SpectraLink e340 Cordless Telephone User Manual
Contents
1. c cl c FAN COVER ASSY REMARKS USE UP TO S N 4368640 USE FROM 4368641 CARBURETOR ASSY PAGE 54 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 55 PART NO 16010ZE1812 16011ZE0005 160132 0005 16015ZE0831 16016ZH7W01 160247 1811 16028ZE0005 16044ZE0005 16100ZH8W51 16124ZE0005 16166ZH8W50 16173001004 16211ZE1000 16212ZH8800 16220ZE1020 16221ZH8801 16610ZE1000 169532 1812 169547 1811 16956ZE1811 169572 1812 169677 0811 93500030060H 9430520122 99101ZH80650 99101ZH80680 99101ZH80700 992042 00350 PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET B CHOKE SET CARBURETOR ASSY BE65B B SCREW THROTTLE STOP NOZZLE MAIN O RING INSULATOR CARBURETOR GASKET INSULATOR SPACER CARBURETOR GASKET CARBURETOR LEVER CHOKE 5 LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 65 OPTIONAL JET MAIN 68 OPTIONAL JET MAIN 70 JET SET PILOT 35 CARBURETOR ASSY QTY REMARKS L LL LL I JD INCLUDES ITEMS W INCLUDES ITEMS W AIR C2. COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is MULTIQUIP
3. 68 69 70 71 Terms and Conditions Of Sale Parts 72 NOTICE Specification and part number are subject to change without notice PAGE 4 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order via Internet Dealers Only If you have MQ Account to obtain a Username Order parts on line using Multiquips SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your Print Specification Information District Sales Manager for more information Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts rts log in and save on Standard orders for all orders which include a complete part numbers L COMI Fr Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 4 9 Note Discounts Are Subject To Change a Domestic US Dealers C
4. SS MUFFLER ASSY REMARKS USE UP TO S N 6745959 USE FROM S N 6745959 FUEL TANK ASSY PAGE 60 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 FUEL TANK ASSY NO 0 PART QTY REMARKS 10 16854ZH8000 RUBBER SUPPORTER 107MM 1 17 16955ZE1000 JOINT FUEL TANK 1 20 1751027 10207 TANK FUEL BLACK 1 21 17620ZH7023 CAP FUEL 1 INCLUDES ITEMS W 23x 17631ZH7003 GASKET FUEL FILLER CAP 1 24 176727 2 1 FILTER FUEL 1 29 91353671003 O RING 13 5 X 1 5 ARAI 1 33 9405006000 NUT FLANGE 6MM 2 36 950014500360M BULK HOSE FUEL 4 5 X 3000 1 4 5 X 140 40 9500202080 CLIP TUBE 8 2 43 957010602500 BOLT FLANGE 6 X 25 1 44 90404680000 WASHER 4 4 2 USE FROM S N 6745959 45 91319ME5003 O RING 2 USE FROM S N 6745959 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 61 COOLING FAN AND FLYWHEEL ASSY PAGE 62 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 COOLING FAN AND FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZH8003 PULLEY STARTER 1 31100ZE1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL LAMP 1 8 9020187800
5. DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor m DO NOT remove the coolant drain plug while the engine is hot Hot coolant will amp gush out of the coolant tank and severely K VA scald any persons the general area of 4 the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor m NEVER touch the hot exhaust manifold Say muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion
6. 030208200 031108160 001220820 416115930 416452730 404433430 416452360 952405600 001211253 030212300 416115940 001221025 030210250 PART NAME VIBRATING PLATE SHOCK ABSORBER 50D 45H NUT M10 WASHER SW M10 BASE BOLT 10X25 T WASHER LOCK M10 ENGINE ASSY GX160K1QMX2 BOLT 8X45 T WASHER LOCK M8 WASHER FLAT M8 ENGINE NUT ENGINE NUT W BOLT WASHER FLAT M8 NYLON NUT M8 EARTH WIRE CLUTCH ASSY KEY 4 77X4 77X35 COLLAR 19 05 25 15 6 WASHER SOCKET HEAD BOLT 5 16X24 V BELT RPF 3330 BELT COVER INSIDE BELT COVER BOLT 8X25 T WASHER LOCK M8 WASHER FLAT M8 BOLT 8X20 T HANDLE COLLAR 13 20 44 RUBBER 20X32X28 5 52H HANDLE STOPPER WASHER 12 5X35X4 5 BOLT 12X65 WASHER LOCK M12 GUARD HOOK MVC 88 BOLT 10X25 T WASHER LOCK M10 TY SS SS REMARKS BODY ASSY MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 31 VIBRATOR ASSY PAGE 32 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART NO 416115990 953400270 953405260 001221635 030216400 031116260 416338890 040306211 416338900 416338910 416338920 060403060 050101000 001220825 030208200 416452720 951405240 952404250 001221025 030210250 VIBRATING CASE PLUG 1 4X14 101 PACKING 1 4 BOLT 16X35 T WASHER LOCK M16 WASHER FLAT M16 ECCENTRIC ROTATOR BEARING 6211C3 CASE COVER R CASE COVER L BELT COVER G
7. Check the oil level shown on the dipstick NEVER operate the unit in a confined area or enclosed area structure that does not provide ample free flow of air 4 Ifthe oil level is low Figure 4 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 0 63 quarts 0 60 liters ALWAYS wear approved eye and hearing 40 protection before operating the unit Bef j 2 Figure 4 Engine Oil Dipstick Oil Level 1 Read safety instructions at the N beginning of manual LEN 2 Clean the compactor removing 4 dirt and dust particularly the engine cooling air inlet carburetor em SAE 10W 30 and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace Spring Fall SAE 10W 30 20 air filter with a new one as required Winter SAE 10W 10 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Loosened DANGER noni bolts due to vibration could lead to unexpected EXPLOSIVE FUEL Table 3 Oil Type Motor fuels are highly flammable and can be dangerous if mishandled DO NOT Engine Oil Check smoke while refueling DO NOT attempt to refuel if the engine is hot or running 1 To check the engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 3 and
8. Indicates a hazardous situation which if not avoided Failure to read and understand the safety The four safety messages shown below will inform you DANGER WARNING CAUTION or NOTICE WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards 5 Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of 8 ALWAYS check the equip
9. 12 9430108140 13 957010803200 14 961006205000 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 43 CRANKCASE COVER ASSY PART NAME QTY COVER ASSY CRANKCASE U TYPE GASKET CASE COVER CAP ASSY OIL CAP ASSY OIL GASKET OIL FILLER CAP GASKET OIL FILLER CAP OIL SEAL 25 X 41 X 6 PIN A DOWEL 8 X 14 BOLT FLANGE 8 X 32 BEARING RADIAL BALL 6205 1 1 1 1 O DN REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W CRANKSHAFT ASSY PAGE 44 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 NO PART NO 4 13310ZE1601 13 90003ZE1000 14 90473842000 15 90745ZE1600 CRANKSHAFT ASSY PART NAME QTY REMARKS CRANKSHAFT Q TYPE BOLT 5 16 1 USE FROM S N 6745959 WASHER 8 1 USE FROM S N 6745959 KEY 78 X 38 MM 1 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 45 PISTON RINGS ASSY PAGE 46 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PISTON RINGS ASSY NO PART PART NAME QTY REMARKS 13010ZH8941 RING SET PISTON STD 1 13011ZH8941 RING SET PISTON OS 0 25 1 130127 8941 RING SE
10. ITEMS W RECOIL STARTER ASSY PAGE 50 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 NO PART NO 1 28400ZH8013ZB 2 28410ZH8003ZB 3x 28420ZH8013 4 28422298013 5 28433ZH8003 28441298003 7 284422H8003 8 2844328003 28461ZH8003 10 28462498003 11 90003298003 12 90008ZE2003 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 51 PART NAME STARTER ASSY RECOIL NH1 BLACK CASE RECOIL STARTER 1 REEL RECOIL STARTER RATCHET STARTER GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER SPRING RETURN KNOB RECOIL STARTER ROPE RECOIL STARTER SCREW SETTING BOLT FLANGE 6 X 10 RECOIL STARTER ASSY QTY REMARKS 1 1 1 2 1 1 1 2 1 1 1 3 INCLUDES ITEMS W FAN COVER ASSY PAGE 52 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART NO 19610ZE1000ZC 196127 8811 906017 7013 8 19630ZH8000 36100ZE1015 361007 7003 13 90013883000 14 90022888010 17 34150ZH7003 19 957010600800 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 53 PART NAME COVER FAN NH1 BLACK PLATE SIDE OIL ALERT CLIP HARNESS SHROUD SWITCH ASSY ENGINE STOP SWITCH ASSY ENGINE STOP BOLT FLANGE 6 X 12 CT200 BOLT FLANGE 6 X 20 CT200 ALERT UNIT OIL BOLT FLANGE 6 X 8 QTY
11. MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 8 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS C
12. meters minute 75 ft minute Engine The Mikasa MVC 88GH GHW Plate Compactor is equipped with an Honda air cooled 4 cycle gasoline engine The engine drives an eccentric weight at a high speed to develop a compaction force In addition this engine is equipped with an Oil Alert system that will automatically stop the engine before the engine falls below safe engine oil operating limits Always be sure to check the engine oil level prior to starting the engine Controls Before starting the MVC 88GH GHW Plate Compactor identify and understand the function of the controls and components as indicated in Figure 1 PAGE 12 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 COMPONENTS Figure 1 Plate Compactor Controls 6 Figures 1 shows the location of the basic controls and components of the MVC 88 Plate Compactor The function of each control is described below 1 Water Tank Cap Remove this cap to add water to the water tank Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to manuever the compactor Gasoline Engine This plate compactor uses 8 HONDA GX160K1QMX2 engine Refer to the HONDA owners manual for engine information and related topics 9 10 11 Belt Cover Remo
13. or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from Sparks and open flames m ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames m NEVER use fuel as a cleaning agent mDO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY AX DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause OT injury to the eyes and skin Use well insulated gloves when picking up t
14. plate compactor is in use and particular working conditions Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 4 through 6 Fuel piping and connections should be replaced every 2 years Table 4 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE Re tighten If Necessary CHECK CLEAN REPLACE Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 19 TABLE 5 MACHINE INSPECTION Starting check Every 8 hours every day Daily Service Check for leakage of fuel or oil Check engine oil Check for loose screws including tightness See Table 6 below tightening torque for retightening TABLE 6 TIGHTENING TORQUE in kg cm Diameter In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw MAINTENANCE ENGINE OIL 1 Drain
15. the end DO NOT release the starter rope after pulling Allow it to 3 Placethe Choke Lever Figure 11 inthe OPEN position rewind as soon as possible CHOKE LEVER STARTER GRIP EE Jr CD DG r OPEN ay CLOSED ex em 3 Figure 11 Choke Lever Figure 13 Starter Gri MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 17 OPERATION 6 If the engine has started slowly return the choke lever Stopping the Engine Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 7 Beforethe compactor is putinto operation run the engine for NEVER stop the engine suddenly while working at high 3 5 minutes speeds 8 Check for abnormal engine noises or fuel leaks Operation 1 Place the throttle lever Figure 12 in slow position and listen forthe engine speed to decrease 2 Place the Engine ON OFF switch Figure 10 in the OFF Make sure to follow all safety rules referenced in the safety position section of this manual before operating compactor Keep work area clear of debris and other objects thatcouldcause 3 Place the fuel valve lever Figure 9 in the OFF position damage to the compactor or bodily injury 1 Oncethe engine has started move the engine throttle lever quickly to the fast position 2 With the throttle lever in the fast position the engine speed should
16. 3 NUT SPECIAL 14MM 1 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 63 IGNITION COIL ASSY PAGE 64 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART NO 30500ZE1033 30700ZE1013 36101ZE1010 90121952000 PART NAME COIL ASSY IGNITION CAP ASSY NOISE SUPPRESSOR WIRE STOP SWITCH 370MM BOLT FLANGE 6 X 25 IGNITION COIL ASSY QTY 1 REMARKS MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 65 CONTROL ASSY PAGE 66 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 67 PART NO 165007 8813 16551ZE0010 16555ZE1000 16561ZE1020 16562ZE1020 16571ZH8020 16574ZE1000 16575ZH8000 16576891000 16578ZE1000 16580ZH8813 16584883300 16592ZE1810 16594883010 90013883000 90015ZE5010 901145 0000 93500050250H 90605230000 93500040060H 93500050160A 9405006000 PART NAME CONTROL ASSY ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SC
17. 480 PAGE 28 MVC88GH GHW PLATE OPERATION AND PARTS MANUAL REV 5 01 11 11 lt NAME PLATE AND DECALS O PART NAME QTY REMARKS 920206290 DECAL READ OWNERS MANUAL 1 NPA 629 920203290 DECAL CAUTION Van NPA 329 920208450 DECAL LIFTING 845 920203060 DECAL CAUTION START ENG VIBR 1 NPA 306 920208350 DECAL V BELT RPF 3330 ER NPA 835 920201580 DECAL MQ LN NPA 158 920106460 DECAL MIKASA LOGO Tass NPA 507 920201950 DECAL MOTOR OL u ua NPA 195 920101410 DECAL MIKASA LOGO TRIANGLE 1 NPA 141 0 PLATE SERIAL CONTACT MQ PARTS DEPT W MODEL 8 S N 1 920203330 EAR PROTECTION LABEL NPA 333 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 29 BODY ASSY 91 96 97 95 93 PAGE 30 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART NO 416115971 939010140 020310080 030210250 416115980 001221025 030210250 912216006 001220845 030208200 031108160 404412290 416452780 031108160 022710809 959404350 416338990 951010170 416452800 952400130 009110004 070100332 416115950 416116000 001220825
18. ATING O RING Oi 9807956841 SPARK PLUG pu 204627H8003 ROPE RECOIL STARTER 36100ZE1015 SWITCH ASSY ENGINE STOP 17210ZE1822 ELEMENT 17620ZH7023 CAP FUEL TANK 176727E2WO01 FUEL FILTER FUEL TANK 939010140 SHOCK ABSORBER MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 27 NAME PLATE AND DECALS CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING DR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRALNED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFURE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED RE VICING THE MACHINE DR COMING 18 ITH ANY MOVING PART IF EQUIPMENT IS SER Wil POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TB COOL BEFGRE ADDING FUEL OR 015 229 3 READ OWNER S MANUAL P N 920203290 629 6 MN 4 4 ZZ 7 CAUTION OF ill up the sumps with oil before starting Engine Automobile engine oil SAE 10 30 Vibrator Automobile engine oil 10 30 P Owarm up the engine at idle speed LN S for 3 5 minutes 5 V BELT RPF 3330 8354 9 SAE 10W 30 MOTOR OIL 195 7 P N 920105
19. LEANER ASSY PAGE 56 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 NO PART 1 16271ZE1000 17210ZE1505 172182 1505 4 172302 1820 17232891000 64 172382 7010 Ti 17239ZE1000 8 174102 1020 9 90201415000 10 17235761831 11 90325044000 13 957010602000 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 57 PART NAME GASKET ELEMENT AIR CLEANER DUAL FILTER OUTER COVER AIR CLEANER DUAL GROMMET AIR CLEANER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER NUT CAP 6 MM NOSE MUFFLER WINGNUT TOOL BOX SETTING BOLT FLANGE 6 X 20 AIR CLEANER ASSY QTY 1 REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MUFFLER ASSY PAGE 58 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 NO PART NO 1 18310ZH8810 1 18310ZK8V50 3 18320ZF1H01 5 18331883810 7 18355ZE1000 8 18381ZH8800 11 90050ZE1000 12 90055ZE1000 13 18522ZE1000 15 940010800005 30 90002ZG0003 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 59 PART NAME QTY ee PROTECTOR MUFFLER CAP MUFFLER ARRESTER SPARK GASKET MUFFLER SCREW TAPPING 5 X 8 SCREW TAPPING 4 X 6 GUIDE MUFFLER NUT HEX 8 SCREW TAPPING 4 X 8 D po
20. NO 416116160 959404310 031120320 025203030 416454150 025403025 PART WHEEL SHAFT WHEEL 150X42 WASHER FLAT M20 SPLIT COTTER PIN 3X30 ROLLER SPRING PIN 3X25 TY TRANSPORT WHEEL ASSY REMARKS MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 37 CYLINDER HEAD ASSY 12 PAGE 38 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 12210ZH8020 CYLINDER 1 INCLUDES ITEMS W 2k 122047 1306 GUIDE VALVE OS OPTIONAL 1 3x 122057 1315 GUIDE EX VALVE OS OPTIONAL 1 INCLUDES ITEMS 4 amp 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1010 COVER 1 S N 7638542 AND BELOW 6 12310ZE1020 COVER 1 SIN 7638543 AND ABOVE 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6 X 12 4 10 90043ZE1020 BOLT STUD 6 X 109 2 11 90047ZE1000 BOLT STUD 8 X 32 2 12 9430110160 PIN A DOWELL 10 X 16 2 14 957230806000 BOLT FLANGE 8 X 60 4 15 9807955846 SPARK PLUG BPR5ES NGK 1 15 9807956846 SPARK PLUG BPR6ES NGK 1 MVC88GH GHW PLATE COMPACTOR OPERATI
21. ON AND PARTS MANUAL REV 5 01 11 11 PAGE 39 CYLINDER BARREL ASSY PAGE 40 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART NO 12000498811 15510ZE1023 15510ZE1033 16510ZE1000 16511ZE1000 16512ZE1000 16531ZE1000 90131ZE1000 90451ZE1000 90601ZE1000 906027 1000 91001771003 91202883005 91353671003 9405010000 9410106800 9425108000 957010601200 CYLINDER ASSY OIL ALERT SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL GOVERNOR WEIGHT GOVERNOR HOLDER GOVERNOR WEIGHT SLIDER GOVERNOR BOLT DRAIN PLUG WASHER THRUST 6MM WASHER DRAIN PLUG 10 2MM CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 O RING 13 5 X 1 5 ARAI NUT FLANGE 10MM WASHER PLAIN 6MM PIN LOCK 8MM BOLT FLANGE 6 X 12 CYLINDER BARREL ASSY QTY REMARKS 1 1 po po PN PD INCLUDES ITEMS W USE UP TO ENGINE S N 4367320 USE FROM ENGINE S N 4367321 INCLUDES ITEMS W MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 41 CRANKCASE COVER ASSY PAGE 42 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 NO PART NO 1 11300ZE1641 3 113812 8801 4 15600ZE1003 5 15600264003 156252 1003 10 156254 1003 11 91202883005
22. OPERATION AND PARTS MANUAL dd MULTIQUIP Mikasa SERIES MODEL MVC 88GH GHW ONE WAY PLATE COMPACTOR HONDA GX160K1QMX2 GASOLINE ENGINE Revision 5 01 11 11 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 lt m o MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 3 Multiquip MVC88GH GHW Plate Compactor PIODOSIUOD 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety 6 10 specifications Compactor Engine 11 General Information 12 Components Plate Compactor 13 Components 14 Inspection ee 15 16 17 18 Maintenance 20 21 Preparation For Long Term Storage 22 Troubleshooting Engine 23 24 Troubleshooting Plate Compactor 24 Explanatio
23. REW PAN 5 X 25 CIRCLIP SCREW PAN 5 X 25 SCREW PAN 5 X 16 NUT FLANGE 6MM CONTROL ASSY QTY REMARKS 1 I lI l cl ND d la dd l l cl l ca INCLUDES ITEMS W GASKET KIT ASSY NO ARTWORK AVAILABLE PAGE 68 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 GASKET KIT ASSY NO PART NO PART NAME QTY REMARKS 1 061112 8405 GRORET KIT j INCLUDES ITEMS W 2 113812 8801 GASKET CASE COVER 1 122512 1800 GASKET CYLINDER HEAD 1 4x 12391ZE1000 GASKET CYLINDER HEAD COVER 1 5 16212ZH8800 GASKET INSULATOR 1 6 162212 8801 GASKET CARBURETOR 1 7 18381298800 GASKET MUFFLER 1 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 69 LABELS ASSY PAGE 70 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 LABELS ASSY NO PART PART NAME QTY REMARKS 1 87521ZH8020 EMBLEM 5 5 1 87522zh9010 LABEL CAUTION 1 6 875287 1810 MARK CHOKE 1 8 87532ZH8810 MARK OIL ALERT E 1 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 71 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B po
24. T PISTON OS 0 50 USE FROM ENGINE S N 4733211 13013ZH8941 RING SET PISTON 0 75 OPTION 1 13101ZH8000 PISTON STD 1 13102ZH8000 PISTON OS 0 25 1 13103ZH8000 PISTON OS 0 50 1 13104ZH8000 PISTON 0 75 1 13111ZE1000 PIN PISTON 1 13200ZE1010 ROD ASSY CONNECTING 1 INCLUDES ITEMS W 90001ZE1000 BOLT CONNECTING ROD 2 90551ZE1000 CLIP PISTON PIN 18MM 2 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 47 CAMSHAFT ASSY PAGE 48 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 CO 3 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 49 PART NO 14100ZE1812 14410ZE1010 14431ZE1000 144412 1010 14451ZE1013 14568ZE1000 14711ZF1000 14721ZF1000 14751ZF1000 14771ZE1000 147732 1000 14781ZE1000 14791ZE1010 90012ZE0010 90206ZE1000 PART NAME CAMSHAFT ASSY ROD PUSH ARM VLAVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE IN VALVE EX STELITE SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ QTY mud 1 po po a PD NO ND ND CAMSHAFT ASSY REMARKS INCLUDES
25. UARD OIL SEAL TC 35488 O RING G 100 BOLT 8X25 T WASHER LOCK M8 PULLEY A1 30 86 20B KEY 7X7X19 R WASHER 11X40X4 BOLT 10X25 T WASHER LOCK M10 QTY 1 1 1 4 4 4 1 2 1 1 1 1 2 8 8 1 1 1 1 1 REMARKS VIBRATOR ASSY MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 33 SPRINKLER ASSY 123 S lt 112 114 PAGE 34 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 SPRINKLER ASSY NO PARTNO QTY REMARKS 111 4169100109 WATER TANK INCLUDES ITEMS 111Ax 416910010 WATER TANK W CAP 1 REPLACES 416116010 INCLUDES ITEMS W 112 033910050 WASHER 14 5X30X1 6 1 113 953406390 PACKING 13X28X2 1 114 954403241 1 4 1 115 416338930 SPRINKLING PIPE 1 116 416338940 HOLDER L 1 117 416452750 HOLDER R 1 118 001740825 FLANGE BOLT 8X25 2 119 416453780 PACKING 8X19X2T 3 120 416452790 STAY PIPE HOLDER 1 121 954300340 CAP WATER TANK 1 122 001241030 BOLT 10X30 1 123 033910010 WASHER 10 5X21X2 2 124 022910180 NYLON NUT M10 1 125x 416453800 SEAT PACKING 2 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 35 TRANSPORT WHEEL ASSY PAGE 36 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PART
26. all 888 Order via Phone 1 1 800 427 1244 Non DealerCustomers De usto I Gun mume International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for Parts Ordering information locating a dealer near you When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number WI Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW MUl WE ACCEPT ALL MAJOR CREDIT CARDS x MULIG MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES about potential hazards that could injure you or others The Safety messages specifically address the level of exposure to the operator and are preceded by one of four words SAFETY SYMBOLS DANGER
27. assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring TABLE 8 PLATE COMPACTOR TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch V belt slips Adjust or replace V belt Travel speed too low and vibration is Excessive oil in vibrator Drain excess oil and fill to proper level weak Malfunction in vibrator housing Check eccentric gears and counter weights Bearing Failure Replace Bearing Insufficient engine output Check engine compression etc PAGE 24 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 lt m o MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 25 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1
28. ator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 8 The oil level should be up to the oil plug The vibrator holds 140 cc approximately 402 IMPORTANT if oil is required replace using only SAE 10W 30 motor oil REMOVE VIBRATOR OIL PLUG Figure 8 Vibrator Oil Plug V BELT COVER Figure 6 V Belt Cover Removal PAGE 16 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 OPERATION NOTICE DO NOT attempt to operate the The CLOSED position of the choke lever enriches the compactor until the Safety General fuel mixture for starting a COLD engine The OPEN Information and Inspection sections of this position provides the correct fuel mixture for normal manual have been read and operation after starting and for restarting a warm engine thoroughly understood 4 Place the throttle lever Figure 12 halfway between fast and slow THROTTLE LEVER Figure 9 Fuel Valve Lever 2 Place the Engine ON OFF switch Figure 10 in the ON position ENGINE ON OFF Figure 12 Throttle Lever SWITCH 5 Grasp the starter grip Figure 13 and slowly pull it out The OFF resistance becomes the hardest at a certain position corre yi uj sponding the compression point Rewind the rope a little from that point and pull out sharply Figure 10 Engine ON Off Switch DO NOT pull the starter rope all the way to
29. back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 21 Plate Compactor Storage For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completelyor add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place LONG TERM STORAGE PAGE 22 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 TROUBLESHOOTING Practically all breakdowns can be prevented by proper If the problem cannot be remedied please leave the unit handling and maintenance inspections but in the eventofa just as it is and consult or c
30. be around 2 300 RPM therefore engaging the cen trifugal clutch NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 5 Firmly gasp the compactor s handle bar with both hands the compactor will begin moving forward 6 Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury 7 Compactor traveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level W the soil has high moisture level dry soil to appropriate moisture content level or carry out compaction twice PAGE 18 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 MAINTENANCE Inspection and other services should always be carried out These inspection intervals are for operation under normal on hard and level ground with the engine shutdown conditions Adjust your inspection intervals based on the number hours
31. e bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties m NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled he engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine SAFETY INFORMATION B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed Keep fingers hands hair and clothing away lt from all moving parts to prevent injury
32. e will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties exp
33. f the vibrator Figure 5 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Remember to use only 10W 30 motor oil when replaceing vibrator oil NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand Figure 6 gets caught between the V belt and the clutch Always use safety gloves MAINTENANCE Checking and Replacing the V Belt and Clutch 1 After200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes
34. he battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C m ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases m If the battery liquid dilute sulfuric acid lt comes into contact with clothing or skin rinse Skin or clothing immediately with plenty of water f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 9 TRANSPORTING SAFETY m NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while t
35. he engine is running B Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATION PAGE 10 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 SPECIFICATIONS TABLE 1 Specifications Compactor MVC 88GH MVC 88GHW Centrifugal Force 3 450 Ibs 1 564 9 kg Number of Vibrations 5 800 vibrations min 72 ft min 22 meters min 19 7 x 20 7 in LxW 500 x 525 mm Operating Weight GW 183 105 83 0 kg Operating Weight GHW 212 lbs 96 2 kg Fuel Tank Capacity 3 8 qt 3 6 liters Water Tank Capacity GHW Model Only 13 7 qt 13 0 liters Max Area Of Compaction 7092 sa ft hr Table 2 Specifications Engine Model HONDA GX160K1QMX2 Air cooled 4 stroke Single Type Cylinder OHV Horizontal Shaft Gasoline Engine 2 7 in x 1 8
36. in Bore X Stroke 68 mm x 45 mm 2 D N Fuel Tank Capacity Approx 324 gallons Eel Unleaded Automobile Gasoline Lube Oil Capacity 60 liters 0 63 qts Speed Control Method Centrifugal Fly weight Type I 12 0 x 14 4 x 13 2 in Dimension L x W x H 304 x 362 x 335 mm Dry Net Weight 33 1 lbs 15 Kg MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 11 Definition of Plate Compactor The Mikasa MVC 88GH GHW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVC 88GH GHWproduce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate GENERAL INFORMATION Frequency Speed The compactor s vibrating plate has a frequency range between 5800 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 23
37. int of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip pac
38. kage if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that dat
39. ment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications m ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation SAFETY INFORMATION NOTICE B This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 7 COMPACTOR SAFETY AX DANGER i NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing sever
40. n Of Codes In Remarks Column 26 Suggested Spare 27 Component Drawings Nameplate and Decals zie AS SCID Vibrator Assemb y sprinkler Assembly Option Transport Wheel Assembly Option TABLE OF CONTENTS Honda GX160K1QMX2 Engine Cylinder Head Assembly 38 39 Cylinder Barrel Recoil Assembly 40 41 Crankcase Cover Assembly 42 43 Crankshaft Assembly 44 45 Piston Rings Assembly 46 47 Camshaft Assembly 48 49 50 51 Fan Cover 52 53 Carburetor Assembly 54 55 Air Cleaner 0 56 57 Muffler Assembly 58 59 Fuel Tank Assembly 60 61 Cooling Fan Flywheel Assembly 62 63 Ignition Coil Assembly 64 65 Control 66 67 Gasket Assembly
41. olumn Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 SUGGESTED SPARE PARTS MVC 88GH GW 1 TO 5 UNITS WITH HONDA GX160K1QMX2 ENGINE 1 to 5 Units Qty PIN Description 3 070100332 V BELT d 060403060 OIL SEAL VIBR
42. ompany s service department breakdown please take a remedial action following the diagnosis based on the Engine and Compactor Troubleshooting Tables 7 and 8 information shown below and on the proceeding pages TABLE 7 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION Check gap insulation or 2 Spark plug bridging replace spark plug Difficutt to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry Bs spark gap and SPARK is present at the spark plug Clean points insulation worn or short Replace condenser Spark plug wire broken or short circuiting defective spark plug Flush fuel system and replace 9 with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn oo pletely angs OO Difficult to start fuel is available spark is present and compres
43. ove wing nut on top of air filter securely DO NOT over fill cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter p in need of replacement will allow dirt Add fuel to the tank only when the engine is rt to enter the engine causing rapid stopped and has cooled down In the event engine wear of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area Engine components can generate extreme surrounding the engine 15 dry heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 7 8 Spark Plug Provides spark to the ignition system Set 3 Engine ON OFF Switch ON position permits engine spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean starting OFF position stops engine operations spark plug once a week the starter grip until resistance is felt then pull briskly and smoothly 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 INSPECTION Insertandremovethe dipstick without screwing it into the filler neck
44. ress implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 72 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 lt za m o MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 73 OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mg multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 537 1173 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta 9 cipsa com mx Tel 0161 339 2223 Fax 0161 339 3226 Tel 52 222 225 9900 Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales 9 multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664
45. sion is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel L cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 23 TROUBLESHOOTING TABLE 7 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air cleaner not clean Clean or replace air cleaner Improper level in carburetor Check float adjustment re build Weak in power compression is carbureator proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace 9 Water in fuel system with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil correct type of Rotational speed fluctuates Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs Recoil mechanism clogged with dust and Clean recoil
46. the engine oil when the oil is warm as shown in Figure 14 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 3 For engine oil capacity see Table 2 engine specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten se curely a OIL FILLER CAP 6 5 DIPSTICK lt 7 DRAIN SEALING BOLT WASHER Figure 14 Engine Oil Draining ENGINE AIR CLEANER 1 Remove the aircleaner cover and foam filter element as shown in Figure 15 2 the paper filter element Figure 15 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfrom the air cleaner case side NEVER brush off dirt Brushing will force dirtinto the fibers Replace the paper filter element if it is excessively dirty 3 Cleanfoam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze outthe excess oil from the element before installing PAGE 20 MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 AIR CLEANER COVER WING NUT ELEMENT GASKET Figure 15 Air Cleaner CHANGING VIBRATOR OIL 1 When changing the vibrator oil remove the drain plug located at the bottom right o
47. ve this cover to gain acess to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via a splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank Holds 13 7 quarts of water removable no tools required MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 13 BASIC ENGINE Figure 2 Engine Controls amp Components INITIAL SERVICING 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop The engine Figure 2 must be checked for proper lubrication and the flow of fuel filled with fuel prior to operation Refertothe manufacturers Engine 6 Choke Lever Used in the starting of a cold engine or in manual for instructions amp details of operation and servicing cold weather conditions The choke enriches the fuel mixture 1 Fuel Filler Cap Remove this cap to add unleaded 7 Air Cleaner Prevents dirt and other debris from entering gasoline to the fuel tank Make sure cap is tightened the fuel system Rem
48. wipe clean Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Figure 3 Engine Oil Dipstick Removal MVC88GH GHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 5 01 11 11 PAGE 15 INSPECTION V Belt Check 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 7 when depressed with finger at midway between the clutch and vibration pulley shafts NEVER attemptto check the V belt with the engine running Severe injury can occur of your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN CLUTCH Figure 7 V Belt Tension A loose V belt will decrease the power transmission output Causing reduced compaction and premature wear of the belt PULLEY 4 If the V belt becomes worn or loose replace it by using V belt part number RPF 3320 or A 32 Figure 5 V Belt Hazard 1 check the V belt tension remove the three bolts that vibrator Oil Check secure the belt cover to the frame as shown in Figure 6 1 Place the MVC 88GH GHW plate compactor horizontally on aflatsurface Make sure the compactoris level when check ing the oil in the vibr
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