Home

Snapper RT Series Lawn Mower User Manual

image

Contents

1. 21 Engine Maintenance eseeeeseennsoo 21 Table of Contents Troubleshooting Adjustment amp Service 22 Troubleshooting the Tractor 22 Troubleshooting the Mower 23 Seat A JUSIMEN as sse kanao ke e 24 Hopper Latch Adjustment 24 Steering Gear Adjustment 25 Brake ACIUSUNGMIME agos soo iua pensa ka salon oe SR KUU one dk 25 Catcher Full Alarm Adjustment 26 Mower Lift Adjustment 26 Battery Charging pTTTTTL B 26 PTO Clutch Adjustment as essa ssvo scene iaideeewene 27 Transmission Purging sex esk euuokao as cAS kamen kte 28 Mower Adjustments sssesesceso 29 Cutting Height Adjustment 29 Leveling the MOWETL cccccsseseseeseseeeneerens 29 PTO Belt Replacement 30 Arbor Drive Belt Replacement 30 Specifications sasa endas ronda a dark 31 Parts amp Accessorles ssssessssnuntns 32 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could re
2. 2 Tractor tires not inflated See Maintenance Section equally Mower cut is rough looking 1 Engine speed too slow Set to full throttle 2 Ground speed too fast Slow down 3 Blades are dull Replace blades See Mower Blade Service 4 Mower drive belt slipping Clean or replace belt as necessary because it is oily or worn 5 Check PTO Electric Clutch See Adjustments Section Adjustment 6 Blades not properly fastened See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow Set to full throttle mower engaged 2 Ground speed too fast Slow down 3 Carburetor improperly adjusted See Engine Manual 4 Cutting height set too low Cut tall grass at maximum cutting height during first pass 5 Discharge chute jamming Cut grass with discharge pointing toward with cut grass previously cut area 6 Engine not up to operating Run engine for several minutes to warm up temperature 7 Starting mower in tall grass Start the mower in a cleared area Excessive mower vibration 1 Blade mounting screws Tighten to 45 55 ft lbs 61 75 N m are loose 2 Mower blades arbors Check and replace as necessary or pulleys are bent 3 Mower blades are out Replace blades of balance See Servicing the Mower Blades 4 Belt installed incorrectly Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys Repair or replace 2 Using incorrect belt Replace with correct belt Mower drive belt
3. A 3 8 Ratchet and Extension Figure 40 Mower Blade Alignment Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors ENGINE 16 HP Briggs amp Stratton Make Briggs amp Stratton Model Intek 31F777 Horsepower 16 3600 rpm Displacement Electrical System Oil Capacity 17 HP Briggs amp Stratton 31 Cu in 500 cc 12 Volt 16 amp Alternator Battery 230 CCA 1 75 qt 1 6L Make Briggs amp Stratton Model Intek 31F777 Horsepower 17 3600 rpm Displacement Electrical System 31 Cu in 500 cc 12 Volt 16 amp Alternator Battery 230 CCA Oil Capacity 1 75 qt 1 6L 16 HP Honda Make Honda Model GXV530 Horsepower 16 3600 rpm Displacement Electrical System Oil Capacity 18 HP Briggs amp Stratton 32 Cu in 530 cc 12 Volt 12 amp Alternator Battery 230 CCA 1 1 Quarts 1 0 L Make Briggs amp Stratton Model Intek 406777 Horsepower 18 3600 rpm Displacement Electrical System Oil Capacity 20 HP Briggs amp Stratton 40 Cu in 656 cc 12 Volt 16 amp Alternator Battery 230 CCA 1 7 8 qt 1 9L Make Briggs amp Stratton Model Intek 406777 Horsepower 20 3600 rpm Displacement Electrical System Oil Capacity CHASSIS Fuel Tank Cap Rear Wheels 40 Cu in 656 cc 12 Volt 16 amp
4. ETRTTTPFPPRRRFFTTTTFTTTTTT 10 Starting the lele S TTPPRPRPPTPTTFPTPP TT y 10 Stopping the Tractor amp Engine 11 Driving the Tractor cacnsciecta sions aceermecaienrexnendaataconasen 11 MUO eena E inc 11 Pushing the Tractor DY Hand sas sees sss 11 Parking Brake FUNCTIONS ccccesseceeeseeneseesees 12 Emptying the Catcher sagas na ono sese stan edro 12 Mulching PIVO sunroso tns ni kud anso adi o 12 Attaching a Trailer E TTTTTTTTTTTTTTTT 13 ece PRRFRTRTRTRTpmTRR 7 Z 7 m F T RP YU 13 Mower Deck Removal amp Installation 14 Catcher Installation amp RemoOval Regular Maintenance 16 Maintenance Schedule 16 Check Tire Pressures ssssscesesseeenns 17 Transmission Maintenance 17 Battery Maintenance ccccceecesssecsseeeeseeenaees 17 LANG 0 ON serpari E 18 Lubricate Rear Axle Shafts 19 Servicing the Mower Blades 20 Check Mower Blade Timing 20 Set Mower Belt Tension 21 Safety Interlock System Check 21 Blade Brake Check ccccscccecceeeeceeeeeeseeeeesseees 21 PTO Clutch Adjustment Check
5. axle shafts remove wheel hubs made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrica Use grease fittings when present Automotive lithium tion grease is recommended Oil e control linkage e seat adjustment assembly e brake linkage e mower deck height adjustment linkage e manual lift lever JAN L 0 n 3 Figure 20 Arbor Lubrication Points eoj Nd T UU Figure 18 Lubricating the Tractor ja Zi Za T MOJ MA SS SS a a N 18 LUBRICATE REAR AXLE SHAFTS Service Interval Yearly We recommend removing the rear wheel hubs and lubri cating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires 2 Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground NOTE For overall unit stability during service do not jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear frame NOTE Your axle assembly may differ slightly from the assembly pictured the quantity of washers is adjusted on a tractor by trac
6. currently available for your Engine Oil Tire Sealant model contact our Customer Publications Department at Touch Up Paint Degrimer Degreaser 262 284 8519 Have the information listed in the box Grease Gun Kit Gas Stabilizer below available when phoning in your request 8 oz Grease Tube Technical manuals can be downloaded from www simplicitymfg com OPTIONAL ACCESSORIES Dump Cart Gas Cans Model Gauge Package Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date 32 Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2003 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
7. for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules amp Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 ak VIV 10 11 le 13 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather th
8. lt gt Simplicity ve MASSEY FERGUSON SNAPPER OPERATOR S MANUAL Mfg No 1694315 1694329 1694346 Mfg No 1694482 1694485 1694505 Mfg No 1694328 1694347 1694375 1694384 16HP Hydro Tractors Description Baron 16HP Hydro CE Baron 16HP Hydro CE 2416H 16HP Hydro CE 17HP Hydro Tractors Description Baron 17HP Hydro CE 2417H 17HP Hydro CE RD1740 17HP Hydro CE 18HP Hydro Tractors Description Baron 18HP Hydro CE 2418H 18HP Hydro CE Rapid 2003 18HP Hydro CE RD1840 18HP Hydro CE Baron 2400 RD Series 20HP Hydro Tractors Mfg No Description 1694481 Baron 20HP Hydro CE 1694483 2420H 20HP Hydro CE 1694484 RD2040 20HP Hydro CE 40 Mower Decks Mfg No Description 1694331 40 Mower Deck CE 1694338 40 Mower Deck CE 1694385 40 Mower Deck CE 1724585 06 Rev 9 2003 TP 100 37 65 06 BR SMN Safety Rules amp Information 2 Identification Numbers 5 Safety Decals s ssssssssssssss 6 Safety ICONS TTT T y 7 Safety Interlock System 7 Features amp Controls s ss sss 8 Control Functions TTT 8 Operating the Tractor 10 General Operating Safety cccecccecssseeeeeeeees 10 Adding Fe
9. manual instructions for storage preparations before storing the tractor for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you can not back up the slope or if you feel uneasy on it do not operate on it Control of a ride on machine sliding on a slope will not be regained by the application of the brake The main rea sons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow up and down slopes not across Watch for holes ruts or bumps Uneven terrain could 2 overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Always keep unit in gear especially when traveling down slopes Do not shift to neutral and coast down hill 6 Avoid starting stopping or turning
10. of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill ak PS Safety Rules and Information 4 WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front and rear weights use extra caution when operating on slopes with rear mounted grass catcher Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area
11. on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachment they can affect the sta bility of the unit 9 Do not try to stabilize the machine by putting your foot on the ground 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes you cannot back up 13 See your authorized dealer for recommendations of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible ee EQUIPMENT Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss
12. rotating one blade can cause other blades to rotate Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equip ment Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle Identification Numbers North American MF Models KO SEO Lall CE Models XXX When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Vibration Whee Vibration Seat Simplicity Mfg Inc Port Washington WI USA 5 lt Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identif
13. slips 1 Idler pulley spring broken or not Repair or replace as needed or fails to drive properly attached 2 Belt stops out of adjustment Check belt stops 3 Mower drive belt broken Replace drive belt 4 PTO clutch out of adjustment Adjust PTO clutch Mower blades out of time 1 Drive belt tension incorrect Perform mower belt tension check 2 Shear pin broken Replace 23 Troubleshooting Adjustment amp Service SEAT ADJUSTMENT Pitch Adjustment The pitch of the seat can be adjusted to one of three positions To adjust remove the carriage bolts spacers washers and nuts B Figure 26 from the hinge and reinstall them in the desired holes Seat Slide Adjustment The seat can also be adjusted forward and back Move the lever A Figure 26 position the seat as desired and release the lever to lock the seat into position Seat Spring Adjustment The seat springs C Figure 26 can be adjusted to pro vide a softer or firmer ride Tilt the seat forward and slide the spring assembly C forward for a softer ride and back for a firmer ride A Seat Adjustment Lever B Carriage Bolt Spacer Washer amp Nut C Seat Spring HOPPER LATCH ADJUSTMENT If the hopper will not latch when the lever is quickly closed the latch clearance may need to be adjusted Loosen the capscrews A Figure 27 and adjust the plates on both sides of the back plate as needed Eaegeg JI Y O Figu
14. the catcher dump lock pedal and pull forward on the handle To close push the lever back ward until the catcher closes and locks Operating the Tractor GENERAL OPERATING SAFETY Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop the unit ADDING FUEL To add fuel 1 Remove the fuel cap A Figure 2 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations Install and hand tighten the fuel cap Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 10 STARTING THE ENGINE 1 While sitting in the operator s seat fully depress the brake pedal or set the parking brake Make sure that your feet are not depressing the ground speed control pedals and that the cruise con trol lever is in neutral 3 Disengage the PTO clutch 4 Close the choke NOTE A warm engine may not require choking 5 Insert the ignition key and turn it to START 6 After the
15. Alternator Battery 230 CCA 1 7 8 qt 1 9L Capacity 2 5 Gallons 9 5 L Tire Size 20 x 10 8 Inflation Pressure 6 8 psi 41 55 bar Tire Size 15 x 6 00 6 Inflation Press 15 psi 8 1 0 bar Front Wheels 31 TRANSMISSION K46 Type Hydrostatic Tuff Torq K46 Hydraulic Fluid 10w 30 Premium Engine Oil Capacity 2 6 qt 2 5 L Speeds Forward 0 5 5 MPH 0 8 8 km h 3400 rpm Reverse 0 3 5 MPH 0 5 6 km h Continuous Torque 215 ft Ibs 291 N m Output Drawbar Rating Maximum Weight on Axle DIMENSIONS Overall Length 106 270 cm Length Tractor Only 79 200 cm 440 Ibs 200 Kg 584 Ibs 265 Kg Overall Width 37 94 cm Height At Top of Seat 44 112 cm Weight approx 16HP Tractor 695 Ibs 318 kg Parts amp Accessories REPLACEMENT PARTS TECHNICAL MANUALS Replacement parts are available from your authorized Additional copies of this manual are available as well as dealer Always use genuine Simplicity Service Parts fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations MAINTENANCE ITEMS which show the relationship of parts and how they go together as well as part numbers and quantities used Many convenient and helpful service and maintenance Important assembly notes and and torque values are items are available from you authorized dealer Some of also included these items include For applicable manuals
16. CHING A TRAILER NOTE Remove the hopper to attach a trailer The maximum horizontal drawbar force allowed is 444 Newton The maximum vertical drawbar force is 222 Newton This equates to a 396 Ibs 180 kg trailer on a Figure 7 Deflector Plate 10 degree hill Secure the trailer with an appropriately A Back Plate sized clevis pin A Figure 8 and clip B B Clevis Pins amp Hair Pin Clips STORAGE WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see above Figure 8 Trailer Weight Recommendations A Clevis Pin B Clip e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the nega tive cable Before starting the unit after it has been stored e Check all fluid levels Check
17. Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades CE Safety Icons Directive Compliance SAFETY INTERLOCK SYSTEM TESTS This unit is equipped with safety interlock switches and other safety devices These safety systems are pre sent for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if e PTO switch is ON OR e Brake pedal is NOT fully depressed parking brake OFF OR e The cruise control lever is NOT in NEUTRAL Test 2 Engine SHOULD crank if e PTO switch is OFF AND e Brake pedal is fully depressed parking brake ON AND e The cruise control lever is in NEUTRAL Test 3 NORTH AMERICAN MODELS Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with brake pedal NOT fully depressed parking brake OFF Test 3 CE MODELS Engine should SHUT OFF if e Operator rises off seat Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF or operator rises off seat If mower drive belt does not stop within five seconds readjust the PTO c
18. Dump Pedal B Catcher Lever PARKING BRAKE FUNCTION Applying the Parking Brake See Figure 3 To lock the parking brake release the ground speed pedals A fully depress the brake pedal B pull UP on the parking brake knob C and then release brake pedal Releasing the Parking Brake See Figure 3 To release the parking brake fully depress the brake pedal B and push the parking brake knob C DOWN EMPTYING THE CATCHER To empty the catcher 1 Depress the catcher dump pedal A Figure 4 2 Extend the catcher lever B and use it to empty the catcher 3 Use the lever B to close the catcher and slide it back into the catcher MULCHING PLUG OPTIONAL The mower deck can be converted to a mulching deck by installing the mulch plug When mulching always remember to run the engine at full throttle and reduce ground speed to allow the deck to cut and re cut clip pings Installation 1 Remove the mower deck See Mower Deck Removal amp Installation 2 Remove the lower discharge tube A Figure 5 3 Clean out any grass from the underside of the mower deck Check the mower blades Replace if dull or damaged Figure 6 Mulch Plug l A Rubber Strap 4 Insert the plug into the deck discharge Secure with the rubber strap A Figure 6 12 Operating the Tractor 5 Reinstall the mower deck 6 Install the back plate A Figure 7 and secure with clevis pins and hair pin clips B ATTA
19. all maintenance items e Perform all recommended check and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use 13 Operating the Tractor Figure 9 Raising amp Lowering Mower A Attachment Lift C Hopper Lever B Cutting Height Control WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower MOWER DECK REMOVAL amp INSTALLATION Removing the Mower Deck 1 Park tractor on a hard level surface such as a con crete floor Turn off PTO switch and engine remove the key and apply parking brake 2 Place mower in the lowest cutting position using the mower height adjuster B Figure 9 3 Place the mower lift lever A Figure 9 in the lowered position 4 Disconnect the mower lift arms A Figure 10 from the tractor lift arms B on both sides of the mower deck Re install washers C and safety clips D 5 Remove belt from PTO pulley B Figure 11 4 CAUTION The muffler and surrounding areas may be hot 6 Turn wheels straight ahead Pull back on spring loaded lever B Figure 13 and lift mower hitch off of the tractor brackets 7 Push the mower forward and disconnect the interme diate tube rubber strap A Figure 12 Remove the tube 8 Turn wheels fully left and slide mower deck out right side of tractor 14 Figure 10 Lift Arms View
20. all the new belt B as shown When the mower deck is installed on the tractor the belt wraps around the PTO clutch pulley A idler pulley D and mower deck drive pulley C 5 Return the idler pulley belt guide E to its original position and tighten the idler pulley capscrew ARBOR DRIVE BELT REPLACEMENT 1 With the mower deck installed park the tractor ona smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower Deck Removal Remove the belt covers 3 Loosen the idler assembly capscrew G Figure 38 4 Using a ratchet A Figure 39 move the idler assem bly H Figure 39 to relieve tension on the belt F 5 Remove the belt F 6 Install a new belt F on the pulleys as shown Releasing the idler assembly H allows the spring to automatically tension the cogged belt 7 Tighten the idler assembly capscrew G Reinstall the belt covers 8 Check that the blades are positioned perpendicular to each other as shown in Figure 40 If not perform the mower blade timing procedure found in the Regular Maintenance section Ko A I Figure 38 Mower Belts PTO Pulley Engine PTO Belt Mower Deck Drive Pulley Idler Pulley Belt Guide Arbor Drive Belt Idler Capscrew Idler Assembly Bracket rFOMMOOW gt AG G G 7146 Figure 39 Release Belt Tension
21. an from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Service amp Maintenance 1 2 3 4 O1 10 11 Maintain or replace safety and instruction labels as necessary Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running unless specified otherwise in the engine man ufacturer s m
22. anual Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result If the fuel tank must be drained it should be drained outdoors Replace faulty silencers mufflers 12 13 14 15 16 17 18 19 20 21 Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturers recom mended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all set tings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturers warranty On multiple blade mowers take care as
23. ase engine speed and back to decrease engine speed Always operate at FULL throttle Atreo a a x Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke ED Headlights The light switch turns the tractor headlights on and off A Hour Meter Optional The hour meter registers hours of use Brake Pedal Depressing the brake pedal applies the tractor brake wa PTO Switch The PTO Power Take Off switch engages and disen gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the trac tor seat for the PTO to function Ignition Switch The ignition switch starts and stops the engine it has three positions BI rr KI RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system 2 dl Ground Speed Pedals The tractor s forward ground speed is controlled by the forward ground speed control pedal The tractor s reverse ground speed is controlled by the reverse ground speed control pedal Depressing either pedal will increase ground speed Note that the further down the pedal is depressed the
24. e the hopper is full slide the plate forwards to decrease sensi tivity MOWER LIFT ADJUSTMENT The mower lift rod A Figure 31 can be inserted into two holes depending on the amount of mower lift desired The upper hole provides higher mower lift when the attachment lift lever is placed in transport position The lower hole will not lift the mower as high in transport position but requires less lift effort BATTERY CHARGING WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate high er than 10 amps 26 Figure 30 Catcher Alarm Adjustment A Sensor Plate Figure 31 Mower Lift Adjust Viewed from underneath right side of tractor A Mo
25. ed Start the engine see STARTING THE ENGINE Disengage the parking brake and release the brake pedal Depress the forward ground speed control pedal to travel forward Release the pedal to stop Note that the further down the pedal is depressed the faster the tractor will travel 7 Stop the tractor by releasing the ground speed con trol pedals setting the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE MOWING 1 Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position if equipped Engage the parking brake Make sure the PTO switch is disengaged CI ms VID O NO 3 Start the engine see STARTING THE ENGINE 4 Fully lower the mower using the attachment lift lever Figure 2 Transmission Release Lever amp Fuel Tank 5 Set the throttle to FULL A Fuel Tank Cap 6 Engage the PTO Mower Deck B Transmission Release Lever Begin mowing When the catcher full alarm sounds turn off the PTO immediately to prevent discharge tube plugging Travel to the desired location and empty the catcher 8 When finished shut off the PTO and raise the mower using the attachment lift control lever 9 Stop the engine see STOPPING THE TRACTOR AND ENGINE 11 Operating the Tractor Figure 3 Engaging the Parking Brake A Ground Speed Pedals B Brake Pedal C Parking Brake Knob Figure 4 Emptying the Hopper A Catcher
26. ed from underneath right side of tractor A Mower Lift Arm B Tractor Lift Arm C Flat Washer D Safety Clip VO aEOOOEKO Figure 11 Removing amp Installing Belt A Idler Arm B PTO Pulley Figure 12 Discharge Tube A Rubber Strap Operating the Tractor Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left 2 Place mower height adjuster B Figure 9 in the low est cutting position Place the mower lift lever A in the lowest position Slide mower deck under right side of tractor so that mower hitch is aligned with front tractor hitch 3 See Figure 12 Slide the intermediate tube into the main discharge tube Connect the intermediate tube to the mower deck and secure with the rubber strap A 4 See Figure 13 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brack ets 5 See Figure 10 Connect the mower lift arms A to the tractor lift arms B using the flat washer C and safety clip D 6 See Figure 11 Move idler arm A to relieve belt ten sion Install belt onto the PTO pulley B 7 Check that the discharge tubes are aligned and con nected Figure 13 Mower Hitch A Tractor Hitch Brackets B Spring Loaded Lev
27. edal not depressed Fully depress brake pedal 2 PTO electric clutch switch Place in OFF position in ON position 3 Cruise control engaged Move lever to Neutral position 4 Circuit breaker tripped Wait one minute for automatic reset Replace if defective 5 Battery terminals require See Battery Maintenance Section cleaning 6 Battery discharged or dead Recharge or replace 7 Solenoid or starter motor faulty See your dealer 8 Safety interlock switch faulty See your dealer 9 Not sitting in seat Sit in seat Engine will turn over 1 Engine flooded Disengage choke but will not start 2 Safety interlock switch faulty See your dealer 3 Spark plug s faulty fouled Clean and gap or replace or incorrectly gapped See engine manual 4 Water in fuel Drain fuel amp refill with fresh fuel Replace fuel filter 5 Gas is old or stale Drain fuel amp refill with fresh fuel Replace fuel filter Engine starts hard or runs poorly 1 Fuel mixture too rich Clean air filter Check choke adjustment 2 Spark plug s faulty fouled or Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins blower screen and air cleaner Clean radiator screen 2 Using wrong weight oil See engine manual 3 Too much oil in crankcase Drain excess o
28. ely noisy it may need to be purged See TRANSMIS SION PURGING in the Troubleshooting Adjustments amp Service Section Figure 15 Tire Pressure BATTERY MAINTENANCE WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative cable first A Figure 16 2 Remove the battery hold down C and battery 3 Clean the battery compartment with a solution of bak ing soda and water 4 Clean the battery terminals and cable ends with a Figure 16 Battery wire brush and battery terminal cleaner until shiny A Negative Cable B Positive Cable amp Cover 5 Reinstall the battery in the battery compartment and C Rubber Hold Down Strap secure with the battery hold down C 6 Reattach the battery cables positive cable first B 7 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease 17 Regular Maintenance LUBRICATION Grease e steering linkage Service Interval Every 25 Hours e foot pedal Lubricate the unit at the locations shown in Figures 17 e mower linkage 20 as well as the lubrication points listed Generally all e transmission idler assembly pivot moving metal parts should be oiled where contact is e rear
29. engine starts move the engine throttle con trol to SLOW Warm up the engine by running it for at least a Minute 7 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For nor mal engine shut down follow the procedure given in STOPPING THE TRACTOR 2 Operating the Tractor STOPPING THE TRACTOR amp ENGINE PUSHING THE TRACTOR BY HAND 1 Return the ground speed control s to neutral DO NOT TOW TRACTOR 2 Disengage the PTO and wait for all moving parts to Towing the unit will cause transmission Stop damage Do not use another vehicle to 3 Place the throttle control in the position specified in push or pull this unit e Do not actuate the the engine owner s manual provided in the operator s transmission release valve lever while the packet shipped with your tractor Follow any recom engine is running mended stopping procedures 1 Disengage the PTO and turn the engine off 2 Pull the transmission release back approximately 2 DRIVING THE TRACTOR 1 2 6 cm to lock into released position Figure 2 3 The tractor can now be pushed by hand 4 Turn the ignition switch to OFF Remove the key 1 Sit in the seat and adjust the seat so that you can comfortably reach all the controls and see the dash board display Engage the parking brake Make sure the PTO switch is disengag
30. er CATCHER REMOVAL amp INSTALLATION WARNING Do not operate the unit without the hopper or deflector in place 1 Depress the catcher dump lock pedal A Figure 14 2 Use the catcher lever B to open the catcher slightly 3 Move the catcher removal knob C forward to unlock the catcher from the rear support arms 4 Lift the catcher off the rear support arms Install in reverse order of removal When installing the catcher be sure to line up the alignment marks on the catcher and rear of the tractor Figure 14 Emptying the Hopper A Catcher Dump Pedal B Catcher Lever C Catcher Lock Knob 15 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your tractor and mower Use the hour meter to deter mine your operating time Before Every Every Spring SAFETY ITEMS Each Use 100 Hours 250 Hours amp Fall Check Safety Interlock System e Check Tractor Brakes I e Check Mower Blade Stopping Time e o e Before Every Every Every Spring TRACTOR MAINTENANCE ITEMS E E hen ne ee amp Fall Check Tractor Mower for loose hardware ee Check Clean Cooling Fins ee oO Check Adjust PTO Clutch OT Pro o l Lubricate Tractor amp Mower OT To 1 1 Lubricate Rear Axle Shafts ST TTT AJ Yearly Clean Battery amp Cables eee oO Check Tire Pressure oo Too o def J Clean Deck amp Check Replace Mo
31. es and others from injury 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal areas may have similar laws 4 Always follow the engine
32. faster the tractor will travel 4 Mower Height of Cut Adjustment The cutting height adjustment knob controls the mower cutting height The cutting height is infinitely adjustable between 1 and 3 3 4 2 5cm 9 5cm lm r Cutting Height Fine Tuning Adjustment The cutting height fine tuning adjustment is used to set the mower cutting height between two of the preset cut ting positions t Attachment Lift Control Lever When using the mower deck lift the deck off the ground while transporting to and from the job site DO NOT cut with the mower in the raised transport position The attachment lift control lever raises and lowers attachments that utilize the tractors manual lift linkage Pushing the lever forward lowers the attachment while pulling the lever back raises the attachment You must pull back slightly on the lever and depress the release button to change lift positions Be sure the lever is fully forward when mowing Features amp Controls VA Catcher Removal Lock After depressing the catcher dump lock pedal pull this knob forward to release the catcher for removal LI 8 Cruise Control Optional The cruise control is used to lock the ground speed con trol in forward Move the lever forward until the desired ground speed is reached To disengage the cruise con trol move the lever back ln the event you need to stop quickly depressing the brake pedal will also return the cruise control to ne
33. ge the transmission release valve lever A several times 7 Engage the transmission release valve lever and stroke the transmission from full forward to full reverse several times 8 Lower the tractor and test run for several minutes 28 Troubleshooting Adjustment amp Service MOWER ADJUSTMENTS WARNING Before checking mower shut off PTO and engine remove the key and allow all moving parts to stop Cutting Height Adjustment The cutting height adjustment lever A Figure 35 con N trols the mower cutting height Push the button to release the lever Move the lever back to raise the deck Figure 35 Mower Cutting Height Adjustment and forward to lower it A Adjustment Lever Leveling The Mower If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as speci fied in Checking Tire Pressure 1 With the mower installed place the tractor on a smooth level surface such as a concrete floor Turn the front wheels straight forward 2 Check for bent blades and replace if necessary 3 Disengage the PTO Place the mower in mid cut position Arrange one of the mower blades so that it is pointing from side to side 4 Measure the distance between the outside tips of each blade and the ground If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 If the difference
34. his manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit NORTH AMERICAN MODELS A DANGER A DANGER AVOID SERIOUS ATH OPERATING ON SLOPES CAN BE ROTATING BLADES CUT OFF DANGEROUS E ARMS AND LEGS SEE OPERATOR S MANUAL IF YOU CANNOT STOP MOWER WHEN CHILDREN ARE NEAR BACK UP A HILL DO NOT DRIVE ON IT NO RIDERS THEY FALL OFF Decal Operating Instructions North American Models Part No 1722814 A DANGER ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating Decal Danger Thrown Objects Part No 1721107 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation ALL MODELS Decal Danger Thro
35. ication Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturer s Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat AlL IDNMVOWUP This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers Mower ID Tag Tractor ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 169XXXX XXXXX XXX XXXX XXX dB A Vibration Seat XXX m s Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading t
36. igned with the shaft Use a wooden block to pre vent blade rotation and torque capscrews to 45 55 ft los 61 75 N m WARNING For your personal safety blade mounting capscrews must each be installed with a spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m 5 Check that the mower blades are timed perpendicular to each other see Figure 24 If not remove the blade and rotate the adapter A Figure 23 20 Figure 23 Installing The Blade A Adapter D Cup Washer B Alignment Pin E Capscrew C Spline Washer Figure 24 Blade Timing CHECK MOWER BLADE TIMING Service Interval Yearly 1 Remove mower from the tractor See Mower Installation amp Removal 2 Check that the mower blades are perpendicular to each other Figure 24 If not remove the blade and rotate the adapter A Figure 23 using the procedure outlined in Servicing the Mower Blades 01 Regular Maintenance SET MOWER BELT TENSION WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury Service Interval Yearly 1 Turn the PTO to the off position engage the parking brake turn the engine off and remove the key Remove the mower deck see Mower deck removal 2 Remove the screws securing the belt covers Remove the belt co
37. is 1 8 3mm or less proceed to step 6 5 See Figure 36 Loosen the outside nut A Turn the i eccentric nut B to raise or lower left hand side of Figure 36 Leveling The Mower Side to Side mower When mower is level hold the eccentric nut A Outside Nut B Eccentric Nut while tightening the outside nut 6 Arrange the blades so they face front to back 7 Measure the distance from the ground to front tip and rear tip of the left and right hand blades Front tips should be 1 8 1 4 higher If not proceed with steps 8 10 8 See Figure 37 To raise front of mower deck loosen front nut A and turn rear nut B against bracket C 9 To lower front of mower deck loosen rear nut B and bracket C will move backwards to lengthen rod 10 Re check measurement before tightening front nut A against bracket Figure 37 Leveling The Mower Front To Back A Front Nut C Mower Bracket B Rear Nut D Adjustment Rod 29 Troubleshooting Adjustment amp Service PTO BELT REPLACEMENT 1 With the mower deck installed park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower deck removal Remove the belt covers 3 Note the position of the idler pulley belt guide E Figure 38 Loosen the idler pulley capscrew and remove the belt from the pulley D 4 Inst
38. ll Engine exhaust is black 1 Dirty air filter Replace air filter See engine manual 2 Choke closed Open choke Engine runs but tractor will 1 Ground speed control pedals Depress pedals not drive not depressed 2 Transmission release lever Move into drive position in push position 3 Drive belt is broken See Drive Belt Replacement 4 Drive belt slips See cause and remedy below 5 Parking brake is engaged Disengage parking brake 22 Tractor Troubleshooting Continued Troubleshooting Adjustment amp Service Tractor drive belt slips Pulleys or belt greasy or oily Clean as required 2 Belt stretched or worn Replace with new belt 3 Idler pulley pivot bracket Remove idler pulley bracket clean and lubricate frozen in declutched position Brake will not hold 1 Brake is incorrectly adjusted See Brake Adjustment 2 Internal brake worn See your dealer Tractor steers hard or 1 Steering linkage is loose Check and tighten any loose connections handles poorly See Steering Gear Adjustment 2 Improper tire inflation Check and correct 3 Front wheel spindle Grease spindles See Lubricating the bearings dry Tractor TROUBLESHOOTING THE MOWER CAUSE PROBLEM REMEDY Mower will not raise 1 Lift linkage not properly attached or damaged Attach or repair Mower cut is uneven Mower not leveled properly See Mower Adjustment
39. lutch as described in the ADJUST MENTS section or see your dealer A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls Figure 1 Tractor and Mower Controls jx NOTE Steering wheel removed for clarity 4 Please take a moment and Ap familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions pro vided in this manual ip kad Ap R AK CONTROL FUNCTIONS The information below briefly describes the func tion of individual controls Starting stopping dri ving and mowing require the combined use of sev eral controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION sec tion ow Throttle Choke Control Single Lever Models The throttle choke lever controls engine speed and choke Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Move the control fully forward past the detent to close the choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking p a Throttle Control The throttle controls engine speed Move the throttle for ward to incre
40. ould come to a com plete stop within five seconds after the electric PTO switch is turned off 7 Perform the BLADE BRAKE CHECK found in the MAINTENANCE Section Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off Troubleshooting Adjustment amp Service Figure 32 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut ml ye NIN Figure 33 Adjust PTO Clutch A Window B Adjustment Nut C Feeler Gauge 27 Troubleshooting Adjustment amp Service TRANSMISSION PURGING dl Purge the transmission if the unit is excessively noisy or sf lacks drive in forward or reverse 1 Elevate the rear end of the tractor using a chain hoist or floor jack Support the rear of the unit using jack stands Elevate the unit just high enough for the rear wheels to clear the ground 2 Activate the seat switch depress the clutch brake pedal and start the engine After the engine has started set throttle to IDLE 3 Release the brake pedal and fully depress the for ward ground speed pedal 4 While holding the forward ground speed pedal down engage and disengage the transmission release valve lever A Figure 34 several times 5 Fully depress the reverse ground speed pedal Figure 34 Transmission Release Lever 6 While holding the reverse ground speed pedal down A Transmission Release Lever engage and disenga
41. re 27 Left Rear Wheel Well A Hopper Latch Capscrews 24 STEERING GEAR ADJUSTMENT If there is excessive slack in the steering system the steering gear backlash can be removed 1 See Figure 28 Locate the steering gear assembly on the underside of the tractor Loosen the two nuts and adjust the bracket so the gear teeth are closely meshed Tighten nuts to 36 44 ft lbs 49 59 Nm after adjust ment BRAKE ADJUSTMENT 1 Disengage the PTO stop the engine block the wheels remove the ignition key and engage the parking brake Remove the mower deck see Mower Deck Removal Locate the brake spring A Figure 29 and adjust ment nut B With the parking brake engaged measure the com pressed spring length The spring should be 2 1 2 6 4 cm when compressed If the spring is not within this range turn the adjust ment nut B Figure 29 to compress or release the spring If this adjustment does not correct a braking problem see your dealer Troubleshooting Adjustment amp Service 25 e ia ie Figure 29 Brake Spring Adjustment A Brake Spring B Adjustment Nut Troubleshooting Adjustment amp Service CATCHER FULL ALARM ADJUSTMENT To adjust the catcher full alarm slide the sensor plate A Figure 30 forward or backward on the sensor rod If the chute is plugging slide the plate backwards to increase sensitivity If the alarm is going on befor
42. seconds after electric PTO switch is turned off 1 With tractor in neutral PTO disengaged and operator in seat start the engine 2 Look over the left hand footrest at the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If mower drive belt does not stop within five seconds re adjust the clutch or see your dealer 21 Troubleshooting Adjustments amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE TRACTOR PROBLEM CAUSE REMEDY Engine will not turn over 1 Brake p
43. sen gage the PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the tractor after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TP 600 2459 05 UV SMA 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should eval uate their ability to operate the riding mower safely enough to protect themselv
44. sult in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruc tion Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always di
45. tor basis during assembly to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disas sembly and lower the unit Be sure the key A Figure 21 is in place in the axle keyway 19 Regular Maintenance Figure 21 Rear Axle Hardware A Key B Stationary Washer C Large Washer D Wheel amp Tire E Axle Cap Retainer F Small Washer G Retaining Ring H Axle Cap Regular Maintenance 4x4 Wood Block LOOSEN Figure 22 Removing the Blade SERVICING THE MOWER BLADES A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury Service Interval Every 100 Hours or As Required NOTE Replace blades and bolts in sets 1 Remove mower from the tractor See Mower Installation amp Removal 2 Blades should be sharp and free of nicks and dents lf worn or damaged replace the blades as described in following steps 3 To remove the blade use a wood block to hold blade while removing the blade mounting capscrew Figure 22 4 Install the new blades with the lift tabs pointing up toward deck Figure 24 Secure with a capscrew E Figure 23 spring washer D spline washer C and alignment pin B be certain the spline washer is al
46. utral Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position Transmission Release Valve Lever The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for opera tional information A Catcher Full Alarm The catcher full alarm sounds when the grass catcher has been filled with cut grass When the alarm sounds disengage the PTO travel to the area in which you desire to dump the grass then empty the catcher Note When using the unit for leaf collection the alarm may not be activated by dry leaves FI Fuel Tank Fuel Gauge The fuel gage indicates the amount of fuel in the fuel tank To add fuel remove the filler cap Be sure to leave room for heat expansion Parking Brake The parking brake knob is used to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 12 for a full explanation of parking brake functions Catcher Dump Lock Pedal The catcher dump lock pedal unlocks the catcher so that it can be opened to dump out collected grass 3 Features amp Controls Catcher Open Close Lever The catcher open close lever opens the catcher so that it may be emptied and closes it for mowing To empty the catcher depress
47. vers 3 Loosen the idler assembly capscrew B Figure 25 4 Using a 3 8 drive ratchet and extension D move the spring loaded idler assembly A to relieve ten sion on the belt C 5 Remove the belt C and inspect it for cracks missing teeth and wear Replace belt if worn or damaged 6 Reinstall the belt C Releasing the idler assembly B allows the spring to automatically tension the cogged belt Figure 25 Mower Belt Tension 7 Tighten the idler assembly capscrew B and reinstall A 3 8 Square Hole C Arbor Drive Belt the belt covers B Pulley Capscrew D Ratchet SAFETY INTERLOCK SYSTEM PTO CLUTCH ADJUSTMENT CHECK CHECK Service Interval After 25 Hrs Then Every 250 Hrs Service Interval Every Fall amp Spring Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 250 hours of opera tion or if the clutch starts slipping or will not engage Check and adjust the clutch using the procedure outlined in the Adjustments section of this manual ENGINE MAINTENANCE Refer to the engine owner s manual for all engine main tenance procedures and recommendations Check the function of the safety interlock system using the test procedure found on page 7 of this manual If the tractor fails any of the tests see your dealer BLADE BRAKE CHECK Service Interval Every 100 Hours or Fall amp Spring Mower blades and mower drive belt should come to a complete stop within five
48. wer Blades ee oO Perform Transmission Maint Varies by Model PT PTT he ee Check Mower Blade Timing 40 Mowers PT TT IT AJ Yearly Check Arbor Drive Belt Tension 40 Mowers ST TTT ee Yearly Before Every Every Every Spring ENGINE MAINTENANCE ITEMS Each Use 25 Hours 100 Hours 250 Hours amp Fall Check Engine Oil Level Check Change Engine Air Filter These procedures and their service intervals can be found in the i NE engine manufacturers owners manual Always refer to the Change Engine Oil amp Filter engine manual for engine related information Inspect Spark Plug s Check Replace Fuel Filter Change original engine oil after initial break in period Refer to engine owner s manual More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 250 hours of operation 16 Regular Maintenance CHECK TIRE PRESSURES Service Interval Every 25 Hours Tire Pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life TRANSMISSION MAINTENANCE ini TE K46 Maintenance 15 x 6 00 6 The K46 is a sealed unit and does not require regular maintenance If the transmission lacks drive or is exces siv
49. wer Lift Rod PTO CLUTCH ADJUSTMENT WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 32 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 33 4 Alternately tighten the adjustment nuts B Figure 32 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt sh
50. wn Objects Part No 1720390 Decal Danger Thrown Objects Part No 1720391 1724680 Decal Danger Part No 1720660 CE MODELS Decal Operating Instructions CE Models Part No 1723175 Decal Danger Rotating Blades Part No 1720389 Decal Hopper Pedal Part No 1723317 Decal Drawbar Limits Part No 1721141 Decal Transmission Release Part No 1723425 Decal Hopper Control Part No 1723310 Decal Hopper Release Part No 1724680 Decal Cruise Control Lift Part No 1723713 Decal Cutting Height Part No 1723470 Decal Ignition Positions 3 Part No 1722806 SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Warning Remove Key Before Servicing Remove the key and consult techni cal literature before performing repairs or maintenance Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Danger Thrown Objects Do not operate the with the hopper removed or without the deflector Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Thrown Objects Do not operate without first con necting the discharge tube Danger Thrown Objects Do not operate with hopper open

Download Pdf Manuals

image

Related Search

Related Contents

3b Thionville liste emplacements réservés  Oracle B10772-01 Network Router User Manual  Philips Saeco HD8761  Avaya 56K/64K User's Manual    Samsung P series P430-JB01  CÁLIDO Y RECONFORTANTE  HP dc73 User's Manual    LAVINA® 32M -S User Manual - Polished Concrete Solutions  

Copyright © All rights reserved.
Failed to retrieve file