Thermos The Big Easy Quickset Traditional LP Gas Grill Gas Grill User Manual
Contents
1. Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Big asy Quickser TRADITIONAL L P Gas Grill Use And Care To installer or person assembling grill Leave this manual with grill for future reference To consumer Keep this manual for future reference For Outdoor Use Only Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Use and Care A Important Safety Instructions Inside A FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department Call Grill Service Center For Help And Parts e If you need help or warranty parts call 4 1 800 241 7548 or send a FAX to 1 706 576 6355 Business hours Open 24 hours Seven days a week e To order non warranty replacement parts or accessories grill cover cleaners paint call 1 800 993 2677 or send a FA2. NATU RAL HAZARD SPIDERS FACT Sometimes spiders and other small insects climb into the burner tubes attached to the burner The spiders spin webs build nests and lay eggs The webs or nests can be very small but they are very strong and can block the flow of gas Clean burner s prior to use after storing at the beginning of grilling season or after a period of one month not being used Typical spider webs inside burner Spider Guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The grill may still light but the obstruction does not allow full gas flow to the burner s s IF YOU EXPERIENCE THE FOLLOWING Smell gas Burner s will not light A small yellow flame from burner should be blue Fire coming from around or x behind a control knob STOP Immediately turn off gas at LP Tank SOLUTION Wait for grill to cool Follow the cleaning instructions on the next pages for your appropriate grill Clean burners often Spiders and insects don t care if your grill is brand new or you just cleaned it We have found in trying to remove web s from the burner tubes a 12 pipe cleaner cleans out the tubes or water from a hose with a nozzle attached Forced water is needed to wash out the web Cleaning The Traditional Burner Assembly Follow these instructions to clean and or rep
3. sssri 27 Troubleshooting General sssrini 28 29 Troubleshooting Electronic Ignition System sesen 30 31 Storing Your Grill casesstizsasissaisccatenpicenadiiatasndtepaanseddacoueinesgiacaasistaeusanpdecatenebon 30 Waira M Senn AT 32 4 The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of death or serious injury NEVER store a spare LP tank under or near grill or in enclosed areas e Never fill the cylinder beyond 80 full An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve e Ifyou see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP tanks must have safety caps installed on the LP tank outlet LP Tank Removal Transport And Storage e TurnOFF allcontrolknobs and LP tank valve Turn coupling nutcounterclockwise by hand only donotuse tools to disconnect LiftLP tank wire upward offofLP tank collar then iftLP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may resultin serious personal injury and or property damage LPTank Safety Valve Retainer CaP Strap A disconnected LP tank in storage or being transported musthave a safety cap installed as shown Do notstore an LP tank in enclosed spaces such as a carport
4. Clean outside of burner with soap and water Lay burner upside down on flat surface insert garden hose to force water through tubes Make sure water comes out ofall burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner If grillis to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out Ifnotstoring grill after cleaning hold briquet grate and burner together angle into grill bottom D To reattach clips hold large curved end away from burner tube insert small curved end into hole under burner tube turn clip towards valve Snap into place VERY IMPORTANT Clips must be attached correctly for proper grill function B 10 Tik 12 13 Reattach ignitor wire to ignitor A Reinstall battery and ignitor button on electronic ignition models Do notuse more than 16 new briquets on briquet grate around burner Do notletbriquets cover burner holes Reposition drip vaporiser bar and cooking grate s Reattach clean can to grease clip Before cooking again on grill follow Burner Flame Check Remove button and battery on electronic ignition models BriquetGrate 19 Cleaning The Big Easy Burner Assembly Follow these instructions to clean and orreplace parts of burner assembly or if you have trouble igniting grill Tu
5. Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5 452 707 5 458 309 5 566 606 5 566 606 5 579 755 5 582 094 5 613 486 5 649 475 5 706 797 5 711 663 5 765 543 5 931 149 5 996 573 6 095 132 6 135 104 6 279 566 D282 619 D339 714 D341 292 D343 337 D358 059 D361 466 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 and D451 759 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending 31 Warranty s Manufacturer w
6. light off other burner s High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fatin meat Excessive cooking temperature Grease trapped by food buildup around burner system Grease soaked into briquets Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Grease or food particles in slot underneath lip on carry over tube Turn front of grill to face wind or increase flame height Refill LP tank Refer to Sudden drop in gas flow above Clean grill Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob s to OFF Turn gas off at LP tank Leave lid in position and let fire burn out After grill cools remove clean all parts and replace soup can Replace briquets If cooking with fatty meats remove briquets Turn knob s to OFF Clean burner and or burner tubes The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Clean carry over tube s with wire brush 29 Troubleshooting Electronic Ignition System Problem PossibleCause Check Procedure Solution No sparks appear at any electrodes when ignition button is pushed no noise can be heard from spark module No sparks appear at any electrodes when ignition switch is pushed noise can be heard from spark module Battery not installed Check battery proper
7. garage porch covered patio or other building Never leave a LP tank inside a vehicle which may become overheated by the sun Do not store LP tank in an area where children play LP Tank The LP tank used with your grill must meet the following requirements Purchase LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum Be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT or for Canada CAN CSA B3339 cylinders Spheres and tubes fortransportation of dangerous goods TransportCanada TC See LP tank collar for marking LP tank valve must have C e Type 1 outlet compatible with regulator or grill eee Safety relief valve Bley UL listed Overfill Protection Device OPD This C a o OPD safety feature is identified by a unique g be J triangular hand wheel Use only tanks equipped with this type of valve OFD Hand wheel LP tank mustbe arranged for vapor withdrawal and include collar to protectLP tank valve LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similarto rotten cabbage so thatitcan be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer mustpurged tank before filling Deale
8. 170 F k Boston Butt 3 3 lbs 2 hr 45 min Place pan of water in bottom of grill Internal ast temperature 170 F ri in 7 Por Ro Po 0 k Tenderloin 1 25 lbs Med 40 min Internal temperature Med 160 F Pork Spareribs 2 75 lbs 1 hr 30 min Place pan of water in bottom of grill aam fn Pn Beef Bottom 3 3 lbs Med rare 1 hr 50 min Internal temperature Med rare 140 F Round Roast Med 2 hrs Med 150 F Well 2 hrs 10 min Well 160 F Cooking Tips e Ifyou seta foil pan in the bottom casting right on the burner and briquets it will catch any food drippings created by cooking with the Rotisserie Burner You ll have no grease in the grill to clean e If you group different vegetables by the length of time it takes to cook then everything will be done at the same time Check the enclosed food chart for cooking times 25 Cooking Chart Cooking times and temperatures may vary according to specific recipes cooking conditions or barbecue equipment used Take these factors into consideration to insure best results If you use the indirect cooking method indirect cooking is lighting only one burner and placing food on opposite side of cooking grate allow more grilling time Temperatures High 650 F Medium 450 F Low 300 F Food Seting Cooking Time Beef Hamburger 1 2 thick Medium Med 7 10 min Well done 10 15 min Steak 1 2 Medium Hot Rare 3 6 min Med 6 9 min Well
9. done 9 12 min Roast Low Rare 18 22 min per lb Med 22 28 min per lb Well done 28 32 min per lb Pork Chops 1 2 Medium Well done 15 20 min Ribs 5 6 Ibs Low Medium Well done 45 90 min Roast3 5 lbs Low Medium Well done 18 23 min per lb Ham Steak 1 2 Medium Hot 12 15 min Ham 5 Ib fully cooked Low Medium 20 min per lb Lamb Chops 1 2 Medium 6 12 min Poultry Chicken 2 1 2 3 1 2 lbs 1 hr 15 min to 1 hr 30 min Chicken halved or quartered 40 60 min Turkey 18 20 min per Ib Seafood Steaks 1 thick Medium Hot Welldone 10 15 min Fillets 6 8 oz Medium Hot 8 12 min Shrimp large or jumbo Low Medium 8 12 min Venison Steak 1 thick Medium Rare 8 10 min Med 10 12 min Burgers 1 2 Medium Rare 10 12 min Med 12 15 min Roast3 4 lbs Low Medium Rare 20 22 min per lb Med 22 25 min per lb Food Seting _ Cooking Time Vegetables Wrap vegetables in foil Baking potato whole Low 55 60 min Onions whole Low 45 min Tomatoes half Medium 30 40 min Corn whole Low 35 45 min Mushrooms Medium 15 20 min Food Safety e Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and
10. must engage valve openings as shown B 10 Attach ceramic insulator with ignitor wire to leftburner Replace battery if featured 11 Reposition cooking grates tentframe and burner tent Reattach soup can to grease clip under grill bottom 12 Before cooking again on grill follow Burner Flame Check Three pume Two Bummer ryote carry on tube Valve 21 Indirect Cooking Three burners work independently offering maximum flexibility P oultry and large cuts of meat cook slowly to perfection on the grill by indirectheat The heat from selected burners circu lates gently throughoutthe grill cooking meator poultry without the touch of a direct flame This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking Indirect Cooking Instructions e Always cook with the lid closed e Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures e Never cook with the food placed directly over the flames One Burner Indirect Cooking e Use this method for larger foods or large amounts of food e Ignite the LEFT burner For slow cooking adjustthe control knob to the Low setting For faster cooking adjust the control knob to the HI setting e Place the food in the center or leftsi
11. position SAFETY TIPS A Before opening LP tank valve check the coupling nut for tightness A When grillis notin use turn off all control knobs and LP tank valve A Never move grill while in operation or still hot A Use long handled barbecue utensils to avoid burns and splatters A Maximum load for sideburner side shelf and front shelf is 10 Ibs A Asoup can must be attached to grease clip and emptied after each use Do not remove soup can until grill has completely cooled A Ifyou notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct clean and inspect valve hose and regulator before continuing Perform a leak test The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A Ifyou have a grill problem see the Troubleshooting Section gt Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off e Do notleave grill unattended while preheating or burning off food residue on high If grill has not been regularly cleaned a grease fire can occur that may damage the product Before Your First Cookout e Light burners check to make sure they are lit close the lid and warm up gril
12. result Porcelain grate s because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder forstubbornstains Stainless Steel Wash with mild detergentornonabrasive cleaner and warm soapy water wipe dry witha softnonabrasive cloth Exterior Stainless Steel Parts Use nonabrasive stainless or glass cleaners or a Spray lubricant Wipe dry with a soft nonabrasive cloth Note Spray lubricant is excellent for removing fingerprints Briquet and Fire grates will eventually decompose and weaken with use Remove grate from grill and tap to loosen any scaling Brush grate vigorously with a wire brush to remove any additional scaling rust or residue Repainting Your Grill e After extended use and exposure to weather paint on grill may deteriorate or become spotted Although this detracts from grills appearance it will not impair its performance To refinish your grill brush outside of grill lid and bottom with wire brush and lightly sand with fine grit sandpaper Sanding allows new paint to adhere more easily Wash grill lid and bottom with soap and water to remove dust and grease Do not use a grill cleaner on outside of grill Wipe with vinegar Refinish outside with heat resistant paint Do not paint inside of grill Care Of Wood Wood items can be sanded lightly with fine grit sandpaper Refinish with stain paint or water sealant
13. AS BACKOF GRILL 4 Electrode o ta ignitor Wire Hinge Pin Hitch Pin St Housing Burner Tube W Ya U C EX 4 0 Be a 7 ee Gas Tube Burner Tube Rotisserie Burner Use The Rotisserie burner is an 10 500 BTU radiant heat burner thattransforms your grill into a multilevel cooking center Itis attached to the back of the bottom casting above the main grid You can use the burner as a broiler to cook foods on the cooking grates or bonus grid If you do then you cannotuse the bottom burner Or you can remove the cooking grates or bonus grid install a rotisserie and use the burner to perfectly roast foods on the spit This is the most common use for the burner You cannot use the bottom burner with this process either By not using the lower burner the grease and food drippings won t burn and cause flare ups It s healthier it s fuel efficient and it creates a delicious slow cooked roast beef chicken or veggie kabob on the rotisserie or a beautiful broiled salmon lobster or vegetable medley on the grid Cooking Chart For Rotisserie Burner Chicken F ryer 65 minutes Internal temperature 180 F Turkey Breast 1 hr 30 min Internal temperature 170 F Bone in 1 hr 10 min Internal temperature 180 F 45 lbs 2 hr 15 min Internal temperature 180 F Pork Shoulder 3 25 Ibs 2 hr 30 min Place pan of water in bottom of grill Internal temperature
14. X to 1 706 565 2121 Important Fill out Warranty Information below Model Number UPC oncarton LabelLot GG __ __ Serial Number e Forresidential use only Do notuse forcommercial cooking Installation Safety Precautions e Usegrillonly with LP propane gas and the regulator valve assembly supplied e Grillinstallation mustconform with localcodes or in theirabsence with National Fuel Gas Code NFPA 54 ANSIZ223 1 or CAN CGA B149 2 Propane Installation Code Handling and storage of LP cylinders mustconform to LP Gas Code NFPA ANSI58 Grill is notfor use in oron recreational vehicles and orboats e Allelectricalaccessories such as rotisserie mustbe electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hotsurfaces e This grillis safety certified foruse in the United States and Canada only Do notmodify for use in any other location Modification will resultin a safety hazard Safety Symbols e The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual e Indicates an imminently hazardous situation which if not avoided will result in death or serious injury e Be alert to the possibility of serious bodily injury if the instructions are no
15. arrants to the original consumer purchaserthatthis product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly ifassembled by consumer purchaser as follows 1 The aluminum top and bottom castings forthe life of original purchase excluding the paintfinish 2 The burner venturi assembly on Traditional and QuickSet Grills for a period of three 3 years from the date of purchase five 5 years on Big Easy and 3 All other parts for a period of one 1 year from the date of purchase Manufacturer will atits option refinish or replace any productor partfound to be defective during the warranty period Manufacturer will require you to return the part s claimed to be defective forits inspection freightor postage prepaid Ifyou wish to obtain performance of any obligation under this limited warranty you should write to Consumer Warranty P O Box 1240 Columbus GA 31902 1240 Manufacturer may require reasonable proof of purchase and we suggest you keep your receipt Inthe state of California only if refinishing or replacementofthe productis not commercially practicable the retailer selling this productor Manufacturer will refund the purchase price paid for the product less the amountdirectly attributable to use by the original consumer purchaser priorto discovery ofthe nonconformity In addition in the state ofC alifornia only you may take the productto the retail establishment
16. cracked or broken sparks atcrack Wire s is loose or disconnected Wire is shorting sparking betweenignitor and electrode Bad ignitor No gas flow Coupling nutand regulatornotfully connected Obstruction ofgas flow Disengagementofburnerto valve Is grillassembled correctly Outofgas Excess flow valve tripped Clean wire s and or electrode with rubbing alcohol and clean swab Wipe dry with cloth Replace electrode s Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Check to see if LP tank is empty If LP tank is not empty refer to Sudden drop in gas flow Turn the coupling nut about one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Clear burner tube s Reengage burner and valve Reattach spring clip s if featured Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off Knob s and LP tank valve Disconnect regulator Reconnect regulator and leak check Turn on LP tank valve wait 30 seconds and then light grill Possible Cause Prevention Cure Flames blow out Persistent grease fire can damage the appearance of steel panels and aluminum castings on the grill Flashback fire in burner tube s Unable to fill LP tank One burner doesn t
17. d turn Burner Selector Knob to ON MAIN BURNERS 2 Turn LEFT knob to g HI 3 Push IGNITOR Button rapidly or 2 hold turn IgnitorKnob amp up to5 times to light Be sure burnerlights andstays lit 4 Ifburnerdoes notlightturn knob s to OFF wait5 minutes try again Two Burners 5 TurnRIGHT knob to tf HI to light second burner Three Burners 5 Turn CENTER knob to gh HI and then RIGHT knob to i HI 6 IfIGNITOR does notwork follow match lighting instructions After Lighting Turn knob s to HI position forwarm up Match Lighting Big Easy A Donotlean over grill while lighting 1 Open lid Turn on gas atLP tank Rotisserie grills only Push in and turn BurnerS elector Knob to ON MAIN BURNERS 2 Attach match to Match holder lightmatch 3 Pushin and turn LEFT knob to sh HI Be sure burner lights and plays 7 Two Burners 4 Turn RIGHT knob to i HI to lightsecond burner Three Burners 4 Turn CENTER knob to sh HI and then RIGHT knob to kk HI Match lighting hole Rotisserie Burner Ignitor Lighting Turnallknobs to OFF Open lid during lighting Turn gas on at LP tank Pushin and turn Burner Selector Knob to ON ROTISSERIE BURNER Press Ignitor Button C9 or Electronic Ignitor button gt hold up to 4 seconds Or turn Ignitor Knob rapidly up to 5 times Be sure bumer lights and stays lit 5 IfIGNITOR does notwork follow match lighting instructions above Match Lighting D 1 Open lid Tu
18. de of the cooking grate e Because the heatsource is only on one side the food should be rotated atleast once during cooking to insure even cooking Use a meat thermometer to determine when the food is done Two Burner Indirect Cooking e Use this method for smaller foods that fit between the leftand right burners without being placed directly over the flames e First ignite the LEFT burner Second ignite the CENTER and RIGHT burners and adjust the control knobs to the Low setting Third turn the CENTER burner Off e Place the food in the center of the cooking grate e Because there is a heat source on both sides there is no need to rotate the food during cooking Use a meatthermometer to determine when the fogd is done r i A Three Burner Cooking Neen Full heat distribution for maximum cooking Ma e Controlled grilling of larger meals Greatflexibility for a variety of foods amaS Grill Smoking You will need Aromatic wood chips Heavy duty aluminum foil Soak 2 cups wood chips for two hours Tear off a piece of aluminum foila amp little larger than a burner tent Place soaked chips onto foil turn up sides to Seal chips inside and punch pea sized holes in top of pouch Putpouch ona turned over burner tent Smoking time for a pouch is approximately 30 minutes with burner on LOW with lid cl
19. from which itwas purchased orto any retailestablishmentselling this productin orderto obtain performance underthis warranty This warranty does notinclude the coston any inconvenience or property damage due to failure of the productand does notcover damage due to misuse abuse accident damage arising outoftransportation ofthe product or damage incurred through commercial use ofthe product This express warranty is the sole warranty given by the manufacturer and is in lieu of allotherwarranties express orimplied including implied warranty of merchantability or fitness fora particular purpose Neither Manufacturer dealers northe retail establishmentselling this producthas any authority to make any warranties orto promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event Shall not exceed the purchase price of the product paid by the original consumer purchaser Some states do not allow the exclusion or limitation of incidental or consequential damages So the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and may also have other rights which vary from state to state Electronic Ignition System 10 Year Limited Warranty Manufacturer guarantees this Electronic Ignition System battery excluded in both materials and workmanship fora ten 10 year period from date of purchase to the original purchaserif used forhome use Ifthe productfails t
20. intbrush and 50 50 soap and watersolution Use mild f to gas train components can result Brush soapy solution onto the shaded areas If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department 1 LP tank mustbe properly secured onto grill R eferto Assembly Manual 2 Turnallcontrol knobs including sideburner iffeatured to the OFF position 3 TurnLP tankOFF by turning hand Safety Relief wheel clockwise toa full stop Valve 4 Remove the protective cap from LP tank valve Always use cap and strap Supplied with valve Strap and Cap OPD Hand Wheel Type 1 outlet with thread on outside Do not use a POL transport plug A plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator insert nipple B into LP tank valve Hand tighten coupling nut holding regulator in a straight line C with LP tank valve so as notto cross thread the connection Nipple has to be centered into the LP tank valve Hold coupling nut and regulator as shown Ne for proper connection to LP tank valve oe 6 Turn the coupling nut clockwise to tighten to a full solid stop The regulator will seal on the back check feature in LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete connection Tighten by hand only do notuse tool
21. ionaland QuickSet sss ssssisssssirissssrrsssirirsssrrrrsssrrensnnnns 11 Ignitor Lighting Big Easyand Match Lighting sesser 12 Rotisserie Burnerlgnitorand Match Lighting s s s 12 Sideburnerignitorand Match Lighting ss sessisessssrrrsssssirsssssirsssssrrsssrrrenrrreesns 13 Burner Flame CHECK siina deaaaantantadaaa cariiauemveriee 13 TOUTING GAl Off kassiin naaa a 13 onitOrE HECK siiicar a aAa 13 Valve CHECK iiaiai aa a N aaeei 13 Hose CHECK scai A N 13 Gemeral Gril CLEANING sicir 14 Repainting Your Grill aeriana 14 Care OF WOOO iiinn a 14 Natural Hazard S pideTS siisii aa 15 Cleaning The Traditional Burner Assembly w cssessesesessesesesecseeeeeesseees 16 17 Cleaning The Quick Set Burner Assembly esses 18 19 Cleaning The Big Easy Burner Assembly escencia 20 21 PIECE COOKING asssstacascswcicessnsccostuseatince aadauac a 22 Grill SMOKING issiria van tjiee seseiaeduausansseddocey westeanegieniadedsdestaens 23 Cleaning The Rotisserie BUMEr ssssssescessssessssessessesssssesssnesnssnssseseesseesseess 24 Rotisserie Burner USE ic oxindiucieadsniaosnedstinsoashisssanth tabnsisasaumia etinmeationaasitaanaays 25 Cooking Chart For Rotisserie Burner sses 25 COOKINO TOS ceca saninin ansia a teeters eri Aaaa 25 Cooking E NaN cosacabces cre anaesecatet cusascenanauscieacians asian eesticeastarieieenteoaaasenaten 26 27 3 0 10 p os C210 eRe Ronee eter nett ert era ee ey Taree E ere tr 27 How To Tell If Meat Is Grilled Thoroughly
22. l for replacement parts Order new parts by giving the serial model numberand name of items needed to the GrillS ervice Center at 1 800 241 7548 6 Always close LP tank valve after performing leak testby turning hand wheel clockwise For Safe Use Of Your Grill And To Avoid Serious Injury e Do notletchildren operate or play near grill Keep grillarea clear and free from materials that burn Do not block holes in bottom or back of grill Check burnerflames regularly Use grill only in well ventilated space NEVER use in enclosed space suchas carport garage porch covered patio or under a surface thatcan catch fire Do notuse charcoal ina gas grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects thatcan catch fire or sources of ignition suchas pilotlights on water heaters live electrical appliances etc ApartmentDwellers Check with management to learn the requirements and fire codes for using an LP Gas Grillin an apartment If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies made of wood NEVER attempt to light burner with lid closed A buildup of non ignited gas inside aclosed grill is hazardous Never operate grill with LP tank out of correct position specified in Assembly Instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operating
23. l on HIGH for 15 minutes Curing of paint and parts will produce an odor only on first lighting Ignitor Lighting Traditional and Quick Set A Do not lean over grill while lighting 1 Open lid Turn on gas at LP tank 2 TurnLEFT knob to yf IGNITE 3 Push IGNITOR Button rapidly or hold turn Ignitor Knob up to 5 times to light Be sure burnerlights and stays lit 4 fburnerdoes notlightturn knob s to OF F wait5 minutes try again 5 Turn RIGHT knobs if featured to yhIGNITE to lightother burner s 6 IfIGNITOR does notwork follow match lighting instructions After Lighting Turn knob s to HIGH position for warm up Do notwarm up grill with knobs on IGNITE Knobs and handle will become uncomfortably hotifleftin IGNITE positions Match Lighting Traditional and Quick Set A Do notlean over grill while lighting i i 1 Open lid Turn on gas atLP tank 2 Place litmatch into match lighting hole from outside grill bottom as shown 3 Pushin and turn Single or RIGHT knob to igh IGNITE Besure burnerlights and stays lit 4 Lightleftburner if featured by pushing LEFT knob cary Match in and turning to 4 IGNITE VA lighting hole V is in bottom After Lighting Turn Knob s to HIGH for warm up or side d 0 Dob EJ IQD 4 11 Ignitor Lighting Big Easy A Donotlean over grill while lighting 1 Open lid Turn on gas atLP tank Rotisserie grills only Push in an
24. lace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP tank 2 Remove cooking grate and drip vaporiser bar 3 Discard used briquets before removing burner and briquet grate 4 Under grill remove grease cup Beneath console disconnectshortignitor wire from ignitor A 5 Remove screw holding collector box B Note which hole on collector box used forattaching to burner Remove collector box clean ceramic portion of electrode with rubbing alcohol and cloth 6 Under console disengage burner spring s from burner tube C Do not remove spring s from valve 7 Remove briquet grate and burner together slide backwards liftup and outof grill D Separate burner and briquetgrate Remove scale from briquet grate replace ifnecessary 8 Clean outside of burner with soap and water Lay burner upside down on flat surface insert garden hose to force water through tubes Make sure water comes outofall burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 9 Ifgrillis tobe stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out If not storing grill after cleaning hold briquet grate and burner together angle into grill bottom D 10 After cleaning insertwire and electrode into hole in grill bott
25. ly Dead battery Button assembly not installed properly Faulty spark module Output lead connections not complete Storing Your Grill e Cleancooking grate s and discard old briquets Storein dry location e WhenLP tankis connected to grill store outdoors in well ventilated space and outofreach ofchildren orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Install battery make sure that and connectors are oriented correctly with end down and end up Replace battery with new AAA size alkaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes e Covergrillifstored outdoors Choose from a variety of grill covers offered by Char Broil e Store grillindoors ONLY ifLP tankis turned offand disconnected removed from grilland stored outdoors e When removing grill from storage follow Cleaning BurnerAssembly instructions before Starting grill Problem PssibleCause CheckProcedure Solution Sparks are Output lead Are output Remove and reconnect all present but not connections no
26. nitor button or turn ignitor knob rapidly Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting ifno click orspark Valve Check Important Make sure gas is OFF at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back Ifknobs do notspring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check e Before each use checkto see ifhoses are cutor worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer 13 General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors ofgas grills are notpainted atthe factory and should never be painted Apply a strong solution of detergentand water or use a grillcleanerwith scrub brush to insides of grill lid and bottom Rinse and allow to completely air dry Do notapply a caustic grill oven cleaner to painted surfaces Plated wire grate s wash grate s and drip vaporiser bar with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can
27. o operate due to a manufacturing defect the defective part will be repaired or replaced at Manufacturer s option The product along with proof of purchase must be returned postage prepaid Ifyou wish to obtain performance of any obligation under this limited warranty you should write to Consumer Warranty P 0 Box 1240 Columbus GA 31902 1240
28. om A Reattach collector box to burner with screw B Be sure to use correct hole 11 Place end of spring s into hole on underside of burner tube s as before C to secure burner VERY IMPORTANT Burner tube s must engage valve opening s as shown C 12 Reattach round connector of ignitor wire to ignitor 13 Do notuse more than 16 new briquets on briquet grate around burner Do not letbriquets cover burner holes 14 Reposition drip vaporiser bar and cooking grate s Reattach clean can to grease clip 15 Before cooking again on grill follow Burner Flame Check Dual Valve Burner with Briquet Grate 17 Cleaning The Quick Set Burner Assembly Follow these instructions to clean and orreplace parts of burner assembly or if you have trouble igniting grill PWN FP Turn gas off at control knobs and LP tank Remove cooking grate and drip vaporiser bar Discard used briquets before removing burner and briquet grate Under grill remove grease cup unscrew ignitor button and remove battery on electronic ignition models disconnect shortignitor wire A and clips from burner B To remove clips pull down on large end of clip attached to the valve turn away from valve rotate upward and remove small end of clip from burner tube Inside grillremove burner assembly and briquet grate C clean ceramic portion of electrode with rubbing alcohol and a swab Remove scale from briquet grate replace ifnecessary
29. osed Make two or three pouches at one time for meats that require longer smoking cooking times 23 Cleaning The Rotisserie Burner Follow these instructions to clean and or replace parts or if you have trouble igniting the Rotisserie burner 1 Turn gas off at control knobs and LP tank 2 _Disconnectignitorwire from electrode A 3 Removethumbscrew from shield B remove shield and clean any accumulation of grease with soap and water 4 Unfasten hinge pins and hitch pin Note how hinge pins and hitch pins are attached 5 Using garden hose preferably with nozzle force waterthrough burnertube Make sure watercomes outofevery bumer porthole O pen clogged portholes with thin wire 6 Examinerotisseriehousing and burnerclosely C Ifany cracks orlarge holes other than portholes are found replace rotisserie bumer 7 Wipe ceramic portion of electrode A with rubbing alcohol and cloth 8 Ifgrillis to be stored coatburner lightly with cooking oil Wrap with protective coverto keep insects out 9 Afterburnerhas been cleaned place rotisserie bumeronto back of grill bottomand attach with hinge pins and hitch pins 10 Placegas tube inside burnertube putshield overburnertube and secure with thumbscrew VERY IMPORTANT Burner tube must engage gas tube as shown D 11 Attachflatend ofignitorwire A to electrode Shield Thumb Screw Hitch Pin f Burner Tube L i A a Rotisserie Burner ee d J NZ
30. r should NEVER fillLP tank more than 80 of LP tank volume Volume of propane intank will vary by temperature A frosty regulator indicates gas overfill Immediately close LP tank valve and calllocalLP gas dealerforassistance Donotrelease liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP tank contactan LP dealer or calla local fire departmentfor assistance Check the telephone directory under Gas companies fornearestcertified LP dealers LP Tank Exchange e Manyretailers thatsell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies thatinspect precision fill testand certify theircylinders Exchange yourtank only foran OPD safety feature equipped tank as described in the LP Tank section of this manual e Always keep new and exchanged LP tanks inuprightposition during use transitor Storage e Leak test new and exchanged LP tanks BEFORE connecting to grill LP Tank Leak Test For your safety e Leaktestmustbe repeated each time LP tankis exchanged orrefilled Donotsmoke during leak test Do notuse an open flame to check for gas leaks Grill mustbe leak checked outdoors in well ventilated area away from ignition sources suchas gas fired or electrical appliances During leak test keep grillaway from open flames orsparks soap and water A Do not use household cleaning agents Damage Use a clean pa
31. rn gas off at control knobs and LP tank Remove cooking grates burner tent and tentframe Under grill remove soup can from grease clip Beneath leftside of grill bottom remove ignitor wire by pulling downon ceramic insulator A Electronic Ignition Grills Disconnect battery and then ceramic insulator with ignitor wire 5 Underconsole disengage B clips by lightly pushing clip on burner tube away from you and pull down Remove burners from grill bottom Two burner grills Remove burners and shield from grill bottom 6 Wipe ceramic electrode A with rubbing alcohol and cloth 7 Clean burners exterior with soap and water Lay burners on flatsurface insert garden hose preferably with nozzle into burner tubes forcing water through tubes Make sure water comes out of every porthole Open clogged portholes with a thin wire Shake out excess water and examine portholes Due to normal wear and corrosion some portholes may become enlarged ifso replace burner If any horizontal cracks appear from porthole to porthole or large holes other than portholes are found replace burner Use a wire brush to clean carry over tube s 8 Ifgrillis to be stored coat burners lightly with cooking oil Wrap in protective cover to keep insects out If not storing use following steps 9 Two burner grills Place shield into bottom of grill then burners Attach burners into valves under grill bottom reattach clips WN FP VERY IMPORTANT Burner tubes
32. rn on gas atLP tank 2 Place litmatchnear porthole ofburner 3 Pushinand turn BurnerSelector Knobto ON ROTISSERIE BURNER Be sure burner lights and stays lit Note Rotisserie burner and main burnercannotbeused To match light use first atthesametime opening on burner 12 y ae Sideburner Ignitor Lighting 1 TurngasonatLP tank 2 Pushinandturn knob to HIGH 3 Turnorpush amp G and stays lit 4 fburnerdoes notlightturn knob s to OFF wait5 minutes try again up to 5 times to light burner Be sure burner lights Match Lighting 1 Turngas onatLP tank 2 Hold litmatch to any porton the burner Push in and turn sideburner knob to HIGH Be sure burner lights and stays lit If burner does not light turn knob s to OFF wait 5 minutes try again If the burner does not ignite with valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Burner Flame Check Lightburer rotate knob s fromHIGHtoLOW jy HIGH You should see a smaller flame in LOW Ay JTL igi position than seen on HIGH Always check en flame priorto each use Perform flame check UX l forsideburner if equipped If only low flame is seenreferto S udden drop orlow flame inthe Troubleshooting Section Turning Grill Off e Turnallknobs to OFF position Turn LP tank OFF by turning hand wheel clockwise to a fullstop Ignitor Check e Turn gas offatLP tank P ress ig
33. s NOTE Ifyoucannotcomplete connection disconnectregulator and repeatsteps 5 and 6 If you are still unable to complete the connection do notuse this regulator Do notinsert any foreign objects into the valve outlet You may damage the valve and cause a leak Leaking propane may resultin explosion fire severe personal injury or death Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do notuse grill until leak checked e Ifleakis detected at any time STOP and call the Fire Department e Ifyou cannotstop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hoses and Regulator 1 Turn all grill control knob s to OFF 2 Be sure regulators tightly connected to LP tank 3 Completely open LP tank valve by turning hand wheel counter clockwise Ifyou hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto following connections Sideburner Hose A Never remove opening if featured atend of valve j Sideburner Valve if featured zs HeatWave Hose if featured N p f Kad 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections Ifleaks cannotbe stopped do nottry to repair cal
34. t followed Be sure to read and carefully follow all of the messages CAUTION e Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Table of Contents BOON OUrS ale sunean ananeng a ad 2 CallGrill Service Center For Help And Parts sssri 2 Warranty Information us ceacsasivesaevecists oancaneaseaceinonsdacansacnasiand taviolastoxastousiensctaeaieastins 2 Installation S afety Precautions csecsen 3 Safety S VIII sssrinin avinash oia 3 TADEO OMS ME naciye a 4 LP TankRemoval TransportAnd Storage cscsesesessesesesssssssssseseressesesseas 5 Oa enn eee eer er eee eer ee eee ern 6 LP Liquefied P etroleumGasS cesccascsscaseoslesstascattorssiscastectdiashcbastarontduaptinccaeteeages 6 CP TANK RINO corisam naga intdanundidennneseieireauiaabics 6 LP Tee EXC MANGE mirnost annn 7 LP Tank GN USE ruinininaios ani N 7 Connecting RegulatorToTheLP Tank ssssssssssssssssssiressssrrrsssssnnnnsssrnnnnnrnnnnsrnne 7 8 Leak Testing Valves Hoses and Regulator sssessesssssssssesstestestssnseteestestensees 9 POPS Ae USE OTT our Grill nic ainasisinvasieannecesianndsos dlciducibrenatandiniheaaaoinden 10 Safety TIPS auauai a costco GAA ERNE EUI EEA EE 10 Before VOUFFISTCOOKOUE acascecussstescescteataecssctaatiicannsesmueniatenedamnedbanielnete 11 lgnitor Lighting Traditionaland Quick Set sss ssssissssssirrssssrrsssrrrrsssrrrrsrrreensnnnns 11 Match Lighting Tradit
35. t connections on and output connections at at all electrodes complete tight module and electrodes and or not at full strength Arcing to grill away If possible observe If sparks are observed from burner s grill in dark location other than from burner s Operate ignition wire insulation may be system and look for damaged Replace wires arcing between output wires and grill frame Weak battery Replace battery with a new All sparks present AAA size alkaline battery but weak or at slow rate Electrodes are wet Use paper towel to Has moisture remove moisture accumulated on electrode and or in burner ports Electrodes cracked Replace cracked or or broken sparks at Inspect electrodes broken electrodes crack for cracks Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond F lame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H20 Smoker Lava Flame MasterFlame MasterF lame Precision Cooking System PowerSpark Quantum VIP PrecisionF lame and Design Sierra and TruF lame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collection by Char Broil C3 and Design Char Broil and Design Flame Design FlavorTents Grill 2 Go
36. utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly e Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness e Whole poultry should reach 180 F breasts 170 F J uices should run clear and flesh should not be pink e Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F e NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria e When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot 27 Troubleshooting General Possible Cause Prevention Cure Burner will not light using ignitor Burner s will not match light Sudden drop in gas flow or low flame Wire s and orelectrode covered with cooking residue Electrode s and burner are wet Electrode s
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