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Slant/Fin J-390 Boiler User Manual

1. Jaguar Model J 390 7 Water Treatment and Freeze Protection A good water treatment program will not only extend the useful life of this boiler but it will also save much of the time and expense of repairs made necessary by preventable occurrences A reputable water treatment company should be consulted to evaluate and determine the best overall treatment program for your boiler equipment The heat exchanger is made of aluminum so the system water must be maintained between 7 0 and 8 5 PH level Thoroughly flush the system before connecting the boiler to remove any sediment or glycol Anti freeze is sometimes used in hydronic systems to protect against freeze up in the event of power failure or boiler shut down in the cold winter Use RhoGard Propyleneglycol with Pro Tek 922 inhibitor by Rhomar Water Management Inc Follow the manufacturer s instructions for proper application and proper mixture for minimum ambient temperature Any use of anti freeze other than that supplied by Slant Fin or specifically approved and or recommended for use by Slant Fin will void this warranty Never use Ethylene Glycol as it is toxic to humans Never use any types of automotive or standard gylcol freeze protection fluids Piping a heating cooling system to a water boiler and chiller Figure 21 illustrates a method of piping a heating cooling system to a water boiler and a chiller Hand valves shown or automatic valves must be insta
2. Provide accessibility clearance of 8 on sides requiring servicing and 18 on sides used for passage All minimum clearances shown above must be met This may result in increased values of some minimum clear ances in order to maintain the minimum clearances of others Clearance from hot water pipes shall be 1 inch At points where hot water pipes emerge from a floor wall or ceiling the clearance at the opening through the finished floor boards or wall or ceiling boards may be not less than 1 2 inch Each such opening shall be covered with a plate of uncombustible material SAFETY KEEP THE BOILER AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS Jaguar Model J 390 CONTAMINATION PREVENTION The combustion air supply must not be susceptible to contami nation sources whether the combustion air comes from the interior or exterior of the building Contaminated air can cause corrosion or other damage to the heat exchanger and compo nents of the boiler causing failure of these parts or unsafe operation Below is a list of products and areas which may cause contaminated combustion air PRODUCTS TO AVOID e Spray cans containing chloro fluorocarbons Permanent wave solutions e Chlorinated waxes cleaners e Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or
3. SUPPORT S 22 STORM COLLAR Z ATTE 2 SS 4 IN DIA PVC CPVC PIPE OR STAINLESS STEEL VENTING MATERIAL FOR VENT u TAM Y 2 LZ 777 Jn n cL A SLOPE UP 1 4 IN PER FOOT MIN FIRESTOP AND SUPPORT 90 ELBOW AIR INTAKE DO NOT BLOCK 4 IN DIA PVC CPVC PIPE OR STAINLESS STEEL VENTING MATERIAL FOR VENT RX GQ Figure 8 Jaguar J 390 non direct vent venting through the roof AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Jaguar Model J 390 11 JAGUAR J 390 NON DIRECT VENT UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight Use 4 dia PVC CPVC schedule 40 pipe or U L listed single wall 4 dia AL29 4C S S venting materials See page 7 90 TERMINATION ALTERNATE VERTICAL TERMINATION ELBOW WITH SCREEN 45 ELBOW VENT TERMINATION TEE WITH SCREEN CHIMNEY TOP PLATE 1 FT MIN 4 INCH DIA PVC CPVC PIPE OR STAINLESS STEEL VENTING MATERIAL FOR VENT VLLLLLLLLLLLLLLLLLLLLLLLLLLL LL SLOPE UP 1 4 IN PER FOOT MIN D AIR INTAKE DO NOT BLOCK SEAL CHIMNEY OPENING WITH MORTAR OR COVER PLATE 90 ELBOW Y Y Y Y Y Y Y Y Y Y Y Y Y Y 4 INCH DIA PVC CPVC PIPE OR STAINLESS STEEL VENTING MATERIAL FOR VENT Figure 9 Jaguar J 390 non direct vent utilizing an existi
4. I GENERAL MAINTENANCE A Safety check see page 38 B Vent and air intake system inspection 1 Check for obstruction condensation corrosion and physical damage 2 Check outside termination Screen and louvers should be free of any debris and must be cleaned as required 3 Perform Venting and Air intake System Regular Inspection see page 16 C Piping Check the following 1 Water piping and accessories for leaks Slightest leaks should be corrected 2 System to be full of water and pressure to remain stable at correct setting on gauge 3 Air control system Noise and air binding in radiation should not occur 4 Low water cutoff for operation see instruction furnished with unit D Boiler Room Air Supply Check air vents for continuous positive supply of air as required Air needs are greatest in cold weather if boiler installation is non direct vent method Air vents must open and free of obstruction WARNING The flow of combustion and ventilating air to the boiler should not be obstructed II INSPECTION DURING HEATING SEASON A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be necessary Regular loss of water from boiler system may indicate either a system leak or a faulty air control system or a faulty automatic fill valve 41 B Check venting system See Venting and Air Intake System Regular Inspection on page 16 C C
5. INSPECTION A Inspect the system regularly for condensation corrosion sagging and or physical damage A qualified professional should service the boiler annually and include such an inspection at that time The homeowner should look over the system monthly for damage water stains any signs of rust other corrosions or separation of the vent and air intake piping if direct vent B Should an inspection turn up signs of condensation corrosion sagging or damage the boiler should be shut down immediately and the condition should be corrected by a qualified professional CONDENSATE REMOVAL SYSTEM The Jaguar J 390 boiler is equipped with a built in condensation drain and trap system This system consists of two traps one being dedicated to the condensate produced by the boiler and another being dedicated to the condensate produced within the vent piping See page 13 for the location of each of the traps Both of these traps must be filled with water This is most easily accomplished by pouring water from a small container into the vent connector at the top of the boiler before the vent pipe is attached until the tubing loop trap in the rear of the boiler is visi bly filled DO NOT operate the boiler without filling the trap with water to prevent flue gas discharge into space Periodic inspection should be made of this assembly for deterioration of the tubing and components and to insure that the traps are not plugged If any part
6. If you then smell gas STOP Follow B in the safety information above on this page If you don t smell gas go to next step Turn on all electric power to the appliance Set thermostat to desired setting If the appliance will not operate follow the instructions To Turn Off Gas to Appliance and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE 1 2 Set thermostat to lowest setting Turn off all electric power to the appliance if service is to be performed Close the gas supply shut off valve by turning the handle to be perpendicular to the gas piping See Figure 24 36 Jaguar Model J 390 JAGUAR MODEL J 390 SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR S ON COMBUSTION BLOWER ON AT MEDIUM SPEED CONTROL LOCKOUT DISPLAY SHOWS BLOWER SPEED CONFIRMED ERROR A 33 5 SECOND PRE PURGE PERIOD CONTROL LOCKOUT DISPLAY SHOWS ERROR A 01 TRIAL FOR IGNITION 6 SECONDS SPARK IGNITOR ENERGIZED GAS VALVE OPENS 3 TRIALS FOR IGNITION CONTROL LOCKOUT R GE WATER HIGH LIMIT CLOSED ERROR A 03 WITH NO FLAME SENSED YES GAS VALVE REMAINS OPEN FOR 4 SECONDS SPARK IGNITOR DE ENERGIZED YES 2 TIMES RETRIALS FOR IGNITION GAS VALVE CLOSED FLAME SIGNAL SENSED BLOWER POST PURGE 10 SECONDS yes GAS VALVE REMAINS OPEN CONTROL CONTINUOUSLY MONITORS THERMOSTAT HIGH LIMIT WATER
7. check for system leaks and check water pressure regulator Repair any system leaks Adjust or replace water pressure reducing valve Check the maximum fuel input firing rate Refer to page 37 for the procedure Locate leaks and repair Close service supply valve shut down boiler and notify utility Check and fill with water Check carefully and repair Also see Venting System Regular Inspection Check the maximum fuel input firing rate and combustion Refer to page 37 for procedure Jaguar Model J 390 43 NOTES SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 a ele Hai FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com Slant Fin Corp 2008
8. feet w c 15 Flow Rate GPM Figure 18 Boiler water side pressure drop Boiler Domestic Water Available Head Capability for Various Model Head Tank Piping Circulators to Overcome DHW Tank Head Loss Loss Head Loss Feet w c 2 in series Feet wo Feet wic Taco 1400 20 Taco 1400 45 Taco 1400 204 4 5 9 we xe _ Table 2 Jaguar boiler recommended pump models for domestic hot water tank piping Notes This is the minimum flow rate recommended for Jaguar boiler Domestic water tank piping head is based on 1 inside diameter piping and full port valves Refer to the DHW Tank Manufacturer s water flow rate requirements and associated pressure drop head loss to select the appropriate circulator A f 2 circulators are specified they must be piped in series in order to provide the head capacity shown Power to circulator s must be supplied through an appropriate relay to protect the boiler control s fuse Jaguar Model J 390 FROM REST OF SYSTEM ADDITIONAL ZONES 1 E EI ISOLATION Y VALVE FLOW CHECK VALVE ZONE CIRCULATOR SPACE HEAT ZONE 1 AIR VENT DO NOT EKCEED 12 APART ISOLATION VALVE N ZA ISOLATION VALVE BOILER LOOP CIRCULATOR SUPPLIED WITH THE BOILER gt FLOW CHECK VALVE D CIRCULATOR FLOW CHECK VALVE RELIEF lt VALVE BOILER WATER OUTLET SUPPLY BOILER WATER INLET RETURN F
9. latest edition This installation must also conform to the additional require ments in this Slant Fin Instruction Book BOILER LOCATION Provide a level solid foundation for the boiler Location should be as near as possible to chimney or outside wall so that the flue pipe from boiler is short and direct See para graph heading Vent Termination Location and Clearance on page 8 The location should also be such that all boiler components are protected from water dripping spraying rain etc during appliance operation and service circulator replacement control replacement etc BOILER FOUNDATION A Provide a solid level foundation capable of supporting the weight of the boiler filled with water and extending at least 2 past the jacket on all sides See dimensions of boilers page 2 B Boiler can be installed on both combustible and non combustible floors but must NOT be installed on or above carpeting C If boiler is to be located over buried conduit containing electric wires or telephone cables consult local codes or the National Board of Fire Underwriters for specific requirements Figure 3 Jaguar boiler min clearances for combustible construction shall be as follows MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Recommended Surface Construction for Service Front 0 24 Rear 0 6 Left Side 0 0 Right Side 0 0 Top 4 6 Flue Connector Enclosed 2 6 Uninclosed 1 6
10. Btuh of total appliances input IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL BURNING EQUIPMENT THE AREA OF FREE OPENINGS MUST BE APPROPRIATELY INCREASED TO ACCOMMO DATE THE ADDITIONAL LOAD B DIRECT VENT INSTALLATION Adequate air supply should be provided to prevent overheating of the boiler controls and boiler room Openings for passage of air into the boiler room for direct vent installation must be at least of the openings required for the non direct vent as mentioned above If additional non direct vent appliances are installed in the same space and adequate air openings are provided for them there are no additional air openings required for the Jaguar J 390 boiler For both direct and non direct installation the following must be considered Openings must never be reduced or closed If doors or win dows are used for air supply they must be locked open Protect against closure of openings by snow and debris Inspect frequently No mechanical draft exhaust or supply fans are to be used in or near the boiler area Boiler area must never be under negative pressure The flow of combustion and ventilating air to the boiler must not be obstructed FLUE GAS VENTING REQUIREMENTS The Jaguar J 390 series boiler is a high efficiency mechanical ly forced draft boiler ana therefore require different venting arrangements than natural draft lower efficiency boilers THE FOLLOWING INSTRUCTIONS MUST BE CAREFULLY
11. DHW may be set to desired temperature The setting range is between 104 to 185 F Jaguar Model J 390 3 While is blinking DHW tank temperature may be set to desired temperature if tank is equipped with sensor The setting range is between 104 to 185 F 4 View actual boiler supply amp return water tempera ture domestic hot water tank temperature if tank equipped with sensor flue temperature and outside temperature if outside sensor is used on Temperature Display by selecting 1 2 3 4 or 5 on Mode Display These numbers are steady on display and are not settable All sensor inputs to the control must be connected to a 12k ohm sensor Viewing and changing system setting A trained experienced service technician or installer should perform following adjustments See table 5 for details 1 Space heating and DHW post pump time may be changed 2 Space heating and DHW modes may be chosen 3 Weather compensation slope and set point temperature may be changed if outside sensor is used See Figure 23 for graph 4 Read actual blower RPM 5 Adjust blower RPM for high and low input adjustment 6 Read flame current in micro amp 7 Run boiler on high low or ignition input steady for 20 minutes for test purposes Display and push buttons 1 Reset Used to clear a Lock out error indicated with an A in the Mode Display 2 Select Used to scroll through t
12. HOLIMS 123NNOOSIG wajsAs aA BA euoz Jo bBuiuozinyy eg JVLSOWMH3H L L 43108 NO DNIgIA 971315 lee Pls rele O O DO HOLIMS YOLOW YI HI ON d 3 V08A HOLIMS ON A AEVO8A OO OO YOLOW d 3 V08A 3NOZ JAVISOWMW3HL O 3NOZ 0 AN DH ANY S3ATVA INOZ 3 3 v08A ONISN WALSAS JAYA INOZ 43104 dO DNINOZILINW JVISOWMSH3H IL L INOZ Jaguar Model J 390 22 Aejas wajsAs Buiuoz duind enber 1p39qog Jo Buluoziyjnyy 91 4 4371 04 NO SIVNIN43L aoh feee qauinoas SV NOIL231O8d QVOTH3AO SNV3W 123NNOOSIG 3qdlAOti MINS YIMOd WV cl HOLIMS JD3NNO2SIG a A x L 3NOZ AN Ou 3NOZ AV 138 VSr8u VSt8Y JVISOWH3H L Pe C INOZ WEE L INOZ AV DU Vsv84 ONISN WALSAS DNINOZ 4 109 dO ONINOZILINW INOZ V Du VSv8d Jaguar Model J 390 23 MULTIZONING OF JAGUAR BOILER PUMP ZONING SYSTEM USING R882A B RELAYS ZONE 2 ZONE 1 THERMOSTAT o o THERMOSTAT DISCONNECT SWITCH R882A B R882A B R882A B ZONE 3 THERMOSTAT 120V 24V 120V 60HZ TRANSFORMER A POWER SUPPLY PROVIDE DISCONNECT FIELD WIRING TERMINALS MEANS AND OVERLOAD PROTECTION ON BOILER AS REQUIRED Figure 16c Multizoning of Jaguar boiler pump zoning system us
13. SENSORS BLOWER SPEED FLAME SIGNAL AND LWCO IF USED THERMOSTAT CALL FOR HEAT ENDS GAS VALVE CLOSES 10 SECOND BLOWER POST PURGE 15 SECOND CIRCULATOR POST PURGE Jaguar Model J 390 IV CHECK COMBUSTION AND FUEL INPUT RATE A Start and run the burner at the high firing rate by using the System Test mode in the View and changing system setting menu Refer to Table 5 on page 33 1 Measure the CO and of the flue gas A flue sample port is provided in the vent pipe See Figure 2 on page 3 The CO should not exceed 100 ppm when the combustion is correct The CO2 is not field adjustable and should be in the range of 8 5 to 9 5 9 0 is the nominal reading Record the actu al high firing rate CO2 as it will be used as a refer ence in setting the low firing rate CO2 in Step B Once the correct combustion is confirmed at the high firing rate check the fuel input rate on the gas meter BTUH INPUT cu ft metered in 3 minutes x heating value of the gas x 20 The higher heating value of the gas can vary for different localities Consult the gas supplier for this value in BTU cu ft If the fuel input is not at the rate specified on page 2 at the high firing rate then the blower speed should be adjusted to attain the specified input rate This can be done by using the Change blower RPM for high input mode in the View and changing System Setting menu Refer to Table 5 on page 33
14. is plugged or appears to have excessive sediment within it should be removed from the drain assembly have the obstruc tion cleared refilled with water and reinstalled as before A 3 4 PVC tee assembly located in the rear of the boiler jacket is provided to run the condensate liquid from the boiler Connect the plastic tubing that will be run to the drain to the bottom take off of the tee Leave the top take off of the tee open to act as a vacuum breaker If the building drain is above the bottom portion of the tee a condensate removal pump will be required This pump must have an overflow switch and be compatible with the acidic condensate liquid as must all fittings and the tubing used in this condensate removal system See Figure 14 No part of the condensate removal system can be exposed to freezing temperatures or any other conditions that could cause blockage DO NOT run drain tubing to the outside of the building In addition certain jurisdictions or drain pipe materials may require a neutralization unit to be installed in the condensate removal system Any piping other than plastic types will be subject to corrosion or deterioration from the acidic conden Jaguar Model J 390 sate which may have a pH level as low as 3 0 A condensate filter containing lime marble or phosphate chips can neutralize the condensate to a pH level above 6 5 which is safe for all drain piping materials See Figure 14 The neutralizing filt
15. near an outside wall air may be ducted to it from outside wall openings Provisions for combustion and ventilation air must be made in accordance with section 5 3 Air for Combustion and Ventila tion of the National Fuel Gas Code ANSI Z223 1 latest edi tion or applicable provisions of the local building codes The following recommendation applies to buildings of energy saving construction fully caulked and weatherstripped INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR INTO THE BOILER ROOM A NON DIRECT VENT INSTALLATION 1 Air drawn horizontally from outdoors DIRECTLY through an outside wall one louvered opening near the floor and one louvered opening near the ceiling each opening with a minimum FREE air passage area of 1 square inch per 4000 Btuh of total appliances input 2 Air drawn horizontally through HORIZONTAL DUCTS one opening near the floor and one opening near the ceil ing each opening with a minimum FREE air passage area of 1 square inch per 2000 Btuh of total appliances input 3 Air drawn VERTICALLY from outdoors one opening at the floor and one opening at the ceiling each opening with a minimum FREE air passage area of 1 square inch per 4000 Btuh of total appliances input 4 Air drawn from inside the building one opening near the floor and one opening near the ceiling each opening with a minimum FREE air passage area of 1 square inch per 1000
16. outside termination plate using 4 screws Make sure the louvers are at right side Seal the plate perimeter with silicon 8 Apply a bead of silicon around the outer surface of the outside termination plate air intake collar about 1 2 from the edge This will seal the air intake pipe to the air intake collar in step 10 9 From inside install inside termination plate using 4 screws 10 Cut the PVC or CPVC air intake pipe to the proper dimension to fit onto the air intake collar of the terminal Slide the air intake pipe through the inside termination plate and onto the air intake collar where the sealant was pre applied in Step 8 11 Assemble and seal straight screened termination to the slip joint connector 12 From outside of the building insert vent pipe slip joint connector and termination assembly through the 4 holes of the outside and inside termination plate 13 From inside proceed with air intake and vent pipe installation Follow vent manufacturer s instructions and restrictions specified on page 7 of this manual Jaguar Model J 390 B DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF Figure 13 shows typical vertical venting The vent pipe must pass through the ceiling floor and the roof vertically through a 8 minimum diameter cutout A fire stop is required for each ceiling and floor penetration For roof passage an appropriate UL listed roof flashing must be used The vertical vent piping m
17. terminal Jaguar Model J 390 should be protected from discoloration and degradation SENT TERMINATION LOCATION AND CLEARANCES The venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet 2 The venting system shall terminate at least 4 feet below 4 feet horizontally from or 1 foot above any door window or gravity air inlet into any building The bottom of the vent terminal or air intake terminal shall be at least 12 inches above grade or the normal snow level whichever is greater 3 Through the wall vents shall not terminate over public walkways or over areas where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators relief valves or other equip ment Minimum clearance of 4 feet horizontal distance is maintained from electric meters gas meters regulators and relief equipment 4 Vent termination must not be located in any confined space i e window wells alcoves narrow alleys or under any overhang or deck Vent termination should not allow flue gas discharge towards neighbor s windows or where personal injury or property damages can occur B NON DIRECT VENT VERTICAL VENTING Figure 8 shows typical venting through the roof The vent pipe must pass through the ceiling floor and the roof vertically through a 8 minimum diameter cutout A fire stop is required for each ceiling and floor penetration For roof passage an
18. the orientation shown in Figures 19 through 21 3 Relief Valve supplied with boiler Tee the relief valve into the boiler water outlet supply piping as close to the water outlet supply connection as possible See Figure 17 The relief valve s discharge piping must be the same size or larger than the relief valve s outlet and must terminate 6 minimum from floor with a plain no threads end Place a bucket under pressure relief valve discharge Make sure discharge is always visible DO NOT hard pipe to drain piping or any place where freezing could occur No shut off valve is permitted between the relief valve and boiler or in the discharge line 4 Air Control System An appropriately sized diaphragm type expansion tank must be used to control the system pressure See boiler volume data on page 2 and the recommended location in Figures 19 through 21 An air vent is recommended to be installed on an air separator in close proximity to the expansion tank 5 Cold Water Fill A pressure reducing fill valve with a shut off valve upstream of it should be installed in close proximity of the expansion tank See Figures 19 through 21 Use a back flow check valve in the cold water supply as required by local codes 6 Low Water Cutoff On a hot water boiler installed above radiation level the boiler must be provided with a low water cutoff device at the time of installation by the installer see Figure 17 for piping arrangement
19. varnish removers Hydrochloric acid muriatic acid Cements and glues Antistatic fabric softeners used in clothes dryers e Chlorine type bleaches detergents and cleaning Solvents found in household laundry rooms e Adhesives used to fasten building products and other similar products AREAS LIKELY TO HAVE CONTAMINANTS Dry cleaning laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops e Refrigeration repair shops Photo processing plants e Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments e New building construction Remodeling areas Garages with workshops VENTING APPLICATION The Jaguar J 390 is a sealed combustion type boiler it may be installed and vented either as a direct vent boiler which all air for combustion is obtained directly from outside or as a non direct vent boiler which air for combustion is taken from inside the boiler room The Jaguar J 390 boiler must be vented by 4 diameter PVC CPVC schedule 40 pipe or the proper 4 diameter stain less steel venting system see vent material on page through the roof or sidewall BOILER ROOM AIR SUPPLY AND VENTILATION An ample supply of air is required for combustion and ventila tion When buildings are insulated caulked and weather stripped now or later on direct openings to outside may be required and should be provided If the boiler is not
20. 0 ELBOW WITH SCREEN 90 ELBOW AIR INTAKE DONOT BLOCK V A U L LISTED FLASHING AND SEALING BOOT MUST BE USED ON COMBUSTIBLE 12 MIN SNOW LINE SEE DEFINITION OUTSIDE WALL Figure 6 Non direct vent side wall venting utilizing PVC CPVC pipe for venting SLOPE UP 1 4 IN PER FOOT MIN 6 M FROM BOILER TO VENT TERMINATION 1 0 MAX 4 INCH DIA STAINLESS STEEL VENTING OUTSIDE VENT TERMINATION MATERIAL FOR ELBOW WITH SCREEN STANDARD Ja E Cl 90 ELBOW AIR INTAKE DO NOT Som s WALL THIMBLE MUST BE USED ON COMBUSTIBLE WALLS SNOW LINE SEE DEFINITION OUTSIDE WALL 42 Figure 7 Non direct vent side wall venting utilizing stainless steel vent materials for venting Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP 10 Jaguar Model J 390 JAGUAR J 390 NON DIRECT VENT VENTING THROUGH A ROOF All joints must be liquid and pressure tight Use 4 dia PVC CPVC schedule 40 pipe or U L listed single wall 4 dia AL29 4C S S venting materials See page 7 90 TERMINATION ALTERNATE VERTICAL TERMINATION ELBOW WITH SCREEN 45 ELBOW VENT TERMINATION RAIN CAP TERMINATION MAY BE USED TEE WITH SCREEN 1 FT MIN
21. BON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each addi tional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueld equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adja cent floor level b In th event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thir ty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Jaguar Model J 390 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with
22. C PIPE FOR AIR INTAKE INSIDE TERMINATION WALL 3 14 THICK STOP FOR AIR VENT L WALL OUTSIDE TERMINAL 3 14 THICK NSIDE TERMINATION PLATE OUVERS OUTSIDE TERMINATION PLATE DIA PVC CPVC COUPLING OUTSIDE TERMINATION PLATE CREEN DIA PVC CPVC COUPLING PVC OR CPVC 4 PVC OR CPVC VENT PIPE AIR INTAKE PIPE AIR INTAKE COLLAR Figure 12a Vent Air intake termination utilizing PVC CPVC pipe for venting STAINLESS STEEL VENT PIPE 4 PVC OR CPVC REDUCER RING FOR USE AIR INTAKE PIPE WITH STAINLESS STEEL VENT PIPING AIR INTAKE COLLAR REDUCER RING FOR SLIP JOINT PIPE 4 DIA PVC CPVC PIPE DIA STAINLESS STEEL SLIP JOINT PIPE FOR VENT E FOR AIR INTAKE 4 DIA STAINLESS STEEL SLIP JOINT PIPE FOR VENT INSIDE TERMINATION DIA PVC CPVC PIPE FOR AIR INTAKE PLATE EAL HERE WALL 3 14 THICK STOP FOR AIR VENT OUTSIDE TERMINAL INSIDE TERMINATION PLATE OUTSIDE TERMINATION PLATE 3 14 THICK OUVERS O REDUCER RING FOR SLIP JOINT PIPE UTSIDE TERMINATION RECATE DIA STRAIGHT SCREEN TERMINATION DIA STRAIGHT SCREEN TERMINATION Figure 12b Vent Air intake termination utilizing stainless steel venting materials 14 VENT AIR INTAKE TERMINATION FOR PVC CPVC VENTING INSTALLATION This termination is designed specifically for 4 diameter PVC or CPVC Schedule 40 pipe to be used as the vent and air intake piping material only It can be used on a combustible wall provided that th
23. ISCONNECT MEANS amp OVERLOAD PROTECTION AS CAUTION REQUIRED WATER HIGH LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE LIMIT WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION APPLIIANCE MUST BE REPLACED IT MUST BE REPLACED 1 4 TABS VERIFY PROPER OPERATION AFTER SERVICING WITH TYPE 105 C OR ITS EQUIVALENT Figure 15a Schematic wiring diagram Jaguar Model J 390 19 BOILER CONTROL 5 NOT USED ARGUS VISION CONTROL ER Figure 15b Boiler Control 20 Jaguar Model J 390 DISCONNECT SWITCH L1 Jose lt 120V 60HZ NEUTRAL Y L2 SITO ON OFF SWITCH COMBUSTION i E BOILER CIRCULATOR MI DHW CIRCULATOR IF USED 120V SECTION OF WATER HIGH CONTROL BOARD LIMIT SE VALVE 120V O SPARK Y REOR ELECTRODE A JUN COMBUSTION EM 5 3 CALL FOR HEAT 24V ROOM THERMOSTAT Bee DHW THERMOSTAT TT IF USED OR SENSOR F el LOW WATER CUT OFF gt IF USED OR JUMPER MICRO LANAA ot SUPPLY WATER PROCESSOR A sensor ON CONTROL A BOARD RETURN WATER SENSOR FLUE GAS irr SENSOR AAA OUTDOOR SENSOR AAA IF USED JJ 8 DisPLay Figure 15c Ladder wiring diagram 21 Jaguar Model J 390 e 9 YOLWINIUID SV NOILDILO d QVOTH3A0 ANY SNY3IN 1D3NNO2SIG 3AIAOYd AlddNS YIMOd YW YAWAONYA AvVC AOCL c1 i i ass
24. Increas ing the blower rpm will increase the fuel input rate and decreasing the blower rpm will decrease the fuel input rate B In the System Test mode in the View and Changing System Setting menu use the down push button to Switch to the low firing rate Refer to Table 5 on page 33 T Measure the CO and CO of the flue gas The CO should not exceed 30 ppm when the combustion is correct The CO should be 0 2 lower than the high firing rate CO recorded in Step A If this reading is obtained then proceed to Step 4 Figure 25 Gas valve adjustment C 37 2 COo is not 0 2 at the low firing rate then the gas valve needs to be accessed for proper adjust ment Remove the boiler jacket top cover 3 front cover panels and enclosure front cover see figure 2 on page 3 for locations 3 Remove the cap that covers the gas valve offset Screw see figure 25 for location Adjust the low fire CO to be 0 2 lower than the recorded high fire CO Turn the offset clockwise to increase the COo value Turn the offset counter clockwise to decrease the CO value Replace the offset cap when adjust ment is complete 4 Once the correct combustion is confirmed at the low firing rate check the fuel input rate of the gas meter BTUH Input cu ft metered in 3 minutes x heating valve of the gas x 20 5 Ifthe fuel input is not at the rate specified on page 2 at the low firing rate then the blower
25. OLATION ZONE Y VALVE VALVE SPACE HEAT ZONE 1 ISOLATION AVE En ECK SYSTEM CIRCULATOR BALANCING DO NOT EXCEED VALVE 12 A AIR SEPARATOR DK SHUTOFF PRESSURE REDUCING VALVE VALVE ISOLATION gt MAKE UP VALVE Dad AA gt lt WATER SUPPLY SOLAT PURGE KONI BACK FLOW AVE PREVENTOR IF REQUIRED BOILER LOOP CIRCULATOR SUPPLIED WITH EXPANSION TANK THE BOILER DIAPHRAM TYPE FLOW CHECK FLOW CHECK VALVE VALVE ace ISOLATION VALVE DHW CIRCULATOR RELIEF VALVE BOILER WATER BOILER WATER a gt Wer A INLET RETURN OUTLET SUPPLY DOMESTIC WATER SHUTOFF E COLD lt INLET T WATER Lg DRAIN VALVE ti ya DRAIN VALVE Figure 21 Piping a heating cooling system to the boiler and a chiller 30 OPERATING INSTRUCTIONS L FILLING AND VENTING WATER SYSTEMS A Fill the system with water Vent or purge of air B Fire the boiler as soon as possible see following warning and instructions and bring water temperature in the system C Vent air and add water as needed to achieve operating pressure on boiler gauge Pressure must be between approximately 12 psi cold water and 25 psi at water temperature setting of high limit control for boilers equipped with 30 psi relief valves Boilers rated for a higher pressure and equipped with a matching relief valve may operate at a higher pressure but no higher than 5 psi below the relief valve opening pressur
26. READ AND FOLLOWED IN ORDER TO AVOID ANY HAZ ARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM The vent piping installation MUST be in accordance with these instructions and with ANSI Z223 1 latest edition NATIONAL FUEL GAS CODE Part 7 Venting of Equipment Other local codes may also apply and must be followed Where there is a conflict between these requirements the more stringent case shall apply The use of a vent damper is NOT permitted on this boiler series ADDITIONAL REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS When the Bobcat is installed and used in the Commonwealth of Massa chusetts the following additional requirements pursuant to Massachusetts code 248 CMR MUST be met 1 Exisiting chimneys shall be permitted to have their use continued when a gas conversion burner is installed and shall be equipped with a manual reset device that will automatically shut off gas to the burner in the event of a sustained back draft 2 a For all side wall horizontally vented gas fueld equipment installed in every dwelling building or structure used in whole or part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finsihed grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CAR
27. SlantlFin aguar This manual must be left with owner and should be hung on or adjacent to the boiler for reference DESIGN EROS e H jasi SEALED COMBUSTION CONDENSING BOILER HOT WATER MODEL J 390 GAS FIRED BOILER FOR NATURAL GAS INSTALLATION AND OPERATING INSTRUCTIONS TABLE OF CONTENTS Boiler Dimensions and Rating 2 Identification of Parts einer aiian 3 Installation Requirements s 4 Contamination Prevention a 5 Venting Application er eri fr kite beide nuage 5 Boiler Room Air Supply and Ventilation 5 Flue gas Venting Requirements 6 Additional Installation Requirements for Massachusetts 6 Vent Material u iia iaa 6 Air Intake Material UL catan 6 Vent and Air Intake Restrictions A 7 Non Direct Vent Installation A 8 Sidewall Venting Non Direct Vent 8 Vent Termination Location and 8 Non Direct Vent Vertical Venting eeeeereeereerrerreerrrernne 8 Direct Vent Installation l asana 8 Sidewall Venting Direct Vent 8 Vent Air Intake Termination 14 Direct
28. TE Alternating Steady 34 200 water target temp 190 185 F 180 170 Water Supply Target Temp F 130 140 120 110 Minimum water target temp 90 F Water F reference 80 temp default of 86 F Jaguar Model J 390 40 30 20 10 Outdoor Temp F Figure 23 Space Heating mode with outside sensor water set point graph Jaguar Model J 390 Ill INITIAL START Safe lighting and other performance criteria were met when testing various gas manifold and control assemblies used on the Jaguar J 390 boiler under the ANSI Z21 13 latest edition Instructions Follow the lighting instructions in this manual These instructions are also attached to the boiler AES J A ON Bes O GAS SUPPLY SHUTOFF VALVE GAS SUPPLY SHUTOFF VALVE IN OPEN POSITION IN CLOSED POSITION TURN 90 Figure 24 Gas supply shutoff valve operation SAFETY INFORMATION For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner DO NOT try to light the burner by hand B BEFORE OPERATING smell all aro
29. Vent Venting and Air Intake through a Roof 15 Venting and Air Intake Regular Inspection 16 Condensate Removal 16 Gas Pin BE 16 Electrical Wiring E 17 Wiring DIA GA Ht 18 Single and Multi Zoning 21 Water PIPINO eg u ci 24 Operating Instructlons u 30 Boiler Control Display 30 Bi aii id 30 Sequence of Operation 36 Gas Input Rate Adjustment a 37 Safety Check L u eee m de dee 38 Care and Maintenancoe a 41 General Troubleshooting Guide 42 Heating Contractor Address Phone Number Printed in U S A 708 IMPORTANT READ ALL OF THE FOLLOWING WARNINGS AND STATEMENTS BEFORE READING THE INSTALLATION INSTRUCTIONS The installation must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 latest edition The installation must also conform to the additional requirements in this Slant Fin Instruction Book In addition where required by the authority having juris diction the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers No CSD 1 WARNING This boiler gas piping and accessories must be installe
30. able 5 on page 33 C WARNING ERRORS Indicated by an H in the mode display Operation of the space heating mode is not affect ed and the warning is displayed intermittently Operation of the DHW mode is automatically restored once the condition is fixed The temperature display shows the error code Pressing the reset button is not required Domestic Hot Water Tank Sensor Open Domestic Hot Water Tank Sensor Shorted If sensor is utilized check wire harness connections going to the sensor or replace the sensor If no sen sor is utilized check the proper DHW mode is pro grammed See Table 5 on page 33 If sensor is utilized replace the sensor If no sensor is utilized check the proper DHW mode is pro grammed See Table 5 on page 33 Jaguar Model J 390 CARE AND MAINTENANCE This section must be brought to the attention of the owner by the installer so that the owner can make the necessary arrange ments with a qualified service agency for the periodic care and maintenance of the boiler The installer must also inform the owner that the lack of proper care and maintenance of this boiler and any fuel burning equipment may result in a hazardous condi tion Installer should discuss contents of the User s Information Manual Publication J UIM with the owner A trained and qualified service technician should perform the inspection listed in these instructions before each heating season and at regular intervals
31. al to or less than PSIG D All gas piping used should be inspected thoroughly for cleanliness before makeup A sediment trap is required as illustrated on page 3 E The minimum and maximum gas supply pressure at the inlet of gas valve are shown on the boiler rating plate Gas supply pressure should never be less than minimum or more than maximum pressure when the boiler or any other appliance is turned on or off Length Gas Flow In piping cu ft per hr of pipe Iron Pipe Size IPS inches in Feet At pressure drop of 0 3 in water specific gravity 0 6 ELECTRICAL WIRING All field wiring to the boiler is connected to the 2 sets of terminal strips located under the jacket top panel See Figure 2 on page 3 DANGER Before wiring always turn off electric power supply Otherwise shock or death can result 1 Power Supply A separately fused circuit is recommended Use standard 15 Amp fuse or breaker and 14 gage conductors in BX cable or conduit Provide disconnect means and overload protection as required See boiler wiring diagram Figure 15a boiler control Figure15b and ladder diagram Figure 15c 17 Boiler must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the National Electrical Code ANSI NFPA 70 latest edition Proper polarity is critical for the power supply connections Reversed polarity wil
32. appropriate UL listed roof flashing must be used An existing chimney see Figure 9 may be used as a chase for vertical venting Other appliances CANNOT be vented into the same chimney or vent pipe with in the chimney The vertical vent piping must terminate with a screened tee combination of 45 elbow and a 90 screened elbow termina tion or a rain cap termination Direct Vent Installation Air intake piping from outside to the boiler air intake adapter provides the air for combustion The boiler surrounding may be contaminated See page 5 Piping the air intake to the outside can prevent contaminants from the boiler surrounding from entering the combustion air supply A SIDEWALL DIRECT VENTING Figures 10 and 11 show typical sidewall direct venting using a Slant Fin vent air intake termination CAUTION Flue gasses existing from the vent terminal will con dense Building materials in the area of the terminal should be protected from discoloration and degradation in addition to the requirements of the vent termination location and clearances stated in this manual Jaguar Model J 390 JAGUAR J 390 NON DIRECT VENT SIDEWALL VENTING All joints must be liquid and pressure tight Use 4 dia PVC CPVC schedule 40 pipe or U L listed single wall 4 dia AL29 4C S S venting materials See page 7 SLOPE UP 1 4 IN PER FOOT MIN FROM BOILER TO VENT TERMINATION 4 IN DIA PVC CVPC PIPE FOR VENT TERMINATION 9
33. d connected serviced and repaired by a trained experienced service technician familiar with all precautions required for gas fired equipment and licensed or otherwise qualified in compliance with the authority having jurisdiction WARNING The venting system of this boiler is under positive pressure Leakage from this system can be hazardous and if not avoided can result in death or serious injury In addition to the recom mendations within this manual and the User s Information Manual the venting system from the flue collector to the out door discharge must be carefully checked annually by a quali fied service agency Boiler Model Number Boiler Serial Number Installation Date Part No 83 5736 Publication No J 40 2 Jaguar Model J 390 RATINGS AND DIMENSIONS TOP VIEW 4 VENT CONNECTION 4 AIR INTAKE CONNECTION WATER SUPPLY 1 1 4 NPT MALE GASPIPE 6 3 4 3 4 NPT WATER RETURN 1 1 4 NPT MALE 1 26 a 5 8 CONDENSATE DRAIN 3 4 DIA 7 8 REAR VIEW SIDE VIEW FRONT VIEW Figure 1 Dimensions data SPECIFICATIONS J 390 Boiler 390 000 BTUH max am Fuel meie ipui 110 000 BTUH min Boiler Water Volume 2 0 gallon 16 5 Ibs Weier ilis 1 1 4 NPT male Connections Weight of Boiler 190 lbs uncrated Gas Piping Connection 3 4 NPT female 4 nominal LD pipe PVC CPVC or stainless steel 4 nominal LD pipe PVC CPVC or stainless ste
34. display Reconnect the spark cable to the spark ignitor and press the Reset button to return to normal operation Vi DIAGNOSTIC ERROR CODES WARNING Only a trained experienced service technician should perform troubleshooting Turn off all electric power to the boiler before service LOCKOUT ERRORS Indicated by an A in the mode display The reset button must be pressed to clear the error and retry operation The temperature display shows the error code Ignition Failure 3 unsuccessful ignition attempts in a row Check for steady sparking at electrodes If spark not steady check spark gap to be 125 clean or replace spark ignitor check power supply voltage and grounding If spark is steady check for proper gas supply pressure Check combustion if able to ignite or replace gas valve Check for proper combustion at both max and min Flame Failure 3 losses of flame input firing rates If combustion is within the range signal during one demand Water High Limit Open 04 05 09 10 12 13 14 15 16 18 32 Control Failure Flame Detected at Wrong Time specified on page 37 clean or replace spark ignitor check power supply voltage and grounding Check to see if the water outlet temperature reaches 2037F If it does replace the water outlet 12k ohm sensor If it does not replace the water high limit switch Replace control board Make sure the proper boiler model selection and c
35. e D Check for and repair any leaks before placing system in service BEFORE FIRING BOILER make these checks Before firing boiler review the Boiler Control and Display Features section of this manual Understanding the features and programming the applicable parameters is essential for setting up the boiler to operate properly on the heating system it is installed on 1 System is full of water Air is vented or purged 2 Relief valve is installed in accordance with ASME Boiler and Pressure Vessel Code Section IV Valve opening is not closed or reduced in size 3 Venting is installed according to instructions under FLUE GAS VENTING REQUIREMENTS 4 All wiring is completed following applicable wiring diagrams 5 Using soap solution check for gas leaks in all gas piping from meter to boiler gas supply pipe DO NOT use open flame II BOILER CONTROL AND DISPLAY FEATURES See Figure 23 A Boiler Operation Status Mode Display shows status of boiler operation see table 3 B View and Changing Temperatures Setting boiler supply water temperature and water tank temperature see table 4 Press Select button for viewing following different modes on Mode Display 1 While c is blinking boiler supply water temperature for space heating may be set to desired temperature The setting range is between 90 to 185 F 2 While d is blinking boiler supply water temperature for
36. e wall passage is cut out as specified in step 5 1 Termination must be installed horizontally 2 Refer to Figure 12a for installation details 3 Wall thickness should be 3 to 14 thick 4 Follow instruction for vent termination location and clearances explained on page 8 5 Cut a rectangular opening with the following dimensions in the wall Height 5 Width 12 6 From outside of the wall install outside termination plate using 4 screws Make sure the louvers are at right side Seal the plate perimeter with silicon 7 Apply a bead of silicon around the outer surface of the out side termination plate air intake collar about 1 2 from the edge This will seal the air intake pipe to the air intake collar in step 9 8 From inside install the inside termination plate using 4 screws Make sure that the holes for the vent and air intake pipe visually line up with the vent passage hole and air intake collar on the outside termination plate 9 Cut the PVC or CPVC air intake pipe to the proper dimension to fit onto the air intake collar of the terminal Slide the air intake pipe through the inside termination plate and onto the air intake collar where the sealant was pre applied in Step Z7 10 Cut the PVC or CPVC vent pipe so that it will extend out past the outer surface of the outside termination plate by 2 11 Cement a 4 diameter PVC or CPVC coupling onto the PVC or CPVC vent pipe and instal
37. el Note No orifice changes are required for high altitude installations Vent Connection Jaguar J 390 Boiler Jaguar Model J 390 3 LOCATION AND IDENTIFICATION OF PARTS 4 VENT CONNECTION 4 AIR INTAKE CONNECTION FIELD WIRING TERMINALS 120V FIELD WIRING BX CONNECTORS FIELD WIRING TERMINALS 24V BOILER CONTROL CONTROL PANEL CONTROL BOARD COVER WATER SUPPLY SENSOR AND WATER HIGH LIMIT FLUE SAMPLE CONTROL PANEL PORT HEAT EXCHANGER WATER SUPPLY ENCLOSURE FRONT zn COVER LATCH BLOWER FLUE SENSOR WATER RETURN SENSOR SPARK ELECTRODE IGNITER j Vi DI H D INSTALL MANUAL MAIN SHUTOFF VALVE 5 5 ABOVE FLOOR WHEN 4 RQUIRET BY LOCAL CODE AS SUPPLY VALVE WINDOW SIGHT GLASS TT ala d AR 7 HEAT EXCHANGER gt 3 MIN E GAS VALVE is SEDIMENT TRAP HEAT EXCHANGER REQUIET ENCLOSURE FRONT COVER t WATER RETURN HEAT EXCHANGER ENCLOSURE FRONT COVER LATCH VENTING BOILER CONDENSATE TRAP CONDENSATE TRAP FRONT INTERIOR RIGHT SIDE INTERIOR Figure 2 Location and identification of parts 4 Jaguar Model J 390 INSTALLATION REGUIREMENTS MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTIONS The installation must conform to the reguirements of the authority having jurisdiction or in the absence of such A Minimum clearances to the exterior surfaces of the boiler requirements to the National Fuel Gas Code ANSI Z223 1
38. emperature display shows actual return water temperature 3 Temperature display shows actual DHW tank temperature if the water tank is equipped with sensor Temperature display shows actual flue gas temperature E Temperature display shows actual outside temperature if outdoor sensor is used NOTE 1 For space heating mode 0 boilers not utilizing outdoor sensor 2 For DHW mode 2 storage tank with Aquastat 3 For DHW mode 1 storage tank with sensor Jaguar Model J 390 33 VIEWING AND CHANGING SYSTEM SETTING Table 5 To change system setting or perform system test The menu is accessed by pressing and holding SELECT and ENTER buttons for 10 seconds To change system setting Press UP or DOWN button then press ENTER WARNING Only a trained experienced service technician or installer should use this table MODE DISPLAY DESCRIPTION Changing space heating post pump time Settable from 10 to 900 seconds steps of 10 seconds The default value is 30 seconds Changing DHW post pump time Settable from 1 to 255 seconds steps of 1 seconds The default value is 15 seconds Changing space heating control mode 0 Thermostat only default boiler without outdoor sensor 1 Outside sensor and Thermostat 2 Outside sensor only 3 Permanent heat demand boiler circulator always on Changing domestic hot water DHW mode 0 No DHW 1 Storage tank with sensor 2 S
39. emperature display shows supply water Temp NOTE Blinking dot on Mode Display indicates active heating control burner off Steady dot indicates burner is on Error must be corrected to resume boiler operation Pressing the Reset button is not required boiler loop circulator is energized if the boiler water temperature drops below 50 F Error must be corrected to resume DHW operation Space heating not affected Pressing the Reset button is not required 31 32 Jaguar Model J 390 Table 4 VIEWING AND CHANGING TEMPERATURES Press SELECT button for viewing different modes on MODE DISPLAY MODE DISPLAY DESCRIPTION amp TEMPERATURE DISPLAY Space heating supply water temperature could be changed by P pressing Up Down button Settable from 90 F to 185 F nes steps of 1 F The default value is 176 F Press Enter button to store blinking see note 1 Domestic hot water supply temperature could be changed by pressing Up Down button Settable from 104 F to 185 F steps of 1 F The default value is 176 F blinking Press Enter button to store see note 2 Domestic hot water tank temperature could be changed by pressing Up Down button Settable from 104 F to 160 F E steps of 1 F The default value is 140 F ae Press Enter button to store blinking see note 3 155 Temperature display shows actual supply water temperature T
40. er medium will require periodic changing to ensure it s affective ness Replacing the medium on an annual basis is recom mended or refer to the manufacturer s instructions for systems that are available for neutralizing condensate COMMONWEALTH OF MASSACHUSETTS SPECIAL REQUIREMENT When the Jaguar J 390 is installed and used in the Common wealth of Massachusetts a neutralization unit MUST be installed in the condensate removal system GAS PIPING A Local installation codes apply The pipe joint compound used on threads must be resistant to the action of liquefied petroleum gases B The gas supply line to the boiler should run directly from the meter A manual gas supply shut off valve is provided on the boiler s gas supply pipe See Figure 2 on page 3 Local codes may specify a manual main gas supply shut off valve to be 5 above the floor and a disconnection union at the gas piping entrance to the boiler In this case the gas supply shut off valve must be relocated to the specified location If the gas supply pipe must be upsized for flow considerations then the same size main gas supply shut off valve must be used Selecting pipe size for natural gas 1 Measure or estimate the length of piping from the meter to the installation site 2 Consult gas supplier for heating value of gas Btu cu ft 3 Divide boiler rated input by heating value to find gas flow in piping cu ft per hour 4 Use table below to select
41. eter AL29 4C stainless steel material The following manufacturers systems are approved for use within a specified minimum and maximum equivalent vent length in this manual Saf T Vent Heat Fab Inc EZ Seal Not Required System FasNSeal Not Required Flex L oo StaR 34 GE IS806 Z Flex Inc GE RTV 106 Metal Fab Inc Not Required N A PVC pipe PVC primer Schedule 40 and cement N A CPVC pipe CPVC primer Schedule 40 and cement When joining the various components of the listed stainless steel vent systems the manufacturers instructions should be closely fol lowed to insure proper sealing Use sealant specified by vent sys tem manufacturer for sealing of pipe and fittings if required When joining the PVC CPVC pipe and fittings follow the instructions pro vided in this manual All connections must be liquid and pressure tight DO NOT use galvanized flue pipe or any plastic type materi als other than PVC CPVC Schedule 40 Jaguar Model J 390 The vent connector on the boiler is designed to directly accom modate either PVC CPVC Schedule 40 pipe or the listed stain less steel vent systems by utilizing an adapter The adapter has a built in sealing ring so no additional sealant is required Make sure the pipes are round and burr free and push down fully past the sealing ring until snug See Figure 4 Liquid soap may be used to ease insertion The air intake collar on the boiler is designed to directly acco
42. he modes in the View and Changing Temperatures and Viewing and Changing System Setting menus 3 Enter Used to store values that are changed in the View and Changing Temperatures and Viewing and Changing System Setting menus 4 Up Used to increase values in the View and Changing Temperatures and Viewing and Changing System Setting menus 5 Down Used to decrease values in the View and Changing Temperatures and Viewing and Changing System Setting menus Jaguar Model J 390 MODE DISPLAY TEMPERATURE DISPLAY 3 DIGITS UP PUSH BUTTON JPEG A RESET PUSH BUTTON a BURNER STATUS STEADY DOT BURNER ON ENTER PUSH BUTTON BLINKING DOT BURNER OFF SELECT PUSH BUTTON Figure 22 Display Board Table 3 JAGUAR BOILER DISPLAY BOARD Boiler Operation Status MODE DISPLAY DESCRIPTION amp TEMPERATURE DISPLAY Boiler is on stand by mode Temperature display shows supply water Temp Space heating mode Temperature display shows supply water Temp Domestic hot water mode Temperature display shows supply water Temp Lockout Alarm condition Temperature Display indicates the lockout code Reset button must be pressed to resume normal operation Error Condition Temperature display indicates the error code kkk Warning Condition Temperature display indicates the error code Frost protection mode F T
43. heck condensation drain trap to be full of water Check for deterioration of the tubing Check that the trap is not plugged D The combustion blower does not require or have provisions for lubrication E If required lubricate the circulator as per the manufacturer s instruction II CLEANING A Heat Exchanger In the unlikely event of flue passage or water passage blockage service to remedy situation must be performed only by an authorized Slant FIn representative B Burner In the unlikely event of blockage or deterioration service to remedy situation must be performed only by an authorized Slant Fin representative IF REPLACEMENT PARTS ARE NEEDED When parts are needed refer to boiler model and serial number shown on the boiler name rating plate Refer to publication number J 10PL replacement parts for part numbers Whenever possible refer to the original order by number and date Control identification and replacement should not be attempted by unskilled personnel Only simple easily identified controls and parts may be obtained locally All other control and parts should be identified by and ordered form Slant Fin Relief Safety valves must be ASME rated for the pressure and gross output of the boiler For replacement parts heating contractors should contact their Slant Fin boiler distributor 42 Jaguar Model J 390 GENERAL TROUBLESHOOTING GUIDE FOR SERVICE PERSONNEL WARNING Only a trained experienced serv
44. ice technician should perform troubleshooting Turn off all electrical power to the boiler before servicing A BURNER FAILS TO OPERATE NO HEAT CAUSE 1 No power display off power switch off Main electric switch open Blown or defective line fuse 2 Gas supply valve shut off 3 Harnesses plug in connectors are not securely connected 4 Operational problem detected by control B NOT ENOUGH HEAT 1 Thermostat setting is too low 2 Boiler water maintained at too low temperature 3 Circulator not running 4 Boiler water level too low 5 Fuel input rate too low C FUMES AND GAS ODORS 1 Leaks in gas piping or accessories 2 Gas leaks in service line or meter connections 3 Condensation traps are not full of water 4 Venting system is physically damaged 5 Over firing or poor combustion REMEDY Close switch Check or replace fuse Open gas supply valve Check gas pressure Check connectors on boiler control Error code on display can be correlated to specific problems and remedy Refer to page 38 40 for error codes Set thermostat at higher setting Increase space heating set point temperature Refer to Table 4 on page 32 With thermostat calling for heat check for power to circulator If power is O K but circulator is not running replace circulator Carefully snap open relief valve handle to determine if boiler is full of water if not full of water
45. igure 19 Zoning with circulators 27 TO REST OF SYSTEM ISOLATION A VALVE AIR SEPARATOR SHUTOFF PRESSURE VALVE REDUCING VALVE MAKE UP WATER SUPPLY XA mmm b i BACK FLOW PREVENTOR IF REQUIRED EXPANSION TANK DIAPHRAM TYPE ISOLATION VALVE 2 DOMESTIC F HOT WATER T P RELIEF VALVE HOT WATER gt OUTLET SHUTOFF VALVE COLD INLET WATER lt AAN T DRAIN VALVE He DRAIN VALVE 28 Jaguar Model J 390 VALVE IF USED A DIFFERENTIAL PRESSURE BYPASS IT 7 E lt pk Ng LA ISOLATION VALVE SPACE HEAT ZONE 1 DO NOT EXCEED 12 APART ISOLATION VALVE N DN ISOLATION VALVE BOILER LOOP CIRCULATOR SUPPLIED WITH THE BOILER ZONE VALVE ma Dad SYSTEM CIRCULATOR AIR SEPARATOR SHUTOFF PRESSURE VALVE REDUCING VALVE MAKE UP gt lt WATER SUPPLY PST BACK FLOW PREVENTOR IF REQUIRED EXPANSION TANK DIAPHRAM TYPE mee y FLOW CHECK VALVE DHW CIRCULATOR lt BOILER WATER BOILER WATER INLET RETURN OUTLET SUPPLY Figure 20 Zoning with zone valves FLOW CHECK ISOLATION VALVE RELIEF VALVE HOT WATER gt OUTLET HOT WATER TANK m DOMESTIC l SHUTOFF VALVE COLD WATER n lt INLET td DRAIN VALVE iy he DRAIN VALVE Jaguar Model J 390 29 DIFFERENTIAL PRESSURE BYPASS VALVE IF USED 71 Fr pi 4 p IS
46. ing R882A B relays TRANSFORMER SWITCH 9 ee LI 9 L2 A THERMOSTAT c 120 V 24 V DISCONNECT R 882A B RELAY OO 0C DISCONNECT a SWITCH e 2 LI 12 gt CIRCULATOR A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION A AS REQUIRED POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A CIRCULATOR 4 5 6 7 8 FIELD WIRING TERMINALS FIELD WIRING ON BOILER TERMINALS ON BOILER Figure 16d Single zoning of Jaguar boiler pump Figure 16e Single zoning of Jaguar boiler pump zoning sys zoning system using R845A relay tem using R882A B relay 24 WATER PIPING 1 Connection of system to boiler Primary secondary piping of the system is recommended to ensure the proper flow through the boiler See Figures 19 through 21 The boiler loop piping must be the same diameter as the water outlet supply and inlet return piping connections provided on the boiler particularly on longer loops See page 2 for piping connection size 2 Circulator Pumps The boiler loop piping must utilize the Taco 1400 20 circulator that is supplied with the boiler to ensure the proper flow through the boiler Refer to Figure 18 for the boiler water side pressure drop and Table 2 for the recommended pump models for the domestic hot water system Install the pumps in
47. l a stainless steel screen into the coupling 12 From outside the wall insert the bare end of the PVC or CPVC vent pipe through the outside and inside terminal plates until the coupling is flush with the outside wall plate 13 From inside proceed with the air intake and vent pipe installation Follow the proper PVC CPVC assembly practices specified on page 7 and venting system restrictions specified on page 7 of this manual Jaguar Model J 390 VENT AIR INTAKE TERMINATION FOR STAINLESS STEEL VENTING INSTALLATION This termination is easily modified for Heat Fab Saf T vent 4 diameter stainless steel venting system to be used as the vent by installing the special reducing rings provided in the optional stainless steel flue pipe kit with 4 diameter PVC or CPVC schedule 40 pipe to be used as the air intake piping material only It can be used on a combustible wall provided that the wall passage is cut out as specified in step 5 1 Termination must be installed horizontally 2 Refer to Figure 12b for installation details 3 Wall thickness should be 3 to 14 thick 4 Follow instruction for vent termination location and clearances explained on page 8 5 Cut a rectangular opening with the following dimensions the wall Height 5 Width 12 6 Install the reducing rings on the inner facing side of the outside and inside termination plates see figure 12b 7 From outside of the wall install
48. l cause system lockout Proper ground ing is critical for boiler operation connect the ground wire to the green ground screw next to the line voltage terminal strip Circulator s A set of terminals are provided for the boiler primary loop circulator Only wire this circulator to these terminals additional secondary loop circulators for space heating require the use of relays and a separate power source For multiple zoning either zone valves or circulators maybe used For zone valve system See Figure 16a For pump zoning system See Figure 16b and 16c DO NOT use boiler transformer to power external accessories like zone valve and relays overload and or burned out transformer and boiler malfunction can result Use separate transformer to power such components A second set of terminals are provided for the domestic hot water tank circulator if used The primary loop circulator is always de energized when the DHW tank circulator is energized for priority SPACE HEATING THERMOSTAT S Install thermostat on an inside wall and away from any heat sources sunshine and drafts A set of terminals are provid ed for connection of 24 volt style thermostats relays or zone valve end switches isolated contacts See wiring diagram Figure 15a Thermostat heat anticipator For a non zoned system set thermostat heat anticipator to 0 1 Amps for zoned system set to match power requirements of zone valves or relays Refer
49. lled to prevent circulation of chilled water in the boiler or hot water in the chiller The air control system and pressure control system must operate with chiller only or the boiler only being valved to the piping system Separate control devices on the boiler and chiller may be used or a single set of air and pres sure controls on the common piping may be preferred If the boiler is used to supply hot water to heating coils in air handling units flow control valves or other devices must be installed to prevent gravity circulation of water in the coils during the cooling cycle Jaguar Model J 390 25 PROBE TYPE LOW WATER OUTLET PIPING WATER CUTOFF PRESSURE amp TEMPERATURE TO REST OF THE SYSTEM IF REQUIRED GAUGE SUPPLIED WITH BOILER LOW WATER CUTOFF MANIFOLD 1 1 4 X 1 4 NPT IF LWCO UTILIZED REDUCER BUSHING 1 1 4 NPT TEE 2 PRESSURE RELIEF VALVE SUPPLIED WITH BOILER RELIEF VALVE DISCHARGE PIPING 3 4 NPT STREET ELBOW 1 1 4 x 1 1 4 x 3 4 NPT TEE 1 1 4 NPT STREET ELBOW WATER OUTLET SUPPLY PIPE 1 1 4 DIAMETER INSTALL MANUAL MAIN SHUTOFF VALVE 5 ABOVE FLOOR WHEN REQUIRED BY LOCAL CODE GAS SUPPLY VALVE SEDIMENT TRAP WATER INLET RETURN PIPE 1 1 4 DIAMETER Gauge must face front of boiler in clear view PIPING ORIENTATION FOR REFERENCE ONLY Figure 17 Relief valve pressure temperature gauge and low water cutoff installation 26 Jaguar Model J 390 JAGUAR Head
50. modate PVC CPVC schedule 40 pipe See figure 4 A small bead of silicon should be applied between the collar and inside of the air antake pipe to seal properly 4 PVC OR CPVC AIR INTAKE PIPE 4 PVC OR CPVG VENT PIPE AIR INTAKE COLLAR Figure 4 Vent amp Air Intake Pipe installation into Boiler Adapter PVC CPVC PIPE GENERAL ASSEMBLY METHOD The following are the recommended methods for cutting cleaning and connecting PVC and CPVC pipe for both the vent and air intake piping system 1 When laying out the piping system work from the boiler vent and air intake adapter to the point of outside termination 2 Cut the PVC CPVC pipe to the required lengths and pre assemble the entire system before sealing Disassembly after sealing to make any corrections will not be possible 3 Once the pre assembled PVC CPVC pipe vent and air intake system is verified to be of the proper length pipe and fitting orientation begin disassembling and preparing the pipes and fittings for the sealing process This can be done section by section or the complete vent and air intake system can be disassembled It is recommended to mark the various parts before complete disassembly to eliminate the possibility of errors during re assembly 4 De burr the inside and outside of every PVC CPVC pipe to ensure that they engage fully into the fittings and flow is not compromised A small chamfer on the outside of each pipe can particularly aid i
51. n the final assembly process 5 Wipe or knock out any debris from inside the PVC or CPVC pipe which may have accumulated there from the cutting process or storage Debris can cause operational problems with the boiler combustion components 6 Thoroughly clean the outside ends of each pipe and the inside of each fitting The surfaces must be dry for the sealing agents to work properly Handle the prepared pipe lengths away from the cleaned ends and handle the cleaned fittings from the outside to avoid contamination 7 Re assembly of the PVC or CPVC pipe should be done in sections to avoid the primer and cement drying before the parts are engaged 8 For each joint first apply a coat of primer to the outside sealing surface of the pipe and the inside sealing surface of each fitting Use only the primer type that is specified for either the PVC or CPVC pipe that is bing utilized 9 Before the primer dries apply a coat of cement over it A second coat of cement can be applied if necessary but must be done quickly and in a manner that avoids unnecessary build up that would cause obstruction inside the system Use only the cement type that is specified for either the PVC or CPVC pipe that is being utilized 10 Before the cement dries insert the pipe into the fitting A slight twisting motion while pushing the pipe into the fitting will aid in distributing the cement evenly and ensuring the parts fully engage 11 Quickly wipe the e
52. nces of vent pipes from combustible constructions must be maintained see Page 4 No clearance is required between the vent and air intake pipes of this boiler 10 Common venting with other appliances or another Jaguar boiler is not allowed 11 DO NOT install a vent damper or similar devices in vent system or on the boiler 12 DO NOT insulate venting system VENTING INSTALLATION Only PVC CPVC and approved stainless steel materials listed on page 6 may be used for the venting system installation If stainless steel vent systems are used follow the manufactur ers instructions in conjunction with these instructions l Non Direct Vent Installation The air for combustion is taken from the ambient air surrounding the boiler therefore ample supply of air is required for combustion and ventilation see page 6 DO NOT use this installation method if the surrounding of the boiler is contaminated See page 5 for the list of harmful contaminants and their sources to avoid A SIDEWALL VENTING NON DIRECT VENT Figures 6 and 7 show typical horizontal sidewall venting For combustible wall passage of vent piping a UL listed thimble or flashing and sealing boot must be used providing the wall thickness from 3 minimum up to 14 maximum The vent piping must terminate with a screened tee or elbow termination facing down CAUTION Flue gasses exiting from the vent terminal will condense Building materials in the area of the vent
53. ng chimney as a chase AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP 12 Jaguar Model J 390 JAGUAR J 390 DIRECT VENT SIDEWALL VENTING All joints must be liquid and pressure tight Use 4 dia PVC CPVC schedule 40 pipe or U L listed single wall 4 dia AL29 4C S S venting materials See page 7 3 14 THICK WALL 4 DIA PVC CPVC PIPE FOR AIR INTAKE SLANT FIN VENT AIR INTAKE TERMINATION KIT PART 83 0802 000 90ELBOW 4 DIA PVC CPVC FLUE PIPE AIR INTAKE LOUVERS 4 DIA PVC CPVC COUPLING WITH SCREEN NOW LINE SEE DEFINITION OUTSIDE WALL 3 14 THICK WALL 4 DIA PVC CPVC PIPE FOR AIR INTAKE SLANT FIN VENT AIR INTAKE TERMINATION KIT PART 83 0802 000 TOGETHER WITH SPECIAL KIT FOR STAINLESS STEEL VENT PIPE 90 ELBOW 4 DIA STAINLESS STEEL PIPE FOR VENT AIR INTAKE LOUVERS 4 DIA STRIGHT SCREENED VENT TERMINATION SNOW LINE SEE DEFINITION OUTSIDE WALL Figure 11 Direct vent sidewall venting illustration utilizing stainless steel vent materials for venting Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Jaguar Model J 390 13 4 DIA PVC CPVC PIPE FOR VENT COMBUSTION DIA PVC CPVC PIPE FOR AIR INTAKE 4 DIA PVC CPVC PIPE FOR VENT DIA PVC CPV
54. onfirmation code is entered See Table 5 on page 33 If a flame is still observed after a call for heat is stopped replace the gas valve If the burner seems to be shutting down properly replace the spark ignitor Fan Failure RPM error Check wire harness connections going to the blower Replace blower Jaguar Model J 390 39 B BLOCKING ERRORS Indicated by an E in the mode display Operation is automatically restored once the condition returns to normal or is fixed The temperature display shows the error code Pressing the Reset button is not required ERROR CODE INDICATION REMEDY Check wire harness connections going to the Water Outlet Sensor Open sensor Replace the sensor Check wire harness connections going to the Water Inlet Sensor Open sensor Replace the sensor Check wire harness connections going to the Flue Gas Sensor Open sensor Replace the sensor WEE Water Outlet Sensor Shorted Replace the sensor Lia Water Inlet Sensor Shorted Replace the sensor 3 Flue Gas Sensor Shorted Replace the sensor 19 42 45 Replace control board Make sure the proper dau ee Control Failure boiler model selection and confirmation code is 46 47 48 entered See Table 5 on page 33 If a flame is still observed after a call for heat is stopped replace the gas valve If the burner seems to be shutting down properly replace the spark ignitor MEE Polarity Error Reverse the hot and neutral power supply wi
55. proper pipe size EXAMPLE Distance from gas meter to the boiler is 30ft Heating value of natural gas is 1020 Btu cu Ft Select proper pipe size Gas flow 390 000 Btu hr _ 385 oy ft per hour DRAIN VACUUM BREAKER LEAVE OPEN PLASTIC TUBING NEUTRALIZING UNIT IF REQUIRED CONDENSATE PUMP IF REQUIRED DRAIN INSIDE BUILDING A i Figure 14 Condensate disposal system Jaguar Model J 390 At 30 ft length of pipe match required capacity from table on this page choose higher capacity in this case is 590 cu ft per hour Required pipe size is 11 Improper gas pipe sizing will result in flame outages insuffi cient heat and other installation difficulties For more informa tion and also if other appliances are to be attached to the piping system see Appendix C of National Fuel Gas Code ANSI Z223 1 latest edition C The boiler and its gas connection must be leak tested before replacing the boiler in operation Use liquid soap solution for all gas leak testing DO NOT use open flame This boiler and it s individual shutoff valve must be disconnected from the gas supply piping system during and pressure testing of that system at test pressures in excess of 4 PSIG This boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equ
56. res Check power supply frequency to be 60 hz Frequency Error certain power supplies may not provide the proper frequency Earth Connection Faulty Check grounding of control and boiler chassis continued on page 39 Flame Detected at Wrong Time 40 continued from page 38 Jaguar Model J 390 ERROR CODE INDICATION REMEDY Excess Flue Temperature Low Water Cutoff Error Excess Water Inlet Temperature Reset Button Error Boiler Model Selection Error Check flue gas temperature at the maximum firing rate and high water temperature If the flue gas temperature reaches 212 F check the fuel input rate and combustion Check the condition of the heat exchanger If the flue gas temperature does not reach 212 F replace the flue sensor If a low water cutoff is installed check the system water pressure and content Check the condition of the LWCO If no LWCO is installed check the jumper is in place at the wiring terminal board See Figure 15a on page 18 Check that the wire harnesses to the water inlet and outlet sensors are not reversed The water inlet sensor harness should have a blue colored connector the water outlet sensor harness should have a red colored connector Check that the pumping flow direction is correct Try turning power supply off and on again If error returns replace the display board Check that the proper boiler model selection and confirmation code is entered in the display See T
57. speed should be adjusted to attain the specified input rate This can be done by using the Change blower RPM for low input mode in the View and changing System Setting menu Refer to Table 5 on page 33 Increasing the blower rpm will increase the fuel input rate and decreasing the blower rpm will decrease the fuel input rate 6 Replace the boiler enclosure front cover 3 jacket front cover panels and top cover see figure 2 on page 3 for locations Exit the System Test mode once the combustion and fuel input rate has been checked and adjusted if necessary Refer to Table 5 on page 33 COMBUSTION BLOWER OUTLET PRESSURE TAP OFFSET ADJUSTMENT SCREW BELOW CAP PRESSURE TAP GAS PIPE 38 SAFETY CHECK Check for gas leaks Using soap solution check for gas leaks from meter to gas valve including all pipes and fittings and gas valve connections Use liquid soap solution for all gas testing DO NOT use open flame Thermostat Test Set thermostat setting to low enough to end call for heat Gas valve should close and burner should stop firing Blower and circulator pump should go into a post purge then shut off Jaguar Model J 390 C Control Safety Shutdown test With the burner firing disconnect the spark cable from the spark ignitor Gas valve should close and burner should stop firing The boiler will try for ignition three times after this then should lock out with an A 01 error shown on the
58. straight pipe air intake length that can be utilized is also 60 feet If the air for combustion were taken from the boiler room non direct vent installation still the maximum straight vent length would be 60 feet 6 The Jaguar J 390 boiler is equipped with a built in condensation drain and trap system The traps must be filled with water DO NOT operate the boiler without filling the trap with water to prevent flue gas discharge into space The drain must dispose of possibly large quantities of condensate which may require a neutralizing system Refer to the Condensate Drainage section of this manual No additional condensation drain and trap is required on the vent piping system itself 7 The horizontal vent pipe must be sloped upward from the boiler at a pitch of at least 1 4 per 1 foot of run so that the condensate from the vent system runs to the boiler vent adapter pipe then out the built in condensation drain and trap 8 The horizontal vent and air intake pipes must be supported with pipe straps at intervals no greater than 5 feet when PVC CPVC pipe is utilized This support spacing applies also to stainless steel vent pipe unless the manufacturer s instructions permit otherwise The vertical vent and air intake pipes also must be supported wherever the building construction provides allowance for it such as ceiling or roof passage openings where a firestop and support or braces can be affixed 9 Minimum cleara
59. the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the hori zontally vented gas fueled heating appliance or equipment The sign shall read in print size no less that one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required TO Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equip ment installed in a room or structure separate from the dwelling build ing or structure used in whole or part for residential purposes VENT AND AIR INTAKE MATERIALS The vent and air intake system for direct or non direct vent installation must be 4 diameter PVC CPVC schedule 40 pipe or UL listed single wall 4 diam
60. to manufacturer s instructions and specifications Also see instructions with thermostat DOMESTIC HOT WATER TANK THERMOSTAT A set of terminals are provided for connection of the DHW tank thermostat if used See wiring diagram Figure 15a OUTDOOR AIR SENSOR A set of terminals are provided for connection of an outdoor air sensor if this method is used See wiring diagram Figure 15a The outdoor air sensor must be a 12k ohm type Mount on an outside wall shielded from direct sunlight or flow of heat or cooling form other sources See instructions provided with sensor LOW WATER CUTOFF A set of terminals are provided for connection of a LWCO If this device is used remove the factory installed jumper from these terminals See wiring diagram Figure 15a 18 Jaguar Model J 390 12 Kohm L1 L2 OUTDOOR BOILER DHWTANK SENSER CIRCULATOR HOT NEUTRAL GROUND THERMOSTAT IF USED LOW WATER SES IF USED CUT OFF CIRCULATOR CALL FOR HEAT IF USED REMOVE IF USED 24V ROOM THERMOSTAT 7 8 JUMPER eg OR ISOLATED CONTACT 6 gt ES Pita low Esa 2115118 N T TLL T zi BK ON OFF SWITCH COMBUSTION BLOWER G 1 120V 24V GAS VALVE TRANSFORMER CONNECTOR SUPPLY WATER SENSOR RED CONNECTOR BK RETURN WATER SENSOR XX WIRE LEGEND BLUE CONNECTOR i AA Aa FACTORY WIRED FLUE GAS SENSOR 1 4 TABS A FIELD WIRED FIELD SUPPLIED PROVIDE D
61. torage tank with thermostat default value 3 Plate heat exchanger Changing DHW or space heating priority mode 0 DHW priority no time limit 1 Space heating priority no time limit 2 DHW priority for limited time default 3 Space heating priority for limited time Boiler model selection value is 5 for model J 390 Boiler model confirmation value is 5 for model J 390 Weather compensation supply water reference temperature space heating mode 1 or 2 Settable from 16 F to 122 F steps of 1 P The default value is 86 F Changing compensation slope space heating mode 1 or 2 Settable from 0 1 to 5 0 steps of 0 1 The default value is 1 0 Not Utilized Changing weather compensation set point space heating mode 2 only Settable from 32 F to 122 F steps of 1 F The default value is 68 F Display shows blower RPM multiply reading by 10 for actual RPM Change blower RPM for high input steps of 30 RPM limit 480 RPM Changing priority limited time Settable from 20 to 80 minutes The default value is 30 minutes MA Change blower RPM for low input steps of 30 RPM limit 120 RPM AA Display shows flame current in micro amps System test Display shows flame current O System test off L Steady low input 20 minutes l Steady ignition input 20 minutes H Steady high input 20 minutes P c P g ck d t P t o d HE m E H F L 5 kk NO
62. und the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch DO NOT use any phone in your building mmediately call you gas supplier from a neighbor s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire department 35 C Use only your hand to turn the gas supply shut off valve Never use tools If the supply shut off valve will not turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion DO NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS STOP Read the safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance This appliance is equipped with an ignition device which automatically lights the burner DO NOT try to light the burner by hand Open the gas supply shut off valve by turning the handle to be parallel to the gas piping See Figure 24 Wait five 5 minutes longer for propane to clear out any gas then smell for gas including near the floor
63. ust terminate with a screened straight termination The air intake termination should be a screened 180 elbow facing down The air intake opening must be at least 1 foot below the vent opening 15 For PVC CPVC pipe follow the proper assembly practices specified on page 7 and venting system restrictions specified on page 7 of this manual For stainless steel venting systems follow the vent manufacturer s instructions and the restrictions specified on page 7 of this manual JAGUAR J 390 DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF All joints must be liquid and pressure tight Use 4 dia PVC CPVC schedule 40 pipe or U L listed single wall 4 dia AL29 4C S S venting materials See page 7 FLASHING AND STORM COLLAR AIR INTAKE 180 ELBOW WITH SCREEN 1 FT MIN 1 FT MIN snow PIPE SUPPORT FIRESTOP AND SUPPORT 4 DIA PVC CPVC a PER FOOT MIN STRAIGHT TERMINATION WITH SCREEN FIRESTOP AND SUPPORT I 2 MIN SLOPE UP 1 4 IN 4 DIA PVC CPVI OR STAINLESS STEEL MATERIAL FOR VENT PIPE FOR AIR INTAKE Figure 13 Direct vent venting and air intake through a roof Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP 16 VENTING AND AIR INTAKE SYSTEM REGULAR
64. xcess cement from the outside areas of the joint Discard any rags used to avoid later getting the cement on hands clothes and equipment VENT AND AIR INTAKE RESTRICTIONS 1 Maximum allowed equivalent vent and air intake length for all of the approved vent and air intake materials is 100 equivalent feet 2 Equivalent of vent or air intake length is sum of the straight pipe lengths and equivalent length of elbows Each 90 elbow is equivalent to 10 ft of 4 pipe PVC OR CPVC FITTING PVC OR CPVC APPLY A COAT OF THE APPROPRIATE PRIMER THEN CEMENT TO THE FIRST 1 1 2 INCHES OF THE INNER WALL OF THE PVC OR CPVC FITTING AND OUTER WALL OF THE PVC OR CPVC PIPE Figure 5 3 The vent termination is in addition to the allowed equivalent lengths 4 Minimum vent length is 2 feet of straight pipe plus one 90 elbow 5 Vent length restriction is for both direct and non direct vent installations EXAMPLE The combustion air is provided by air intake piping directly to the boiler direct vent installation The vent piping will be PVC and installation location will require the use of 4 elbows for the vent to run the termination The air intake piping will also be PVC and also will require the use of 4 elbows In this case the maximum straight pipe vent length that can be utilized with the 4 elbows would be 100 4 x 10 60 Since the air intake pipe also is PVC and requires the use of 4 elbows the maximum

Slant/Fin J-390 Boiler User Manual

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