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Snapper 5900547 Lawn Mower User Manual

1. Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the dd product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer MOLES 1 Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never as
2. o N c gt k wn N gt PM Troubleshooting Remedy Move transmission release lever s to the engaged position See Drive Belt Replacement See problem and cause below See authorized service dealer Clean as required Adjust spring tension See Drive Belt Replacement Replace belt See Brake Adjustment Check and tighten any loose connections See Regular Maintenance Section Remedy See authorized service dealer for repair Set to full throttle Decrease Ground Speed Cut tall grass at maximum cutting height during first pass Cut grass with discharge pointing toward previously cut area Tighten to 70 ft lbs 94 N m Check and replace as necessary Remove sharpen and balance blades See Maintenance Section Reinstall Correctly Repair or replace Replace with correct belt Repair or replace as needed Replace drive belt Locate amp repair damaged wire 39 Troubleshootiny Troubleshooting Common Cutting Problems Problem Cause Streaking Blades are not sharp Blades are worn down to far Engine speed is too slow Ground speed is too fast Deck is plugged with grass Not overlapping cutting rows enough 7 Not overlapping enough when turning SS 1 Lawn is uneven or bumpy 2 Mower deck cutting height is set too low 3 Ground speed is too fast 4 Deck is not leveled correctly 5 Tire pr
3. Where a warrantable condition exists B amp S will repair your engine equipment at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage Small off road engines and large spark ignited engines less than or equal to 1 0 liter and any related emissions components of the equipment are warranted for two years If any emissions related part on your B amp S engine equipment is defective the part will be repaired or replaced by B amp S Two years or for the time period listed in the respective engine or product warranty statement whichever is greater Owner s Warranty Responsibilities e As the engine equipment owner you are responsible for the performance of the required maintenance listed in your owner s manual B amp S recommends that you retain all receipts covering maintenance on your engine equipment but B amp S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance e As the engine equipment owner you should however be aware that B amp S may deny you warranty coverage if your engine equipment or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine equipment to a B amp S distribution center servicing dealer or other equivalent entity as applicable as soon as a problem exists The warranty repairs should be completed in a reasonable a
4. Below Features and Controls Figure 2A Control Locations S N 2014523387 amp Below Control Functions The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section 5 Forward Speed Control Lever Reverse Speed Control Levers These levers control the ground speed of the mower The forward speed control lever controls the forward ground speed of both drive wheels The left reverse speed control lever controls the steering and reverse ground speed of the left drive wheel The right reverse speed control lever controls the steering and reverse ground speed of the right drive wheel See the Operation section for proper steering instructions JN Ignition Switch Manual Start Models The ignition switch starts and stops the engine it has two positions e OFF Stops the engine El RUN Rotate the ignition switch to the RUN position before pulling on the starter rope to start the engine g Recoil Starter Handle Manual Start Models The recoil starter handle is used to start the engine 11 Features and Controls Ignition Switch Electric Start Models The ignition switch starts and stops the engine it has three positions O OFF El RUN js NOTE Never leave the ignition
5. Loosen and remove the hardware that secures the PTO clutch mounting tab C to the engine deck Remove the PTO clutch mounting tab Loosen the nuts on the spring anchor eyebolt G Figure 32 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 8 10 Remove the old belt and replace it with the new one Make sure that the V side of the belt runs in the grooves of the crankshaft pulley and transmission pulleys B amp C Reinstall the spring anchor eyebolt G into the anchor tab and loosely fasten the nut Adjust the anchor eyebolt until a coil to coil measurement of 4 7 8 12 4 cm is achieved Tighten the nut Using the hardware that was previously removed reinstall the clutch anchor to the engine deck NOTE Make sure that the slot in the PTO clutch lines up with the PTO clutch mounting tab C Figure 31 underneath the engine deck 11 12 13 14 Reconnect the PTO clutch wire harness to the PTO clutch Using a new wire tie secure the PTO clutch wire harness to the frame and away from moving components Reinstall the PTO drive belt Using the hardware that was previously removed reinstall the skid plates to the engine deck Figure 31 Remove the PTO Clutch Mounting Tab A B C 32 Skid Plate Assembly PTO Clutch PTO Clutch Mounting Tab Figure 32 Hydraulic Pump Drive Belt Replacement m mn S S
6. inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does Operation rit M al ii ul la uM UI Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On First Pass Cut Here On Second KA AA C R rzaesc _ P whi 1 7 N lil AU MMA 17 Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch we
7. look behind and down for small children Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision id Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM GASOLINE MODELS 1 This spark ignition system complies with Canadian ICES 002 SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only approved gasoline containers 3 Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling 4 Never fuel the machine indoors 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then r
8. unless using a grass catcher 14 Do not change the engine governor setting or overspeed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 1 _ Safety Rules amp Information 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves 8 excess oil Do not stop or park over dry leaves grass or combustible materials AWARNING It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in Se
9. 8 Spark plug s faulty fouled or incorrectly gapped 9 Water in fuel 10 Gas is old or stale Engine starts hard or runs poorly 1 Fuel mixture too rich 2 Spark plug faulty fouled or incorrectly gapped Engine knocks 1 Low oil level 2 Using wrong grade oil Excessive oil consumption 1 Engine running too hot 2 Using wrong weight oil 3 Too much oil in crankcase Engine exhaust is black 1 Dirty air filter 2 Engine choke control 38 is in closed position e To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake is engaged e Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenace to prevent accidental starting of the engine Remedy 1 Engage parking brake 2 Place in OFF position 3 If engine is hot allow it to cool then refill the fuel tank 4 Move choke control to closed position 5 Replace fuse 6 Visually check wiring amp replace broken or frayed wires Tighten loose connections 7 Replace as needed See authorized service dealer 8 Clean and gap or replace See engine manual 9 Drain fuel amp replace with fresh fuel 10 Drain fuel amp replace with fresh fuel k Clean air filter Check choke adjustment Clean and gap or replace See engine manual N k Check add oil as required See engine manual N Cle
10. A 1 4 28 Bolt S N 2014523388 amp Above SQ Figure 10 Lubrication Points A Mower Deck Lubrication Points C General Lubrication Points Left Side Shown Right Side points identical 22 B Handle Bar Lubrication Points www SnapperPro com Check Fill Transmission Oil Oil Type 20W 50 conventional detergent motor oil 1 Check the oil level when the unit is cold Locate the transmission oil reservoirs A Figure 12 located on the handle bar assembly The oil should be up to the FULL COLD mark B If the oil is below this level proceed to step 2 2 Before removing the reservoir caps make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Remove the reservoir cap 3 Add oil up to the FULL COLD mark B 4 Reinstall the reservoir caps Transmission Oil Filter Change Change Interval Every 200 Hours Replacement Filter Number 5101026X1 1 Locate the transmission oil filters A Figure 13 underneath the rear of the machine on the transmissions 2 Remove the three 1 4 filter guard screws C and the filter guard B 3 Clean the area around the filter base and remove the filter 4 Apply a film of new oil to the gasket of the new replacement filter After the oil has drained thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 5 Reinstall the filt
11. Wheel There are three 3 nuts A Figure 22 on the linkage rod B The first two are to be used together to turn the rod and the third is used to lock the rod in place 1 Loosen the jam nut that locks against the clevis 2 Turn the linkage rod COUNTER CLOCKWISE to reduce the speed 3 Retighten the jam nut when adjustment is complete Regular Maintenance Figure 22 Adjusting the Speed of the Faster Wheel A Nuts B Adjustment Linkage Rod 27 Regular Maintenance Parking Brake Adjustment 1 Disengage the PTO stop the engine remove the ignition key and engage the parking brake 2 Locate the brake springs A Figure 23 underneath the rear of the machine 3 With the parking brake engaged measure the compressed spring length of the brake spring The spring should be 2 1 2 6 35 cm when compressed If not position the lock nut until the measurement equals 2 1 2 6 35 cm 4 Measure the distance between the back of the brake pivot link G and the front edge of the set collar F The measurement should be 1 8 0 32 cm If not position the set collar until the measurement equals 1 8 0 32 cm If this does not correct the braking problem see your authorized dealer Figure 23 Parking Brake Adjustment Brake Spring First Measurement 2 1 2 6 35 cm Brake Spring Rod Lock Nut Second Measurement 1 8 0 32 cm Set Collar Brake Pivot Link s
12. and turn the linkage rods evenly to adjust If the machine creeps forward turn the rods COUNTER CLOCKWISE while standing at the rear of the machine looking down if the machine creeps backward turn the rods CLOCKWISE 3 Lock the jam nuts B against the ball studs A when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieved neutral depending upon how much the machine creeps Speed Balancing Adjustment S N 2014523387 amp Below If the unit veers to the right or left when you are driving the machine the top speed of each wheel can be balanced by turning the linkage adjuster rod C Figure 21 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the jam nut B 2 Turn the linkage adjuster rod COUNTER CLOCKWISE to reduce the speed 3 Retighten the jam nut when adjustment is complete 4 WARNING Do NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for 26 Figure 20 Neutral Adjustment A Ball Stud B Nuts C Adjustment Linkage Rod Figure 21 Adjusting the Speed of the Faster Wheel RH side shown A Control Ramp Rod B Jam Nut C Linkage Adjuster Rod www SnapperPro com S N 2014523388 Above To Reduce the Speed of the Faster
13. applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 2 i Operator Safety Safety Decals Before operating your unit read the safety decals The cautions and warnings are for your safety To avoid a personal injury or damage to the unit understand and follow all safety decals 4 WARNING If any safety decals become worn or damaged and cannot be read order replacement decals from your local dealer ADANGER Amputation and thrown objects hazard J Avoid serious injury or death Read operators manual before using Keep safety devices guards shields this product switches etc in place and working Go across slopes NOT up and down Do NOT operate this machine unless Look down and behind before and you are trained while backing Know the location and function of all Stop the mower when children or others controls are near Avoid steep slopes Reduce speed Remove objects that could be thrown by and use extreme caution on slopes the blade ht Fire Hazard Gasoline is flammable Debris is combustible Allow engine to cool for at least 3 minutes before refueling Keep unit cleaned of debris This equipment may create sparks that can start fires around dry vegetat
14. cm 52 amp 61 Models 6 3 8 16 2 cm 9 The measurement should equal the measurement as designated in the chart If the measurement does not equal the measurement as designated in the chart adjust the anchor eyebolt A Figure 30 until the desired measurement is acheieved 10 Reinstall the mower deck guards 11 Run the mower under no load condition for about 5 minutes to break in the new belt Regular Maintenance Figure 29 Mower Deck Belt Routing A Adjustable Idler Arm B Rear Stationary Idler Pulley C Mower Deck D Spindle Pulleys E F G Idler Pulley 48 amp 52 Mower Deck Figure 30 Mower Belt Tensioner Spring Measurement A Anchor Eyebolt B Adjustment Nut C Mower Belt Tensioner Spring D Measurement 31 Regular Maintenance Transmission Drive Belt Replacement 4 Park the unit on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Loosen and remove the hardware that secures the skid plate assembly A Figure 31 to the engine deck Remove the skid plate assembly from the engine deck Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions Cut the wire tie that secures the PTO clutch wire harness to the engine deck frame Unplug the PTO clutch wire harness from the PTO clutch B
15. gt m m S S as 28 www SnapperPro com Deck Leveling Adjustment S N 2014523388 Above 1 Park the machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 1 03 bar 2 Remove the mower deck guard 3 Adjust the mower deck height to the 4 10 2 cm position 4 Place the 2 X 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical See Figure 24 5 Loosen the deck leveling hardware A Figure 25 on both sides of the machine 6 Inspect the deck lift rods A Figure 26 to see if the hex heads B are contacting the pivot links C and that the rear of the deck is resting on the 2 X 4 s If the hex head is contacting the pivot link and the rear of the deck is resting on the 2 X 4 s skip to step 8 If the hex head is NOT contacting the pivot link and the rear of the deck is not resting on the 2 X 4 s loosen the jam nut D and turn the hex head until contact is made 7 Tighten the deck lift rod jam nuts D Figure 26 8 Make sure that the front of the deck is resting on the 2 X 4 s 9 Tighten the deck leveling hardware A Figure 25 10 Remove all 2 X 4 blocks from under the mower deck and reinstall the mower deck guard Regular Maintenance Figure 25 Deck Leveling Adjustment A Deck Leveling Hardware Figure 26 Deck Lift Rod Adjustment
16. machine 3 Once the machine is stopped firmly depress the neutral return pedal to place the transmissions in neutral 4 Engage the parking brake NOTE Continuing to squeeze the reverse speed control levers after the machine is stopped will cause the machine to move in reverse Turning the Machine Note Always reduce speed in a turn Turning Left Gently squeeze the left hand reverse speed control lever C A sharp or gentle turn is determined by the amount of force applied to the steering control lever Turning Right Gently squeeze the right hand reverse speed control lever D A sharp or gentle turn is determined by the amount of force applied to the steering control lever Figure 8 Driving the Mower A Forward Speed Control Lever B Reverse Speed Control Levers C Left Hand Speed Control Lever D Right Hand Speed Control Lever 16 www SnapperPro com Mowing Before mowing set the cutting height as described in CUTTING HEIGHT ADJUSTMENT 1 Engage the parking brake Make sure the PTO switch is disengaged and the forward speed control lever is in the NEUTRAL position Start the engine see Starting The Engine Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mow
17. operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE MOWER Check Tire Pressures Tire pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Tire Pressure Front N A Flat Free Tire Rear 15 psi 1 03 bar Cutting Height Adjustment S N 2014523388 amp Above The cutting height indicator B Figure 5 will help you identify the cutting height To Raise the Mower Deck Turn the cutting height adjustment handle A Figure 5 clockwise To Lower the Mower Deck Turn the cutting height adjustment handle counter clockwise Figure 5 Cutting Height Adjustment A Cutter Height Adjustment Handle B Cutting Height Indicator 14 www SnapperPro com S N 2014523387 Below The cutting height indicators will help you identify the cutting height 1 Pull the cutting height adjustment handle A Figure 6 up and out of the handle lock position B and crank the handle CLOCKWISE to raise the deck to the desired cutting height Crank
18. prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury kana kala Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area 2 Mow only in the daylight or with good artificial l
19. releases the operator presence handles If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged the forward speed control lever must be locked in the NEUTRAL position and the operator must engage the operator presence handles in order to start the engine 4 amp WARNING If the unit does not pass a safety test do NOT operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Operator Safety Safety Icons The alert symbol 4h is used to identity safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows A DANGER This indicates a hazard which if not avoided will result in serious injury or death 4 WARNING This indicates a hazard which if not avoided could result in serious injury or death A CAUTION This indicates a hazard which if not avoided might result in serious injury or death NOTICE This message presented without the alert symbol indicates a situation where the unit or property could be damaged North American Safet
20. replace if damaged 20 www SnapperPro com Checking Adding Fuel To add fuel 1 Remove the fuel cap E Figure 9 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap Fuel Filter The fuel filter is located in the fuel line between fuel tank and carburetor near the fuel pump If filter is dirty or clogged replace as follows 1 fe a container below the fuel filter F to catch spilled uel Using pliers open and slide hose clamps from fuel filter Remove hoses from filter Install new filter in proper flow direction in fuel line Secure with hose clamps Reconnect the negative battery cable when finished Change Oil amp Filter 1 Warm engine by running for a few minutes Refer to the engine operator s manual for oil and filter replacement instructions 2 Route the oil drain hose A over the rear end of the engine deck 3 Place a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B from the oil drain hose and drain the engine oil into the pan 4 After draining replace the cap and wipe up any spilled oil Reposition the oil drain hose so that it is facing towards the back of the machine 5 Place an absorbent shop cloth under the engine oil filter C Remove the engine o
21. sharp or have nicks sharpen the blades See Sharpening the Mower Blades TIA SS Figure 16 inspecting the Mower Blade Air Lifts A New Mower Blade B Mower Blade at Wear Limit A notch begins to form C Mower Blade in Dangerous Condition Notch measures 25 6 35 mm or greater DO NOT USE 24 www SnapperPro com Sharpening the Mower Blade 4 CAUTION F Avoid injury Mower blades are sharp e Always wear gloves when handling mower blades or working near blades e Always wear safety eye protection when grinding 1 Sharpen the mower blades with grinder hand file or electric blade sharpener 2 Sharpen the mower blade by removing an equal amount of material from each end of the mower blade 3 Keep the original bevel A Figure 17 when grinding DO NOT change the mower blade bevel 4 The mower blade should have a maximum 1 64 0 40 mm cutting edge B or less 5 Balance the mower blades before installing Balancing the Mower Blades Avoid injury Keep mower blades balanced An unbalanced mower blade can create excessive vibration and damage the unit or cause mower blade failure 1 Clean the mower blade to remove any dried grass or other debris 2 See Figure 18 Put the mower blade on a nail in a vise and turn the mower blade to the horizontal position 3 Check the balance of the mower blade If either end of the mower blade moves downward sharpen the heavy end until the mower blade i
22. switch in the run position with the engine stopped this drains the battery Parking Brake DISENGAGE Releases the parking brake Pull the parking brake handle up to engage the parking brake Push the parking brake handle down to disengage the parking brake NOTE To start the unit the parking brake must be engaged Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Cranks the engine for starting ENGAGE Locks the parking brake PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage and push DOWN to disengage N Neutral Return Pedal The neutral return pedal provides a hands free return to neutral The pedal is used in conjunction with the Reverse Speed Control Levers to properly stop the machine See the Operation section for Driving Instructions e Throttle Control The throttle controls the engine speed Move the throttle control forward towards the FAST position to increase the engine speed and back towards the SLOW position to decrease the engine speed Always operate at FULL throttle FAST Speeds up the engine speed SLOW Slows down the engine speed 12 Cutting Height Adjustment Handles The cutting height adjustment handles control the mower deck cutting height To raise the mower deck cutting height crank the cutting height adjustment handles clockwise To lower
23. the mower deck cutting height crank the cutting height adjustment handles counter clockwise To ensure an even cut both cutting height adjustment handles must be adjusted to the same height Fa Fuel Tank Cap To remove the cap turn counterclockwise a Engine Kill Operator Presence Handles These handles are a major factor in the safety interlock system of the mower Both handles are tied together so depressing one handle depresses both The operator must depress the handles in order to deactivate the engine kill system Handles must be depressed to disengage the parking brake and engage the PTO switch Transmission Release Valves The transmission release levers deactivate the transaxle so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational information ES Transmission Oil Fill Transmission oil is added through the transmission oil reservoirs It also serves as extra holding capacity for oil as the transmissions heat up and the oil expands See CHECK TRANSMISSION OIL for oil level check and fill procedures Choke Control Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push the knob DOWN to open the choke www SnapperPro com Operation General Operating Safety Before first time operation Be sure to read all information in the Safety and Operation sections before attempting to ope
24. the spindle shaft and remove the mower blade mounting bolt with a 15 16 wrench Figure 14 2 If there are no flats on the spindle shaft wedge a Figure 14 Loosening the Mower Blade for Removal wooden block between the mower blade and the mower deck housing to keep the mower blade from turning Inspecting the Mower Blades 1 Remove the mower blade from the unit See Removing the Blade DANGER Avoid injury A worn or damaged blade can break and a piece of the mower blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the mower blade every 25 hours or at least once a year If the mower blade hits a solid object stop the engine immediately and inspect the mower blades Never weld or straighten bent mower blades 2 Inspect the mower blade Figures 15 amp 16 Discard the mower blade if it has any of the below conditions A Has more than 5 12 7 mm of the mower blade metal removed from previous sharpening or wear D Figure 15 inspecting the Mower Blade Tips Figure 15 A Mower Blade Cutting Edge B The air lifts are excessively eroded B amp C Figure n Aorere norner h h C is 25 635 d C Air Lift 16 and the notch C is 25 6 35 mm deep or greater Wear Measurement DISCARD Mower Blade If C Mower blade is bent or broken greater than 5 12 7 mm 3 If the cutting edges are not
25. 000 hours SMAPPER Operator s Manual SW30 Series Walk Behind Mowers BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC 5375 NORTH MAIN STREET MUNNSVILLE NY 13409 800 933 6175
26. 6 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE MOWER 13 Operation Starting the Engine Electric Start Stopping the Mower Engines 1 Gently squeeze both reverse speed control levers evenly 1 Engage the parking brake and make sure that the to stop the unit PTO switch is disengaged and the forward speed control 2 Once the unit is stopped firmly depress the neutral lever is in the NEUTRAL position return pedal to place the transmission in neutral 2 NOTE A warm engine may not require choking 3 Disengage the PTO by pushing down on the PTO switch Set the engine throttle control to FULL throttle position 4 Engage the parking brake by pulling the handle up until Then fully close the choke by pulling the knob OUT fully it locks into position 3 Insert the key into the ignition switch and turn it to 5 Move the throttle control to mid throttle position and START turn the ignition key to OFF Remove the key 4 After the engine starts gradually open the choke push knob down fully Reduce to half throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the unit 5 After warming the engine ALWAYS
27. 9 Regular Maintenance Regular Maintenance Maintenance Schedule The following schedule should be followed for normal care of your mower and mower deck You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter Safety Items Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 200 Hours Spring Fall Check Safety Interlock System Check Mower Brakes Check Mower Blade Stopping Time Mower Maintenance Check Unit for Loose Hardware Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 200 Hours Spring amp Fall Clean Deck amp Check Replace Mower Blades Lubricate Mower amp Mower Deck Check Tire Pressure Check Hydraulic Oil Change Hydraulic Oil Filter Engine Maintenance Check Engine Oil Level Every 25 Hours Every 100 Hours Every 200 Hours Spring amp Fall Clean Visible Debris From Engine Compartment Service Air Filter Change Oil amp Filter Check Replace Spark Plugs Check Replace Fuel Filter Inspect Clean Spark Arrester Every 50 Hours Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions If equipped
28. A Deck Lift Rod B Hex Head C Pivot Link D Jam Nut 29 Regular Maintenance Deck Leveling Adjustment S N 2014523387 amp Below 1 Park the machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 1 03 bar 2 Pull the cutting height adjustment handle A Figure 27 up and out of the handle lock position B and adjust the deck to the 3 7 6 cm position 3 Repeat process for other side of machine NOTE Both sides of the deck must be adjusted to the same height 4 Place 2 x 4 blocks under the rear of the mower deck with the 3 1 2 sides being vertical See Figure 28 5 Loosen the deck leveling hardware D Figure 27 on both sides of the machine 6 Make sure that the rear of the deck is resting on the 2 x 4 s Tighten the deck leveling hardware on both sides of the machine 7 Remove all 2 x 4 blocks from under the mower deck 30 Figure 27 Deck Leveling Adjustment A Cutter Height Adjustment Handle B Handle Lock Position C Cutting Height Indicator D Deck Leveling Hardware oy Figure 28 2 x 4 Locations A 2x4 Blocks B Arrow Indicating the Front of the Machine www SnapperPro com Mower Belt Replacement NOTICE To avoid damaging belts do NOT pry belts over pulleys 1 Park the unit on a smooth level surface such as a concrete floor Disengage the PTO engage
29. SMAPPER Operator s Manual SW30 Series Walk Behind Mowers Model Number Description 5900855 SW30KAV1852 52 Cut Walk Behind Mower 5900856 SW30KAV2061 61 Cut Walk Behind Mower 5900887 SW30KAV2052 52 Cut Walk Behind Mower 5900899 SW30KAV2661 61 Cut Walk Behind Mower 5900964 SW30KAV1848 48 Cut Walk Behind Mower 5900547 SW30KAV 1948 48 Cut Walk Behind Mower 5900548 SW30KAV1952 52 Cut Walk Behind Mower 5900549 SW30KAV2152 52 Cut Walk Behind Mower 5900550 SW30KAV2461 61 Cut Walk Behind Mower This manual is available in Spanish For a copy contact your Snapper Pro dealer or www snapperpro com Este manual est disponible en Espa ol Para obtener una copia p ngase en contacto con su distribuidor Snapper Pro o www snapperpro com BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC 5102202 5375 NORTH MAIN STREET Rev H MUNNSVILLE NY 13409 800 933 6175 Thank you for purchasing this quality built SNAPPER PRO product We re pleased that you ve placed your confidence in the SNAPPER PRO brand When operated and maintained according to the instructions in this manual your SNAPPER PRO product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for fini
30. aki FX730V DS00 S 44 3 Cu In 726 cc 12 Volt 15 amp Charging Coil Battery 340 CCA 2 2 US qt 2 1 L w filter Kawasaki FX730V 44 3 Cu in 726 cc 12 volt 15 amp alternator Battery 340 CCA 2 2 US qt 2 1 L w Filter Type Z13100 Hydraulic Fluid SAE 20W 50 motor oil Speeds Forward 0 7 MPH 0 11 27 km h 3400 rpm Reverse 0 3 MPH 0 4 83 km h Deck Size 48 52 61 Overall 80 203 cm 81 206 cm 82 5 209 5 Length cm Overall Width 48 122 cm 52 132 cm 61 155 cm chute up Overall Width 61 155 cm 67 25 171 77 195 6 cm chute down cm Height 41 104 cm 41 104 cm 41 104 cm Weight 754 lbs 342 675 Ibs 306 800 lbs 363 aprox kg kg kg Power Ratings All power levels are stated gross horsepower per SAE J2723 as rated by Kawasaki and tested per the SAE J1995 test standard The gross power curves and more information can be viewed at www kawasaki criticalpower com CHASSIS Fuel Tank Rear Wheels Front Wheels Capacity 5 Gallons 18 73 L Tire Size 20 x 7 10 48 Models Tire Size 20 x 8 10 52 amp 61 Models Inflation Pressure 15 psi 1 03 bar Tire Size 11x 4 5 Inflation Pressure Flat Free Tire 41 Iy ay jo a Bue y YM PIO ay jo a Bue ay edwos aunyonijs Jeana Aue 10 qsod 5u e ajod aul 1amod e 991 2911194 e ym apinb S14 jo ab
31. all applicable regulations adopted by the Air Resources Board that it is free from defects in material and workmanship that could cause the failure of a warranted part and that it is identical in all material respects to the engine described in the manufacturer s application for certification The warranty period begins on the date the engine is originally purchased The warranty on emissions related parts is as follows Any warranted part that is not scheduled for replacement as required maintenance in the owner s manual supplied is warranted for the warranty period stated above If any such part fails during the period of warranty coverage the part will be repaired or replaced by B amp S at no charge to the owner Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period Any warranted part that is scheduled only for regular inspection in the owner s manual supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period Any warranted part that is scheduled for replacement as required maintenance in the owner s manual supplied is warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part will be repaired or replaced by B amp S at no charge to the owner Any such part repaired or
32. amiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to proper lever near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in the proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method for making sure that the battery is fully charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at a low charging rate and less than 0 003 change in specific gravity occurs over a three year period Regular Maintenance Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follo
33. an engine fins blower screen and air cleaner See engine manual Drain excess oil Replace air filter See engine manual Open choke control rm lt r www SnapperPro com Mower Troubleshooting Continued Problem Cause Engine runs but mower will 1 Transmission release lever s not drive in disengaged position 2 Belt is broken 3 Drive belt slips 4 Brake is not fully released Mower drive belt slips 1 Pulleys or belt greasy or oily 2 Tension too loose Belt stretched or worn Brake will not hold Brake is incorrectly adjusted Steering linkage is loose Improper tire inflation Mower steers or handles poorly Naj o Troubleshooting the Mower Deck Problem Cause Mower Deck will not raise 1 Lift linkage not properly attached or damaged Engine stalls easily with Engine speed too slow mower deck engaged 2 Ground speed too fast 3 Cutting height set too low 4 Discharge chute jamming with cut grass Excessive mower deck vibration 1 Blade mounting bolts are loose 2 Mower blades arbors or pulleys are bent 3 Mower blades are out of balance Belt installed incorrectly 4 Excessive belt wear or breakage 1 Bent or rough pulleys 2 Using incorrect belt 1 Mower drive belt slips _Idler pulley spring broken or not or fails to drive properly attached 2 lt Mower drive belt broken Mower does not engage 1 Electrical wiring damage s
34. and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects gt The triangle 4 in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equipment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can
35. ation available to the consumer on our emissions labels The engine emissions label will indicate certification information The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant assuming proper maintenance in accordance with the Operating amp Maintenance Instructions The following categories are used Moderate Engine is certified to be emissions compliant for 125 hours of actual engine running time Intermediate Engine is certified to be emissions compliant for 250 hours of actual engine running time Extended Engine is certified to be emissions compliant for 500 hours of actual engine running time For example a typical walk behind lawn mower is used 20 to 25 hours per year Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years Briggs amp Stratton engines are certified to meet the United States Environmental Protection Agency USEPA Phase 2 or Phase 3 emissions standards The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements For engines less than 225 cc displacement Category C 125 hours Category B 250 hours Category A 500 hours For engines of 225 cc or more displacement Category C 250 hours Category B 500 hours Category A 1
36. cident abuse modifications alterations improper servicing freezing or chemical deterioration Attachments or accessories that were not originally packaged with the product are also excluded There is no warranty coverage on equipment used for primary power in place of utility power or on equipment used in life support applications This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer s control 5410603A Rev California U S EPA and Briggs amp Stratton Corporation Emissions Control Warranty Statement September 2012 Your Warranty Rights And Obligations The California Air Resources Board U S EPA and Briggs amp Stratton B amp S are pleased to explain the emissions control system warranty on your Model Year 2012 2013 engine equipment In California new small off road engines and large spark ignited engines less than or equal to 1 0 liter must be designed built and equipped to meet the State s stringent anti smog standards B amp S must warrant the emissions control system on your engine equipment for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine or equipment Your emissions control system may include parts such as the carburetor or fuel injection system fuel tank ignition system and catalytic converter Also included may be hoses belts connectors sensors and other emissions related assemblies
37. ction 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine 25 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period A CAUTION Y This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it AWARNING Operating on steep slopes can cause sliding and loss of steering control and rollover Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE Do 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow s
38. duct in a way not described in the Operator s Manual or using the product after it has been damaged will void your warranty Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way or if the product has evidence of abuse such as impact damage or water chemical corrosion damage Improper Maintenance or Repair This product must be maintained according to the procedures and schedules provided in the Operator s Manual and serviced or repaired using genuine Briggs amp Stratton parts or equivalent Damage caused by lack of maintenance or use of non original parts is not covered by warranty Normal Wear Like all mechanical devices your unit is subject to wear even when properly maintained This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment Except as noted in the warranty period maintenance and wear items such as filters belts cutting blades and brake pads except engine brake pads are not covered by warranty due to wear characteristics alone unless the cause is due to defects in material or workmanship Stale Fuel In order to function correctly this product requires fresh fuel that conforms to the criteria specified in the Operator s Manual Damage caused by stale fuel carburetor leaks clogged fuel tubes sticking valves etc is not covered by warranty Other Exclusions This warranty excludes damage due to ac
39. e and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 3 Clean external surfaces and engine 4 Prepare engine for storage See engine owner s manual 5 Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element 6 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 7 Completely grease and oil unit as outlined in the Normal Care section 8 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 9 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable Regular Maintenance WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death e Never store the unit with gasoline in the engine or fuel tank in a heated shelter or in enclosed poorly ventilated e
40. e face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON A SLOPE Operation Figure 3 Pre start Checks A Fuel Tank Filler Neck B Engine Oil Dipstick C Hydraulic Oil Fill 4 amp WARNING If you do not understand how a specific control functions or have not yet thoroughly read the Features and Controls section do so now Do NOT attempt to operate the unit without first becoming familiar with the location and function of ALL controls Starting the Engine Manual Start Engines 1 Engage the parking brake and make sure that the PTO switch is disengaged and the forward speed control lever is in the NEUTRAL position 2 NOTE A warm engine may not require choking Set the engine throttle control to FULL throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key into the ignition switch and turn it to RUN 4 Grasp the recoil starter handle and pull slowly until resistance is felt and then pull rapidly You may have to pull several times before the engine starts If the engine fails to start within a reasonable number of attempts discontinue and check engine manual for further instructions 5 After the engine starts gradually open the choke push knob down fully Reduce to half throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the unit
41. ected examine all fill vents on the When removing or installing battery cables disconnect battery If ice can be seen or if the electrolyte fluid cannot the negative cable first and reconnect it last If not done be seen do not attempt to start with jumper cables as in this order the positive terminal can be shorted to the long as the battery remains frozen frame by a tool To avoid engine damage do not disconnect the battery while engine is running Be sure terminal connections are tight before starting 36 www SnapperPro com Storage Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses e Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover e If the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenanc
42. efuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immediately 10 Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely 4 i Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 2 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 3 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 4 Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing 5 Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors 6 Keep all hardware especially blade attachme
43. engaged Position Free Wheel Position 15 Operation Driving The Mower Before attempting to drive the mower make sure you have read the Features and Controls section and understand the location and function of the controls The hydrostatic transmission has an infinite number of speeds between full speed forward and reverse with the faster speeds being achieved by moving the forward speed control lever and reverse speed control levers farthest in the direction of travel For normal use the throttle should be kept fully open and the ground speed of the machine determined by the forward speed control lever When transporting the machine or when loading or unloading from a truck or trailer partial throttle should be used to slow the reaction time of the controls and reduce noise Practice maneuvering the machine at a slow engine speed on level ground with the PTO switch in the OFF position until you are familiar with the controls To Move Forward and Set Forward Speed 1 Disengage the parking brake 2 Gently move the forward speed control lever A Figure 8 forward until desired speed is achieved To Move Backward 1 Disengage the parking brake 2 Gently squeeze both reverse speed control levers B evenly until desired speed is achieved To Slow or Stop Machine 1 Gently squeeze both reverse speed control levers evenly to slow the machine 2 Continuing to squeeze the reverse speed control levers will stop the
44. eone else However if you stay in the operator zone area behind the handles and controls and follow the safety rules in this operators manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Safety Rules amp Information Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly
45. er guard with the three 1 4 filter guard screws 6 Using a hex bit swivel socket or a modified allen wrench remove the top port plug from the transmissions 7 Remove the transmission reservoir cap and fill with oil until oil appears at the bottom of the transmission s top port approximately 2 qts 1 89L 8 Reinstall the top port plug and tighten to 15 ft Ibs 20 38 Nm 9 Continue to add oil to the transmission oil reservoirs until the oil level reaches the FULL COLD mark Reinstall the oil reservoir cap 10 Repeat this process for the other side of the machine 11 Run the unit for several minutes and check the transmission oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the ground speed control levers Repeat step 11 until the air is out of the system Regular Maintenance Figure 12 Transmission Oil Reservoir LH Shown A Transmission Oil Reservoir B FULL COLD Mark Figure 13 Transmission Left Side Shown A Transmission Oil Filter B Filter Guard C 1 4 Filter Guard Screws D Top Port Plug 23 Regular Maintenance Servicing The Mower Blades Removing the Mower Blade A CAUTION F Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades 1 To remove the mower blade use a 1 wrench on the flats of
46. ermitted by law All other implied warranties are excluded Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law Some states or countries do not allow limitations on how long an implied warranty lasts and some states or countries do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country WARRANTY PERIOD Covered Parts Standard Warranty Period Rental Warranty Period Riding mowers 4 years 48 months or 500 hours whichever occurs first 90 days Unlimited hours during the first 2 years 24 months Except as noted below Walk mowers 2 years 24 months unlimited hours 90 days over 30 inches of cutting width Except as noted below Belts Tires Brake Pads 90 days 90 days Hoses Battery Blades Attachments 1 year 90 days Engine See Engine Operator s Manual See Engine Operator s Manual Emissions related components are covered by the Emissions Warranty Statement In Australia Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced i
47. essure is low or uneven Deck is not leveled correctly Tires are not properly inflated Blades are damaged Deck shell is damaged OO ON Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged ON Tires are not properly inflated Blades are worn down too far Engine speed is too slow Ground speed is too fast Deck is plugged with grass ALA onan 40 Mower spindle is bent or loose Blades are installed incorrectly Mower spindle is bent or loose Blades are installed incorrectly Blades are not sharp or nicked Remedy Sharpen your blades Replace your blades Always mow at full throttle Slow down Clean out the mower Overlap your cutting rows Ol ONS N When turning your effective cutting width decreases overlap more when turning Roll or level the lawn Raise the cutting height N Slow down Correctly level the deck Check and inflate the tires 0 al Level the deck correctly Check and inflate the tires Replace the blades Repair or replace the deck Repair or replace the spindle Reinstall the blades correctly pasan Level the deck correctly Sharpen or replace the blades Replace the blades Clean out the deck gt Repair or replace the deck Repair or replace the spindle Reinstall the blades correctly Check and inflate the tires Sharpen yo
48. f the goods fail to be of acceptable quality and the failure does not amount to a major failure For warranty service find the nearest Authorized Service Dealer in our dealer locator map at FERRISINDUSTRIES COM AU or by calling 1300 274 447 or by emailing or writing to salesenquires briggsandstratton com au Briggs amp Stratton Australia Pty Ltd 1 Moorebank Avenue NSW Australia 2170 The warranty period begins on the date of purchase by the first retail end user and continues for the period of time or hours stated in the table above No warranty registration is necessary to obtain warranty on Briggs amp Stratton products Save your proof of purchase receipt If you do not provide proof of the initial purchase date at the time warranty service is requested the manufacturing date of the product will be used to determine the warranty period ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced Warranty service is available only through SNAPPER PRO Authorized Service Dealers Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate This warranty only covers defects in materials or workmanship It does not cover damage caused by improper use or abuse improper maintenance or repair normal wear and tear or stale or unapproved fuel Improper Use and Abuse The proper intended use of this product is described in the Operator s Manual Using the pro
49. fety Decals 8 Safety Interlock System amp Safety Icons 9 Features amp Controls 10 Identification Numbers uu uuu 10 Control Locations amp Functions S N 2014523388 amp Above 10 S N 2014523387 amp Below 11 Ae 13 A u aus aqsu daoa ninndiana knisa 13 Checks Before Starting 13 Starting the Engine Manual Start 13 Starting the Engine Electric Start 14 Stopping the Mower 14 Checking Tire Pressures 14 Cutting Height Adjustment S N 2014523388 amp Above 14 S N 2014523387 amp Below 15 Pushing the Unit by Hand 15 Driving the Mower a 16 MOWINGisiscioiiniricia ini 17 Mowing Recommendaltlions 17 Mowing Methods LLL aaa 18 Regular Maintenancoes 20 Maintenance Schedule 20 Checking Adding Fuel 21 Fuel FMO uy u esa 21 Oil amp Filter Change somission 21 ubica y uu iio 22 Check Fi
50. gt gt Transmission Drive Belt Crankshaft Pulley Transmission Pulleys Idler Pulley Idler Arm Spring Spring Anchor Eyebolt Stationary Idler Pulley Arrow Indicating the Front of the Machine www SnapperPro com Reverse Speed Control Levers Comfort Adjustment S N 2014522399 8 Below The amount of pressure necessary to depress the Reverse Speed Control Levers A Figure 33 can be adjusted to meet the comfort needs of the operator 1 Disengage the PTO engage the parking brake and turn off the engine 2 To increase the amount of pressure necessary to depress the Reverse Speed Control Levers turn the lock nut B CLOCKWISE until the desired comfort level is achieved To decrease the amount of pressure necessary to depress the Reverse Speed Control Levers turn the lock nut COUNTER CLOCKWISE until the desired comfort level is achieved 3 Repeat process for other side of the unit NOTE Both Reverse Speed Control Levers should be adjusted so that it takes the same amount of pressure to depress both handles Handle Placement Adjustment All Models There should be approximately 1 2 54 cm fo clearance in between the handle bars and the reverse speed control levers when the forward speed control lever is in the neutral position To adjust 1 Loosen the jam nuts B Figure 34 that are located on the top and the bottom of the reversing linkage rod A 2 Adjust the linkage rod To increase the a
51. ight keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided 4 Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered
52. il filter and replace with a new one 6 Remove the oil dipstick D and refill with oil Refer to the engine operator s manual for oil recommendations 7 Remove the shop cloth and wipe up any spilled oil O O1 Ww PO Engine Maintenance Refer to engine owner s manual for all engine maintenance procedures and recommendations Inspect Muffler and Spark Arrester Inspect the muffler for cracks corrosion or other damage Remove the spark arrester if equipped and inspect for damage or carbon blockage If replacement parts are required make sure to use only original equipment replacement parts Regular Maintenance WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death e Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do NOT allow open flame smoking or matches in the area Avoid over filling and wipe up any Spills Do NOT remove fuel filter when engine is hot as spilled gasoline may ignite Do NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Oil Drain Hose Cap Oil Filter Oil Dipstick Fuel Tank Cap Fuel Filter NOTICE Do NOT use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system da
53. ine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area 37 Troubleshootiny Troubleshooting Troubleshooting Chart While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly 4 WARNING Remove the ignition key prior to performing maintenance on the unit The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting the Mower Problem Engine will not turnover or start Cause 1 Parking brake not engaged 2 PTO electric clutch switch in ON position 3 Out of fuel 4 Engine flooded 5 Fuse blown 6 Wiring loose or broken 7 Safety interlock switch faulty
54. ing See Mowing Recommendations for tips on mowing patterns lawn care and trouble shooting information 6 When finished shut off the PTO by pushing the PTO switch down completely 7 Stop the engine see Stopping The Engine oR 0 MN Mowing Recommendations Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1
55. ion A spark arrester may be required Contact local fire agencies for regulations relating to fire prevention requirements Keep hands and feet xy away from deck Do not operate mower Iy unless discharge chute or entire grass catcher is in its proper place Amputation and Pinch Point Hazard To avoid injury from rotating parts stay clear of parts and keep all shields and guards in place 5103184 www SnapperPro com Safety Interlock System This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Forward speed control lever is not in the NEUTRAL position Test 2 Engine SHOULD crank if e PTO switch is NOT engaged AND e Parking brake is engaged AND e Forward speed control lever is in the NEUTRAL position Test 3 Engine should SHUT OFF if e Operator releases the operator presence handles with the PTO engaged OR Operator releases the operator presence handles with the parking brake disengaged Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator
56. ll and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed 18 Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Mowing Methods Proper Broadcast Mowing Broadcasting or side dischargi
57. ll Transmission Oil 23 Transmission Oil Filter Change 23 Servicing the Mower Blades 24 Neutral AGjUStMent 0 0 0 cece ee eeeeeeeeeeeneeeeeeeeaees 26 Speed Balancing Adjustment S N 2014523387 amp Below 26 S N 2014523388 amp Above 27 Parking Brake Adjustment 28 Deck Leveling Adjustment S N 2014523388 amp Above 29 S N 2014523387 amp Below 30 Mower Belt Replacemenrt 31 Transmission Drive Belt Replacemen t 32 Reverse Speed Control Levers Adjustment 33 Battery Maintenan e N 34 Battery Service R 8 35 JODIO gga Eu ici 37 Starting After Long Term Storage 37 Troubleshooting 38 Troubleshooting the Mower 38 Troubleshooting the Mower Deck 39 Troubleshooting Common Cutting Problems 40 BORIC ALOIS isis 41 Slope Identification Guide 42 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules Information
58. mage could result WARNING mm S S gt gt Replacement parts must be the same and installed in the same position as the original parts or fire could result 21 Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 10 amp 11 as well as the following lubrication points Grease e front caster wheel axles amp yokes e deck lift pivot blocks amp linkages e mower deck spindles e mower deck idler arm Not all greases are compatible Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil e control handle pivots e deck lift pivots e discharge chute hinge neutral return pedal pivots Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Lubricating the Front Casters NOTE Front casters should be lubricated annually 1 Remove the 1 4 28 bolt A Figure 11 screwed into the front caster and install a 1 4 28 grease fitting 2 Grease the front caster 3 Remove the 1 4 28 grease fitting and reinstall the 1 4 28 bolt 4 Repeat process for the other side of the machine Figure 11 Front Caster amp Wheel
59. mount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact B amp S at 414 259 5262 Briggs amp Stratton Emissions Control Warranty Provisions The following are specific provisions relative to your Emissions Control Warranty Coverage It is in addition to the B amp S engine warranty for non regulated engines found in the Operator s Manual 1 Warranted Emissions Parts Coverage under this warranty extends only to the parts listed below the emissions control systems parts to the extent these parts were present on the B amp S engine and or B amp S supplied fuel system a Fuel Metering System e Cold start enrichment system soft choke Carburetor and internal parts e Fuel pump Fuel line fuel line fittings clamps Fuel tank cap and tether e Carbon canister b Air Induction System Air cleaner Intake manifold Purge and vent line c Ignition System Spark plug s Magneto ignition system d Catalyst System e Catalytic converter Exhaust manifold Air injection system or pulse valve e Miscellaneous Items Used in Above Systems Vacuum temperature position time sensitive valves and switches Connectors and assemblies 2 Length of Coverage For a period of two years from date of original purchase B amp S warrants to the original purchaser and each subsequent purchaser that the engine is designed built and equipped so as to conform with
60. mount of clearance between the handle bars and the reverse speed control levers turn the linkage rod A clockwise To decrease the amount of clearnace between the handle bars and the reverse speed control levers turn the linkage rod counter clockwise 3 Once the measurement of 1 2 54 cm is achieved tighten the jam nuts against the linkage rod ball joints 4 Repeat the process for the other side of the unit Both reverse speed control levers should be adjusted equally Regular Maintenance Figure 33 Reverse Speed Control Levers Comfort Adjustment A Reverse Speed Control Levers B Lock Nut Figure 34 Handle Placement Adjustment A Reversing Linkage Rod B Jam Nuts C Linkage Rod Ball Joints 1 2 54 cm 33 Regular Maintenance Battery Maintenance This unit is equipped with a maintenance free BCIU1 battery Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first A Figure 35 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first B 4 Coat the cable ends and the battery terminals with petroleum jelly or non conducting grease 42 WARNING Keep open flames and sparks away from the battery Figure 35 Battery Com
61. nclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks 10 Drain fuel system completely or add a gasoline stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline Stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage Starting After Long Term Storage Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See eng
62. ng disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn Engine Speed amp Ground Speed for Broadcasting Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed How Much Grass to Cut Off When Broadcasting Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass www SnapperPro com Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal Mulching Requires EXCELLENT Mowing Conditions Mulching mowers cannot func
63. nnecting or disconnecting from battery Wear protective clothes and use insulated tools 19 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 20 Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs 22 Always comply with factory specifications on all settings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before
64. nt bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their proper operation regularly 8 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives Safety Rules amp Information mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before co
65. pa ya u1 u Ily Z 9SA0Qe pa e3 pu au panop y BHuoje abed siy piod L SNOILONULSNI 3d07S 3H L 30 FTIONV JHL 0107103 3H1 30 ATONV AHL 34 VANOS A ANIT GALLOG ALViddOudddV DNOTV Q104 O 9 13 9NIOTINA LSOd JONAS 310d 3341 39VIy4NS VILLA V HLIM 3903 SIH L NOMV m ml _ AGINS NOILVOISILNAGNI 3dO 1S www SnapperPro com 42 Notes BRIGGS amp STRATTON PRODUCTS WARRANTY POLICY September 2012 LIMITED WARRANTY Briggs amp Stratton warrants that during the warranty period specified below it will repair or replace free of charge any part that is defective in material or workmanship or both Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for and is subject to the time periods and conditions stated below For warranty service find the nearest Authorized Service Dealer in our dealer locator map at WWW SNAPPERPRO COM The purchaser must contact the Authorized Service Dealer and then make the product available to the Authorized Service Dealer for inspection and testing There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from purchase or to the extent p
66. partment Be careful when handling the battery A Negative Cable amp Terminal e Avoid spilling electrolyte B Positive Cable amp Terminal e Keep flames and sparks away from the battery When removing or installing the battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 34 www SnapperPro com Battery Service 42 WARNING x Aw S e Keep open flame and sparks away from the battery the gasses coming from it are highly explosive e Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine the condition of the battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows the voltage of the charging circuit which normally is 13 to 14 volts A dead battery or one to weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should observe during the charging operation If you are unf
67. peed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other attachments These can change the stability of the unit T Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability Do Not 1 4 5 6 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope Do not turn on slopes unless necessary and then turn slowly Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not mow excessively steep slopes Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them L oak Wh Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Before and during reverse operation
68. rate this unit e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit Checks Before Starting e Check that crankcase is filled to full mark on the engine oil dipstick B Figure 3 See the engine Operator s Manual for instructions and oil recommendations Fill the fuel tank A with fresh fuel Refer to engine manual for fuel recommendations e Make sure all nuts bolts screws and pins are in place and tight e Check the tire pressures See Check Tire Pressures e Check the hydraulic oil tank C and make sure that the oil level is up to the FULL COLD mark e Adjust the height of the mower deck to the desired position See Mowing Height Adjustment 4 amp WARNING Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine unit and mower free of grass leaves and excess grease Do NOT stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do NOT allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 4 amp WARNING Operating on steep slopes can be dangerous Select slow ground speed before driving onto a slope e Mow across th
69. replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part 3 Consequential Coverage Coverage shall extend to the failure of any engine components caused by the failure of any warranted emissions parts 4 Claims and Coverage Exclusions Warranty claims shall be filed according to the provisions of the B amp S engine warranty policy Warranty coverage does not apply to failures of emissions parts that are not original equipment B amp S parts or to parts that fail due to abuse neglect or improper maintenance as set forth in the B amp S engine warranty policy B amp S is not liable for warranty coverage of failures of emissions parts caused by the use of add on or modified parts Look For Relevant Emissions Durability Period and Air Index Information On Your Small Off Road Engine Emissions Label Engines that are certified to meet the California Air Resources Board CARB small off road Emissions Standard must display information regarding the Emissions Durability Period and the Air Index Briggs amp Stratton makes this inform
70. s balanced See Sharpening the Mower Blades for proper sharpening instructions 4 Repeat the process until the mower blade remains in the horizontal position Reinstalling the Mower Blades 1 Reinstall each mower blade with the air lifts pointing up towards the mower deck as shown in Figure 19 Secure with the mower blade mounting bolt and flat washer A amp B Figure 19 and torque to 70 ft Ibs 94 Nm 2 If there are no flats on the spindle shaft wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning Regular Maintenance S Figure 17 Sharpening the Mower Blade A Mower Blade Bevel B Mower Blade Cutting Edge Figure 18 Balancing the Mower Blade A Nail Figure 19 Tightening the Mower Blade for Installation A Mower Blade Mounting Bolt B Flat Washer C Mower Blade Air Lift Points Up For Installation D 4X 4 Wooden Block 25 Regular Maintenance Neutral Adjustment If the unit creeps while the forward speed control lever is locked in the NEUTRAL position then it may be necessary to adjust the adjustment linkage rods NOTE Perform this adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine 2 There are two jam nuts B Figure 20 on each linkage rod C Loosen the jam nuts on both linkage rods
71. sh cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these original instructions for future reference PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number S ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Features and Controls for the location of Identification Numbers Briggs amp Stratton Power Products Group LLC Copyright 2012 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved SNAPPER PRO is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Power Products Group LLC 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www SnapperPro com A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 42 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Table of Contents Operator Safety nsincciicsciccscascccecscssctereasccectcensasceces 2 Safety Rules and Information 2 Sa
72. sume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them PATTI MEN Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Safety Rules amp Information Slope Operation You could be seriously injured if you use this unit on too steep of a slope Using the unit on a slope that is too steep where you do not have adequate footing and unit traction and control can cause you to lose control and possibly slip and fall or roll the unit over Always mow across slopes not up and down you could slip and fall Also note that the surface you are on can greatly impact your ability to safely operate this machine Wet grass or soft soil can seriously affect your footing and traction of the unit Do not operate on slopes that are slippery wet or have soft soil Moving Parts This equipment has many moving parts that can injure you or som
73. the handle COUNTER CLOCKWISE to lower the deck to the desired cutting height After the desired cutting heights are achieved position the cutting height adjustment handles into the handle lock position 2 Repeat the process for the other side of the machine NOTE Both sides of the cutter deck must be adjusted to the same height to insure a proper cut Pushing the Mower By Hand 1 Disengage the PTO engage the parking brake turn the ignition OFF and remove the key NOTICE Towing the units will cause hydraulic pump and wheel motor damage Do NOT use another vehicle to push or pull this unit Locate the transmission release levers A Figure 7 by the rear wheels of the unit 3 To disengage the pumps free wheel position pull both transmission release levers back and out so they lock in the disengaged free wheel position 4 Disengage the parking brake The unit can now be pushed by hand 5 After moving the unit re engage the pumps drive position by pulling the transmission release levers rearward and inward to release them from the disengaged position and then allow them to move to the engaged drive position Operation Figure 6 Cutting Height Adjustment A Cutter Height Adjustment Handle B Handle Lock Position C Cutting Height Indicator Y er Figure 7 Transmission Release Levers LH Shown A Transmission Release Levers B Engaged Position Drive Position C Dis
74. the parking brake turn off the engine and remove the ignition key 2 Lower the mower deck to its lowest cutting position and remove the mower deck guard 3 Using a 3 4 combination wrench carefully rotate the idler arm A Figure 29 counter clockwise which will relieve the tension on the belt exerted from the idler arm 4 Slide the mower drive belt over the edge of the rear stationary idler pulley B Carefully release the tension on the idler arm Spring loaded components can kick back causing injury Use extreme caution when rotating the idler arm with the combination wrench due to the increased tension in the spring as the idler arm is being rotated Injury may result in the breaker bar is prematurely release while the spring is under tension 5 Remove the old belt C and replace with a new one Make sure the V side of the belt runs in the pulley grooves 6 Install the mower drive belt on the PTO pulley the spindle pulleys D and all idler pulleys E except the rear Stationary pulley B Carefully rotate the 3 4 combination wrench counter clockwise and install the belt on the rear stationary idler pulley Carefully release the tension on the 3 4 combination wrench 7 Adjust the mower deck cutting height to 3 7 62 cm 8 Use the Mower Belt Idler Spring Length chart to determine the correct spring length Mower Belt Idler Spring Length Measurement 48 Models 6 1 2 16 5
75. tion properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation Engine Speed amp Ground Speed for Mulching Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation How Much Grass to Mulch The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences INI Operation 1
76. ur blades Replace your blades Always mow at full throttle Slow down Clean out the mower ESAS OANA www SnapperPro com Specifications Note Specifications are correct at time of printing and are subject to change without notice ENGINE 18 Gross HP Kawasaki Manual Start Make Kawasaki Model FX541V Displacement 36 8 Cu in 603 cc Oil Capacity 1 8 US at 1 7 L w Filter 19 Gross HP Kawasaki Manual Start Specifications TRANSMISSIONS S N 2014600769 amp Below Hydro Gear ZJ KMEE 3B5A 1RLX RH Hydro Gear ZJ GMEE 3B5A 1RLX LH S N 2014600770 amp Above Hydro Gear ZJ KMFE 3B5B 1RLX RH Hydro Gear ZJ GMFE 3B5B 1RLX LH Make Kawasaki Model FX600V DS01 S Displacement 36 8 Cu In 603 cc Oil Capacity 1 8 US qt 1 7 L w Filter 20 Gross HP T Kawasaki Electric Start Make Model Displacement Electrical System Oil Capacity Kawasaki F600V 36 8 Cu in 603 cc 12 Volt 15 amp Charging Coil Battery 340 CCA 1 8 US at 1 7 L w Filter 21 Gross HP T Kawasaki Electric Start Make Model Displacement Electrical System Oil Capacity Kawasaki FX651V DS00 S 44 3 Cu In 726 cc 12 Volt 15 amp Charging Coil Battery 340 CCA 2 2 US qt 2 1 L w filter 24 Gross HP T Kawasaki Electric Start Make Model Displacement Electrical System Oil Capacity 26 Gross HPt Kawasaki Electrical Start Make Model Displacement Electrical System Oil Capacity Kawas
77. urn to idle speed Remove the cable connection at the engine or frame The remove the other end of the same cable from the booster battery 11 Remove the other cable by disconnecting at the discharged battery first and then disconnect opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 35 Regular Maintenance THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To To Starter O O Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 36 Jump Starting Any procedure other than the proceeding could result in Fof yolir personal safety use extreme caution when Personal injury caused by electrolyte squirting out of jump starting the battery vents Personal injury or property damage due to battery Never expose battery to open flame or electric explosion spark battery action generates hydrogen gas which is I flammable and explosive Damage to the charging system of the booster vehicle D low batt id tact ski fabri or of the immobilized vehicle o not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid Do not attempt to jump start a vehicle having a frozen solution which can cause serious personal injury or battery because the battery may rupture or explode If a property damage frozen battery is susp
78. w these directions Both booster and discharged batteries should be treated carefully when using jumper cables Follow the steps below exactly being careful not to cause sparks Refer to Figure 36 1 Both batteries must be the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that the booster cables can be connected easily to the batteries in both vehicles Make certain that the vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure that the vent caps are tight Place a damp cloth over the vent caps on both batteries 4 Connect the positive cable to the positive post of the discharged battery wired to starter of solenoid 5 Connect the other end of the same cable to the same post marked positive on the booster battery 6 Connect the second cable negative to the other post of the booster battery 7 Make the final connection on the engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle wit the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds stop procedure More than thirty seconds seldom starts the engine unless some mechanical adjustment has been made 10 After starting allow the engine to ret
79. y Icons An DS Read the Open Flame Alert Toxic Fumes Manual Hazard i ig Amputation Amputation Amputation Fire Hazard Rotating Parts Hand In Blade Foot In Blade gt a le us ibis y YE AAA Wear Protective A Thrown Objects Hot Surface Pinch Point Gear 0 0 Y 3 Remove eak Key Before Servicing Features and Controls Features and Controls Identification Numbers BRIGGS ACY RATTON CORPORATION YARD o AE GROUP NY MUN PE NY 13409 North American psf USA Models PART NO lt NO When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to engine owner s manual Control Locations Functions S N 2014523388 amp Above Figure 1 Identification Numbers A Identification Tag Figure 2 Control Locations S N 2014523388 8 Above 10 E Cutting Height Adjust Handle The cutting height adjustment handle control the mower deck cutting height To raise the mower deck cutting height crank the cutting height adjustment handles clockwise To lower the mower deck cutting height crank the cutting height adjustment handles counter clockwise www SnapperPro com S N 2014523387 amp

Snapper 5900547 Lawn Mower User Manual

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