANSPORT in the Operation section of this manual While learning howto use your riding mower pay extra attention to the following important items Engine oil is at proper
45. uation that could result in damage to the tractor and or engine Failure to follow instructions could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol f not avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which can A4 FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage 10 KNOW YOUR RIDING MOWER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR RIDING MOWER Compare the illustrations with your riding mower to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Brake Pedal Deck Clutch Lever Lift Lever Parking Brake Pedal ROS ON Ignition Plunger Height Adjustment Lever Switch Motion Control Our riding mowers conform to the applicable safety standards of the American National Standards Institute DECK CLUTCH LEVER Used to engage the mower blade BRAKE PEDAL Used for braking the rid ing mower and starting the engine HEIGHT ADJUSTMENT LEVER Used to adjust mower cutting height IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release height adjustment lever when changing its position PARKING BRAKE LEVER Locks
46. ug RIDING MOWER 6 Remove pin holding deck lift link arm in TO REMOVE MOWER place 1 Place deck clutch in DISENGAGED 7 Remove bolt holding deck side to side position leveling rod in place 2 Move mower height adjustment liftlever 8 Remove belt from around pulleys forward to lower mower to its lowest 9 Slide deck out from under side of mower position 3 Remove mandrel cover 4 Remove pins holding left and right front INSTALL MOWER mower suspension arms in place Install in reverse order following instructions 5 Remove bolt holding deck front to rear TO REMOVE MOWER section leveling rod in place Deck Leveling Side to Side Rod Bolt Mandrel Cover Front Leveling Rod Bolt Deck Lift Mow Link Pin Suspension Arm Pin 20 LEVEL MOWER HOUSING Adjust the mower while riding mower is parked on level ground or driveway Make sure tires are properly inflated See side of tire for proper PSI If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position Measure distance A from bottom edge of mower to ground level at front corners of mower Toraisetherightside ofthe mower tighten lift link adjustment nut Tolower the right side ofthe mower loosen lift link adjustment nut NOTE Each full turn of adjustment nut will change mower height about 3 16 Bottom Edge of Mower to Ground
47. underside of mower housing Contact a qualified service center Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Contact a qualified service center Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper PSI Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blade sharp edge down Replace with blade listed in this manual Clean around mandrels to open vent holes Replace battery Check clean all connections Replace alternator Place freewheel control in ENGAGED position Install axle key at rear wheel See TO REMOVE WHEEL in the Service and Adjustments section Turn ignition key to ROS ON position See Operation section RIDING MOWER CATALOG NO WE261 SCHEMATIC scm BATTERY FUSE 5A RED BLACK STARTER _ RELAY _ STARTER RED e FUSE 40A WHITE AC I BLACK E pomme re rus Q Q D 7 CLUTCH BRAKE ATTACHMENT CLUTCH i f PEDAL UP CLUTCH OFF SAFETY START MODULE E 8 SEAT SWITCH ee _ NOT OCCUPIED ____ GRAY REVERSE SWITCH NOT DY REVERSE e BLACK WHITE IGNITION O um e
48. ust be paid by the purchaser unless such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty does not apply to any products used for rental or commercial purposes This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 9335 Harris Corners Parkway 5855 Terry Fox Way Charlotte NC 28269 USA Mississauga Ontario L5V 3E4 givi
49. wn hills Avoid stopping or changing speed on hills If stopping is absolutely necessary push clutch brake pedal quicklyto brake position and engage parking brake Move motion control lever to neutral N position Torestart movement slowly release park ing brake and clutch brake pedal Make all turns slowly TO TRANSPORT When pushing or towing your riding mower besureto disengagetransmission by placing freewheel control in freewheel position Freewheel control is located at the rear drawbar of the riding mower Raise mower height adjustment to its highest position with mower height adjustment lever Push freewheel control down and over with foot Freewheel Control Disengaged Freewheel Control Engaged Soin Toreengage transmission reverse above procedure orpressbrakelever allthe way down BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your riding mower has been shipped from the factory already filled with summer weight oil 1 Check engine oil with riding mower on level ground Remove oil fill cap dipstick and wipe clean reinsertthe dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill 2 For cold weather operation you should change oil for easier starting See the oil viscosity chartin the Maintenance section of this manual To change engine oil se
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