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Taylor 632 Freezer User Manual

Contents

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2. gt d uds w24 x 2558 amp 3 225 2 wage 2 uw y zbo z LEFT SIDE RIGHT SIDE 2282 gs 2359 L1 m g 2603 88 z 2 gt 2252 gt Z lt E8EB gu d POWER 2252 8 SRN YEL i 5 SWITCH GRN YEL LL EE amp 4 4PDT g BE ajala 4 odote SA 2 EBRES ab BLACK BLUE EORCZ DO t O 52552 Fz WHITE ra MES ES L oll O 5 56 d gt olojo 4998 333 414145 44 22 comp BTR u COMP mmm RELAY S mmm RELAY 5 Os RELAY 5 o GRN YEL pg Om 1 a 37 d u 4 E 13 d E 1 14 13 14 E I Y x x E o 4 E oO o o o 2 2 9505 z o i f E 6 5155 z AT A2 At 2 3 mam A1 aq oz u uo gt RED BLACK 2 RED BLACK u ro E F4 ORANGE BTR BLACK 5 E RELAY BLACK 965 3 o H GRN YEL 5 gt z 12 112 2 WHITE Lh HNS 20 a v lt Ol ur SPINNER w E os 4 a SEE FIG 1 E 4 uj e Zo a L2 ZH s mo 4 wg 9 24 az Zo a iz a a Ly Ed 3E 9 g ORANGE 9 Kk 8
3. RIGHT SIDE ueni ueo N z m i ul a B 3 POWER x x x w amp x x x u E GREEN YELLOW or 5 SWITCH BOSE GREEN YELLOW 351415 2 4PDT ilii ajaja WHITE 4 ama WHITE BLACK 9 BLUE 1 l ell O z 555 2119190 ISIS BTR 5 aa s aam comp RELAY RELAY GRN YEL uj MM oR H Of 12 T2 E i2 T2 x E yi 13 13 T3 E O x 3 o u 48 qp 1 IMS 48 4 ES olola BE 8 E E x wl SSS rm E A1 A2 9 H ojojo A1 A2 a 3 E E a 2 RED BLACK RED BLACK u i ORANGE am BTR ey RELAY BLACK GER BLACK E 2 04 12 112 WHITE E i uf I 1 5 MH QS GRN YEL Wi I E z 05 t 4 SPINNER 5t x 2 zi Z mee ps SEE FIG 1 rie 3 fe E al 55 2 8558 ORANGE eK 84 lt at WHITE x g E m 1 BLUE WHITE a t E Im gt lt 4 9 E D s u A E OZ al lt i z I a E ul z eid FEI dy 4 E ok E 125 m E g d 53 Sl 121 2 x 8 E z 98 9 99 2 z2 ala 9 lt 9 O u al y gra 8
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5. MEA cea cs ees cedo raesent N N A BP WWNHNYN Table of Contents Model 632 Table of Contents Page 2 sa essaie ub eU bea treo EE E ated aye Ae aa Roh ater ook ere We 23 Closing Procedure cas hope e die d es tae hee hs Khe keer 24 Draining Product From The Freezing Cylinder 24 RINSING 24 Cleaning ET 24 Disassembly uou seal Sa wan DRE he ees ee Rd ao oes 25 Br shi tleanillQ ine ts awe les Pade kth at d kes 25 Section 7 Important Operator Checklist 26 During Cleaning and Sanitizing RENE aes ieee aes ws 26 Troubleshooting Bacterial Count 26 Regular Maintenance Checks 26 Winter Storage ecann o uu uy ee du in bod ee ed dar ES NIV Wait 27 Section 8 Troubleshooting Guide 28 Section 9 Parts Replacement Schedule 30 Section 10 Limited Warranty on Equipment 31 Section 11 Limited Warranty on Parts 33 Wiring DIAagratmis esten wa cd kd pele Peat eee Raced ed weld Pewee es eae 36 Note Continuing research results in steady improvements therefore information in this m
6. dia ado efr e wen RS ces RAUS Beater ROLHON monis Send cae tees uv wd obs DE oa ey Flelriger alb 2 du uy we ge paw Sa ey mea uui ux ed dues du us Section 2 To the Operator oaks cod ie hak ER RR QUE ERA RUE ai Section 3 Safety chew dee deed ewe tw deed ee ea ade Section 4 Operator Parts Identification Model 632 Exploded VIBW d o wx re e Xr an De ee Suk doe Po e ni e Soft Serve Door Assembly Exploded View Shake Door Assembly Exploded View AGCESSONOS rS Section 5 Important To the POWOI SWITeDE e SESS SSS Indicator Light eau ee ea ke ee sss WEA E E eu Uv Exo Cet LD ESD ESED Siandby eoe reo ESAS aaa bac spaces tt MERC Ut TURO MERERETUR Reset BUNTON ox Ses tiie Det au d bat ite dde E earl beg Na ice ee ead el Air TUBE Soft SONG Senate Sealed Air Tube Shake i oou zs e pex erc EUER nte uic ed du ea us Adjustable Draw Handle Soft Serve Section 6 Operating Procedures Prior To Set Up For Units With A Syrup Rail Optional Feature Freezing Cylinder Assembly Soft Serve Side Freezing Cylinder Assembly Shake 5
7. Figure 30 081117 Model 632 Operating Procedures Step 4 Place the power switch in the ON position MAIN WA y U Ie Ib XE SW CH ON OFF Figure 31 Step 5 Press the WASH key This will cause the sanitizing solution in the freezing cylinder to agitate Allow it to agitate for five minutes MANUFACTURED Figure 32 Step 6 Place an empty pail beneath the door spout Raise the prime plug soft serve side only Figure 33 Step 7 When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door open the draw handle Draw off all the sanitizing solution Figure 34 Step 8 Once the sanitizer stops flowing from the door spout close the draw handle and press the WASH key cancelling the beater motor operation Note You have just sanitized the freezer Be sure your hands are sanitized before continuing these instructions Step 9 Stand the air tube in the corner of the hopper Figure 35 Repeat steps 1 through 9 for the shake side of the freezer Operating Procedures 22 Model 632 Priming Step 1 With a pail beneath the door spout open the draw handle Be sure the prime plug is still in the UP position soft serve side only Pour two gallons 7 6 liters of fresh mix into the mix hopper and allow it to flow into the freezing cylinder This will force out
8. 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use care and maintenance must be normal and in accordance with all instructions contained the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 Theuse of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 032129SER2 Compressor Air 230V SERV and Taylor Part 075506SER1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131206 Model 632 33 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 11 12 13 14 15 16 Labor or other costs incurred for diagnosing repairing removing installing shipping servi
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10. 85 lt m x 52 o z COM BTR PUMFFAN MIX Gi lt 27 HHIH E 6 27 Y I x iy g er gt E 2 ne a wa Sb a ORANGE a Dy t 4 f RED BLACK ua m a TEE EET hg E Sf DANFOSS 1136 COMPR 5 025 E 2 ALSO SEE FIG 2 2 E 58 E 2 9 n BLACK 8 BROWN M 9 vel Z z FANNY d O 5 4 v 5 22 START RELAY 2 ROME BTRPUMPFAN MIX x START CAP GRN YEL ow 5 md 1 iu BLACK Qj BLACK 4 ORANGE 8 2 CABINET FAN 5 WATER COOLED ONLY GRN YEL I RED BLACK BLACK CORD RED WHT BLACK CORD i BEACISWHITE G CONDENSER BLOWER AIR COOLED ONLY BLACK SEE FIG 3 WHITE AIR COOLED ONLY i i 1E 13 IF H 10 H 120 H 1 15 H E 19 H 8 rS EIS Du 18 ise g WHITE Zg g N E BROWN 98 x ao BLACK Be Oo af gg 3 oz 2 L a IE 8 xl zr u x x 8 6 5 E 3 o 3t 4 p m 2 Bl m gt x ur o ITI IH z E lt Ut 4 amp z d S a gt a j aj gt iy E i ut a B a ux B LO gt Ua x H gt lt E i a i w wl o E a x i u gi 9 EE 5 9 E 3 23 E N z z 4 3 3 z a a a a z 3 E iow SORTECH CONTROL ROBE ow ur A CONTROL PROBE d ER NE E 2 TE 58 e ue z K e E ga i
11. Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECI
12. o 8235 5 5 22 m RIGHT SIDE S50 LEFT SIDE Q gage 8 o 3859 og 8z5g 4a L1 L2 L3 L1 L2 L3 gt 00 85 gt H z 2859 2 POWER Be DOR lt a SWITCH 9992 8 xIx x x xl x x uL zz RRE 2 4PDT 9819 all 3 32 55 fat oy we a ala mam z of bt E a BLACK D BLUE 2 4935 85 WHITE WHITE o 50 X2 a 7 y ell ong xx x xx 5155 olo olojo lt lt lt lt lt lt lt lt 2155 ala 218181 come ajaja RELAY RELAY Os uot TO Oko 22 72 a 0 BLACH Conn Jj gis os u SM 13 14 E ET gt E E Z 33s z A1 2 3 mmm m RED BLACK RED BLACK ORANGE BTR BLACK 3 EI WHITE i a LA w 7 I E E OF SPINNER w E E of t SEEFIG1 E FE zi z o EQ t 2 us 4 450 u 6 2 gr 9 2 g g ORANGE La k sili gt lt EE WHITE g 3 3 3 Y T x 1 BLUE WHITE us g E w 5 n Ir a oat z t lt o 2 3 k g 2 yg BAT E a ot l E E E gt es EE uc z al Q z ala x 2 4 m xm A 2 2 20 rj e lt 4 re op rg E 99 o K ES E ay Se m gt e COM BTR PUMPFAN MIX os 4 f x 9 s 4 us g S 8 z RED BLACK a MIX REF SYSTEM lq m Z DANFOSS TL3G COMPR 5 8 SEE FIG 2 9 2 BLACK Oo o 7 4 o m SIARDBEDAY SOM BTRPUMPFAN MIX
13. Model 632 Repeat steps 1 through 7 for the other side of the freezer Disassembly BE SURE THE POWER SWITCH IS IN THE OFF POSITION MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL Step 1 Remove the stud nuts freezer door s beater s scraper blades and drive shaft s from the freezing cylinder s Take these parts to the sink for cleaning Step 2 Remove the front drip tray and the splash shield Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If another approved cleaner is used dilute it according to the label instructions IMPORTANT Follow the label directions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal s from the drive shaft s Step 3 From the freezer door s remove e gasket s e front bearing s e pivot pin s e adjustable draw handle s e design cap s e draw valve s e prime plug Remove all o rings Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one
14. Component damage will result in part replacement expense and service repair expense DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury This unit is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge Where limited equipment operation is allowed for public use such as a self serve application supervision or instruction concerning the use of the appliance by a person responsible for their safety is required Children should be supervised to ensure that they do not play with the appliance v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety e DO NOT operate the freezer unless it is properly grounded e NOT operate the freezer with larger fuses than specified on the freezer data label e All repairs must be performed by an authorized Taylor service technician The main
15. Figure 8 Insert the prime plug into the hole in the top of the freezer door and push down Figure 9 Step 4 Install the freezer door Insert the baffle rod through the opening in the beater and seat the door flush with the freezing cylinder With the door seated on the freezer studs install the handscrews Tighten equally in a crisscross pattern to insure the door is snug Step 5 Install the draw valve Slide the two o rings into the grooves on the draw valve and lubricate uit BU Figure 11 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve from the bottom until the slot in the draw valve comes into view Figure 12 Step 6 Install the adjustable draw handle Slide the o ring into the groove on the pivot pin and lubricate Figure 10 Figure 13 Model 632 Operating Procedures Slide the fork over the bar in the slot of the draw valve Secure with pivot pin Figure 14 Note These units feature adjustable draw handles to provide the best portion control The draw handles can be adjusted for different flow rates See page 14 for more information on adjusting these handles Step 7 Snap the design cap over the end of the door spout Figure 15 Step 8 Slide two o rings on one end of the air tube Slide two o rings on the other end of the air tube Figure 16 Slide the small o ring into the groove of the air orifice Do not lubricate
16. Ld Hrot START CAP BLACK tw BLACK ORANGE CABINET FAN RED BLACK WATER COOLED ONLY GRN YEL BLACK BLACK BLUE WHITE SYRUP ONLY HITE CORD 6 CONDENSER BLOWER DO AIR COOLED ONLY WHITE iai 5 gt FEE E FAN RELAY 58 AIR COOLED ONLY Eg S 2 3 5 w u 4 E j N 2 bs a 4 o M o a amp H g K a Es E 2 86 zi L 986 ae t 05 A BON d 8 WHITE 2 dt 8 BROWN 77 BLACK 9 as 3 LE bx x H 3 E E Se E m i d E i 5 b 0 Tours e 2 El 4 a 2 8g 3 a 5 g o gt al gt z a E 11 gt an gt lt u lt m m 4 8 F 4 dz 5 252 A A EE be Eo A d E 3 4 z 5 2 4 P I m 21 a n a a z LOAD z SorrEcH CONTROL Hes SorrEcH CONTROL un t z o0 o6 99 6 6 2 zi EE E LINE End 2 uS a m 5 ae Oy EE m E x J 8195 Qa 632 049443 33 11 25 13
17. On a designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing the beater assembly be certain that scraper blades are properly attached to the helix or pins Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female drive socket clean and free of lubricant and mix deposits Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones Follow all lubricating procedures as outlined in Assembly If your machine is air cooled check the condensers for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean
18. g B aU u 2 5 gy 4 5 du bos s 2 1 d S 3g I 2 S 3J I o m 2 a m z 3 z I EST E a A tc EE gt TS LOAD H wow SorrecH CONTROL CONTROL Um emos a 5 Qo pror WASH auro ume 5 o g rume SF EINE 2 Cereal 2 z aeara Mn T di de de ME me cee Cuyo sacar 0 09 9 9 632 049443 35 11 25 13 LINE HOV3 LY Nid OL G3LO3N NO9 38 LSNW 5318 0 NO Z S1N3NOd WO9 31V1S 1108 ONNGNVH 340438 LINN r vols T TWRESINTMOTIRA PL LON 38v sLoV1NOO dO NSHM ET ONY EL 3sn D D om YOLDVINOD 2 s CWNHSINDOV1G 6r TWNSSINI LL Ogre WNESINI dnd wo zir ZR NO WNUSINI MOTIAA HENO 32 ALON HOLOW XAL V38 AS 632 049443 40 11 25 13
19. 4 2 o g WHITE DS lt n 0 4 55 BLUE WHITE a yo x aw u g n n u Su a a E E i E 2 88 4 z x no 9 oz 6 a 2 24 hh AA 5 Aye 2 z u 0 E I 5 j Es Sl E 2 a 96 g lt lt x Ej z 3 ala 20 n lt aja 6 wg sii 3 o E u 1 8i kg m x E i COM BTR PUMPFAN MIX 2 ay os a x o 4 9 u 4 m g 9 5 8 ORANGE al 3 RED BLACK Ug MIX REF SYSTEM E sq ab E Z DANFOSS TL3G COMPR u za wsoscenc2 GRN YEL7 _ 5 89 BLACK 2 BROWN m 3 heq 5 4 START RELAY BFR BUMBEAR MIX GRN YEL START CAP BLACK x BLACK 4 ORANGE CABIN T FAN RED BLACK WATER COOLED ONLY BLACK GRN YEL pei igi Qv HT BLACK u BLUE WHITE SYRUP ONLY CORD RED v 5 e gt 58 CONDENSER BLOWER 7 AIR COOLED ONLY BLACK WHITE Sx eG ale g Sie 2 FAN RELAY AIR COOLED ONLY SY I 3 lo 1E o 1 5 y s a 12 E 5 a iz 1 o Lu x 12 E g 15 a qm 8 BS i 3 n 2 sg 5 B oxi N Be m W HE ag a3 E WHITE i 8 T C i ald 7 BROWN z amp BLACK 9 Og Tl 41 20 m 87 I E I E 15 z s E 2 g xU 3 oc Ss ox t i m gt a z e ma 9 E E 4 m E g 2 id m et
20. 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures must be performed by an authorized Taylor service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion Use only R404A refrigerant that conforms to the
21. AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards 3 Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately BX os reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department DW sss R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 130924 Model 632 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model 632 when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance
22. LOW 39 SM 5 i moo E n d 8 l t 93 p Xm i TSANHS T t n 33 5 1 P Ono EO LL 3 li p u E EB d 885 sov xu 5 skr 4 E asit Eo FEL E i 5 ars ge i Cl 3 z gt g 8 H 3 E 5 FE 8 Sain et 9 x L TE olo loot 8915 3 99d 3 z x HOLIMS MOOTHALNI HOOQ H s E 25 eis g dx 382 ESTA 5 EE 2 BV on 1433 di 6 FEE N av 2 s S 0 g mE wo E a a v du a TS z iy 318 0 NOB g dO LL r OI 395 E p v i 3 a LOI Oa v Y a dv E E SNISIM HOLON H3NNIdS 5 xove 913 335 i g aana ana x EE 1 ae B 4 Reins vva PM lon salvas Seid 5 ann 3 5 i 7 E EISE e ovia A cams S ii i z Jv yore Em t LEFT SIDE
23. SWV 5 8 STEM 034081 W BRAKE PANEL SERVICE 024439 TRAY DRIP 22 7 8L X 5 1 5W 014533 6 O RING 643 OD 077 WIDE 018572 PANEL REAR 053782 8 PANEL SIDE RIGHT 067577 9 ADAPTORA CASTER A CASTER X18915 5 ADAPTOR A CMM SWV 5 8 STEM 4 IN WHEEL 111101 Operator Parts Identification 8 Model 632 Soft Serve Door Assembly Exploded View fen memes 1 Seal Drive Shaft 2 Shaft Beater 032564 O Ring Adjustment Screw 015872 Screw Adjustment 033662 5 Bearnon s BerA iSur 061891 10 Handle A Draw Ad Xe aer Model 632 9 Operator Parts Identification Shake Door Assembly Exploded View tem Description PartNo 4 GieScaperBiade 875 s BexmrFom Description _ PartNo Doorassemy xs0a72 SER amp 5 Operator Parts Identification 10 Model 632 Accessories KAY 5 Sanitizer Cleaner fem Deis Brush Rear Bearing 013071 Brush Double Ended 013072 Brush Draw Valve 014753 4 Sus MkHopper oaste 6 Paa Os Sanitizer Kay 5 125 Packets 140811 Model 632 11 Operator Parts Identification Section 5 Important To the Operator 1 FRONT LS e em 5 AdwssbeDrwHande _ s Power Switch When placed in the ON position the power switch allows SOFTECH c
24. Safety e DONOT allow untrained personnel to operate this machine e DONOT operate the freezer unless all service panels and access doors are restrained with screws e DO NOT remove any internal operating parts examples freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries e DO NOT put objects or fingers the door spout This may contaminate the product and cause severe personal injury from blade contact e USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp e CAUTION SHARP EDGES Two people are required to handle the cup cone dispenser Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser Failure to follow this instruction can result in personal injury to fingers or equipment damage A This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage 130924 Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit in particular as far as safety and hygiene are concerned Cleaning sanitizing schedules are governed by your state or local regulatory agencies
25. Viscosity needs adjustment Not enough air space around unit Air cooled units Worn scraper blades Dirty condenser A C Mix is out of date Loss of water W C The temperature is out of adjustment The temperature is out of adjustment The mix hopper cover is not in position The MIX REF light is not lit Call service technician to adjust the mix hopper temperature Reset the freezer Contact service technician to correct rotation to clockwise from operator end Turn the breaker on or replace the fuse Fill the mix hopper with mix Install air orifice in air tube Contact service technician Install air orifice in air tube Contact service technician Allow for adequate air flow across the condenser Replace regularly Clean monthly Use only fresh mix Locate cause of water loss and correct Call service technician to adjust the mix hopper temperature Call service technician to adjust the mix hopper temperature Place the cover in position Press the MIX REF key Troubleshooting Guide 28 Model 632 PROBLEM The drive shaft is stuck in the drive coupling The freezing cylinder walls are scored Excessive mix leakage into the rear drip pan Excessive mix leakage from door spout No freezer operation after pressing the AUTO key Product is not feeding into the freezin
26. any remaining sanitizing solution When full strength mix is flowing from the door spout close the draw handle Note Use only fresh mix when priming the freezing cylinder Figure 36 Step 2 Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door push down the prime plug soft serve only Figure 37 Step 3 Lubricate the o rings on the air tube on the end with the small hole on the side soft serve only Step 4 Install the air tube the end with the hole with the air orifice installed into the mix inlet hole in the mix hopper soft serve only Figure 38 Step 5 Press the AUTO key The AUTO light will come on indicating the main refrigeration system is operating When the unit cycles off the product will be at serving viscosity Note The MIX REF light will come on indicating the mix refrigeration system is operating to maintain the mix in the mix hopper MIX LOW MANUFACTURE D Figure 39 Step 6 Fill the hopper with mix As the mix level comes in contact with the mix level sensing probe on the rear wall of the hopper the MIX LOW light will shut off Step 7 Place the mix hopper cover in position over the mix hopper Repeat steps 1 through 7 for the other side of the freezer Model 632 23 Operating Procedures Closing Procedure To disassemble your unit the following items will be needed e Two cleanin
27. division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service
28. on your equipment Your Taylor freezer will NOT eventually compensate for and correct any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly disassembly go through these procedures together in order to be properly trained and to make sure that no confusion exists In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only ifthe parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual Note Constant research results in steady improvements therefore information this manual is subject to change without notice ms the crossed out wheeled bin symbol is affixed to this product it signifies that this pro
29. or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Model 632 35 Limited Warranty on Parts 7 014 s Om LON SLOVINOO NAHM 1 NV 1 38n I amp mm LON Suv SLOYINOO EL ISN D L SNIN NOTA 9 9 1 EX x EF CWNEINDON 6 67 EENE eb Osan MOLOVINOO ye TWNEELINI 3018 NO LL smsl u YOLVINOD TWEEN zir n yore JON IHY SLovLNOD NAHM SONY EL ISN YOLIVINOD CWNHSINDIOVIS e WNHSINI MOTISA CWNESINIOSH 632 049443 27 AWIL AALS S ng MW Movida SLIHM
30. power supplies to the machine must be disconnected prior to performing any repairs e Connected Units Only Taylor authorized service technicians may install a plug on this unit e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 130924 Model 632
31. the o ring Figure 17 Note Make sure the hole in the air orifice is clean and is not clogged If the hole in the air orifice should become clogged use soap and hot water to clear the hole Do not enlarge the hole in the air orifice Install the air orifice into the hole in the top of the air tube in the end without the small hole on the side 39 yp Figure 18 Operating Procedures Model 632 Step 9 Lay the air tube with the air orifice installed in the bottom of the mix hopper for sanitizing Note The air tube for the shake side does not require o rings or an air orifice Freezing Cylinder Assembly Shake Side Note When lubricating parts use an approved food grade lubricant example Taylor Lube AN MAKE SURE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution Step 1 Install the drive shaft Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 19 Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Eng
32. AL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Limited Warranty on Parts 34 Model 632 LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 30 days before pursuing any legal rights
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34. OPERATOR S MANUAL Model 632 Combo Freezer Original Operating Instructions 030049 M 3 00 Original Publication Updated 9 2 14 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity Part Number 2000 Carrier Commercial Refrigeration Inc 030049 M Cycle Amps Amps Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved 2222 TAYLOR 3 United Technologies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the Installer ceed ee Installer Safety deeds Cote Eee piri eel ate ee Iud ep p SitePreparati n e s eda 2e odd es dedi As aie pur aid d Air Cooled a ot aere dS Dec eee wae Pe Eos es ims Water Connections Water Cooled Units Only Electrical GOLITectlors
35. a Ja i x 3 5 oj 8s t o E 0 Or sloslosloslo z jx z 793031 E 9g ANY y lt gt 3 9 E I xovg ala 9 E E 2 t AV I3S H3MOd LHOIY v uvis GM SO 2 mova o g ANSON INRIA SMOS WES VIG WORST AO n ovis fav ania E gt ANAL Oiny Q4 o L ot E via ie ci 3 x I 3 z ave Pes 3 E dW3lA8lS io d a is 5v18 YaddOH XIN MOv18 SLIHM ic w EN 1 HOLIMS QVOTH3AO inoino T AW gio E A HOLOWH3JIV3H sS3Hud aiig a EO 20 Yo BEUA 8 i LHW ge 96 1 18 v Sio io 01 335 H iin d TBA NHO THM HM yo 4910 O i p HOLIMS i EH vE u Ug NMOHNS iti 2 8 t ps ihe Zu LM MOTISA N33HO zu J J d aware owe _ g 5886 x I sauna f HS LHMDIS l 2 8 9 FEI T ad 8 1HM 2 zu rq o e914 339 3 aq IER g 22 vag gt gt lt 25 Eu y N Fe 212 5 X E i 97 5 Bauwuo Ose Busy le EE i i a d 5 ron m bi HOLIMS OO TH3 1NI HOOG 9 aa TANALI mie e SS24 o Ez 0P0 2 020 4 lt ano OPI EEE 20 av o a xl u as o uo gu m gt v Ze EX amp 10303020 Sz B 59 3 o MC gt E 2 o z Sw E LCC a4 gt a via
36. a warmer temperature turn the knob to the left Reset Button The reset button is located in the service panel The reset protects the beater motor from an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer press the AUTO key to cancel the cycle Turn the power switch to the OFF position Press the reset button firmly A Note Do not use metal objects to press the reset button Failure to follow this instruction may result in electrocution Turn the power switch to the ON position Press the WASH key and observe the freezer s performance Open the side access panel Make sure the beater motor is turning the drive shaft in a clockwise direction from the operator end without binding If the beater motor is turning properly press the WASH key to cancel the cycle Press the AUTO key to resume normal operation Model 632 13 Important To the Operator Air Tube Soft Serve The air tube serves two purposes One end of the tube has a hole and the other end does not 39 Vy Figure 1 1 After priming the machine lubricate the o rings on the air tube the end with the hole and place it into the mix inlet hole Every time the draw handle is raised new mix and air from the hopper will flow down into the freezing cylinder This will keep the freezing cylinder properly loaded and will maintain overrun 2 During long No Sale periods remove the air o
37. age the hex end firmly into the drive coupling Be sure the drive shaft fits into the drive coupling without binding Figure 20 Step 2 Install the beater assembly First check the scraper blades for any nicks or signs of wear If any nicks are present replace the blade s y Figure 21 Note To prevent costly damage the hole on the scraper blade must fit securely over the pin Model 632 19 Operating Procedures If blades are in good condition install the scraper blade clips on the scraper blades Place the rear scraper blade over the rear holding pin on the beater knife edge to the outside Holding the rear blade on the beater slide the assembly into the freezing cylinder halfway tail end first Install the front scraper blade over the front holding pin Slide the beater assembly completely into the freezing cylinder Figure 22 Step 3 Install the draw valve Slide the two o rings into the grooves on the draw valve and lubricate the bottom 1 2 of the valve Figure 23 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve into the freezer door from the top It will be necessary to rotate the draw valve to the right when assembling the door to the freezer Figure 24 Step 4 Install the freezer door Place the freezer door gasket into the groove on the back of the freezer door Slide the front bearing over the baffl
38. alled in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution A unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 131206 Model 632 To the Installer Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer to allow for adequate air flow across the condensers A deflector is provided to prevent recirculation of warm air Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base pan two 1 2 P S water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connec
39. and must be followed accordingly Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit This unit is designed to maintain product temperature under 41 F 5 C Any product being added to this unit must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings The minimum required air space on all sides is 3 76mm A deflector is provided to prevent recirculation of warm air Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of up to 104 F 40 C at reduced capacities DO NOT run the unit without product Failure to follow this instruction can result in damage to the unit NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the unit and at a height of 1 6 meters from the floor Safety Model 632 Section 4 Operator Parts Identification Model 632 Exploded View 111101 Model 632 7 Operator Parts Identification Model 632 Parts Identification List DESCRIPTION PART NO 11 SCREW 1 4 20X3 8RHM SS 011694 12 CASTER 4
40. anual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 2000 Carrier Commercial Refrigeration Inc Original Publication Updated September 2014 030049 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved E T AYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Model 632 Table of Contents Section 1 The following information has been included in the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor amp equipment e Only authorized Taylor service personnel s
41. between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Important Operator Checklist 26 Model 632 A CAUTION Always disconnect electrical power prior to cleaning the condenser Failure to follow this instruction may result in electrocution 7 If your machine is equipped with an auxiliary refrigeration system check the auxiliary condenser for accumulation of dirt and lint Dirty condensers will reduce the refrigeration capacity of the mix hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins A CAUTION Always disconnect electrical power prior to cleaning the condenser Failure to follow this instruction may result in electrocution 8 If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced by an authorized Taylor distributor Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freez
42. but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration 9 Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 cost replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal right
43. by placing the entire pump assembly in the pail of sanitiz ing solution Pump the solution through the assembly to thoroughly sanitize the pump Step 4 Remove the two topping pumps Fill each stainless syrup jar with topping Replace the topping pumps in the syrup jars Operating Procedures Freezing Cylinder Assembly Soft Serve Side Note When lubricating parts use an approved food grade lubricant example Taylor Lube A MAKE SURE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution Step 1 Install the drive shaft Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing ze mA D Figure 3 081117 Model 632 Operating Procedures Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Engage the hex end firmly into the drive coupling Be sure the drive shaft fits into the drive coupling without binding Figure 4 Step 2 Take one of the scraper blades and slip it und
44. cing or handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival
45. door spout raise the prime plug soft serve only and press the WASH key Step 3 When steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door soft serve only open the draw handle Drain all the rinse water from the freezing cylinder close the draw handle and press the WASH key cancelling the WASH mode Repeat steps 1 through 3 for the shake side of the freezer Cleaning Step 1 Prepare a pail of approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Push down the prime plug soft serve only Pour the cleaning solution into the mix hopper Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level sensing probe and the mix inlet hole Step 4 Press the WASH key This will cause the cleaning solution in the freezing cylinder to agitate Step 5 Place an empty pail beneath the door spout and raise the prime plug soft serve only Step 6 When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door soft serve only open the draw handle Draw off all of the solution Step 7 Once the cleaner stops flowing from the door spout close the draw handle and press the WASH key cancelling the WASH mode Operating Procedures 24
46. duct is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is 131206 To the Operator completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the cou
47. e rod so the flanged edge is against the door DO NOT LUBRICATE THE GASKET OR BEARING Figure 25 Insert the baffle rod through the beater in the freezing cylinder With the door seated on the freezer studs install the stud nuts Tighten equally in a criss cross pattern to insure the door is snug Figure 26 Operating Procedures 20 Model 632 Rotate the draw valve bracket to the left and center it into position by raising the draw arm and placing it into the slotted groove of the draw valve bracket Note The draw valve bracket must be positioned with the notch to the left Figure 27 Step 5 Lay the air tube in the bottom of the mix hopper Step 6 Slide the rear drip pan s into the hole in the side panel Figure 28 Step 7 Install the drip tray and splash shield Sanitizing Step 1 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder BEEN Ss Figure 29 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper While cleaning the mix hopper take particular care in brushing the mix level sensing probe on the rear wall of the hopper the mix inlet hole and the air tubes
48. er the hook at the front of the beater Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap At the back end of the beater slip the blade under the hook Repeat this step for the second scraper blade Figure 5 Holding the beater securely slide the beater one third of the way into the freezing cylinder Looking into the freezing cylinder align the hole at the rear of the beater with the flats on the end of the drive shaft Figure 6 Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft If the beater slides in too easily with little or no resistance there will not be enough force against the beater to hold the blades in place If this is the case contact your authorized Taylor service agent Step 3 Assemble the freezer door Place the large rubber gasket into the groove on the back side of the freezer door Slide the white plastic front bearing over the baffle rod onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door DO NOT LUBRICATE THE GASKET OR THE FRONT BEARING Figure 7 Operating Procedures Model 632 Slide the two o rings into the grooves on the prime plug Apply an even coat of Taylor Lube to the o rings and shaft
49. ers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this winter storage service for you Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin 081117 Model 632 27 Important Operator Checklist Section 8 PROBLEM No product is being dispensed with draw valve open and the machine in the AUTO mode 2 The product is too stiff 3 The product is too soft The mix in the mix hopper is too cold The mix in the mix hopper is too warm Troubleshooting Guide PROBABLE CAUSE Freeze up in mix inlet hole Beater motor out on reset The beater is rotating counterclockwise from the operator end The circuit breaker is off or the fuse is blown There is inadequate mix in the mix hopper The air orifice is not installed soft serve only The viscosity needs adjustment The air orifice is not installed soft serve only
50. essed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED DAILY Cleani ng and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operat ions Troubleshooting Bacterial Count 1 081117 Thoroughly clean sanitize machine regularly including complete disassembly and brush cleaning Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT Important Operator Checklist prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation
51. g cylinder PROBABLE CAUSE Rounded corners of drive shaft coupling or both Mix and lubricant collected in the drive coupling The beater assembly is bent The front bearing is missing or worn on the freezer door Missing or worn drive shaft seal on drive shaft The rear shell bearing is worn Missing or worn draw valve o rings Inadequate lubrication of draw valve o rings Wrong type of lubricant is being used example petroleum base lubricant Unit is unplugged The circuit breaker is off or the fuse is blown The beater motor is out on reset Inadequate level of mix in the mix hopper The mix inlet hole is frozen up The air tube is installed incorrectly The air orifice is not installed soft serve REMEDY Call service technician to correct cause and to replace the necessary components Do not lubricate the hex end of the drive shaft Brush clean the rear shell bearing area regularly Call service technician to repair or replace the beater and to correct the cause of insufficient mix in the freezing cylinder Install or replace the front bearing Install or replace regularly Call service technician to replace rear shell bearing Install or replace regularly Lubricate properly Use the proper lubricant example Taylor Lube Plug into wall receptacle Turn t
52. g pails e Sanitized stainless steel rerun can with lid e Necessary brushes provided with freezer e Cleaner e Single service towels Draining Product From The Freezing Cylinder Step 1 Press the AUTO key cancelling compressor and beater motor operation Press the MIX REF key cancelling the mix hopper refrigeration system Step 2 Remove the hopper cover hopper gasket and air tube Take these parts to the sink for cleaning Step 3 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun container beneath the door spout Press the WASH key and open the draw handle Drain the remaining product from the freezing cylinder and mix hopper When the flow of product stops press the WASH key and close the draw handle Place the sanitized lid on the rerun container and place it in the walk in cooler See page 5 for instructions regarding the proper use of rerun Note If local health codes DO NOT permit the use of rerun the product must be discarded Follow the instructions in the previous step except drain the product into a pail and properly discard the mix Repeat steps 1 through 3 for the other side of the freezer N ALWAYS FOLLOW LOCAL HEALTH CODES 140811 Rinsing Step 1 Pourtwo gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probe Step 2 With a pail beneath the
53. he breaker on or replace the fuse Reset the freezer Fill the mix hopper with mix The mix hopper temperature needs adjustment Call service technician Install the air tube in the mix inlet hole using the end with the small hole in the side Install the air orifice in the air tube Model 632 29 Troubleshooting Guide Section 9 Parts Replacement Schedule DESCRIPTION 3 MONTHS 6 MONTHS ma mem xT Feat nem mamom x TTT Prime Plug O Ring Air Orifice O Ring White Bristle Brush 3 x 7 Inspect amp Minimum Replace if Necessary White Bristle Brush 1 x 2 Inspect amp Minimum Replace if Necessary Black Bristle Brush 1 x 2 Inspect amp Minimum Replace if Necessary Double Ended Brush Inspect amp Minimum Replace if Necessary Shake scraper blade replacement is every four months Parts Replacement Schedule 30 Model 632 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty period
54. hould perform installation maintenance and repairs on Taylor equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper protective equipment PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure all possible hazards to the user or the equipment have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 at reduced capacities SThis unit must NOT be inst
55. it overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame To the Installer Model 632 e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC
56. o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 4 Remove the o rings from the air tube and air orifice soft serve only Step 5 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearing s at the back of the freezing cylinder s with the black bristle brush Figure 40 Step 6 Remove the rear drip pan s and take to the sink for cleaning Note Ifthe drip pan is filled with an excessive amount of mix refer to the Troubleshooting Guide Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Take particular care to brush clean the draw valve core s in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 8 Wipe clean all exterior surfaces of the freezer 081117 Model 632 25 Operating Procedures Duri N ALWAYS FOLLOW LOCAL HEALTH CODES ction 7 ng Cleaning and Sanitizing Cleaning and sanitizing schedules are governed by federal state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be str
57. ontrol panel operation Indicator Light Mix low Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 3 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater blades drive shaft and freezer door Important To the Operator Model 632 Mix Ref When the MIX REF key is pressed the light comes on indicating the mix hopper refrigeration system is operating MIX REF is controlled by the left side of the freezer as viewed from the operator end The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first Standby The Separate Hopper Refrigeration System SHR and the Cylinder Temperature Retention System CTR are standard features The SHR incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below 40 4 4 C to assure bacteria control The CTR works with the SHR to maintain a good quality product During long No Sale periods it is necessary to warm the product in the freezing cylinder to approximately 35 F to 40 F 1 7 C to 4 4 C to prevent overbeating and product breakdown To activate the SHR and CTR press the STANDBY key Remove the air orifice and place the air tube end without the hole in
58. rifice Lubricate the o rings on the air tube the end without the hole and place it into the mix inlet hole This will prevent any mix from entering the freezing cylinder The air orifice is used to meter a certain amount of air into the freezing cylinder The air orifice maintains overrun and allows enough mix to enter the freezing cylinder after a draw Air Tube Shake After priming the machine install the air tube Install the air tube in the position that will allow for the hole marked 1 to be in the down position This is the AUTO position and will allow mix and air to travel to the freezing cylinder while product is being dispensed Figure 2 During long No Sale periods reverse the position of the air tube Position the air tube to allow the hole marked 2 to be in the down position This is the STANDBY position and will prevent any mix from entering the freezing cylinder Note Be sure to place the air tubes in the correct position when returning the freezer to the AUTO position Adjustable Draw Handle Soft Serve Only These units feature an adjustable draw handle to provide the best portion control The draw handle should be adjusted to provide a flow rate of 5 to 7 1 2 oz of product per 10 seconds To INCREASE the flow rate turn the screw COUNTERCLOCKWISE Turn the screw CLOCKWISE to DECREASE the flow rate During Sanitizing and Rinsing the flow rate can be increased by removing the pivo
59. rse of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 632 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components
60. s and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Limited Warranty on Equipment 32 Model 632 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a
61. s begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or
62. service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131206 Model 632 31 Limited Warranty on Equipment Replacement of wear items designated as Class 000 parts in the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use oa gt Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including
63. t pin and placing the restrictive bar on the TOP When drawing product always place the restrictive bar on the bottom Important To the Operator 14 Model 632 Section 6 We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 25 Disassembly and start there Prior To Set Up For Units With A Syrup Rail Optional Feature Step 1 Remove the two stainless syrup jars with topping pumps from the syrup rail Check the water level in the heated syrup topping well Make sure the water is filled to the indicating mark on the bottom of the well Step 2 Place the heater switch in the ON position Note This heating process will take approximately 2 1 2 hours to reach temperature The water level in the topping wells must be checked at least once daily Step 3 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sanitize the topping pumps
64. ted to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection for both single head and double head units DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration 110407 Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circu
65. to the mix inlet hole When the STANDBY key is pressed the light comes on indicating the CTR Cylinder Temperature Retention System has been activated In the STANDBY mode the WASH and AUTO functions are automatically cancelled The MIX REF function is automatically locked in to maintain the mix in the hopper To resume normal operation press the AUTO key When the unit cycles off the product in the freezing cylinder will be at serving viscosity At this time place the air tube end with the hole into the mix inlet hole and install the air orifice Wash When the WASH key is pressed the light comes on This indicates beater motor operation The STANDBY or AUTO modes must be cancelled first to activate the WASH mode Auto When the AUTO key is pressed the light comes on This indicates that the main refrigeration system has been activated In the AUTO mode the WASH or STANDBY functions are automatically cancelled The MIX REF function is automatically locked in to maintain the mix in the mix hopper Note An indicating light and an audible tone will sound whenever a mode of operation has been pressed To cancel any function press the key again The light and mode of operation will shut off Thermistor Control The thermistor control is used to vary the cycle off temperature for the shake side of the machine The serving temperature of the shake can be adjusted colder by turning the knob to the right To achieve

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