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Schneider Electric ATV61 Welder User Manual

1. ATV61HC22N4 Front view View from above 47 1 84 100 3 92 150 5 88 gt a A gt A ry E n a j x S A 12 1 a r e MN d o 5 S in eo x S ux LT Y JE dl 2 Y g Ll O gt Fan terminals 1 paang eleele View from below A m TI ry i Gem dB LL iE IL gg oo laL EA oN I 1 ar O 9 al amp Ol e us Sg 2883 He Ber He fof s 9 pa q _ g MS E PS Ep p S R a S amp z9 g MIS M12 a d M12 M8 yovv Pam 114 4 47 102 4 00 re gt t um V T2 wits 21 0 82 104 4 07 102 4 00 gt a 1 2 us 1 DID l 357 13 99 38 1 49 Maximum terminal wire size tightening torque L1 R L2 S L3 T U T1 V T2 W T3 PC PO PA PA PB RO SO TO 1 2 x 150 mm2 41 Nm 120 mm 24 Nm 5 5 mm 1 4 Nm Drive terminals 2x 150 mm2 41 Nm 2 x 850 MCM 360 Ib in 2 x 350 MCM 360Ib in 250 MCM 2121Ib in AWG 10 12 Ib in Power supply for the fans compulsory if the drive is only powered by the DC bus Do not use if the drive is powered with a 3 phase supply by L1 R L2 S L3 T
2. ATV 38H a b G H U18N4 U29N4 U41N4 150 230 184 133 210 5 U54N4 U72N4 U90N4 175 286 184 155 270 5 5 D12N4 D16N4 230 325 210 200 310 5 5 D23N4 230 415 210 200 400 5 5 D25N4e D28N4e D33N4e D46N4e 240 550 283 205 530 7 D54N4e D64N4e D79N4e 350 650 304 300 619 9 ATV 61Heee lt 15 kW without graphic display terminal with and without option cards No option card With 1 option card With 2 option cards 4 x c mmi 2 x x c gt c1 62 ATV 61H a b c1 c2 G H h For Weight mm mm mm mm mm mm mm mm mm screws kg in in in in in in in in Ib 075N4 U15N4 U22N4 130 230 149 172 195 113 5 220 5 5 M4 3 5 12 9 05 5 87 6 77 7 68 4 47 8 66 0 20 0 20 6 61 U30N4 U40N4 155 260 161 184 207 138 249 4 5 M4 4 6 10 10 23 6 34 7 25 8 15 5 43 9 80 0 16 0 20 8 82 U55N4 U75N4 175 295 161 184 207 158 283 6 6 M5 5 5 6 89 11 61 6 34 7 25 8 15 6 22 11 14 0 24 0 24 12 13 D11N4 210 295 187 210 233 190 283 6 6 M5 7 8 27 11 61 7 36 8 27 9 17 7 48 11 14 0 24 0 24 15 43 D15N4 230 400 187 210 233 210 386 8 6 M6 9 9 05 15 75 7 36 8 27 9 17 8 26 15 20 0 31 0 24 19 84 17 2 Drive implementation ATV 61Heee lt 15 kW with graphic display terminal with and without option cards No option card
3. ATV 61 catalog number Substitution kit Power supply ATV38HU18N4 0 75 1 ATV 61H075N4 1 VW3 9 302 380 460 three phase ATV38HU29N4 1 5 2 ATV 61HU15N4 1 VW3 A9 302 ATV38HU41N4 2 2 3 ATV 61HU22N4 1 VW3 A9 304 ATV38HU54N4 3 0 ATV 61HU30N4 1 VW3 A9 304 ATV38HU72N4 4 0 5 ATV 61HU40N4 1 VW3 A9 304 ATV38HU90N4 5 5 7 5 ATV 61HU55N4 1 VW3 A9 305 ATV38HD12N4 7 5 10 ATV 61HU75N4 1 VW3 A9 306 ATV38HD16N4 11 15 ATV 61HD11N4 1 VW3 A9 307 ATV38HD23N4 15 20 ATV 61HD15N4 1 VW3 A9 308 ATV38HD25NA X 18 5 25 ATV 61HD18N4 2 VW3 A9 309 ATV38HD28NA X 22 30 ATV 61HD22N4 2 VW3 9 310 ATV38HD33N4 X 30 40 ATV 61HD30N4 2 VW3 A9 312 ATV38HD46N4 X 37 50 ATV 61HD37N4 2 VW3 9 312 ATV38HD54N4 X 45 60 ATV 61HD45N4 2 VW3 A9 312 ATV38HD64N4 X 55 75 ATV 61HD55N4 2 VW3 A9 312 ATV38HD79N4 X 75 100 ATV 61HD75N4 2 VW3 A9 312 ATV38HC10N4 X 90 125 ATV 61HD90N4 2 ATV38HC13N4 X 110 150 ATV 61HC11N4 2 ATV38HC15N4 X 132 200 ATV 61HC13N4 2 ATV38HC19N4 X 160 250 ATV 61HC16N4 2 ATV38HC23N4 X 200 300 ATV 61HC22N4 2 ATV38HC25N4 X 220 350 ATV 61HC22NA 2 ATV38HC28N4 X 250 400 ATV 61HC25N4 2 ATV38HC31N4 X 280 450 ATV 61HC31N4 2 ATV38HC33N4 X 315 500 ATV 61HC31N4 2 Substitution kit This kit consists of a metal support plate that makes it possible to re use the same mounting holes as the ATV38 1 Drive supplied with a graphic d
4. 0 1 1 0 0 1 1 0 0 0 0 1 1 1 a a oO o CO co Oo of of Oo of of of _ of Of Assignment of inputs outputs 4 logic inputs used on the terminals 2 wire control Forward LI2 2 preset speeds LI3 4 preset speeds LI4 8 preset speeds Note The application function on the drive is 8 speed even though with the AS i mode only 7 are used 71 3 Implementation of the communication option cards 3 11 2 4 speed mode 2 directions of operation Control bits D2 O D1 O DO O LI3 LI2 Li 2 spd Reverse Forward Command 1 speed LSP Al 2nd speed SP2 37 speed SP3 4 speed HSP 1 speed LSP Al 2nd speed SP2 37 speed SP3 4 speed HSP Forward Reverse operation o of o of e of of of f a 4 4 a Oo Oo O O oO of oO Of Assignment of inputs outputs 4 logic inputs used on the terminals 2 wire control LI1 Forward Ll2 Reverse LI3 2 preset speeds LI4 4 preset speeds 3 11 3 Managing the terminal outputs AS i monitoring bits Mode parameterization bits not used P2 P1 02 1 Di l Names of the AS i variables
5. We recommend that you use the configuration presented above due to the fact that neither PowerSuite nor the pages of the drive standard HTTP server offer the Altivar 38 parameter addresses during configuration of the periodic parameter assignment table for the Altivar 61 s VW3 A3 310 Ethernet card If the Altivar 38 s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default modification of factory settings Using the PowerSuite software workshop pages of the drive standard HTTP server or TCP Modbus services you should modify the configuration of the periodic parameter assignment table for the Altivar 61 s VW3 A3 310 Ethernet card so that it has exactly the same configuration as that of the Altivar 38 see previous section When the IO Scanner is configured via the HTTP server or PowerSuite the register s Altivar 61 logic address is displayed but only the description matters to you AN Parameter incompatibilities No modification should be made in the PLC when the IO Scanner function is being used Altivar 38 PKW parameter setting service In ATV38 Interchangeability mode SE8 mode we recommend use of the Altivar 38 s PKW parameter setting service as described in the Altivar 38 VW3 A58310 Ethernet card User s Manual Note Both these services use the same PKE R W and PWE output variables output registers 28 29 and 31 as well as the same PKE R W N an
6. With 1 option card 1 With 2 option cards 1 4 x L L c1 c2 ATV 61H a b c1 c2 G H h For Weight mm mm mm mm mm mm mm mm mm screw kg in in in in in in in in s Ib 075N4 U15N4 U22N4 130 230 172 195 218 113 5 220 5 5 M4 3 5 12 9 05 677 7 68 8 58 4 47 8 66 0 20 0 20 6 61 U30N4 U40N4 155 260 184 207 230 138 249 4 5 M4 4 6 10 10 23 7 25 8 15 9 06 5 43 9 80 0 16 0 20 8 82 U55N4 U75N4 175 295 184 207 230 158 283 6 6 M5 5 5 6 89 11 61 7 25 8 15 9 06 6 22 11 14 0 24 0 24 12 D11N4 210 295 210 233 256 190 283 6 6 M5 8 27 11 61 8 27 9 17 10 08 7 48 11 14 0 24 0 24 1 5 43 D15N4 D18N4 230 400 210 233 256 210 386 8 6 M6 9 9 05 15 75 8 27 9 17 10 08 8 26 15 20 0 31 0 24 19 84 D22N4 240 420 210 243 266 206 403 11 5 5 M6 30 9 45 16 54 8 27 9 57 10 47 8 11 15 87 0 45 0 22 66 14 D30N4 D37N4 240 550 240 263 286 206 531 5 11 5 5 M6 37 9 45 21 65 9 45 10 35 11 25 8 11 20 93 0 45 0 22 81 57 D45N4 D55N4 D75N4 32
7. ATV38 ATV 61 Al3 0 10 V or Al2 if available Al4 on VW3 202 option card 10 V All Tachometer Totally incompatible Alternative solution use an incremental encoder Scenario 2 Replacing an ATV38 with or without a VW3A58202 option card Used VW3 card EE ATV38 ATV 61 Description VW3A58202 201 A3 202 3407 Description R1A R1B R1A R1B7 R1C Fault relay R1 COM OV OV Common Programmable relay R3A R3B R4A R4B R2A R2C R2A R2C R2 R3C R4C Programmable relay 0 20 mA 1 AO 1 analog output 10 10 10 10 V output COM COM Analog input common TH1 TH2 PTC probe Al Al 1 0 10 V analog input TH1 TH2 PTC probe 1to 10 ko E 10 10 potentiometer power 24 24 24 Mucius PONE supply pply 24 V DC 0 10 V 0 4 20 mA LI 5 also on Al2 Al 2 analog input controlcard LI 7 LI 11 d logic 24 V DC run forward LI 6 also on 24 V DC programmable E En logic inputs control card ES eae logic input 24 V DC LI 2 LI 2 2AN B programmable LI 9 LI 13 programmable logic ogic input 24VDC 24 V DC programmable LI3 LI3 logic input LI 10 LI 14 programmable logic input 24 V DC programmable LI4 LI 4 logic input LO LO 1 LO3 Logic output Logic input power 24 24 s
8. 2 Drive implementation Mounting under the drive Side mounting against the ATV 61 Filter Drive c 2 c o zm a LL Power connection 23 2 Drive implementation 2 4 NEMA mounting kits Dimensions in inches and mm Kit catalog Product Drive catalog number a b G H d number size ATV38Heeeee in in in in in Ib VW3A58852 2 U18N4 U29N4 U41N4 5 91 9 06 7 24 5 20 827 0 20 2 81 150 230 184 133 210 5 71 VW3A58853 3 U54N4 U72N4 U90N4 6 89 11 26 7 24 6 10 10 63 0 22 2 94 175 286 184 155 270 5 5 75 VW3A58854 4 D12N4 D16N4 9 06 12 80 8 27 7 9 12 20 0 22 2 94 230 325 210 200 310 5 5 75 VW3A58855 5 D23N4 9 06 16 35 8 27 7 9 15 75 0 22 2 94 203 415 201 200 400 5 5 75 A Kit catalog Product Drive catalog number A B C E F G 1 L number size ATV38Heeeee in in in in in in in in Ib VW3A58856 6 D25N4 D28N4 D33N4 9 45 21 65
9. Communication via Unitelway Modbus network and VW3 A3 303 option card Communication via CANopen network Communication via Profibus DP network Communication via Fipio network VW3 311 option card Communication via Interbus network Communication via Modbus Plus network Communication via DeviceNet network Communication via Ethernet network AS i Application specific option cards 10 14 14 17 20 24 26 26 27 37 37 39 43 45 47 49 50 52 61 70 73 Implementation procedure Migration from ATV 38 gt ATV 61 1 Identifying the existing ATV 38 Make an inventory of your Altivar 38 installation 2 Selecting the ATV 61 Determine the Altivar 61 catalog number Choose the various options required Steps 3 and 4 must be performed with the power off B Mounting O Mount the drive in accordance with the instructions in this document using the substitution kit Install any internal and external options 4 Wiring Connect the motor ensuring that its connections correspond to the voltage Connect the control Connect the speed reference O Connect the line supply after making sure that the power is off 5 Configuration Drive Communication cards Altivar 38 hardware identification Before selecting the Altivar 61 the Altivar 38 hardware configuration needs to be determined caref
10. menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E B 44 3 Implementation of the communication option cards 3 5 Communication via Profibus DP network 3 5 1 Reminder of the possible connection methods Same as existing 3 Rx Tx 6 VP 5 GND 8 Rx Tx 3 5 2 Configuring the drive address on the Profibus DP network With the Altivar 38 s VW3 A58307 Profibus DP option card the drive address was coded via the programming terminal You need therefore to use this terminal to find this address before turning off the drive and replacing it Transfer the Altivar 38 address to the Altivar 61 using the 7 switches on the right of the card the value 0 being the OFF position the value 1 the ON position Example Address 23 Address 89 Address Switches Address Switches Address Switches Address Switches 1234 5678 1234 5678 1234 5678 1234 5678 0 1000 0000 32 1010 0000 64 1100 0000 96 1110 0000 1 1000 0001 33 1010 0001 65 1100 0001 97 1110 0001 2 1000 0010 34 1010 0010 66 1100 0010 98 1110 0010 3 1000 0011 35 1010 0011 67 1100 0011 99 1110 0011 4 1000 0100 36 1010 0100 68 1100 0100 100 1110 0100 5 1000 0101 37 1010 0101 69 1100 0101 101 1110 0101 6 1000 0110 38 1010 0110 70 1100 0110 102 1110 0110 7 1000 0111 3
11. 6 F E i I O sal ale S asn SEE 5 1491 elle a T wo MO y g g S o i y vYovY iy Y m lt 18 0 71 U T1 V T2 W T3 43 1 68 1 75 2 94 80 3 13 75 2 94 R L1 S L2 T L3 PA PB t e 257 10 07 38 1 49 JE Maximum terminal wire size tightening torque Drive terminals L1 R L2 S L3 T U T1 V T2 W T3 PO PA PA PB RO SO TO 1 2 x 120 2 24 Nm 2x 120 mm 41 Nm 120 mm 24 Nm 5 5 mm 1 4 Nm 2 x 250 MCM 212 Ib in 2 x 250 MCM 360 Ib in 250 MCM 212 Ib in AWG 10 12 Ib in 1 Power supply for the fans compulsory if the drive is only powered by the DC bus Do not use if the drive is powered with a 3 phase supply by L1 R L2 S L3 T 31 2 Drive implementation
12. Card catalog number ATV38 ATV 61 VW3A58302 VW3 A3 302 Installation and connection For the Altivar 61 keep the existing connections 1 Determining catalog numbers 1 6 5 Communication with Metasys N2 bus VW3A58354U Card catalog number ATV38 ATV 61 VW3A58354U VW3 A3 313 1 6 6 Communication with INTERBUS bus VW3A58304 E Card catalog number ATV38 ATV 61 VW3A58304 VW3 A3 304 VW3A58304E VW3 A3 304 Installation and connection For the Altivar 61 keep the existing connections It is essential to use the Altivar 61 control card s external power supply function so that the bus token can circulate continuously see page 26 1 6 7 Communication via Ethernet network VW3A58310 Card catalog number ATV38 ATV 61 VW3A58310 VW3 A3 310 Installation and connection For the Altivar 61 keep the existing connections 1 6 8 Communication via Fipio bus VW3A58311 Card catalog number ATV38 ATV 61 VW3A5831 1 VW3 A3 311 Installation and connection If a TSX FP ACC12 connector is used to link the Altivar to the bus keep the existing connections However it is necessary to alter the position of the cable s when using a TSX FP ACC2 connector see page 47 1 6 9 Communication via CANopen bus VW3A58308 Card catalog number The Altivar 61 inte
13. The reason is that modifications which can be made when migrating from Altivar 38 to Altivar 61 only work in the context of upward compatibility ATV38 to ATV61 3 10 2 Transmission speed The VW3 A3 310 Ethernet card supports speeds of 10 Mbps and 100 Mbps as well as half duplex and full duplex modes for both these transmission speeds and is fully compatible with the VW3 A58310 Ethernet card In order to configure the Ethernet card parameters the Altivar 61 must be configured in Expert mode moreover use of the graphic display terminal is essential for assignment of the DeviceName if DHCP FDR protocol is used 3 10 3 Drive configuration in Expert mode The Altivar 61 must be in Expert mode in order to configure the VW3 A3 310 Ethernet card functions from the main screen open the 2 0 ACCESS LEVEL menu and select Expert mode 3 10 4 Assigning a dynamic IP address to the drive Using the BOOTP protocol In the BOOTP address server configuration the Altivar 38 Ethernet card s MAC address must be replaced with the Altivar 61 Ethernet card s MAC address since this type of address is unique and linked to the hardware Location of the MAC address ATV38 ATV61 Se a H Af xx 08 F 4 08 00 This only applies if the drive IP address is supplied by a BOOTP server i e if the drive IP address is 0 0 0 0 and the FDR function has not been enabled parameter in the ETHERNET sub
14. VW3 a in b in c in G in K in K1 in K2 in in A9 109 209 320 12 60 220 8 66 377 14 84 250 9 84 95 3 74 65 2 56 75 2 95 11 5 0 45 2 Drive implementation 2 5 Separate control card power supply This type of wiring is essential when using a VW3 304 Interbus S communication option card 2 6 Remote display terminal Used to connect the programming terminal remotely on the front of the enclosure Fixings As the dimensions are not the same the fixing holes must be modified ATV38 ATV 61 55 6 mm 24 mm lt gt 115 4 53 1 104 mm 4 09 in 4 5 mm 0 2 in 52 79 6 115 4 53 100 3 93 1 N 41935 mm 36 mm Y 26 2 Drive implementation 2 7 Power cables The layout and type of power terminals have changed Ring terminals must be used rather than ferrules for the ground terminals although for the power terminals the ferrules used previously can be retained if they are in good condition a flattened ferrule will not make a good connection Table of correspondence for power terminals ATV38 ATV 61 Power supply L1 R L1 L2 S L2 L3 T L3 DC bus PO PC Braking resistor PA PA PB PB Motor output U U T1 V V T2 W
15. 11 14 5 57 12 05 8 07 20 87 0 39 0 28 3 5 D46N4 240 550 283 146 306 205 530 10 7 89 VW3A58857 7 D54N4 D64N4 D79N4 13 78 25 59 11 97 9 29 15 35 11 81 24 37 0 39 0 36 6 75 350 650 304 236 390 300 619 10 9 171 24 2 Drive implementation Kit for UL NEMA Type 1 conformity or IP 21 protection VW3 9 eee ig lt d N Drive VW3 A9 xxxxx kit VW3 A9 101 105 201 205 VW3 A9 106 108 206 208 g 6 I Al mm im CO 3 TOO E TORRE TOR i 000 eg TULIT TUR 2 vw3 a in b in VW3 a in b in A9 101 201 130 5 12 113 4 45 A9 106 206 240 9 45 185 7 28 A9 102 202 155 6 10 103 4 06 A9 107 207 240 9 45 180 7 09 A9 103 203 175 6 89 113 4 45 9 108 208 320 12 60 178 7 01 9 104 204 210 8 27 113 4 45 A9 105 205 230 9 06 108 4 25 VW3 9 109 116 VW3 A9 209 H 4 h Es i x m y ic G
16. pu wwe Er pa 00 77 057730 Reference ATV 0004 Device Name Input Parameters Description r status word 8604 IRFRD E B fcc poor fcceleration E Not Assigned fo Not Assigned Sc 0 0 Assigned 0 Not Assigned 0 0 Not Assigned P fot a o o Not Assigned e p Not Assigned 2005 Schneider Electric All Rights Reserved Local intranet d marrer Altivar 61 Microsoft Internet Explorer j Fichier Edition Affichage Favois Duis Q Pr c dente 0 x 2 Rechercher Se Favors qi Mida A BCE Men H 17 Remonter Historique 20 ECIESTERESU GS E Altivar amp 61 Adresse http 133 150 68 128 Agent FDR Agent 10 Scanner gfo Cad value p gpa Home Documentation m wontoing Diagnosis cn Setup 10 SCANNER E Security Reference 4 Device Name ATV 0004 Output Parameters Input Parameters pa erates word RFRD b qur E Master Fot defined oo 3D Time Out s 40 2005 Schneider Electric All Rights Reserved E Applet d marr e intranet HiD mane O C2 X 0
17. H submenu in the 1 9 COMMUNICATION menu The correspondence of these parameters between the two types of drive is described in the following table Altivar 38 Altivar 61 Command Description Short Graphic display terminal or integrated display oe parameter name terminal P05 005 1 IP address 1 001 to P04 AdrlP 1 to AdrIP 4 IP card P E IPE to IPE 4 O04 2 Subnet mask P01 O01to 4 Mask 1 to Mask 4 IP Mask 1 I te IP Tu O04 3 Gateway address P01 O01 to P04 Gtw 1 to Gtw 4 IP Gate PG IPG D te IPG V O04 4 DeviceName 01 001 DeviceName XXXX 5 FDR configuration P01 O01 Validation FDR validation d 0 5 P02 002 Local Config Ethernet local conf L C 5 BF F D I FileDef FDR file error dr BF F ON 6 FDR Autosave 1 001 AutoSave FDR autosave dr 5 0 5 configuration P02 002 Timer FDR t autosave F dr 2t0 255 7 FDR status P01 O01 Action FDR Action F d A IDLE SAVE REST DEL P02 002 Status FDR state F dr E P03 O03 ErrCode FDR Fault F J B 65535 8 DHCP FDR server P01 O01 to PO4 1 to Ip 4 IP FDR PF IPF I to IPF 9 IP address O04 DHCP FDR 9 IP Master address P01 O01 to PO4 Ip 1 to Ip 4 IP Process IPP to IPP 9 O04 Master 10 Scan
18. Other connection cable lengths are available Cable 1m VWS3 A1 104 R10 5m VW3 A1 104 R50 10m A1 104 R100 Note The graphic display terminal catalog number is VW3 A1 101 1 Determining catalog numbers 1 5 Selecting I O extension cards VW3A58201 VW3A58202 1 5 1 ATV38 and I O option cards VW3A58201 VW3A58202 Required information Connection diagram presence of an I O extension card As standard the ATV 61 has more I O than the ATV38 If the ATV38 is not equipped with an I O extension card there is no need to add a card to the Altivar 61 Ignore this section Ifthe ATV38 is equipped with an I O extension card it is important to know which inputs outputs are used as well as the function assigned to AI3 VW3A58201 card and to encoder input A A B B VW3A58201 card The tables below can be used to ascertain what was used previously and therefore to find the equivalent on ATV 61 with or without an option card Scenario 1 Replacing an ATV38 with or without a VW3A58201 option card Used Becomes ATV38 ATV 61 Description VW3A58201 VW3 201 VW3 202 Description R1A R1B R1A R1B R1C R1C Fault relay R1 COM oV oV Common R2A R2C R2A R2C Programmable relay R2 d Programmable relay AO 1 AO 1 0 20 mA analog output 10 10 10 10 V output COM COM Analog input common TH1 TH2 PTC probe Al 1 Al 1 0 10 V analog input TH1 TH2 P
19. X X Example of assignment to the terminal relays Monitoring bits Command 00 1 1 drive ready for remote control 01 1 1 motor running 3 11 4 Limitations The commands transmitted by the data bits on the AS i bus which cannot be reproduced by means of direct wiring are Fast stop 0 1 0 0 Stop with DC injection 1 0 0 0 Freewheel stop 1 1 0 0 Fault reset 1 1 1 1 In fact it is not possible to wire directly for example bit D2 0 1 0 0 fast stop on an additional logic input of the Altivar 61 and assign to it the fast stop function because each time bit D2 is at 1 but for another command e g 0 1 0 1 forward SP2 the motor is stopped because the stop function has priority 3 11 5 Configuring the drive logic I O Please refer to the Programming Guide for information about customizing Lix and Rx assignment 72 3 Implementation of the communication option cards 3 12 Application specific option cards Pump card Multi motor card Multi parameter card VW3A58210 This card is continued on the Altivar 61 and its catalog number is VW3A3502 The functions of the two cards are identical VW3A58211 Compatibility can be assured by adding an extended l O option card VW3A3202 providing access to AI3 and LO and requires the multi motors function to be configured manually because the PowerSuite software workshop cannot access data stored
20. 0001 0001 2 0000 0100 0000 0010 18 0010 0100 0001 0010 3 0000 0110 0000 0011 19 0010 0110 0001 0011 4 0000 1000 0000 0100 20 0010 1000 0001 0100 5 0000 1010 0000 0101 21 0010 1010 0001 0101 6 0000 1100 0000 0110 22 0010 1100 0001 0110 7 0000 1110 0000 0111 23 0010 1110 0001 0111 8 0001 0000 0000 1000 24 0011 0000 0001 1000 9 0001 0010 0000 1001 25 0011 0010 0001 1001 10 0001 0100 0000 1010 26 0011 0100 0001 1010 11 0001 0110 0000 1011 27 0011 0110 0001 1011 12 0001 1000 0000 1100 28 0011 1000 0001 1100 13 0001 1010 0000 1101 29 0011 1010 0001 1101 14 0001 1100 0000 1110 30 0011 1100 0001 1110 15 0001 1110 0000 1111 31 0011 1110 0001 1111 Use of address 0 is not recommended on a Modbus Unitelway network as this address has the effect of deactivating the option card 42 3 Implementation of the communication option cards 3 3 3 Configuring polarity on the drive RS 485 bus The card is equipped with 2 line polarity configuration switches but the orientation is not the same for the Altivar 38 and the Altivar 61 Configure the polarity according to the following method ATV38 ATV 61 _ Unitelway protocol EN Modbus Jbus protocol E i Configuring the drive control mode Check and configure as necessary the control mode applied to the drive in the 1 6 COMMAND L menu the graphic display terminal the integrated display terminal or the PowerSuite software work
21. S M10 JE i 8 8 T OIM ry yov Y r8 d N T 1 49 Joey 55 5 2 17 60 2 35 RL1 S12 PA PB l 217 8 50 t Maximum terminal wire size tightening torque Drive terminals L1 R L2 S L3 T U T1 V T2 W T3 PO PA PA PB RO SO TO 1 2 x 100 2 24 2 x 150 mm2 41 Nm 60 mm 12 Nm 5 5 mm 1 4 Nm 2 x 250 MCM 212 Ib in 2 x 250 MCM 360 Ib in 250 MCM 106 Ib in AWG 10 12 Ib in 1 Power supply for the fans compulsory if the drive is only powered by the DC bus Do not use if the drive is powered with a 3 phase supply by L1 R L2 S L3 T 30 2 Drive implementation ATV61HC16N4 Front view View from above 80 3 13 56 2 19 58 2 28 ap n T x 1 p M12 oN opo i g e n As ig PA PC gt L Fan terminals 1 Para View from below
22. filters VW3A584 5x VW3A6641x VW3A6642x The output filters used with the ATV38 can be re used with the ATV 61 and do not therefore need to be replaced 1 2 4 Motor chokes VW3A6650x VW3A6855x The motor chokes used with the ATV38 can be re used with the ATV 61 and do not therefore need to be replaced 1 2 5 Braking resistors VW3A5870x VW3A5873x VW3A6670x The braking resistors used with the ATV38 can be re used with the ATV 61 and do not therefore need to be replaced 1 Determining catalog numbers 1 3 Mounting accessories 1 3 1 Removable power terminal kit VW3A5881x There is no equivalent to this kit for the Altivar 61 1 3 2 Air exchanger kit VW3A5880x There is no equivalent to this kit for the Altivar 61 Alternative solution Mount the power part outside the enclosure using the ATV 61 VW3 9 5xx flange mounting kit This solution can be used to reduce the heat dissipated inside the enclosure 1 3 3 NEMA type 1 mounting kit Required information Altivar 61 catalog number Catalog number selection guide ATV 61 catalog number NEMA kit ATV 61H075N4 VW3 A9 201 ATV 61HU15N4 VW3 A9 201 ATV 61HU22N4 VW3 A9 201 ATV 61HU30N4 VW3 A9 202 ATV 61HU40N4 VW3 A9 202 ATV 61HU55N4 VW3 A9 203 ATV 61HU75N4 VW3 A9 203 ATV 61HD11N4 VW3 A9 204 ATV 61HD15N4 VW3 9 205 ATV 61HD18N4 VW3 A9 205 ATV 61HD22N4 VW3 9 206 ATV 61HD30N4 VW3 A9 207 ATV 61HD
23. off the drive ATV 61 075N4 to D18N4 ATV 61H D22N4 to C31N4 Red LED indicating that the DC bus is turned on Installing the communication option card See Installation Manual pages 16 and 17 When migrating an Altivar 38 installation to Altivar 61 the PowerSuite v2 40 program must be used to configure the ATV61 in 8 serie mode in order to ensure absolute consistency of the communication drive and adjustment parameters between the two drive ranges However for some communications options one or more of the microswitches on the card have to be toggled manually The connector for connecting the option card to the communication bus is not the same on the Altivar 61 This is now on the top right hand side of the drive You should therefore make sure that the cable s is are long enough to make this connection If necessary you should do one of the following Reconnect the wiring up and or downstream of the drive Adjust the drive position Use an extension cable 37 3 Implementation of the communication option cards Option card fault The internal com link L F fault appears when the following serious problems occur Hardware fault on the option card Dialog fault between the option card and the drive The Internal link fault 1 L F diagnostic parameter can be used to obtain more detailed information about the origin of the last internal com link L F fault This parameter c
24. server e g TSX Premium PLC and check that the drive itself receives an IP address green IP LED lit 7 The drive configuration is automatically saved in the server 8 Once it has been saved at least once modify parameter Ethernet local conf L No 9 Use a Web browser to connect to the Ethernet card HTTP server then access the FDR Agent page located in the Setup menu and press the Save button Incompatible FDR files VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards The procedure for replacing an Altivar 38 with an Altivar 61 on an Ethernet network described above causes the FDR file for Altivar 38 present on the FDR server to be lost However the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file and the Altivar 38 that has been replaced still has its configuration It is therefore possible if necessary to rebuild the original FDR file on the FDR server The procedure for doing this is similar to the procedure described above 62 3 Implementation of the communication option cards 3 10 7 Programming the Altivar 38 Ethernet parameters Apart from the drive DHCP name DeviceName parameter all the parameters that can be accessed using the Altivar 38 s programming terminal are present on an Altivar 61 equipped with a VW3 A3 310 Ethernet card They be accessed from the ETHERNET
25. 0 ATV 61HC16N4 VW3 4 410 800 261 139 120 235 ATV38HC23NA X VW3A68465 260 386 135 235 240 ATV 61HC22N4 VW3 4 411 800 261 139 120 235 ATV38HC25N4 X VW3A68465 260 386 135 235 240 ATV 61HC22N4 VW3 A4 411 800 261 139 120 235 ATV38HC28NA X VW3A68465 260 386 135 235 240 ATV 61HC25N4 VW3 A4 411 800 261 139 120 235 ATV38HC31NA X VW3A68465 260 386 135 235 240 ATV 61HC31N4 VW3 A4 411 800 261 139 120 235 ATV38HC33N4 X VW3A68465 260 386 135 235 240 ATV 61HC31N4 VW3 4 411 800 261 139 120 235 21 2 Drive implementation 2 3 1 Comparison of dimensions 2 3 1 1 RFI filters 8 1 d a 1 Y Y Ls VW3 a mm b mm c mm G mm H mm H1 mm mm A4 401 130 290 40 105 275 4 5 A4 402 155 324 50 130 309 4 5 A4 403 175 370 60 150 355 5 5 A4 404 210 380 60 190 365 5 5 A4 405 230 498 5 62 190 479 5 460 6 6 A4 409 230 498 5 62 190 479 5 460 6 6 VW3 a mm b mm c mm G mm H mm J mm mm A4 406 240 522 79 200 502 5 40 6 6 A4 407 240 650 79 200 631 40 6 6 A4 408 320 750 119 280 725 80 9 al j lo 10 c 6x012 L G G VW3 a mm a1 mm b mm b1 mm c mm G mm H mm A4 410 800 302 261 219 139 120 235 A4 411 800 302 261 219 139 120 235
26. 0 26 0110 10 42 1010 10 58 1110 10 11 0010 11 27 0110 11 43 101011 59 1110 11 12 0011700 28 011100 14 101100 60 111100 18 001101 29 0111 01 45 101101 61 110i i4 0011 10 30 011110 46 101110 62 111110 15 0011 11 81 0111 11 47 101111 63 iid Configuring the drive control mode Check and configure the control mode applied to the drive in the 1 6 COMMAND menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E B 52 3 Implementation of the communication option cards PLC configuration and application E 1769 SDN Scanner Module General Module Scanlist Input Dutput ADR Summary Available Devices Scanlist fij on ATVe1 gt gt Automap on Add Edit 1 0 Parameters Annuler Appliquer Aide Only activate the Device Type option in the Electronic Key zone so that there is no control over the node type when the bus starts The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode performed by the PowerSuite software workshop means that no changes need to be made in the PLC application 53 3 Implementation of the communication option cards 3 9 4 Drive implementation on the DeviceNet network Before attempting to replace an Altivar 38 with an Altivar 61 its configuration must be backed up using the RSNetW
27. 0 630 290 315 335 280 604 5 15 9 M8 45 12 60 24 80 11 42 12 40 13 19 11 02 23 80 0 59 0 22 99 21 ATV 61Heee lt 75 kW with graphic red terminal with and without option cards No option card With 1 option card 1 With 2 option cards 1 l J L T ATV 61H a b c1 c2 G H h For Weight mm mm mm mm mm mm mm mm mm screw kg in in in in in in in in in s Ib 075N4 U15N4 U22N4 130 230 172 195 218 113 5 220 5 5 M4 3 5 12 9 05 6 77 7 68 8 58 4 47 8 66 0 20 0 20 6 61 U30N4 U40N4 155 260 184 207 230 138 249 4 5 M4 4 6 10 10 23 7 25 8 15 9 06 5 43 9 80 0 16 0 20 8 82 U55N4 U75N4 175 295 184 207 230 158 283 6 6 M5 5 5 6 89 11 61 7 25 8 15 9 06 6 22 11 14 0 24 0 24 12 2 D11N4 210 295 210 233 256 190 283 6 6 M5 8 27 11 61 8 27 9 17 10 08 7 48 11 14 0 24 0 24 1 5 43 D15N4 D18N4 230 400 210 233 256 210 386 8 6 M6 9 9 05 15 75 8 27 9 17 10 08 8 26 15 20 0 31 0 24 19 84 D22N4 240 420 210 243 266 206 403 11 5 5 M6 30 9 45 16 54 8 27 9 57 10 47 8 11 15 87 0 45 0 22 66 14 D30N4 D37N4 240 550 240 263 286 206 531 5 11 5 5 M6 37 9 45 21 65 9 45 10 35 11 25 8 11 20 93 0 45 0 22 81 57 D45N4 D55N4 D75N4 320 630 290 315 335 280 604 5 15 9 M8 45 12 60 24 80 11 42 12 40 13 19 11 02 23 80 0 59 0 22 99 21 2 Drive implementation ATV 38Heee gt 75 kW
28. 1 Connection diagram for extended I O option card VW3 202 potentiometer potentiometer Reference Reference XYmA ATV 38 ATV61 LI6 wired as PTC probe 35 2 Drive implementation Wiring the VW3 A3 401 option card encoder input when replacing an ATV38 On the Altivar 38 encoder signals A A or B B had to be reversed in order to avoid the motor rotating in the wrong direction This anomaly has been corrected on the Altivar 61 and therefore the wiring conforms to the signal order A A B B ATV38 e c Yi Encoder The encoder card s connector does not have a terminal for connecting the cable shielding AN This shielding must therefore be connected to the power terminals use a tag connector or an accessory D23 FA3 sia T L3 PO PA PB PC U T1 wits 36 3 Implementation of the Altivar 61 communication option cards 3 1 General Acceptance Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order Remove the option card from its packaging and check that it has not been damaged in transit Check that the drive is turned off Check that there is no voltage on the DC bus Red LED POWER off wait for 3 minutes after turning
29. 1 power terminals and tightening torque For ATV 61eeeeee drives 9888 D PO PA PB Pov R L1 S L2 V T2 W T3 For ATV 61eeeeee drives ATV 61H Maximum wire Tightening size torque mm AWG Nm Ib in 075N4 U15N4 U22N4 1 2 2 5 14 10 6 U30N4 U40N4 6 8 1 2 10 6 mio n E a dr M H dr NI jz dr J NE R L1 S L2 T L3 PO PA PB PC For ATV 61eeeeee drives L e 9 OO OO OO i Jolololololok o ol o o p q R L1 S L2 T L3 W T3 Po Pav PB QD ATV 61H Maximum wire Tighten
30. 3 310 card Modbus functions available The Drive Identification function on the VW3 A3 310 Ethernet card is incompatible with that on the VW3 A58310 Ethernet card Modification to be made in the context of upward compatibility Function 65 16 41 in the VW3 A58310 Ethernet card must be replaced by function 43 16 2B described in the Drive Identification Request section pages 32 and 36 in the VW3 A3 310 card Programming Manual This new function conforms to the Modbus protocol identification function and is used by the new products marketed by Schneider Electric 3 10 9 IO Scanning service IO Scanning control In order to imitate the Altivar 38 s behavior when a CNF fault is triggered by IO Scanning control freewheel stop imposed by the drive you should configure it using the integrated display terminal graphic display terminal or the PowerSuite software workshop In the 1 8 FAULT MANAGEMENT F L E menu assign the value Freewheel 5 to the Network fault mgt parameter in the Com Fault Mgt C L L submenu In this way when a CNF fault is triggered by IO Scanning control the value of the CLL parameter will cause a freewheel stop Note The CMD command word cannot be removed from the Altivar 38 s Scanner and the check on writing of the CMD command word by TCP Modbus messaging does not apply to an Altivar 61 when it is used in ATV38 Interchangeability mode SE8 mode Configuring the periodic paramet
31. 32 2 Drive implementation ATV61H C25N4 C31N4 Front view 87 3 41 100 3 92 112 4 39 View from above gt ja T gt 4 S A AA o i di T TT HT Basai View from below LII L v TERT 1 II pp E Tp jose 98 3 84 70 2 74 67 2 62 amp Oo a S e e AIAS i ii 1 Y Y Y 36 1 41 U T1 V T2 wr 3 113 5 4 45 175 6 85 lt R L1 S L2 T L3 43 1 67 173 5 68 01 176 5 69 19 4 i 130 5 09 175 6 85 175 6 85 Maximum terminal wire size tightening torque Drive terminals L1 R L2 S L3 T U T1 V T2 W T3 PC PO PA RO SO TO 1 4 x 185 mm 41 Nm 4 x 185 mm 41 Nm 5 5 mm 1 4 Nm 3 x 350 MCM 360 Ib in 3 x 350 MCM 360 Ib in AWG 10 12 Ib in 1 Power supply for the fans compulsory if the drive is only powered by the DC bus Do not use if the drive is powered with a 3 phase supply by L1 R L2 S L3 T 2 Drive implementation Contro
32. 37N4 VW3 A9 207 ATV 61HD45N4 VW3 A9 209 ATV 61HD55N4 VW3 9 209 ATV 61HD75N4 VW3 A9 209 1 Determining catalog numbers 1 4 Control circuit options 1 4 1 Control card fan kit VW3A5882x Required information Altivar 61 catalog number At an ambient temperature between 50 C and 60 C the Altivar 61 has a higher operating capacity than the Altivar 38 The control card fan kit is required for the following ATV 61 ratings if the ambient temperature is between 50 and 60 C ATV 61 catalog number Control card fan kit ATV 61HD22N4 VW3 A9 404 ATV 61HD30N4 VW3 9 405 ATV 61HD37N4 VW3 9 405 ATV 61HD45N4 VW3 A9 407 ATV 61HD55N4 VW3 A9 407 ATV 61HD75N4 VW3 A9 407 1 4 2 Separate control card power supply kit VW3A5860x This kit serves no purpose as the ATV 61 integrates this function as standard and requires the presence of an external 24 V DC 30 W supply 1 4 3 Remote display terminal VW3A58103 Remote connection of the Altivar 61 graphic display terminal on the enclosure door IP54 version Remote mounting kit VW3 A1 102 3 meter cable A1 104 R30 IP65 version Remote mounting kit VW3 A1 102 IP65 door A1 103 3 meter cable A1 104 R30 RJ45 female female adapter 1 105 This should be used the above two instances Note Order an Altivar 61 with graphic display terminal without Z at the end of the catalog number
33. 4 150 226 184 ATV 61H075N4 130 230 195 ATV38HU29N4 150 226 184 ATV 61HU15N4 130 230 195 ATV38HU41N4 150 226 184 ATV 61HU22N4 130 230 195 ATV38HU54N4 175 285 184 ATV 61HU22N4 155 260 207 ATV38HU72N4 175 285 184 ATV 61HU40N4 155 260 207 ATV38HU90N4 175 285 184 ATV 61HU55N4 175 295 207 ATV38HD12N4 230 325 210 ATV 61HU75N4 175 295 187 ATV38HD16N4 230 325 210 ATV 61HD11N4 210 295 213 ATV38HD23N4 230 415 210 ATV 61HD15N4 230 400 213 ATV38HD28N4 X 240 550 283 ATV 61HD15N4 230 400 213 ATV38HD25N4 X 240 550 283 ATV 61HD18N4 230 400 213 ATV38HD33N4 X 240 550 283 ATV 61HD30N4 240 550 266 ATV38HD46N4 X 240 550 283 ATV 61HD37N4 240 550 266 1 No problem if space is left between 2 drives Width incompatible if the ATV38 drives are mounted side by side 2 This difference is easily made up by the space required for the drive wiring 3 The depth of enclosures is usually considerably greater than that of the products If the enclosure depth poses a problem it is always possible to order an Altivar 61 with a Z at the end of the catalog number Your drive will be supplied without a graphic display terminal and will therefore be 23 mm slimmer e g ATV 61H075N4Z 15 2 Drive implementation 2 1 1 2 Three phase supply 380 480 V for catalog numbers starting with ATV38H Comparison of dimensions W
34. 49 32 1 25 V T2 W T3 Tes R L1 S L2 T L3 PA PB a 100410 o d eee Maximum terminal wire size tightening torque PC PO PA PA PB Drive terminals L1 R L2 S L3 T U T1 V T2 W T3 2 x 100 mm 24 Nm 2 x 100 mm 41Nm 60 mm 12 Nm 2 x 250 MCM 212 Ib in 2 x 250 MCM 360 Ib in 250 MCM 106 Ib in 29 2 Drive implementation ATV61H D90M3X C13N4 Front view 149 5 84 67 2 62 5 0 2 View from above 1 S e je x 0 amp M12 Ao Hg PO PA 4 PC View from below Fan terminals i ege _ GL En Ey ud gem 1 2 Jil oO Q i YE a O o etae _
35. 6 0010 1110 62 0011 1110 15 0000 1111 31 0001 1111 47 0010 1111 63 0011 1111 Note Addresses 0 and 63 must not be used on an Altivar 38 or an Altivar 61 47 3 Implementation of the communication option cards 3 6 5 Configuring the drive in ATV38 Interchangeability mode In order to use the Altivar 38 s periodic input output variables rather than those of the Altivar 61 you need to set switch 1 to the ON position and restart the drive Switch 0 OFF Altivar 61 mode r Switch 1 ON 8 serie mode The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred Configuring the drive control mode Check and configure as necessary the control mode applied to the drive in the 1 6 COMMAND L menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c 4c F 8 serie 5 E E 3 6 6 PLC configuration and application In the TSX Premium master s Fipio configurator only the base module described in the table below is compatible with an Altivar 61 used in 8 serie mode Family Base module ATV 38 ATV38 PKW 3 6 7 Altivar 38 PKW indexed periodic variables In ATV38 Interchangeability mode we do not recommend using the PKW service for the Altivar 61 indexed periodic variables as this service is only designed for accessing the Altivar 61 par
36. 7 E S Steph Pp Adobe Ca MAG BY Micros 89 Paint ca aoa n EAn nd 1619 AN description matters to you No modification should be made in the PLC when the IO Scanner function is being used Do not take account of the new logic addresses that appear to the right of the register When IO Scanner is configured via the HTTP server or PowerSuite the Altivar 61 s logic addresses are displayed but only the 3 Implementation of the communication option cards Configuring the IO Scanner page using TCP Modbus messaging Using TCP Modbus services and calling on the Ethernet card s Modbus server assign the same drive parameter as for the Altivar 38 register to each periodic register The table below represents the default table for the Altivar 38 periodic data as seen by the PLC module pisi Description pide p cta picis Description address address sogor Sipuipenouie CMD 8 501 porogi ETA 3 201 50002 8 602 gome mpu periodic RFRD 8 604 50 003 E CMI 8 504 50 019 tipe a LCR 3 204 50004 Oufputperiodic IOLR 0 478 50 020 n par aul IOLR 0 478 50005 Cutputperiadic 0 000 50 021 np Ci 5 232 50 006 d B 0 000 50 022 OTR 3 205 a 0000 50 023 a DF1 7 101 50 008 e m 0 000 50 024 ue cic ETI 3 206 50 009 PN 0 000 50 025 2 0 000 aora UMPARETME P 0 000 a002 Pu periodic 0 000
37. 70 ATV 61HD55N4 VW3 4 408 320 750 119 280 725 ATV38HC10N4 X VW3A68401 204 243 88 90 80 61HD90N4 VW3 4 410 800 261 139 120 235 ATV38HC13N4 X VW3A68402 204 295 89 90 90 ATV 61HC11N4 VW3 4 410 800 261 139 120 235 ATV38HC15N4 X VW3A68402 204 295 89 90 90 ATV 61HC13N4 VW3 4 410 800 261 139 120 235 ATV38HC19NA X VW3A68402 204 295 89 90 90 ATV 61HC16N4 VW3 A4 410 800 261 139 120 235 ATV38HC23N4 VW3A68403 224 295 89 90 90 ATV 61HC22N4 A4 411 800 261 139 120 235 ATV38HC25N4 X VW3A68403 224 295 89 90 90 ATV 61HC22N4 VW3 4 411 800 261 139 120 235 ATV38HC28N4 X VW3A68403 224 295 89 90 90 ATV 61HC25N4 VWS3 4 411 800 261 139 120 235 ATV38HC31NA X VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 4 411 800 261 139 120 235 ATV38HC33N4 X VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 4 411 800 261 139 120 235 20 2 Drive implementation 2 3 0 2 Three phase supply 400 460 V for catalog numbers starting with ATV38H i Heigh Depth M i Drive Filter Width eight ept ounting a b G H ATV38HC10N4 X VW3A68415 260 386 115 235 240 ATV 61HD90N4 VW3 4 410 800 261 139 120 235 ATV38HC13N4 X VW3A68435 260 386 115 235 240 ATV 61HC11N4 VW3 A4 410 800 261 139 120 235 ATV38HC15N4 X VW3A68435 260 386 115 235 240 ATV 61HC13N4 VW3 A4 410 800 261 139 120 235 ATV38HC19N4 X VW3A68435 260 386 115 235 24
38. 78 1234 5678 1234 5678 1 0000 0000 17 0000 1000 33 0000 0100 49 0000 1100 2 1000 0000 18 1000 1000 34 1000 0100 50 1000 1100 3 0100 0000 19 0100 1000 35 0100 0100 51 0100 1100 4 1100 0000 20 1100 1000 36 1100 0100 52 1100 1100 5 0010 0000 21 0010 1000 37 0010 0100 53 0010 1100 6 1010 0000 22 1010 1000 38 1010 0100 54 1010 1100 7 0110 0000 23 0110 1000 39 0110 0100 55 0110 1100 8 1110 0000 24 1110 1000 40 1110 0100 56 1110 1100 9 0001 0000 25 0001 1000 41 0001 0100 57 0001 1100 10 1001 0000 26 1001 1000 42 1001 0100 58 1001 1100 11 0101 0000 27 0101 1000 43 0101 0100 59 0101 1100 12 1101 0000 28 1101 1000 44 1101 0100 60 1101 1100 13 0011 0000 29 0011 1000 45 0011 0100 61 0011 1100 14 1011 0000 30 1011 1000 46 1011 0100 62 1011 1100 15 0111 0000 31 0111 1000 47 0111 0100 63 0111 1100 16 1111 0000 32 1111 1000 48 1111 0100 64 1111 1100 3 8 3 Configuring the drive in ATV38 Interchangeability mode In order to use the Altivar 38 Peer Cop and Global Data variables rather than those of the Altivar 61 you need to set the right hand switch to the ON position and restart the drive Switch 0 OFF Altivar 61 mode Switch 1 ON 8 serie mode 50 3 Implementation of the communication option cards 3 8 4 Configuring the drive in ATV38 Interchangeability mode The following bus management parameters Time out Peer Cop node Control station Number of registers are transferred by the Power
39. 8 compatible with the Altivar 61 PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode means that no changes need to be made in the PLC application AN However in response to a function 43 identification request 16 2B the drive will identify itself as an Altivar 61 not an Altivar 38 Scenario 2 Using the built in port when replacing the ATV38 terminal port Configuring the drive This example is implemented in the PowerSuite software workshop and consequently all the settings linked to the configuration parameters address baud rate parity will be assigned automatically identical to the Altivar 38 Configuring communication monitoring Since the Altivar 38 s communication monitoring time out is the same as the default value of the Altivar 61 s Modbus time out D field 10 s there is no point in modifying the value of this field AN Modification of these parameters will only take effect on the next power up PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode means that no changes need to be made in the PLC application AN However in response to a function 43 identification request 16 2B the drive will identify itself as an Altivar 61 not an Altivar 38 41 3 Implementation of the communication option cards 3 3 Communication via Unitelway Modbus network and VW3 A3 303 option ca
40. 9 1010 0111 71 1100 0111 103 1110 0111 8 1000 1000 40 1010 1000 72 1100 1000 104 1110 1000 9 1000 1001 4 1010 1001 73 1100 1001 105 1110 1001 10 1000 1010 42 1010 1010 74 1100 1010 106 1110 1010 11 1000 1011 43 1010 1011 75 1100 1011 107 1110 1011 12 1000 1100 44 1010 1100 76 1100 1100 108 1110 1100 13 1000 1101 45 1010 1101 77 1100 1101 109 1110 1101 14 1000 1110 46 1010 1110 78 1100 1110 110 1110 1110 15 1000 1111 47 1010 1111 79 1100 1111 111 1110 1111 16 1001 0000 48 1011 0000 80 1101 0000 112 1111 0000 17 1001 0001 49 1011 0001 81 1101 0001 113 1111 0001 18 1001 0010 50 1011 0010 82 1101 0010 114 1111 0010 19 1001 0011 51 1011 0011 83 1101 0011 115 1111 0011 20 1001 0100 52 1011 0100 84 1101 0100 116 1111 0100 21 1001 0101 53 1011 0101 85 1101 0101 117 1111 0101 22 1001 0110 54 1011 0110 86 1101 0110 118 1111 0110 23 1001 0111 55 1011 0111 87 1101 0111 119 1111 0111 24 1001 1000 56 1011 1000 88 1101 1000 120 1111 1000 25 1001 1001 57 1011 1001 89 1101 1001 121 1111 1001 26 1001 1010 58 1011 1010 90 1101 1010 122 1111 1010 27 1001 1011 59 1011 1011 91 1101 1011 123 1111 1011 28 1001 1100 60 1011 1100 92 1101 1100 124 1111 1100 29 1001 1101 61 1011 1101 93 1101 1101 125 1111 1101 30 1001 1110 62 1011 1110 94 1101 1110 126 0111 1110 31 1001 1111 63 1011 1111 95 1101 1111 If the PLC module was configured using the Sycon v2 8 configuration tool it was possible to use address 126 for a subscriber Altivar or othe
41. Altivar 61 Migration from ATV38 gt ATV61 Transition manual a brand of x Telemecanique This document has been designed to assist you when replacing an Altivar 38 with an Altivar 61 version V1 1 ie01 or later Scope of application Variable torque applications Replacement of Altivar 38 on three phase 380 460 V ranges The Altivar 61 and its various options or accessories can be selected on the basis of the hardware configuration used on the Altivar 38 The fundamental expansions offered by the Altivar 61 affect features such as the number of I O application functions operating temperature etc This manual also outlines assembly installation and wiring instructions Migrating an Altivar 38 to an Altivar 61 software configuration is made simple by the use of the PowerSuite v2 20 software workshop Table of contents Determining catalog numbers Choosing the Altivar 61 catalog number Selecting the power circuit options Mounting accessories OND Control circuit options Selecting I O extension cards VW3A58201 VW3A58202 Selecting communication channels Drive implementation Installation Comparison of dimensions Mounting the RFI filter NEMA mounting kits Separate control card power supply Remote display terminal Power cables Implementation of the Altivar 61 communication option cards General Communication via Modbus network
42. F whe Online Single Restore Default Values C All Upload From Device Download To Device Start Monitor MotorT ype RatedCurrent RatedVoltage RatedFreq BaseSpeed RunFwd RunRev NetCtrl State RunningFwd RunningR ev Ready Current Value Squirrel Cage Induction 3 54 400 V 50 Hz 1400 RPM No No Yes Ready to Enable No No Yes Cancel Apply The whole Altivar 38 configuration has now been retrieved Click OK to exit this window and retain a trace of the original configuration 57 3 Implementation of the communication option cards Backing up the configuration before transfer to the Altivar 61 in 8 serie mode Select Save As in the File menu to retain this configuration DeviceNet dnt RSNetWorx for Device iscellaneous Allen Bradley Dodge A Pim 2 Ae be Manit Give your configuration a name Then back up the file 58 3 Implementation of the communication option cards 6 Preparation of the Altivar 61 It is vital to perform a special setting on the Altivar 61 so that it can accept the old Altivar 38 configuration which will be transmitted by the DeviceNet network This operation consists of declaring in the Altivar 61 the version of the Altivar 38 it is to replace Identify and note down the Altivar 38 software version this information can be found on the drive ab
43. Suite software workshop with the same values as they had in the Altivar 38 Configuring the drive control mode Check and configure the control mode applied to the drive in the 1 6 COMMAND menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E B 3 8 5 PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode performed by the PowerSuite software workshop means that no changes need to be made in the PLC application 3 8 6 Communication fault Modbus Plus communication faults are indicated by the red RD LED on the card Parameter Network fault F can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS d E menu MORE FAULT INFO HF Value Description of the values of the Network fault c F parameter 0 No fault 1 Time out for receipt of periodic variables destined for the drive This time out can be set by the network configuration software 2 Master PLC changes from Run to STOP 3 Initialization fault on the Modbus Plus card hardware problem 51 3 Implementation of the communication option cards 3 9 Communication via DeviceNet network 3 9 1 Reminder of the possible connection methods Same as existin
44. TC probe 1 to 10 ko potentiometer m 10 10 power supply 24 24 24 Logic input power supply Analog input LI 5 also 24 V DC programmable ne PE 0 10 V 0 4 20 mA control card Pur logic input 111 LI 1 24 V DC run forward logic LI 6 also on LI 8 LI 12 24 V DC programmable inputs control card logic input 24 V DC programmable 24 V DC programmable HE s logic input m a logic input 24 V DC programmable 24 V DC programmable E 4g logic input Em uis logic input LI4 LI4 24 V p programmable LO LO 1 Lo3 Logic output ogic input 24 24 Logic input power supply LO2 LO 4 Logic output 24 V DC programmable LI5 logic input LO CLO CLO Logic output power supply 24 V DC programmable Al B Current LI 6 logic input ve AI3 Programmable analog input Al4 Programmable analog input Programmable analog AO 2 output Programmable analog AOS output 10 10 V output FP Pulse input Review of the various instances of use of the input on the VW3A58201 card AI3 assignment PTC Use LI6 on ATV 61 control card in PTC mode and adjust SW2 see page xx Use the TH inputs the VW3 201 or 202 option cards see page xx Speed reference Two different options ATV38 ATV 61 AI3 0 10 V Alt or AI2 if available AI3 10 V Alt 1 Determining catalog numbers PI feedback or summed reference Three different options
45. W T3 Connecting to the Altivar 38 Connecting to the Altivar 61 Braking resistor if used Braking resistor if used Disconnecting the RFI filter if using an IT system IT system Isolated or impedance grounded neutral Use a permanent insulation monitor compatible with non linear loads such as a Merlin Gerin type XM200 or equivalent Altivar 61 drives feature built in RFI filters These filters can be isolated from ground for operation on an IT system as follows Normal filter connected Remove the jumper located to the left of the power terminals IT system filter disconnected Layout of the ATV38 power terminals 4 11 12 13 m UIVIWI c ATV 38HD18N4 to D23N4 11 12 13 IE U VvVIwWw c ATV 38HD25N4 X to D79N4 X E ge fe ee ATV 38HC10N4 X Li L2 L3 U V W Li L27L37 7 ATV 38H13N4 X to C15N4 X UU LII L27L37 ATV 38HC23N4 X to C33N4 X EN 5000070 Do not use 27 2 Drive implementation Characteristics of the ATV38 power terminals Maximum wire size Tightening torque ATV 38 E rating mm ERO ee DO5N4 DO7N4 D09N4 AWG 8 6 0 75 D12N4 D16N4 D23N4 AWG 6 10 2 D25N4 D28N4 AWG 4 16 3 D33N4 D46N4 AWG 2 35 4 D54N4 D64N4 D79N4 AWG 2 0 70 10 Layout of the ATV 6
46. age has been updated to support the Altivar 61 s additional inputs outputs and relays Nonetheless if you have added functions to the Altivar 38 s standard HTTP server and you wish to apply them to the Altivar 61 s HTTP Server it is your responsibility to adapt them in accordance with the Altivar 61 Web page format before transferring them to the Altivar 61 s Web server PDA Altivar page Last Fault ILF Fault This page is no longer used with the Altivar 61 s VW3 310 Ethernet card Communication fault Ethernet communication faults are indicated by the red RD LED on the card Parameter Network fault n F can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS 05 E menu MORE FAULT INFO HF Value Description of the values of the Network fault parameter 0 No fault Tcp Modbus Time out fault The Tcp Modbus Time out is activated as soon as the control word is received 1 If no IP master has been configured the period of activity is maintained by receipt of the control word f an IP master has been configured the period of activity is maintained by any type of Tcp Modbus request on this IP address No Time out is managed if its value equals 0 10 Ethernet network overload 11 No signal from the Ethernet network cable pulled out etc FDR service fault EPF2 Th
47. ameters You should therefore use the PKW service for the Altivar 38 indexed periodic variables as described in the User s Manual for the Altivar 38 VW3 A58311 Fipio card This service can be used to access only the Altivar 38 parameters 3 6 8 Managing loss of Fipio communication In order to imitate the Altivar 38 s behavior on disconnection of the bus stop on ramp imposed by the drive you should configure it using the integrated display terminal or the graphic display terminal In COMMUNICATION FAULTS OF submenu in the 1 8 FAULT MANAGEMENT F L menu assign the value ramp to the Com Bus Mgt c L L parameter which is used to imitate the Altivar 38 s behavior on disconnection of the Fipio bus Hence when the drive is disconnected from the Fipio bus the CNF fault will be activated and the value of parameter CLL will cause the motor to stop on a ramp 3 6 9 Communication fault Fipio communication faults are indicated by the red RD LED on the card Parameter Network fault n can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS d 5 menu MORE FAULT INFO HF Value Description of the values of the Network fault c F parameter 0 No fault Initialization fault on the Fipio card hardware problem Time out for receipt of periodic variables destined f
48. an be accessed on the graphic display terminal only in the 1 10 DIAGNOSTICS 0 menu MORE FAULT INFO RF 1 When the External Fault function is used via a communication card the Altivar 38 would display EPF but the Altivar 61 now displays EPF2 When the Fast Stop function is used via a communication card the Altivar 38 would display RDY but the Altivar 61 now displays FST It is essential to follow the Altivar 38 internal variables manual when the Altivar 61 is being used in 8 serie mode If not migration may not proceed smoothly Value Description of parameter values Value Description of parameter values 0 No fault 8 Faulty analog input 1 Loss of internal communication with the drive 9 Faulty analog output 2 Hardware fault detected 10 Faulty logic input 3 Error in the EEPROM checksum 11 Faulty logic output 4 Faulty EEPROM 101 Unknown 5 Faulty Flash memory 102 Exchange problem on the drive internal bus 6 Faulty RAM memory 103 Time out on the drive internal bus 500 ms 7 Faulty NVRAM memory 38 3 Implementation of the communication option cards 3 2 Communication via Modbus network 3 2 1 Calculating the polarization Mixed schematic resistors Slaves with 4 7 kQ polarization can be integrated into a standard schematic Suitable polarization resistance Rp must be calculated Schematic diagram Mas
49. and lt 315 kW Product on heatsink 2 rt G RU a ATV 61H a b G H mm mm mm mm mm mm in in in in in in C10N4X 370 630 360 317 5 609 12 14 57 24 80 14 17 12 50 23 98 0 47 C13N4X C15N4X C19N4X 480 680 400 426 652 12 18 90 26 77 15 75 16 77 25 67 0 47 C23N4X C25N4X C28N4X 660 950 440 598 920 15 C31N4X C33N4X 25 98 37 40 17 32 23 54 36 22 0 59 ATV 61Heee gt 75 kW lt 315 kW with graphic display terminal with and without option cards ATV61H D55M3X to D90M3X Vn oor froption esre 0 ATV61H D90N4 to C31N4 With 2 option cards 1 ATV61H C25NA to C31N4 with braking unit 670 26 37 L 392mm 540 mm 21 26 in a b G H K K1 K2 For Weight mm mm mm mm mm mm mm mm screws kg in in in in in in in in Ib C13N4 360 1022 298 758 150 72 30 11 5 M10 80 14 17 40 28 11 73 29 84 5 91 2 83 1 18 0 45 176 C16N4 340 1190 285 920 150 75 30 11 5 M10 110 13 39 46 62 11 22 36 22 5 91 2 95 1 18 0 45 242 C22N4 440 1190 350 920 150 75 30 11 5 M10 140 17 32 46 62 13 78 36 22 5 91 2 95 1 18 0 45 309 C25N4 140 595 1190 540 920 150 75 30 11 5 10 309 C31N4 23 43 46 62 21 26 36 22 5 91 2 95 1 18 0 45 315 474 19 2 Drive impl
50. connector at the other The integrated Modbus port does not have any pulldown resistors but depending on the type of subscriber and the master module present on the bus it may be necessary to match these pulldown resistors see page 39 2 The Altivar 38 was connected via the VW3A58303 card to a Unitelway or 4 wire Modbus RTU Jbus ASCII network The Altivar 61 s integrated Modbus port does not support these network services and it is therefore necessary to use an option card Card catalog number ATV38 ATV 61 VW3A58303 VW3 A3 303 In this example keep the existing connections N If the VW3A58303 card was used with the 2 wire Modbus protocol connection on the Altivar 61 s RJ45 port is possible as this is compatible with the presence of the graphic display terminal Only the diagnostic service 08 is restricted to subcodes 00 OA OC OE Use the connection method described in Point 1 1 6 2 Communication with Profibus bus VW3A58307 Card catalog number ATV38 ATV 61 VW3A58307 VW3 A3 307 Installation and connection For the Altivar 61 keep the existing connections 1 6 3 Communication with DeviceNet bus VW3A58309 Card catalog number ATV38 ATV 61 VW3A58309 VW3 A3 309 Installation and connection For the Altivar 61 keep the existing connections 1 6 4 Communication via Modbus Plus bus VW3A58302
51. d PWE input variables input registers 28 29 and 31 of the Altivar 38 SNMP agent The following modifications apply to the Altivar 61 s VW3 A3 310 Ethernet card SysName object This object took the name of the Ethernet card in the case of the Altivar 38 VW3A58310 whereas it now takes the name of the Altivar 61 if it exists SysService object Value equals 1 in the case of the Altivar 38 as against 72 with the Altivar 61 Use of a community name the community string character string in read write mode for the Altivar 61 is schneider public in read only mode For the Altivar 38 it was 68 3 Implementation of the communication option cards Standard HTTP server The storage capacity of the VW3 A3 310 Ethernet card for Web server files has been increased 1 536 kb as against 196 kb for the VW3 A58310 Ethernet card The maximum number of URL files has changed from 50 to 150 Transferring all the URL files present on the Altivar 38 s Web server to the Altivar 61 s Web server is not permitted There are several reasons for this The drive parameter addresses are totally different between the two drives and these addresses are displayed in the Web pages by means of a file that can be found on the drive Web server DataFile txt Apart from that the content of the Web pages remains identical and the Applets support the developments on the VW3 A3 310 card example the Altivar Viewer Altivar p
52. e EPF2 communication fault is indicated by the red RD LED on the card This fault appears when a problem arises during the FDR status diagram sequence on the drive provided that the FDR service is being used and that FDR errors are permitted on the drive FDR Error Mgt F d 5 Yes 5 or FDR file error address 60 060 No This fault is resettable The EPF2 fault is also triggered if the drive IP address is already being used by another device In this case the EPF2 fault is not resettable You should then modify the drive IP address or that of the device using this IP address then restart the drive It is possible to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 9 COMMUNICATION menu Ethernet E H FDR fault dr d Value Description of the values of the Network fault F parameter 2 FDR configuration file incompatible 3 Error reading the FDR file 4 Error writing the FDR file 7 Time out for receipt of the FDR file has elapsed This time out can be set by the network configuration software 9 Duplication of the IP address 12 FDR file not present in the FTP server 69 3 Implementation of the communication option cards 3 11 AS i The bus configuration must be modified in the PLC because the profile used by the 41 40 S 7 0 F E module is different from that
53. ementation 2 3 Mounting the RFI filter The dimensions given in the following sections can be used to compare the dimensions of the Altivar 38 RFI filters with those used on the Altivar 61 These tables only include examples where the Altivar 61 filters take up more space than those fitted on the Altivar 38 as well as the proposed solutions It is important to remember that without exception it will be necessary to adapt the mounting as the mounting dimensions are not the same 2 3 0 1 Three phase supply 400 V for catalog numbers starting with ATV38H i Heigh Depth M i Driv Filter Width eight ept ounting a b c G H ATV38HU18N4 VW3A58402 150 276 60 133 260 ATV 61H075N4 VW3 4 401 130 290 40 105 260 ATV38HU29N4 VW3A58402 150 276 60 133 260 ATV 61HU15N4 VW3 A4 401 130 290 40 105 260 ATV38HU41N4 VW3A58402 150 276 60 133 260 ATV 61HU22N4 VW3 A4 401 130 290 40 105 260 ATV38HUS0N4 VW3A58403 175 340 60 153 320 ATV 61HU55N4 VW3 A4 403 175 370 60 150 355 ATV38HD23N4 VW3A58405 230 480 60 200 460 ATV 61HD15N4 VW3 4 405 230 498 5 62 190 460 ATV38HD54N4 X VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 4 408 320 750 119 280 725 ATV38HD64N4 X VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 4 408 320 750 119 280 725 ATV38HD79N4 X VW3A58408 350 770 110 300 7
54. er assignment table If the Altivar 38 s VW3 A58310 Ethernet card uses periodic parameters configured by default factory settings it is still necessary to configure the periodic parameter assignment table in the Altivar 61 s VW3 310 Ethernet card since by default only the first two input periodic parameters CMD and LFRD and the first two output periodic parameters ETA and RFRD are the same as those on the Altivar 38 s VW3 A58310 Ethernet card Configuration is performed either by TCP Modbus messaging or from the IO Scanner page of the standard HTTP server see below or using PowerSuite 64 3 Implementation of the communication option cards 3 10 10 Communication fault Ethernet communication faults are indicated by the red FLT LED on the card Parameter Network fault n F can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS d 5 menu MORE FAULT INFO AF Value Description of the values of the Network fault F parameter 0 No fault Tcp Modbus Time out fault The Tcp Modbus Time out is activated as soon as the control word is received 1 If no IP master has been configured the period of activity is maintained by receipt of the control word If an IP master has been configured the period of activity is maintained by any type of Tcp Modbus request on this IP address N
55. g ATV38 t2aas5 1 0 4 CANH White CIL 2 CANL Blue SHIELD Bare 5 V Red 3 9 2 Configuring the drive on the network Configuring the switches T W 2 8 4516 8 lent MAC ID Rate When switches 7 and 8 are in position 1 ON the baud rate value as well as the drive MAC ID address correspond to the attributes ID 1 MAC ID and ID 2 Baud rate of the DEVICENET Class ID O3hex object All devices connected on a DEVICENET network must have an identical baud rate 125 250 or 500 kbps In accordance with the table below Switch 7 Switch 8 Baud Rate 0 0 125 kbps 0 1 250 kbps 1 0 500 kbps 1 1 both the baud rate value and the drive MAC ID address correspond to the attributes of the DEVICENET Class ID O3hex object 3 9 3 Configuring the drive address on the DeviceNet network ae Switches Red Switches Bod Switches den Switches 1234 56 1234 56 1234 56 1234 56 00 0000 00 16 0100 00 32 1000 00 48 1100 00 01 0000 01 17 0100 01 33 1000 01 49 110001 02 0000 10 18 0100 10 34 1000 10 50 1100 10 03 0000 11 19 0100 11 35 100011 51 110011 04 0001 00 20 0101 00 36 1001 00 52 110100 05 0001 01 21 010101 37 1001 01 53 110101 06 0001 10 22 010110 38 1001 10 54 110110 07 000111 23 0101 11 39 100111 55 110111 08 0010 00 24 0110 00 40 1010 00 56 1110 00 09 0010 01 25 011001 4i 1010 01 57 1110 01 10 0010 1
56. grates the ATV38 CANopen communication card s connection and services as standard VW3A58308 It is however necessary to modify the wiring ATV38 ATV 61 Screw terminals 9 way Sub D To adapt the wiring order NE n 9 way Sub D connector 1 per drive VW3 CAN KCDF 180T es 9 way Sub D RJ45 adapter 1 per drive VW3 CAN A71 1 6 10 Communication via AS i bus VW3A58305 Card catalog number Although the AS i communication card has not been continued in the Altivar 61 offer there is a solution for substitution using a 4 input 4 output module on the AS i bus ATV38 ATV 61 VW3A58305 ASI 20M T4140S 13 2 Drive implementation 2 1 Installation 2 1 1 Using catalog numbers starting with ATV38H The dimensions given in the following sections can be used to compare those of an Altivar 38 equipped with an option card and its operator terminal with an Altivar 61 also equipped with an option card and operator terminal These tables only include examples where the Altivar 61 takes up more space than the Altivar 38 as well as the proposed solutions 2 Drive implementation 2 1 1 1 Three phase supply 380 480 V for catalog numbers starting with ATV38H Comparison of dimensions Width 1 Height 2 Depth 3 ATV38HU18N
57. he Fipio cables and or with wiring on the right the TSX FP ACC7 line terminator must be located on this tap junction connector on the side indicated opposite This involves modifying the internal connections to the tap junction connector and it is possible that this may pose new problems concerning e gl mo cable length s see General page 37 HHH 3 6 4 Configuring the drive address on the Fipio network Examples 123 gs 6 Address 11 2 001011 Address 34 2 100010 Address Switches Address Switches Address Switches Address Switches 1234 5678 1234 5678 1234 5678 1234 5678 0 0000 0000 16 0001 0000 32 0010 0000 48 0011 0000 1 0000 0001 17 0001 0001 33 0010 0001 49 0011 0001 2 0000 0010 18 0001 0010 34 0010 0010 50 0011 0010 3 0000 0011 19 0001 0011 35 0010 0011 51 0011 0011 4 0000 0100 20 0001 0100 36 0010 0100 52 0011 0100 5 0000 0101 21 0001 0101 37 0010 0101 53 0011 0101 6 0000 0110 22 0001 0110 38 0010 0110 54 0011 0110 7 0000 0111 23 0001 0111 39 0010 0111 55 0011 0111 8 0000 1000 24 0001 1000 40 0010 1000 56 0011 1000 9 0000 1001 25 0001 1001 41 0010 1001 57 0011 1001 10 0000 1010 26 0001 1010 42 0010 1010 58 0011 1010 11 0000 1011 27 0001 1011 43 0010 1011 59 0011 1011 12 0000 1100 28 0001 1100 44 0010 1100 60 0011 1100 13 0000 1101 29 0001 1101 45 0010 1101 61 0011 1101 14 0000 1110 30 0001 1110 4
58. ideal equivalent polarization 650 Rp bus polarization can be installed so that 1 650 1 Rp 1 4700 1 4700 i e Rp 1 1 650 1 4700 1 4700 and therefore Rp 587 Q f the master has 470 Q polarization up to 18 slaves with 4 7 polarization can be connected 39 3 Implementation of the communication option cards 3 2 2 Reminder of the various connection methods ATV 61 RJ45 connector TSXSCABO or other screw terminals Use cable VW3 8 306 030 RJ45 to stripped end 3 meters 2 0V brown OVL OVL D A D B 2 0V 3 D_B blue 1 2 3 4 5 4 DA 5 D_A white blue 5 D 2 0V brown 15 0V 3 D_B 7 blue O 9 10 11 12 13 14 15 O 14 DA 5 D_A white blue QOO 72D B 3 2 2 1 Configuring the drive There are two possible scenarios Scenario 1 Using the built in port when replacing the VW3A58303 Modbus Unitelway option card As the PowerSuite software workshop is not able to anticipate this scenario the communication address and protocol format parameters must be entered manually Configuring the address Transfer the Altivar 38 parameters to the Altivar 61 using the integrated display terminal the graphic display terminal or the PowerSuite software workshop The configuration of the Modbus network parameters can be accessed via the MODBUS NETWORK nd submenuin the 1 9 COMMUNICATION c menu Modbus parameter Descri
59. idth 1 Height 2 Depth 3 ATV38HD54N4 X 350 650 304 ATV 61HD45N4 320 630 290 ATV38H64N4 X 350 650 304 ATV 61HD55N4 320 630 290 ATV38HD79N4 X 350 650 304 ATV 61HD75N4 320 630 290 ATV38HC10N4 X 370 630 360 ATV 61HD90N4 320 920 377 ATV38HC13N4 X 480 680 400 ATV 61HC11N4 320 920 377 ATV38HC15N4 X 480 680 400 ATV 61HC13N4 360 1022 377 ATV38HC19N4 X 480 680 400 ATV 61HC16N4 340 1190 377 ATV38HC23N4 X 660 950 440 ATV 61HC22N4 440 1190 377 ATV38HC25N4 X 660 950 440 ATV 61HC22N4 440 1190 377 ATV38HC28N4 X 660 950 440 ATV 61HC25N4 440 1190 377 ATV38HC31N4 X 660 950 440 ATV 61HC31N4 440 1190 377 ATV38HC33N4 X 660 950 440 ATV 61HC31N4 440 1190 377 1 No problem if space is left between 2 drives Width incompatible if the ATV38 drives are mounted side by side 2 This difference is easily made up by the space required for the drive wiring 3 The depth of enclosures is usually considerably greater than that of the products If the enclosure depth poses a problem it is always possible to order an Altivar 61 with a Z at the end of the catalog number Your drive will be supplied without a graphic display terminal and will therefore be 23 mm slimmer e g ATV 61H075N4Z 2 Drive implementation 2 2 Comparison of dimensions 2 2 1 Dimensions ATV38Heee product on heatsink
60. ing size torque mm AWG Nm Ib in U55N4 U75N4 2 10 17 7 D11N4 2 4 16 4 21 D15N4 D18N4 24 35 1 21 ATV 61H Maximum wire Tightening size torque mm AWG Nm Ib in D22N4 D30N4 D37N4 50 1 0 6 53 ATV 61H Maximum wire Tightening size torque mm kemils Nm Ib in D45N4 D55N4 D75N4 19 120 350 168 28 2 Drive implementation Layout of the ATV 61 power terminals and tightening torque ATV61H D55M3X D75M3X D90N4 C11N4 View from above 320 12 54 PO PC View from below Front view 70 2 74 60 2 35 5 0 2 i 1 Eee YT c uM 4 4 a NEUE m 5 F B E 3 HOt 07 gg mg i 37 23 _ 60 2 35 38 1
61. isplay terminal that can be connected remotely To order a drive without a graphic display terminal add the letter Z at the end of the catalog number The drive will then be equipped with the integrated 7 segment display terminal 2 On ATV38 catalog numbers ending with X the RFI filter is disconnected in the event of use on an IT system page 27 implementation 1 1 2 Your catalog number starts with ATV38ED You must install the Altivar 61 in an enclosure and customize the control devices yourself 1 Determining catalog numbers 1 2 Selecting the power circuit options 1 2 1 Radio interference filters VW3A684x The filters previously installed on the ATV38 are not compatible with the ATV 61 and must therefore be replaced AN No kit for substitution mounting between the 2 filter ranges Drive catalog number Filter catalog number ATV 61H075N4 U15N4 U22N4 VW3 4 401 ATV 61HU30N4 U40N4 VW3 A4 402 ATV 61HU55N4 U75N4 VW3 A4 403 ATV 61HD11N4 VW3 A4 404 ATV 61HD15N4 D18N4 VW3 A4 405 ATV 61HD22N4 VW3 A4 406 ATV 61HD30N4 D37N4 VW3 A4 407 ATV 61HD45N4 D55N4 D75N4 VW3 A4 408 ATV 61HD90N4 C11N4 C13N4 C16N4 VW3 4 410 ATV61HC22N4 C25N4 C31N4 VW3 A4 411 1 2 2 Line chokes VZALOxxxMxx VW3A5850x VW3A6650x VW3A6850x The line chokes used with the ATV38 can be re used with the ATV 61 and do not therefore need to be replaced 1 2 3 Output filters LR filters LC
62. l wiring and I O characteristics Warning Check the I O assignment made by PowerSuite In order to ensure that the Altivar 61 works correctly the following rules must be adhered to Check that the SW1 switch on the Altivar 61 and the SW3 and SWA switches on the option cards are in Source position T v To z e Source E Source Int pH Ext Sink VW3 201 j Source Em Sink i VW3 202 IE Check that the strap is present between 24 and PWR The PTC probes connected on an ATV 61 correspond to market standards Please note that the values are slightly different Check that the trip thresholds are suitable for the temperature levels supported by the motor ATV38 value kOhms ATV 61 value kOhms Probe short circuit 0 200 0 05 Reset 1 5 1 8 Overheating 2 3 Probe break 20 gt 100 AN In PTC mode Li6 is only taken into account after a Power on Control and option card logic input wiring Control card connection diagram 34 2 Drive implementation Connection diagram for logic I O option card 20
63. mbly devices are taken into account by the drive 59 3 Implementation of the communication option cards 3 9 5 Communication fault DeviceNet communication faults are indicated by the red RD LED on the card Parameter Network fault n F can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS d 5 E menu MORE FAULT INFO AF Value Description of the values of the Network fault F parameter 0 No fault Fault caused by the user Duplication of the MAC ID address Error on the reception buffer Error on the transmission buffer Initialization fault on the drive DeviceNet card hardware problem Error during sending of a telegram DeviceNet bus not operating Time out for receipt of periodic variables destined for the drive This time out can be set by the network configuration software oO nm Cyclic or COS data acknowledgement error 60 3 Implementation of the communication option cards 3 10 Communication via Ethernet network 3 10 1 Reminder of the possible connection methods Same as existing 1 TD 2 TD 3 RD 6 RD Warning Because of certain minor incompatibilities described below the replacement of an Altivar 38 by an Altivar 61 on an Ethernet bus is supposed to be definitive
64. menu in the 1 9 COMMUNICATION c 500 menu FDR validation F d U setto No 61 3 Implementation of the communication option cards 3 10 5 Using the DHCP FDR protocol The DHCP FDR protocol is only supported by version 2 1 of the VW3 A58310 Ethernet option card This section therefore only applies to replacement of an Altivar 38 equipped with this type of card This only applies if the drive IP address is supplied by a DHCP server i e if the drive IP address is set to 0 0 0 0 and the FDR function has been enabled FDR validation F dr U parameter set to Yes 5 The DHCP FDR address server configuration remains the same when the Altivar 38 drive is replaced by an Altivar 61 Important It is essential to transfer the name of the Altivar 38 to the Altivar 61 Before turning off the Altivar 38 to be replaced check its DHCP name its DeviceName from the 8 Communication SL menu via the programming terminal or the PowerSuite software workshop Procedure on the Altivar 38 1 Select Parameter 05 P05 or O05 and press ENT 2 Use the arrow keys to enter the value 4 and press ENT this value is reset shortly afterwards by the drive 3 Select Parameter 01 P01 or O01 and press ENT 4 Note down the value which then appears xxxx between 0 and 9999 The drive DHCP name is based on this value and becomes ATV_xxxx E g ATV 0004 instead of 4 You should then transfer
65. ner P01 O01 Activation Eth IO Scan act 18 5R GF F U TI configuration P02 O02 Time out Ethernet Timeout E HUE BH to 5B O 3 10 8 Modbus service Available address fields In ATV38 Interchangeability mode SE8 mode addresses W1 to W615 described in the Altivar 38 Internal communication variables User s Manual can now be accessed in order to insure that an Altivar 38 can be replaced by an Altivar 61 In order to access these variables by means of TCP Modbus messaging a UNIT ID of 0 must be used in the same way as before on the Altivar 38 63 3 Implementation of the communication option cards Ethernet card access to the Modbus server With the VW3 A3 310 Ethernet card access to address fields W40 eee values transmitted by the IO Scanner W50 eee addresses assigned to the Scanner W60 eee Ethernet parameters is only possible by using a UNIT ID address of 251 in your TCP Modbus requests E g Writing one of the ATV61 Ethernet card parameters IF NOT MW810 AND M65 THEN MW811 3 0 WRITE_VAR ADR 1 101 6 0 251 MW MD2400 MW2 MW3000 6 MW810 4 RESET M65 END_IF In ATV38 Interchangeability mode SE8 mode it is still essential to use this new address in order to obtain access to these fields which had been available via address 0 with the VW3 A58310 Ethernet card This address is no longer used for this purpose on the Altivar 61 s VW3 A
66. o Time out is managed if its value equals O 10 Ethernet network overload 11 Nosignal from the Ethernet network cable pulled out etc 3 10 11 FDR service fault EPF2 The EPF2 communication fault is indicated by the red RD LED on the card This fault appears when a problem arises during the FDR status diagram sequence on the drive provided that the FDR service is being used and that FDR errors are permitted on the drive FDR Error Mgt F d 5 Yes 5 or FDR file error address 60 060 Yes 5 This fault is resettable The EPF2 fault is also triggered if the drive IP address is already being used by another device In this case the EPF2 fault is not resettable You should then modify the drive IP address or that of the device using this IP address then restart the drive It is possible to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 9 COMMUNICATION menu Ethernet E H FDR fault F d d Value Description of the values of the Network fault c F parameter 2 FDR configuration file incompatible 3 Error reading the FDR file 4 Error writing the FDR file 7 9 Time out for access to the FTP server has elapsed This time out cannot be set 90 s Duplication of the IP address 12 FDR file not present in the FTP server 65 3 Implementation of
67. of a drive 7E 41 40 module wiring ASIZOMT4I40R 3 11 1 Controlling the Altivar 61 without using parameter setting bits This configuration does not include all the As i option card functions used on the Altivar 38 Below is a list of everything that could be deemed economically feasible It is however necessary to assign and configure the logic inputs in the Altivar 61 manually using the HMI keypad or PowerSuite automatic processing is impossible because the ASI20MT4140R module cannot be configured using PowerSuite 70 3 Implementation of the communication option cards 3 11 1 1 speed mode Control bits D2 O D1 O LI3 LI2 speed reverse Command Normal speed maintenance speed speed Forward speed maintenance speed speed Reverse operation Assignment of the Inputs Outputs 4 logic inputs used on the terminals 2 wire control Forward Ll2 Reverse LI3 speed 114 speed 3 11 1 2 7 speed mode 1 direction of operation Control bits D2 O D1 O 00 0 LI3 LI2 Li 4 spd 2 spd Forward Normal Stop Not used Not used Not used Not used speed LSP Al 2nd speed SP2 3 4 speed SP3 Forward 4 speed SP4 5 speed SP5 6 speed SP6 7 speed HSP o
68. on the old option card To do this in menu 1 7 APPLICATION FUNCT Un adjust MULTIMOTORS CONFIG VW3A58212 This card has not been continued on the Altivar 61H Only the parameter switching function is integrated on the ATV61 and supports the switching of 3 sets of 15 selectable parameters 1 7 APPLICATION FUNCT F Un then PARAM SET SWITCHING L P For other operating modes indexing sequencing functions etc itis necessary to use the Controller Inside card Please refer to the Altivar 61 Programming Guide for information about how to use these different functions 73 atv61_migration_en_v1 2006 04
69. or the drive This time out can be set by the network configuration software Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP 48 3 Implementation of the communication option cards 3 7 Communication via Interbus network 3 7 1 Reminder of the possible connection methods Same as existing 1 DO2 4 NC 7 012 2 012 5 8 NC 3 GNDO 6 DO2 9 RBST The profile used by the Altivar 61 in the CMD Tool bus configurator is compatible with that of the Altivar 38 i e DRIVECOM Type Profile 21 RB and therefore there is no difference in the process data Use the Altivar 61 control card s external power supply function as in the event of a break in the drive power supply all communication on the Interbus S bus will cease 3 7 2 Configuring the communication parameters The drive is configured by default to communicate on the bus with limited services The data exchanged on the bus is not transmitted to the drive On the display terminal in the 1 9 COMMUNICATION menu COMMUNICATION CARD B submenu the value of the Address A d r parameter is 0 To operate in normal mode in which the data exchanged on the bus is transmitted to the drive by the INTERBUS card the value of this Address A d E parameter must be changed to 1 Configuring the drive control mode Check and config
70. ork fault n F can be used to obtain more detailed information about the origin of the fault It can only be accessed on the graphic display terminal in the 1 10 DIAGNOSTICS d 5 menu MORE FAULT INFO HF Value Description of the values of the Network fault c F parameter 0 No fault 1 Time out for receipt of periodic variables destined for the drive This time out can be set by the network configuration software 2 Identification fault between the drive Profibus card and the Profibus master 3 Initialization fault on the drive Profibus card hardware problem 46 3 Implementation of the communication option cards 3 6 Communication via Fipio network VW3 A3 311 option card 3 6 1 Reminder of the possible connection methods Same as existing 3 6 2 Presentation The VW3 311 Fipio communication card can be used to connect an Altivar 61 drive to a Fipio network as a replacement for an Altivar 38 Its functions have been designed specifically for both periodic and aperiodic data transfer by means of a messaging service It is designed to replace an Altivar 38 equipped with a VW3 A58311 Fipio card 3 6 3 Connecting to the Fipio bus If the tap junction connector used with the Altivar 38 is a TSX FP ACC12 connector no restrictions are imposed when replacing an Altivar 38 with an Altivar 61 TSX FP connector If this tap junction connector is a TSX FP ACC2 t
71. orx software workshop 1 Launch the RSNetWorx application then browse the network by clicking on this icon DeviceNet dnt RSNetWorx for DeviceNet File Edit View Network Device Tools Help amp 428 Hardware 2 The scanner identifies the various nodes present on the network x ATV38 Drive 1747 SDN 16 Scanner ce 05 Browsing network Ed iscellar Found Device at node 5 Jodge tlectro Valine 54 3 Implementation of the communication option cards 3 Upload the Altivar 38 configuration Once the network has been identified correctly the whole configuration can be retrieved from a slave Double click with the left mouse button on the relevant Altivar 38 The following window appears 8 Drive 16 55 3 Implementation of the communication option cards 4 Click on the Device Parameter tab a window appears asking whether you want to Upload or Download Choose Upload in order to retrieve the Altivar 38 configuration EDS Editor Uploading in progress EDS Editor 56 3 Implementation of the communication option cards 5 Once uploading is complete a window appears click on the Device Parameters tab to display all the Altivar 38 parameters 8 Drive 16 x General Device Parameters 1 0 Defaults EDS File Groups Parameter Help D on CD OC f
72. ove the connector for connecting the programming terminal and in our example it is version 5 3 ie12 only the first two numbers are required in our example 5 3 Enter the following parameters in the 1 9 COMMUNICATION menu on the graphic display terminal or integrated display terminal DeviceNet d n E E submenu Parameter To be entered Example ATV38 v5 3ie12 P06 P 0 B ATV38 version 53 P08 P 0 B 1 1 Parameter P08 can be used to save the data entered in parameters P06 its value returns to 0 after it has been taken into account and saved in the Altivar 61 s EEPROM Install the Altivar 61 in place of the Altivar 38 this operation must be performed with the power off Then turn the Altivar 61 back on Right click to load the Altivar 38 configuration that you have already saved and select Download to Device 1747 SDN Scanner Ctrl Ctrl C 97 Del min DeviceNet Configuration Services AN Downloading to device s Do you wish to continue Upload from Device Download to Device Class Instance Editor Properties Downloading to Device s x 1 of 1 Node 06 ATV38 Drive 16 Downloading parameter instance 54 Once downloading is complete the Altivar 61 has retrieved the whole Altivar 38 configuration Turn the drive off and then back on again This operation is essential so that the Asse
73. ption Possible values Terminal display Default value Modbus Address Add 1 to 247 1 1 to 247 24 7 Off GF F Drive Modbus disabled 0 Modbus baud rate c 4 4800 bps 4 8 Kbps 4 B 19200 9 2 9600 bps 9 6 Kbps 9 19200 bps 19 2 Kbps 19 2 38400 bps 38 4 Kbps 38 4 Modbus format F 8 data bits odd parity 1 stop bit 8 0 1 Ba 1 8 E 1 BE 1 8 data bits even parity 1 stop bit 8 1 BE 1 8 data bits no parity 1 stop bit 8 N 1 B 8 data bits no parity 2 stop bits 8 N 2 n 2 Configuring the drive control mode Check and configure the control mode applied to the drive in the 1 6 COMMAND L menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E 5 40 3 Implementation of the communication option cards Configuring communication monitoring Since the Altivar 38 s communication monitoring time out is the same as the default value of the Altivar 61 s Modbus time out 0 field 10 s there is no point in modifying the value of this field AN Modification of these parameters will only take effect on the next power up After transfer of the drive configuration by the PowerSuite software workshop the Channel switching HL F parameter is automatically assigned to 8 serie 5 E B thus providing access to memory mapping for the Altivar 3
74. r gt of the Profibus consortium This address is reserved and therefore its use is prohibited from version v2 8 onwards in accordance with the recommendations 45 3 Implementation of the communication option cards 3 5 3 Configuring the drive in ATV38 Interchangeability mode The Profibus protocol operates according to the principle of exchanging periodic data In order to use the output data and input data from Altivar 38 cyclic exchanges rather than those from Altivar 61 you need to set switch 1 to the ON position and restart the drive This also enables the card to identify itself as an Altivar 38 Ident Number 0x00B9 when the bus module is turned on Switch 0 OFF Altivar 61 mode Switch 1 ON Altivar 38 Interchangeability mode Configuring the drive control mode Check and configure the control mode applied to the drive in the 1 6 COMMAND menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E B 3 5 4 PLC configuration and application In ATV38 Interchangeability mode the Altivar 61 s PKE R W and R W N parameters are adapted in order to make the PKW service compatible with the Altivar 38 s parameters There is therefore no need to change the application GSD file 3 5 5 Communication fault Profibus communication faults are indicated by the red RD LED on the card Parameter Netw
75. rd 3 3 1 Reminder of possible connection methods ATV38 ATV 61 3 D A 3 D A 4 0V 4 0V 7 D B 7 D B If the chosen communication interface is the VW3 A3 303 option card Modbus RTU Jbus Ascii Unitelway both the address and the protocol format must be configured manually 3 3 2 Configuring the drive address on the Modbus Unitelway network Transfer the Altivar 38 address to the Altivar 61 An Altivar 38 was identified on the bus by its address coded between 0 and 31 The address corresponds to the number represented by the binary value 1 or 0 of the 8 card switches in fact only micro switches 3 to 7 are used The least significant bits are on the right Transfer the Altivar 38 address to the Altivar 61 using the 8 switches on the right of the card the value 0 being the OFF position the value 1 the ON position The least significant bits are on the right On the Altivar 38 the binary value 1 of a switch is in the up position on the Altivar 61 this position is reversed and the value 1 is effective in the down position Example ATV38 ATV 61 1 1 E E ll Address 11 2 0001011 12845878 Address 11 2 0001011 12345678 Nt Address ATV38 switches ATV61 switches Address ATV38 switches ATV61 switches 12345678 12345678 12345678 12345678 0 0000 0000 0000 0000 16 0010 0000 0001 0000 1 0000 0010 0000 0001 17 0010 0010
76. shop Profile c F 8 serie 5 E E 3 3 4 PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode performed by the PowerSuite software workshop means that no changes need to be made in the PLC application However in response to a function 43 identification request 16 2B the drive will identify itself as an Altivar 61 not an Altivar 38 3 4 Communication via CANopen network 3 4 1 Reminder of possible connection methods ATV38 ATV 61 2345 12CAN GND 2 CANL 2 CANL 3 CAN GND 4 CANH M 7 CAN The ATV61 CANopen adapter must be used when connecting the Altivar 61 to a CANopen network 3 4 2 Matching the line termination resistor The VW3 CAN KCDF 180T connector for connecting to the CANopen bus incorporates a line termination resistor You should ensure this has been activated when the drive is at the end of the trunk cable 43 3 Implementation of the communication option cards 3 4 3 Configuring the drive On the Altivar 38 s CANopen communication option card both addresses and the bus speed could be set via switches The PowerSuite software workshop is not capable of configuring the Altivar 61 automatically since these parameters were not stored in the Altivar 38 but in the option card The Altivar 61 parameters should therefore be set via the programming terminal and where the product is being migrated
77. ter DO Type of trunk cable Shielded cable with 1 twisted pair and at least a 3 conductor Maximum length of bus 1000 m at 19200 bps Maximum number of stations without repeater Up to 32 stations i e 31 slaves depending on Rp and the number of 4 7 kQ resistors Maximum length of tap links 20 for a single tap link 40 m divided by the number of tap links on a multiple junction box Bus polarization One pulldown resistor at the 5 V Rp One pulldown resistor at the Common Rp This polarization can be provided in the master The value of Rp should be validated or determined by calculating the equivalent polarization Re according to the polarization of the master and slave stations The value of Re must be between 162 and 650 recommended value 650 Line termination One 120 Q 0 25 W resistor in series with a 1 nF 10 V capacitor Common polarity Yes Common To calculate the polarization resistance Rp all station polarizations must be deemed to be connected in parallel Example If the bus Rp polarization is 470 Q installed in the master and 2 slaves have 4700 Q polarization the equivalent polarization is 1 Re 1 470 1 4700 1 4700 i e Re 1 1 470 1 4700 1 4700 and therefore Re 390 Q 390 Q is greater than 162 Q and the schematic is correct For an
78. the PowerSuite software workshop is responsible for configuring the drive so that it is identical to the configuration that existed on the Altivar 38 3 4 4 Address and Baud rate Configuration of the Altivar 61 s CANopen communication functions is accessed via the CANopen n 0 submenu in the 1 9 COMMUNICATION menu on the graphic display terminal integrated display terminal or the PowerSuite software workshop The configuration can only be modified when the motor is stopped and the drive locked no run command present In order for modifications to take effect the drive must be shut down then restarted Parameter Possible values Terminal display Default value CANopen address dC D 0 to 127 0 2 to 127 12 7 0 CANopen bit rate b D 50 kbps 50 kbps 5 0 125 kbps 125 kbps 25 125 kbps 250 kbps 250 kbps 250 500 kbps 500 kbps 5 00 1000 kbps 1 Mbps 3 4 5 PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode performed by the PowerSuite software workshop means that no changes need to be made in the PLC application In fact the PDO used by default in the Altivar 61 in 8 serie mode is PDO1 type and is therefore compatible with that in the Altivar 38 Configuring the drive control mode Check and configure the control mode applied to the drive the 1 6 COMMAND
79. the communication option cards Configuring the IO Scanner page from the HTTP server Click the Setup button Altivar 61 Microsoft Internet Explorer Fichier Edition Affichage Favoris Outils 7 Qe DAO enm dr qe w Fl Adresse http 139 160 68 129 Unde Altivar amp 61 a Home E Languages English Web site version 1 0 0 1 2005 Schneider Electric All Rights Reserved a d marrer Click the Scanner button Altivar 61 Microsoft Internet Explorer Fichier Edition Affichage Favoris Outils 7 x ig se Favors M media 9 3 w fj Adresse http 139 160 68 129 Altivar a P Setup E Security HTTP password Data write password FDR Agent 10 Scanner Web site version 1 0 0 1 2005 Schneider Electric All Rights Reserved Termin demarrer 66 3 Implementation of the communication option cards Click the PassWord button enter USER in the Password field press the Enter key on your keyboard then Deactivate the IO scanner by setting loScanner to No Zl Altivar 61 Microsoft Internet Explorer Fichier Edition Affichage Favoris Outils Pr c dente x 5 2 D Rechercher eges Aredia A Adresse http 139 160 68 129 Telemecanique 10 SCANNER 9 Setup E Security FDR Agent 10 Scanner Altivar 61 C o U L L JATV61 40 Output Parameters
80. this DHCP name to the Altivar 61 using the graphic display terminal or the PowerSuite software tool From the main screen open the 7 0 DISPLAY CONFIG menu then 7 1 USER PARAMETERS and DEVICE NAME use the navigation button as well as function keys F1 F2 F3 F4 to enter the text ATV_xxxx in our example ATV 0004 3 10 6 Faulty Device Replacement FDR Activating the service The FDR service is only supported by version 2 1 of the VW3 A58310 Ethernet option card This section therefore only applies to replacement of an Altivar 38 equipped with this type of card If the Altivar 38 to be replaced was using the FDR service IP address set to 0 0 0 0 and FDR service activated enabled the Altivar 38 configuration should be transferred to the Altivar 61 following the procedure described below 1 With the Altivar 38 supplied with power retrieve the drive configuration using the PowerSuite v2 40 software workshop save this configuration in order to create an original ATV38 configuration file 2 Turn off the Altivar 38 3 Now implement the hardware Altivar 61 and VW3 A3 310 Ethernet card 4 In the PowerSuite software workshop transfer the configuration retrieved from the Altivar 38 to the drive this has been processed by the PowerSuite software workshop to make it compatible with the Altivar 61 5 Modify the Ethernet local conf L F 5 Yes 4 E 5 parameter and also the DeviceName ATV xxxx 6 Start up the DHCP FDR
81. ully 1 Measure the line voltage and indicate the type of power supply Line voltage V Three phase ATV38HDI6N4 Motor Rating 11 KW 15HP Input V 380 460V 50 60Hz Output 3 Ph 380 460V Input phase 3 Output 22A 2 Note down the drive catalog number which appears on the Altivar 38 nameplate hod OU A ATV38 998 LISTED 170M IND CONT EQ Motor Protective Device AIC 22000 A Protection type Classe 20 Serial N 1703001070 France 6W 0202 3 Note down the catalog number of any EMC filter installed under the drive VW3A584 4 Note down the catalog number of any option cards installed in the Altivar 38 this can be found on the label attached to the card VW3A58 5 Note down whether the operator terminal is used VW3A58101 YES NO Is the operator terminal connected remotely on the enclosure YES NO door 6 Note down the catalog number of the NEMA type 1 mounting kit if used VW3A5885 7 Note down the catalog number of the control card fan kit if used VW3A5882 8 Make sure you have the diagrams for the existing installation 1 Determining catalog numbers 1 1 Choosing the Altivar 61 catalog number Required information refer to page 5 type of use line voltage Altivar 38 catalog number 1 1 1 Your catalog number starts with ATV38H
82. upply LO2 LO 4 Logic output 24 V DC programmable Logic output power LI5 logic input EU cre Se supply 116 24 V DC programmable Current Programmable analog logic input AI3 input Programmable analog input Programmable analog AO 2 output Programmable analog output FP Pulse input A A Incremental encoder input Incremental encoder input B B Incremental encoder input B B Incremental encoder input 0V Encoder 0 V PES Encoder 5 V Examples If only LI5 and LI6 are used on the VW3A58202 card V An option card is not needed with the ATV 61 because Li5 and Li6 are features of the standard product If only the incremental encoder inputs are used on the VW3A58202 card Use the VW3 407 encoder card 11 1 Determining catalog numbers 1 6 Selecting communication channels 1 6 1 Communication via Modbus network With this type of communication there are several possible scenarios 1 The Altivar 38 was connected via the connector port using the RS485 connection kit VW3A58306 The connection cable should be replaced because the ATV61 has an RJ45 type Modbus port but the port on the ATV38 is a 9 way SUB D ATV38 connected to Catalog number Description TSXSCABO junction box or other screw terminals VW3 A8 306 030 Length 3 m an RJ45 connector at one end and stripped at the other TSXSCA62 subscriber socket VW3 A8 306 Length 3 m an RJ45 connector at one end and a 15 way SUB D
83. ure the control mode applied to the drive in the 1 6 COMMAND L menu on the graphic display terminal the integrated display terminal or the PowerSuite software workshop Profile c Hc F 8 serie 5 E B 3 7 3 PLC configuration and application The fact of opening the Altivar 61 s ATV38 compatibility memory zone SE8 mode performed by the PowerSuite software workshop means that no changes need to be made in the PLC application However in response to an Identify service request the drive will identify itself as an Altivar 61 not an Altivar 38 49 3 Implementation of the communication option cards 3 8 Communication via Modbus Plus network 3 8 1 Reminder of the possible connection methods Same as existing 1 GND 2 3 8 2 Configuring the drive address on the Modbus Plus network On the Altivar 38 s Modbus Plus option card the drive address is coded using switches 1 to 6 LSB to MSB Therefore simply transfer the switch configuration of a Modbus Plus option card for Altivar 38 to the switches of a Modbus Plus option card for Altivar 61 The address corresponds to the binary number given by position 0 or 1 of the 6 switches increased by 1 E g address 6 5 1 ATV38 ATV61 EE a A San KR a 123456 Address Switches Address Switches Address Switches Address Switches 1234 5678 1234 56

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