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Tyler Refrigeration TLD Refrigerator User Manual

1. 22 Cleaning Instructions 23 Stainless Steel Cleaning Method 23 Page 2 April 2007 Installation amp Service Manual TLM TLF TLD Page General Information Rear Sliding Door Removal and Installation 25 Mezzanine Shelving 26 Top Mounted Scale Shelf Installation 26 Service Instructions Preventive Maintenance See General UL NSF I amp S Manual Fan Blade amp Motor Replacement See Gen UL NSF I amp S Manual Connecting the Refrigeration Piping and Components 27 Light Servicing iua cer RES ens BEG ee oe u GA 27 Ballast and Lighting 5 27 Light Shield Anti Sweat Replacement 28 Front Glass Anti Fogging System Service 28 Front Glass Anti Sweat Replacement 28 Front Glass Anti Fog Fan Replacement 29 Lift Glass Replacement 29 Lift Glass Gas Piston Replacement 30 Color Band Bumper and Bumper Retainer Replacement 31 Anti Sweat Heater Wire Deflector Kit Replacement TLD 32 Parts Information Operational Parts List 33 Cladding Trim Parts List 34 TYLER Warranty See General UL NSF I amp S Ma
2. G3HSINI3i O1 SNOISIONIG JSUGGHIO 0313 X 0317913873 13000 July 2005 Page 20 JOMINOO S INO38109313 VNOI 140 QI ON3 105 OVAOZC son Q3193NNOO 01313 SYOLOW_NV4 SENSOR AVM 3MIM uv3 431V3H LMSV N3MO 5 OVAOCL Ol 5123837 1 1 D D D D t 1 1 602 219 9n AYOLOVA TOXLNOD dW31 JVNOIIdO I LVN331N1 WOJj 5 M3MOd AlddNS 2HO9 OVAOCI TOYLNOD dW3l S3SO10W I 2008 L 530101 M3MOd 1V3HOdVA 1 AddNS 531325 Q3103NNOO SH3lviH lV3M SI 11003810 OHV ANV 3HL TIVNO11VN331NI ZHOS AlddNS ZHO9 51 911 301 059 51100410 TIWNQIAIONI TVNO 1 LVN331N1 aoe DVAOZT AlddNS ZHO9 53197143235 3SOdsnd 1VH3N35 53 SNIGN OXO G3iV lOS N 1 5304 073135 193NNOO 2 9889096 GNO8 OL LOANNOOD PP QQ a IMSV 3WVH3j WO1108 X000 PS THREE LAMP N 5123837 1 8 m LJ ESYTHREE LAMP T 8 BALLAST THREE LAMP S T 8 BALLAST gt N 1 S3AT3HS Q31H9 1 30 304 SNO 103NNOO 1SV1T1v8
3. 313 TVNO 140 SENSOR OVAOZZ OL SIH911 473HS SN3MOd 1 15 11 8 SHOLON o 1NOM4j M3MO1 331V3H iMSV 1NO34 33MO1 HOV3 HLIM 531435 NI Q3193NNOO SI 110210 NO 103103d OSNV 11NV 3Hl u BLK ORG c 92 KZ TWO LAMP T 8 BALLAST TWO LAMP gt T 8 BALLAST 4 E El TWO LAMP T 8 BALLAST d Ho 3 Page 16 Ta EET um EE E 0 SANA OVAOZC 38 LSNW S3SVO 11 310N Q3123NNOO 07314 3293nos OL OVAOCI OL X wee Here mede Seam ama anak oe DSSS cece eS Se eee e GI1ON310S 1 i 71OHINOO 1 140 WO4 50737 IVNOTIVNH3INI ZHOS DVAOZC uo AlddNS ZHO9 YATIONLNOD dAZL SYOLON IVNOILVNH31INI ZHOS OVAOZCC MO AIddNS 2HO9 W31V3H 1 3 85 11 SYOLON 1NO33 SLIH91T1 313HS Y3MOd 15 11 8 531335 103 0 AINO St 1109519 ONV IINV AHL 331V3H LMSV 1NO34 3H3MO1 WNOTLYNYSLNI ZHOS OVAOZZ SE MO al 5 ZHO9 J S1H911 m 55 E 34V 51100410
4. 54 33 TIVNOIIVNNSINI ZHOS OVAOZZ wd wd Yo o AlddNS ZHO9 ES EI 8310 14303 3SOdM d 1VH3N39 1414 IT 11 S3dAl d31V 1051 4 J b X04 G1314 193NNO9 MO 9M M ONOS Ol 193NNOO vay VIN 44 S1H917 3SON 140 S3A13HS G31H911 JO MOY M04 SNOILO3NNOD ISV11V8 313 5 3NINVZZ3A TVNO LdO ov S1H911 401 S T 93 k Fai Pe aw Fe oTi3x 1 3mm ax 1 wo LON3931 3u1M S01 L5 ir 1 VAN GOHSINI 01 X 7 100HL IM ONG SMINVUG SIHL SMIVTO 73004 5 1 N 1599 17 July 2005 ts 4 6 8 and 12 Cases TLD Domestic amp Export 50 Hz Case Eft uw sana sona 8 jg 98 8086 d 27 eownreo esros SH31V3H 5 v gt siei 11 3SON IMSY SNv4 QA33 8 WvaHovidg ME 38 LSNW S3svo soni 01313 5123837 GNOS SOLON 331V3H LMSV LNO33 1 1 ZHOG OVAOCcC A dd S Z2HO9 M3 77041NQO dW3l 5 010
5. 9 01313 5123837 SYOLOW 33MO1 331V3H LMSY 1NO233 33M01 JOYLNOO 313 TVNO 140 CIWNOIIVNH3INI ZHOS OVA0ZZ AYOLOVS uo AlddNS ZHO9 OVAOZL W311041NOO dW3l SYOLON TVNOTIVNNJINI ZHOS OVAOZC MO AlddfhS ZHO9 SM31V3H 1V3MS 1NV ZHOS 2VAOZC AldaNS ZHO9 JOMINOO dii 140 50 31 33MOd 5123837 SHOLOW YyOLVYOdVAS 515 911 3NY 51100419 1 ZHOS 5 2809 5310 14303 5 T1VH3N39 S3dAL 1311051 07314 NI 153 30 GNO8 ANO12VJ 01 LOANNOD LMSV WO1108 X000 z 9888086 TE eee 1 Ji aH 4 24209 TWO LAMP CO T 8 BALLAST o Rest a A N po 51 911 3SON 140 t wv F si L S3ATSHS G31H911 JO SMOM 304 SNO IO3NNOO 15 11 8 ANY SdWV1 313HS 3NINVZZ3N VNOILdO 9355 BENTE ove SONVYO 331V3H 5 Q731HS 1H917 1NOJ MOTTA ania 903937 SHIM S1H917 401 TVNO LdO SNOIS A3H ON 5 A1NGMiY3H ANY W314v GOHSINGG 01 SNOISIORIO i 51 911
6. Service case temperature control information is listed below Temperature Control The temperature of each case is controlled with a thermostat and suction line solenoid One thermostat and one solenoid are required for up to three cases The TLM TLF and TLD cases use an electronic thermostat for improved temperature control Typical Service Case with Gravity Coil UPPER COIL HOLDING THERMOSTAT IN REAR RACEWAY THERMOSTAT BULB MOUNTED UNDERNEATH COIL Page 11 TLF TLD THERMOSTAT BULB PLACEMENT bs 771 7 REAR OF 64 APPLIES TO 8 amp 12 FOOT CASES ONLY LOCATE APPROXIMATELY IN CENTER OF CASE FOR 6 FOOT CASES HOOK ONTO COIL FIN GUARD AS SHOWN BELOW GRAVITY COIL COIL FIN GUARD 3 4 OF SENSOR SENSOR MUST MUST EXTEND TOUCH COIL BEYOND CLIP Typical Service Case with Blower Coil In addition to the thermostat and suction solenoid a suction stop EPR valve is required in the suction line The EPR valve acts as a low pressure limit to aid in the overall temperature control See Connecting the Refrigeration Piping and Components on page 27 of this manual Setting the Electronic Thermostat 1 Remove the four screws and cover from the electronic thermostat Page 12 BLOWER TYLER REFRIGERATION Connect sensor wires to the common COM and sensor SEN terminals of the terminal strip located at the top left of the printed cir
7. 313HS 3NINVZZ3W VNOI1dO WIWWWWk 331V3H IMSY G13IHS 1H911 1NONJ EN ZH z S1H91 1 301 3O1331NI ca in _ awa A 1H911 3SON TWNOI1d0 D SLHOIT 401 MOINGINI eleme Ft QN3531 3MIM SNOISIAGM TONYA INGA SEL July 2005 TLF TLD CLEANING AND SANITATION Component Removal and Installation Instructions for Cleaning Lower Trays and Screens 1 Open the front straight glass by lifting the handle at the bottom Remove product from the case interior Grasp and lift out each lower tray or screen from the bottom of the case 4 After cleaning replace in reverse order Front Air Ducts 1 Remove lower trays or screens see this page 2 Lift out front air duct sections 3 After cleaning replace in reverse order Rear Air Ducts 1 Remove lower trays or screens see this page 2 Remove mounting screws from rear air duct 3 Lift out rear air duct sections 4 After cleaning replace in reverse order Mullion Covers 1 Open the front straight glass by lifting the handle at the bottom 2 Remove mounting screws from each mullion cover WARNING Mullion covers with electrical receptacles can be cleaned without removing the electrical receptacles Do not get moisture on electrical wires when cleaning under this cover Moisture on wires could cause prema
8. TYLER c REFRIGERATION Alles 5 5 E Installation amp Service Manual TLM TLF TLD LIFT FRONT STRAIGHT GLASS MEAT SEAFOOD DELI MERCHANDISERS Medium Temperature Service Display Cases This manual has been designed to be used in conjunction with the General UL NSF Installation amp Service Manual Save the Instructions in Both Manuals for Future Reference This merchandiser conforms to the American National Standard Institute amp NSF International Health and Sanitation standard ANSI NSF 7 2003 PRINTED IN Specifications subject to REPLACES ISSUE PART IN U S A change without notice EDITION 11 05 DATE 4 07 9037179 REV E Tyler Refrigeration Niles Michigan 49120 TYLER TLM TLF TLD REFRIGERATION CONTENTS Page Specifications TLD TLM TLF Specification Sheets 4 Line Sizing Requirements See General UL NSF I amp S Manual Pre Installation Responsibilities See General UL NSF I amp S Manual Pre Installation Check List 7 Installation 5 7 Carpentry Procedures 8 Case Jp us urs ve y aude usus va pe ic Moa qwe aa 8 Lift Front Glass Leveling Instructions 9 Rear Rail Cover and Close off Installation 10 Bumper and Color Band Adjustment See Gen UL NSF I am
9. 401 4 Lg Hl L 5 a ON 13008 1 5 1 N 1 N 4 4 lili 199216 LAMP J 1 8 BALLAST 5 Q10N330S 2 Q10N310S es OVAOCC s a ATE 2 Alddns Alddns OvAOZZ OL OvAOZL OL SIHO11 413HS 5 LVHL 15 77 HOV3 HLIM 531435 NI O3103NNOO SI 1102319 NOI10310Md ONV IINV JHL S4H911 401 MOIN3IN 30 MOM HLIM 0351 S 1Sv11v8 dWv V I an rax aa go a 1 KK AK 1 T lh Hm os r 9 e o o Ol 59 ur awh 2 az a o lt As o ror 2 O L lt 51 LO N gt 5 z 66292 ______ uae fas 9 91086 uw i asagv V 43 46 o ar 07 5161 50 5 asas 8 WWHOV d pepe U U j 5 Y 8 8 7 STwuosda V Ty GION310S 38 LSNW 535 0 SALON JVAOZZ SYOLOW som 1NON3 43MO1 TER IMSV lt 1NO34 33MO1 SvA0ZZ OL 5123837 9f Li TWNOILYNUBINI ZHOS 919Y4i Add S 2909 TOSLNOD dW3l 140 43117
10. 5125532 5 Watt 5962269 9041077 5236974 5961377 5236335 5991030 5991030 5991030 5991030 9041897 9027906 9053331 9053342 9801270 9811112 3 5152395 5152656 5191445 9043552 5199417 Page 33 TLF TLD Cladding and Trim Parts List Item N O N 10 11 12 13 14 15 16 17 Description Rear Top Cladding BRT SS Color Band Ptd Color Band Joint Trim Ptd Bumper Retainer Std Bumper Retainer Opt Adv Screw Bumper Std 2 Bumper Opt Adv Bumper Backer Opt Adv Upr Frt Cladding Ptd Std Upr Frt Cladding Opt Adv Screw Upr Frt Clad Joint Trim Std Upr Frt Clad Joint Trim Opt Screw Frt Kickplate Assembly Std Frt Kickplate Assembly Opt Kickplate Joint Trim Std Screw Lwr Frt Cladding Std Ptd Lwr Frt Cladding Opt Ptd Lwr Frt Cladding Joint Trim Opt Frt Cladding Joint Trim Screw Pipe Leg Std 2 X 9 75 Pipe Leg Opt 2 X 6 00 Horizontal End Trim Glass Stop Joint Trim Ptd Base End Close off Ptd per patch end not shown Opt Base End Close off Ptd per patch end not shown Page 34 4 9808686 9808701 9801776 9808709 5183536 8 9808710 5183536 6 9801780 9802990 9024814 4 9808763 9801770 5619204 4 9808746 9801784 9803249 9024814 4 9024894 4 9024893 4 9037279 9801774 9801852 9803177 e 9802641 9802209 9801776 9802219 9025052 5183536
11. Add 1 1 2 Insulated Partition for Standard 2 7 8 4 Case 48 1 4 6 72 1 4 Patch End 8 Case 96 3 8 12 Case 144 1 2 4 114 Rear of Case Refrigeration S 8 Suction 3 8 Liquid T 11 1 2 EA WR or L 4 cases are supported by four 1 5 pipe legs Front Case 6 amp 8 cases use six 1 5 pipe legs 12 cases use eight 1 5 pipe legs April 2007 Page 5 TYLER TLM TLF TLD REFRIGERATION M TLD PEDESTAL BASE CROSS SECTION 15 1 4 ana TLM PEDESTAL BASE CROSS SECTION TLF PEDESTAL BASE CROSS SECTION 15 1 4 V Se 3 8 J 11 1 2 44 1 2 Add 1 for Each Insulated Partition Page 6 April 2007 Installation amp Service Manual Pre Installation Check List WARNING These cases are very heavy and require two or more people to unload move position and or install them Improper handling of these cases could result in personal injury NOTE Cases with legs or pedestals are shipped to stores on skids under the base frame Cases should be unloaded and moved by one of the conventional methods All cases containing glass MUST be stored and installed on level surfaces to avoid possible product damage and or glass breakage 1 Check for hidden damage while unloading and unpacking of the case 2 Check the shipped loose parts for any items such as legs pedestals shelves nuts an
12. September 2004 TLM TLF TLD Color Band Bumper and Bumper Retainer Replacement NOTE Color band bumper and bumper retainer must be removed to access the upper screws in the front upper cladding 1 Open the lift glass and remove screws color band and color band backers from bottom glass support 2 Pushin on center of bumper while pulling out on bottom of bumper This will start to separate bumper from bumper retainer 3 Make sure the bottom of the bumper is released from the bumper retainer for the full length of the case 4 After bottom is released firmly pull out top of bumper to snap it free from bumper retainer 5 Remove bumper backers from both ends of the bumper 5 Mark position of the bumper retainer on front of case 6 Remove mounting screws and bumper retainer from front of case NOTE Bumper backer and color band backer must be installed in same position as removed to assure proper fit and alignment during installation 7 Install bumper retainer on front of case with mounting screws in same position as removed 8 Position bumper backers in ends of bumper sections still installed so half of the bumper backers are still exposed 9 Replace the bumper on the bumper retainer 10 Position color band backers under ends of color bands still installed so half if the color band backer is still exposed 11 Replace color band on bottom glass support and secure with screws Page 31 T
13. by inserting top tabs then rear tabs Make sure all tabs are securely fit in each slot Replace front kickplate Front Upper Cladding 1 Remove color band bumper and bumper retainer from the case See page 31 April 2007 Installation amp Service Manual TLM TLF TLD Remove front kickplate Remove screws and front lower cladding See page 22 Remove screws from top and bottom of front upper cladding and remove front upper cladding After cleaning replace front upper cladding and remaining front components in the reverse order N Cleaning Instructions WARNING TYLER Refrigeration does not recommend the use of high pressure cleaning equipment on service style cases The sealing of front glass and end joints is critical in these cases and high pressure cleaners can penetrate and or damage these seals Damaged seals allow water leaks and or air leaks that can cause poor case refrigeration CAUTION When cleaning this case try not to introduce water into the case faster than it can be carried away by the waste outlet Liquid chlorine bleach is corrosive to metals The use of bleach or products containing bleach will damage metal surfaces and void the case warranty Sanitize the case with Quaternary Ammonium Solutions KAYQUAT J 512 Sanitizer SANIQUAT 512 tec approved per 21CFR 178 1010 followed by adequate draining and air drying These solutions may be obtained from Kay Chemical Co Johns
14. defrosy control Defrost Control Chart TLM TLF Defrost Option Settings Defrost Defrost Defrosts Duration Term Type Per Day Min Temp Off Time 2 54 TLD Defrost Option Settings Defrost Defrost Defrosts Duration Term Type Per Day Min Temp Off Time 4 34 2 Thermostat and sensor locations are shown on pages 11 and 12 of this manual WIRING DIAGRAMS ELECTRICIAN NOTE OVERCURRENT PROTECTION 120V circuits should be protected by 15 or 20 Amp devices per the requirements noted on the cabinet nameplate or the National Electrical Code Canadian Electrical Code Part 1 Section 28 208V defrost circuits employ No 12 AWG field wire leads for field connections On remote cases intended for end to end line ups bonding for ground may rely upon the pull up bolts The wiring diagrams on pages 14 thru 21 will cover all TLM TLF and TLD case circuits Page 13 ts 4 6 8 and 12 Cases TLM TLF Domestic amp Export 50 Hz Case VE Sc96 06 v 21 E LSNW 535 0 TINNO IVNH3INI ZHOS OVAOCC AlddNS 2 9 YATIONLNOD 31 SMO1OW NW4 TVNOIIVNN3INI ZHOS OVAOZZ MO ZHO9 SM31V3H 1 5 1 LNY 2106 MO AlddNS ZHO9 S1H911 Q3QIAO3d 511 0410 TVOQOI ATONI 7TIVNO 1VN331NI 2HOS
15. of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Excellent removal satisfactory for use on all finishes Satisfactory for use on all finishes Satisfactory for use on all finishes Satisfactory for use on all finshes Effective on tenacious deposites or where scale has built up April 2007 Installation amp Service Manual TLM TLF TLD Grease and oil Organic solvents such as Rub with a cloth Organic Satisfactory for use on all carbon tetrachloride tri solvents may be flammable finishes chlorethylene acetone kero and or toxic Observe all sene gasoline benzene precautions against fire alcohol and chlorethane n u Do not smoke while vapors are present Be sure area is well ventilated Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement nor is omission of any proprietary cleanser to imply its inadequacy It should be emphasized that all products should be used in strict accordance with instructions on package n all applications a sponge or fibrous brush or pad are recommended DO NOT use ordinary steel wool steel brushes chlorine bleach or products containing bleach for cleaning or sanitizing stainless steel GENERAL INFORMATION Rear Sliding Door Removal and Installation The sliding doors come installed from the 2 Firmly grasp both sides of the outer door factory in the door frame
16. 041NDO SYOLON WOM4 50 31 WNOTIVSGINT ZHOS 3VAUZZ SIH9 313HS JHL SM3MOd LVHL 15 1178 T HLIM 85318435 NI G3193NNOO S ro 1102923152 110310 OYW ILNV 5 ZHO9 A SSO LON NS 5 INY MOIVHOdYAd S1H9 7 401 HOINA3INI 30 ZHOG VAOZZ MON HLIM 0350 S uo L1SVT1V8 OML AlddNS 2809 Vab mnm gt lt Fo S1H911 2 2 ____ __ Z 3HV 1109319 H TVNO11VNM31NI ZHOG OVAOZC i MO AlddNS ZHO9 S370V1d303M 3SOdM d 29 S3dAL 5 303 01313 Ni 193NNOO 9n1 GNO8 1 OL 103NNOO AVM3UIM 5124209 TWO LAMP T 8 BALLAST TWO LAMP T 8 BALLAST TWO LAMP T 8 BALLAST FOUR LAMP T 8 BALLAST I5 y L C et J gt M31V3H IMSv 3Nv3J WO1108 3OOQ sess ye DIDI II S3AT3HS Q31H91 40 5 SNO LD3NNOD 15 11 8 dMv OML SdAV1 3T3HS 3NINVZZ3W 130 IS USED WITH A INTERIOR TOP LIGHTS 331V3H 1MSV 5 LHOI7 LNOY4 A FOUR LAMP BALLAST DUAL ROW OF 1 911 3SON WNOlldO z 18917 01 Ear T eave _ L S1HO17 401 MOIN31NI TVNOIldO wa wer s pen CINGPuVAM ANY QasvHoundal
17. 070 140 840 1680 070 140 840 1680 0 70 840 350 4200 For cases with 2 rows canopy lights 2 rows of shelf Tights Mezzanine shelves are only approved for TLD cases Defrost Data BACKUP PRESSURE SETTINGS EPR SETTINGS DEFROSTS DURATION TERMINATION R404A DEFROST WATER DEFROST TYPE PER DAY TIME MIN TEMP F CUT IN CUT OUT LB FT DAY TIME OFF TLD 50 R22 31 R22 36 47 0 90 TIMEOFF TLM TLF 2 54 5089822 31 R22 36 47 _ 0 82 Used with electronic thermostat EPR control Set EPR to give this pressure at the case On TLM units there is a moisture loss equal to 1 74 oz ft 24hrs CASE TO CASE SUCTION LINE SUB FEED BRANCH SIZING FOR CASE LINE UPS R 22 REFRIGERANT MODEL 4 6 6 12 16 20 24 28 32 36 40 44 48 52 56 TLM TLF CONVENIENCE OUTLET CIRCUIT One single convenience outlet is on the back of the 4 and 6 cases and two single convenience outlets are on the back of the 8 and 12 cases Plan suitable 15A circuits for these 120V outlets A suction stop evaporator pressure regulator along with an electronic thermostat should be installed on each system to aid in temperature control Set the EPR for 36 PSIG R22 Shelves not recommended in gravity coil cases since they disrupt airflow and compromise performance Blower style cases may use shelving On TLD for
18. 12 9801609 9802215 9802961 5183536 8 9801780 9802990 9024814 4 9802257 9803565 9801770 5619204 4 9802220 9803253 9801784 9803249 9024814 4 9024894 6 9024893 6 9037279 9801774 9801852 9803177 color order color per order TYLER REFRIGERATION 8 12 9802642 9802643 9800737 9801600 9801776 9801776 9801302 9801610 9025058 9025061 5183536 16 5183536 24 9801303 9801609 9800726 9801604 9802965 9802969 5183536 9 5183536 11 9801780 9801780 9802990 9802990 9024814 4 9024814 4 9801630 9801631 9803566 9803567 9801770 9801770 5619204 4 5619204 4 9800733 9801596 9803257 9803561 9801784 9801784 9803249 9803249 9024814 4 9024814 4 9024894 6 9024894 8 9024893 6 9024893 8 9037279 9037279 9801774 9801774 9801852 9801852 9803177 9803177 April 2007 Installation amp Service Manual TLM TLF TLD Item Description 4 6 8g 12 18 Raceway Cover Ptd 9801263 9802224 9801263 2 9801263 3 Screw 9043080 5 9043080 5 9043080 10 9043080 15 19 Lwr Rear Joint Trim 9801802 9801802 9801802 9801802 Screw 9024814 4 9024814 4 9024814 4 9024814 4 Opt Lwr Rr Joint Trim BRT SST 9802645 9802645 9802645 9802645 Screw 5199134 4 5199134 4 5199134 4 5199134 4 20 Upr Rear Joint Trim Ptd 9801806 9801806 9801806 9801806 Screw 9024814 4 9024814 4 9024814 4 9024814 4 21 Refrig Line Cover NLM 9024864 9024864 9024864 9024864 Not Shown 20 4 5 6 8 9 10 11 1
19. 9 17 amp 21 not shown 15 14 May 2006 Page 35
20. 931 JAIM July 2005 96 06 8 3 11 JAM 1H911 3SON E 38 LSNW 11 sonl 1 CRETE 30153 AlddNS ZHO9 dA31 SHO10N ZHOS MO A ldd S 2 09 S431V3H 5 1 1 INNOTIVN33INI ZHOS MO 5 ZHO9 51 911 51100410 TWNOTLVYNYSINI ZHOS AIddNS ZHO9 5310 14303 3SOdH d TV33N39 53 G3LV10S 1 M03 017313 193NNOO YO 9NI GNO8 AMO1OV4 Ol 193NNOO VN331NI S1H9171 3SON VNO 190 NOILdO 3 79NIS ONISN NAHM 341M 3078 QNOO3S LAN 3MIM S3ATSHS 31 911 30 MOM 304 SNO 193NNOO 15 11 8 ANY SdNV1 313HS 3NINVZZ3N 140 8 2 moraa 2018 30109 S1H917 401 SNOISIA3H ee NO 1d MOS30 LI 930 1 S319NV SlvwiO3q 31ON 10 3 105 TOXLNOD dW3l 140 WO34j SQV3 OVAOZC b z 35 JOMiINOO
21. Close off Installation Trim Installation Cases with Pipe Legs Position rear rail cover 1 over rear raceway opening secure with screws every hole Bottom and End Close off Installation Kickplate optional rear bottom and end close offs have spring clips on their back sides that secure to the pipe legs NOTE Optional rear bottom close offs do not require joint trim The joint trim and mounting hardware are shipped loose Trim includes top joint trim 1 rear upper joint trim 2 rear lower joint trim 3 front kickplate joint trim 4 front lower cladding joint trim 5 and front upper cladding joint trim 6 color band backer 7 glass stop joint trim 8 and horizontal joint trim 9 Horizontal joint trim covers gaps between the cases The trim is glued onto the shipping cardboard If trim has notched side apply trim with notched side towards front of case after running beads of caulking on the edges Before installing kickplates on a multiple case lineup snap a joint trim 2 over the top and bottom of one of each kickplate 3 Lineup each kickplate 3 and or optional rear bottom close off 4 and push to secure the spring clips to the legs 5 Slide joint rrims 2 over the case to case joints Position end close offs 6 over the end of the kickplate 3 and or optional rear bottom close off 4 and push until the spring clips secure to the legs Page 10 of the case
22. Laboratory and the Canadian Standards Association the mounting of electrical components and interconnecting wires must not deviate from the following instructions Only qualified personnel are authorized to install the accessory items TYLER Refrigeration recommends you order all components from its Service Parts Department Ballast Replacement 1 Remove screws 1 and rear rail cover 2 from rear of case NOTE If tappit screws are not available a starwasher should be used between the ballast and the heads of the screws 2 Install required number of ballasts 3 in rear electrical raceway 4 with two screws 5 each 3 Identify and connect required wiring harnesses upper lower etc to the ballast connectors 6 4 Replace rear rail cover 2 and secure with screws 1 Page 27 TLF TLD Light Shield Anti Sweat Replacement WARNING Shut off or disconnect power supply to case before replacing the light shield anti sweat Electrical power from wire ends could damage other components and or cause personal injury or death 1 Open front lift glass and remove product from case 2 Remove rear sliding doors from the case See page 25 in this manual 3 Remove screws and right rear interior corner mullion cover from interior of the case 4 Remove light bulbs from the top light fix tures See page G 27 in the GENERAL UL NSF Installation amp Service Manual 5 Remove screws a
23. NOO 313 140 F 10 3 105 38 LSNW S3SVO 119 310N 15 son annoys 21313 AES Alddhs VA 901 IVAO I OL 7OMINOO 140 ZHOS OVA0ZZ WOJJ SQv31 X3MOd MO Aldd S ZHO9 OvAOZI 3311041NOO dN3L SHOLOM SiH911 47385 SM3MOd 1VHl 1Sv11v8 CVNOTIVNHJINT ZHOS AVAOZC 992706 SYOLOW HLIM 531435 Q3193NNOO SI 1NOMJ M3M01 11023410 NOI19310Md ONV lI1NV A ddhS ZHO9 OVAOZL SM31V3H 1V3MS 1NY m 1VNH3INIT 266 OVAOZZ THO SSMO AlddNS ZHO9 S1H511 51100315 1 ZHOS OVAOZC yO AIddNS ZHO9 5219 14303 3504 4 39 S3dA1 ONIGNNOYNS Q31V OS 01313 NI 103 0 30 901 GNO8 AYOLOV4 OL LOANNOD BLK ORG z BALLAST TWO LAMP T 8 BALLAST TWO LAMP S T 8 BALLAST S1H911 JSON TVNOI 140 1140 dWv 3 9NIS ONISA N3HM 3018 QNOO3S LON ___________ 15 42 1 SJ3AT3HS Q31H9 1 JO 5 SNOIIO3NNOO 15 11 8 dWV OMi SdWv 47 3HS 3NINVZZ3MW 140 N3332 8 4 39NvHO S S1H911 401 i 2 EN CON MOTIJA ania daa 80109 GN3
24. NY4 TWNOLLYNYSLNE ZHOS OVAOZC AlddNS ZHO9 SVAOTL SH31V3H I1V3MS I1NV ZHOS OVAOZC Mo AIdAdNS ZHO9 S1H911 SLINDYID VOI ATONI I1VNH31NI ZHOS OVAOZZ AlddNS ZHO9 53197193235 3504 5 39 53441 G31V1OSI 803 07313 103 0 YO ONT ONOS ANO10V4 OL 153 M Ji H31V3H IMSV WOL108 X000 S1H911 3S0N TwNolido T ST S3A33HS Q31H9 7 40 5 303 SNO IIO3NNOO 1SVTIV8 ONY 1 371395 3NINVZZ3W 180 3335 MENTI EA E YAaLVSH IMSY Q J3 HS LHOIT INOH4 51 911 401 d L 401 TIVNO 140 rp 1 1 1 dW3il 140 50 37 5124209 9888086 5123837 TWO LAMP 8 BALLAST q lt 1886215 TOSLNOD 33801V33dW31 313 VNOIIdO QION3 105 July 2005 SIH911 3T3HS JHL SH3MOd LVHL iSvT1v8 HOV3 HLIM 531535 QO31093NNOO SI 1I O3195 1031 OHV TI1NV 3H1 SLH9171 HOluJ1NI 30 HLIM Q3Sn SI Aes d 15 11 8 OML TWO LAMP 8 BALLAST TWO LAMP T 8 BALLAST T N 7 N Page 18 Su31v3H IMSY 03007 v 517 3SON SIMSY sont
25. OVAOZC AlddNS 2 9 5310 14303 3SOdM hd 39 S3dAL 01313 Nt 193NNOO9 9NI ase T 9 39NvMO s wid WoTi3k 3m wo109 QN39371 TEN ONOS AYOLOWS Ol LOANNOO S1H9171 JSON 140 S3AT3HS Q31H91 1 30 5 OML 404 1SV11V8 OML ANY SdWv 313HS 3NINVZZ3M TVNOI ldO e aj T 1 a a pee 15 7 swni23als 31ON AVM33 IM 51 917 301 SNOISIAJY VALIY Q3MSINI 4 SNOISM3MIG 12VPJOJN OL HYSI 13438 453141 YOLOW 1NO33 LMSV LNOYS 83001 TOYLNOD 140 54431 FATWA GION3 105 1 313 WNOtLdO ATddNS 01 D D D D D D D D D t t S1H911 473HS SH3MOd LVHL 1SV11V8 8 BALLAST Dez TWO LAMP T 8 BALLAST HOV3 HLIM 531935 NI G3193NNOO S 116020410 NOI1031O03d OuV I11NV FHL 51 9017 401 YOIYSLNI 30 MOY HLIM Q3Sn SI d 1SV11V8 OML TWO LAMP T 8 BALLAST gt N July 2005 14 mam ee 2 JOHI
26. TLF TLD NOTE Note positioning and installation of top edge channel before removing Glass amp gt casket lt Aluminum Wedge Set Screw Location 3 Loosen set screws in back of top edge channel 4 Using a flathead screwdriver push down aluminum wedge inside top edge channel until it rests in bottom of the channel After wedge has been released from glass remove the old glass from the top edge channel 5 Position the top edge channel on the new glass panel in same position as removed NOTE Glass must be fully inserted into top edge channel before tightening 6 After glass is positioned in the top edge channel tighten each set screw until glass is held into place by the aluminum wedge Do not overtighten 6 With aid of assistants lift and tentatively position new glass assembly in the hinge slots Tighten the hinge set screws Do not overtighten 7 Slowly lower glass to check position If adjustment is necessary raise glass and have assistants hold both ends Loosen the hinge set screws adjust the glass assembly position and retighten set screws to secure top edge channel in hinge slot Do not overtighten Page 30 TYLER REFRIGERATION Lift Glass Gas Piston Replacement WARNING The TL series cases rely upon gas pistons to assist lifting the glass and holding it in the raised position The glass is heavy and difficult for one person to lift alone while replacing a gas piston Use an assista
27. YLER TLM TLF TLD REFRIGERATION Anti Sweat Heater Wire Deflector Kit Replacement TLD Only All TLD models have anti sweat heaters under each lower rear door frame Use the following instructions to replace an anti sweat heater wire deflector kit WARNING Shut off or disconnect power supply to case before replacing any part of the anti sweat heater wire deflector kit Electrical power from wire ends could damage other components and or cause personal injury or death 1 Remove product from case 2 Remove rear doors from door frame that has defective anti sweat wire See page 25 in this manual 3 Remove screws and door frame from rear of case ALIGN PLUG WITH NOTCH OUTSIDE OF FOAM BODY 4 Drill out three rivets 1 securing the anti sweat heater wire deflector kit 2 to the bottom of the door opening 8 5 Unplug or cut wires to anti sweat heater wire 4 and remove defective deflector kit 2 from case 6 Install new anti sweat heater wire defelctor kit 2 in reverse order making sure not to pinch the anti sweat wires 4 under the deflector plate 7 After doors have been reinstalled recon nect power to case Replace product in case after operating temperature has been established in the case Page 32 April 2007 Installation amp Service Manual PARTS INFORMATION Operational Parts List Case Usage Electrical Circuit Case Size Fan Motor TLD Fan Motor Brac
28. anine shelf 1 and captive shelf brackets 2 into slots in the uprights 3 NOTE The brackets can be moved vertically at 1 increments in the uprights Lighted Shelves Lights are optional on the 10 and 12 mezzanine shelves Wiring harnesses for all shelf locations are factory installed Ballasts are optionally supplied for all shelf light sockets The ballasts are located in the rear raceway channel behind the rear rail cover Page 26 TYLER REFRIGERATION Top Mounted Scale Shelf Installation The optional scale shelf is mounted to the mullion on the back of the case The shelf rests on the flat portion of the top of the case Use the follow instructions to mount the scale shelf assembly 1 Remove the screws 1 and rear cover 2 from the scale shelf assembly 3 2 Center the scale shelf assembly 3 on the top rear of the case 4 at the selected mullion 5 location 3 Loosen wing nut 6 on the front right side of the lower rear support 7 and the two locking capscrews 8 at the rear 4 Adjust scale shelf 3 to sit level from front to rear and side to side When the shelf is level retighten the wing nut 6 and the two locking capscrews 8 5 Drill pilot holes in the top two holes in the lower rear support 7 and start two screws 9 Check for proper shelf alignment then tighten two screws 9 6 Drill pilot holes thru lower two holes in lower rear support 7 and secure wi
29. b with a dry cloth Rub with dry cloth Use a small amount of cleaner Apply with a damp sponge or cloth Rub with a damp cloth Apply generous coating Allow to stand for 10 15 min Repeated application may be necessary Swab and soak with clean cloth Let stand 15 minutes or more according to direc tions on package Rinse and dry Swab or wipe with a cloth Rinse with water and dry Swab or soak with a cloth Let stand 10 15 minutes Always follow with neutralizer rinse and dry TYLER REFRIGERATION EFFECT ON FINISH Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction
30. cuit board The sensor leads are interchangeble Heating Cooling Mode Cut out iy at Setpoint Cut in at Setpoint Keypad Lock Set the Heating Cooling jumper blocks to the position Set the Cut in at Setpoint Cut out at Setpoint jumper blocks to the Cut out at Setpoint position Set the Keypad Locked Unlocked jumper blocks to the Unlocked position Replace the electronic thermostat cover and secure with four screws Fahrenheit Celsius Symbol Heating Cooling Mode Icon 4 LED Up Button 7 To adjust the setpoint a Push the Menu Button SP will flash on the LCD display b Push the Menu Button one more time and a setpoint temperature will be displayed April 2007 Installation amp Service Manual c Push the Up or Down Button until the desired setpoint is displayed TLM 22 F TLF 33 F or TLD 22 F d Push the Menu Button 8 To adjust the differential a Push the Menu Button SP will flash on the LCD display b Push the Down Button until DIF is shown on the LCD display c Push the Menu Button one more time and a differential number will be displayed d Push the Up or Down Button until the desired differential setting is displayed TLM 4 F TLF 1 F or TLD 4 F d Push the Menu Button With the cooling mode selected the differential is ABOVE the setpoint The relay will be energized and the LED indicator will ill
31. d bolts caulking access doors etc 3 Check the equipment remove the screws used to hold down the deck pans during shipping Remove the pans and check the following if applicable Remove all packing material Check all flare nut connections for tightness Check all fan bracket bolts for tightness Check all electrical plug in connections for positive seal 8 Make sure the expansion valve feeler bulb is securely attached to the suction line 9 All field wiring and plumbing MUST conform to national state and local codes 10 Do not remove plugs from flare nuts or caps from threaded connections until the unit is ready for final hook up All coils are pressurized and have a Schrader Valve access fitting If pressure has been lost check for leaks September 2004 TLM TLF TLD INSTALLATION PROCEDURES WARNING The raised front glass projects in front of the case and could cause personal injury to workers operators and or customers Do not remove orange warning tags from front edge of lift glass Do not leave lift glass raised and unattended Know where the front edge of the raised glass is when working near it 79 1 4 This case is designed so the front glass can be raised for cleaning and merchandising only It is recommended that any cleaning or merchandising be done when the store is closed If this is not possible it should be done at a time when customer traffic is low T
32. discharge air grill with an Alnor Jr velometer FOR SPECIFIC COMPRESSOR SIZING INFORMATION REFER TO TYLER APPLICATIONS FOR RACK SYSTEM COMPRESSORS AND OR THE COMPRESSOR MANUFACTURERS FOR SINGLE COMPRESSORS FOR LINE SIZING INFORMATION REFER TO THE MISCELLANEOUS SECTION BUFF IN THE TYLER SPECIFICATION GUIDE Electrical Data Fans amp Heaters 120 Voit TOTAL TOTAL TOTAL TOTAL STANDARD FANS ECM FANS AMBIENT FANS ANTI SWEATS CASE FANS LENGTH CASE WATTS WATTS WATTS WATTS TID 4 2 034 302 022 11 016 192 159 1902 6 4 06 604 044 22 032 384 245 2938 5 oss 604 044 22 048 576 322 9859 oe 21 4 1 NA NA 016 192 0 94 Frum Te NA NA 032 384 7121 8 2 NA NA NA 032 384 191 2298 048 576 289 3470 T8 Lighting with Electronic Ballasts 120 Volt CANOPY LIGHTS PER ROW SHELF LIGHTS PER ROW NOSE LIGHT MAXIMUM LIGHTING CASE ANPS WATTS AMPS WATTS amps WATTS MODEL LENGTH 1ROW 2ROWS 1ROW 2ROWS 1ROW 2ROWS 1 2ROWS WATTS 5 ROWS 5 ROWS TL D WF 4 0 35 0 50 420 600 0 35 050 420 600 0 35 420 135 1620 TLD WF 6 040 0 75 480 900 040 480 960 040 480 195 2340 8 050 095 900 1140 050 100 600 1200 050 600 245 2940 TL D WF 12 1
33. he raised glass should not be left unattended and should be lowered whenever leaving the case The glass front is marked with orange warning tags to make it noticeable when in the raised position Do not remove the orange tags Page 7 TLF TLD Carpentry Procedures Case Line Up Before starting the case line up review the store layout floorplans and survey the areas where case line ups are going to be installed WARNING These cases are very heavy and require two or more people to move position and or install them Do not walk on the tops of these cases Tops of cases are not designed to support the weight of a human being Improper handling of these cases could result in personal injury 1 Snap chalk lines where the front and rear of the case legs or pedestals are to be located for the entire line up Page 8 TYLER REFRIGERATION NOTE Front and rear edges of legs or pedestals should always be used to line up cases Cases with legs have built in leveling adjustment capabilities Cases with pedestals use 6 shims to make leveling adjustments 2 Cases are shipped on skids Using a proper lifting devise lift case off skid and position case where it is to be installed While the case is properly supported install legs into threaded holes in base Make sure all legs are completely threaded into the base to properly secure them Carefully lower case until it is supported by the legs or
34. kets TLD Fan Bracket Plate TLD Fan Blades 7 25 5B TLD Rocker Switch Rectangular Outlet T 8 Lamp Ballast canopy 1 row opt can 2 row TLD opt shelf row opt nose light 1 row T 8 Lampholder canopy T 8 Shelf Harness Anti Sweat Heater Wire Front Glass Light Shield TLD Anti Fog Fan Motor Anti Sweat Heater Wire Deflector Kit Lower Rear Door Frame TLD Hydro Lift Gas Piston 300 N 4 per glass panel 200 N 2 per glass panel 100 N 2 per glass panel Hydro Lift Piston Tool Required to remove pistons Suction Solenoid Valve Electronic Thermostat Check Valve TLM For information on operational parts not listed above contact the TYLER Service Parts Department November 2005 4 5125532 5 Watt 5962269 9041077 5236974 5961377 5236335 5991029 5991029 5991029 5991029 9041897 9027906 9053334 9053348 9801270 9811112 5152395 5152656 5191445 9043552 5199417 TLM TLF TLD Domestic 115 Volt 60 Hertz 6 5125532 5 Watt 5962269 9041077 5236974 5961377 5236335 5991029 5966635 5991029 5991029 9041897 9027906 9053333 9054671 9801270 9811113 9801274 9808900 5152656 5191445 9043552 5199417 8 5125532 5 Watt 5962269 9041077 5236974 5961377 5236335 5991029 5966635 5991029 5991029 9041897 9027906 9053332 9054670 9801270 9811112 2 5152395 5152656 5191445 9043552 5199417 12
35. merchandising with two rows of shelves the top of the each shelf bracket should be mounted in the 7 and 15 slot from the top in the uprights Pressure control settings shown in the above table are for backup purposes only The actual temperature control should be set by the thermostat setting for this case CUT IN 26 F and CUT OUT 22 F TLF setting for this case CUT IN 34 F and CUT OUT 33 F TLD setting for this case CUT IN 26 F and CUT OUT 22 F For merchandising using well only on the TLD set CUT IN 33 F and CUT OUT 29 F and set defrost for 4 26 minutes each NSF CERTIFIED to meet ANSI NSF 7 CASE BTUH REQUIREMENTS are calculated to produce approximately the indicated performance with absolute maximum operating ambient limits of 75 F amp 55RH The information contained herein is based on technical data and tests that we believe are reliable and is intended for use by persons having technical skill at their own discretion and risk Since conditions of use are outside of Tyler s control we cannot assume any liability for results obtained or damages incurred through the applications of the data presented SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Page 4 April 2007 Installation amp Service Manual TLM TLF TLD TLD CROSS SECTION mt mi weg ESS 44 1 2 TLM CROSS SECTION TLF CROSS SECTION we 3 1 7 8 Gravity Coll 1 7 8 FLOOR PLAN Add 1 for
36. nd carefully lower the top light fixtures 1 from the top of the case 6 The light shield anti sweat 2 should now be exposed on the front interior surface of the stainless steel light shield 3 7 Unplug or cut wires 4 in the right rear corner mullion to the defective light shield anti sweat and remove anti sweat from front interior surface of light shield 8 Replace new light shield anti sweat in reverse order 9 Reconnect power to case and replace produce after the case has reached the proper operating temperature Page 28 TYLER REFRIGERATION Front Glass Anti Fogging System Service TLM TLD and TLF cases have a front glass anti fogging fan and a front glass anti sweat heater Use the following instructions to replace the anti sweat heater and or the anti fogging fan WARNING Shut off or disconnect power supply to case before replacing any part of the anti fogging system Electrical power from wire ends could damage other components and or cause personal injury or death Front Glass Anti Sweat Replacement 1 Lift and open front lift glass 2 Remove two screws and color band from case 3 Remove bumper from bumper retainer 4 Remove mounting screws and bumper retainer from front of case 5 Remove mounting screws and front upper cladding from front of case April 2007 Installation amp Service Manual 6 Note position of old heater wire and foil tape Unpug heater wire from ha
37. nt to prevent possible glass breakage and or personal injury Since gas pistons are very powerful when in compressed state follow these cautions during replacement Do not attempt to perform any work on case while piston is in compressed state Raise glass to full UP position before beginning any work involving gas pistons Do not attempt to alter a gas piston in any way Do not expose a gas piston to excessive heat Dispose of gas piston as soon as possible after removal Glass Assembly Assembly Gas Piston Cylinders Each lift glass panel uses four gas pistons and two hinges to support it Example 8 case has 2 lift glass panels with 4 hinges and 8 gas pistons 1 Have an assitant lift and hold the glass in the full UP position Note position and relationship of all glass lift components April 2007 Installation amp Service Manual Glass Assembly Assembly d Gas Piston Cylinders EE f Piston Tool Required Special Tool P N 5152656 2 While lift glass is being held open position gas piston in piston tool and squeeze tool to compress and remove the old gas piston 3 Install new gas piston on lift glass hinges using the piston tool Note weight capacity printed on side of piston example 0500N 500 Newton Replacement piston should be of same weight capacity as the piston being replaced 4 Repeat steps 2 and until all bad gas pistons have been replaced
38. nual The following Medium Temperature Lift Front Straight Glass Meat Seafood Deli Service Merchandiser models are covered in this manual MODEL DESCRIPTION TLM 4 6 8 amp 12 LIFT GLASS GRAVITY COIL MEAT SERVICE MERCHANDISERS TLF 4 6 8 amp 12 LIFT GLASS GRAVITY COIL SEAFOOD SERVICE MERCHANDISERS TLD 4 6 8 amp 12 LIFT GLASS FORCED AIR COIL DELI SERVICE MERCHANDISERS April 2007 Page 3 TYLER TLM TLF TLD REFRIGERATIONA SPECIFICATIONS TLD Lift Front Straight Glass Blower Service Merchandisers TLM TLF Lift Front Straight Glass Gravity Service Merchandisers Refrigeration Data DISCHARGE AIR AVG REF CASE FSS EVAP UNITSIZING AVG TEMP VELOCITY CHARGE MODEL LENGTH CONVENTIONAL F CF CF FPM LBS FT TD AL 410 615 17 22 40 051 TLM TLF ALL Meat Fish 288 _ 432 19 13 26 073 Capacity data listed for cases with 1 row of T 8 top lights and 1 row of optional lighted mezzanine shelves ADD 20 BTUH FT for each additional top light or lighted mezzanine shelf DEDUCT 20 BTUH FT for each row of unlighted mezzanine shelves For sizing all refrigeration equipment other than TYLER use conventional BTUH values Evaporator temperature is based on the saturated pressure leaving the case Air velocity measured 1 hour after defrost on the horizontal plane of the
39. ocations A and B Do not tighten any pull up hardware until all of it has been installed Tighten all pull up hardware equally starting at point A and finishing at point B Do not overtighten September 2004 TLM TLF TLD Lift Front Glass Leveling Instructions Accurate leveling is critical for the proper operation of the lift glass on this case In some instances setting the case on an apparently level floor can cause the lift glass to fit improperly If there is any twist in the body it could cause the lift glass not to fit or work properly The emphasis when leveling this case must be on making sure the lift glass works and seals properly The case should be leveled across the top 1 close to the hinge and on the top of the front cladding 2 A 4 foot level is recommended and both places should be level This will enable the lift glass to fit and work properly If the lift glass still doesn t close or line up properly adjust the legs at the case corners or shimm the pedestals Leg adjustment or shimming will ensure proper operation alignment of the lift glass The handle on the lift glass must rest evenly on the front cladding Proper lift glass sealing is essential for good product refrigeration NOTE Do not anchor the base to the floor or enclose the case until the lift glass is fitting properly and working correctly Page 9 TYLER REFRIGERATION TLM TLF TLD Rear Rail Cover amp
40. on Wax Professional Coastwide Laboratories etc Always use a soft cloth or sponge with mild detergent and water to clean the front glass Never use abrasives or scouring pads to clean glass They can scratch and or damage the glass See General UL NSF I amp S Manual for case cleaning instructions Stainless Steel Cleaning Methods The cleaning data in the following stainless steel cleaning chart was supplied by AISI The information was supplied by Prime Metals Division Alumax Aluminum Corporation TYPE OF CLEANING Routine cleaning Smears and finger prints Stubborn spots and stains baked on splatter and other light discolorations April 2007 CLEANING AGENT Soap ammonia or deter gent and water Arcal 20 Lac O Nu Lumin Wash O Cedar Cream Polish Stainless Shine Allchem Concentrated Cleaner Samae Twinkle or Cameo Copper Cleaner Grade FFF Italian pumice whiting or talc Liquid NuSteel APPLICATION METHOD Sponge with cloth then rinse with clear water and wipe dry Rub with cloth as directed on the package Apply with damp sponge or cloth Rub with damp cloth Rub with damp cloth Rub with dry cloth Use a small amount of cleaner EFFECT ON FINISH Satisfactory for use on all finishes Satisfactory for use on all finishes Provides barrier film Satisfactory for use on all finishes Satisfactory for use on all finishes if rubbing is light Use in di
41. p S Man Optional 2 Bumper Installation 11 Plumbing Procedures See General UL NSF I amp S Manual Refrigeration Procedures 11 Temperature Control 11 Setting the Electronic Thermostat TLM TLD TLF 12 Electrical Procedures 13 Electrical Considerations 13 Defrost Information 13 Defrost Control Chart 13 Installation Procedure Check Lists See Gen UL NSF I amp S Manual Wiring Diagrams 13 TLM TLF Case Circuits 4 6 8 amp 12 Cases 14 TLD Case Circuits 4 6 8 amp 12 Cases 18 Cleaning and Sanitation Component Removal and Installation Instructions for Cleaning Lower Trays and Screens 22 Frot Air DUCKS oa piest hy dar u to m 22 Rear Air EUIS dad uestre i dot soga a E 22 Mullion Covers 22 End Coil Cover TLM TLF 22 Refrigeration Line Cover TLM Only 22 Electrical Cover TLM Only 22 Front Lower Cladding 22 Front Upper Cladding
42. pedestals Thread out bottom leg insert up to 1 1 2 to level the case If case has pedestals locate highest point on chalk lines as a reference for determining the number of shims to be placed under case pedestals Position first case at the highest point on the chalk lines and shim case pedestals as required Check leveling across the top of the case and on top of the front cladding CAUTION If the base of this case is not sitting evenly on the floor the case could warp when loaded and possibly break the lift glass NOTE A foam gasket is factory installed on one end of the case This gasket fits into a groove on the adjoining case when cases are pulled together Do not depend on the foam gasket alone to make a good seal April 2007 Installation amp Service Manual 3 Apply heavy beads caulking compound from the Filler Kit to the end of case at dotted and dashed lines Proper caulking provides good case refrigeration and sanitation 4 Push cases tightly together making sure the pull ups are aligned 5 Adjust legs or add shims under the end pedestals as required Check leveling at top of the case and on top the front cladding CAUTION Do not drill or use other holes through the case end for pull ups This may deform the case end and could cause joint leaks and or poor refrigeration 6 Position pull up bolts and mounting hard ware at pull up l
43. rection of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Use in direction of polish lines on No 4 polished finish May scratch No 2 mill and No 7 and 8 polished finishes Page 23 TLF TLD TYPE OF CLEANING Heat tint or heavy discoloration Burnt on foods and grease fatty acids milkstone where swab bing or rubbing is not practical Tenacious deposits rusty discolorations industrial atmospheric stains Hard water spots and scale Page 24 CLEANING AGENT Paste NuSteel or DuBois Temp Cooper s Stainless Steel Cleaner Revere Stainless Steel Cleaner Grade F Italian pumice Steel Bright Lumin Cleaner Zud or Restoro Penny Brite or Copper Brite Penny Brite or Copper Brite Paste NuSteel or DuBois Temp Revere Stainless Steel Cleaner Allen Polish Steel Bright Wyandotte Bab O or Zud Easy Off De Grease It 4 6 hot solution of such agents as trisodium tripolyphospate or 5 15 caustic soda solution Oakite No 33 Dilac Texo 12 Texo N Y Flash Klenz Caddy Cleaner Turco Scale 4368 or Permag 57 Vinegar 5 oxalic acid 5 sulamic acid 5 10 phospheric acid or Dilac Oakite No 33 Texo 12 or Texo N Y APPLICATION METHOD Rub with dry cloth Use a small amount of cleaner Apply with damp sponge or cloth Rub with a damp cloth Rub with a dry cloth Use a small amount of cleaner Ru
44. rness connector and remove foil tape and heater wire Install new heater wire and foil tape in same position as removed 7 Plug in the new heater wire at the harness connector 8 Reinstall front cladding bumper components and color band in reverse order Front Glass Anti Fog Fan Replacement 1 Lift and tlit out the lower front cladding to remove from front of case NOTE The bottom of the front upper cladding may have to be pulled out slightly to access the top fan mounting screws 2 Disconnect defogger fan power cord 3 Remove four screws and defective fan from fan brackets 4 Install new defogger fan on fan brackets and secure with four screws Reconnect the defogger fan power cord 5 Reinstall the lower front cladding September 2004 TLM TLF TLD Lift Glass Replacement WARNING Wear safety glasses and gloves and use at least two people when replacing glass Glass is heavy and weight distribution is uneven Mishandling of glass could cause breakage and or personal injury If replacing glass Allen Wrench A 1 Raise the old glass to the full UP position NOTE Glass is heavy and requires assistance for properly support 2 With assistants firmly holding both ends of the glass loosen the set screws on the bottom of each hinge with an allen wrench After set screws are loosened slide old glass assembly to right or left to remove from hinges Page 29
45. s Sheet metal screws can be used for additional securing Patch end trim is shipped factory installed If field installation is required be sure the patch end is pulled up enough to fit snuggly against the sealing tubing on the inside of the case The patch end must seal tightly against the lift glass wiper to ensure proper operating temperatures April 2007 Installation amp Service Manual Optional 2 Bumper Installation 1 Install bumper retaining track on cladding with screws if required using same alignment as old bumper track 2 Cut vinyl bumper slightly longer than overall length of case line up Starting at either end of the case snap end of bumper onto the bumper retainer track 3 Curve the bumper back as illustrated This will open the bumper and allow it to snap onto the retainer track Working in one direction roll the bumper onto the retainer track Just before reaching the opposite end final cut the bumper approx 1 8 longer than the bumper retainer The additional 1 8 length will allow for normal shrinkage from case cooling NOTE Bumper unevenness may be remedied by striking with a mallet and straight board along the length of the installation September 2004 TLM TLF TLD See General UL NSF I amp S Manual for Plumbing Procedures Refrigeration Procedures Refrigeration system and superheat instructions can be found in the General UL NSF I amp S Manual
46. s These doors are 1 and lift into the upper track 3 until it removable for cleaning and to aid in case clears the lower track 4 maintenance NOTE DO NOT FULLY IMMERSE DOORS WHEN CLEANING The inner and outer doors are marked with labels 1 from the factory If the doors are not labeled the inner door can be identified having the limiter stops on it 4 4 3 Tilt out the bottom of the outer door 1 so it can clear the lower track 4 1 Remove the outer door 1 by sliding it to the right end of the door frame 2 within 5 an inch of being closed 4 Lower the outer door 1 out of the upper track 3 to remove it from the case 5 Repeat steps 1 thru 4 to remove the inner door 5 6 Reverse the above steps to replace the inner and outer doors 5 and 1 April 2007 Page 25 TLF TLD Mezzanine Shelving Mezzanine shelves are available 10 12 widths One level of shelving is optionally available for TLM and TLF cases while two levels of shelving is available for TLD cases The shelves can be moved forward from the mullions in two inch increments and can be locked into three positions Price tag moldings will be attached to the front of each mezzanine shelf with screws To clean the price tag molding remove screws and molding from shelves After cleaning reattach molding to shelves with screws To install mezzanine shelving position and insert the mezz
47. th two screws 9 7 Replace rear cover 2 and screws 1 on scale shelf assembly 3 April 2007 Installation amp Service Manual SERVICE INSTRUCTIONS Connecting the Refrigeration Piping and Components WARNING Be sure to position a flame and heat resistent shield over the bottom of the case liner Heat from brazing could damage the liner and or cause personal injury or death from fire 1 Remove screws and refrigeration piping cover from the left bottom of the case 2 Position loose refrigeration piping and or optional valves between the open lines in the bottom and upright of the case NOTE Make sure all sensor and thermostat wires are clear of areas being heated Mount all refrigeration lines off the floor to allow for cleaning access 3 Apply flux to all joint ends Starting at one end thoroughly heat each new pipe joint and braze it together Repeat this process until all new pipe joints have been brazed 4 After piping has cooled route and connect thermostat and sensor wires through openings in the bottom of the case September 2004 TLM TLF TLD Light Servicing See General UL NSF I amp S Manual for preventive maintenance T 8 lamp fan blade and fan motor TLD replacement instructions replacement Ballast and Lighting Locations All light ballasts are located in the rear raceway channel behind the rear cover In order to retain safety approval with Underwriter s
48. ture product failure and or personal injury or death from electrical shock 3 Carefully remove each mullion cover from the rear uprights 4 After cleaning replace and secure mullion covers in reverse order Page 22 TYLER REFRIGERATION End Coil Cover TLM TLF 1 Open rear sliding doors at each end 2 Remove screws and end coil covers from ends of upper coil 3 After cleaning replace end coil covers in reverse order Refrigeration Line Cover TLM Only 1 Open the front straight glass by lifting the handle at the bottom Remove lower screens see this page Remove mounting screws and refrigeration line cover 4 After cleaning replace in reverse order Electrical Cover TLM Only 1 Open the front straight glass by lifting the handle at the bottom Remove lower screens see this page Remove mounting screws and electrical cover WARNING Do not get moisture on electrical wires when cleaning under this cover Moisture on wires could cause premature product failure and or personal injury or death from electrical shock 4 After cleaning replace in reverse order Front Lower Cladding 1 Remove front kickplate 2 Lift and pull out front lower cladding until rear tabs clear holes in front of frame assembly After rear tabs are clear pull down on cladding to clear upper tabs from slots in bottom of upper front cladding and remove cladding from case 3 After cleaning replace front lower cladding
49. uminate when the temperature reaches the differential setting When the temperature drops to the setpoint the relay and LED indicator will de energize and refrigeration will stop The settings above are specific to TYLER service cases Other applications will require different setpoints and differentials Electrical Procedures Electrical Considerations CAUTION Make sure all electrical connections at components and terminal blocks are tight This prevents burning of electrical termi nals and or premature component failure NOTE The ballast box is located at the lower left rear corner of the case It houses ballasts and terminal blocks Case Fan Circuit TLD only This circuit is to be supplied by an uninterrupted protected 120V circuit The case fan circuit is not cycled on this case July 2005 TLM TLF TLD Ambient Fan Circuit All TL cases have an ambient fan circuit This circuit is supplied by an uninterrupted protect ed 120V circuit The ambient fan circuit is not cycled Fluorescent Lamp Circuit TL case lighting is supplied by T 8 electronic ballast lights It is controlled by a light switch in each case The standard lighting is 1 row of horizontal canopy lights Anti Sweat Circuit All anti sweat heaters are wired directly to the main power supply so they can operate at all times Defrost Information See General UL NSF I amp S Manual for operational descriptions for each type of

Tyler Refrigeration TLD Refrigerator User Manual

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