Tiger Products Co., Ltd NH TS100
Contents
1. 14 MAINTENANCE SCHEDULE A A 15 PARTS SECTION Seege Gen 16 PAGE 2 SAFETY PRECAUTIONS CAUTION This symbol means CAUTION Your safety is at rick Any R O P S roll over protective structure should not be drilled welded on or altered in any manner Any alteration may reduce your protection Do not bypass the tractor neutral safety swith Jumping or bypassing can cause tractor runaway Do not allow any persons on the equipment except the operator Loose clothing that can catch in moving parts should be avoided Use the hand holds and step plate provided when mounting and dismounting to prevent injury Keep safety decals clean and replace illegible and damaged decals P T O shield should be pace at all times Make a visual ilnspection of the tractor and mower components before attempting ot start the unlit be sure all bystanders are at a safe distance at all times Do not start or operate any controls while standing along side the tractor Be in the tractor seat Use the parking brake whenever dismounting from the tractor P T O lever should be disengaged before dismounting and when P T O is not being utilized The mower switch should be the position when not in actual mowing or sweeping position Do not operate tractor in a clo2. NOILdIHOSSO SLUVd 4 ON EI ON 43H 151 ONILNNOW ONY HSNYS PAGE 19 PAGE 20
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4. SWEEPER ASSEMBLIES NH TS100 135A Current as of 6 11 07 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06020012 FORWARD This manual contains information about the many features of the Tiger THS Sweeper operator safety instructions maintenance and operating techniques This manual will also assist you in the proper break in daily care and troublleshooting of your new sweeper We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with ites performance features adjustments and maintenance schedules will be repaid in a long and satisfactory life of the equipment If at any time you have a service problem with your sweeeper contact your dealer for your service and parts needs CONTENTS FORWARD ______________________ 2 TABLE OF CONTENTS ee 2 SAFETY PERCAUTIONS _ 3 OPERATIONAL SAFETY PRECAUTIONS 4 OPERATION ee 5 IMPORTANT INSTRUCTIONS _ MOUNTING INSTRUCTIONS 8 LEVELING INSTRUCTIONS 10 SUPPORT YOKE ADJUSTMENT es 12 BRUSH REPLACEMENT 13 MOTOR AND HUB REPLACEMENT
5. day after it has rained By planning in this manner your dust will be kept to a minimum To sweep gravel use just enough brush spee to roll the gravel and not to throw it The sweeper is not a bulldozer Do not ram into piles trying to move them as a blade would Remember the sweeper sweeps with the tips of the broom not wilth the sides like a mop Adjust the spring chain assembly accordingly High brush speeds and low ground speeds are needed to do a good job in snow Start with about 3 4 throttle for wetter and deeper snow This will help to keep the snow from packing up inside the brush hood Just about any amount of snow can be thrown by the sweeper if enough patience and consideration of the wind direction are used In deep snow more than one pass may have to be made to get down to a clean surface All Tiger Sweepers are equipped with adjustable spring assemblies to limit down pressure Too often these springs are removed and thrown away or ignored Proper down pressure should be as pictured to the right Check and be sure you are using the spring assembly If it is lost or missing please order another from the dealer Brush on ground rotating When lifted leaves a 2 to or factory If it is on make sure you at normal operating speed 4 clean spot on ground understand and adjust it for poper machine stationary usage CORRECT SWEEPING PATTERN 5 UNLEVEL BRUSH UNEVEN BRUSH WEAR It is ver
6. the front of the tractor Secure the frame using lockwashers and capscrews provided Be sure to use loctite on mount bolts Position the swing assembly in front of the mounting frame as shown in the parts breakdown section of this manual Turn the leveling bolts and all the way in see figure A Remove the two 7 8 x 3 pins from the swing assembly mounting ears Raise the swing assembly and align the holes in the swing assembly mounting ears with the holes inthe tractor frame mounting ears Insert 7 8 x 3 pins and secure with cotter pins Position the brush head asembly in front of the swing assembly as shown in the parts breakdown section Remove the nuts and washers from the mounting bolts in the front plate of the swing assembly 10 Raise the back of the brush head frame and align the center bolt holes Insert the center hex head bolt and secure with the lockwasher and nut Align the slotted hole on each side of the center bolt insert carriage bolts and secure with flatwasher lockwasher and nut These three brush head mounting bolts must be left loose enough to allow for leveling PAGE 8 11 12 13 14 15 16 The spring chain assemblies are used to help support the weight of the brush head assembly when in the sweeping position Hook on spring to each of the outside holes in the top plate of the brushhead upright The chains are con nected to the outsid
7. with hairpin Replace the sections in the same order as they were removed Replace the end ring and secure with the four allen head bolts Slid the brush assembly into the brush head frame Replace the two carriage bolts in each motor housing To make sure the brush is straight in the brush head frame measure the dis tance from the center of the brush head frame tube Measure this distance on both sides of the brush head assembly If these measurements are not the same slide either end in or out until both measurements are equal Tighten all bolts Replace the hood and secure with the four bolts Adjust the front of the hood so itis even across the brush Remove the tape on the hydraulic motors and hoses Reconnect the hoses to the motors PAGE 14 INTERVAL 10 HOURS WEEKLY OR 50 HOURS SEASONAL OR 500 HOURS LUBRICATION AND MAINTENANCE ITEM Pump oRvEe shat ORANKSHAFTADAPTER IAJ BOUS 11 Pivorronrs eA HYDRAULICRITINGS swinGplare HYDRAULIGFLUIDLEVEL BRUSHPATTEN IN LINE HYDRAULIC FLUID FILTER BREATHER E IN LINE HYDRAULIC FLUID FILTER LI jeje PTT TT TT tt tt 19 NOTES PAGE 15 COMMENTS CHANGE AFTER FIRST 50 HRS THEN EVERY 500 HRS TRACTOR MOUNT MAIN FRAME REPLACES EXISTING BOLT NOTES 1 ITEM 10 USE QTY OF 4 IF NOT INSTALLING GUARDS 1 e QTY O
8. F 2 IF INSTALLING PUMP OR GRILL GUARD QTY OF 0 IF INSTALLING PUMP AND GRILL GUARD PAGE 16 TRACTOR MOUNT MAIN FRAME ITEM PARTNO 34857 06410443 06410442 06430049 41644 21735 24879 21843 33880 06400165 QTY AAR ARORA AA DESCRIPTION MTG THS MNT LH SWPR CNH TSA MNT RH SWPR CNH TSA SPACER 2 00x1 00x3 34 PLATE ATTACHING CAPSCREW 1 2 x 2 1 2 NC CAPSCREW 20MM x 65MM 2 5 PITCH CAPSCREW 3 4 x 6 NC FLATWASHER 3 4 8 SAE SPACER COOLER FRONT PAGE 17 SWEEPER BRUSH HEAD AND MOUNTING FRAME L NIYH 8L 912619 72309 05 5 AAWISSY NIVHO ONIddS 7 62052 6 SLOISHL 929 Zersz t AUS LNNd TO ZLOLSHL 99 62914 01 AE LDN Ap 91015 1 8000H 61212 ON B SLONXSH 9b EZOLSHL OVSHHSNHG 251 00612 E JN LONX3SH Sp 1 991 886120 04 B E HIHSYMYAOOT vr LZOLSHL L LSL 68612 OL L ZHSHSYMHOO1 B S HSHSYMHOOT Zv 20215 3115098 91022 8 8 5 1 1740 vivsz 2 02022 8 5 1013 2 t UNN ATEBWISSY ezozz HIHSYM IV 6E 90952 2 1 36 331 D 82219 ON 8
9. IMPORTANT Tape over the ends of the hydraulic hoses and the hydraulic motor ports to prevent contamination of the hydraulic system Remove the four bolts holding the hood in place Lift the hood off the brush and set aside Remove the two carriage bolts in the motor housing at both ends of the brush head assembly Slide the brush assembly out of the brush head frame Place a couple of blocks at either end of the brush assembly The blocks must be high enough to prevent the hydraulic motor or the hydraulic motor housing from hitting the ground when the brush assembly is stood up on end Place one block on each side of the hydraulic motor housing Stand the brush assembly up on end Remove the end ring from the top end of the brush assembly Remove the old sections from the core Follow the instructions enclosed with the new sections to fill the core With the new sections on the core replace the end ring and secure with the four allen head screws Lay the brush assembly on its side Slide the brush assembly into the brush head frame Replace the two carriage bolts in each motor housing To make sure the brush is straight in the brush head frame measure the dis tance from the center of the brush head frame tube Measure this distance on both sides of the brush head assembly If these measurements are not the same slide either end in or out until both measurements are equal Tighten all bolts Repl
10. The sweeper must be leveled t maintain even brush wear and to produce efficient sweeping action If the broom is not leveled at first and periodically after that then it will put stress on certain parts causing excessive wear The broom is easily leveled if these steps are followed 1 Drive the assembled broom onto a level paved area Swing the brush head assembly to the straight position Lower the brush into the sweeping position with the weitght of the brush head assembly resting on the ground NOTE all adjustments for leveling are made with bolts See illustrations below Measurements Are Measurements Are Measurements Are Adjust bolt C in Adjust bolt D in Adjust bolts amp B in Adjust bolts A amp out 2 Adjust bolts A and B so both are turned out an equal distance and support an equal amount of weight From this point on bolt A and B must both be turned in or out equal amounts to equalize the weight of the head 3 Adjust bolt A and B in or out equally as required to level the swing assembly from front to rear 4 Raise the brush head assembly about two inches off the ground and angle it fully to the right Measure the distance fromthe ground up to the brush head frame at both ends See illustration below PAGE 10 LEVELING INSTRUCTIONS CONTINUED Make a note of the meas
11. ace the hood and secure with the four bolts Adjust the front of the hood so it is even across the brush Remove the tape on the hydraulic motors and hoses Reconnect the hoses to the motors PAGE 13 10 11 12 13 14 15 16 MOTOR AND HUB REPLACEMENT Disconnect the two hydraulic hoses at both motors IMPORTANT Tape over the ends of the hydraulic hoses and the hydraulic motor ports to prevent contamination of the hydraulic system Remove the four bolts holding the hood in place Lift the hood off the brush and set aside Remove the two carriage bolts in the motor housing at both ends of the brush head assembly Slide the brush assembly out of the brush head frame Remove the end ring from the end with the bad motor Remove the first few sections to expose the motor and hub inside the core remove the motor from the core remove the hairpin and then the nut on the end of the motor shaft which holds teh motor to the hub Pull motor out of the core and make sure the key does not drop out of the shaft If the motor must be replaced remove the motor from the housing and place the new one in position If the hub must be replaced remove the four bolts which hold it to the core plate and replace it with the new hub With the new hub or motor in place Slide the motor into the housing throught the core and into the hub Replace the motor shaft nut and tighten Secure
12. e slots in the chain holder on the spring chain assembly The spring chain assemblies will require adjustment after installation is complete Connect a 1 4 hydraulic hose from the lift cylinder to the left front port of the control valve on the control valve stand Note quick coupler end to valve Connect the 1 4 hydraulic hoses from the swing cylinder to the control valve The hoe connected to the swing cylinder at the rod end is connected to the right front port of the control valve The hose connected to the anchored end of the swing cylinder is connected to the right rear port of the control valve Note quick coupler end to valve Connect the two 1 Hydraulic hoses to the tees on the brush head Short hose routes from pressure side of pump to top tee Long hose routes from the bottom tee to return side of solenoid valve See brush feedline assembly schematic To connect the lift chain for the brush head push the lift control forward and at the same time pull out the lift bracket which is pinned to the lift cylinder of the swing assembly Drop the lift chain into the slot in the lift bracket It may be necessary to try two or three different chain links to fing the one that gives the best and smoothest lift Do not make the lift chain so short that the brush head upright hits the lift bracket on the swing assembly when the brush head is raised You are now ready to level the brush head PAGE 9 LEVELING INSTRUCTIONS
13. en it looks like this PAGE 6 TIGER SWEEPER MODELS THS 72CC amp THS 96C IMPORTANT INSTRUCTIONS 1 Do not store sweeper polypropylene brushes in direct sunlight Direct sunlight will cause the bristles to deteriorate causing the bristles to become brittle If the broom is to be stored for any length of time store it in the shade inside or cover the brush with a tarp to protect it from the sun 2 Do not stor the sweeper power broom with the weight on the bristles Storing the sweeper power broom with the weight on the bristles will permanently deform the bristles destroying the sweeping effectiveness of the brush Block the brush up off the ground WITH PROPER CARE YOUR POLYPROPYLENE BRUSH WILL GIVE LONG HOURS OF TROUBLE FREE SERVICE WITH EXCEPTIONALLY LOW WEAR ON BRUSH 3 How do you get longer brush life Three factors can be controlled to give longer brush life Brush down pressure brush level uneven brush wear ground speed BRUSH DOWN PRESSURE more down pressure does not give a better sweep A brush gets its sweeping action by the flicking action of the bristles This is most effectively done with the tips of the bristles When too much down pressure is used the brush is working with the sides of the bristles not just the tips This mopping action not only decreases the efficiency of the brush but also causes 1 2 to 1 1 2 of bristle to be worn off at once Improper down pressure A brush sweeps
14. sed building Do not get off the tractor while still in motion Use your seat belt if unit is equiped with R O P S Sudden uphill turns on steep slopes should be avoided CAUTION This symbol means CAUTION Your safety is at rick Reduce speed when turning taking curves rough ground or hillsides to reduce chance of rollover Always keep tractor in gear when traveling downhill to prevent runaway When driving on a road day or night use lighting and markings required by local laws Lower equipment when not in use Whenever stopping or leaving the unit you should stop tractor and equipment lower equipment be sure all motion stops and remove key Become familiar with the controls Familiarilty of controls and functions increases efficiency and decreases hazardous situations Never allow children to operate the sweeper or mower OPERATIONAL SAFETY PRECAUTIONS Clear sweeping area of all foreign objects Remove objects that coul cause personal injury to the operator or others Keep other sersons children and pets ou of the work area Always wear the proper apparel such as a long sleeve shirt buttoned to the cuffs and safety glasses goggles or a face shield Never operate the unit without all shields and hood in place Plan your work ahead of time to help avoid accidents Keep hands feet hair and loose clothing away from engine dri
15. urements Swing the brush head assembly to the left and take the same measurements If the measurements are not equal refer to previous leveling steps and illustrations for adjustments Figure D 5 After leveling tighten the brush head mounting bolts E F and G PAGE 11 SUPPORT YOKE ADJUSTMENT NOTE This section applies only to units with serial number 75146 and above Units with serial number below 75146 do not have adjustable support yokes Before operating the sweeper the brush head frame support yokes should be checked and if necessary adjusted as follows 1 Loosen the two 5 8 carriage bolts in each of the support yokes as shown in the figure below Swing the brush head assembly fully to the right Snug the right support yoke around the brush head tube and tighten the two 5 8 bolts Swing the brush head assembly fully to the left Snug the left support yoke around the brush head tube and tighten the two 5 8 bolts Check the brush head assembly for proper leveling It may be necessary to adjust the support yoke up or down in order to achieve correct leveling of the brush head assembly SUPPORT YOKE _ PIVOT FRAME LOOSEN NUTS TO ALLOW FOR ADJUSTMENT IMPORTANT The support yoke must be snug to the brush head frame or damage to the sweeper may result PAGE 12 10 11 12 13 14 BRUSH REPLACEMENT Disconnect the two hydraulic hoses at both motors
16. ve line brush and other moving parts If the unit is left unattended even for a very short time shut off engine set parking brake and remove key _ Never sweep towards people buildings vehicles or other objects that may be damaged by flying debris Dust and debris can be blown back into the operators face if consideration is not given to wind direction Wear the proper protective apparel PAGE 4 OPERATION Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic system can occur if the valves are not OPEN For brush operation open the high pressure valve located near the pressure port of the pump and close the high pressure valve located near the electrical solenoid This procedure shuts off the oil flow to the mower For mower operation close the high pressure valve located near the pressure port of the pump and open the high pressure valve located near the electrical solenoid This procedure shuts off the oil flow to the brush Low brush speed and moderate ground speed will clean almost any hard surface of all debris Do not use high brush speeds or dust may be raised by the aggressive action of the sweeper Always remember the wind direction and plan your sweeping so it blows at your back or to the direction that the brush head assembly is angled It is usually more effective to plan your sweeping for the days when it is overcast and humid or on a
17. with the bristle ends depending on the amount can A mop works with the bristle sides decrease brush life 5 to 95 PAGE 7 MOUNTING INSTRUCTIONS Please rea and understand the instructions and schematics completely before beginning assembly Parts and drawings may vary slightly due to the variety of tractor makes and models The mounting kit you receive should be correct for your application If questions arise please contact your local dealer or Tiger Service as needed Lay out all loose parts on a clean surface for easy identification Part numbers and descriptions can be found in this manual and other information received with ypur par ticular unit Any shortages should be reported immediately The following assembly instructions are based on the assumption a Tiger mower is already mounted on the tractor Variations may occur in parts and assembly onto other makes and models 1 Mount the control valve stand within easy access of the operator usually mounted to the existing mower control valve stand Mount the two spool control valve onto the control valve stand Install the 1 2 pressure and return hoses as shown on the schematic This will maintain oil containment until assembly is complete Note If your tractor has a closed center hydraulic system it will be necessary to a closed center plug in the control valve Use teflon tape on all N P T fitting and joints Mount the sweeper mounting frame onto
18. y possible to cut brush life by 50 if the frame is not level Running an unlevel brush is jast like throwingmoney out the window The small amount of time spent leveling a brush before sweeping is paed back many times over in longer brush life As a general rule brush level should be checked every day before operating Uneven brush wear can also be caused by discharging material to the same side of the brush all the time Flipping the brush core end A brush starts like this for end a couple of times during the course of the brush life can help alleviate this Improper ground speed not only damages the brush bur also cores chains sprockerts drive lines and even frames A rotary sweeper sweeps with the flicking action of the bristle The brush can sweep material up to 1 2 the diameter of the brush If the ground speed of the vehicle is too fast the material 42 piles in front of the brush because it cannot be When it s worn out it should look like discharged This plow effect is caused by bull this dozing with the sweeper instead of sweeping 2278 ae this will causes a side thrust on the brush core and frame components This sideward thrust causes the bristles to flex against the steel ring holding them Eventually this flexing will break the bristles off at the ring Always sweep at a high enough brush speed and low enough ground speed to effectively discharge the material being swept Too oft
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