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Vulcan Materials VCM60 Fondue Maker User Manual
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1. 1 5 97 5 55 epide snjd uossino oun Jnod no sau snjd euaug s inod sejneuedns suonisod se zesijan enBuoj snjd epuojoud sn d 1nejeyo aun Jnod suonisod s l z si r 21PUEWE ES ej Jnougyui E ouej ZOJIISOP SNOA enb uossino ep d np uonouoj Ud e zaedejg sejueJeyip suonisod 5101 uojas egde d 2119 n d eju6 27 uess no 110 1105 29194981 NESALU nb e nbsnf esoy 5495 suep adednos ej ZOUINO ua Bejjneu5 1d sioj oun sinb i end seou j ewixew jigop 97 e1Ie1ouue su s l suep dednos ei jueulno ue s zef jIgop 27 s naq xne pus s Inb 266 ap jigop l jueJE6 sin lniq s p s dednos sot nejp Jq enbeyo elounjje sesounue su s suep Ju uu duuoo LYAANO Uonisod e e in lniq np dednos p jeulnoj ssoounjje juos S Sn A Sa enb sioj oun eruyui inejeyo EI ep ap edednos oun Jed juewwrepusdgpui gJE NUOJ is in lniq enbey9 s y 1n niq np dednos ejuessijnoo liLib ossewel an lniq np sedednos eBewnye p SD A juewajsnie p sedednos ipueuue es ej Z9U9 01 U9 no Zakojjou Zakojdwa snoa nbsio j uolu e see Sepneyo uos seserd s s espuewejes 27 Y SAGNVWWOD L eesuojne ap oun z nbiu
2. oipuewejes ET 1N3IW3SSILH3AV vi FIOVAOLLIN S Uouiije SO 19101q Sule ap 19 1A9 inod Jnu l e zakos sigui epide juowaejyneyoogu l je SIj91 s l Uo9eq l Jnod sineniq s p s id snid 1 EI 2 06 inpoid l jeydesse p 19 IA9 p Ule 911n9q np no efewouj np ley inod no s ed puoj e 98 0909 Se Jnod sinejoJq s p ulo snid auf zodejqg nI noA jejinsou nod juejodui inejoej un se ej ep 1 ej jueweuvuonjisod 27 37171149 VI 30 LNAWALSAFV 13 3113934 Sej nulw G juepusd Zojuneyoogud jo su s l suep Ju uj lduio5 inejnig np dednos uolnoq al zouinoj A l snid ej uonisod es e ojiub ej 2026 4 A9NVAANVHOAYd 6 ouwej p su s al suep SUWE ej JONUIWIP JNOd su s suep aewnje p Sn II A EI ap SIA ej ZAUINO ejejd 949 E SIAQUINO UN p epre j y ebewnjje p SD A p ap Jnejp q ne jUepus as Zeb 9 2126 ebewnjje p SD A EI juews snie p edednos 671 Beu n lE p ap juewajsnie p adednos Ju uu pioq p sonbsu se syenb sion xne l ld s t inl nbsioj sopolu assewepl l Z PIA 1 pioq p 5 55 l sed Zassie N S eyJop Sd JO S
3. JLINN93S JYLOA YNOd 491AM4S Nd YINALEO d NIJV 1 ZV JA ANJSSINANOJ NO ZV JA AINSVdWOD AYLOA 93AV ZINDINNNWOD 13 S1I4MVd3d4V 530 1VdIONIdd 1344 4 LINISOYJ 31 ZINAJI 3412343134 Livaas 279 44 ANJAO ANN NO SVI INVLAOdINI WOOT ZV9 JA YNASSINENOA AV SLNAWANSISSNAY SIV AJANVWIA Z4ATOd SNOA AALOALAG 11V43S ZV9 JA 4 30 ANN NO SVO NV SAINS 4414 LNAAIOG IND SNOILONYLSNI 537 LNVLYOdW LIOYJANJ NA SNVGQ ZIDV ld IJNNVW 39 SNVQ LISV S TI LNOG INFJWIJINDI 30 XAVILINI S45Vv1544 931 LI JHOUVW Na ASIN YI M4n124443 LIOA IND ZV9 NV INJWIJdINDI NN YATIVLSNI V 31dV 134NNOSM44 41 HNOd NNOO 313 V ISANNVW 42 5 4410A ANOd LNVLYOdNI I8nueui ZV Na NOIlISS44d JA YNALVINOAY NG NOILVIIVLSNI U0Ol98S ej zejinsuoo e IAI8S u 1105 eu ej enb zuene ejpe1sul 9419 IOP 18 JUNO 9 9 e spuewejes ej 294e JOUUONOUOJ anod n uo uolss id ep i n l e nB i un eGejjeque deng pu o ld ounone nb SnoA Zounsse elpueweEfes 4 5 z lleq q uoneEsiln l JUeAe jlasedde sedejins s p enbnsejd ue uol oid ej je efejjeque p jernojew l no zoo UOSIBIJAI JUBAINS sino G s suep JNBJAI l Zanbiunwwoo je z Aj suo5 sefewwopus s eipuewejes enb z iAnoo5 p snoA IS UOSIBJAI El e snp s Beuuuuop s p e us Z IJH A ejjeqep 410AE seide 1lu u
4. seldne ejqiuodsip Uoripe Z 6FLg VSO NVO euedoud np uonejjejsuip poo uopo L 6YLE VSO NVO eunjeu 286 np uonejjejsui p poo Z Xxneoo sepoJ LI epeue nv 69220 VW Aoulno Wed uSieu 19 eg UONBIDOSSY U01 98 01d 2114 EUONEN ej s idne ejqiuodsip uowdinbj BHulyoop wo jeaoway 10dEA 96 ou Vd4N w0u ei E MIND 8 2 g S uuloJuoo 919 JUSAIOP inb juewsddeyoso p ll nu yod ouueklou oun denie no efejbBoul l un p Iunw juewoddeuy99 p ouwgjsAs un no UuOnejijueA ep oun E 29815 s i e Zeb np uonesiln p sil redde s l sno sposnyoessen np 3e34 I suep JADAVWIAY V2Y2 69120 VIN ADUNO Jed yoiewAIsyeg VddN ll9unoO splepuejs l NO 000Z OG uo BulyseM MN IS 2 480 N O0 8 6222 soniwwojg SPIEPUE S poejipoljoy uoneioossy seg ueouewy j seldne s ldo s p 11U9 q0 z Anod SNOA UOonejijueA El inod Z G OL uoll99S PGON VdHN lli H SUBS Hop uonip i lui9p YG oN WdAN L EZZZ ISNV poO 989 jenj euoneN z 1812 D je xnEool enbuewy p siun sjejj xnv e JUOW9WIOJUO9 99 2 SUI 9439 JIOP Ipuewejes ET NOILVTIVLSNI G SANYON LI SAGOD Uon nnsqo nne no ep no ejnou ej uone jnuon ep uu s s np s ni xne nbsni sounj ej uonejijueA ep JINDUOD np jney al suep od gi wo 9p juewoebebop UN 18A18SU09
5. Z H A Ipuewejes said S HN U JIOAE P Z NAZ edeid El SiaupI R SieIq Us Je p SjueInoo s p l inb ein d ap sinejejijueA Sal Z 1AZI eJpuewefes EI Ins Je ep juewojLeJp 19 N9119 8118 sinejejnuoA s l z q dulq UODE U A ap ui s s l Jed 1 5 Jie JledEjdweu ulje ld ej suep 1e US uonezu wije p juouwesijns UE A pnb snoA ZOINSSY IUJNOJ IOP UONSNGQWOJ sqweyo ej SeunjieAno Se seds p juewwesINS UOHE U A ep We enb iSute uonsnquoo EI uUonejnouo ej sed ZoenWJsqo N OJQOLJE SIGA JUBAB 1 e 9199 un p ne aAiu nE egi e SUl 8419 JIOP puewejes EI in lniq Np BIA ep ej 1191n099e2J jned unj ep edAj l1onae p eiqudeosns un suep uonejjejsut oun je lniq essieu6 ej jueuonoud segunj s p sjajjo xne 11 jueAned ebnoJjeuljui sed sin lniq Sai s sn ili no sejuejyneyo senbejd 61 g R NO INS jueWALOJIP lle sul Sed j10S ou aipueWE eS ej enb epuewWwOnDoJJ 159 sinb i 1s od 9 wo 6 jew jUeAe pjuewobebBop un sipuewejes e uononnsqo p 410AE A sed yop eu 19 8189 ep g ne sgdejd n essind ze5 ne oljpuewefes eine oun nb yez ouGjeyn sjenbope juewouvonouoj l ja u n nu l une oudoidde juewobebop un uonejjejsuij ep jue
6. aHeunye p SD A EI BOO in H lul l e uononasqo G yenb peul se fung D P 1n lniq np SLYWO op JNeUJZAUI E UOHONISGO Ce aHeunye p 29H10 MouJui eUONINNSYO 2 ojuesiynsul zeb lAH S l z j dde 266 uolsseid ajqie4 ewnjje p 6ewnjje p ej SIWO ap e UOHONSGO Z SD I A EI ap uuedq don ebewnjje p asnan Lous z j dde 266 UOISS Jd Z s uo ss p S INPOJd sin niq s p seid don upnpoid no Duo don uossino sdwej 5 UBAE SIGA JUBAB Ne sed s u olpuewsejes 27 inejeu9 gi B SU jew S9 oipuewefes ej naq 971 Sne E 9499 lleysul jew 3s SIPUBWE I 1n8101q 87 lt un p lpb ul in euo nne 6 209 UN nesAIU ne sed s u 21pueWe es 67 al z dde zeb np UOISS ld snss p jew in lniq np edednos e l Ans in leu doit ejenbopeul UONB IJUSA Z A l dou ouinjesredwaj l Zajadde 286 np uolssaid ajqie4 o uonoq 1s np e Is Z IJH A S 9100 l INS 038 e9 691 jew in lniq np dednos ejeboul inejeu9 286 np uolss d ej ap uoneueA olpuewefes
7. material Proper installation usage and maintenance of your Cheesemelter will result in many years of satisfactory performance Model of Burners BTU hr Input Rating VCM24 CMJ24 1 18 000 VCM36 CMJ36 24 000 VCM48 CMJ48 36 000 2 18 000 VCM60 CMJ60 42 000 1 18 000 1 24 000 VCM72 CMJ72 48 000 2 24 000 NI I NI N gt INSTALLATION Before installing verify that the type of gas natural or propane and the clearance dimensions see page 4 agree with the specifications on the rating plate which is located under the crumb tray on the right side If the supply and equipment requirements do not agree do not proceed with the installation Contact your dealer immediately It is recommended that a trained gas service technician vvith the necessary tools instruments and skills perform the installation of the cheesemelter UNPACKING mmediately after unpacking check for possible shipping damage If the cheesemelter is found to be damaged save the packaging material and contact the carrier vvithin 15 days of delivery Before using remove all packaging material and protective plastic from the surfaces of the unit Carefully unpack your cheesemelter and make sure that no parts are discarded vvith the packaging material A pressure regulator designed to operate vvith the cheesemelter has been supplied and must be installed before the cheesemelter is placed into service Refer to GAS PRESSURE REG
8. snoa enbsuoj uolu e seyes sepneyo juos s o ld s s ospueweyjes 27 FNSINFGSLULYIAV V IO 1d IN 3 anu ouwejj oun sed z siln N uoAeS ja ne p uonnjos oun zesinn s in s li nod 266 uonejuouije p ojinpuoo ej suep s ulol s l sno Z IJH A aGeunjje j Jue AV 1N3IW3SSILH3AV Vi ouedoud ze6 np uonode E lJe jsisegu jueAtop Sjuiof e ejed ejnoj je suoiXxeuuoo S s no H li H z H H H v H SIAV 42 Wo ge no ed S E sd on e uonejuouijep uoiss id oun e uuo2 juewou unone E JIEJAOP ou ipueuue es e euedoud zeb l inod 42 Wo 0 e gZ ap je Jaunjeu 286 ai nod 42 wo 62 e gi H 184A p unsj ejnBes np juowe jewiuiu uonejueunie p 0188 4 ET e 614 z 614 ney l SISA juewajsnie p SIA enb Isule uoreise p UOYONOG l 2 AB 99e1Jd s in l e nB i enb je z 514 sipueweyjes eje zeb np uolejnoslo ej ep uono llp ej suep 89 USIIO 1s np snossap ne EI enb snoA z inssv zeb ue ejinpuoo EI ins elpuewefes EI ejqissod enb said issne JnejejnGou z jle su ous ne nbiji5 ds 266 s p uoissoud ej uo s s liess oS u 9119 1 An d sin ulul sebejBol suieue9 euedoud zeb ai inod 42 euuo0 09 Wo y GZ 1 JeunjeuU zeb l inod 42 nee p euuojoo wo zi g is zeb np uoissoid ep 27 ZV Nd NO
9. INSTALLATION amp OPERATION MANUAL CHEESEMELTER IT Food Equipment Group x WOLF VCM24 VCM36 VCM48 VCM60 VCM72 CMJ24 CMJ36 CMJ48 CMJ60 CMJ72 ITW Food Equipment Group LLC 3600 North Point Blvd Baltimore MD 21222 VULCAN MODELS RETAIN THIS MANUAL FOR FUTURE USE FORM F 36954 3 11 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPERATION AND CARE OF CHEESEMELTERS GENERAL Cheesemelters are produced vvith quality vvorkmanship and
10. ISS34d JA Hn41V1n9534 nd NOILVTIVISNI 8 jueAopou jinpoud np jueouqej np suononujsui Sal OIAINS 20 SOAISOJI09 s oSue sqns s p Jiusjuoo jueAned sjuekonou sjinpoud SuI2U99 inojesmnodeA us sjueAopou sjinpoud s p zesijiin snoa nbsiol juepnid zekAos inazyesiiodea s ue o u sjinpoud eoejins ej leGewwopus us zjueiejsunod sp nbsind lqqep Axoul saioe ue Sodejins s p ins sjuessind sjueAojneu ep no sjiseiqe sjueAopnou sed Zesiji n N eldoud xnop Uojjiyo un oeAe p z nss jo idoid nai 2 AB edejins EI zoouiy plulnu UOJJIUO un p apie e senbijdde nes xnop uones un 2 AB sekonou ene jueaned lqepAxoul 19198 u s oepjins s l Ja SUO NOq Sa 21PI01J91 Sa olpuewefes ej nb sot oun anouojxg3 esneuuoAes oun no xnop jueAonou un sekojneu Jejissedeu ju An d seunssnoqejpe no sjuewesieAep soif snid sel jueWel jenjiqeu juoujins uoAes l je nee zeu9es sind zeouli esneuuoAes nee E zaenej one said sjiselqe sed zasilin N sepiGii spod eg ssoiq oun 2 AB Se zZanolj4 ju9619 9p np jueusjuoo p n ned suep Jedwej juesiej S UD juewouvoipnonb s y assewe je lili EI ZoAONaN lplOl l se SupueweRjes ej nbsio auf SI Zoey anououi 5 ej 2 no Zakojjou Zakojdwa snoa enbsuoj uornusye Sojiej sapneyo juos soedaid sas
11. STANDARDS The Cheesemelter must be installed in accordance vvith n the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee Z223 400 N Capital St NVV VVashington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 n Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9VV 1R3 4 WARNING The cheesemelter and its parts cleaning or servicing the cheesemelter ASSEMBLY Cheesemelters Mounted on a Counter Cheesemelters mounted on a counter must be equipped with 4 10 cm legs sold separately Screw the legs into the threaded attachment points on the bottom of the unit The countertop must be of nonc
12. ULATOR INSTALLATION in this manual LOCATION The equipment area must be kept free and clear of combustible substances Minimum Clearances Combustible Construction Non Combustible Construction Back 2 0 Sides 20 0 Bottom 10 4 The installation location must allovv adequate clearances for servicing and proper operation While another gas fired cheesemelter can be placed adjacent to this Cheesemelter there must be no obstruction to the front of the Cheesemelter A minimum front clearance of 36 91 cm is required It is recommended that the cheesemelter not be installed directly over or directly adjacent to charbroilers griddles or fryer banks Infrared burners can be susceptible to the effects of grease laden smoke and installation in these locations may shorten burner life The cheesemelter must be installed so that it is level side to side and front to back Do not obstruct the flow of combustion and ventilation air Adequate clearance for air openings into the combustion chamber must be provided Make sure there is an adequate supply of air in the room to replace air taken out by the ventilating system Do not permit fans to blovv directly at the Cheesemelter Avoid vvall type fans which create air cross currents vvithin the room Avoid open vvindovvs next to the Cheesemelter Maintain an 18 46 cm clearance from the top of the flue vent to the filters of the hood venting system or any other obstruction INSTALLATION CODES AND
13. ach corner of the cheesemelter 5 are hot zo SA AN zo Use care when operating 2 226 _Z With Wall Mount a Brackets Mounted on Special a Hi Shelf GAS CONNECTIONS NOTICE gas supply connections and any pipe joint compound must be resistant to the action of propane gases Location of the gas inlet is at the top right rear corner of the top panel Codes require that a gas shutoff valve must be installed in the gas line ahead of the Cheesemelter Use a NPT gas supply line for the cheesemelter inlet All flexible and semi rigid gas supply lines must comply with the applicable ANSI standard To ensure maximum operating efficiency this appliance must be connected with a gas supply line of solid pipe or a commercial type Flexible Connector with the net inside diameter 1 D as large as or larger than the gas pipe inlet on this appliance LA WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After checking for leaks all lines receiving gas should be fully purged to remove air Maximum line pressure for natural and propane gas is 14 W C Minimum line pressure is 7 VV C for natural gas and 11 W C for propane gas TESTING THE GAS SUPPLY SYSTEM When gas supply pressure exceeds psig 3 45 kPa the Cheesemelter and its individual shutoff valve must be disconnected from the gas supply p
14. e p sjulod se nb jueunsse SNOA us suoddns sa Ins ieredde z uuonisod Y UOSIO 9 sjuejuou s l suep jue nou9d spuogjoun s enb snoA zeunssy spuojoun s p uesijnn US nw US Suoddns se z xi i e oudoidde usnnos un 4110 inod suoddns s101 juojisseoou 22 8 09 s l poul sa enb sipue suoddns uojissooou gb e pa Ss l poui 591 9115 1 gt Ud Uonisod p uo s juousinas syoddns sa zeje sui Z esedde seq ne s lu ebejoue p S ulod S 2 AB jueubije s suoddns s p snoJ Se enb uye jueuwojenbope ss9edse juos s i nb je ne Alu ne juos suoddns se enb snoA Zounssy inui un ans s lle3sul s ipueuue es soyed s p seq e juejsnfe ue ne Alu ne 5 el z n yy uonisod us 5 ej Z99e d ejqnsnquoo uou neugjeuw un p enbuqey n op 11014 00 leuedde seq ne soonjis s lli s suep Sayed Sol Z SSIA Jueweledes senpusA od wo 0 sened SONAINO n lu Alop JIO dwo un ins s lle sul selrpuewses 5397 J10 dwoo un ins s lle sui soipuewe les FJOVTNISSV o1puewe es ej 2 Zokoznau Zakojdwe snoa nbsio uonusye sowe4 sepneyo juos s o ld s s ospueweyes 27 W 9 69720 VIN Aouinp ed y9iewAIeyeg UONBIDOSSY uolno 9 oid 9114 EUONEN B s idnE ejqiuodsip u
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16. epelw assewe aj snos eonjis se enbijejeufis v l e7 8118S olewnu al 19 ejepou oJeuwunu jresedde enbnojeubGis v l EI uns sejquodsip H juelelaep SIUEAInS sjuseowoublasuou Sa o9IAI8S np nod zejodde snoa nbs oq WoououwdinboueBajnA MMM zejinsuoo S ld S AL S Sep xneding s p asi oun INOd juewsedinbo ins 698 9 no no uonejedeu inod jeso l U H ej E 1 5 2 AB Z nblunululo02 SIIIld S41 LI N41144M1N34 1 UNS SLNAWANSISSNAY ep snssep l ins sjelqo p siewel zaoe d au je jinpuoo siewel z nbolq N uon onu sqo Zounej 19 jinpuoo Z H A AIPloujes se e1puewejes ej enbsyo7 LINGNOS H JOO B uulo 1 5 U9I9IUU98 UN Jed S A l se jueoddns 9918 un p eple E s liqni ene JUOAIOP sepuewwoj Se ja s dednos s sejnoj geS5o SEJIAJES souafe zanbiunwwoj ulos q ne s llaqni 8419 JUBAIOP 12 S eegen j1op sejigou s ld s l sejnoj einsn 7 NOILVOISIYENT olpuewees ej Z9U9 01 U9 no Zakojjou Zakojdwa snoa nbsio j uolu e 5918 S pneu juos s ld s s ipueuue es ET 1N3IW3SSILH3AV vi N3IL33 LN3 1 5 l z dde zeb np sseq dou no 884819 dou uoissaug 9
17. g 3 45 kPa or 14 W C NOTICE Gas supply connections and any pipe joint compound must be resistant to the action of propane gases WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame OPERATION WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter LOADING AND UNLOADING Place the rack in the desired position Pull the rack out for loading and avoid spillage Push the rack into place and cook for the appropriate time Pull the rack out for unloading PREHEATING Place the rack in its highest position Turn the burner valve knob completely counterclockvvise and preheat for 15 minutes RECIPE AND RACK ADJUSTMENT Positioning the Cheesemelter rack is an important factor in the desired product end results Position the rack farther away from the burners for thick casseroles and for melting cheese or butter to avoid drying the product Position the rack closer to the burners for bacon toast and quick heating but watch carefully to avoid burning CLEANING A WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter Interior When the Cheesemelter is cool remove rack Clean the rack and crumb tray daily by soaking in warm detergent water Scrub with a stiff bristled brush Do not use harsh abrasives After scrubbing wash
18. hinner foods or faster cooking use top shelves Crumb Tray The crumb tray collects crumbs and waste Do not allow the crumb tray to overflow Empty the crumb tray when three quarters full to reduce the possibility of spillage Pilot Adjustment Valve The pilot adjustment valve regulates the flow of gas to the pilot burner Using a flathead screwdriver turn the slotted screw clockwise to decrease the flame and counter clockwise to increase the flame 9 SHUTDOVVN 1 Turn the burner valve knobs completely clockvvise to cut off burners 2 The pilots will remain lit as long as the gas supply is on EXTENDEDSHUTDOVVN 1 Turn the burner valve knobs completely clockvvise to cut off burners 2 Turn the unit gas shutoff valve to the OFF position LIGHTING THE PILOT 1 Tum the main gas shutoff valve and the individual burner valves to the OFF position and vvait 5 minutes 2 Tum the main gas shutoff valve ON Light the pilot adiacent to each burner vvith a lit taper Adjust the pilot valve screw until the pilot flame has a slight yellovv tip 3 After the pilot has been established tum the burner valves to the ON position completely counter clockvvise 4 If the burners fail to light turn all burner valves and the main gas shutoff valve to the OFF position and contact an authorized service agency 10 MAINTENANCE WARNING The cheesemelter and its parts are hot Use care when operating cleaning
19. iping system When gas supply pressure is psig 3 45 kPa or less the Cheesemelter should be isolated from the gas supply system by closing its individual manual shutoff valve FLUE CONNECTIONS Do not obstruct flow of flue gases from the flue located on the rear of the Cheesemelter It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel Information on the construction and installation of ventilating hoods may be obtained from the standard for Vapor Removal from Cooking Equipment NFPA No 96 latest edition available from The National Fire Protection Association Batterymarch Park Quincy MA 02269 GAS PRESSURE REGULATOR INSTALLATION Gas regulator pressure is preset at 5 VVater Column VV C for natural gas and 10 VV C for propane gas Minor adiustments may be required based on site specific gas pressure Install the regulator as close to the cheesemelter on the gas supply line as possible Make sure that the arrovv on the underside of the regulator is oriented in the direction of gas flovv to the cheesemelter Fig 2 and the regulator is positioned vvith the vent plug and adjustment screw upright Fig 3 Fig 3 The minimum supply pressure upstream of the regulator should be 7 9 VV C for natural gas and 11 12 VV C for propane gas At no time should the cheesemelter be connected to supply pressure greater than 2 psi
20. k Dried out products Melting time too long or product too close to burners High gas pressure Call for service Pilot outage SN Pilot flame too low Restriction in pilot orifice Low gas pressure Call for service Poor ignition DORE ON Insufficient gas input Restriction in pilot orifice Restriction in burner orifice Pilot adjustment is incorrect Restriction in pilot orifice Too high or too low gas pressure Call for service 12 LL yg696 4 ZZZIZ GN 1ounieq PA g JUIOd YHON 009 FANLNA NOILVSITILA ANN MnOd TINNVIW AD T juewdinbj poo3 MLIO CLONO 9 9ETWI STINOA IWOA OINDA 8TINDA 9ENDA VENDA S1130ON UPJ TRA dnog Ju uidinb3 poogt FAJANVIWV T7VS IO 1diNF d 14 NOILVTIVLSNLG 141nNVH llFJAVddV 139 YANNOILONOA 3474 JA AJINIL SVd JFN LNVYNOD JA 4NNVd JA SYO N4 u ul dinb 399 ap JIAI9S no Jlojje sui p pueAg u n nu p t ld l p uonejje sui p suononnsur s juswosnonnuiu HOW e no lmss q oun ouveuwu obGewwop np 1osne2 jnad oudoiddeur u n nu un no 5 un UONBIYIPOU oun UoWAI snie un uonejpejsui oun LINFWIFSSLLYJFAV V IJAVddV LNOL NO I4MVddV 145 40 LINIXO d V SJITI9VWAVTANI SAGINOIT NO SANJIGVA SAYLNV NO 49N48S8 4 1 40 YJISNLLA NO 4 35043 1 SVd IN
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23. ombustible construction Place Cheesemelter in position then level by adjusting the bullet feet Cheesemelters Mounted on a Wall 1 Make sure brackets are level and properly spaced so that bracket holes will align with the threaded attachment points on the bottom of the unit 2 Mount the brackets only in the upside down L position as shown 24 thru 48 models require two brackets while 60 and 72 models require three brackets for proper support 3 Secure brackets to wall by means of lag screws or bolts Make sure the lag bolts or screws engage wall studs 4 Place unit into position on the brackets making sure that the unit s bottom threaded attachment points are aligned with the holes in the brackets 5 Secure unit into position with four 24 to 48 models or six 60 and 72 models 3 8 bolts Thread the bolts through the holes in the brackets and into the threaded attachment points on the bottom of the unit Cheesemelter Mounted on Special Hi Shelf If the Cheesemelter is to be mounted over a Gas Range a reinforced hi shelf designed for that range is required 1 Place and align Cheesemelter on top of shelf brackets place the back of the unit flush with the rear of the shelf 2 Align holes in the shelf with the threaded attachment points on the bottom of the cheesemelter 3 Secure cheesemelter into place with four 3 8 bolts Thread the bolts through the shelf and into the threaded attachment points at e
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25. or servicing the cheesemelter LUBRICATION All moving parts must be checked for wear and lubricated if necessary Contact your local Service Agency All valves and controls should be lubricated with a high temperature grease by a trained service technician FLUE When the Cheesemelter is cool check the flue and clear any obstructions Never block flue or place anything on top of the cheesemelter SERVICE AND PARTS INFORMATION Contact your local Service Agency for any repairs or adiustments needed on this equipment For a complete listing of service and parts depots refer fo VVVVVV Vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number The identification plate is located under the crumb tray on the right side 11 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES Uneven heating Side burning Temperature too low Improper operation of Cheesemelter Fluctuating gas pressure Improperly adjusted burner valve Check for clogged vent on regulator Low gas pressure Call for service Too much top heat Uneven heat side to side Uneven heat front to back RON gt Temperature too high Improper ventilation Improperly adjusted burner valve High gas pressure Call for service Cheesemelter not level side to side Cheesemelter burner improperly installed Cheesemerlter not level front to bac
26. u l eIp uuuuj 45VT1V44d43 ipueuue es uonejjejsuij SOIIESSO9OU s oSu duuo5 5 ja slju uniusui Sal eng jueAe zeb np lhlenb un nb opuewWWOJIYJ 199 Uewajeipouwi Jn ssiuinoJ l 2 AB uJ nbiunuiuuoO IO In 95 ep s oSu Bix xne sed juspuodse1109 ou juewadinbe p no uonejueuije p l nb ul ue seouoBixe s IS inpold np uUone je sul eg J p 5oid sed jnej ou onp 9199 np sepoiw essewe al snos oons se nb enbnoejeufis anbejd ep suoneol ds xne Ju puods uioo ebed 410A ai enb sule uedoid no 266 ep d4 enb H HL A uonejpejsui jenjoejye p jueAy NOILVTIVLSNI 000 vz 8 Z 000 8 Z Z2fNO Z2 NOA 000 pz L 000 8L E L 000 ZF Z O9rWD 09WDA 000 8L 8 Z 000 9 Z 877 VNO 8FINOA 000 tz L 9EfND IENDA 000 81 L YZTINO YZINOA u nig nbiJjiiol e5 490 S n q 9 9PON b g z e uesiejsiyes ocuguujoji d seeuue sesnelquou ep snoa spuewejes ep sjenbepe ueneuue je UOUESUIDn l UOlE E SUI 7 ejijenb ep uonnoexe eun segenbiulqej luos s ipugeuue es s Tvd3N435 SJFAANVIAV IVS 530 NILLFALNIF LI LNSAWANNOILONOS NOILVTIVLSNI zb CHL M6N EPEUEO oue up 3 091q0 3 ajepxay Inoq 921 zeg np uu ipeueg UON BIDOSSY
27. with soapy water rinse and dry Soap and water will normally do the job Heavy spattering or spillovers may require cleaning with mild cleaner or soapy wet pads Exterior When the Cheesemelter is cool knobs and stainless steel surfaces may be cleaned with mild soap and water applied with a damp cloth Wipe the surface with clean water and dry with a soft clean cloth Do not use abrasive cleaners or strong liquid cleaners on stainless steel surfaces as they may damage the finish Spray On Cleaners Be careful when using spray on cleaners Some cleaners may contain caustics Please follow cleaner manufacturer s instructions CONTROLS WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter pilot adjustment valves burner valves crumb trays sliding shelf rack Burner Valve Each burner is independently controlled by an infinite control burner valve Once the pilots are lit turning the burner valves to the ON position completely counter clockwise will light each burner The burner valves regulate the flow of gas to the burners Gas flow is increased by turning the valve counterclockwise After preheating the maximum output is not required Turn the valve clockwise until the desired performance is achieved Sliding Shelf Rack There are three rack positions Place the shelf on the rack needed for Cheesemelting For deeper longer heat use lower positions For t
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