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Tiger Products Co., Ltd JD 5065 / 5085

1. 34 60IN TSR ROTARY MOTOR BREAKDOWN 6 36 FRONT HYDRAULIC PUMP BREAKDOWN ice tet etre te eee tases e ses cases oe pha aa EE EEE cave EEES EER EEE 38 RESERVOIR TANK FILTER ASSEMBLY 0 0 8 6568 6585 39 COOLER ASSEM B 40 X 10IN HYDRAULIC CYLINDER BREAKDOWN II 42 X HYDRAULIC CYLINDER BREAKDONWLN non rennen nr etn enne 43 X 18IN HYDRAULIC CYLINDER 2 00 422 0 0001 01000001000000000000000000000 N non conan on non nene 44 NOTES ear editae eet m e ata etait A te ta i ie nm Gn Ag 45 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 22222 1 2 2 11 0000000 cn non ne cono nreteee teste ne 46 CABLE MANUAL LIFT VALVE BREAKDOWN 31320 2 22224 42 2 1 01 00000000000000 5 eene nenne 48 CABLE MANUAL LIFT VALVE BREAKDOWN 3132 1
2. 6 COMBO DRAFT BEAM ASSEMBL Y sita ERR ei RU pee EU upa PO esee paia odd en ete At 8 60IN 10 721N SIDE CABLE TM ROTARY MOWLR enini et UR T EUR re 12 60IN SIDE COMBO TM ROTARY MOWER cocoa a bte ee De en eee se DI ei e e eet dee thee thee etie 14 72IN SIDE COMBO TM ROTARY MOWER 16 60IN SIDE TM CHAIN GUARDS 5 nene ne re UP 18 121N SIDE TM CHAIN GUARDS C 20 60IN SIDE TSR ROTARY MOW ER oct ir ias 22 60IN SIDE TSR REAR ANA end er pa PUE tetes mn REO e en in RUE re nant tete po cost asa cases 24 SIDE ROTARYCASTER WHEEL ASSEMBLY ert ete UA oce E M EN ne deal gado ern 26 CASTER WHEEL ASSEMBLY tree ete era gated ved e pt estat Ou D ed ees eee es 28 ROTARY DISK AND KNIVES need qe mn eer etn oti GO e e ERR EE RERO REDE TE nid 29 TMMOWFR SPNDI E ASS MB C 30 TSRMOWER SPINDLE ASSEMBLY ro er eo to air iii E VERRE ESEE EEEE E 32 60IN AND 72IN ROTARY
3. a Bearing Adjustment CL Sleeve Upper Seals Upper Bearing Cone Upper Bearing Cup Spindle Housing Mnt R 0345 MAINTENANCE MAINTENANCE 1 Press upper bearing cup into the spindle 2 Turn the spindle housing over and press in the 3 Place the lower bearing cone in the bearing 4 Install the spindle in the housing Lightly press 3 Tighten the bearing adjustment nut until there is 4 When there is 0 012 inch free play between the BEARING INSTALLATION housing lower bearing cup cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing the end of the spindle to seat the spindle against the bearing inner race 5 Turn the spindle housing over up position and fill with Tiger Spindle Lubricant part number 06540000 to the top edge of the upper bearing cup 6 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 7 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 8 Install the bearing adjustment nut thin nut so there is 1 1 6 clearance between the nut and the sleeve Install
4. ITEM SERVICE COMMENTS Spindle Grease Change Motor to Spindle Spline Change Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change 10 micron filter In Line HP Filter Change or Change when indicated 10 micron filter by restriction indicator Hydraulic Tank Breather Change SIDE ROTARY Maintenance Section 4 6 2011 Alamo Group Inc TROUBLESHOOTING SYMPTOMS Vibration CAUSE Loose Bolts Cutter assembly REMEDY Check all bolts and tighten to recommended torque specifications in this section a Check for damaged blades disc unbalanced or cutter shaft b Replace II needed Check for wire etc entangled in the cutter assembly Mower will not lift Hydraulic Fluid Low Leaks in line Faulty relief valve Kinked or blocked Faulty cylinder Check and refill Hyd Fluid Tighten or replace fittings and hoses Check pressure in line Line pressure in Control Valve should be at least 2500 P S I Clean or replace lines Inspect repair or replace cylinder Oil Temperature rises Low oil level above 200 F Kinked blocked hoses Worn pump motor Bring oil to proper level Inspect Repair Replace Disable and Repair Mower will not start or run SIDE ROTARY Blown fuse Ball valves closed Low oil level Line leak Electronic solenoid faulty Maintenance Section 4 7 Check fuse betw
5. una iu aaa nete 50 CABLE MANUAL LIFT VALVE BREAKDOWN 31752 n 52 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 2 2022022010002 4 1000010000000000005 54 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 en non trennen ne 56 BRAKE VALVE ASSEMBE Yess nee eene eee pert 58 BRAKE VALVE HYDRAULIC SCHEMATIYC ite eite tee dne oett tre tet ettet e tetris 59 CABLE DRAFT BEAM TRAVEL LOCK ora eii p eet epe e et ed ee eos 60 COMBO DRAFT BEAM TRAVEL LOCK ede ee dbi aee 61 SWITCH BOX ehe DU a id o e OP M e HR EUR E c e pO Reed 62 SWITCH BOX SCHEMATIC toot ee watch iy denen co 1 63 NOTES A 64 I 65 66 COMMON SIDE ROTARY 2011 Alamo Group Inc
6. ASSEMBLY MANUAL LIFT VALVE PORTS LOAD SENSE RETURN PORT PRESSURE PORT 5 0057 MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles or valve stand Refer to the parts section for assembly and components needed ASM C 0071 Assembly Section 2 11 ASSEMBLY NOTE ON HUSCO CONTROL VALVES Manual cable controlled Husco control valve boom mowers require check valves with integral restricting orifice 06502036 installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 Vendor 1968R 063 is similar in appearance to hose adapter 33271 and Adapter 434396 with 06 orifice These components can be identified as follows are to be installed per parts section for the lift valve ASM HUSCO 0001 06502036 33271 34396 Assembly Section 2 12 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose wire routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measuring The holes should be 10mm or 3 8 reamed to accept 3 8 hardware
7. OPERATION 13 TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING Check level of hydraulic fluid see sight gauge on tank Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge If pump is working properly check the pressure on the line The relief valve may be by passing fluid at too low pressures If cylinder is still not functioning properly check the line for stoppage The pistons in hydraulic cylinders are virtually trouble free but occasionally one will have a scored wall and allow oil to flow around the piston In this case replace the cylinder NOTE Refer to repair parts section on valve bank settings on individual relief cartridges HYDRAULIC MOTOR NOT WORKING Check lines for kinks or if they are pinched If the motor is bogging down under load recheck the relief valve setting on the cutter valve HYDRAULIC VALVE Failures in the hydraulic system are almost always caused by other elements in the system other than the valve so the entire system should be checked before the valve is changed A malfunction In any hydraulic valve section will require replacement of that section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detent may be serviced individually STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment While they are constructed t
8. SIDE ROTARY Operation Section 3 7 O 2011 Alamo Group Inc v m gt lt OPERATION OPERATION DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health Start tractor only when properly seated in the Tractor seat Starting a 4 DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 66 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 6 1 Connecting Mower Hydraulics Attach the 1 Hoses from the Brake Valve to the hydraulic motor on the Rotary Head Refer to Figure Ops 1252 Secure the hose sleeves on each hose with zip ties on both ends OPS R 0104 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 SIDE ROTARY Oper
9. 1 34260 1 31408 1 2 31931 1 3 6 1001 1 4 21248 2 5 212958 1 6 21242 1 7 6 1024 5 1 8 21223 1 9 6 2277 6 10 21993 6 11 672413 6 12 6 2270 10 13 22016 29 14 21625 29 15 21631 11 16 21783 4 17 21992 4 18 21775 4 19 25270 8 20 670822 2 21 6 0822 2 22 06504018 1 23 6T1029 1 24 6T1033 1 25 21733 4 26 21990 4 27 21725 28 21632 8 29 21988 8 COMMON SIDE ROTARY DESCRIPTION RTRY 72 DECK COMBO STD DUTY RTRY 72 DECK COMBO HEAVY DUTY GUARD CHAIN FRONT SR72 BRKT MOTOR MTG 60 SIDE RTRY SKID SHOE TM72 FLAP DEFLECTOR TM72 BAR FLAP TM72 SPINDLE ASSY CPLT HD 5 8 HOLES SPROCKET 1 1 4 BORE CAPSCREW 3 4 X 2 NF LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NF GR 8 PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 4 NC CAPSCREW 5 8 X 2 NC LOCKWASHER 5 8 HEX NUT 5 8 FLATWASHER 5 8 GR 8 SHIM MOTOR MOUNT 14GA AS NEEDED SHIM MOTOR MOUNT 18 GA AS NEEDED MOTOR M365 2 1 2 GEAR CHAIN COUPLING COVER COUPLING CAPSCREW 1 2 X 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 3 8 2011 Alamo Group Inc Parts Section 6 17 60IM SIDE CHAIN GUARDS COMMON SIDE ROTARY STANDARD FRONT CHAIN GUARD OPTIONAL REAR CHAIN GUARD 2011 Alamo Group Inc Parts Section 6 18 60IM SIDE TM CHAIN GUARDS Continued ITEM PART NO QTY 31773 1 31762 1 2 284
10. SIDE ROTARY f ASSEMBLIES JD 5065 5085 5105M _ _ __ _ ___ _ _ C 0 062 201 L_ _ as of 06 27 2011 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06010020 THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all 15 safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 4 BLOCK UP SECURELY I BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS amp OPS 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before oper
11. gt lt O mi DRIVE SHAFT U JOINT 8 STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke until grease appears at the seal Grease them daily or every 8 hours 0019 LL 2 lt 2 LL lt lt ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown Es E T Cylinder NOTE Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension C EE before the head reaches the stop Now hold the head against the stop and tighten the turnbuckle until the cable is tight Lower and raise the head to check the adjustment The head should touch its stop at the same time the cylinder reaches full extension Tighten turnbuckle lock nuts securely after adjustment is complete SIDE ROTARY Maintenance Section 4 16 O 2011 Alamo Group Inc BALL VALVES The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR WHEN THE PUMP 15 Reservoir COUPLED TO MOTOR OR P T O Failure to do so T e will result in component failure MntP B 0022 Ball Valve
12. 60IM SIDE COMBO ROTARY MOWER Continued ITEM PART NO QTY 1 300870 1 32617 1 2 31773 1 3 6 1001 1 4 6 0820 2 5 22592 1 6 6 0823 1 7 6 1024 5 1 8 21223 1 9 6 2277 6 10 21993 6 11 672413 6 12 6 2270 10 13 22016 29 14 21625 29 15 21631 11 16 21783 4 17 21992 4 18 21775 4 19 25270 8 20 670822 2 21 6 0822 2 22 06504011 1 23 6T1029 1 24 6T1033 1 25 21733 4 26 21990 4 27 21725 28 21632 8 29 21988 8 COMMON SIDE ROTARY DESCRIPTION RTRY 60 DECK COMBO STD DUTY RTRY 60 DECK COMBO HEAVY DUTY GUARD CHAIN FRONT SR60 BRKT MOTOR MTG 60 SIDE RTRY SKID SHOE TM60 FLAP DEFLECTOR TM60 BAR FLAP TM60 SPINDLE ASSY CPLT HD 5 8 HOLES SPROCKET 1 1 4 BORE CAPSCREW 3 4 X 2 NF LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NF GR 8 PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 4 NC CAPSCREW 5 8 X 2 NC LOCKWASHER 5 8 HEX NUT 5 8 FLATWASHER 5 8 GR 8 SHIM MOTOR MOUNT 14GA AS NEEDED SHIM MOTOR MOUNT 18 GA AS NEEDED MOTOR M365 2 1 4 GEAR CHAIN COUPLING COVER COUPLING CAPSCREW 1 2 X 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 3 8 2011 Alamo Group Inc Parts Section 6 15 72IN SIDE COMBO TM ROTARY MOWER COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 16 72IN SIDE COMBO TM ROTARY MOWER Continued ITEM PART NO QTY
13. CAPSCREW 3 8 X 3 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 ELBOW 1MOR X 1MJ90 FORGED 2011 Alamo Group Inc Parts Section 6 41 X 101 HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO QTY DESCRIPTION 6TOISIR HYD CYLINDER 3 X 10 1 610167 1 CYLINDER BUTT 2 610170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 610164 1 CYLINDER TUBE 5 610161 1 PISTON ROD 6 610173 1 PISTON 7 6T0179 1 LOCKNUT 8 610176 4 TIEROD ASY 610187 SEAL KIT 9 2 O RING 10 2 BACK UP WASHER H 1 O RING 12 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 5 1 WIPER COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 42 121 HYDRAULIC CYLINDER BREAKDOWN ITEM PART 550 32215 25343 1 610167 1 2 610170 1 3 610178 1 4 610204 1 5 610203 1 6 610173 1 7 610179 1 8 610205 4 28 670187 2 10 ass 2 mia 1 a o c 2 css 1 Jo cas 1 1 COMMON SIDE ROTARY DESCRIPTION HYD CYLINDER 3 X 12 STD DUTY HYD CYLINDER 3 X 12 HVY DUTY CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIE ROD ASY SEAL KIT O RING BACK UP WASHER O RING BACK UP WASHER O RING U CUP WIPER 2011 Alamo Group Inc Parts Section 6 43 X 18IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO QTY gt 610150 1 610167 1 2 610170 1 3 610178 1 4 6101
14. ITEM PART NO QTY 06700091 1 9 06380015 1 10 06505067 1 11 06505044 1 12 21627 4 13 06505127 1 14 610649 1 15 4888 1 16 06505077 1 17 06503084 1 18 06503083 1 19 34309 1 20 34710 1 21 06500428 1 gt 06500470 1 22 4852 2 23 06506023 1 06500430 1 24 34117 1 25 06510083 1 26 33554 3 27 06500398 1 En 06500096 1 28 34064 1 29 1 30 32382 3 31 21782 2 32 33764 5 33 21775 2 34 22421 1 35 34076 1 36 34626 1 37 22425 1 38 30255 2 39 21644 2 40 22016 2 41 21627 2 2 43 06500431 2 06500198 2 JD5XX5 TM TSR DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL SIGHT GAUGE FLTR ASSY IN TANK CPLT SAE10MP NYLOCK NUT 3 8 NC PLUG SAE 20 FILTER GAUGE STREET ELBOW 1 8 X 90 CAP BREATHER O RING ELBOW 1 1 2 FOR X 1 1 2 FOR MACH ADAPTER 1 1 2 X 1 1 2 BALL VALVE 1 1 2 FOR ADAPTER 1 1 2 MOR X 1 1 2 MJ HOSE 1 1 2 X 90 HOSE 1 1 2 X 96 LOADER MOUNT KIT FLANGE 20 HOSE TUBE 1 X 62 HOSE 1 X 82 LOADER MOUNT ELBOW 1 MOR X 1 MJ90 FORGED VALVE BRAKE SOL 3000PSL METRI ELBOW 1 MOR X 1 MJ 45 HOSE 1 X 114 HOSE 1 X 120 LOADER MOUNT ADAPTER 1 1 4 MOR X 1 AXLE BRC LH REFER TO TRACTOR MOUNT KIT PAGE BRACKET HOSE CAPSCREW 5 8 X 1 3 4 NC FLATWASHER 5 8 SAE HEX NUT 5 8 NC CAPSCREW 16MM X 40MM 2 0P CLAMP KIT TUBE 1 2PST BOLT BRKT TUBE CLAMP CAPSCREW 16MM X 60MM 2 0P SPACER 1 1 4 OD X 3 A ID X 3 4 CAPSCREW 3 8 X 5 NC FLATWA
15. Measure along the back edge of the wheel well 6 from the origin Use a square to measure 2 up from the last mark Refer to the image below to see the first hole The second hole should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 12 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC ASM JD 0068 Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that don t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed 4 g Assembly Section 2 13 ASSEMBLY FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long Trim lock should be used on the sharp edges ASM JD 0092 HOSE ROUTING It is important to route the hoses as shown below from the brake valve behind the Assembly Section 2 14 55CM8LV mast and to the flail mo
16. Parts Section 6 3 PART NAME INDEX FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC 68 69 WETCU TSO GALEON TANK MOUN gt iii pai 70 WETCUT 100 150 GALLON TANK 2 222222222220 1 000 0 0000000000000000000000 0 71 WRETCUT TANK PLUMBING umi GAG RENE GS ie bh RS RO i AB ee ei siege Beg Did eps 72 WETCUTSPRAYER 5 ORO RR nb ss youve UR REOR RHET arbi en 74 WRETCUT CABLBS iie a EE M e 76 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 4 PARTS ORDERING GUIDE COMMON SIDE ROTARY The following instructions are offered to help eliminate needless delay and errorin processing purchase orders for the equipment in this manual 1 The Parts Section is prepared logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 ThePurchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and f possible the serial number of the machine for which the parts are being ordered 3 Thepurchase order must clearly list the quantity of
17. equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast 2096 Minimum of total tractor weight on frot end of tractor Power Take O ff 540 RPM 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tract
18. times for protection from injury including injury from items thrown by LO xd the equipment SG 16 ES E CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER I MANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing amp loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery so m WARNING Transport only at safe speeds Serious accidents and injuries can ZA result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes 0 good condition operate properly 2 Before transporting the Tractor Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed o
19. 4 06300111 1 5 06300110 1 6 06380015 1 7 23152 1 8 06401034 1 9 06380031 1 10 21639 2 11 22016 8 12 21627 6 13 33764 12 14 22421 12 15 21832 10 16 33880 32 17 21825 10 18 24860 8 19 27282 4 20 24849 4 21 23293 4 22 21725 4 23 21631 4 JD5XX5 TM TSR DESCRIPTION MAIN FRAME MNFRM LDR LOADER MOUNT UPRIGHT LH UPRIGHT RH AXLE BRC LH AXLE BRC RH TANK RES WHEEL WELL PUMP P350 1 3 4 GEAR MOUNT PUMP GUARD PUMP CAPSCREW 3 8 X 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC FLATWASHER 5 8 SAE CAPSCREW 16MM X 40MM 2 0P CAPSCREW 3 4 X 2 NC FLATWASHER 3 4 SAE HEX NUT 3 4 NC CAPSCREW 20MM X 40MM 2 5P CAPSCREW 20MM X 55MM 2 5P SPACER 7 8 ID X 1 1 4 0D X 5 8 PLOW BOLT 1 2 X 1 3 4 NC HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 4 NC 2011 Alamo Group Inc Parts Section 5 7 TRACTOR MOUNT KIT HYDRAULICS ITEM PART NO 1 23152 2 06370109 3 06420118 4 LVB24989 5 06530002 6 06420119 7 06420120 8 613013 JD5XX5 TM TSR EXISTING PULLEY 3 JD5065M 5085M DESCRIPTION PUMP COUPLER DRV 5 23 75 ID5095 5105 TRACTORS JD PULLEY KIT JD5095 5105M TRACTORS CAPSCREW SKT HD 10MM X 75 1 5 5 24 65 ID5065 5085 TRACTORS ADPTR CRNKSHFT 105065 5085M TRACTORS ROLLPIN 1 4 X 1 3 4 SS 105065 5085M TRACTORS 2011 Alamo Group Inc Parts Section 5 8 TRACTOR MOUNT KIT HYDRAULICS Continued
20. ASSY CASTER HUB CASTER DUST CAP HUB STUD HEX NUT 1 NF SLOTTED COTTER PIN 3 16 X 2 BEARING CONE CASTER WHEEL SEAL WHEEL CPLT SOLID TIRE TIRE SOLID RIM OUTER RIM CASTER ROLL PIN 1 4 X 2 HEX NUT 1 NC FLATWASHER 1 TUBE PROTECTOR SPRING REAR RTRY ADJ ROD TRR HEX NUT 5 8 LOCKWASHER 5 8 CAPSCREW 5 8 X 1 3 4 NC CASTER FRAME PIN PIN LYNCH 7 16 X 2 BUSHING 1 RTRY CPLT TM GREASE ZERK 1 4 X STR GREASE ZERK 1 8 X STR CASTER FRAME ANCHOR TM60 CASTER FRAME ANCHOR 72 CASTER FRAME ANCHOR TM60 CASTER FRAME ANCHOR TM72 2011 Alamo Group Inc Parts Section 6 27 CASTER WHEEL ASSEMBLY ITEM PART DESCRIPTION 1 21459 1 SPINDLE CASTER WHEEL AXLE 2 21987 5 LOCKWASHER 5 16 3 21575 5 HEX NUT 5 16 4 28548 5 CAPSCREW 5 16 X 3 4 NC 5 22697 1 RIM OUTER CASTER ASSY 6 21416 1 TIRE SOLID 7 22696 1 RIM CASTER WHEEL 8 22070 1 DUST CAP 9 22533 1 COTTER PIN 3 16 X 2 10 6T0836 2 CUP CASTER WHEEL 11 22073 1 HEX NUT 1 NF SLOTTED JAM NUT 12 22071 5 HUB STUD 13 22066 1 HUB CASTER WHEEL COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 28 ROTARY DISK AND 5 ITEM PART NO QTY DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK NUT 1 1 8 3 34878 2 SPACER 4 34497 2 KNIFE MOUNTING BOLT 5 34685 2 KNIFE 60 HIGH SUCTION STANDARD SA 34684 2 KNIFE 60 OPTIONAL 6 34682 2 K
21. OF CAB 29 6T3221 Side Rtry Safety Section 1 16 SAFETY _ LOCATION start when mower is engaged 673233 INSIDE CAB ALAAVS TILT LEFT 613234 INSIDE OF CAB INBOARD OUTBOARD REAR TILT RIGHT STAY CLEAR DISCHARGE OPENING WARNING DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA 613243 ROTARY MOWERS HAVE THE INHERENT ABILITY TO INSIDE OF CAB THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 6T 3230 Side Rtry Safety Section 1 17 SAFETY PART NO LOCATION CAUTION DO NOT START OR RUN 673233 WITH VALVES CLOSED HYDRAULIC TANK SERIOUS DAMAGE WILL OCCUR 6T 3233 CAUTION CHECK CRANKSHAFT ADAPTER DAILY 6T3234 FOR TIGHTNESS AND GROMMET WEAR INSIDE OF CAB AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE 673236 MOWER DECK HYDRAULIC TANK 613243 INSIDE OF CAB Side Rtry Safety Section 1 18 SAFETY PART LOCATION GREASING INSTRUCTIONS GROUND SHAFT BEARING GREASE EVERY 8 HRS OR DAILY NOTE I unusual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required 6T3249 A 6 3249 MOWER DECK GREASING INSTRUCTIONS GROUND ROLLER BEARING 613261 GREASE EVERY 8 HRS OR DAILY MOWER DECK NOTE I un
22. OFF PLUG 9 TB1017M 1 SHUT OFF PLUG 10 TB1017L 2 LEVER KIT FOR ONE SECTION 10A 1 LEVER KNOB 10 1 LEVER 10C 2 LEVER WASHER 10D 1 LEVER CLIP JE 2 LINKAGE IOF 1 LEVER PIN 100 1 ROLL PIN 10H 1 LEVER BOOT 107 1 LEVER BOLT 10K 1 LEVER DUST COVER JL 1 LEVER NUT 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION WIPER MB 2 O RING SMALL MC 2 O RING LARGE 11D 1 SPRING ME 1 PUCKET 12 TB1017X 1 TIE ROD KIT 13 24214 1 O RING LARGE JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 17 WHEEL SPACER DESCRIPTION ITEM PART 1 KIT SPCR WHL JD 2 06770025 06400919 2 RING SPACER WHEEL JD JD5XX5 TM TSR Parts Section 5 18 2011 Alamo Group Inc HOSE GUIDE HD DRAFT BEAM ITEM PART NO DESCRIPTION 1 28955D 1 HD COMBO DRAFT BEAM 2 21627 2 NYLOCK NUT 3 8 NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW 3 8 X 1 1 2 NC JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 19 NOTES 1 5 JD5XX5 TM TSR 62011 Alamo Group Inc Parts Section 5 20 COMMON SIDE ROTARY PARTS SECTION 5 PART NAME INDEX PARTS ORDERING GUIDE 00 30 Debug eO 5 CABLE DRAFT BEAM ASSEMBLY 05
23. PARTS SECTION 5 33856 1 BRKT PIN HOLDER 6 21988 2 LOCK WASHER 3 8 7 21629 2 CAPSCREW 3 8 X 3 4 8 6T3020 2 R CLIP 5 32 9 610107 2 TRAVEL LOCK PINS 3 47 X 3 1 4 10 22021 1 FLAT WASHER 3 4 11 21993 1 LOCK WASHER 3 4 12 21825 1 HEX NUT 3 4 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 61 SWITCH BOX ITEM PART DESCRIPTION 1 06514013 1 SWBX ALUM BLK 06510102 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 613923 1 INDICTATOR LIGHT ON RED 5 06514014 1 BREAKER 10A SWBX 6 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 7 06550018 1 DECAL SWTCHBX TM TSF CG 8 35227 1 RELAY DP DT 12V LY2F 35226 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 62 SWITCH BOX 06510102 SCHEMATIC COMMON GROUND SWITCH BOX SIDE MOWER NOTE ADD METRIPAK 150 FEMALE PLUG MALE PINS gt W JUMPER WIRES gt sw1 PUSH PULL IM ENTE A primm VALVE TTA ROUND B RACK WARE SAW BAT ROUND 60 BLACK WIRE 14AWG IGNITION 712 RED WIRE 14AWG GREEN w RE AWO GREEN WIRE Te SEE DRAWING 06515000 FOR A FULL DESCRIPTION OF ALL CONNECTORS COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 63 NOTES 2 5 2011 Alamo Group Inc Parts Section 6 64 FIRE S
24. body needle nose vise grip to pull spool Suction lines obstructed Low oil level from block Check block and spool for contaminants and scratches Clean parts or replace if scratched Check for kinks or obstruction in suction hose Check Hyd tank level and fill Pump will not work Excessive wear on internal parts Disassemble and repair Motor will not work Excessive wear on internal parts Disassemble and repair NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual SIDE ROTARY Maintenance Section 4 8 O 2011 Alamo Group Inc TORQUE SPECIFICATIONS Torque for Standard Fasteners TS 4 threads O Grade 2 C3 Grade 5 Grade 9 Tightening Torque Tightening Torque Tightening Torque Tightening Torque Unified Coarse Thread Series 20 48 bal 58 ribs 06 78 nds 86 inthe 101 ms 107 122 143 126 mos 143 168 abs 101 122 e ve 29 _ gt la 2 Lx Dome 36 o aja osas tos ta gt 6 tas St das 169 70 61 EEE gt tia ue 19 15 000 4266 204 327 7 7 ias L 29 2889 ama 3887 317 1 38 I 0 Torque values for 1 4 and 5 16 in seri
25. cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Anycracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 SIDE ROTARY Operation Section 3 15 2011 Alamo Group Inc OPERATION OPERATION 7 3 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to iden
26. ers away during operations sris NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowin
27. gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 SIDE ROTARY Operation Section 3 39 2011 Alamo Group Inc OPERATION OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 SIDE ROTARY Operation Section 3 40 O 2011 Alamo Group Inc
28. has been run Stand off to one side when removing the breather cap element to prevent possible injury OPS R 215 A WARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin 0001 8 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding 5 34 SIDE ROTARY Operation Section 3 13 2011 Alamo Group Inc O 5 m gt O OPERATION OPERATION ROTARY HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure blade carrier nuts are torqued to proper specifications Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT us
29. including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 Do not mow or drive the tractor into material that is burning or areas that recently burnt and may contain hot spots Burning material sparks and coals could be thrown from the mower to areas of vegetation that might ignite Tire damage can occur when driving over hot material Oil and grease on the tractor and mower could ignite resulting in equipment destruction Carry a fire extinguisher on the tractor at all times to extinguish possible fires encountered SIDE ROTARY Operation Section 3 32 2011 Alamo Group Inc OPERATION All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should _ be used and maintained in good working condition All safety devices should be ses inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact Deflector Chain a Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These
30. is not necessary to tape O ring fittings or those installed in swivels ASM C 0088 Assembly Section 2 16 ASSEMBLY GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application ASM C 0011 HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses between the swivel and main boom with the hose cover provided Wrap the hoses between the main boom and secondary boom with the hose cover provided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap Cover the valve valve fittings with the yellow hose cover and secure with black string provided ASM C 0058 SOLENOID BRAKE VALVE Install a solenoid valve on the mounting bracket with the supplied hardware as shown in the Parts Section in this manual While installing the fittings to the brake valve the electical coil on the spool may have to be removed to make room When reinstalling the coil it is important to use no more than 5 ft lbs or 60in lbs torque WARNING OVER TORQUE TO THE COIL WILL RESULT IN HYDRAULIC FAILURE OF SPOOL Asm c 0025 TEMPERATURE GAUGE MOUNTING oPrioNAL Mount the temperature gauge where it is clearly visible to the operator Attach the green wi
31. looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS R 217 certain that the Slow Moving Vehicle SMV sign is installed LWARN ING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s SIDE ROTARY Operation Section 3 37 O 2011 Alamo Group Inc v m gt OPERATION OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals an
32. on the equipment Ensure the Truck is equipped with functional seat belts and require that the employee operator securely fasten the safety belts at all times Forbid the employee operator to carry additional riders on the Truck Provide the required tools to maintain the Truck and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Side Rtry Safety Section 1 23 SAFETY Side Rtry Safety Section 1 24 JD5XX5M TM ASSEMBLY SECTION Assembly Section 2 1 55CM8LV Before attempting to mount your Tiger mower it is important to read an understand all of the Safety Messages in the Safety section of this manual Check complete shipment list against the packing list to make sure there are shortages Make certain the tractor model is the appropriate one for the mower received Always use a floor jack hoist or fork lift to lift and raise heavy parts Read and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the pa
33. or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance 4sm c 0070 Assembly Section 2 25 ASSEMBLY Assembly Section 2 26 OPERATION SECTION OPERATION OPERATION TIGER SIDE ROTARY MOWER OPERATING INSTRUCTIONS Tiger Side Rotary Mowers are manufactured with quality material by skilled workers The side mower positions may optionally be controlled with the tractors remote hydraulic connections or a combination of lift valve and remote hydraulics If so determine which position of the mower is to be controlled by each remote lever The mower is equipped with safety warning decals protective deflec
34. presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If OPS R 0100_A you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SIDE ROTARY Operation Section 3 12 SG 15 2011 Alamo Group Inc OPERATION HYDRAULIC PUMP OIL RESERVOIR Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower
35. standard rotation same rotation asthetractor wheel during forward travel Never operate the cutter AADANGER shaft in the reverse rotation Operating this mower in reverse cu iex SHAFT MUST TURN IN THIS rotation may cause objects to be thrown out the front of the mower head DIRECTION Side Rtry Safety Section 1 10 SAFETY WARNING The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 A seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased Wait a minute Save a life WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Battery post terminals and related accessories contain lean and lead compounds chemicals known to the state of California to cause cancer and birth or other reproductive harm Wash hands after handling Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hang ers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performanc
36. the jam washer placing the tab into the key way Install the bearing lock nut thin nut and hand tighten against jam washer and adjustment nut See the following section for bearing adjustment BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in E a vise so the spindle housing turns freely l Dial indicator set to read 2 Position a magnetic base dial indicator on the end play outer diameter of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play 0 012 inch movement when the spindle housing is pried upward away from the vise jaws spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and MntP B 0025 tighten the lock nut to 300 ft Ibs of torque 5 After the lock nut is tightened there must be 0 001 inch to 0 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 0 001 inch to 0 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play is NOT correct loosen the lock nut and turn the adjustment nut as required and re tighten the lock nut Repeat first part of step 5 SIDE ROTARY Maintenance Section 4 22 O 2011 Alamo Group Inc DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of ser
37. the mower to be between 3 4 and 1 lower than the blade at the rear SIDE ROTARY Operation Section 3 26 2011 Alamo Group Inc OPERATION MEASUREMENT OF HEAD PITCH CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING Move machine to a flat level area such as a concrete slab Lower mower head to within several inches of the ground but do not rest head on ground Stop engine Position blades toward front and rear Measure the distance from the bottom of the blade tips to the ground with the blades hanging at rest Use two people to measure Normal drift of the cylinders will cause inaccurate measurements if the front and rear not measured at the same time DO NOT ALLOW ANOTHER PERSON TO OPERATE THE CONTROLS WHILE MEASUREMENTS ARE BEING TAKEN 6 Bent blades bars pans or loose bolts will make measurements useless O EI ALIGNMENT Head alignment is defined as the relationship of the centerline of the mower to the centerline of the tractor The desired alignment is that the centerlines of the tractor and mower are parallel to each other Misalignment contributes to streaking due to the skid shoe laying a wide strip of grass flat This flattened grass is sometimes not picked up by the mower on subsequent passes Misalignment also contributes to excessive power consumption because the side skirts tend to doze material against the side of the mower adding drag to the tractor Alignment problems ca
38. to connect or disconnect the Implement SRM 20 11 MOWER STORAGE It is recommended that the mower be stored with the mower fully lowered to ground level If the mower is stored in the raised position select a level area and place blocks under the mower to prevent the mower from falling BEFORE disconnecting the mower from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill oil levels as detailed in the maintenance section Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make repairs immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower OPS R 214 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possib
39. 01990 volse 5 V9066L9 69952 daa 3NIINI NNOO 18 HOLIMS NNOD DNI 3NION3 NO nen Q E 1SOd SOd VO v YSLYVLS XNY NO 150 QNnOH9 99082 V9 9 MOVIA Vo VI X V I8 V9L9C 922 20820 WOOT NNOO NNOO ONIY 38IM NI dYaM 65604590 COMMON SIDE ROTARY Parts Section 6 68 2011 Alamo Group Inc WETCUT COMMON SIDE ROTARY WETCUT SECTION 2011 Alamo Group Inc Parts Section 6 69 WETCUT 50 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST 3 POINT TOP LINK ARM 3 POINT BOTTOM LINK ARMS ITEM PARTNO QTY DESCRIPTION 1 06370128 1 MNT 3PNT UNI 2 06370136 1 MNT TANK 50GAL WETCUT 4 06520342 1 TANK 50GA WETCUT 7 RD1032 3 PIN LYNCH 1 4 X 2 8 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 9 06520343 4 ANCHOR STRAP WETCUT 10 06520344 4 BOLT STRAP TANK WETCUT 11 06520345 2 STRAP TANK WETCUT COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 70 WETCUT 100 OR 150 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST G ITEM PART 1 06370128 1 2 06370138 1 06370139 4 06520372 1 06520373 5 21527 2 6 21530 2 7 RD1032 3 8 TB 1036 1 9 06520345 2 10 06520344 4 11 06520343 4 COMMON SIDE ROTARY 19 5 LS DESCRIPTION MNT 3PNT UNI MNT TANK 100GAL WETCUT MNT TANK 150GAL WETCUT TANK 100GA WETCUT TANK 150GA WETCUT HEX NUT N
40. 07 12 3 22993 77 4 28408 4 31774 5 31763 1 6 31879 1 7 31878 1 8 22016 2 9 6T3028 2 10 22992 69 COMMON SIDE ROTARY DESCRIPTION GUARD CHAIN TM60 FRONT ASSY GUARD CHAIN TM60 FRONT CABLE 5 16 BULK QTY IN FEET CHAIN 5 16 GR30 9 LINK U BOLT CABLE 5 16 NOT SHOWN GUARD CHAIN TM60 REAR ASSY GUARD CHAIN TM60 REAR ROD SHORT TM60 ROD LONG TM60 FLATWASHER 3 8 GR8 COTTER PIN 1 8 X 1 CHAIN 5 16 GR30 10 LINK 2011 Alamo Group Inc Parts Section 6 19 72IN SIDE TM CHAIN GUARDS COMMON SIDE ROTARY STANDARD FRONT CHAIN GUARD OPTIONAL REAR CHAIN GUARD 2011 Alamo Group Inc Parts Section 6 20 72IN SIDE TM CHAIN GUARDS Continued ITEM PART NO QTY 31931 1 31863 1 2 28407 14 3 22993 91 4 28408 4 31932 5 31864 1 6 31934 1 7 31933 1 8 22016 2 9 6T3028 2 10 22992 83 COMMON SIDE ROTARY DESCRIPTION GUARD CHAIN TM72 FRONT ASSY GUARD CHAIN TM72 FRONT CABLE 5 16 BULK QTY IN FEET CHAIN 5 16 GR30 9 LINK U BOLT CABLE 5 16 NOT SHOWN GUARD CHAIN TM60 REAR ASSY GUARD CHAIN TM60 REAR ROD LONG TM72 ROD SHORT TM72 FLATWASHER 3 8 GR8 COTTER PIN 1 8 X 1 CHAIN 5 16 GR30 10 LINK 2011 Alamo Group Inc Parts Section 6 21 60IN SIDE ROTARY MOWER COMMON SIDE ROTARY CABLE LIFT HEAD ONLY 2011 Alamo Group Inc Parts Section 6 22 60IN SIDE ROTARY MOWER Continued I
41. 2058 24500 2 06340033 3 34622 4 21632 5 672615 6 21627 7 21630 8 22016 9 06505100 10 6 4411 11 673017 12 21500 13 34396 14 33271 15 33652 16 33364 17 33293 18 32678 19 33383 20 06500467 21 06500468 22 06503130 22 24 06503129 25 267820 26 21529 27 22014 28 6 3927 29 06411085 30 21527 31 32724 32 27513 JD5XX5 TM TSR 1 1 1 e N A N NN A N N N DESCRIPTION VALVE 2SP OC COMBO LIFT DRAFT BEAM VALVE 2SP OC CABLE LIFT DRAFT BEAM VALVE MNT PLATE VALVE REAR MNT CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 1 NC FLATWASHER 3 8 CBL CNTRL 108 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF ADAPTER 06 RSTRCTR 1 2 MOR X 3 8 MJ ADAPTER 1 2 MOR X 3 8 MJ HOSE 1 4 X 130 HOSE 1 4 X 120 ELBOW LONG 1 2 MOR X 1 2 MJ 90 ADAPTER 5 8 MOR X 1 2 FOR ELBOW 5 8 MOR X 1 2 MJ X 90 HOSE 1 2 X 31 HOSE 1 2 X 33 TEE BRANCH PRERMD TUBE TRACTORS WITH MID MOUNT VALVE CAP 3 4 FS TRACTORS W OUT MID MOUNT VALVE CAPSCREW 1 4 X 3 4 NC FLATWASHER 1 4 SOLENOID CONTINUOUS DUTY BRKT MNT SOLENOID NYLOCK NUT 1 4 NC FLATWASHER 10MM CAPSCREW 10MM X 35 1 5 2011 Alamo Group Inc Parts Section 5 13 CABLE MANUAL LIFT VALVE BREAKDOWN 06502058 JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 14 CA
42. 65 1 5 610162 1 6 610173 1 7 610179 1 8 610177 4 mE 610187 sss 2 10 2 I um 1 2 1b cum 1 Id 1 ju cm 1 16 6T0206 1 COMMON SIDE ROTARY DESCRIPTION CYLINDER 3 X 18 CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIE ROD ASY SEAL KIT O RING BACK UP WASHER O RING BACK UP WASHER O RING U CUP WIPER SPACER 2011 Alamo Group Inc Parts Section 6 44 NOTES 1 5 2011 Alamo Group Inc Parts Section 6 45 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 46 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 Continued ITEM PART NO QTY 1 10175 1 2 1702 1 3 1017 1 4 06502091 1 5 3 6 N A E 7 TB1017M 1 8 1017 1 9 TB1017M 1 10 N A 11 TB1017A 2 2 2 1 HD 1 12 TB1017L 2 12A 1 12B 1 120 2 12 1 IE 2 1 12G 1 IH 1 12 1 1 12L 1 13 1017 1 14 24214 1 COMMON SIDE ROTARY DESCRIPTION INLET END COVER END COVER POWER BEYOND VALVE SECTION SINGLE ACTING SPRING DETENT VALVE SECTION DOUBLE ACTING CENTER SPRING NO AUX VALVE PORTS N A N A SHUT OFF PLUG RELIEF VALVE 2250 PSI SHUT OFF PLUG N A VALVE SEAL KIT FOR ON
43. 7 ASSEMBLY chart located in the maintenance section of this manual ASM JD 0072 TRACTOR RIGHT CLAMP RIGHT SIDE AXLE HOUSING FENDER BRACE ARM AXLE BRACE MOUNTING BOLTS SIDE MOWER HYDRAULIC DIAGRAM LIFT VALVE HYDRAULIC POWER TRACTOR DR RN HYDRAULIC INBOARD AUX eres CYLINDER REMOTES LOAD VALVE SENSE LOAD OUTBOARD SENSE CYLINDER he END GLAND END FILLER CAP LI FILTER 8 5 4 RESERVOIR A TE MOWER HAND HYDRAULIC MOTOR VALVE PUMP ano gt gt lt gt P VALVE MP M DRAIN PLUG 1321 SIDE RTY OR FLAIL HYD DIAGRAM ASM C 0090 Assembly Section 2 18 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch drill holes to match if necessary mount in dry and well protected area Secure as shown in the parts section G ORANGE 10 GA wire from switchbox to A on cooler fan connector H ORANGE 16 GA wire from switchbox to A Mower Run Right connector I BLACK 16 GA wire from switchbox to on Mower Run Right connector J WHITE 16 GA wire from switchbox to Mower Run Left Rear connector K BLACK 16 GA wire from switchbox to B on Mower Run Left Rear connector ASM C 0099 COOLER MOUNTING Mount the cooler mounting brackets on the top rear side of the side hydr
44. 7 06520376 5 38 06537022 2 COMMON SIDE ROTARY DESCRIPTION HOOD SPRAYER HINGE LH SPRAYER HINGE RH SPRAYER HINGE CNTR SPRAYER GUARD SPRAYER WETCUT MNT RH WET CUT MNT LH WET CUT GUARD HOSE WETCUT PIN HINGE WET CUT TUBE LG SPRA YER SKIRT ANTI SPRAY 50 SKIRT ANTI SPRAY 7 TUBE CAP SPRAYER HOSE SPRA YER NOZZLE SPRA YER TIP NOZZLE SPRA YER FILTER NOZZLE SPRAYER NUT NOZZLE SPRAYER CHAIN 18X1 31X13LINKS ADAPTER 1 4NPT WETCUT ELBOW BARB 3 8X1 4NPT SPACER 500 D X 2521 D X 38 NYLON U BOLT 1 4 X1 X1 X1 3 4 HEX NUT NYLOCK 1 4 NC CAPSCREW 1 4 X 1 2 NC CAPSCREW 1 4 X 3 4 NC HEX NUT 3 8 NC CAPSCREW 3 8 X 1 NC CAPSCREW 3 8 X 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 1 4 FLATWASHER 1 4 FLATWASHER 3 8 GR8 ROLL PIN PLAIN 3 16 X 7 8 CLAMP HOSE 6 U NUT 1 4 3 4 TO CENTER CABLE 3 16 U BOLT CABLE 3 16 2011 Alamo Group Inc Parts Section 6 75 WETCUT CABLES COMMON SIDE ROTARY ATTACHED TO SPRAYER LINE ON 3PNT MOUNT 2011 Alamo Group Inc Parts Section 6 76 Warranty Section 7 1 WARRANTY SECTION WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of p
45. 7 Mainframe GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of top spindle seal Lubricate spindle weekly or every 40 hours of use TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service Torque the 6 bolts shown below to 357 dry or 315 oiled ft lbs MntP R 0088 SIDE ROTARY Maintenance Section 4 17 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINE For direct drive mowers locate motor spline and spindle spline on the mower deck Grease splines with Mobil moly 52 Use about 4 ounces of grease Change grease yearly or every 500 hours Motor Spline to Spindle Spline CE rJ BES SSF oF oF a afa 5295555522 gt gt 2 Mnt R 0346 SIDE ROTARY Maintenance Section 4 18 2011 Alamo Group Inc MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care
46. 70 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Truck and Implement operation it is the employer s responsibility to Train the employee in the proper and safe operation of the Truck and Implement Require that the employee read and fully understand the Truck and Implement Operator s manual Permit only qualified and properly trained employees to operate the Truck and Implement Maintain the Truck and Implement in a safe operational condition and maintain all shields and guards
47. 9 6T3211 1 20 21837 1 21 21688 2 22 21825 2 23 21677 2 24 22023 1 25 6TO104N 2 26 21833 1 27 22021 1 28 21993 1 29 06537021 4 30 670106 1 31 674258 2 32 34396 2 33 34244 2 34 COMMON SIDE ROTARY DESCRIPTION DRAFT BEAM STD WITH TRAVEL LOCK DRAFT BEAM EXTENDED 6 CYLINDER 3 X 18 HYD CYLINDER 3 X 10 LOWER SHEAVE BRACKET UPPER SHEAVE BRACKET SHEAVE LIFT CABLE STD 1 2 X 87 1 2 LIFT CABLE EXTENDED 6 TURN BUCKLE SHACKLE WITH PIN OUTER DRAFT BEAM PIN 1 1 2 X 14 1 2 INNER DRAFT BEAM PIN 1 1 2 X 15 3 4 CYLINDER PIN 1 X 6 5 8 CLEVIS PIN 1 X4 R CLIP 3 16 UPPER SHEAVE PIN WITH ZERK 3 4 X 3 LOWER SHEAVE PIN WITH ZERK 3 4 X 2 1 2 R CLIP 5 32 SET SCREW 3 8 X 1 2 GREASE ZERK 1 8 STRAIGHT CAPSCREW 3 4 X 3 1 4 CAPSCREW 7 16 X 3 1 4 HEX NUT 3 4 NYLOCK NUT 7 16 FLAT WASHER 1 SHEAVE PIN BUSHING 1 OD X 3 4 ID CAPSCREW 3 4 X 2 1 4 FLAT WASHER 3 4 LOCK WASHER 3 4 ROLL PIN TRAVEL LOCK BRACKET BREATHER 1 2 RESTRICTOR ELBOW FITTING 1 2 MAIN FRAME REFER TO TRACTOR PARTS SECTION 2011 Alamo Group Inc Parts Section 6 7 COMBO DRAFT BEAM ASSEMBLY NOTES 1 ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED 2 ORIENTATION OF ITEMS 4 5 amp 6 ARE CRITICAL COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 8 COMBO DRAFT BEAM ASSEMBLY Continued ITEM PART NO
48. AR GUARDS Continued ITEM 1 34973 2 2 34974 2 3 21631 16 34972 4 5 21625 30 6 21988 16 7 22992 156 20 06410947 1 21 06401184 2 22 06410948 1 23 21632 10 24 22016 20 25 06410946 1 26 21580 6 27 22015 12 28 21575 6 29 21625 10 30 06520331 2 DESCRIPTION ROD CHAIN OUTER TM60 ROD CHAIN INNER TM60 CAPSCREW 3 8 X 1 1 4 NC PLATE CAP CHAIN HEX NUT 3 8 NC LOCKWASHER 3 8 CHAIN 10 LINK MNT FLAP RH EXT TSR STRAP FLAP EXT TSR COVER FLAP EXT TSR CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 GR8 MNT FLAP LH EXT TSR CAPSCREW 5 16 X 1 NC FLATWASHER 5 16 HEX NUT 5 16 NC HEX NUT 3 8 NC FLAP EXT TSR 2011 Alamo Group Inc Parts Section 6 25 SIDE ROTARY CASTER WHEEL ASSEMBLY COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 26 SIDE ROTARY CASTER WHEEL ASSEMBLY Continued ITEM NO 0 tA 11 12 13 14 15 16 17 18 19 20 PART 25214C 28297A 22057 6T2617 28548 22065 22066 22070 22071 22073 22533 6 0830 6 0838 23329 21416 22697 22696 6 3014 21925 22023 22753 22058 22059 21775 21992 21782 22060 1143 TB3010 6T3207 6T3211 21441 42527 21442 42527 1 D N N N COMMON SIDE ROTARY DESCRIPTION FRAME CASTER WHL TM60 FRAME CASTER WHL TM72 SPINDLE CASTER AXLE ASSY BUSHING MACH 1 1 2IDX 2 1 40D CASTER WHEEL SOLID TIRE HUB
49. ARB POLY FILTER FIRE KIT RAILKUT QUIK CPLR MALE 1 2 WETCUT QUIK CPLR FEM 1 2 WETCUT U BOLT 1 4 X 1 X2 U NUT 1 4 3 4 TO CENTER CLAMP HOSE 6 1 2 HOSE INCLUDED WITH TANK 3 8 HOSE INCLUDED WITH SPRAYER SEAL 16 18GA METPAK CONN BODY MALE METRIPACK 150 CONN BODY FEM METRIPACK 150 TERMINAL MALE 16 18GA METPAK TERMINAL FEM 16 18GA METPAK TPA INCLUDED WITH CONTROLLER SPACER 31X1 75X 38 2011 Alamo Group Inc Parts Section 6 73 WETCUT SPRAYER HEAD ASSEMBLY PN 06520317 DETAIL NOZZLE ASSEMBLY y L3IVOS 9 1v13Q Ara Aw D gt 31 25 1IV130 Z Laos jm viaa r 31 26 3 1IIVL30 SQV3H NO Ayva TIM Swat NOILVLN3IHO NOILV2O1 N9IS30 mau 30M 2 1 3108 aviao Parts Section 6 74 COMMON SIDE ROTARY 2011 Alamo Group Inc WETCUT SPRAYER HEAD ASSEMBLY Continued ITEM PART NO QTY 1 06370105 1 2 06370106 1 3 06370107 1 4 06370108 1 5 06410668 1 6 06410753 1 7 06410754 1 8 06410796 1 9 06420069 3 10 06497003 1 11 06499012 1 12 06499013 2 13 06520314 2 14 06520316 1 15 06520317 5 16 06520319 4 17 06520320 4 18 06520321 4 19 06520322 49 20 06520381 1 21 06520382 1 22 06520383 8 23 32550 4 24 21527 29 25 21528 12 26 21529 13 27 21625 11 28 21630 2 29 21634 7 30 21632 2 31 21986 4 32 22014 15 83 22016 9 34 34698 6 35 35091 1 36 35176 4 3
50. BLE MANUAL LIFT VALVE BREAKDOWN 06502058 Continued ITEM PART NO QTY DESCRIPTION 1 10175 1 INLET END COVER 2 1701 1 END COVER OPEN CENTER 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 06502091 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 N A N A 6 31861 1 RELIEF VALVE 360 PSI 7 TB1017E 1 RELIEF VALVE 2250 PSI 8 TB1017M 1 SHUT OFF PLUG 9 TB1017M 1 SHUT OFF PLUG 10 TB1017L 2 LEVER KIT FOR ONE SECTION 10A 1 LEVER KNOB 10 1 LEVER 10C 2 LEVER WASHER 10D 1 LEVER CLIP JE 2 LINKAGE IOF 1 LEVER PIN 100 1 ROLL PIN 10H 1 LEVER BOOT 107 1 LEVER BOLT 10K 1 LEVER DUST COVER JL 1 LEVER NUT 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION WIPER MB 2 O RING SMALL MC 2 O RING LARGE 11D 1 SPRING ME 1 PUCKET 12 TB1017X 1 TIE ROD KIT 13 24214 1 O RING LARGE JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 15 CABLE MANUAL LIFT VALVE BREAKDOWN 24500 JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 16 CABLE MANUAL LIFT VALVE BREAKDOWN 24500 Continued ITEM PART NO QTY DESCRIPTION 1 10175 1 INLET END COVER 2 1701 1 END COVER OPEN CENTER 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 5 N A N A 6 N A N A 7 TB1017E 1 RELIEF VALVE 2250 PSI 8 TB1017M 1 SHUT
51. CRIPTION MOTOR ASSEMBLY TM60 MOTOR ASSEMBLY TM72 END COVER HOUSING PEC HOUSING GEAR SET GEAR SHAFT TM60 SET GEAR SHAFT TM72 CAP SCREW TM60 CAP SCREW TM72 SCREW DRIVE KEY PIN DOWEL NAME PLATE THRPL PLUG ODT RING SNAP O RING SEAL LIP SEAL LIP SEAL SQ R SEAL SIDE CHAN SEAL END CHAN SEAL BK UP RTNR SEAL CHECK ASS Y WASHER SEAL KIT 2011 Alamo Group Inc Parts Section 6 35 60IN ROTARY MOTOR BREAKDOWN COMMON SIDE ROTARY Parts Section 6 36 2011 Alamo Group Inc 60IN ROTARY MOTOR BREAKDOWN Continued ITEM PART NO QTY 06504016 1 22790 1 2 06504088 1 3 06504111 1 4 06504110 1 5 06504104 4 6 06504078 2 7 06504093 4 8 06504094 1 9 06504095 2 10 02961940 1 11 675200 1 12 06504097 1 13 22797 2 14 06504098 4 15 06504099 4 16 06504100 2 17 06504112 1 18 06504113 1 19 675809 2 20 06504102 4 DESCRIPTION MOTOR M365 1 1 4SPLINE SEALED COVER END HOUSING PEC HOUSING GEAR SET GEAR SHAFT CAP SCREW SCREW DRIVE PIN DOWEL NAME PLATE THRPL PLUG ODT 0 25 RING SNAP SEAL LIP SEAL SQ R SEAL SIDE CHAN SEAL END CHAN SEAL BK UP SPACER RTNR SEAL CHECK ASS Y WASHER 2011 Alamo Group Inc Parts Section 6 37 FRONT HYDRAULIC PUMP BREAKDOWN ITEM PARTNO QTY DESCRIPTION 23152 PUMP ASSEMBLY 1 3 4 COMPLETE 1 22765 1 SEAL 2 22766 1 S
52. DRAULIC FILTER ELEMENT Assure system has been shut down and depressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seem tight as the o ring passes the sealing flats Once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING Bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss within the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has
53. E SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT TIE ROD KIT O RING LARGE 2011 Alamo Group Inc Parts Section 6 47 CABLE MANUAL LIFT VALVE BREAKDOWN 31320 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 48 CABLE MANUAL VALVE BREAKDOWN 31320 Continued ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N A N A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER JIB 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC ME 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 123 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 27 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 49 CABLE MANUAL L
54. ECK FOR MOWER DECK LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 Side Rtry Safety Section 1 21 SAFETY 50023 MANUAL CANISTER ITEM PARTNO DESCRIPTION 50023 MANUAL CANISTER COMPLETE 00776031 Round Manual Canister 33997 Decal Sheet Manual Canister Decal Decal Decal Specification Product Manual 33753 EMI Safety Manual 34296 Front Adhesive Pad 34297 Rear Adhesive Pad 611823 Zip Tie 14 Long CO D NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view ofthe operator Then select an installation method and attach the canister CAUTION AVOID DRILL ING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister Side Rtry Safety Section 1 22 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 19
55. ENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC RELIEF PLUG RELIEF PLUG RELIEF PLUG N A RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE 2011 Alamo Group Inc Parts Section 6 55 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 56 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 Continued ITEM PART NO QTY 1 31595 1 2 31594 1 3 31600 1 4 31600 1 5 06503067 1 6 31861 1 7 06503068 1 8 614209 1 9 31862 1 10 31862 1 11 31593 2 2 2 1 HD 1 12 TB1017L 2 12A 1 12B 1 120 2 12 1 IE 2 1 12G 1 IH 1 12 1 JK 1 12L 1 13 31603 2 14 181017X 1 15 24214 1 COMMON SIDE ROTARY DESCRIPTION INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING DETENT FLOAT VALVE SECTION DOUBLE ACTING DETENT FLOAT REMOVE SHUTTLE DISC RELIEF PLUG RELIEF VALVE 360 PSI RELIEF PLUG RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALVE SEAL KIT FOR O
56. HAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3 4 8 22772 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR HOUSING 1 3 4 11 22779 1 PORT END COVER 12 23824 4 STUDS 13 22781 1 WASHER 14 615322 SEAL APPLICATOR TOOL NOT SHOWN 24150 SEAL KIT INCLUDES 1 5 6 AND 8 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 38 RESERVOIR TANK FILTER ASSEMBLY ITEM PART 06505044 1 28583 4 2 06505045 3 06505046 4 06505047 5 6 7 06505048 35259 06505049 xa COMMON SIDE ROTARY DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW 8MM X 25 1 25 PITCH COVER SEAL KIT SPRING BYPASS FILTER 10 MIC RETURN LINE CAN BODY 2011 Alamo Group Inc Parts Section 6 39 COOLER ASSEMBLY MOUNTS TO HYDRAULIC TANK M COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 40 COOLER ASSEMBLY Continued ITEM PART NO QTY 1 21530 10 2 21986 10 3 22014 10 35176 10 5 06370015 1 6 06380006 1 7 06380007 1 8 06510026 1 9 21629 4 10 21988 4 11 22016 4 12 34117 2 DESCRIPTION CAPSCREW 1 4 X1 NC LOCKWASHER 1 4 FLATWASHER 1 4 1 4 U NUT SCREEN COOLER FRNT MNT COOLER BUMPER TANK RH MNT COOLER BUMPER TANK LH COOLER FRONT MNT
57. HROWN OBJECTS CUTTER SHAFT MUST TURN IN THIS 42350 MOWER DECK DIRECTION MOWING SAFETY TIPS Eb Read amp understand the Ciperalors Manual Wear Your Seat Bell Koop all shields and guards in place Ek Make sure equipment is in proper working order E Hover allempt ta gat off or on a moving Truck Never allow riders on truck or equipment ab Only start the truck from tha seat with the key Always inspect Uie area before mowing me al foreign 00008 33743 Always keep bystanders and coworkers a INSIDE OF CAB minimum of 300 feet away i Never allow the mower blades to contact salid yects or foreagn material pproach rotating elements Disengage mower head Shut down Aux Engine place transmission in park set parking brake shut off truck engine and remova key Wail till all rotating motion has stopped before leaving seat Tiger 42399 MOWER DECK 42400 MOWER DECK Side Rtry Safety Section 1 SAFETY PART NO D ANG ER LOCATION 673217 KEEP HANDS MOWER DECK AND FEET CLEAR FOR SAFE OPERATION 613219 READ THE INSIDE OF CAB OPERATORS MAINTENANCE MANUAL BEFORE OPERATING 673219 673220 FRONT PUMP MOUNT LUBRICATE SPINDLE DAILY OR EVERY 10 HOURS OF USE WITH MOWER AND TRACTOR OFF INJECT TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTIONS a5 1 613221 INSIDE
58. IFT VALVE BREAKDOWN 31321 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 50 CABLE MANUAL LIFT VALVE BREAKDOWN 31321 Continued ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE 360 PSI 7 N A N A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER JIB 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC ME 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 123 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 27 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 51 CABLE MANUAL LIFT VALVE BREAKDOWN 31752 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 52 CABLE MANUAL LIFT VALVE BREAKDOWN 31752 Continued ITEM PART NO QTY DESCRIPTION 1 10175 1 INLET END COVER 2 1702 1 END COVER POWER BEYOND 3 TB1017P 1 VALVE SECTIO
59. N SINGLE ACTING SPRING DETENT 4 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 5 N A N A 6 N A N A 7 TB1017M 1 SHUT OFF PLUG 8 TB1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M 1 SHUT OFF PLUG 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER MB 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING ME 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 123 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O RING LARGE COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 53 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 54 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 Continued ITEM PART NO QTY 1 31595 1 2 31594 1 3 31597 1 4 31597 1 5 06503067 1 6 06503067 1 7 06503068 1 8 9 31862 1 10 31862 1 11 31593 2 2 2 1 HD 1 12 TB1017L 2 12A 1 12B 1 120 2 12 1 IE 2 1 12G 1 IH 1 12 1 JK 1 12L 1 13 31603 2 14 181017X 1 15 24214 1 COMMON SIDE ROTARY DESCRIPTION INLET END COVER END COVER LOAD S
60. NE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE 2011 Alamo Group Inc Parts Section 6 57 BRAKE VALVE ASSEMBLY ITEM PARTNO QTY DESCRIPTION 06510083 VALVE ASSY 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 58 BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 5 o gt TEST PORT 34115 HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging MR port will be high pressure 4 MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts Remove inspect sol
61. NGER Stay Clear Discharge Opening 613230 WARNING Don t Operate with Bystanders in Area 613233 CAUTION DONOT Start or Run with Valves closed 673234 CAUTION Check Crankshaft Adapter Daily 673236 LOGO Made In USA 613243 WARNING Replace Bolts and Locknut if damaged 6 3249 INSTRUCT Grease Inst Cuttershaft Bearing 6T3261 INSTRUCT Grease Inst Ground Roller Bearing TB1011 WARNING Do Not Work Mower with Safety Shiel Removed 02962764 WARNING Pinch Point 02965262 WARNING Hydraulic Hose Repair 02967827 DANGER Multi Warn Messages 34852 INSTRUCT Hydraulic Specifications 00756059 WARNING Check Hydraulic Hose with Cardboard o ON O QO C N N m N rm N rm N D I 2 a a a a a 3 BN D S KK DD RNY SS OS q S G E G D Side Rtry Safety Section 1 13 SAFETY DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND GREASE GUN ONLY P N22839 AWARNING S eue IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN MOWERS Side Rtry Safety Section 1 14 PART NO LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10 5 5 31522 18 25 10 31523 HYDRAULIC TANK SAFETY mm PART NO D A N 5 F LOCATION TO AVERT T
62. NIFE 72 MOUNT ON 72 MOWER ONLY 7 25270 6 FLATWASHER 5 8 USS GR8 8 612290 6 CAPSCREW 5 8 X 2 6T1825 LOCTITE USED ON ALL DISK MOUNTING BOLTS 27167 BOLT KIT INCLUDE ITEMS 7 6 8 06700002 KIT 60 72 DISK KNF MTG INCLUDE ITEM 1 3 7 amp 8 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 29 MOWER SPINDLE ASSEMBLY COMMON SIDE ROTARY NOTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS 2011 Alamo Group Inc Parts Section 6 30 SPINDLE ASSEMBLY Continued O 0 OQ 9 D e e e xu OV Ne 17 PART NO QTY 6T1024H5 6T1031 6T1016 22596 6T1015 6T1014 6T1011 6T1012 6T1013 6T1010H 30570 33990 6T1013H 6T1012H 6T1011H 6T1019 PT1018H 5 06503064 32572 1 1 1 1 COMMON SIDE ROTARY DESCRIPTION SPINDLE ASSEMBLY COMPLETE SPROCKET BEARING LOCK NUT THICK JAM WASHER BEARING ADJUSTMENT NUT THIN BEARING ADJUSTMENT SLEEVE UPPER SEAL SET OF 2 BEARING CONE BEARING CUP SPINDLE HOUSING FITTING STREET ELBOW GREASE ZERK BEARING CUP BEARING CONE LOWER SEAL SPINDLE KEY SPINDLE O RING PLUG 1 8 SPINDLE REBUILD KIT INCLUDES ITEMS 2 8 AND 12 15 2011 Alamo Group Inc Parts Section 6 31 TSR MOWER SPINDLE ASSEMBLY COMMON SIDE ROTARY SEE NOTE 3 N
63. OTES Pe E on Ore Oe root IO ES 5 TRACTOR MOUNT KIT ri 6 TRACTOR MOUNT KIT HYDRAULICS cutis did 8 2 SPOOL CABLE CONTROL STAND tte e e re Gages E EE SE FE I RUE E Ep e Euer snes E rates as 10 CABEE MANUAL EET VALVE 2 SPOOL z uu uyara b cet EE PR ER eae e ries 12 CABLE MANUAL LIFT VALVE BREAKDOWN 06502058 2 2 2 2 4 4 4 1 2 00 00000000000000000055 14 CABLE MANUAL LIFT VALVE BREAKDOWN 24500 isses ener eren entren nenne cnn non non ertet eene tentent eerte ines 16 WHEEL SPACER ass ayasa iet p pee b ied tle ee ipee epe te e eate 18 HOSE GUIDE ON HD DRAFT BEAM consi rte ne Ie pesada trans sods inci 19 NOTES tior theta en ERR ORE RI ed EE ERI OD t p pri apu 20 JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 3 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and errorin processing purchase orders for the equipment in this manual 1 The Parts Section is prepared logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 ThePurchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and f possible the ser
64. OTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS 2011 Alamo Group Inc Parts Section 6 32 TSR MOWER SPINDLE ASSEMBLY Continued ITEM PARTNO QTY 34980 1 34978 34979 6T1013 6T1012 6T1011 6T1014 6T1013H 6T1012H 6T1011H 34985 6T2275 34988 6T3207 06503064 O 0 9 D e a a a gt D 1 1 DESCRIPTION SPINDLE ASSEMBLY COMPLETE SPINDLE MOUNT SPINDLE TM60 BEARING CUP BEARING UPPER SEAL SET OF2 BEARING ADJUSTMENT SLEEVE BEARING CUP HD BEARING CONE HD SEAL LOWER HD NUT W SETSCREW SETSCREW 5 16 X 1 2 NC RELIEF 1 PSI 1 8 ZERK 1 4 X STR O RING PLUG 1 8 2011 Alamo Group Inc Parts Section 6 33 60IM AND 72IN ROTARY MOTOR BREAKDOWN COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 34 60IM AND 72IN ROTARY MOTOR BREAKDOWN Continued ITEM PART NO QTY 06504011 a 06504018 1 22790 1 2 06504088 1 3 06504062 1 4 06504090 1 06504105 5 06504104 4 06504106 6 06504078 2 7 06504092 1 8 06504093 4 9 06504094 1 10 06504095 2 11 2961940 1 12 2962200 1 13 06504096 1 14 615101 1 15 06504097 1 16 22797 2 17 06504098 4 18 06504099 4 19 06504100 2 20 06504101 1 21 6T5809 2 22 06504102 4 ee 06504103 5 COMMON SIDE ROTARY DES
65. Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available NO P Printed USA O Tiger Corporation
66. QTY 1 06350001 1 31063 2 6TO15IR 1 3 32215 1 EE 25343 4 4500 1 5 4507 1 6 4506 1 7 30126 2 3 TF4514A 8 613001 1 9 4519 2 10 1033 3 11 06537021 6 12 6T3005 1 13 6T3004 1 14 6T2614 1 15 TB3010 8 16 22847 2 17 22076 1 18 22077 1 19 613207 6 20 613211 3 21 614258 1 22 34244 3 23 34396 3 24 21688 3 25 21677 3 26 21635 2 27 21625 2 28 21831 1 29 21825 1 30 06700095 1 ma COMMON SIDE ROTARY DESCRIPTION COMBO DRAFT BEAM STD DTY ROTARY COMBO DRAFT BEAM HVY DTY ROTARY HYD CYLINDER 3 X 10 HYD CYLINDER 3 X 12 STD DTY HYD CYLINDER 3 X 12 HVY DTY PIVOT ARM RIGHT LINKAGE ARM LEFT LINKAGE ARM PIN HEAD PIVOT STD DTY PIN HEAD PIVOT HVY DTY PIN BEAM PIVOT PIN LINKAGE PIN CLEVIS ROLLPIN PIN 1 W CAP R CLIP HAIRPIN FLATWASHER 1 BUSHING 1 BOSS LINKAGE PIN SPACER HYD CYLINDER 1 4 SPACER HYD CYLINDER 5 16 GREASE ZERK 1 4 GREASE ZERK 1 8 BREATHER 1 2 ELBOW FITTING 1 2 SWIVEL RESTRICTOR CAPSCREW 7 16 X 3 1 4 NYLOCK NUT 7 16 CAPSCREW 3 8 X 2 1 4 HEX NUT 3 8 CAPSCREW 3 4 X 1 3 4 HEX NUT 3 4 CYLINDER SPACER W SET SCREW MAIN FRAME REFER TO TRACTOR MOUNT PAGE 2011 Alamo Group Inc Parts Section 6 9 60IM SIDE CABLE TM ROTARY MOWER COMMON SIDE ROTARY Parts Section 6 10 2011 Alamo Group Inc 60IM SIDE CABLE TM ROTARY MOWER Co
67. SHER 3 8 NYLOCK NUT 3 8 NC MAIN FRAME REFER TO TRACTOR MOUNT KIT PAGE HOSE 1 X 99 60 TM COMBO HOSE 1 X 105 72 TM COMBO 2011 Alamo Group Inc Parts Section 5 9 2 SPOOL CABLE CONTROL STAND JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 10 2 SPOOL CABLE CONTROL STAND Continued ITEM PART NO 1 31923 2 6 1251 3 06510102 4 34496 5 6T3951 6 21986 7 21525 8 21542 9 21635 10 27082B 11 21627 12 06505100 13 21544 14 21527 15 06411086 16 22014 17 21534 18 21529 19 06411087 20 21528 JD5XX5 TM TSR D U U N W Q N N DESCRIPTION BRKT CTRL CBL CBL CTRL BOX 180 DEG SWITCH BOX SIDE BRKT SWITCH BOX SCREW MACHINE 8 32 X 1 2 LOCKWASHER 1 4 HEX NUT 1 4 NC CAPSCREW 1 4 X 4 NC CAPSCREW 3 8 X 2 1 4 NC SPACER NYLOCK NUT 3 8 NC CBL CNTRL 108 CAPSCREW 1 4 X 5 NC NYLOCK NUT 1 4 NC BRKT MNT FLATWASHER 1 4 CAPSCREW 1 4 X 2 NC CAPSCREW 1 4 X 3 4 NC BRKT STABILIZER CAPSCREW 1 4 X 1 2 NC 2011 Alamo Group Inc Parts Section 5 11 CABLE MANUAL LIFT VALVE 2 SPOOL REAR REMOTES HOSE ROUTING A TO INBOARD CYLINDER GLAND B TO OUTBOARD CYLINDER BUTT C TO OUTBOARD CYLINDER GLAND JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 12 CABLE MANUAL LIFT VALVE 2 SPOOL Continued ITEM PART NO QTY 1 0650
68. Section 3 19 O 2011 Alamo Group Inc v m gt a lt OPERATION OPERATION 7 4 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 7 5 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS gt SHOULD BE LOCKED TOGETHER TO PROVIDE _ THE MOST EFFECTIVE BRAKING ACTION 2 3 Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 SIDE ROTARY Operation Section 3 20 2011 Alamo Group Inc OPERATION 7 6 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and unit Moving slowly
69. TARY MOWER Continued ITEM PART NO QTY 1 21225 1 2 31931 1 3 6 1001 1 4 21248 2 5 212958 1 6 21242 1 7 6 1024 5 1 8 21223 1 9 6 2277 6 10 21993 6 11 612413 6 12 672270 10 13 22016 29 14 21625 29 15 21631 11 16 21783 4 17 21992 4 18 21775 4 19 25270 8 20 670822 2 21 6 0822 2 22 06504018 1 23 6T1029 1 24 6T1033 1 25 21733 4 26 21990 27 21725 4 28 21632 8 29 21988 8 30 21727 1 31 27005 1 32 22018 1 33 21745 1 34 6T3211 1 COMMON SIDE ROTARY DESCRIPTION RTRY 72 DECK CABLE GAURD CHAIN FRONT SR72 BRKT MOTOR MTG 60 SIDE RTRY SKID SHOE TM72 FLAP DEFLECTOR TM72 BAR FLAP TM72 SPINDLE ASSY CPLT HD 5 8 HOLES SPROCKET 1 1 4 BORE CAPSCREW 3 4 X 2 NF LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NF GR 8 PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 4 NC CAPSCREW 5 8 X 2 NC LOCKWASHER 5 8 HEX NUT 5 8 FLATWASHER 5 8 GR 8 SHIM MOTOR MOUNT 14GA AS NEEDED SHIM MOTOR MOUNT 18 GA AS NEEDED MOTOR M365 2 1 2 GEAR CHAIN COUPLING COVER COUPLING CAPSCREW 1 2 2 LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 3 8 NYLOCK NUT 1 2 NC SPRING PUSHOFF SIDE RTRY FLATWASHER 1 2 WIDE CAPSCREW 1 2 X 7 NC GREASE ZERK 2011 Alamo Group Inc Parts Section 6 13 60IM SIDE COMBO ROTARY MOWER COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 14
70. TEM PART NO QTY 1 34975 06320005 1 06320008 1 2 34980 3 06504016 1 4 06410254 2 5 22992 156 6 672270 14 7 22016 26 8 21625 30 9 06320011 2 10 671025 4 11 06533006 4 12 06370029 1 13 21725 8 14 21990 8 15 22018 8 16 21731 4 17 21732 4 18 21745 1 19 21727 1 20 27005 1 21 22018 1 22 34972 4 23 21631 16 24 21988 16 25 34974 2 26 34973 2 COMMON SIDE ROTARY DESCRIPTION HEAVY DUTY GRASSKAT COMBO STD DUTY GRASSKAT COMBO HEAVY DUTY GRASSKAT CABLE SPINDLE ASSY TM 60 CURRENT 365 1 1 4 14 SPLINE SKID OUTBOARD TM60 CHAIN 10 LINK PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC SPACER TSF SPINDLE CAPSCREW 1 2 X 2 GR 8 NC FLATWASHER 1 2 SAE GR 8 TIRE GUARD LEFT HEX NUT 1 2 NC LOCKWASHER 1 2 FLATWASHER 1 2 WIDE CAPSCREW 1 2 X 1 1 2 NC CAPSCREW 1 2 X 1 3 4 NC NYLOCK NUT 1 2 SPRING PUSHOFF SIDE RTRY CAPSCREW 1 2 X 7 NC FLATWASHER 1 2 WIDE PLATE CAP CHAIN CAPSCREW 3 8 X 1 1 4 NC LOCKWASHER 3 8 ROD CHAIN INNER TM60 ROD CHAIN OUTER TM60 2011 Alamo Group Inc Parts Section 6 23 60IN SIDE TSR REAR GUARDS dV14d 3 5 GYVGNVLS Qquvno 3YIL OL 35001 3903 YV3Y TVNOILdO a A 3411 0135001 3903 6 DE D dvd AVIS TVNOILdO COMMON SIDE ROTARY Parts Section 6 24 2011 Alamo Group Inc 60IN SIDE TSR RE
71. TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision
72. UNT WHILE DNS Side Rtry Safety Section 1 20 PART NO LOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETY Tiger Corporation 800 843 6849 www tiger mowers com Description Application General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 F Start up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil DTE 18M Above 90 Ambient Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobilube SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2 ISO 320 Drive Shaft Coupler Rotary and Flail GreaseGun Lithium Complex Mobilgrease CM S Drive Shaft Yoke U Joint and Stub Shaft NLGI 2 ISO 320 Boom Swivel Boom Cylinder Pivots Mobilgrease CM S Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 Deck Spindle Rotary GreaseGun Tiger Spindle Tiger Part 825351 Lubricant For Mobil product information availability or technical information call 1 800 662 4525 Tiger PN 34852 6 34852 HYDRAULIC TANK AWARNING USE PAPER OR CARDBOARD TO CH
73. UPRESSION SYSTEM COMMON SIDE ROTARY FIRE SUPRESSION SYSTEM SECTION 2011 Alamo Group Inc Parts Section 6 65 FIRE SUPRESSION SYSTEM PARTS COMMON SIDE ROTARY FIRE SUPRESSION SYSTEM PARTS Continued ITEM PART NO QTY 1 06520357 1 2 06520358 1 3 06520359 1 6T2181 4 5 24890 6 06520360 1 7 21630 8 21627 8 9 06520361 1 06520365 10 06520366 1 11 06370120 1 12 06370121 1 13 06430090 1 14 21525 1 15 06520380 1 16 06520380 1 17 06520380 1 18 35091 6 19 21640 4 20 22016 8 21 06520367 1 22 06520368 1 23 06503108 2 24 6T3222 1 25 PT3905A 1 06520364 DESCRIPTION TANK FIRE SUPRESS SYS MNT TANK FIRE KIT PUMP FIRE SUPRESS SYS CAPSCREW SKT HD 10 24 X 3 4 HEX NUT 10 24 NYLOCK HOSE REEL FIRE KIT CAPSCREW 3 8 X 1 NC NYLOCK NUT 3 8 NC FILTER FIRE KIT FILTER ELEMENT AVAILABLE GUN FIRE KIT STAND FIRESYS HOLSTER FIRES YS SLEEVE GUN FIRE SYS HEX NUT 1 4 NC HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK CLAMP HOSE 10 CAPSCREW 3 8 X 3 1 2 NC FLATWASHER 3 8 ELBOW 3 4COUPLERX 1 2BARB NYLON ELBOW 3 4COUPLERX 1 2BARB NYLON ADAPTER BARB 1 2X1 2MP DECAL CONTROL ON OFF SWITCH SWITCH MOWER FILTER SEAL AVAILABLE 2011 Alamo Group Inc Parts Section 6 67 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC 19101590 0101990 61
74. Y BAR TO RAISE BATTERY LTE USE APPROPRIATE BLOCK Assembly Section 2 3 ASSEMBLY CRANKSHAFT ACCESS continued Find the center punched marking on the front end of the tractor shown below and use it as a guide for cutting Use a 1 3 4 hole saw to cut a hole for the driveshaft Once the hole is cut you will be able to look through the hole and see the driveshaft cover DRIVESHAFT COVER PRE TAPPED MARKING HARDWARE TO BE REMOVED The driveshaft cover is held on by two bolts To remove these bolts take off the panel covering the fan Then you will have access to the bolts on the driveshaft cover BOLTS TO BE REMOVED The battery plate will need to stay elevated for the crankshaft adapter to be installed on the crankshaft pulley Tilt the crankshaft adapter and slide it into place Before inserting the driveshaft into the crankshaft adapter apply Anti Seize lubricant to the splines of the driveshaft Re apply Anti Seize once a year after that After the crankshaft adapter is installed amp torqued remove blocks and re install bolts that were removed to prop up the battery plate ASM JD 0097 APPLY T FAN SHROUD ANTI SEIZE TO THE DRIVESHAFT SLIDE THE CRANKSHAFT ADAPTER ADAPTER INTO PLACE Assembly Section 2 4 ASSEMBLY DRIVESHAFT 8 FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter Slide splined drive shaft coupler o
75. YLOCK 1 4 NC CAPSCREW 1 4 X 1 NC PIN LYNCH 1 4 X 2 PIN SEC BOOM SWIV 1X4 11 16 STRAP TANK WETCUT BOLT STRAP TANK WETCUT ANCHOR STRAP WETCUT 3 POINT BOTTOM LINK ARMS 2011 Alamo Group Inc Parts Section 6 71 WETCUT TANK PLUMBING NOTE ORIENTATION ON ITEM 9 2 ITEMS 17 18 19 20 CUT FROM SUPPLIED 1 2 HOSE 22 3 ITEMS 21 CUT FROM SUPPLIED 3 8 HOSE 58 e q y SSEMBLED TO eO PUMP WIRES 16 ASSEMBLED TO 4 Un 7o QV 7 amp Sa o 8 CONTRLLER WIRES Yep gt A 8 O lt p DETAIL A o gt 0 8 SCALE 1 4 45 re 2 26 29 DETAIL B SCALE 1 4 COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 72 WETCUT TANK PLUMBING Continued ITEM PART NO QTY 1 06370128 1 2 06520336 1 3 06520341 1 4 06520346 1 5 06520347 1 6 06520348 1 7 06520349 6 8 06520352 4 9 06520353 1 10 06520374 2 11 06520361 1 12 06520400 2 13 06520401 2 14 27329 2 15 35176 4 16 35091 13 17 20 21 23 06520316 24 06510051 4 25 06510052 1 26 06510053 1 27 06510054 2 28 06510055 2 29 06510056 2 30 06520337 1 31 06401133 1 DESCRIPTION MNT 3PNT UNI CNTRLR SENSOR 06520333 PUMP WETCUT FITTING BULKHEAD WETCUT FITTING ELBOW WETCUT VLV BALL WETCUT FITTING BARB HOSE WETCUT FITTING NIPPLE 1 2X3 8 WETCUT FITTING TEE WETCUT ELBOW 1 2X3 8B
76. aid in a long and satisfactory life of the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE CONTENTS SAFETY SECTION 1 ASSEMBLY MOUNTING SECTION 2 OPERATION SECTION 3 MAINTENANCE SECTION 4 PARTS SECTION 5 COMMON PARTS SECTION 6 WARRANTY INFORMATION 7 1012 This symbol means CAUTION YOUR SAFETY IS RISK When you see this symbol read and fol
77. and shrubs let the mower saw into them Do not lower the mower head down directly onto a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator To ensure a clean cut engine speed should be maintained at approximately 1800 2200 RPM If the tractor slows less than 1800 RPM shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 RPM on the tractor tachometer DO NOT use excessive force when positioning cutting head into heavy branches or small stumps 2 diameter Damage to the unit may result It is best to let the cutter head eat away slowly at heavy cutting jobs The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Follow the instructions in the Maintenance Section closely when replacing knife blades If bystanders approach within 300 feet while mower is in operation turn mower switch AWARNING OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 feet
78. art s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness no event will Tiger be liable for incidental or consequential damages or injuries including b
79. at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency II the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and units at slow speeds to determine how the tractor with an attached blade or rake handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the units when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS U 0014 7 7 When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS H 206 INCORRECT DO NOT approach ditch s
80. ating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components secure before putting hands or feet under or working underneath any lifted componentto prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce p
81. ation Section 3 25 O 2011 Alamo Group Inc OPERATION OPERATION MOWER LIFT The handle nearest the center of the tractor actuates the Lift Cylinder Inboard Pulling the valve handle back towards the operator causes the Lift Cylinder to raise the Extension Arm If the handle is released the valve will automatically return to center and the Extension Arm will be locked in place Pushing the valve handle forward away from the operator causes the Lift Cylinder to lower the Extension Arm Pulling the handle all the way back until it locks places the mower lift function in float allowing the unit to rise and fall with the terrain MOWER TILT The handle furthest to the center of the tractor actuates the Tilt Cylinder Outboard Pulling the valve handle back toward the operator causes the Tilt Cylinder to raise the Mower Head If the handle is released the valve will automatically return to center and the head will be locked in place Pushing the valve handle forward away from the operator causes the Tilt Cylinder to lower the Mower Head LIFT CYLINDER TILT CYLINDER P ay Op 206 HEAD PITCH Incorrect head pitch and or alignment can cause poor cutting performance in side rotary mowers Head Pitch is defined as the relationship of the front of the mower to the rear of the mower as viewed from the side The desired head pitch for the Side Rotary mowers is for the blade at the front of
82. ation Section 3 8 O 2011 Alamo Group Inc OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks II you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 56 15 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARN ING necessary wi
83. aulic tank Locate bolt plates on the top of the tank and secure the appropriate cooler bracket to the tank with the hardware provided Attach the screen and cooler to the brackets Refer to the parts section to connect the hoses to the cooler 5 0092 b 7 t A Assembly Section 2 19 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH ASM JD 0096 SOLENOID SWITCH FUSE SOLENOID MNT BRKT TERMINAL B TERMINAL FUSE TRACTOR COMMON GROUND MOUNTING 272 W JOH EERE a Assembly Section 2 20 TRACTOR STARTER SOLENOID TERMINAL SOLENOID SWITCH TERMINAL D SOLENOID MNT BRKT 55CM8LV DRAFT BEAM INSTALLATION Install 1 2 O ring breather into butt port of inboard cylinder Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section These fittings should be positioned to face the butt end of the cylinder Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis The inboard cylinder can now be installed into the main frame mast with the pin flat washer and R clip as shown below Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the parts book Slide the cylinder into the draft beam
84. brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 SIDE ROTARY Operation
85. ctor seat only sG 9 E 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged e The 3 point hitch control lever is in the lowered position hydraulic remote control levers are in the neutral position tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028
86. d efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demand s for efficiency safety and endurance expected of the Tiger Mower MAINTENANCE PRECAUTIONS Besure end of grease gun and zerks are clean before using Debris injected into bearings etc with grease will cause immediate damage DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions DO NOT over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgically removed within a few ho
87. d operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on _ older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed II other vehicles or pedestrians are in the area OPS U 0022 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 SIDE ROTARY Operation Section 3 38 O 2011 Alamo Group Inc OPERATION certain that the Slow Moving Vehicle SMV sign is installed such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sa s Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 NOILLVHIdO 12 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and
88. d rubbing ASM JD 0055 WIRES FROM SWITCH BOX AUXILLARY CONSOLE Assembly Section 2 7 ASSEMBLY WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling ASM C 0009 1 Apply seal to cable before stripping 2 Align seal with cable insulation insulation 3 Put terminal in crimping tool then 4 Crimp and visually inspect for a good position wire and seal in place crimp before installing in connector body Assembly Section 2 8 ASSEMBLY VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender See illustration below Drill the square holes in the fenders to accept 3 8 capscrews Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve to the plate Refer to the parts section fo
89. e void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR pa DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment 56 18 Side Rtry Safety Section 1 11 SAFETY ALJJVS N T 5 gt gt D gt cc 9 SAFETY PARTNO DESCRIPTION 22839 INSTRUCT Don Not Lubricate With Automatic Grease Gun 22840 WARNING Foreign Objects Contacted 24028 WARNING Inspect Rear Flap 31522 LOGO TIGER MOWERS 31523 LOGO TIGER MOWERS 42350 DANGER Cuttershaft Direction 33743 INSTRUCT Mowing Safet Tips 42399 REFLECT Red Reflector 42400 REFLECT Amber Reflector 6T3217 DANGER Keep Hands and Feet Clear 6T3219 WARNING Read Operators and Maintenance Manuals 613220 INTRUCT Lubricate Pump Driveshaft Daily 673221 CAUTION Lubricate Spindle When Mower and Tractor Off 613222 INSTRUCT Engine will not start when mower is engaged 1059 INSTRUCT Mower Positions 613224 DA
90. e your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck skid shoes and hardware OPS H 216 Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up 09 Do not put hands or feet under mower decks Blade Contact can result A DANGER serious injury or even death Stay away until all motion has stopped IA and the decks are securely blocked up sr 2 Q wv Al SIDE ROTARY Operation Section 3 14 2011 Alamo Group Inc OPERATION 7 2 Cutting Component Inspection Inspect blade pan and blade assembly for the following 5 0 0031 Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge v m gt xcessive Blade Wear Cause Mowerheight settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could
91. each part the complete and correct part number and the basic name of the part 4 Themanufacturer reserves the right to substitute parts where applicable 5 Someparts may beunlisted items which are special production items not normally stocked and are subject to spedal handling Request a quotation for such parts before sending a purchase order 6 Themanufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 2011 Alamo Group Inc Parts Section 6 5 CABLE DRAFT BEAM ASSEMBLY COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 6 CABLE DRAFT BEAM ASSEMBLY Continued ITEM PART NO QTY 1 6 0105 27241 2 6 0150 1 3 6 0151 1 4 610100 1 5 610101 1 6 33768 2 7 610110 1 6 0110 8 670115 1 9 610112 1 10 672999 1 11 6T3001 1 12 6T3005 1 13 TB 1033 2 14 6T3004 1 15 6T3010 1 16 6T3009 1 17 6T3020 2 18 6T2272 1 1
92. eatures on the implement in good condition to ensure the information is available to the operator at all times 5 m gt lt Ensure all safety signs in place and legible Replace missing damaged and illegible decals OPS U 0011 A NOTE The mower Operator s Manual and affixed Decals contain important instructions on the safe and proper use of the mower Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times FRAME ASSEMBLY Inspect condition of mounting frame weldment Inspect condition of frame Assembly Ensure all bolts and screws in position and are properly torqued Ensure all pins are in place and fastened with screws E Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS H 0099 SIDE ROTARY Operation Section 3 11 2011 Alamo Group Inc OPERATION OPERATION HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of bushings Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their
93. ection 2 6 ASSEMBLY SWITCH BOX WIRING Route the green wires and the red wire with the 10amp fuse from the switchbox to the front console panel Refer to the parts section for wiring diagram to hook up the switch box Cover the wires from the switch box with plastic wire wrap provided Remove the console panel under the steering wheel to access wires Locate the neutral safety brown colored wire Use a test light or meter to verify this wire is the neutral safety wire There are three brown wires Cut the brown neutral safety wire and connect the green wires from the switch box as shown in the wiring diagram Run the white and black wire to the solenoid valve Route the wires through the back window with the cable control wires Use the rubber grommet in the window to protect the wire and route the wire out of the cab down to the 1 4 hydraulic hoses Follow the hydraulic hoses through the wheel well to the front of the tractor Route the Red 14ga wire keyed hot from the auxillary plug to the signal post of the continuous duty solenoid NOTE Be certain that the power taken for the switch box is HOT only when the tractor ignition is ON The black wire from the switchbox should be routed to the auxilary plug The wires from the switch box are longer than needed and should carefully cut and spliced as required Zip ties should be used to secure the wires to the tractor framework and hoses to eliminate vibation an
94. ed for any reason including clearance or for turning Raising the Mower A deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades seu AGL f Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Side Rtry Safety Section 1 9 SAFETY WARNING Never leavethe Tractor and Implement unattended while the Implementis in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and putthe retaining pin securely in place or puta secure supportunderthe A Frame Lowerthe implementcarefully to the ground Do not put hands or feet under lifted components s3pr 1 WARNING Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance
95. een mower switch and ignition replace Make sure valves are open Check Hyd tank and fill Check all fittings and lines re tighten or replace a Without the tractor running turn the mower switch to on A low audible click is not heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid O 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE TROUBLESHOOTING CONTINUED b Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install d Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block check block and spool for contaminants and scratches Clean parts or replace II scratched Motor runs but Belts Inspect belts and pulleys Replace will not cut belts and repair as needed Tensioner Adjust tensioner nut flat washer washer is flush with top of guide Mower turns slowly Contaminants restricting Remove large nut on side of large or not at all spool movement in valve block Remove spring and use valve
96. enoid and cartridge items 4 6 for wear or contamination Remove inspect logic elements near P port item 3 for wear or contamination Remove inspect 3000 psi relief valve item 2 for wear or contamination Remove and inspect orifices near P port for contamination Remove P port hose and fitting visually inspect for contamination check ball for movement Remove and inspect orifices near MR port for contamination Remove inspect 2600 psi relief valve item 5 for wear of contamination Remove inspect logic element near MR port item 3 for wear or contamination 1 O N COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 59 CABLE DRAFT BEAM TRAVEL LOCK ITEM PART DESCRIPTION CABLE DRAFT BEAM 2 670106 1 TRAVEL LOCK BRACKET 3 6T0107 2 TRAVEL LOCK PINS 3 4 X 3 1 4 4 6T3020 2 R CLIP 5 32 5 21833 1 CAPSCREW 3 4 X 2 1 4 6 21825 1 NUT 3 4 7 21993 1 LOCK WASHER 3 4 8 22021 1 FLAT WASHER 3 4 9 22600 1 TRAVEL LOCK EAR 10 22604 2 PIN HOLDER 11 22601C 1 TRAVEL LOCK ASY 1 MAIN FRAME REFER PARTS SECTION COMMON SIDE ROTARY 2011 Alamo Group Inc Parts Section 6 60 COMBO DRAFT BEAM TRAVEL LOCK ITEM PART QTY DESCRIPTION boo ss COMBO DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 21833 1 CAPSCREW 3 4 X 2 1 4 4 MAIN FRAME REFER TO
97. ently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION f Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY IMPORTANT Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment NOTE Identifies points of particular interest for more efficient or convienient operation or repair sa READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Side Rtry Safety Section 1 2 SAFETY PELIGRO WARNING Si no lee Ingles pida ayuda a alguien si lo lea para que le traduzca las medida INSTRUCTIVO de seguridad 0 3 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision Make sure the opera
98. erty damage serious injury or even death never allow the cutting blades to contact such obstacles sou WARNING Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing isaw gt Many varied objects such as wire cable or chains can become entangled in the operating parts ofthe mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 60M gt Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and heightofcut Normal ground speed rangeis from 0to5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects a
99. es are in inch pounds other torque values are in foot pounds 0 15 for lubricated conditions D Nominal Diameter Torque values calculated from formula T KDF where K 0 17 for zinc plated and dry conditions F Clamp Load K 0 20 for plain and dry conditions Torque Tension Relationship for Metric Fasteners Class 46 Class 10 9 a O Pitch Tightening Torque ieu eni ed roga Led pam E au N Lem 05 08 EN 125 Es Em 1 25 125 15 1 25 15 125 15 2 15 L2 268 ast es rs ter i8 22 29 26 s 2 32 25 IM 12 20 2 lololol Clamp load calculated as 75 of the proof load for specified bolts K 0 15 for lubricated conditions D Nominal All torque values are listed foot pounds K 0 E for zinc plated dry conditions F Clamp Load Torque values calculated from formula T KDF where K 0 20 for plain and dry conditions SIDE ROTARY Maintenance Section 4 9 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE LUBRICATION RECOMMENDATIONS DESCRIPTION APPLICATION GENERAL SPECIFICATION RECOMMENDED MOBIL LUBRICANT Tractor Hydraulics Reservoir JD 20C Mobilfluid 424 1135 M1141 FNHM2C134D FNH201 Mower Hydraulics Reservoir Cold Temperatures 0 Start Up ISO 46 Anti Wear Low Tem
100. etation to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 211 Do not mow with two machines in the same area except with Cab tractors with the windows WARNING closed 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial WARNING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If yo
101. f the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to oper ate higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from e turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly con trol the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you andwatch out for the other guy 50 19 Side Rtry Safety Section 1 5 SAFETY WARNING Never attempt to lubricate adjust or remove material from the Implement while itis in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement SG 20 WARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken par
102. from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and rollpins 45 0076 DRAFT BEAM MOUNTING Pull the inboard cylinder poston rod down to the extreme extended position Slide the draft beam under the cylinder Using inboard cylinder as a pivot point slide draft beam under tractor and install draft beam pin Align hole in draft beam pin with holes in main frame boss and install cap screw and nylock nut 5 0078 Assembly Section 2 21 ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm left linkage arm right linkage arm and cylinder mounting ears Using a clevis pin and roll pins connect the pivot arm to clevis on draft beam NOTE Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below Also make sure the cutout on the pivot arm faces into tube of draft beam ASM C 0077 SHORT END OF BRACKET FITS INSIDE OF CYLINDER CLEVIS INSTALL THIS PIN FROM THE lt FRONT ON THE LEFT SIDE OF THE TRACTOR AND FROM THE REAR ON THE RIGHT SIDE OF THE TRACTOR e CYLINDER TO MOWER DECK Slide other end of pivot arm with short distance between the cut out and the end of the pivot arm into the cylinder clevis Next line up the holes of the left and right lift linkage arms outside of the cyli
103. g scm 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower scw All Safety Shields Guards and Safety devicesincluding Tractor PT but not limited to the Deflectors Chain Guards Steel Shield Guards Gearbox Shields PTO integral shields and 0 Retractable Door Shields should be used main tained in good working condition All safety devices should be inspected carefully at least daily for missing Defiector Chain mm or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 PTO Integra hield Side Rtry Safety Section 1 7 SAFETY The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities Toreducethe possibility of prop
104. ial number of the machine for which the parts are being ordered 3 Thepurchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 Themanufacturer reserves the right to substitute parts where applicable 5 Someparts may beunlisted items which are special production items not normally stocked and are subject to spedal handling Request a quotation for such parts before sending a purchase order 6 Themanufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 4 NOTES NOTES JD5XX5 TM TSR 2011 Alamo Group Inc Parts Section 5 5 TRACTOR MOUNT KIT JD5XX5 TM TSR Parts Section 5 6 2011 Alamo Group Inc TRACTOR MOUNT KIT Continued ITEM PART NO QTY 1 06300109 1 06300124 1 2 06410898 1 3 06410899 1
105. if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily 50 11 SIDE ROTARY Operation Section 3 6 2011 Alamo Group Inc OPERATION 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009_A L stop i BEFORE leaving the tractor seat always set the parking brake and or set s ENGINE ero the tractor transmission in parking gear disengage the PTO stop the B crucis engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tra
106. ility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 SIDE ROTARY Operation Section 3 35 2011 Alamo Group Inc 5 m gt OPERATION OPERATION certain that the Slow Moving Vehicle SMV sign is installed WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e 12 1 Transporting Mower TRANSPORTING UNDER THE UNIT S OWN POWER When transporting between job sites or between cutting passes the following procedure should be followed 1 Shut off the power to the cutting head s and allow all motion to come to a complete stop 2 Raise the draft beam to its highest position 3 Raise the side mower until the deck stops against the draft beam 4 Raise the rear mower with the 3 point hitch control lever The unit is now in position for self transportation TRANSPORTING UNIT BY FLATBED TRAILER Most tractors with a side mounted mower head attached will be over legal transporting width 102 wide For this reason one of the fol
107. indle mounting bolts Check 3 4 x 2 torque to 331ft Ibs spindle to deck Knife mounting bolts Check Pre lubricate threads then Knife to disk torque to 800 ft lbs Disk mounting bolts Check 5 8 X 1 3 4 bolt torque to disk to spindle 204 dry or 184 oiled ft lbs Belts Check Adjust Check if broken tighten as required Main Frame and Deck Check Retorque bolts to torque specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations SIDE ROTARY Maintenance Section 4 4 O 2011 Alamo Group Inc 40 5 SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hydraulic Fluid Change Change after first 50 hours only Filter 10 micron filter then every 500 hours or yearly In Line High Pressure Filter 10 micron filter Change Change after first 50 hours only then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hydraulic Tank Breather Clean Check Replace Clean or replace Element as required Rear Tire Type Max P S I 480 80R38 29 18 4 34 26 18 4 38 26 SIDE ROTARY Maintenance Section 4 5 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE YEARLY OR EVERY 500 HOURS
108. ions for this control in the tractor operator s manual The tilt of the rear mower is controlled with the third spool of the lift valve and is coordinated as shown in Figure Ops 1246 The side and rear mower positions may optionally be controlled with the tractor s remote hydraulic connections or a combination of lift valve and remote hydraulics II so determine which position of the side or rear mower is to be controlled by each remote lever The side mower ON OFF switch is located in a switch box mounted to the valve stand or cable controls for non cab and cab units respectively If operating a rear mower the ON OFF switch is located in the switch box with a side mower switch This machine may be equipped with an auxiliary oil temperature gauge an amp gauge or oil pressure gauge If oil temperature reaches 200 F stop mowers and see Troubleshooting Section for possible causes Keep and eye on all gauges for indication of problems SIDE ROTARY Operation Section 3 29 2011 Alamo Group Inc OPERATION OPERATION 9 3 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 2 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the veg
109. items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 The rotating parts of this machine have been designed and tested for rugged use DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles v m gt SIDE ROTARY Operation Section 3 33 2011 Alamo Group Inc OPERATION OPERATION 9 4 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for al
110. ject zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris removed and mowed again at desired final height sem 1 WARNING Each Rear Wheel must have a minimum of 1 000 pounds contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widenthe wheel tread and add weights if needed Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure srL 3 WARNING Do not operate Mower if excessive vibration exists Shutdown PTO Tractor engine Inspectthe Mower to determine the source ofthe vibration If Mower blades are missing or damaged replace them immediately Donotoperate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sr WARNING Do not let the Blades turn when the Mower Deck is rais
111. l motion to come to a complete stop before exiting the tractor OPS U 0016 BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the EJ tractor shift lever into a low range or parking gear to prevent the tractor ajose from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sao E TRANSMISSION SET PARKING Bl 10 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the mower must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and place the mower head on the ground If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 213 Never stand or allow another person to stand between a running tractor and the mower DANGER when disconnecting the implement from the tractor SIDE ROTARY Operation Section 3 34 O 2011 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts
112. lamo Group Inc MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to MLCI2 I50 320 specifications into each zerk until grease protrudes from joints Grease all pivots daily or every 8 hours of service With the cutter head lowered locate the grease zerks on the linkage and pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until it protrudes from the ends With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins Now raise the cutter head expose the remaining zerks on the deck tilt linkages and on the other end of the cylinder Inner Cuttershaft Bearing grease point GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slice freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily or every 8 hours Do not over grease SIDE ROTARY Maintenance Section 4 15 2011 Alamo Group Inc m lt
113. lasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and alllifted com ponens securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area s clear before lowering or folding 5 Before irons porn put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 5 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground Puttractorin park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death T 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOTOPERATEWTH i 8 DC NOT MOUNT OR REFLECTORS i CUTTER OR WING RAISED DISMO
114. low the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark SAFETY SECTION SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protectthe operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices DANGER Indicates an immin
115. lowing procedures must be followed 1 Transporting with side mower attached Use a loading dock or ramp to load tractor onto trailer Center the tractor with mowers attached between the sides of the trailer Make sure the draft beam and head are fully raised and secured Lower the rear mower onto the trailer Secure the tractor and rear mower to the trailer with chains Obtain proper over width permits and mark the vehicle and mower as over width as required by law Check the tractor operator s manual for any tractor requirements to transport by flatbed trailer 2 Transporting with side mower removed Park the tractor and turn the engine off Remove the key to avoid accidental starting Close ball valves on the hydraulic reservoir To avoid contaminating the hydraulic system make sure all fittings on the side mower motor and solenoid control valve are clean Disconnect the motor pressure hose at the solenoid control valve are clean Disconnect the motor pressure hose and return hoses at the solenoid valve See Figure Ops 1226 MOTOR amp FITTINGS PRESSURE SIDE ROTARY Operation Section 3 36 2011 Alamo Group Inc OPERATION Next cap or plug the hose ends and the ports on the solenoid valve and motor For a cable lift mower disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis For a combo lift mower disconnect the linkage from the mower and replace the pi
116. ment without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 A WARNING Always maintain the safety signs in good readable condition II the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately sc 5 BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero the tractor transmission in parking gear disengage the PTO stop the a D En engine remove the key and wait for all moving parts to stop Place the 2 tractor shift lever into a low range or parking gear to prevent the tractor E from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sG 9 E TRANSMISSION SET PARKING Bl SIDE ROTARY Operation Section 3 28 O 2011 Alamo Group Inc OPERATION 9 2 Control Location and Functions The side mower height is controlled with a two or three spool valve and is coordinated as shown below The optional three spool valve allows for the operation of a rear rotary mower or side ditcher If the unit is equipped with a three spool valve do not operate the third spool handle unless a rear rotary or ditcher is mounted INBOARD OUTSJ RC Ops 1246 5 m gt The rear mower height is controlled with the 3 point hitch control lever Follow the instruct
117. n Deck ear touches to stop bolt as shown in the picture Drill a 13 16 hole to the deck flail ear through the draft beam as shown below Insert the supplied pin and clip through the hole ASw SIDE TRVL LOCK 0001 TRAVEL LOCK BRACKET DECK MOTOR FEEDLINE Install the 1 hoses from the motor to the solenoid valve Refer to the parts section for detailed information about hoses and fittings for this application Install split hoses around hydraulic hoses where they contact sharp edges or any other edges that may rub hoses Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness Fill hydraulic tank with fluid as recommended in the Maintenance Section SURE OPEN THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom 34 stroke repeatedly to clear the lines of air DO NOT run outboard cylinder out to full stroke until stop bolt has been adjusted Check for oil leaks at all fittings and connections using a piece of paper or cardboard If a leak is found you must shut down the tractor and set the cutter head on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines DO NOT USE HANDS TO CHECK FOR FLUID LEAKS Raise the th
118. n and hardware with the draft beam to prevent loss For all mowers remove the hardware and draft beam outer pivot pin Separate the mower head from the tractor Now reinstall the pivot pin and hardware into the draft beam to prevent loss OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN Serious damage will be caused if tractor is started with the ball valves closed Use a loading dock or ramps to load the tractor onto the trailer centering the tractor between the sides of the trailer Make sure the tractor and rear mower and trailer are within legal transporting width Lower the rear mower onto the trailer and set the loose hide mower on the trailer Secure the tractor and mowers to the trailer with chains Check the tractor operator s manual for any requirements to transport by flatbed trailer Reverse this procedure to unload and remount the mowers after transporting Be sure all pins are secure all connections are tight and any lost fluid is replaced before using mowers Use teflon tape when connecting all pipe style fittings 12 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be
119. n easily be seen by standing in the front or rear of the machine Align the front and rear of the machine Align the front and rear edges of the rear tire and compare to the side skirt of the mower mower head resting on the ground SIDE ROTARY Operation Section 3 27 2011 Alamo Group Inc v m gt OPERATION OPERATION 9 1 Basic Troubleshooting Guide for First Start up a Electrical solenoid valve does not work check wiring possible faulty switch possible faulty solenoid b Pump is making noise check for obstruction in suction hose and tank suction assembly check alignment of pump driveshaft c Oylinders will not raise hoses from cylinder incorrectly connected to valve bank pump not suppling oil d Cylinder raises slowly hoses from cylinder incorrectly connected to valve bank work port reliefs on valve bank set too low replace as required e Filter reads in red viscosity of oil too high wait until oil heats up before checking filter gauge If gauge reads in red even after unit is hot then filter must be replaced Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Imple
120. nd pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work 8M 6 Always disconnect the wire leads from the mower pump solenoid 4 DANGER before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sBM 12 SIDE ROTARY Maintenance Section 4 3 O 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour meter to determine when regular servicing is required ITEM Drive Shaft Yoke U Joint amp Stub Shaft Daily or Every 8 Hours SERVICE Grease COMMENTS Grease as instructed in detailed Maintenance Section Pump Drive Shaft Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at end Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks See Maintenance Precautions Knives Check Inspect for missing or damaged knives change or sharpen as needed Sp
121. nder clevis holes Connect with linkage pin shims as required boss cap screw lock washer and hex nut as shown To connect the bonnet to the draft beam slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet Line up the holes and secure with swivel pin cap screw lock washer and hex nut both sides See parts book illustration Next slide the left and right linkage arms up to the slotted ear on the side of the deck Secure with linkage pin shims boss cap screw lock washer and hex nut See illustration in Parts Section LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as and non cab units See the Parts Section that pertains to your tractor for hose applications Install a hose from the bottom or inner valve port behind cab for cab units on stand for non cab units to the restrictor on the inboard cylinder gland Install a hose from the upper or outer valve port to the restrictor on the outboard cylinder butt See Parts Section for part numbers and hose routing illustrations ASM C 0093 Assembly Section 2 22 ASSEMBLY TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame Install the capscrew lockwasher and hex nut as shown in the picture Raise the deck flail to it s upright positio
122. ne operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper speed 5 210 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sewo7 NOILVHIdO DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 0 29 9 Operating the Control Valves Side Mount POSITION CONTROL VALVE The Valve is located to the right of the operator at a convenient height on a non cab unit The Valve is located behind the rear window in a cab tractor The Valve operation plate is located on the fender for non cab units and on the switchbox for cab units IMBODAFRD Ops 1246 MOWER VALVE OPERATION SIDE ROTARY Oper
123. new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Lube threads with anti seize motor oil or grease Install bolts through knife and disk from bottom side of disk Install new self locking nuts and torque them to 800 ft lbs 4 The knives should swing freely to absorb shocks from impact when striking objects WHEN CUTTING HEAVY BRUSH KNIFE BOLTS SHOULD INSPECTED HOURLY AND WARNING RETORQUED TO 1070 DRY OR 800 OILED FT LBS REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or CAUTION damage to the equipment or property The bolts that attach the knife mounting disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued according to the chart in this section A thread locking agent may be applied to threads of all mounting bolts before they are installed Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts These cracks indicate metal fatigue caused by severe abuse If cracks are present the disk must be replaced Inspect the disk mounting bolts daily when checking tightness of blade mounting bolts If a disk mounting bolt is loose it must be removed threads cleaned fresh thread locking agent applied and tightened to proper torque value If a knife mounting bolt is loose the self locking nut must be re
124. ng any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such y as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately II blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 6M 05 SIDE ROTARY Operation Section 3 22 O 2011 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 8 1 Foreign Debris Hazards Before mowing inspec
125. not been cross threaded into the head Continue to tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator SIDE ROTARY Maintenance Section 4 13 O 2011 Alamo Group Inc m lt gt m MAINTENANCE MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each pin until it protrudes from the ends These should also be greased daily or for every 8 hours of service TIGHTENING BLADE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the knife bolts and disk bolts should be tightened as follows Knife Mounting Bolts 3 ea torque to 800 oiled ft lbs Disk Mounting Bolts 6 ea torque to 204 dry or 180 oiled ft Ibs SIDE ROTARY Maintenance Section 4 14 2011 A
126. nstructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the m Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa 3 INSTRUCTIVO SIDE ROTARY Operation Section 3 2 O 2011 Alamo Group Inc OPERATION 1 STANDARD EQUIPMENT AND SPECIFICATIONS SIDE ROTARY Cutting Width Spindle Drive Cutter Assembly Cutter Head Arc Knives Main Frame Lift Control 60 and 72 Actual Cut Direct Spline and Direct Flexible Coupler One piece formed dish type with one piece forged spindle assembly 180 on Cable Lift and 159 on Combo Draft Beam Two full swinging high suction heat treated knives standard Optional three four or six knives available Solid mount design may include front mid and rear braces May vary depending on tractor model Tractor Hydraulic or Optional Cable control and valves May vary depending on tractor model DANGER SIDE ROTARY The Mower is designed for certain mowing applications and is rated to cut up to a s
127. ntinued ITEM PART NO QTY 1 32099 1 2 31773 1 3 6 1001 1 4 6 0820 2 5 22592 1 6 6 0823 1 7 6 1024 5 1 8 21223 1 9 6 2277 6 10 21993 6 11 612413 6 12 672270 10 13 22016 29 14 21625 29 15 21631 11 16 21783 4 17 21992 4 18 21775 4 19 25270 8 20 670822 2 21 6 0822 2 22 06504011 1 23 6T1029 1 24 6T1033 1 25 21733 4 26 21990 27 21725 4 28 21632 8 29 21988 8 30 21727 1 31 27005 1 32 22018 1 33 21745 1 34 6T3211 1 COMMON SIDE ROTARY DESCRIPTION RTRY 60 DECK CABLE GAURD CHAIN FRONT SR60 BRKT MOTOR MTG 60 SIDE RTRY SKID SHOE TM60 FLAP DEFLECTOR TM60 BAR FLAP TM60 SPINDLE ASSY CPLT HD 5 8 HOLES SPROCKET 1 1 4 BORE CAPSCREW 3 4 X 2 NF LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NF GR 8 PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 4 NC CAPSCREW 5 8 X 2 NC LOCKWASHER 5 8 HEX NUT 5 8 FLATWASHER 5 8 GR 8 SHIM MOTOR MOUNT 14GA AS NEEDED SHIM MOTOR MOUNT 18 GA AS NEEDED MOTOR M365 2 1 4 GEAR CHAIN COUPLING COVER COUPLING CAPSCREW 1 2 2 LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 3 8 NYLOCK NUT 1 2 NC SPRING PUSHOFF SIDE RTRY FLATWASHER 1 2 WIDE CAPSCREW 1 2 X 7 NC GREASE ZERK 2011 Alamo Group Inc Parts Section 6 11 721 SIDE CABLE TM ROTARY MOWER COMMON SIDE ROTARY Parts Section 6 12 2011 Alamo Group Inc 72IN SIDE CABLE TM RO
128. nto the pump drive shaft Install the pump onto the mounting bracket NOTE the pump is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Install pump and align so that splined coupling can be moved FREE PLAY back and forth by hand Rotate coupler and check free play every 1 4 turn Tighten pump mounting bolts in succession rechecking for spline coupling free play Remove the pump mounting bracket bolts one at a time and apply a thread locking agent Tighten these bolts in succession again checking for free play in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure II end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP 4sw c 0091 ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor owners manual for adjusting tires and rims back wheels MUST be adjusted to the widest setting NOTE This may require switching the wheels to opposite sides of tractor Also take note of any width rest
129. o withstand abuse they cannot be made strong enough to withstand abnormal abuse The factory does not warrant these parts to any extent other than in normal use in grass weeds brush small bushes and small trees which the unit is designed to cut This mounted implement removes weight from front wheels and can cause loss of steerage with possible overturn Add front end weight until 2096 of tractor original weight is on front wheels when boom is in transport position for steering safety amp prevention of bodily injury Transport slowly on rough surface to prevent bouncing front wheels off surface with loss of steerage and possible injury SIDE ROTARY Operation Section 3 41 O 2011 Alamo Group Inc v m gt lt OPERATION 2 O or C O SIDE ROTARY Operation Section 3 42 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 O 2011 Alamo Group Inc MAINTENANCE MAINTENANCE GENERAL INSTRUCTIONS Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid an
130. of the unit until all motion stops completely SIDE ROTARY Operation Section 3 31 2011 Alamo Group Inc v m gt OPERATION OPERATION When encountering a very severe condition which causes the tractor to stall disengage mower start tractor raise the mower from the cut Shut tractor off and inspect the mower blades and disk for damage before engaging mower again If the blades jam or stop disengage the clutch and raise the head slightly or back the tractor up Normally this will clear the cutter head II not shut off the mower s raise the cutter heads turn off the tractor and set the parking brake After all motion stops completely leave the tractor and clear the cutting heads manually After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator When you get to the end of a pass slightly raise the EJ mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the mower and wait for all mower rotation to come to a complete stop before proceeding to raise the mower NEVER raise the mower while the blades are turning 5 212 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason
131. on 4 1 1 O 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVOIRS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allow sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing breather IL your reservoir has two sight glasses reservoir should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservoir has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If your reservoir has one sight glass temperature gage The reservoir should be filled to the center of the sight glass on the side of the tank Do not over fill If the tank has too much oil the excess may be expelled through the pressurized breather BREATHER CAP FILTER GUAGE FILTER ASSEMBLY SIGHT GLASS REPLACING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter MntP B 0007 housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed SIDE ROTARY Maintenance Section 4 12 2011 Alamo Group Inc MAINTENANCE REPLACING HIGH PRESSURE HY
132. operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing San Er Respirator or Filter Mask depends operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 6 27 SIDE ROTARY Operation Section 3 4 2011 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly
133. or must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement OPS U 0004 3 3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing conditions the side rotary works best on a tractor with at least 90 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine SIDE ROTARY Operation Section 3 5 O 2011 Alamo Group Inc v m gt OPERATION OPERATION 3 4 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 4 GETTING ON AND OFF THE
134. or or Implement Falling off can result in serious injury or death Never allow children to operate or ride on the Tractor or Implement es SG 11 WARNING Donotmountthe Tractor while the tractoris moving Mountthe Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 2 C Start only from seat in park or neutral Starting in gear kills Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to preventsudden or inadvertentfalling which could cause serious injury or even death 56 14 Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Usea piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure 15 Side Rtry Safety Section 1 4 SAFETY WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all 4
135. or repair work SBM O Always disconnect the wire leads from the mower valve solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 12 Use extreme care when lowering or unfolding the implement s wings Make sure bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 5 WARNING Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work s3pr This Implementis widerthan the Tractor Be careful when operating ortransportingthis equipmentto preventthe Implementfrom running into or striking sign posts guard rails concrete abutments or other solid objects Such animpactcould causethe Implementand Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles s3pr 12 The flail cutter shaft is designed for
136. ossibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground e Puttractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules will be rep
137. p Mobil DTE 15M Normal Temperatures 10 Start Up JD 20C Mobilfluid 424 1135 1141 M2C134D FNH201 Normal Temperatures 15 Start Up ISO 46 Anti Wear Mobil DTE 25 High Operating Temp Above 90 ISO 100 Anti Wear Mobil DTE 18M Flail Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1Synthetic Gear Cutter Shaft amp Ground Grease Gun Lithium Complete Mobilgrease CM S Roller Shaft Flail Extreme Pressure NLGI ISO 320 Drive Shaft Coupler Grease Gun Lithium Complex Mobilgrease CM S Flail and Rotary Extreme Pressure NLGI 2 ISO 320 Drive Shaft Yoke Grease Gun Lithium Complex Mobilgrease CM S U joint amp Stub Shaft Extreme Pressure NLGI 2 ISO 320 Deck Spindle Rotary Grease Gun Tiger Part Spindle Lubricant Mobilith SHC 220 SIDE ROTARY Part Number 06540000 Maintenance Section 4 10 O 2011 Alamo Group Inc MAINTENANCE POLYCARBONATE CARE 8 MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life Tiger Corp polycarbonate is SUPERCOATED on both sides CLEANING THE SUPERCOAT HARD COAT Wash with a mild solution of soap or detergent and lukewarm water 2 Using a soft cloth or sponge gently wash the sheet to loosen dirt and grime and rinse well with clean water 3 To
138. pecific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sew 14 Operation Section 3 3 2011 Alamo Group Inc o v m gt OPERATION OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the
139. placed as a safety precaution Lubricate threads with anti seize grease or motor oil Place bolts through knife and disk from bottom side of disk Install self locking nuts and torque them to 800 ft lbs 1 WARNING The disk alone weighs over 100 Ibs Be sure its weight can be supported before attempting to replace The use of a lift mechanism will ease replacement 2 Remove the six disk mounting bolts and the disk from the spindle Install new disk and align with mounting bolt holes 4 Apply a thread locking agent to all of the mounting bolts and install the bolts through the disk NOTE Disk bolts must be Grade 8 5 Tighten bolts down and torque to values noted 6 Seeknife replacement instructions for replacing the knives onto the new disk SIDE ROTARY Maintenance Section 4 20 O 2011 Alamo Group Inc HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups bearing cones and seals DO NOT use a A WARNING hammer to install races bearings or seals The parts of assembly be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing Bearing Locknut Bearing Adjustment Nut
140. prevent water spotting thoroughly dry with chamois or cellulose sponge Avoid the use of abrasive cleaners squeegees and or other cleaning implements that may mar or gouge the coating CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS e Aqueous Solutions of Soaps and Detergents Windex Top Job Joy Mr Clean Fantastik Formula 409 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel 554 Naphtha VM amp P Grade Neleco Placer Turco 5042 Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal or paints marking pen inks lipstick etc The use of masking tape adhesive tape or link removal tools work well for lifting off old weathered paints To remove labels stickers etc the use of kerosene of VM amp P naphtha are generally effective When the solvent will not penetrate sticker material apply heat hair dryer to soften the adhesive and promote removal If a material is found to be incompatible in a short term test it will usually be found to be incompatible in the field The converse however is not always true Favorable performance is no guarantee that actual end use conditions have been duplicated Therefore these results should be used as a guide only and it is recommended that the user test the products under actual end use conditions SIDE ROTARY Maintenance Secti
141. r the placement of the valve and the hardware used Please handle the lift valve with care It is extremely heavy and contains small parts ASM JD 0065 BOLT HOLE LOCATIONS FOR VALVE MOUNTING BOLT HOLE gt LOCATIONS FOR VALVE MOUNTING Assembly Section 2 9 ASSEMBLY PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port Locate the power beyond port on the upper right side of the tractor rear remotes remove the plug refer to the illustration below and the Parts Section After the plug is removed connect the adapter and route the hose from the adapter to the lift valve as shown in the Parts Section 5 0 0089 Power Beyond Port Line From MidMount Valve or Install Cap on Tractors Without a MidMount Valve Branch Tee Return Line RETURN LINE INSTALLATION The return line will be plumbed into the front of the Branch Tee as shown in previous illustration which will be assembled into the adapter located below the tractors power beyond port Remove the elbow or plug from the rear remotes and replace it with the supplied Branch Tee Connect the line from the Mid mount valve to the Branch Tee If your tractor does not have Mid mount valve then install the supplied cap on the back side of the Branch Tee Plumb the return line from the front ot the Branch Tee to the adapter on the lift valve ASM JD 0090 Assembly Section 2 10
142. raulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place amp in good Blade carrier retaining nut 15 tight Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER SIDE ROTARY Operation Section 3 18 O 2011 Alamo Group Inc OPERATION DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and
143. raulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion II any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank
144. re from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the s sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank ASM C 0051 MAIN FRAME INSTALLATION With an overhead hoist and or jack stands raise one side of the frame up to the correctly matching mounting holes Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting DO NOT tighten at this time Remove the capscrews one at a time and apply a thread locking agent Reinsert the capscrews and tighten torque to values noted in the torque chart located in the maintenance section of this manual ASM C 0003 AXLE BRACE MOUNTING Position the right axle brace under the tractor right hand side Raise the brace up to the matching mounting holes in the main fame and rear axle housing Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame Pictures below show right side brace installation Install the clamp plate with capscrews washers and nuts as shown in the main frame parts section Apply Loc Tite to the threads and torque to the values noted in the torque Assembly Section 2 1
145. re to be avoided 0M 7 Avoid mowingin reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mowonly ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material 6M 8 4 gt gt o gt gt m 6 m 2 3 Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sow Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 Do not mow with two machines in the same area except with Cab tractors with the windows closed sam 11 Side Rtry Safety Section 1 8 SAFETY DANGER Rotary Mowers are capable under adverse conditions ofthrowing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown ob
146. ree point hitch and check the tractor internal hydraulics fill to proper level if needed ASM C 0079 Assembly Section 2 23 ASSEMBLY STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out Adjust the stop adjustment bolt located on the top of the draft beam out until it is up against the bonnet Lock the bolt down with the 34 hex nut NOTE When the outboard cylinder is fully extended the bonnet or deck should either be up against the stop or if travel locks are installed it should be up against the travel lock It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke II the cutter head is against the stop and the cylinder has stoke remaining serious damage will occur Proceed to final preparation for operation instructions on the next page ASM SIDE MNTS 0003 Assembly Section 2 24 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to be maintaned in good condition as a reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hyd
147. rictions when transporting by trailer For ease of installation it is best to leave the rear wheels removed during installation of the mower ASM B 0001 Assembly Section 2 5 ASSEMBLY CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Before drilling double check location of the stand for proper placement of holes Make sure that all cables and wires are clear of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab ASM JD 0087 RUBBER BOST VALVE CABLES ELECTRICAL WIRES Assembly S
148. rts section of this manual for detailed illustrations to locate all parts 5 0001 TRACTOR PREPARATION Remove right and left hand steps Disconnect battery cables from both batteries Remove engine side panels or raise hood to access front pulley Moo gt Remove any front weights and weight supports F Raise the tractor onto jack stands and remove the right and left rear wheels ASM JD 0001 CRANKSHAFT ADAPTER For JD5065M and 5075M tractors remove the four capscrews from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with the capscrews and lockwashers as shown in the Parts Section For JD5085M JD5105M tractors install the John Deere kit LVB24989 and follow the instructions Asw JD 0085 Assembly Section 2 2 Remove plugs from tractor casting where main frame and pump mount will be attached ASSEMBLY CRANKSHAFT ACCESS To access the crankshaft of the JD5065M and 5085 105M a hole will need to be cut in the front of the tractor casting The battery plate will need to be raised to cut the hole and attach the crankshaft adapter To do this remove and save the bolts holding the battery plate to the tractor frame REMOVE AND RETAIN THESE BOLTS lt After the bolts have been removed use a pry bar to raise the battery plate Once the plate is raised use an appropriate block to keep the battery plate raised ASM JD 0086 2 gt USE PR
149. serious hazard and could cause serious injury or even death from objects thrown from the Blades 7 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc SIDE ROTARY Operation Section 3 24 AE gt TT ENGINE PTO Mr Pro 4 stor 4 TRANSMISSION SET PARKING Bl PARK 2011 Alamo Group Inc OPERATION 8 3 Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at the proper speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engi
150. standers are well past the 300 foot distance OPS R 209 SIDE ROTARY Operation Section 3 23 2011 Alamo Group Inc OPERATION OPERATION Rotary Mowers are capable under adverse conditions of throwing DANGER objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform 8M 01 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially
151. steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies SIDE ROTARY Operation Section 3 17 2011 Alamo Group Inc OPERATION OPERATION Side Rotary Mower PRE OPERATION Inspection Mower ID Make bate Shift Before conducting the inspection make sure the tractor engine is off all rotation AAWARNING has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Table 1 Condition at Specific Comments if Ttem Start of Shift not The Operator s Manual is in the tractor All safety decals are in place and legible The hyd
152. t the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation v m gt 2 Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over 5 208 Raise Mower over solid objects 8 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once stop the mower and idle the tractor engine Do not engage the mower again until all by
153. th authorized service parts Look for loose fasteners worn 727 x or broken parts and leaky or loose fittings Make sure all pins have 5 attaching hardware Serious injury may occur from not maintaining this A machine in good working order sa 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should cm be used and maintained in good working condition All safety devices should be ses inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sav 3 Deflector Chain SIDE ROTARY Operation Section 3 9 O 2011 Alamo Group Inc v m gt lt OPERATION OPERATION 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a 7 complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condi
154. tify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SO y Recessed area on bolt head Inspect the Blade Bolt Heads daily for aonormal wear REPLACE BOTH BLADE BOLTS on DANGER he Blades IMMEDIATELY if either blade bolts has Visible cracks or Ifthe recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 SIDE ROTARY Operation Section 3 16 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Mower ID Make Dat Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Start Specific Comments Ttem of Shift if not v m gt The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The
155. tion e Tractor ROPS is in good condition e ROPSisin the raised position tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points e Air filter condition OPS U 0030 Inspect mower blades and hardware for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath or that the mechanical travel lock is engaged Replace damaged worn and missing knives as complete sets to maintain mower balance Remove any grass or other debris which may be wrapped around the spindle Inspect the condition of deck skid shoes chains flaps and hardware OPS R 205 SIDE ROTARY Operation Section 3 10 2011 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have 5 attaching hardware Serious injury may occur from not maintaining this A machine in good working order sa 21 I operator s manual safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety f
156. to replace the blade bolts nuts and washers Make sure the mower blades are turning clockwise when looking down from the top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly Connect the red hose connection only to red fitting Connect the blue hose connection only to the blue fitting The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator If the leading edge of the mower blades are rotating backwards they can discharge material toward the operator If this occurs discontinue mowing immediately and revers the direction of the motor rotation by correctly installing the motor pressure and return hoses Contact your dealer or Alamo Industrial for specific information on the hose routing E RTENCIA 2 DA ICIA AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS e MAKE CERTAIN blades e ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACION DE CUCHILLAS Return SS gt v Pressure Retorno AO Presi n SIDE ROTARY Maintenance Section 4 19 O 2011 Alamo Group Inc gt lt m lt gt m MAINTENANCE MAINTENANCE ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of
157. tor has fully read and understood the manuals prior to operation 564 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately 56 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS c Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sco BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and waitfor all moving parts to stop Placethe tractor shift lever into a low range or parking gear to prevent the tractor fromrolling Neverdismounta Tractorthatis moving or whilethe engine is running Operate the Tractor controls from the tractor seat only SG 9 Side Rtry Safety Section 1 3 A SAFETY Never allow children or other personsto ride onthe Tract
158. tors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the mower Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a mower and are not specific Some pictures may show shields removed to enhance visual clarity NEVER operate the unit without all safety equipment in place and in good operational condition The operator must be familiar with the unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the mower READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT II you do not understand any of the i
159. traight on SIDE ROTARY Operation Section 3 21 O 2011 Alamo Group Inc v m gt OPERATION OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 207 CORRECT Approach ditch at an angle 8 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starti
160. ts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 6 22 Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 56 25 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death Side Rtry Safety Section 1 6 SAFETY CAUTION On a fully assembled unit do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil Lowerthe Wings slowly and carefully Keep bystand
161. ty Never allow cutter head to contact such objects Inspecting the cutting area for such objects prior to mowing can help eliminate these potential hazards Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under a load Bring the RPM of the tractor up to 1200 and engage the side mower II a rear mower is being used allow the RPM to return to 1200 before engaging the rear mower The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower heads causes an extreme side load on the tractor resulting in premature tire wear It also causes excessive horsepower consumption and drastically decreases blade life Dragging the rear mower can also cause damage to the road Once the necessity skill is attained at controlling the height and position of the side rotary mower it will be easy to carry the mower head s and do a proficient job of cutting When cutting tall shrubs or small trees maximum recommended size of material to be cut is 2 diameter begin each pass at the top of the material and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return the mower to the travel position Return to the starting point and make next pass When using the rotary cutting head for trimming trees
162. u are unable to clearly see these type of items discontinue mowing sem o1 while operating servicing and repairing the Mower and Tractor Z Follow these guidelines to reduce the risk of equipment and grass fires A WARNING 9 quip g a 0 Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 SIDE ROTARY Operation Section 3 30 O 2011 Alamo Group Inc OPERATION When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided The rotating parts in this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high veloci
163. urs or gangrene may result Use a small piece of wood or cardboard not hands to search for pin hose leaks Be sure all connections are tight and hoses and lines are not damaged before applying pressure BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly whichever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death 6 14 SIDE ROTARY Maintenance Section 4 2 O 2011 Alamo Group Inc Do not modify or alter this Implement Do not permit anyone to modify or alter this WARNING Implement any of its components or any Implement function se s Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push a
164. usual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required 6T3261 WARNING DO NOT OPERATE MOWER MOWER DECK WITH SAFETY SHIELD REMOVED TB1011 1011 PINCH POINTS 02962764 MOWER DECK DRAFT BEAM 02962764 Side Rtry Safety Section 1 19 SAFETY SANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA gt 12 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD SAFETY BEFORE WORKING EBENE GLASSES SEAT BELTS UNDER ROPS amp bom 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious or death from being run over by tractor or mower or contact with rotating blades i Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possibie death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety G
165. ut not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators OWNER REQUIREMENTS Provide a Roll Over
166. vice following the detailed maintenance instructions in the operators manual Pump Drive Shaft Check for end play in driveshaft coupler and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed AONVNALNIVIN Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers if applicable Grease as instructed in the detailed maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed Maintenance Section Service performed by Date Hour Meter Maintenance Section This page may be copied and used as part of the daily maintenance routine SIDE ROTARY Maintenance Section 4 23 2011 Alamo Group Inc MAINTENANCE MAINTENANCE SIDE ROTARY Maintenance Section 4 24 O 2011 Alamo Group Inc JD 5XX5M TM TSR PARTS SECTION 5 PART NAME INDEX PARTS ORDERING OU DE 2 555 meum A e DRE 4 N
167. wers hoses may get into the front and or rear tires if not properly routed and clamped ASM C 0061 LEFT SIDE BRAKE VALVE CLAMP MAST CLAMP CLAMP BRAKE VALVE MAST CLAMP FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil Assembly Section 2 15 ASSEMBLY requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump ASM C 0004hyaro resrv WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off a spacer kit is needed with the wheel well tank parti 06200637 Attach the spacer to the left wheel portion of the axle with the hardware provided When you are reagy to re attach the left wheel the wheel goes on first then the reinforcement ring and finally the hardware provided ASM JD 0070 INSTALLING O RING FITTINGS Installing straight 45 and 90 O rings requires that the O ring and washer be up against the swivel body Insert the swivel and turn in until the swivel is pointed in the desired direction and O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten ASM C 0056 INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting wrap the threads clockwise looking at the end with teflon tape In this way the tape will be tightened when installed NOTE It

Tiger Products Co., Ltd JD 5065 / 5085

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