Snapper EZF2100DKU, EZF2300GKU, EZF5200M, EZF6100M Lawn Mower User Manual
Contents
1. IGNITION SWITCH SWITCH SWITCH BLADE SWITCH PULL OUT TO ENGAGE BLADE PUSH IN TO DISENGAGE BLADE FIGURE 2 2 2 1 5 Clean exterior surfaces of cutting deck and engine of any accumulation of dirt grass oil etc Keep engine radiator air intake screen and cooling fins clear at all times Check often in dry operating conditions 2 1 6 Add fresh fuel to tank of the Out Front Z Rider outside where fumes can safely dissipate Make sure fuel filler cap is tight Refer to engine owner s manual for fuel specifications 2 1 7 COLD ENGINE ONLY Check engine coolant antifreeze water and add coolant in the reserve tank as needed to bring level up to the FULL mark Refer to engine owners manual for coolant ratio specifications See Figure 2 3 A WARNING A DO NOT remove cap from radiator when engine and coolant are hot Coolant is pressurized Severe burns could result FULL COOLANT MARK LOW COOLANT MARK COOLANT SHOULD BE COOLANT RESERVE ADDED TANK FIGURE 2 3 2 1 8 Diesel Engine Models Only Move fuel cock to the ON position See Figure 3 8 IMPORTANT This machine is equipped with a WARNING beeper The beeper will sound when engine oil pressure is low or engine temperature is high If this beeper sounds stop operation immediately Do not resume operation until the cause has been determined and proper action taken Beeper function can be verified with engine stopped by turning2. 1 Place a 4 quart minimum capacity container under the bottom of engine 2 Remove the oil drain plug See Figure 3 1 ENGINE IS VIEWED FROM THE REAR REMOVE OIL FILTER REMOVE OIL DRAIN FIGURE 3 1 3 After all the oil has drained reinstall oil drain plug and tighten securely See Figure 3 1 Wipe up any oil that may have spilled Dispose of drained oil properly 4 Fill engine crankcase with new oil Refer to your engine owner s manual for oil specifications 14 5 Change oil filter at every oil change Refer to your engine owners manual for service instructions 3 2 2 CHECK MOWER BLADE 1 Stop Engine 2 Engage parking brake 3 Turn key to ON position but DO NOT start engine Raise mower deck off the ground using deck lift switch located to the right of operator as viewed from the operator s position Turn key to OFF position Remove key 4 Use a hydraulic floor jack or hoist to raise deck high enough to gain access to the underside of deck Secure deck with safety blocks A WARNING Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 5 Check torque of blade mounting bolts Torque to 70 to 80 ft lbs See Figure 3 2 6 Check bl
3. 4 2 4 2 1 LEVELING BRACKET MOWER DECK amp COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner However if there is difficulty in making these adjustments and repairs it is recommended that these repairs be made by an authorized SNAPPER dealer MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR Before making deck leveling adjustments check tires and add or release air as needed to bring pressure to 12 psi in drive tires Turf Type Tires 5 psi All Terrain Type Tires and 25 psi in rear caster tires Pressure in front deck caster wheels should be 25 psi If tires are properly inflated and mowing is still uneven adjust deck levelness as follows 1 Place mower on a smooth level surface 2 Raise deck to highest cutting position 3 Place 2x4 blocks under front edge of deck beside caster wheels Blocks should be on both sides of deck Make deck relatively level by positioning blocks Both caster wheels must be off the ground 4 Loosen leveling bracket at center rear deck support See Figure 4 2 This allows the lift arm to settle down into hitch brackets LOOSEN NUTS Ve TRANSMISSION CONTRO ADJUSTING BOLT FIGURE 4 1A Section A ADJUSTMENTS amp REPAIR 4 2 1 MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR Continued from previous page 5 Retighten leveling bracket bolts 6 Remove both bol
4. Before Operating MOWE cc cccececeeeeeeeeaeeeeeeeceeeecaaeeeeaaeeeeeeeseaeeeeaeeseaaeseeeeeeaas 16 Annually End of Season Service cccccceeeeceeceeceeeeeeeaeeeeeeeseeeeesaeeeeeeeeneeess 16 17 Fuel Filter Replacement A 17 Deck Removal EE 17 18 Power Transfer Shaft Removal ccccccseceeceeeeeeeeseeeeeaeeeeaeeseeeeeseaeeesaeeseeeseaes 18 SECTION A ADJUSTMENTS AND REPAIR use 19 25 Neutral Position Adjustments AAA 19 Mower Deck Adjustment Levelness 19 20 Parking Brake Acdtustment A 20 Engine Adjustments A Henair 20 Mower Blade Replacement A 20 21 Blade Sharpening EE E 21 Mower Drive Belt Engine Belt amp Hydro Pump Belt Removal amp Replacement 22 Baiter Removal EE 23 Battery Instalatie eisrean e e a aE R E e T a a R 23 Battery Service amp Charging c cccccceeeeeeceeeeeceeeeeceeeeaaeeeeneeseaeeesaeeesaaeeeeeeeeeas 23 24 Battery TOStag reena ladon cd esandedeyaiooe eg TA E cua caeeeiea ona eae eee eaen ECH 24 New Battery Prepnaraion ceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeneeeeeseneaeeeeeeeaeees 24 Mower Spindles Field Serviceable Spindles Bearing Heplacement 25 TROUBLESHOOTING E 26 27 SERVICE SCHEDULE veciccccincicccciccsceccewssewecewetewececesecuceesneecceeesecwceueseewcoeewe 28 Maintenance Replacement Parts 28 WARRANTY iiien ania a aaa aaa a aiaeei 29 IMPORTANT NOTICE Operator Protective Structures are available as optional kits for the Mid Mount and Out Front Z
5. or equivalent from a grease gun BEFORE OPERATING MOWER 1 Clean all dirt and debris from around the two hydraulic fluid reservoirs Especially around the top and cap area 2 Clean all dirt and debris from the radiator debris screen and cooling fins 3 Clean all dirt and debris from the cooling fins on the engine and from both hydraulic pumps ANNUALLY END OF EACH SEASON Perform all maintenance as required in SERVICE SCHEDULE section of this manual ENGINE Service engine according to engine owners manual Continued on next Page Section 3 MAINTENANCE 3 5 3 5 2 ANNUALLY END OF EACH SEASON Continued from previous Page FUEL FILTER DIESEL ENGINE ONLY Service fuel filter as instructed in engine owner s manual Turn key to OFF position Engine MUST be stopped and MUST be cold before removing filter 1 Move the fuel filter cock handle to the closed position 2 Remove the fuel filter bowl retaining ring Fuel filter bowl two O Rings spring and filter can be removed See Figure 3 8 3 Replace filter element Clean filter bowl with fresh diesel fuel Reassemble the fuel filter bowl assembly Tighten retaining ring securely Check for leakage Air bleed the fuel system 4 Fill the fuel tank to the fullest extent Open the fuel filter cock 5 Loosen air vent plug a few turns at the top of fuel filter fuel cock assembly Allow air bubbles to be released Close air vent plug when a steady flo
6. 2 YEAR LIMITED WARRANTY For two 2 years from purchase date for the original purchaser s use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO Mid Size walks and SNAPPERZRIDER ride on commercial equipment have a three 3 year limited warranty against defects in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cove
7. Rider machines These structures when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over accident Operator Protective Structures may be required by local ordinances Discuss your mowing application and ordinances with your local Snapper Dealer IMPORTANT DIESEL AND GAS UNITS LOOK VERY SIMILIAR DO NOT PUT GAS IN DIESEL MACHINE OR DIESEL IN GAS MACHINE ENGINE DAMAGE MAY RESULT 4 Section 1 FAMILIARIZATION OPERATOR S SEAT MOTION CONTROL JOYSTICK CONTROL PANEL SEE INSET DECK HEIGHT OF CUT DECAL DISCHARGE DEFLECTOR CONTROL PANEL AMP BLADE SWITCH IGNITION METER Z SWITCH d LIGHT LIFT HOUR METER SWITCH SWITCH FUEL TANK PARKING BRAKE ENGINE SPEED CONTROL DECK COVER CASTER WHEEL BRACKET FIGURE 1 1 1 1 INTRODUCTION This manual has been prepared for the operator s of the SNAPPER OUT FRONT Z RIDER lts purpose aside from recommending standard operating procedures and routine service requirements is to promote SAFETY through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Page 2 and 3 of this manual and All SAFETY messages on the OUT FRONT Z RIDER and its attachments before operating SNAPPER recommends returning the OUT FRONT Z RIDER to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upg
8. gretee e eieiei 4 SECTION 1 FAMILIARIZATION wisssiscsncstnscnteaiccntonncisiscnnsniensenienicaiec 5 OYM EE 6 8 SECTION 2 OPERATING INSTRUCTIONS see 9 13 le E ET 9 Starting amp Stopping Engine Blades A Parking Brake sssseseeseesseeeesrnen 10 12 Starting amp Stopping Mower Blades sssesseeeseeesenesreesrresrnesrnssrrssrnssrnssrssrnssrnssnnne 11 Parking Brako raame oaa ai ecu e aa haere i e eect Midweek 12 Cutting Height Adjusting ccceeccececeeeeeeeceeeeeceeeeeeeaeeeeaeeceaeeesaeeesaaeeeeaeeseneeeteaeeees 12 Driving A Stopping Machine 13 SECTION 3 MAINTENANCE INSTRUCTIONS see 14 18 Change Engine nk viv siete ae is tne estat dae 14 Check Mower Blade A 14 Check Mower Drive Bet 15 Check Belt Tension 0 cccccecceceeeeeeeeeeeeceeeeeeaeeeeaeeceaeeeceaeeeeaaeseaeeseeeeseaeseeaaeseeneeees 15 Service After every 25 Hours Enginel 15 Service After every 25 Hours Mower Components ccceccceeeeeeeeeeeeeeeeees 15 Mower Blade Spindle Lubrication c ceccceceeeeeeeeeeeeeeeceeeeeeeeeessaeeesaaeeseeeesaes 15 Mower Deck Linkage Lubrication 0 eee ee eeeeee ee enteeeeeeaeeeeeeaeeeeeeaaeeeeeeaaeeeeeenaes 15 Front Wheel Bearings LUDIiCation ee cence eeeeeeeeeeeeeeeeeeeaeeeeeaaeeeeeeaaeeeeeenaes 16 TransaxlesLUbriGation aest nirokna dE eege ees EEN EE 16 Power Transfer Shaft Lubriceation 16 Other L bricatiON pirri re deed Eder asiain paaie raara di ennaa Pias 16
9. nut provided in hardware bag Connect negative cable black last to negative terminal on battery using bolt and nut Apply a small amount of grease over terminals to prevent corrosion Section 4 ADJUSTMENTS amp REPAIR 4 8 MOWER SPINDLES Field Serviceable Spindles BEARING REPLACEMENT In the event that a spindle bearing requires replacement the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required 1 Remove belt Loosen blade nut and remove Allow blade bolt washer blade and four spacers to drop down out of the spindle housing See Figure 4 11 REMOVE NUT REMOVE BELT el Sage FROM SPINDLE SS FIGURE 4 11 2 Remove spindle pulley from spindle shaft 3 Locate circular retaining ring on spindle shaft at top bearing Remove retaining ring Allow spindle shaft to drop out of housing 4 Top and bottom bearings are now removable Pull out on inner race to slide bearing from housing See Figure 4 12 eo RETAINING RING _ BEARING i BEARING i SEAL UP SPINDLE HOUSING INNER RACE BEARING SEAL BEARING DOWN SPINDLE SHAFT 2 FIGURE 4 12 5 Thoroughly clean all parts removing all old contaminated grease 6 Install new bottom bearing first 25 NOTE The bearing is sealed shielded on one side only The bottom bearing must be installed with the sealed shielded side DOWN 7 Insert spindle shaf
10. overheating When draining fuel tank drain fuel into an approved container outdoors and away from open flame Check brakes frequently replace as needed Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position Always provide adequate ventilation when running engine Engine exhaust gases contain carbon monoxide an odorless and deadly poison Disconnect negative black cable from battery before performing maintenance or service Cranking engine could cause injury DO NOT work under machine without safety blocks Service engine and make adjustments only when engine is stopped Remove spark plug wire s from spark plug s and secure wire s away from spark plug s DO NOT change engine governor settings or overspeed engine Lubricate machine at intervals specified in manual to prevent controls from binding Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained adjust repair or speed TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS see 2 3 TABLE OF CONTENTS egeegusgeseeuegegegecer e
11. ANGER Exercise EXTREME CAUTION when making this adjustment due to close proximity of moving parts 4 1 NEUTRAL POSITION ADJUSTMENTS The joystick controls the movement and stopping of the machine Move the joystick to the center or neutral position to stop machine IMPORTANT Always return the joystick with hand assistance to the neutral position If machine does not come to a complete stop or has any movement when joystick is moved to the neutral position adjustment must be made 1 Turn key to OFF position 2 Raise both wheels off the ground Wheels should be high enough to rotate freely Secure with safety blocks 3 Disconnect parking brake rod from parking brake 4 Engage parking brake lever NOTE Engaging parking brake without brake rod connected will lock joystick in center or neutral position 5 Turnkey to start position and start engine 6 Both wheels should be still not rotating 7 H wheel s are rotating disconnect transmission control rods from cross shaft and turn adjusting bolts located on pump s clockwise or counter clockwise until wheel s stop rotating See Figure 4 1 8 With wheels in neutral not rotating stop engine and readjust the length of the control rods until they fit into the cross shaft arms and reconnect Tighten securely 9 Reconnect park brake rod 10 Start engine Release park brake Wheels should not be rotating if adjusted properly Repeat adjustment if necessary
12. FIGURE 2 6 6 IMPORTANT Diesel Engine Only Use the Glow Plug only if engine is cold or outside temperature is cold Rotate key counter clockwise to the preheat position GL letter designation on switch to allow the glow lamp to heat up Hold key in the Glow Plug position for a maximum of 5 seconds See Figure 2 7 7 Rotate key clockwise to the start position until engine starts See Figure 2 7 NOTE If after 5 seconds of cranking the engine does not start release the key and attempt starting again after waiting for approximately 20 seconds DIESEL ENGINE SWITCH POSITION STOP POSITION RUN GLOW PLUG o POSITION PRE HEAT GL START POSITION 6 GAS ENGINE SWITCH POSITION ENGINE SWITCH POSITION STOP POSITION RUN OFF POSITION ST START POSITION FIGURE 2 7 11 8 After engine starts allow a brief warm up until engine runs smooth 2 2 STOPPING ENGINE 2 2 1 ENGINE 1 Stop engine by turning key to the OFF position Move engine speed control to turtle SLOW position and key to STOP position See Figure 2 7 A WARNING A DO NOT leave machine with engine running STOP blades STOP engine Set brake Remove key 2 2 2 STARTING MOWER BLADES 1 With engine running move engine speed control to the Rabbit or fast position 2 Pull the blade switch out into the ON position to engage the mower blades 3 Release the parking brake 4 Move joystick carefully in the desired directi
13. P TURN WW FORWARD MOVEMENT FIGURE 2 11 13 Section 2 OPERATING INSTRUCTIONS 2 3 OPERATION MOTION CONTROL 2 3 1 A WARNING A DO NOT make turns at high speed Slow machine motion Move motion control lever gently and with caution DO NOT make sudden changes in speed or direction Section 3 MAINTENANCE 3 1 INTRODUCTION To retain the quality of the SNAPPER Out Front Z Rider use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular SNAPPER Out Front Z Rider always mention the model and serial number SNAPPER recommends returning the Out Front Z Rider to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the Out Front Z Rider For the nearest SNAPPER dealer in your area check the yellow pages under the heading LAWN MOWERS For engine parts and service look for the engine manufacturer s dealers under the heading ENGINES gasoline 3 2 AA SERVICE AFTER FIRST 5 HOURS WARNING A DO NOT attempt any adjustments maintenance or service with the engine or blades running Stop blades Stop engine Set brake Remove key Remove spark plug wires from spark plugs and gas only secure wires away from spark plugs Engine and components are HOT Avoid serious burns by allowing all parts sufficient time to cool 3 2 1 CHANGE ENGINE OIL
14. PORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A W ARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SNAPPER GA 30253 U S A COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED INSTRUCTION No 7 4370 I R 4 6 01 32
15. RINGS FIGURE 3 5 2 Transaxle Check the level of fluid in both of the fluid reservoirs Wipe away all dirt and debris from around reservoir cap before removing Oil must remain absolutely clean Check with mower on a level surface with engine OFF Fill reservoir as needed to bring level up to 1 1 2 inches below the top of the filler neck Use clean fresh premium hydraulic oil having a viscosity equivalent to SAE 20W 20 SAE 30 or SAE 40 The fluid should be chemically stable 3 4 incorporating rust and oxidation inhibitors Make sure funnels pouring spouts and oil can are completely clean Reinstall reservoir cap See Figure 3 6 IMPORTANT DO NOT remove or service the transaxle fluid filters This service should be made periodically by an authorized SNAPPER dealer See the service schedule to determine the recommended change interval 3 5 OIL FILL 1 1 2 HYDRAULIC OIL IMPORTANT FLUID LEVEL MUST RESERVOIR BE ABOVE TOP OF BAFFLE RESERVOIR CAPACITY IS ONE 1 GALLON DO NOT OVERFILL FIGURE 3 6 16 LUBRICATE POWER TRANSFER SHAFT 3 5 1 3 Power Transfer Shaft Lubricate power transfer shaft with Kendall NLGI No 2 lithium grease or equivalent from a grease gun See Figure 3 7 FIGURE 3 7 4 OTHER LUBRICATION POINTS Lubricate traction drive idlers P T O idlers deck caster wheel shafts rear caster wheel shaft traction drive shaft bearings and mower deck idler arm with Kendall NLGI No 2 lithium grease
16. Safety Instructions amp Operator s Manual for SNAPPER OUT FRONT Z RIDER HYDRO DRIVE SERIES 0 POWER UNIT MODELS EZF2300GKU MOWER UNIT MODELS EXPORT MODEL DRIVE SYSTEM TYPE ENGINE MODEL MOWER ORIENTATION ENGINE TYPE ENGINE HP SERIES DESIGNATION POWER UNIT E Export Model 21 Engine Horse Power 00 Series Designation D Diesel Fuel Engine KU Kubota Engine Z Zero Turning Hydro Drive 23 Engine Horse Power G Gasoline Fuel Engine F Out Front Mower MOWER UNIT Z Zero Turning Hydro Drive 52 Mower Cutting Width 00 Series Designation M Mower Deck F Out Front Mower 61 Mower Cutting Width Thank you for buying a SNAPPER Product Before operating your machine read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPPER GA 30253 U S A COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED INSTRUCTION No 7 4370 I R 4 6 01 AA IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the ope
17. act authorized SNAPPER dealer Engine Stalls After Operator not in seat Sit in operator s seat Running Fuel injection nozzle clogged with carbon Clean or replace fuel injection nozzle Fuel tank empty Fill with fuel to proper level Engine air cleaner dirty Clean air cleaner of all debris Insufficient lubrication Check engine oil lubricating system Fuel filter clogged Remove and clean fuel filter of all debris Water debris or stale fuel in fuel system Drain and clean fuel system Engine Loses Power Excessive load on engine Lessen load Engine air pre cleaner or air cleaner dirty Clean or replace filters Engine oil level low Fill with engine oil to proper level Fuel injection nozzle clogged with carbon Clean or replace fuel injection nozzle Water debris or stale fuel in fuel system Drain and clean fuel system Engine Backfires When 1 Throttle control set too FAST 1 Set throttle control to SLOW and allow engine Turned To STOP to idle Then turn key to OFF Excessive Vibration Damaged or bent mower blades 1 Service mower blade s Loose blade components 2 Service and tighten loose parts Engine Over Heats 8 Change coolant water antifreeze mixture ratio e ol 1 1 Damaged or bent mower blades Trouble Shooting Continued on Next Page 26 TROUBLESHOOTING Tractor Will Not Move Loss Of Traction 2 Roll release lever
18. ade for sharpness wear straightness and damage Refer to Section BLADE WEAR LIMITS AIR a LIFT Z 4 BLADE SPACERS SC BLADE U MOUNTING FOOT POUNDS BOLT E WASHER SES TIGHTEN TO 70 80 FIGURE 3 2 Section 3 MAINTENANCE 3 2 3 3 3 3 3 3 A CHECK MOWER DRIVE BELT 1 Drive Belt Cover Removal a Lower deck to lowest setting b Remove knobs that secure the deck cover See Figure 3 3 c Remove cover to gain access to deck belt TS REMOVE FOUR REMOVE DECK COVER FIGURE 3 3 2 Checking Belt Tension The idler and spring provide proper belt tension and require no adjustment If belt is frayed slit severed or belt strands exposed replace belt before operating mower AFTER EVERY 25 OPERATING HOURS 1 ENGINE 1 Engine Oil Change engine oil Refer to Section CHANGE ENGINE OIL Refer to engine owner s manual for oil specifications 2 Air Filter Refer to engine owners manual for service instructions 3 Radiator SEE WARNING a Clean radiator debris screen and cooling fins thoroughly Refer to engine owner s manual for service instructions b Check coolant level in reserve tank 2 MOWER COMPONENTS 1 Mower Drive Belt No adjustment required Replace belt as needed 2 Mower Blade Check blade for sharpness wear damage and torque Refer to Section MOWER BLADE REPLACEMENT 3 Mower Deck Levelness Check mower deck for proper levelness Adj
19. atched position See Figure 3 10 5 Move deck lift switch as if to lower deck and the lift arm will move up in the hitch plates The lift arm needs to be high enough to clear the hitch plates when power unit is driven backward away from mower deck See Figure 3 9 6 Pull lock collar back and slide power transfer shaft away from power take off PTO shaft See Figure 3 11 7 Disconnect wiring harness from mower deck 8 Start power unit Disengage parking brake Carefully move power unit backward away from mower deck NOTE DECK LIFT ARM SHOWN REMOVED FOR CLARITY DECK WOULD NOT BE REMOVED AT THIS TIME IN DECK REMOVAL PROCEDURE HITCH LATCH PIN SHOWN IN UNLATCHED POSITION FIGURE 3 10 POWER TRANSFER LOCK COLLAR PULL LOCK COLLAR POWER BACKWARDS TAKE OFF SHAFT FIGURE 3 11 18 3 7 A POWER TRANSFER SHAFT REMOVAL Engage parking brake Turn engine OFF and remove key The power transfer shaft connects the power unit to the mower deck The shaft is telescoping for easy removal Slide locking collar back toward mower deck and shaft will slide off See Figure 3 11 A WARNING DO NOT attempt any maintenance adjustments or service with engine running STOP engine STOP blades Set brake Remove key Remove spark plug wires and secure away from spark plugs Engine and components are HOT Avoid serious burns allow sufficient time for all parts to cool Section 4 ADJUSTMENTS A REPAIR A D
20. ed DO NOT touch or approach machine components until all motion has completely stopped DO NOT open or remove guards or shields while engine is running STOP engine Allow all motion to completely stop before approaching DO NOT open or remove guards or shields while engine is running STOP engine Allow all motion to completely stop before approaching e DO NOT approach mower while engine is running STOP engine Allow all motion to completely stop before approaching Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST Make the following checks and perform the service required before each start up 2 1 1 Check tires and add or release air as needed to bring pressure in drive tires to 12 psi Turf Type Tires 5 psi All Terrain Type Tires and 25 psi in rear caster tires Pressure in front deck caster wheels should be 25 psi 2 1 2 Check guards deflectors and covers to make sure all are in place and securely tightened 2 1 3 Check engine oil and add oil as needed to bring level up to the FULL mark Refer to engine owner s manual for oil specifications See Figure 2 1 FULL AIR FILTER ASSEMBLY IS MARK SHOWN REMOVED OIL DIP STICK FIGURE 2 1 2 1 4 Check Blade switch to insure it works freely Switch is pulled OUT for blade engagement or pushed back IN for blade disengagement See Figure 2 2 IMPORTANT Disengagement stops blades BLADE SWITCH AMP METER
21. ed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blades or interfere with mowing Keep people and pets out of mowing area Immediately STOP blades STOP engine and STOP machine if anyone enters the area Check shields deflectors switches blade controls and other safety devices frequently for proper operation and location Make sure all safety decals are clearly legible Replace if damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear Know how to STOP blades and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots OPERATION 1 2 3 11 Mount and dismount machine from left side Start engine from operator s seat if possible Make sure blades are OFF and parking brake is set DO NOT leave machine with engine running Stop engine Stop blades Set brake Remove key DO NOT operate machine unless properly seated with feet on feet rests or pedal s STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand Blades must be OFF except when cutting grass Set blades in highest position whe
22. eed of motion MOWER BLADE CONTROL SWITCH Pull switch up ON to engage blade Push switch down OFF to disengage blade IMPORTANT Mower Blade Control Switch must be in OFF disengaged position to start engine r lt P g P SYMBOLS e ENGINE SPEED CONTROL RABBIT FAST TURTLE SLOW n min CUTTING HEIGHT CONTROL SWITCH Move switch in direction of plus symbol to increase cutting height E Move switch in direction of minus symbol to decrease cutting height DIESEL FUEL ONLY Read and Keep a safe understand all distance from the manuals and machine Always instructions clear the mowing furnished with area of all objects the machine that could cause injury if thrown by blades y IR Dip Lf Keep children and others out of DO NOT operate machine on mowing area and under the watchful slopes greater than 10 degrees care of a responsible adult Never 17 DO NOT mow across face assume children will stay where you of slope last saw them Look down and behind machine before and while backing DO NOT operate blades in reverse N SYMBOLS DO NOT perform any service maintenance adjustments or repairs with the engine running STOP engine STOP blades Engage Parking Brake REMOVE key Read Manual DO NOT open or remove safety shields while HO TSUREACED Slay clear engine is running DO NOT operate machine unless all guards and shields are in place and securely fasten
23. ger to battery terminals RED to positive terminal and BLACK to negative terminal 5 Slow charge battery at 1 amp for 10 hours An alternative fast charge should be no more than 2 5 amps for four hours 6 If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp replace with new battery refill cells as Continued on Next Page Section 4 ADJUSTMENTS amp REPAIR 4 7 BATTERY Battery Condition Chart State of Charge Syringe Hydrometer Digital Voltmeter Five Ball Hydrometer 100 Charged 50 Charged WARNING 3 Remove battery cell caps Fill cells as A required with electrolyte purchased Shield the positive terminal with terminal cover located on battery harness This prevents metal from touching the positive terminal which could over separately to proper level Fill to 3 16 above cell plates Filling battery with electrolyte will bring the battery to 80 charged state 4 With cell caps removed connect battery charger to battery terminals RED to positive and BLACK to negative terminal heat battery and or battery cable and cause sparks DO NOT attempt to charge battery while installed on the Zero Turning Radius Mower DO NOT use BOOST chargers on the battery IMPORTANT 3 16 above cell plates is the recommended level DO NOT place anything in battery other than specified electrolyte 4 7 4 BATTERY TESTING There are two types of battery te
24. he machine in reverse The speed of motion is continuously variable from neutral zero to maximum 10 2 2 1 Moving the joystick farther from the neutral position will cause the speed of motion to increase To turn move the joystick towards the side you want to turn to DO NOT make sudden changes in speed or direction Always slow machine motion before turning To stop the motion of the machine bring the joystick back to the neutral position Engage parking brake STARTING ENGINE When the ignition key is turned to START the engine will not turn over unless the parking brake is engaged and the blade switch is in the OFF position Be seated on the Out Front Z Rider before attempting to start the engine with the key switch 1 Complete pre start checklist 2 Sit in operator s seat 3 Push blade switch in to OFF blades disengaged position and engage parking brake See Figure 2 2 PARKING BRAKE VY DISENGAGED Tf FIGURE 2 5 4 Move engine speed control to a medium speed position See Figure 2 6 5 IMPORTANT Gasoline Engine Only Move engine choke control to the choke position to start a cold engine After starting choke control must be moved to OFF no choke position Section 2 OPERATING INSTRUCTIONS 2 2 1 STARTING ENGINE Continued from previous page FAST ENGINE SPEED POSITION SLOW ENGINE SPEED POSITION ENGINE SPEED CONTROL SHOWN IN FAST POSITION
25. ind corners shrubs trees or other objects that may obscure vision PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra CAUTION If you cannot back up the slope or if you feel uneasy on the slope DO NOT mow it Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off PROTECTION AGAINST TIPOVERS Continued From Previous Column 4 AVOID uphill starts If machine stops going uphill or tires lose traction turn blades OFF and back slowly down the slope 5 STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences and protruding objects 6 KEEP A SAFE DISTANCE at least 3 feet away from edge of ditches and other drop offs The machine could turn over if an edge caves in 7 Always begin forward motion slowly and with caution 8 Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher DO NOT o
26. is in ROLL position Blade Not Gating Cating Grass SEN Poor Grass Discharge Battery Will Not Charge Oi Leaking Weieen ee Re Deck Wil Not Lit SE 3 Key switch is in OFF position 3 Turn key switch to ON position 27 SERVICE SCHEDULE ITEM SERVICE PERFORMED REF EACH 75 EACH USE HRS SEASON SE E E E A e ES ee Change Oil Filter Engine Manual a a l Clean or Replace Engine Manual Engine Cooling Clean Radiator Screen amp Engine Manual x System Fins amp Page 15 Engine Cooling Check coolant level Engine Manual System amp Page 15 Battery Check Electrolyte Page 23 24 Ke Charge Battery Page 23 24 IER Testing Battery Pages 24 Ed poe ee EE pa Drive Belts Check For Wear And Page 15 Tension Mower Blades Check For Wear Damage Pages 14 xX amp Replacement 20 21 of Debris Accumulation Lubrication Pages 15 16 Points Hydrostatic Check Oil Level Page 16 X Trans Oil Hydrostatic Replace Filter Page 16 First Change at 200 Hours Trans Filter Thereafter every 500 Hours Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present MAINTENANCE PARTS 4 8 1 MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Mower Blades 61 Deck Low Lift 1 7081 3 Mower Blades 61 Deck Hi Lift 2 9251 3 X X X ee Mower Deck Belt 61 Deck Lass Battery deo 28 SNAPPER
27. key to RUN position Section 2 OPERATING INSTRUCTIONS IMPORTANT This Out Front Z Rider is equipped with hydrostatic drive The forward and rearward movement of the machine is controlled by a joystick lever Joystick operations should be performed only from the operator s position in the seat A small movement of the joystick can cause the machine to move instantly Move joystick very carefully and slowly ROLL RELEASE To roll the machine without the engine running pressure within the hydraulic pumps must be released There is one lever on the upper right side of each pump that is used to release the pressure Rotate lever counter clockwise and secure in that position See Figure 2 4 PRESSURE RELEASE LEVER LEVER IS IN POSITION FOR PROPELLING RIDER UNDER IT S OWN POWER RIDER WILL NOT ROLL WITH LEVER IN THIS POSITION LEVER IS ROTATED COUNTER CLOCKWISE AND LATCHED IN A SECURED POSITION FOR ROLLING RIDER RIDER WILL NOT PROPEL ITSELF WITH LEVER IN THIS POSITION Fee 3 FIGURE 2 4 2 2 STARTING A STOPPING ENGINE BLADES amp PARKING BRAKE This machine is equipped with dual hydrostatic wheel drive transmissions Each transmission is controlled by a single motion control lever or joystick This single control lever joystick controls the direction of motion Forward and Reverse and the speed of motion Move the joystick forward to propel the machine forward Move the control rearward to propel t
28. n mowing over rough ground Keep hands and feet away from rotating blades underneath deck DO NOT place foot on ground while BLADES are ON or machine is in motion DO NOT operate machine without entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or doors Slow down before turning Watch out for traffic when near or crossing roadways STOP engine immediately after striking an obstruction Inspect machine and repair damage before resuming operation IMPORTANT SAFETY INSTRUCTIONS AA OPERATION Continued From Previous Column 12 13 14 15 Mow only in daylight or with good artificial light Move motion control levers SLOWLY to maintain control during speed and directional changes Exercise CAUTION when pulling loads DO NOT pull loads greater than 300 pounds Avoid jack knifing DO NOT turn sharply DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison NT ROR ICE 10 11 12 13 14 15 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of the reach of children in a well ventilated unoccupied building Keep engine free of grass leaves or excess grease to reduce fire hazard and engine
29. od from the lever and rotating clockwise to increase brake tension When properly adjusted the park brake lever should require 18 to 22 pounds force to set the brake If this adjustment does not result in proper brake action contact your authorized Snapper dealer for corrective action See Figure 4 4 WARNING if brakes are not AA DO NOT operate machine functioning properly 4 4 ENGINE ADJUSTMENTS amp REPAIR Refer to the engine owner s manual for engine adjustments and or repairs 4 5 MOWER BLADE REPLACEMENT BLADE WEAR LIMITS 1 Inspect blade frequently for signs of excessive wear or damage See Figure 4 5 A WARNING A Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury DO NOT use a cutting blade that shows signs of excessive wear or damage 4 5 1 PARKING BRAKE LEVER ROTATE BRAKE PARKING ROD CLOCKWISE BRAKE ROD TO TIGHTEN BRAKE FIGURE 4 4 Section 4 ADJUSTMENTS amp REPAIR 4 5 MOWER BLADE REPLACEMENT 4 5 1 BLADE WEAR LIMITS Continued from previous page AIR LIFT eo NEW BLADE 4 BLADE SPACERS Ka BLADE D Een BEVELED WASHER Af WEAR LIMIT NOTCH STARTS ea a DO NOT USE ON MOWER REPLACE WITH NEW BLADE FIGURE 4 5 FIGURE 4 6 WARNING A DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Figure 4 5 Wear heavy leather gloves when handling or working a
30. on to propel the machine A small movement of the joystick can cause the machine to move instantly Move joystick carefully and slowly A WARNING A DO NOT operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing 2 2 3 STOPPING MOWER BLADES 1 Push the blade switch in to OFF position to disengage or stop the mower blades See Figure 2 2 A WARNING A Once blades are disengaged they should come to a complete stop in 7 seconds If the blades continue to rotate after 7 seconds the electric clutch should be checked Replacement of electric clutch may be necessary Return the machine to an authorized Snapper dealer for replacement DO NOT CONTINUE to operate mower if blades fail to stop in 7 seconds Section 2 OPERATING INSTRUCTIONS 2 2 4 PARKING BRAKE 2 2 5 CUTTING HEIGHT ADJUSTMENT 1 Engage parking brake by pulling the parking 1 Adjust cutting height as desired to any brake lever back to the ON position See position using deck lift switch When in desired Figure 2 8 height of cut release switch See Figure 2 10 2 Release parking brake by moving brake lever Observe the height of cut decal located on the down to the OFF position See Figure 2 9 upper right top side of the deck to place deck at the correct height of cut See Figure 2 10 JOYSTICK IN NOTE The engine does not have to be running to adjust cutting height b
31. perate machine on slopes exceeding 10 degrees 18 grade when equipped with grass catcher 9 DO NOT put your foot on the ground to try to stabilize the machine 10 DO NOT operate machine on wet grass Reduced traction could cause sliding 11 DO NOT operate machine under any condition where traction steering or stability is doubtful 12 Operator Protective Structures are available for this machine through your local Snapper dealer PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the machine engine and attachments Know the controls and the proper use of the machine before starting 2 Only mature responsible persons shall operate the machine and only after proper instruction 3 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury 4 Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel from machine DO NOT smoke AA PREPARATION Continued From Previous Page 5 6 10 11 12 13 Practice operation of machine with BLADES OFF to learn controls and develop skills Check the area to be mow
32. r damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to two 2 years from purchase date for the original purchaser s use and up to the extent permitted by law and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 29 NOTES 30 NOTES 31 Safety Instructions amp Operator s Manual for SNAPPER OUT FRONT Z RIDER HYDRO DRIVE SERIES 0 IM
33. rade the safety of the mower 1 2 NOMENCLATURE The nomenclature information above Figure 1 1 shows the essential parts of the SNAPPER OUT FRONT Z RIDER It is recommended that all operator s of this equipment become thoroughly familiar with the controls components and operation of this machine before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals before operating and keep both handy for future reference For the nearest SNAPPER dealer in your area check the yellow pages under the heading LAWN MOWERS For engine parts and service look for the engine manufacturer s dealers under the heading ENGINES gasoline SYMBOLS Hearing protection e required during machine operation Sound Power Level e Produced by machine and cutter deck Lwa 105 ENGINE STOP OFF ENGINE RUN ON ENGINE START ENGINE GLOW PLUG PRE HEAT e PARKING BRAKE CONTROL LEVER Push control T forward to disengage un lock off Pull control rearward to engage lock on IMPORTANT Parking Brake must be engaged locked to start engine MACHINE MOTION CONTROL Single lever multi directional amp continuously variable controls direction of motion amp speed of motion Forward displacement of control produces forward motion Rearward displacement of control produces rearward motion Increased control displacement produces increased sp
34. rator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 KEEP children out of the mowing area and under the watchful care of a responsible adult 2 DO NOT allow children in yard when machine is operated even with the blades OFF 3 DO NOT allow children or others to ride on machine or on attachments even with the blade OFF They may fall and be seriously injured 4 DO NOT allow pre teenage children to operate machine 5 ALLOW only adults or responsible teenagers with mature judgment under close adult supervision to operate machine 6 DO NOT operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing 7 USE EXTRA CARE when approaching bl
35. round cutting blades Blades are extremely sharp and can cause severe injury 4 5 2 BLADE SHARPENING 1 Remove blade See Figure 4 6 2 Inspect condition of blade See Figure 4 5 8 DO NOT SHARPEN 3 If blade is in good condition sharpen at BEYOND ORIGINAL SS 22 to 28 degrees DO NOT sharpen beyond CUTTING EDGE N existing cutting edge See Figure 4 7 4 Check blade balance after sharpening If necessary correct blade balance by grinding the heavy end of blade IMPORTANT Blade balancing should be performed by a qualified dealer 5 Reinstall blade See Figure 4 5 Torque blade mounting bolts to recommended range of 70 to 80 ft Ibs BLADE TIP 4 PA FIGURE 4 7 21 Section 4 ADJUSTMENTS amp REPAIR 4 6 MOWER DRIVE BELT ENGINE BELT amp HYDRO PUMP BELT REPLACEMENT Inspect all belts Replace belt if it shows signs of excessive wear damage and or is broken WARNING DO NOT attempt any adjustments maintenance or service with the engine or blades running Stop blades Stop engine Set brake Remove key Remove spark plug wires from spark plugs and gas only secure wires away from spark plugs Engine and components are HOT Avoid serious burns by allowing all parts sufficient time to cool MOWER DRIVE BELT REMOVAL 1 Remove mower drive belt cover 2 Remove old belt 4 6 1 4 6 2 MOWER DRIVE BELT REPLACEMENT 1 Route belt around blade pulleys and idler pulley as shown It may be nece
36. ssary to use a pry bar to pull idler pulley back to install belt See Figure 4 8 2 Reinstall belt cover DISCHARGE FRONT OF 4 MOWER CHUTE NOT SHOWN FIGURE 4 8 4 6 3 ENGINE BELT REMOVAL 1 Remove radiator screen 2 Remove nut and bolt that secure the top portion of alternator cover Rotate cover to the side See Figure 4 9 REAR OF MOWER 22 3 Remove the nuts and bolts that secure the metal couplings to the rubber flex coupling Remove rubber flex coupling to allow space to remove and install belt 4 Remove belt from around pulleys and fan Pull belt through where rubber flex coupling was located 5 Install new belt in reverse order 6 Reinstall rubber flex coupling Reinstall alternator cover and radiator screen Reinstall all nuts and bolts Tighten all nuts and bolts securely FRONT OF MOWER Keng RADIATOR SCREEN ALTERNATOR COVER RADIATOR SCREEN REMOVE ez RUBBER o FLEX COUPLING FIGURE 4 9 Section 4 ADJUSTMENTS amp REPAIR 4 7 BATTERY 4 7 1 BATTERY REMOVAL 1 Remove battery retainer 2 Slide battery from battery box to gain access to terminal cables 3 Observe and note cable positions on battery See Figure 4 10 4 Disconnect cables from battery terminals disconnecting BLACK Negative cable first then disconnect RED Positive last Retain mounting bolts and nuts WARNING Cables must be connected to battery terminals in the proper position RED Positi
37. sts 4 7 5 Unloaded and Loaded The unloaded test is the procedure that will be discussed It s the simplest and most commonly used An unloaded test is made on a battery without discharging current To perform unloaded testing check charge condition using either a hydrometer or voltmeter 1 Using a voltmeter voltage readings appear instantly to show the state of charge Remember to hook the positive lead to the battery s positive terminal and the negative lead to the negative terminal 2 A hydrometer measures the specific gravity of each cell The specific gravity tells the degree of charge generally a specific gravity of about 1 265 to 1 280 indicates full charge A reading of 1 230 to 1 260 indicates the battery should be charged before testing The chart on the next page shows the charge level as measured by syringe float hydrometer digital voltmeter and five ball hydrometer NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface A WARNING A DO NOT OVERFILL 24 5 Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge 6 After charging check level of electrolyte and add as needed to bring level to 3 16 above cell plates 7 Reinstall cell caps 8 Install battery into power unit 9 Connect positive cable red first from wiring harness to the positive terminal on battery using bolt and
38. t up through the bottom bearing Slide spacer down over spindle shaft 8 Install new top bearing Install the top bearing with the seal shield UP 9 Slide circular retaining ring down spindle shaft until it fully locks into groove on shaft 10 Place spindle pulley and spacer on top of spindle shaft 11 Reinstall blade bolt washer blade and four spacers 12 Torque blade bolt and nut to 60 to 75 ft Ibs IMPORTANT Spindle housing must be filled with grease before operating mower Failure to fill housing will cause premature bearing failure 13 Pump grease into spindle housing until grease purges from vent on housing 14 After the first 5 hours of operation grease spindle housing to insure it is full then every 25 hours TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Starter Will Not Grank Electrical connections loose or corroded 3 Clean and check connections for good contact Defective ignition switch 4 Contact authorized SNAPPER dealer Engine Will Not Start Blade engagement switch in the ON position Move blade engagement switch to OFF Park brake not set Set park brake Fuel tank empty Fill fuel tank with fresh diesel fuel Fuel filter clogged Remove and clean fuel filter of all debris Fuel cock in the OFF position Move fuel cock lever to the ON position Battery weak or dead Service battery Faulty parking brake blade or ignition switch Cont
39. ts one from each side from the front portion of the link weldment See Figure 4 3 The front caster wheel will drop to the ground 7 Turn ball joint in or out until ball joint anchor hole aligns with mounting hole Reinstall bolt and tighten securely Use same procedure on other caster wheel See Figure 4 3 8 Reinstall bolts and tighten securely 9 Remove blocks from under front of deck 10 Side to Side Level Check blade tips by rotating blades until tips are pointing to the side of the deck Check the measurement of outside blade tips to the ground on both blades The measurement of each outside blade tips should be within 1 8 of each other 11 Front to Rear Level Check blade tips by rotating blades until tips are pointing to the front and rear of deck Check the blade tip measurements of each blade Front to rear measurement should be 1 4 to 3 8 higher in the rear CASTER WHEEL BRACKET ROTATE BALL JOINT IN OR OUT TO ALIGN WITH HOLE IN CASTER WHEEL BRACKET FIGURE 4 3 A WARNING A DO NOT attempt any adjustments maintenance or service with the engine or blades running Stop blades Stop engine Set brake Remove key Remove spark plug wires from spark plugs and gas only secure wires away from spark plugs Engine and components are HOT Avoid serious burns by allowing all parts sufficient time to cool 20 4 3 PARKING BRAKE ADJUSTMENT 4 3 1 The park brake can be adjusted by removing the r
40. ust as required Refer to Section MOWER DECK ADJUSTMENT LEVELNESS 4 Cleaning Mower Deck a Remove key from ignition switch b Remove spark plug wire s and secure away from spark plug s GAS ENGINE ONLY c Raise mower deck to its highest setting It may be necessary to raise mower deck higher using a hydraulic floor jack Secure deck with safety blocks d Clean underside of mower deck removing all accumulation of grass clippings and debris e Clean top of deck removing all grass clippings and debris 5 Mower Blade Spindle Lubrication a Remove four knobs that secure the deck cover b Remove cover to gain access to lubrication fitting located on the top of deck below deck pulleys Lubricate with Kendall NLGI No 2 lithium grease or equivalent from a grease gun until grease purges from vent located on spindle housing underneath deck See Figure 3 4 DECK PULLEYS LUBRICATE SPINDLE ASSEMBLIES FIGURE 3 4 6 Mower Deck Linkage Lubrication Lubricate all mower deck linkage pivot points with a light coat of motor oil WARNING DO NOT remove cap from radiator when engine and coolant are hot Coolant is pressurized Severe burns could result 15 Section 3 MAINTENANCE 3 3 3 LINE ga AE RIDING MOWER LUBRICATION 1 Front amp Rear Wheel Bearings Lubricate with Kendall NLGI No 2 lithium grease or equivalent from a grease gun See Figure 3 5 Z LUBRICATE BEA
41. ut key switch must be NEUTRAL bh POSITION in the ONT position DECK HEIGHT OF CUT DECAL PARKING BRAKE LEVER IN DECK LIFT SWITCH PARKING BRAKE DISENGAGED FIGURE 2 10 OFF POSITION WARNING A DO NOT park the machine on slopes DO NOT leave machine with engine running Stop engine Stop blades Set brake Remove key FIGURE 2 9 12 DRIVING MACHINE IMPORTANT The joystick lever has to be manually moved to propel machine Always return the joystick with hand assistance to the neutral position to stop machine Release the joystick and it will gradually return toward the neutral position When the parking brake is engaged it will lock joystick lever in the neutral position The engine will only crank or start if parking brake lever is engaged and the blade switch is in the OFF position 1 With engine running adjust engine speed control to Rabbit or Fast position 2 Release parking brake 3 Move joystick lever carefully and slowly into desired speed position A small movement of the joystick can cause the power unit to move instantly Move joystick carefully and slowly FORWARD Move control forward REVERSE Move control to the rear LEFT TURN Move control towards left RIGHT TURN Move control towards right ZERO RADIUS TURN Move control diagonally from neutral in desired direction See Figure 2 11 NEUTRAL POSITION REARWARD MOVEMENT LEFT
42. ve cable must go to the terminal BLACK Negative cable must go to the terminal 4 7 2 BATTERY INSTALLATION 1 Slide battery partially compartment 2 Connect cables to battery terminals Connect RED Positive cable first Connect BLACK Negative cable last 3 Reinstall battery retainer and positive terminal cover into battery BATTERY REMOVAL DISCONNECT BLACK CABLE NEGATIVE FIRST DISCONNECT RED CABLE POSITIVE LAST BATTERY INSTALLATION CONNECT RED CABLE POSITIVE FIRST CONNECT BLACK CABLE NEGATIVE LAST NEGATIVE TERMINAL POSITIVE TERMINAL V ERMINAL COVER MUST SHIELD POSITIVE TERMINAL AFTER INSTALLATION FIGURE 4 10 23 WARNING The electrolyte acid produces a highly explosive gas Keep all sparks flame and fire away from area when charging battery or when handling electrolyte or battery Electrolyte acid is a highly corrosive liquid Wear eye protection Wash affected areas immediately after having eye or skin contact with electrolyte acid Battery acid is corrosive Rinse empty acid containers with water and mutilate before discarding If acid is spilled on battery bench or clothing etc Flush with clear water and neutralize with baking soda 4 7 3 BATTERY SERVICE 1 Remove battery 2 Place battery in a well ventilated area on a level surface 3 Using distilled water required to cover cell plates 4 With cell caps removed connect battery char
43. w of fuel is observed NOTE After replacing fuel filter engine may have to be cranked briefly with air vent plug loosened to purge all air from system A SE mee CO mm SMALL O FUEL BOWL RETAINING S RING FIGURE 3 8 17 3 6 AA DECK REMOVAL Move machine to an area where the mower deck is to be disconnected Turn engine OFF but leave key switch in the ON position Engage parking brake 1 The rear of deck must be raised up and both jack stands moved down to the lowest position and both locking pins inserted NOTE Jack stands are stored on the left and right rear sides of the mower 2 Using deck lift switch lower deck down to rest on jack stands 3 The hitch latch pins are shown in the latched position The latched position locks the deck lift arm into position See Figure 3 9 HITCH LATCH PIN SHOWN IN LATCHED OR LOCKED POSITION HITCH PLATE FIGURE 3 9 Continued on Next Page WARNING A Allow engine to cool for at least ten minutes before performing service or maintenance DO NOT smoke near fuel components when performing service or maintenance maintenance near an open flame Wipe off any spilled fuel before starting engine DO NOT run engine indoors DO NOT perform service and Section 3 MAINTENANCE 3 6 DECK REMOVAL Continued From Previous Page 4 Rotate spring loaded hitch latch pins Located on both hitch plates to the unl
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