Snapper LT-200 Lawn Mower User Manual
Contents
1. SNAPPER OPERATOR S MANUAL LT 200 Series 18 5HP Hydro Tractors 38 Mower Decks Mfg No Description Mfg No Description 2690440 LT18538 18 5HP 8 38 Mower Deck 1694888 38 Mower Deck 2690497 ELT18538 18 5HP amp 38 Mower Deck CE 1694977 38 Mower Deck CE 2690518 LT18500 18 5HP 2690577 LT18538 18 5HP amp 38 Mower Deck 42 Mower Decks 2690593 ELT18538 18 5HP amp 38 Mower Deck CE Mfg No Description 1694889 42 Mower Deck 20HP Hydro Tractors Mfg No Description 44 Mower Decks 2690441 LT2042 20HP amp 42 Mower Deck Mfg No Description 2690442 LT2044 20HP 8 44 Mower Deck 1694890 44 Mower Deck 2690498 ELT2044 20HP amp 44 Mower Deck CE 1694978 44 Mower Deck CE 2690578 LT2042 20HP 8 42 Mower Deck 2690579 LT2044 20HP 8 44 Mower Deck 50 Mower Decks 2690594 ELT2044 20HP amp 44 Mower Deck CE Mfg No Description 1694891 50 Mower Deck 22HP Hydro Tractors Mfg No Description 2690443 LT2250 22HP amp 50 Mower Deck 2690580 172250 22HP amp 50 Mower Deck 1730214 Revision 09 Rev Date 10 2006 TP 100 4228 09 RG N Safety Rules amp 10 10 2 Identification Numbers an rannnnnnnnnnnnnnnnnnnnennnner 7 Safety Decals nunnnnnnnnnnnnnnnnnnennnnnnnennnnnnnennnnnnnvennnnn 8 Safety ICONS r 9 Features amp Controls rrnnnnnnnnnnnnnnnnvennnnnvennnnvennnn 10 Control Functions 6 10 Parking2. The power ratings for an individual engine model are initially developed by starting with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of factors including but not limited to the following differences in altitude temperature barometric pressure humidity fuel engine lubrication maximum governed engine speed individual engine to engine variability design of the particular piece of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not necessarily match the values derived using the foregoing codes Parts amp Accessories Replacement Parts Replacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts Maintenance Items Many convenient and helpful service and maintenance items are available from you authori
3. Figure 8 Trailer Weight Recommendations A Clevis Pin B Clip MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your tractor and mower SAFETY ITEMS Before Every 5 Every Each Hours 25 Hours Check Safety Interlock System JP Check Tractor Brakes JPP Check Mower Blade Stopping Time J PT TRACTOR MAINTENANCE ITEMS Before Every 5 Every Each Hours 25 Use Check Tractor Mower for loose hardware Je Check Clean Cooling Fins if Equipped J o Check AdjustPTOCutch JP A Lubricate Tractor amp Mower Lubricate Rear Axle Shafts Jo o Soo oo Clean Battery amp Cables ooo o ooo CheckTie Pressure JP Clean Deck amp Check Replace Mower Blades ENGINE MAINTENANCE ITEMS Before Every 5 Every Every Each Hours 25 50 Use Hours Hours Check Engine Oil Level e 1 Check ChangeEngine AirFiter Change EngineQH PP pe Change Engine onge Pwet TE Inspect SparkPlugis GP Check Replace Fuel Filter J PP 6 All Models Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Check Tire Pressures Service Interval Every 25 Hours Tire Pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slight
4. WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Figure 33 Seat Adjustment A Seat Adjustment Lever A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged Do not charge ata rate higher than 10 amps Brake Adjustment This unit does not have a manually adjustable brake If brake does not function properly see your dealer 30 Troubleshooting Adjustment amp Service PTO clutch adjustment WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Check the PTO clutch adjustment after every 250 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being a
5. While normal care and regular maintenance will extend the life of your equipment prolonged or constant use To avoid serious injury perform maintenance on may eventually require that service be performed to the tractor or mower only when the engine is allow it to continue operating properly stopped and the parking brake engaged The troubleshooting guide below lists the most common Always remove the ignition key disconnect the problems their causes and remedies spark plug wire and fasten it away from the plug before beginning the maintenance to prevent See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting the Tractor PROBLEM CAUSE accidental starting of the engine REMEDY Engine will not turnover or start 1 Brake pedal not depressed 2 PTO electric clutch switch in ON position 3 Cruise control engaged 4 Out of fuel 5 Engine flooded 6 Fuse Blown 7 Battery terminals require cleaning 8 Battery discharged or dead 9 Wiring loose or broken 10 Solenoid or starter motor faulty 11 Safety interlock switch faulty 12 Spark plug s faulty fouled or incorrectly gapped 13 Water in fuel 14 Gas is old or stale Fully depress brake pedal Place in OFF position Move knob to Neutral Off positio
6. warm engine may not require choking Move the lever forward to close the choke 10 D Headlights The light switch turns the tractor headlights on and off Hour Meter Select Models The hour meter measures the number of hours the key has been in the RUN position Reverse Mowing Option RMO The Reverse Mowing Option allows for mowing or use of other PTO driven attachments while traveling in reverse If you choose to mow in reverse turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then mow in reverse Each time the PTO is engaged the RMO needs to be reactivated if desired a PTO Switch The PTO Power Take Off switch engages and disengages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the tractor seat for the PTO to function Ignition Switch The ignition switch starts and stops the engine it has three positions or RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system H ll Ground Speed Pedals The tractors forward ground speed is controlled by the forward ground speed control pedal The tractors reverse ground speed is cont
7. 6 Arrange the blades so they face front to back B Spacers 7 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades 44 amp 50 MOWER DECKS Front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with step 8 38 amp 42 MOWER DECKS A front to back deck height variance of 1 8 8mm and side to side variance of 1 8 8mm is acceptable not proceed with step 8 8 To raise front of mower deck tighten locknuts A Figure 40 and against spacers B To lower front of mower deck loosen locknuts A Locknuts must be turned evenly on both sides to keep deck level 10 Re check the blade measurement then tighten the front nut B against the bracket to secure 33 Troubleshooting Adjustment amp Service Mower Belt Replacement Q To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Note It is not necessary to remove the mower to install a new belt However for easier access mower can be removed See Mower Removal in the Operation section 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key If mower is not removed lower the mower lift and place the mower in the lowest cutting position Push the idler arm A Figure
8. discharge guard deflector or other safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment relate
9. Figure 38 Fixed Bracket Gauge Wheel Adjustment Gauge Wheel Bracket Locknut Gauge Wheel Washer Shoulder Bolt mOoOW lt 32 Troubleshooting Adjustment amp Service WARNING Before checking mower shut off PTO and engine remove the key and allow all moving parts to stop Leveling The Mower If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as specified in Checking Tire Pressure SIDE TO SIDE LEVELING Figure 39 Leveling The Mower Side to Side 1 With the mower installed place the tractor on a A Lift Rod smooth level surface such as a concrete floor Turn B Locknut the front wheels straight forward 2 Check for bent blades and replace if necessary 3 Place the mower in mid cut position Arrange the outside mower blades so that they are pointing from side to side 4 Measure the distance between the outside tips of each blade and the ground If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 8mm or less proceed to step 6 5 Turn the locknut B Figure 39 to raise or lower that side of the mower Note The maximum the mower can be adjusted in high cut IS 3 8 to 1 2 between the frame and mower up stop See Figure 39 FRONT TO BACK LEVELING Figure 40 Leveling The Mower Side to Side A Locknuts
10. Make sure the PTO switch is disengaged Start the engine see STARTING THE ENGINE Disengage the parking brake and release the brake pedal Depress the forward ground speed control pedal to travel forward Release the pedal to stop Note that the further down the pedal is depressed the faster the tractor will travel 7 Stop the tractor by releasing the ground speed control pedals setting the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE Mowing 1 Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position if equipped 2 Engage the parking brake Make sure the PTO switch is disengaged Start the engine see STARTING THE ENGINE Fully lower the mower using the attachment lift lever and set cutting height Set the throttle to FULL Engage the PTO Mower Deck Begin mowing See Section LC for tips on mowing patterns lawn care and troubleshooting information When finished shut off the PTO and raise the mower using the attachment lift control lever Stop the engine see STOPPING THE TRACTOR AND ENGINE WARNING The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated The operator should always turn the PTO off prior to driving across on roads paths or any area that maybe used by other vehicles Sudden loss of drive could create a hazard WARNING Mo
11. Safety Icons Decals Locations Operating Instructions Operating Instructions ra NO ED CE Models Part No 1723175 Avoid serious injury or death e Read Operator s Manual s e Know location and function of all controls e Keep safety devices guards shields switches etc in place and working Remove objects that could be thrown by the blade Do not mow when children or others are present Never carry children even with blades off Look down and behind before and while backing Avoid sudden turns e If you cannot back up a hill do not operate on it 1 1 Go up and down slopes not across Operating on slopes Rotating blades cut e If machine stops going uphill stop blade and can be dangerous off arms and legs back down slowly See Operator s Manual Stop Mower when children aan en ae before LEER up a hill 0 foe they fall off e When leaving machine shut off remove key g and set parking brake Do not tow tractor Damage may result to transmission CE Danger Rotating CE Danger Rotating Blades Part No 1720389 Ignition Switch Blades Part No 1720389 Positions Part No 1722806 FEN J 24721797 233535 aia EG gt 3 T LE OR 5 amp bs 4 get X 0 DANGER Amputation and Thrown Objects Hazard To avoid injury from rotating blades and a thrown debris stay clear of deck edge 1 I ah and discharge Do n
12. above 40 F 4 C will result in higher than normal oil consumption When using a multi viscosity oil check oil level more frequently CAUTION SAE 30 oil if used below 40 F 4 C will result in hard ate and possible engine bore damage due to inadequate ubrication Figure 25 Recommended Engine Oil Briggs amp Stratton Models 5 Turn the filter clockwise until the rubber gasket meets the filter base Then turn 1 2 to 3 4 turn more 6 Fill the crankcase with oil See CHECK ENGINE OIL LEVEL 7 Test run the engine to check for leaks Stop the engine for 1 minute then recheck the oil level Air Filter amp Pre Cleaner Service BRIGGS amp STRATTON TWO CYLINDER MODELS Service Interval Pre Cleaner Every 25 hours or as required Air Filter Every 50 hours or as required Replacement Interval Pre Cleaner As required Air Filter Every 200 hours or once per season Air Filter Removal amp Installation 1 Unscrew the four knobs A Figure 26 by turning counter clockwise 2 Remove the cover B Remove the filter C and pre cleaner D 3 Install the pre cleaner D with the mesh side up Install the filter C as shown 4 Install the cover B making sure the tabs are inserted into their slots Secure by turning screws clockwise until snug Pre Cleaner Service NOTE Replace a worn or damaged pre cleaner 1 Figure 27 Wash the pre cleaner in liquid detergent and water 2 Squeeze the pre
13. another vehicle to push or pull this unit e Do not actuate the transmission release valve lever while the engine is running Figure 3 Transmission Release Lever amp Fuel Tank A Fuel Tank Cap B Transmission Release Lever Mower Deck Removal amp Installation WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Removing the Mower Deck 1 Park tractor on a hard level surface such as a concrete floor Turn off PTO switch and engine remove the key and apply parking brake 2 Place wood blocks under the mower deck Place the attachment lift in the lowest position 44 CAUTION Stored energy device 44 amp 50 mowers have spring lift assist Lift lever must be in lowest cutting position and mower on support blocks to avoid injury when removing or installing mower mounting hardware Return lift lever to highest position after hardware has been disconnected 3 Move idler arm A Figure 5 to relieve belt tension Remove belt from PTO pulley B Remove hair pin D Figure 4 and washer C Disconnect the mower lift plates A from the tractor lift arms B Re install washers C and hair pins D to prevent loss 4 5 Return lift lever to highest position A CAUTION The muffler and surrounding areas may be hot 6 Turn wheels straight ahead Support the mower hanger C Remove safety clip A Figure 6 and rod B Lower
14. the ADJUSTMENTS section or see your dealer Test 5 Reverse Mow Option RMO Check e Engine should shut off if PTO is engaged AND RMO is not activated AND reverse pedal is depressed e RMO light should illuminate if RMO is engaged AND PTO switch is activated NOTE Once the engine has stopped the PTO switch must be turned off after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system 13 Operating the Tractor General Operating Safety Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop the unit Adding Fuel WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Q To add fuel 1 Remove the fuel cap A Figure 3 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations Install and hand tighten the fuel cap Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or whi
15. the mower hanger C 7 Turn wheels fully left and slide mower deck out right side of tractor Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left Place the mower lift lever A Figures 7 in the lowest position Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch Turn wheels straight Lift the mower hanger C Figure 6 Insert rod B through mower hanger C and tractor brackets D Secure with safety clip A Re install hair pins D Figure 4 and washers C into the mower lift plates A and the tractor lift arms B 15 Operating the Tractor Figure 4 Lift Arms Viewed from underneath right side of tractor A Mower Lift Plate B Tractor Lift Arm C Washer D Hair Pin e ct SS AE Figure 5 Removing amp Installing Belt A Idler Arm B PTO Pulley Figure 6 Mower Hitch Safety Clip Rod Mower Hanger Tractor Brackets UNUW gt Move idler arm A Figure 5 to relieve belt tension Install belt onto the PTO pulley B Operating the Tractor Adjusting Mower Cutting Height The cutting height lift lever A Figure 7 controls the mower cutting height The cutting height is has seven positions between approximately 1 1 4 and 4 3 2 10 cm Attaching a Trailer The maximum horizontal drawbar
16. 0 hours or once per season Oil Capacity Approximately1 7 8 quarts 1 8L without filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to cool from hot to warm 1 Clean the area around the dip stick C Figure 22 or 23 and oil drain valve A 2 Drain engine oil See OIL DRAIN VALVE OPERATION above 3 Fill the crankcase with oil See CHECK ENGINE OIL LEVEL Change Engine Oil amp Filter BRIGGS amp STRATTON MODELS Service Interval 100 hours or once per season Oil Capacity Approximately 2 quarts 1 9L with oil filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to cool from hot to warm 1 Clean the area around the dip stick C Figure 22 or 23 and oil drain valve A 2 Drain engine oil See OIL DRAIN VALVE OPERATION above 3 Remove the oil filter B 4 Using a drop of oil on your finger tip wet the rubber gasket on the bottom of the new filter Discard the filter Valve Closed Figure 24 Oil Drain Valve A Engine Block Valve Base B Oil Drain Valve C Cover D Nipple Use oil classified API Service Class SF SG SH SJ or better with SAE Viscosity C 18 7 0 4 CAUTION Air cooled engines run hotter than automotive engines The use of non synthetic multi viscosity oils SW 30 10W 30 etc in temperatures
17. 41 or 42 to relieve belt tension Drop the belt from the PTO electric clutch pulley IMPORTANT Note the position of all belt guides relative to the belt and pulleys before loosening 4 9 Some Models Loosen the belt stop bracket s C Remove the old belt and replace with a new belt Make sure V side of belt runs in arbor pulley grooves and the flat backside runs against the idler pulley Some Models Position the belt stop bracket s C in their original positions There must be 1 8 clearance between the belt stop and the pulleys Position the idler pulley belt guide D in its original position up against arm A so that there is a 1 8 gap between the pulley and belt guide Install mower on tractor if it was removed See Operation section Run the mower under no load condition for about 5 minutes 34 Left Side of Mower Figure 41 Typical Mower Belt Routing Two Blade Decks A Idler Pulley Arm B PTO Pulley Engine C Mower Upstop D Idler Pulley Belt Guide Left Side of Mower Figure 42 Typical Mower Belt Routing Three Blade Decks A Idler Pulley Arm B PTO Pulley Engine C Belt Stop Bracket D Idler Pulley Belt Guide Specifications NOTE Specifications are correct at time of printing and are subject to change without notice ENGINE 22 HP Briggs amp Stratton Make Briggs amp Stratton Model Intek Horsepower 22 3600 rpm Displacement 40 Cu in 656cc
18. Brake 0 0 12 Cruise Control 2068108 12 Hourmeter EE 12 12 Volt Power Outlet rrrnnnrnnnnrnnnnnnnrnnnnnrnvnnnnennnn 12 Operating the Tractor n xnnnnnnnnnnnnnnnnnennnnnnnnnn 13 Safety Interlock System rrrrrnnnrrnnrnnnrvrvrrnnnrennnnn 13 General Operating Safety rrnnrrrnnnnrrrrvrrnnrrrnnnnn 13 6 7 13 Starting the Engine ccccsseeeeecsseseeeeeeeeeeseneees 13 Stopping the Tractor amp 66 eens 14 Driving the Tractor rervanervnvrrvnenevnenennenernnnervnnnenne 14 MOVIA sixicateancssatmanentionsshonns tavencaes tacestqstameieauaysnetaaae 14 Mowing in Reverse 14 Attachment Operation in 36 8786 14 Pushing the Tractor by Hand ccccseeceeeeeeees 14 Mower Deck Removal amp 00 518 8 15 Adjusting Mower Cutting 16 16 Attaching a Trailer 16 Storage EEE ENE 16 Regular Maintenance 17 Maintenance Schedule 17 Checking Tire PreSSUres ccccssseeeseeeeseeeeeees 17 Check Clean Oil Cooler cccscceccsseeeeeeeeees 18 Safety Interlock System Check c cceceesseeeeees 18 Blade Brake Check ccccssccccceeeeceeeseeseeeeeseaeees 18 PTO Clutch Adjustment 6606 18 Engine Maintenance ccccccccssceeseeeeseeeseeeesees 18 Battery Maintenance ernnnnnnnnnnnnnrennnrennnnrnnnnennnn 18 Transmission Identification 19 Transmission Maintenance saneennnnnnenenneenennn
19. Electrical System 12 Volt 9 amp Alternator Battery 230 CCA Oil Capacity 64 Oz 1 9 L 20 HP Briggs amp Stratton Make Briggs amp Stratton Model Intek Horsepower 20 3600 rpm Displacement 30 5 Cu in 582cc Electrical System 12 Volt 9 amp Alternator Battery 230 CCA Oil Capacity 64 Oz 1 9 L 18 5 HP Briggs amp Stratton Make Briggs amp Stratton Model Intek Horsepower 18 5 3600 rom Displacement 38 Cu in 502 cc Electrical System 12 Volt 9 amp Alternator Battery 230 CCA Oil Capacity 48 Oz 1 4 L CHASSIS LT Series Fuel Tank Cap Rear Wheels Rear Wheels Front Wheels Capacity 3 5 Gallons 13 2 L Tire Size 22 x 10 8 Inflation Pressure 10 psi 68 bar Tire Size 20 x 8 0 8 Inflation Pressure 10 psi 68 bar Tire Size 15 x 6 0 6 Inflation Press 12 14 psi 82 0 96 bar TRANSMISSIONS K46 Type Hydrostatic Tuff Torq K46 Hydraulic Fluid 10w 30 Premium Engine Oil Speeds Forward 0 5 5 MPH 9 0 km h 3400 rpm Reverse 0 3 0 MPH 4 6 km h Continuous Torque 170 ft Ibs Output Drawbar Rating Maximum Weight on Axle 227 Ibs 103 kg 675 lbs 306 kg DIMENSIONS LT Series Overall Length 72 Overall Width 37 Height 45 Weight 18 5hp Tractor w 38 Mower Deck 20hp Tractor w 42 Mower Deck 20hp Tractor w 44 Mower Deck 22hp Tractor w 50 Mower Deck 480 Ibs 218 kg 494 Ibs 224 kg 532 Ibs 241 kg 560 Ibs 254 kg
20. ad the oil level The oil Regular Maintenance Turn the engine off and set the parking brake to PARK 23 towel Stratton Models thread the cap back onto the tube Kohler Models push cap C firmly into place level should be between the FULL and ADD marks D If not add oil according to the oil recommendations chart Figure 25 Figure 22 Briggs amp Stratton single cylinder Models A Oil Drain Valve B Oil Filter C Dip Stick D Checking Oil Level Figure 23 Briggs amp Stratton two cylinder Models A Oil Drain Valve B Oil Filter C Dip Stick D Checking Oil Level 23 Regular Maintenance Oil Drain Valve Operation 1 Place a suitable container with a 4 quart capacity under the oil drain valve A Figure 22 or 23 2 Loosen or remove the dip stick C Figure 22 or 23 3 Wipe oil drain valve B Figure 24 and cover C with paper towel or rag NOTE Sliding a hose with a 1 2 12 5 mm inside diameter tube over the valve nipple may aid in guiding the draining oil 4 Rotate the drain valve B counter clockwise and pull out 1 4 6 35 mm for engine oil to drain Allow ample time for complete drainage 5 After all the oil has drained close the oil drain valve B by pushing in and rotating clockwise to close 6 Wipe the nipple D with paper towel or rag Install the cover C over nipple D Change Engine Oil BRIGGS amp STRATTON MODELS Service Interval 5
21. ar especially when traveling down slopes Do not shift to neutral and coast downhill 6 Avoid starting stopping or turning on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the Stability of the unit Do not use on steep slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes you cannot back up them 13 See your authorized dealer retailer for recommendations of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible oe EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for w
22. atch them blades disengaged DO NOT GIVE CHILDREN RIDES ON THIS UNIT This encourages them to come near the unit in the future while it is running and they could be seriously hurt They may then approach the unit for a ride when you are not expecting it and you may run over them TP 600 2459 08 UV SMA Safety Rules and Information Slope Operation You could be seriously injured or even killed if you use this unit on too steep an incline Using the unit on a slope that is too steep or where you don t have adequate traction can cause you to lose control or roll over A good rule of thumb is to not operate on any slope you cannot back up in 2 wheel drive mode You should not operate on inclines with a slope greater than a 3 5 foot rise over a 20 foot length Always drive up and down slopes never cross the face 21 V Also note that the surface you are driving on can greatly impact stability and control Wet grass or icy pavement can seriously affect your ability 20 to control the unit If you feel unsure about operating the unit on an incline don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you are seated in the seat properly and follow all the rules in this book the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the equipm
23. ce NOTE Replace worn or damaged pre cleaner 1 Figure 28 Wash the pre cleaner in liquid detergent and water 2 Squeeze the pre cleaner dry Do not oil pre cleaner Air Filter Service NOTE Replace a worn or damaged air filter 1 Figure 28 If stamped Washable the filter can be washed with warm water and mild soap Rinse with tap water with the screen side UP allowing dirt and debris to filter out Allow the filter to dry overnight before reinstalling Air Filter Pre Cleaner Figure 28 Air Filter Service 26 Figure 29 Air Filter Assembly Briggs amp Stratton Single Cylinder Models A Air Filter Latch B Air Filter Cover Figure 30 Air Filter Service Briggs amp Stratton Single Cylinder Models A Air Filter Latch B Air Filter Cover C Air Filter D Pre Cleaner Regular Maintenance Replace Spark Plug Service Interval Yearly Spark Plug Gap 030 76mm Replacement Spark Plug Resistor Spark Plug Champion RC12YC 1 Stop the engine and allow it to cool 2 See Figures 31 32 Clean the area around the spark plug 3 Remove the spark plug 4 Check the spark plug gap It should be 030 see Figure 31or 32 5 Reinstall the plug into the cylinder head Torque the plug to 180 in Ibs 20 N m Figure 32 Spark Plug Gapping Figure 31 Spark Plug Gapping 27 Troubleshooting Adjustment amp Service Troubleshooting A WARNING
24. cleaner dry and saturate with engine oil Remove all excess oil by squeezing the pre cleaner in an absorbent cloth Air Filter Service NOTE Replace a worn or damaged air filter 1 Figure 27 If stamped Washable the filter can be washed with warm water and mild soap 2 Rinse with tap water with the screen side UP allowing dirt and debris to filter out 3 Allow the filter to dry overnight before reinstalling 25 Regular Maintenance Figure 26 Air Filter Assembly Briggs amp Stratton Twin Cylinder Models A Knobs B Air Filter Cover C Air Filter D Pre Cleaner Pre Cleaner Air Filter Figure 27 Air Filter Service Regular Maintenance Air Filter amp Pre Cleaner Service BRIGGS amp STRATTON SINGLE CYLINDER MODELS Service Interval Pre Cleaner Every 25 hours or as required Air Filter Every 50 hours or as required Replacement Interval Pre Cleaner As required Air Filter Every 200 hours or once per season Air Filter Removal amp Installation 1 Lift up on the air filter latch A Figure 29 2 Rotate the air filter latch A to the inside 3 4 Lift air cleaner C Figure 30 and pre cleaner D if equipped from blower housing Pull air filter cover B out and off Install the pre cleaner D with the mesh side up Install the filter C as shown Install the cover B making sure the tabs are inserted into their slots Secure with the latch A Pre Cleaner Servi
25. d injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s position 25 When the machine is parked stored or left unattended lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake if equipped disengage the PTO stop the engine and remove the key 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meet
26. dations 18 Battery Maintenance WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative cables first A Figure 10 then the cover amp positive cables B Loosen the wingnut amp washer D Pivot the hold down rod C up and away from battery Secure to steering tower Remove the battery E Clean the battery compartment with a solution of baking soda and water Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny Reinstall the battery E in the battery compartment Secure with the battery hold down rod C and wingnut amp washer D Re attach the battery cables positive cables and cover first B then the negative cables A Coat the cable ends and battery terminals with petroleum jelly or non conducting grease 5 10 i SIN 4 4 1 ii EN 7 0 LE NG X v ly 0 EN at qi Py OUE Li izz TE AA VW IN NJ NI H 6 val A N N 22 rA L Li 0 v 1 N As LS a 5 4 A 6 N NI NI NI J ji 4 i x 0 ID L Figure 10 Battery Maintenance Negati
27. djusted Figure 34 PTO Clutch Adjustment 2 See Figure 34 Note the position of the 3 adjustment A Adjustment Window Qty 3 one shown windows A in the side of the brake plate and the B Adjustment Nut nylock adjustment nuts B 3 Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 35 4 Alternately tighten the adjustment nuts B Figure 34 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosening the adjustment nuts Figure 35 Adjust PTO Clutch NOTE The actual air gap between the rotor and A Window armature may vary even after performing the adjustment B Adjustment Nut procedure This is due to dimensional variations on C Feeler Gauge component parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off 7 Perform the BLADE BRAKE CHECK found in the MAINTENANCE Section Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 31 Troubleshooting Adjustment amp Service Fuse Replacement The fuse is a 20 amp blade type a
28. djustment assembly e transmission idler assembly draglink Oil made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrication 16 as well as the lubrication points listed Generally all Grease Lubricate the unit at the locations shown in Figures 14 moving metal parts should be oiled where contact is Regular Maintenance Service Interval Every 25 Hours Lubrication steering linkage mower linkage e rear axle shafts e front axle pivot remove wheel hubs ERP PPP PEPE 72 Use grease fittings when present Automotive lithium grease is recommended Figure 14 Lubricate Tractor 20 Figure 15 Arbor Lubrication Points Lubricate Rear Axle Shafts Service Interval Yearly We recommend removing the rear wheel hubs and lubricating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground 2 NOTE For overall unit stability during service do not jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear
29. eight limit for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill e Safety Rules and Information WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer retailer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front weights use extra caution when operating on slopes with rear mounted grass catchers Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry childre
30. ent while it is running To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave G Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable MA and can travel to distant ignition sources Gasoline must only be used as a DAK tee fuel not as a solvent or cleaner It should never be stored any place where aan gt its vapors can build up or travel to an ignition source like a pilot light Fuel 4 belongs in an approved plastic sealed gas can or in the tractor fuel tank O leass O with the cap securely closed Spilled fuel needs to be cleaned up immediately Proper maintenance is critical to the safety and performance of your unit Be sure to perform the maintenance procedures listed in this manual especially periodically t
31. esting the safety system Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mowing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher
32. force allowed is 280 Newton The maximum vertical drawbar force is 160 Newton This equates to a 250 Ibs 113 kg trailer on a 10 degree hill Secure the trailer with an appropriately sized clevis pin A Figure 8 and clip B WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Storage Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps Disengage the PTO set the parking brake amp remove the key Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed structure see warning Battery life will be increased if it is removed put ina cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable Before starting the unit after it has been stored Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual Allow the engine to warm up for several minutes before use 16 Figure 7 Raising amp Lowering Mower A Mower Lift Lever
33. frame NOTE Your axle assembly may differ slightly from the assembly pictured the quantity of washers is adjusted to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disassembly and lower the unit Be sure the key A Figure 17 is in place in the axle keyway 21 Regular Maintenance Figure 16 Lubricate Deck Linkage 38 shown Figure 17 Rear Axle Hardware Key Spacer Wheel amp Hub Special Washer Small Washer E Clip Axle Cap Large Washer INQNTIMUNU gt Regular Maintenance WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury WARNING For your personal safety blade mounting capscrews must each be installed with two spring washers or a hex washer and spring washer then securely tightened Torque blade mounting nut to 70 80 ft Ibs 95 108 Nm Torque blade mounting capscrew to 45 55 ft Ibs 61 75 Nm Servicing the Mower Blades Service Interval Every 100 Hours or As Required 1 2 Remove mower deck see Mower Deck Removal See Figure 19 To remove blade for sharpening use a block of wood to prevent blade rotation while loosening the capscrew Remove the n
34. g Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Service amp Maintenance 1 2 3 12 Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage If you strike an object stop and inspect the machi
35. he brake pedal applies the tractor brake Features amp Controls Parking Brake Function Applying the Parking Brake See Figure 2 To lock the parking brake release the ground speed pedals A fully depress the brake pedal B pull UP on the parking brake knob C and then release brake pedal Releasing the Parking Brake See Figure 2 To release the parking brake depress the brake pedal B Cruise Control Operation TO ENGAGE 1 Pull up on the cruise control knob D Figure 2 2 Depress the forward ground speed pedal A 3 Lift up the Cruise control knob D when desired speed is reached The Cruise will lock in one of its five locking positions TO DISENGAGE 1 Depress the brake pedal B OR 2 Depress the forward ground speed pedal A Hourmeter Select Models The hour meter E Figure 2 measures the number of hours the key has been in the RUN position 12 Volt Power Outlet Select Models CAUTION Avoid Injury Safe operation requires your full attention Do not wear radio or music headphones while operating machine The 12 volt accessory plug is located in the left side pod D Figure 2 It can be used to power small electronic devices The accessory must be rated at 9 amps or less Note Operating a 12 volt accessory especially with the engine at idle may cause battery discharge When not using the accessory plug it must be covered with the rubber plug to prevent moisture from ca
36. ing any applicable local or state laws Other states or federal areas may have similar laws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow up and down slopes not across 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Always keep unit in ge
37. leshooting Cont Troubleshooting Adjustment amp Service Tractor drive belt slips 1 Pulleys or belt greasy or oily Clean as required 2 Belt stretched or worn See Dealer 3 Idler pulley pivot bracket Remove idler pulley bracket clean and lubricate frozen in declutched position Brake will not hold 1 Internal brake worn See your dealer Tractor steers hard or 1 Steering linkage is loose Check and tighten any loose connections handles poorly See Steering Gear Adjustment 2 Improper tire inflation Check and correct 3 Front wheel spindle Grease spindles See Lubricating the bearings dry Tractor Troubleshooting the Mower CAUSE PROBLEM REMEDY Mower will not raise 1 Lift linkage not properly attached or damaged Attach or repair Mower cut is uneven Mower not leveled properly See Mower Adjustment 2 Tractor tires not inflated See Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow Set to full throttle 2 Ground speed too fast Slow down 3 Blades are dull Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping Clean or replace belt as necessary because it is oily or worn 5 Check PTO Electric Clutch See Adjustments Section Adjustment 6 Blades not properly fastened See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too
38. ly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut Figure 9 Tire Pressure quality and extend tire life 17 Regular Maintenance Regular Maintenance Safety Interlock System Check Service Interval Every Fall amp Spring Check the function of the safety interlock system using the test procedure found on page 13 of this manual If the tractor fails any of the tests see your dealer Blade Brake Check Service Interval Every 100 Hours or Fall amp Spring Mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off 1 With tractor in neutral PTO disengaged and operator in seat start the engine Look over the left hand footrest at the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop If mower drive belt does not stop within five seconds re adjust the clutch or see your dealer PTO Clutch Adjustment Check Service Interval Every 250 Hrs Check the PTO clutch adjustment after every 250 hours of operation or if the clutch starts slipping or will not engage Check and adjust the clutch using the procedure outlined in the Adjustments section of this manual Engine Maintenance Refer to the engine owner s manual for all engine maintenance procedures and recommen
39. n If engine is hot allow it to cool then refill the fuel tank Disengage choke Replace See Battery Maintenance Section Recharge or replace Visually check wiring amp replace broken or frayed wires Tighten loose connections See your dealer See your dealer Clean and gap or replace See engine manual Drain fuel amp refill with fresh fuel Replace fuel filter Drain fuel amp refill with fresh fuel Replace fuel filter Engine starts hard or runs poorly 1 Fuel mixture too rich 2 Spark plug s faulty fouled or incorrectly gapped Clean air filter Check choke adjustment Clean and gap or replace See engine manual Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins blower screen and air cleaner Clean radiator screen 2 Using wrong weight oil See engine manual 3 Too much oil in crankcase Drain excess oil Engine exhaust is black 1 Dirty air filter Replace air filter See engine manual 2 Choke closed Open choke Engine runs but tractor will 1 Ground speed control pedals Depress pedals not drive not depressed 2 Transmission release lever in push position Drive belt is broken Drive belt slips Parking brake is engaged Sr 28 Move into drive position See Dealer See cause and remedy below Disengage parking brake Tractor Troub
40. n even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules amp Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 ak ON 10 11 12 18 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before fillin
41. nd manufactured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Reverse Tragic accidents can occur with children Do not allow Do not mow in reverse unless them anywhere near the area of operation Children are absolutely necessary Always look often attracted to the unit and mowing activity Never down and behind before and assume that children will remain where you last saw them while traveling in reverse If there is a risk that children may enter the area where you even with the mower are mowing have another responsible adult w
42. ne Repair if necessary before restarting Never make adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service 10 11 as required Maintain or replace safety and instructions labels as necessary Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result 13 14 18 16 17 18 19 20 21 22 23 24 20 If the fuel tank must be drained it should be drained outdoors Replace faulty silencers mufflers Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipmen
43. ne 19 Hood Removal and Installation arovrnrrornnrernnr 19 EWING Sl ON see 20 Lubricate Rear AXES rranrnnnnrnnnnnnnnnvnnnnnnnnvnnennnnnnn 21 Servicing the Mower 2 80685 22 Check amp Fill Engine 21 23 Oil Drain Valve 26 810 24 Change Engine 4 anne 24 Change Engine Oil amp 60 24 Air Filter amp Pre Cleaner Service Briggs amp Stratton Two Cylinder Models 25 Air Filter amp Pre Cleaner Service Briggs amp Stratton Single Cylinder Models 26 Replace Spark Plug 27 Table of Contents Troubleshooting Adjustment amp Service 28 Troubleshooting the 010 28 Troubleshooting the 6 7 29 Battery Charging 0 30 Seat 30 Brake 0 15 30 PTO Clutch Adjustment sins eciisiniinenssinnsy surge bike esse 31 Fuse 6006 32 Mower wrens 32 Gauge Wheels ooscdccicsiacuicitindiosatadinetngceonuney cocdeee 32 Leveling the 6 33 Mower Belt 36 3606 34 Specifications cceceeeeeseeeeneeeeeneeeensesenseseeneees 35 Parts amp ACcessorieS r snuunnnunnnnnunnnnunnnnnvennnuer 36 Lawn Care amp Mowing Information LC 1 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed a
44. occur have the unit serviced immediately by your authorized dealer WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Identification Numbers n plicity Manufacturing Inc Xa 2 Hington WI 53074 0997 USA MODEL X AX X X XXX XXXX XX XXX 1 0 PART Nd North American CE Models SERIAL NO SE CE Models Only When contacting your authorized dealer for replacement parts service or information you MUST have these numbers LpA Vibration Whee Vibration 6 Seat X 82 Simplicity Mfg Inc Port Washington WI USA 5 lt Record your model name number manufacturer s identification numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE Identification Tag Markings Manufacturer s Identification Number Manufacturer s Serial Number Power Ra
45. ot mow withou T 0 or entire grass c in place A Amputation Hazard To avoid injury from rotating blades stay clear of deck edge Danger Side Discharge Models Part No 1704277 Danger Side Discharge Models Part No 1704276 Pinch Point When installing or removing the mower deck do not place hands between mower lift linkage and frame rail 1732070 Pinch Point When installing or removing the mower deck do not place hands between mower lift linkage and frame rail 1732070 Caution Pinch Poin Part No 1732070 44 amp 50 Mowers Only Caution Pinch Point Part No 1732070 44 amp 50 Mowers Only Transmission Release Fuel Level Part No 1730202 Part No 1730172 Attachment Lift Part No 1730264 Features amp Controls n PIE SG Control Functions Figure 1 Controls The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts
46. rolled by the reverse ground speed control pedal Depressing either pedal will increase ground speed Note that the further down the pedal is depressed the faster the tractor will travel CY Cruise Control The cruise control is used to lock the ground speed control in forward The cruise control has five lock positions 11 Features amp Controls t The mower cutting height adjustment lever controls the mower cutting height The mower cutting height can be set to one of seven positions between 1 1 4 and 4 Mower Height of Cut Adjustment Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position Transmission Release Valve Lever The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for operational information B Fuel Tank To remove the cap turn counterclockwise 12V Power Outlet Select Models The power outlet is 12V DC Accessory must be rated at 9 amps or less HR Fuel Level Gauge Displays the fuel level in the tank Parking Brake The parking brake knob is used to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 12 for a full explanation of parking brake functions Brake Pedal Depressing t
47. slow Set to full throttle mower engaged 2 Ground speed too fast Slow down 3 Dirty or Clogged air filter See Engine Manual 4 Cutting height set too low Cut tall grass at maximum cutting height during first pass 5 Discharge chute jamming Cut grass with discharge pointing toward with cut grass previously cut area 6 Engine not up to operating Run engine for several minutes to warm up temperature 7 Starting mower in tall grass Start the mower in a cleared area Excessive mower vibration 1 Blade mounting screws Tighten to 45 55 ft lbs 61 75 Nm are loose 2 Mower blades arbors Check and replace as necessary or pulleys are bent 3 Mower blades are out Remove sharpen and balance blades of balance See Servicing the Mower Blades 4 Belt installed incorrectly Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys Repair or replace 2 Using incorrect belt Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not Repair or replace as needed or fails to drive properly attached 2 Belt stops out of adjustment Check belt stops 3 Mower drive belt broken Replace drive belt 4 PTO clutch out of adjustment Adjust PTO clutch 29 Troubleshooting Adjustment amp Service Seat Adjustment The seat can be adjusted forward and back Move the lever A Figure 33 position the seat as desired and release the lever to lock the seat into position Battery Charging
48. t damage and voiding of manufacturer s warranty On multiple blade mowers take care as rotating one blade can cause other blades to rotate Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks
49. te gas because engine fuel system damage could result Starting The Engine 1 While sitting in the operator s seat fully depress the brake pedal or set the parking brake Make sure that your feet are not depressing the ground speed control pedals and that the cruise control lever is in neutral Disengage the PTO clutch Set the throttle to FULL Close the choke NOTE A warm engine may not require choking 6 Insert the ignition key and turn it to START 7 After the engine starts move the engine throttle control to half speed Warm up the engine by running it for at least 30 seconds 8 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE TRACTOR Operating the Tractor Stopping The Tractor amp Engine 1 Return the ground speed control s to neutral 2 Disengage the PTO and wait for all moving parts to stop 3 Briggs amp Stratton Models Move the throttle control to SLOW position and turn the ignition key to OFF Remove the key Kohler Models Move the throttle control to FAST position and turn the ignition key to OFF Remove the key Driving The Tractor 1 Sit in the seat and adjust the seat so that you can comfortably reach all the controls and see the dashboard display Engage the parking brake
50. te this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Safety Icons Warning Read Operator s Manual Read and understand the Operators Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult technical literature before performing repairs or maintenance All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades CE
51. ting in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturer s Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat lt 2 lt This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers Tractor ID Tag Mower ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 269XXXX XXXXX XXX XXXX XXX dB A ibration Seat XXX m s CE Models Place copy of Identification Tag here Safety Decals Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to opera
52. using a short circuit Entrance of water into plug can cause a short circuit 12 Figure 2 Engaging the Parking Brake lt 0 Ground Speed Pedals Brake Pedal Parking Brake Knob Cruise Control Knob Hourmeter 12V Power Adapter iy D SISA IIN gt 2 n Na Safety Interlock System Tests This unit is equipped with safety interlock switches and other safety devices These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if e PTO switch is ON OR e Brake pedal is NOT fully depressed parking brake OFF Test 2 Engine SHOULD crank if e PTO switch is OFF AND e Brake pedal is fully depressed parking brake ON AND Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with brake pedal NOT fully depressed parking brake OFF Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF or operator rises off seat If mower drive belt does not stop within five seconds re adjust the PTO clutch as described in
53. ut C Figure 20 spring washers B and blade Or remove the capscrew D Figure 21 hex washer B spring washer C and blade Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced Balance the blade as shown in Figure 18 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level Reinstall the blade Figures 21 with the tabs pointing up toward the mower deck as shown Reinstall the spring washers B Figure 20 and nut C Use a wooden block A to prevent blade rotation while tightening the nut C to 70 80 ft Ibs 95 108 Nm Or Reinstall the hex washer B Figure 21 spring washer C and capscew D Use a wooden block A to prevent blade rotation while tightening the nut D to 45 55 ft Ibs 61 75 Nm Figure 18 Balancing The Blade 22 LOOSEN Figure 19 Blade Removal Figure 20 Blade Installation Mowers 38 amp 42 Mowers A 4x4 Wood Block B Spring Washers C Blade Nut Figure 21 Blade Installation Mowers 44 amp 50 Mowers A 4x4 Wood Block B Hex Washer C Spring Washer D Blade Capscrew Check amp Fill Engine Oil Service Interval Before each use and every 8 hours 1 Clean the area around the dip stick C Figure 22 or Remove the dip stick C and clean it with a paper Insert the dip stick C back into the engine Briggs amp Remove the dip stick and re
54. utomotive fuse located behind the battery on the steering tower Replace only with the same rated fuse 20 amp To replace the fuse 1 Open the hood and locate the fuse holder B Figure 36 and fuse A Attached to the steering tower LAY S n 2 Hold the fuse holder B and pull out the fuse A GI 3 Inspect the fuse for a broken fusible link See figure TIN 37 Replace fuse if connection is broken If you are Mi SJ not sure if the fusible link is broken replace fuse 4 Hold the fuse holder B Figure 36 and insert new by fuse A until it is seated properly LNT Figure 36 Fuse A Fuse 20 amp B Fuse Holder Solid Fusible Link Broken Fusible Link Figure 37 Blade Type Fuse A Good Fuse with Solid Fusible link B No Good Fuse with Broken Fusible link Mower Adjustments Gauge Wheels Select Models The mower gauge wheels can be placed in two positions depending on the height of cut When using higher cutting heights set the wheels in the lower position When using lower cutting heights set the wheels in the upper position Do not allow wheels to remain on the ground constantly while mowing To adjust 1 Remove the locknut B Figure 38 gauge wheel C washers D and shoulder bolt E Change position of gauge wheel to desired height 2 Insert shoulder bolt E through washers D gauge wheel C and gauge wheel bracket A Secure with locknut B Repeat steps 1 amp 2 for all gauge wheels
55. ve Cables Positive Cables amp Cover Hold Down Rod Wingnut amp Washer Battery mMUONUW gt Transmission Identification To determine what transmission is in your tractor check the identification tag attached to the axle of the transmission Figure 11 or check your tractor s parts book Transmission Maintenance K46 Maintenance The K46 is a sealed unit and does not require regular maintenance If the transmission lacks drive or is excessively noisy it may need to be purged See your Dealer Hood Removal and Installation HOOD REMOVAL 1 Open the hood 2 Remove the socket and bulbs A Figure 12 by twisting the socket counterclockwise and pulling it out of the bezel B Repeat on other side 3 Rock the hood back slightly and lift hood B Figure 13 off pivot posts C Set hood on a clean and flat surface HOOD INSTALLATION 1 Set hinge posts A Figure 13 onto pivot posts C 2 Roll the hood forward until it reaches the stops D 3 Install the socket and bulb A by pushing it into the bezel B twisting the socket and bulb clockwise Repeat on other side 4 Close the hood 19 Regular Maintenance Figure 11 Transmission ID Tag Location A ID Tag Figure 12 Head Light A Socket and Bulb B Bezel Figure 13 Hood Removal and Installation A Hinge Post B Hood C Pivot Post D Stop mower deck height adjustment linkage e foot pedal rods amp brackets seat a
56. wing in reverse can be hazardous to bystanders Tragic accidents can occur if the operator is not alert to the presence of children Never activate RMO if children are present Children are often attracted to the unit and the mowing activity O TROND RO Oo om NOW Mowing in Reverse an operator chooses to mow in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then mow in reverse Each time the PTO is engaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO feature Attachment Operation in Reverse an operator chooses to operate a PTO driven attachment in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then operate the attachment in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO feature Pushing the Tractor by Hand 1 Disengage the PTO and turn the engine off 2 Pull the transmission release B Figure 3 back approximately 2 3 8 6 cm to lock into released position 3 The tractor can now be pushed by hand DO NOT TOW TRACTOR Towing the unit will cause transmission damage Do not use
57. zed dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube 36 Technical Manuals Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date SNAPPER Snapper INC 535 Macon Street McDonough GA 30253 www snapper com Briggs amp Stratton Yard Power Products Group Copyright 2006 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved 6 6
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