Sanyo DS27930, DS32424 CRT Television User Manual
Contents
1. Headlight X i Y fy h Wheel Steering 4 Control Gas Tank Chute Assembly Chute Clean Out Tool Shave Plate Auger Skid Shoe Figure 12 Drive Control Auger Control Lock snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release the traction control to stop the augers and wheel drive the auger control must also be released The drive control is located on the right handle Squeeze down the traction control to engage the wheel drive Release to stop The drive control also locks the auger control so you can operate the chute crank without interrupting the IMPORTANT Always release the drive control before Auger Control The auger conirol is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop IMPORTANT Refer to Auger Control Test on page 7 to adjust the auger control Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Ignition Key before the unit will start Remove key when snow thrower is not in use Do not attempt to turn the key Discharge Chute The angle of the discharge chute controls the distance that the snow is thrown Tilt the discharge ch2. Replace with new shear bolt s amp NOTE This section addresses minor service issues For further details contact an authorized service Y 4 center for assistance SECTION 8 TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty does not cover 1 Any part which has become inoperative due to misuse commercial use abuse neglect accident improper maintenance or alteration or 2 The unit if it has not been operated and or maintained in accordance with the owner s instructions furnished with the unit or 3 The engine or motor or component parts thereof which carry separate warranties from their manufacturers Please refer to The applicable manufacturer s warranty on these items or 4 Batteries and normal wear parts except as noted below Log splitter pumps valves and cylinders or component parts thereof are covered by a one year warranty or 5 Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake clutch or deck or 6 Normal deterioration of the exterior finish due to use or exposure Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workm
3. bracket See Figure 19 5 Unhook spring to release tension on the auger belt Remove old belt and replace with new belt installing it on the groove See Figure 19 A Self Tapping au PPS Screw Belt Cover B Frame Cover Dass Y Figure 18 6 Wrap auger belt around the auger pulley See Figure 19 ji A ja o Auger Pulley b bh Ss O Shoulder iW Screw P a 0 sien Bracket kak Figure 19 7 Re insert shoulder screw into the mounting bracket and tighten to secure 8 Wrap auger belt behind the idler Reattach the spring to the bolt where it was earlier secured 9 Re install frame cover and flip the snow thrower back to the operating position 10 Wrap auger belt around the engine pulley 11 Re install belt cover with self tapping screws removed before Drive Belt 3 Push idler counter clockwise and insert a Philips head screwdriver in the hole on the idler as shown in Figure 20 This will release tension on drive belt Auger Belt Engine Drive Belt Figure 20 4 Pull drive belt out and away from the engine pulley to remove See Figure 20 5 Tip the snow thrower up and forward so that it rests on the housing Remove two self tapping screws from frame cover underneath the snow thrower and move the frame cover away Refer to Figure 18 6 Back out the stop bolt to create sufficient gap between the friction wheel
4. six pans 0 751 DI 15 784 5687A Auger Clutch Cable Guide Bracket Support 16 756 0625 Cable Guide Roller Guide du c ble 17 738 0924 Hex Shld Scr 1 4 28 x 375 Vis a paulement 1 4 28 x 0 375 18 618 0044 LH Dog Assembly CG cliquet 18 618 0043 RH Dog Assembly CD cliquet 19 714 0507 Cotter Pin 3 32 x 75 Goupille fendue 3 32 x 0 75 20 713 0286 420 Chain 1 2 pitch x 40 links Endless Chaine no 420 pas de 1 2 x 40 maillons 21 711 04270 Drive Shaft Arbre d entrainement 22 713 04015 Sprocket Pignon 23 750 1162 Spacer 68 ID x 1 0 OD x 930 Entretoise 0 68 DI x 1 0 DE x 0 930 24 741 0600 Ball Bearing 17 x 40 x 12 Roulement billes 17 x 40 x 12 25 713 04011 Chain 41 50 Pitch x 33 Links Cha ne no 41 pas de 0 50 x 33 maillons 26 736 0626 Flat Washer 580 x 1 125 x 080 Rondelle plate 0 580 x 1 125 x 0 080 27 741 04076 Ball Bearing Roulement billes 28 738 04105A Axle Essieu 29 731 04873 Spacer Entretoise 30 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 31 710 0788 Hex Bolt 1 4 20 x 1 00 Vis t te hex 1 4 20 x 1 00 32 790 00056 Shaft Retainer LH Retenue d arbre CG 33 See chart on next page Voir tableau sur la page prochaine 34 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 35 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 36 684 04045 Support Bracket Friction Wheel Support de la roue de frottement 37 790 00096 Auger Cable Guide Bracket Support du
5. you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between ground and shave plate e Clean the snow thrower thoroughly after each use Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Never use your hand to clean a clogged chute 1 Release both the auger control lever andthe traction auger control lock lever 2 Stop the engine by removing the ignition key 3 Remove the clean out tool from the clip which secures it to the rear of the auger housing See Figure 13 4 Use the shovel shaped end of the clean out tool to remove any snow andice in the discharge chute 5 Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine 6 While standing in the operator s position behind the snow thrower engage the auger clutch lever for a few seconds to clear any remaining snow or ice from the discharge chute before continuing to clear snow Mounting Clip Clean Out Tool Housing G2 Auger amp Figure 13 SECTION 4 MAINTAINING YOUR SNOW THROWER General Recommendations Always observe safety rules when performing any maintenance The warranty on
6. 1 684 04106A Engagement Handle Assembly RH Poign e d entra nement CD 2 746 0778 Z Fitting Extr mit en Z 3 731 04894A Lock Plate Palastre de serrure 4 711 04287 Pivot Rod Tige du pivot 5 735 0199A Rubber Bumper Pare chocs en caoutchouc 6 732 0437 Compression Spring Ressort de compression 7 731 04896 Clutch Lock Cam Came 8 712 04081A Shoulder Nut 1 4 20 Ecrou paulement 1 4 20 9 725 04214 Wire Harness w o heated grips Faisceau de fils sans poign es chauff es 725 04216A Wire Harness w heated grips Faisceau de fils avec poign es chauff es 10 725 1649 Socket Douille 11 720 0274 Grip Poign e 12 710 1233 Oval C Sunk Hd Screw 10 24 x 1 375 Vis 10 24 x 1 375 13 738 04122 Shoulder Screw 1 4 20 x 1 345 Vis paulement 1 4 20 x 1 345 14 710 1026 Taptite Screw 1 4 20 x 1 75 Vis taraud e 1 4 20 x 1 75 15 749 04141 Upper Handle RH Guidon sup rieur CD 16 710 0449 Carriage Bolt 5 16 18 x 2 25 Boulon ordinaire 5 16 18 x 2 25 17 720 04039 Shift Knob Black Bouton noir 720 04045 Shift Knob Yellow Bouton jaune 18 631 04124 Handle Panel Ass y Yellow Panneau de bord jaune 631 04128 Handle Panel Ass y Black Panneau de bord noir avec ensemble commande w chute control lever de la goulotte 4 fonctions 19 731 04876 Lens Lentille 20 725 04213 Lamp 1295 Ampoulle no 1295 21 631 04134 RH Clutch Lock Handle Ass y Support de la verrou d embrayage CD 22 712 0161 Hex Ins Nut 10 24 crou six pans no 10 24 23 712 04064 He
7. 136 16 x 6 5 x 8 LH X Trac 734 2031 634 0069 31AE5LLH 634 04137 16 x 6 5 x 8 RH X Trac 734 2031 634 0069 31AH5MLH 31AE5MLP 31AE5NQ 31AE5SQ5 31AH6MLH 31AE6MLO 31A 6AED 634 04144 13 x 4 Snow Hog 734 1732 634 04172 31AA6AHE 31A 6LEF 634 04141 16 x 4 8 Snow Hog 734 1530 634 04140 31AE6GKF 31AE6GKO 31AE6LKG 31AA6AKE 634 04142 15 X 5 Snow Hog 734 1859 634 04172 31AE6FEE 31AE6FHF 634 04141 16 x 4 8 Snow Hog 734 1530 634 04173 31AE6FKF 31AS6LCG 31AH6KLG 634 04135 16 X 6 5 Snow Hog 734 1525 634 0069 22 23 N gt 27 28 in po 24 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 731 04425 Upper Chute Goulotte sup rieur 2 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou embase 5 16 18 Qual F nylon 3 784 5594 Cable Bracket Chute Tilt Support de c ble 4 731 1313C Cable Guide Guide de la c ble 5 710 0262 Carriage Bolt 5 16 18 x 1 5 Gr 2 Boulon ordinaire 5 16 18 x 1 5 Qual 2 6 710 0895 Hex Tapp Scr 1 4 x 75 Lg Vis taraud e t te hex de 1 4 x 0 75 po de lg 7 710 04071 Carriage Screw 5 16 18 x 1 0 Vis ordinaire 5 16 18 x 1 0 8 731 04861 Lower Chute Goulotte inf rieur 9 684 04056 Chute Clean Out Tool Outil de degagement de la goulotte 10 684 04116 4 Way Chute Control Assembly Ensemble de la commande de la goulotte 4 fonctionnes 12 714 0104 Cotter Pin Goupille fendue 13 711 0415 Clevis Pin 3 8 Dia Axe de chape 3 8 Dia 14 749 04155 Chute Support Tube Tuy
8. DE 48 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 49 732 04205 Shift Arm Bras de commande 50 726 0135 Cap Speed Nut 5 16 Rod Ecrou rapide 5 16 51 736 0509 Washer special Rondelle sp ciale 52 710 0726 Hex Wash HD AB Tap Scr 5 16 x 75 Vis taraud e 5 16 x 0 75 53 749 04138 Lower Handle Guidon inf rieur 54 710 04354 Screw 1 4 20 x 375 Vis 1 4 20 x 0 375 55 725 1757 Heat Grip Poign es chauff es 56 710 0837 Screw 10 16 x 625 Vis no 10 16 x 0 625 57 732 04238 Torsion Spring 8156 x 3038 Ressort de torsion 0 8156 x 0 3038 58 736 0463 Flat Washer 25 ID x 630 OD x 0515 Rondelle plate 0 25 DI x 0 630 DE x 0 0515 59 736 0262 Flat Washer 385 ID x 870 OD x 092 Rondelle plate 0 385 DI x 0 870 DE x 0 092 60 712 0693 Jam Nut 15 32 32 Ecrou 15 32 32 61 716 0398 Toggle Switch Lock Ring Bague commutateur a culbuteur 62 736 0226 Flat Washer 474 x 879 x 064 Rondelle plate 0 474 x 0 879 x 0 064 63 725 1756 Toggle Switch 2 position single throw Commutateur a culbuteur 29 31A 5002 9 8 04
9. OTROV BILT Operator s Manual 500 series Snowthrowers IMPORTANT Read safety rules and instructions carefully before operating equipment MTD Products Ltd P O BOX 1386 KITCHENER ONTARIO N2G 4J1 Printed in U S A FORM NO 772C0708 7 2004 TABLE OF CONTENTS Content Page Content Page Customer Support 2 Service amp Ajustments 13 Important Safe Operation Practices 3 Off Season Storage 17 Setting Up Your SnowThrower 5 Trouble Shooting 18 Operating Your Snow Thrower 8 Warranty 19 Maintaining Your Snow Thrower 12 Illustrated Parts List 20 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you to assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new snow thrower please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer e You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Num ro de mod le Num ro de s rie Copy the model number here XXX X
10. XXXXX XXXXXXXXXXX Copy the serial number here OTROY BILT POPL CANADA KITCHENER ON N2G 4J1 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or v maintenance of this unit please call a Customer Support Representataive 1 800 668 1238 Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call SECTION 1 IMPORTANT SAFE OPERATION PRACTICES see this symbol heed its warning instructions could result in serious injury or death Training 1 7 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them q
11. ach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug Make certain both the auger control and drive control are in the disengaged released position e Move throttle control up to FAST position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter Before starting make sure that the engine has suffi cient oil The snow thrower engine is equipped with a 120 volt A C electric starter and recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 volt AC household current Follow all instructions carefully Cold Start NOTE f the unit shows any sign of motion drive or augers with the clutch grips disengaged shut the engine off immediately Readjust as instructed in the Final Adjustments section of the Assembly Instructions WARNING The electric starter must be properly grounded at all times to avoid the possibility of electric shock which may be injurious to the operator 1 Determine whether your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING If your house wiring system is not a three wire grounded system do not use this electric starte
12. afety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SECTION 2 SETTING UP YOUR SNOW THROWER NOTE The snow thrower is shipped with oil and WITHOUT GASOLINE After assembly refer to separate engine manual for proper fuel and engine oil recommendations NOTE This Operator s Manual covers several models handle panels lights and chute cranks are some features that may vary by model Not all features referenced in this manual are applicable to all snowthrower models Unpacking e Cut along corners of the carton and lay it down flat Remove packing material Remove any loose parts included with unit i e operator s manu
13. al etc Roll unit out of carton Check carton thoroughly for any remaining loose part Loose Parts Your snow thrower has been assembled atthe factory except the parts shipped loose in the carton These are listed below a Electric Start Cord optional b Shear Pins and Cotter Pins Before Assembly Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE All references in this manual to the left or right side of the snow thrower is from the operating position only Exceptions if any will be specified Setting up the Snow Thrower 1 Raise the upper handle assembly in the direction shown in Figure 1 Align the upper handles with the lower handle 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE f the connector is not properly assembled the shift rod will pivot and changing speed or direction of the snow thrower will not be possible Chute Assembly all models 1 Apply a light lubricant i e 3 in 1 oil to the base of the chute assembly 2 Place the chute assembly on the lip of the chute adapter See Figure 3 Figure 1 Connector Shift Rod Chute Wa Assembly Figure 3 3 One end of each chute keeper is already attached to the chute flange Pi
14. anship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 2 of the current retail price of the battery in effect at the date of return Full Sixty Day Warranty on Normal Wear Parts Normal wear parts are defined as belts blade adapters blades grass bags seats tires rider deck wheels and clutch parts friction wheels These parts are warranted to the original purchaser to be free from defects in material and workmanship for a period of sixty 60 days from the date of retail purchase How to Obtain Service Warranty service is available with proof of purchase through your local authorized service dealer or distributor If you do not know the dealer or distributor in your area please call toll free 1 800 668 1238 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Transportation Charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any part submitted for replacement under this warranty must be paid by the purc
15. au de support de la goulotte 15 712 04065 Flange Lock Nut 3 8 16 Gr F Nylon Contre crou embase 3 8 16 Qual F nylon 16 756 0981A Flat Idler Pulley 2 75 OD Poulie tendeur 2 75 DE 17 710 0347 Hex Screw 3 8 16 x 1 75 Vis t te hex 3 8 16 x 1 75 18 790 00080 Auger Idler Bracket Support de tendeur de la tari re 19 736 0174 Wave Washer 660 ID x 88 OD x 010 Rondelle ondul e 0 660 DI x 0 88 DE x 0 010 20 738 0281 Shoulder Scr 625 Dia x 170 Vis paulement dia 0 625 x 0 170 21 737 0318 Grease Graisse 23 790 00075 Bearing Housing Carter de la roulement 24 726 04012 Push Nut Ecrou enfoncer 25 741 0309 Self aligning bearing Roulement auto aligneur 26 732 0611 Extension Spring Ressort d extension 28 710 0909A Hex Wash Tap Scr 5 16 18 x 1 75 Vis taraud e 5 16 18 x 1 75 29 731 04705 Chute Adapter Adaptateur de la goulotte 30 710 0703 Carriage Bolt 1 4 10 x 75 Boulon ordinaire 1 4 20 x 0 75 31 731 2635 Mounting Bracket Support de montage 31 725 0157 Cable Tie Attache c ble 32 See Chart on next page Voir tableau sur la page prochaine 33 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 34 710 0726 Hex Wash HD AB Tap Scr 5 16 x 75 Vis taraud e 5 16 x 0 75 35 See Chart on next page Voir tableau sur la page prochaine 36 790 00091 Reversible Slide Shoe Patin r versible 37 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 39 See Chart on next page Voir tableau sur la page procha n
16. ched 17 Reassemble the frame cover NOTE f you placed plastic under the gas cap be certain to remove it Auger Clutch Refer to instructions on page 6 to adjust the auger control Shift Rod To adjust the shift rod proceed as follows 1 Place shift lever in the fastest forward speed See Figure 26A 2 Remove hairpin clip from the shift handle under the handle panel See Figure 26B 3 Push shift arm assembly down as far as it will go See Figure 26C 4 Thread the ferrule up or down the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 26B 5 Insert ferrule into the upper hole in shift lever as shown in Figure 26B 6 Reinstall the hairpin clip 7 Check for correct adjustment before operating the snow thrower A Shift B Lever JA Hairpin Clip Ferrule Shift Rod gt 3 HE Figure 26 SECTION 6 OFF SEASON STORAGE If unit is to be stored over 30 days prepare for storage as instructed in the separate engine manual packed with your unit WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance e Clean snow thrower thoroughly Skid Shoe Refer to page 7 for details Chute Control If the chute does not rotate fully or its pi
17. disc and the drive pulley Pull the drive belt from around the drive pulley and clear it off the friction wheel disc See Figure 21 Friction Figure 21 7 Now moving to the other side of the snow thrower again slide the belt off the crankshaft 8 Replace with new belt first sliding it through the First two steps are on page 14 crank shaft then working it around the groove of the drive pulley and finally wrapping it around the engine pulley from where the old belt was removed Once the belt is firmly placed on the pulleys make sure to remove the screwdriver from the idler Re install auger belt on the engine pulley Re attach frame cover on the snow thrower frame and put the equipment back to operating position Re attach belt cover with two self tapping screws removed earlier Friction Wheel Rubber 1 Check the rubber on the friction wheel after 25 hours of operation and periodically thereafter Replace the rubber if any signs of wear or cracking are found Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position Tip the snow thrower so that it rests on the housing Remove two self tapping screws from the frame cover underneath the snow thrower Remove bolt securing the right wheel and remove the wheel from the axle Remove the four screws securing the right drive cover to the frame Re
18. e e Wheels Once a season remove the bolt from each wheel and take the wheel off the axle Apply a multipurpose automotive grease on the shaft before putting back the wheels Shift Rod Use a grease or light oil to lubricate the rotating parts of the shift rod after 25 hours of operation e Pivot Points All pivoting points on the snowthrower should be lubricated with a light oil once a season If the unit is equipped with grease fittings use a grease gun to lubricate these Drive Auger Control Lock The cam on the ends of the control rods which interlock the traction drive and auger drive clutches must be lubricated at least once a season or every 25 hours of operation using a multi purpose automotive grease The cam can be accessed beneath the handle panel Lubricate shift rod amp shift arm of __ L bricate gear case Figure 14 Check V Belts Follow instructions below to check the condition of the drive belts every 50 hours of operation 1 Remove the plastic belt cover on the front of the engine by removing two self tapping screws 2 Visually inspect for frayed cracked or excessively worn out belts Replace if necessary following instructions on page 14 Check Friction Wheel Follow instructions below to check the condition of the friction wheel rubber every 50 hours of operation 1 Remove two self tapping screws from the frame cover underneath the snow thrower Refer t
19. e 40 684 04057 Impeller Assembly Ventilateur 41 717 04126 Worm Shaft Arbre 42 721 0327 Oil Seal Disque de retenue d huile 43 741 0662 Flange Bearing Roulement bride 44 718 04071 Thrust Collar Bague de but e 45 741 0663 Flange Bearing Roulement bride 46 710 0642 Thd Forming Scr 1 4 20 x 75 Lg Vis taraud e 1 4 20 x 0 75 lg 47 737 0168 Grease Shell Alvania Eproo Graisse shell alvania eproo 48 721 0325 Plug Bouchon 49 736 3084 FI Washer 510 x 1 120 x 060 Rondelle frein 0 510 x 1 120 x 0 060 50 715 04021 Dowel Pin Goujon cheville 51 684 04108 Spiral Assembly RH Tari re CD 53 618 0123 Reducer Housing RH Carter de reducteur CD 54 717 0528A Worm Gear Vis sans fin 57 714 0161 Woodruff Key 3 16 x 5 8 HT Clavette Woodruff 3 16 x 5 8 58 736 0351 Flat Washer 76 ID x 1 5 OD x 03 Rondelle plate 0 76 DI x 1 50 DE x 0 030 60 738 041 24 Shear Pin 25 x 1 50 Gr 2 Goupille 0 25 x 1 5 Qual 2 61 618 0124 Reducer Housing LH Carter de reducteur CG 618 0418 Reducer Housing LH w grease fitting hole Carter de reducteur CG avec trou pour graisse raccord 62 See Chart on next page Voir tableau sur la page prochaine 63 684 04107 Spiral Assembly LH Tari re CG 64 714 0507 Cotter Pin Goupille fendue 65 731 04870 Spacer Entretoise 66 741 0493A Flange Bearing Roulement a bride 67 736 0188 Flat Washer 760 ID x 1 49 OD Rondelle plate 0 760 DI x 1 49 DE 68 741 0245 Hex Flange Bearing 751 ID Roulement a bride a six pans 0 751 DI 69 790 00087 Bearing Housing Ca
20. ecuring with new cotter pins See Figure 15 I Cotter Pin Figure 15 Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear Check these periodically and replace as necessary Replacing Skid Shoe 1 Remove four carriage bolts and hex nuts which attach two skid shoes to the snow thrower on two sides See Figure 16 2 Reassemble new skid shoes with the same hardware Make certain the skid shoes are adjusted to be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and hex nuts which attach shave plate to the snow thrower housing See Figure 16 2 Reassemble new shave plate making sure heads of the carriage bolts are to the inside of the housing Tighten securely Re install skid shoes Figure 16 Replacing Belt Check the condition of both auger belt and drive belt every 25 hours of snow thrower operation Replace if either shows signs of wear and tear 1 Remove belt cover by removing the two self tapping screws that secure it to the snow thrower frame See Figure 17A 2 Take auger belt off the pulley as shown in Figure 17B Auger Belt 3 Tip the snow thrower up and forward so that it rests on the housing Remove two self tapping screws from the frame cover underneath the snow thrower and move the frame cover away See Figure 18 4 Half turn shoulder screw and slide it out of the mounting
21. es immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than Ye inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing Operation 1 a Do not put hands or feet near rotating parts in the auger housing or discharge chute Contact with the rotating parts can amputate hands and feet The auger control handle is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged discharge chute Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exha
22. g height to clear gravel or crushed rock surfaces Disengage the control handle before starting the engine Never attempt to make any adjustments while engine is WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety running except where specifically recommended in the operators manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change cloth
23. guide de la c ble de la tari re 38 748 0190 Spacer 513 ID x 1 0 Entretoise 0 513 DI x 1 0 39 736 0300 Flat Washer Rondelle plate 40 790 00054 Frame Cover Couvre ch ssis 41 656 04019 Friction Wheel Disc Assembly Ensemble de disque de roue de frottement A 756 0648A Friction Wheel Disc Disque de roue de frottement B 738 04121 Friction Disc Bearing Pin Goupille du disque de frottement C 741 0600 Ball Bearing 17 x 40 x 12 Roulement billes 17 x 40 x 12 42 618 04116 Drive Shaft Assembly Ensemble d arbre d entra nement A 711 04271 Drive Shaft Arbre d entrainement B 713 04010 Sprocket Pignon C 714 0214 Hi Pro Hey 1 8 x 5 8 Clavette 1 8 x 5 8 D 750 1177 Spacer 645 ID x 1 0 OD x 345 Entretoise 0 645 DI x 1 0 DE x 0 345 E 618 0577A Planetary Carrier Assembly Porte roue F 717 1209A Gear 12T Engrenage 12 dents G 736 0502 Flat Washer 57 ID x 1 12 OD x 020 Rondelle plate 0 57 DI x 1 12 DE x 0 020 H 737 0318 Grease Arctic EP NLGI 1 58F Graisse J 736 0336 Flat Washer 5 8 ID x 1 0 OD x 030 Rondelle plate 5 8 DI x 1 0 DE x 0 030 K 717 1210A Gear 18T Engrenage 18 dents L 717 1495B Planetary Gear Ring Engrenage avec roulement M 716 0194 Retaining Ring 56 diam Bague de retenue 43 684 04066 Friction Wheel Assembly Ensemble de la roue de frottement A 710 0896 Hex B Tap Scr 1 4 28 x 25 Lg Vis taraud e t te hexagonale 1 4 28 x 0 25 B 718 04070 Friction Wheel Hub Moyeu de la roue de frottement C 618 04169 Bearing Assembly Ensemble de roulement D 790 00011 F
24. handles Squeeze the right control to turn right squeeze the left control to turn left NOTE Operate the snow thrower in open areas until you are familiar with these controls Skid Shoe The skid shoe position is determined by the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe level Adjust it accordingly Stopping Snow Thrower To stop the wheels release the traction drive lever of the snow thrower 2 To stop throwing snow release the auger drive lever 3 To stop the engine push throttle control lever to OFF and pull out the ignition key Do not turn key Before Starting all instructions and warnings on the machine and in this manual before operating Gas amp Dil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower Read instructions carefully T WARNING Read understand and follow WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Starting The Engine N WARNING Be sure no one other than the operator is standing near the snow thrower while starting or operating Do not operate this snow thrower unless the discharge chute assembly has been properly installed and is secured Att
25. haser unless such return is requested in writing by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss 20 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 710 0896 Hex B Tap Scr 1 4 28 x 25 Lg Vis taraud e t te hexagonale 1 4 28 x 0 25 2 731 04792 Belt Cover Couvre courroie 3 732 0705 Cable Control Wire Fil de commande de la c ble 4 711 1268A Actuator Shaft Tige de l actuateur 5 746 04086 Drive Clutch Cable C ble de l embrayage de l entra nement 6 732 0209 Extension Spring 47 OD x 2 03 Lg Ressort d extension 0 47 DE x 2 03 po de lg T 790 00055 Roller Bracket Support 8 684 04140 Shift Rod Tige de commande 9 750 04312 Axle Support Tube Tuyau de support de l essieu 10 711 1364 Clevis Pin Axe de chape 11 746 0897 Auger Clutch Cable w Z fitting C ble de tari re avec extr mit en Z 12 713 04009 Sprocket Pignon 13 736 0351 Flat Washer 76 ID x 1 5 OD x 03 Rondelle plate 0 76 DI x 1 50 DE x 0 030 14 741 0245 Hex Flange Bearing 751 ID Roulement bride
26. move the drive cover from the side of the frame See Figure 22 Holding the friction wheel assembly slide the hex shaft to the right See Figure 23 The spacer on right side of hex shaft may fall Lift the friction wheel assembly out between the axle shaft and the drive shaft assemblies Remove the four screws from the friction wheel assembly Remove friction wheel rubber from between the friction wheel plate See Figure 24 Figure 22 Figure 24 9 Reassemble new friction wheel rubber to the friction wheel assembly tightening the four screws in rotation and with equal force See Figure 24 IMPORTANT Assemble the rubber on the friction wheel equally for proper functioning 10 Insert the shift arm assembly into the friction wheel assembly and hold assembly in position See Figure 25 11 Slide hex shaft through right side of the housing and the friction wheel assembly 12 Insert the hex shaft through the sprocket and the spacer Make certain that chain engages both the large and the small sprocket NOTE f the sprocket fell from the snow thrower while removing the hex shaft place the sprocket on the hex shaft Position the hex hub of the sprocket toward the friction wheel when sliding the sprocket on to hex shaft 13 Align the hex shaft with the left bearing and carefully guide this bearing into left side of housing 14 Install the right beari
27. ne at full throttle FAST when throwing snow Warm Start 1 Ifrestarting a warm engine after a temporary shut down rotate choke to OFF instead of FULL and do not prime Pull starter handle as instructed earlier Frozen Recoil Starter If the starter is frozen and will not turn the engine proceed as follows 1 Pull as much rope out of the starter as possible 2 Release the starter handle and let it snap back 10 11 12 13 3 against the starter 3 Ifthe engine still fails to start repeat the first two steps If continued attempts do not free starter follow the electric starter procedures to start 4 Avoid freezing of the recoil starter by referring to instructions below Before Stopping 1 Run engine for a few minutes to help dry off any moisture on engine 2 Avoid freezing of the starter by following these steps before stopping the snow thrower Recoil Starter a With the engine running pull the starter rope with a rapid continuous full arm stroke three or four times Electric Starter a Connect power cord to switch box then to 120 Volt AC receptacle While the engine is running push the starter button and spin the starter for several seconds c Disconnect power cord from the receptacle first then from the snow thrower b NOTE The unusual sound from pulling the starter rope in case of the recoil starter or from spinning the starter in case of the electric starter will no
28. ng purposes Cut the cable tie and remove the extension cord optional before operating the snow thrower Final Adjustments After setting up your snow thrower check the adjustments as instructed below and make any final adjustments necessary before operating the unit CAUTION Perform the following test before operating the snow thrower for the first time and at the start of each winter season Failure to comply with these adjustment instructions may cause damage to the unit Auger Control Test 1 To check the adjustment of the auger control push forward the left hand control until the rubber bumper is compressed There should be slack in the cable 2 Release the control The cable should be straight Make certain you can depress the auger control grip against the left handle completely WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower If adjustment is necessary loosen the hex jam nut and rotate the coupling end of the cable without turning the cable counterclockwise to provide more slack 3 Recheck the adjustment Tighten jam nut against the cable when correct adjustment is reached Coupling a Figure 9 Drive Control amp Shift Lever 1 Tip the snow thrower forward so that it rests on the auger housing 2 Move the shift lever all the way forward to the sixth 6 position 3 With the dri
29. ng on the hex shaft and check that the spacer and bearing in the drive cover are aligned to the steerable shaft See Figure 25 15 Reassemble the drive cover with four screws removed in step 6 Install the right wheel with the bolt removed earlier 16 Reassemble the frame cover with the two self tapping screws Flip the equipment back to the operating position and re attach the belt cover Friction Wheel N Hex Shaft LA A Figure 25 NOTE f you placed plastic under the gas cap be certain to remove it Adjustments Drive Clutch Refer to the Final Adjustment section of the Assembly instructions to adjust the drive clutch To check the adjustment proceed as follows Drain the gasoline out of your snow thrower s engine and place a piece of plastic film under the gas cap to avoid spillage Tip the snow thrower forward allowing it to rest on the auger housing Remove the frame cover underneath the snow thrower by removing self tapping screws With the traction control released check if there is 1 8 clearance between friction wheel and drive plate in all positions of the shift lever With the traction control lever engaged check if the friction wheel solidly contacts the drive plate See Figure 21 If not adjust as follows Loosen the jam nut on the traction drive cable and thread the cable in or out as necessary e Retighten the jam nut to secure the cable when correct adjustment is rea
30. o Figure 18 2 Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub 3 Also engage the drive control and check if the friction wheel is making contact with drive plate If it does not make contact adjust the drive cable and recheck the friction wheel 4 Replace friction wheel rubber if necessary Refer to instructions on page 15 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a season or every 25 hours of operation whichever is earlier check whether the chute cables have slackened Adjust if necessary following instructions on page 17 SECTION 5 SERVICE amp ADJUSTMENT WARNING Always stop the engine A disconnect spark plug wire and move it away from the spark plug before performing any adjustments or repairs e All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Servicing Augers The augers are secured to the spiral shaft with two shear pins and cotter pins See Figure 15 If you hit a foreign object or ice jam the snow thrower is designed so that the bolts will shear 1 If the augers do not turn check to see if the pins have sheared 2 Replace the pins if needed Two replacement shear pins and cotter pins have been provided with the snow thrower Spray an oil lubricant into shaft before inserting new pins and s
31. oke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Contact service center Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exhaust port plugged 3 Contact service center Engine overheats 1 Carburetor not adjusted properly 1 Contact service center Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized service center Unit fails 1 Traction control cable in need of 1 Adjust traction control cable Refer to to propel itself adjustment Adjustments 2 Drive belt loose or damaged 2 Replace drive belt Unit fails 1 Discharge chute clogged 1 Stop engine immediately and to discharge snow disconnect spark plug wire Clean discharge chute and inside of auger housing 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger 3 Auger control cable in need of adjustment 3 Refer to Final Adjustments on page 6 4 Auger belt loose or damaged 4 Refer to page 14 5 Shear bolt s sheared 5
32. paul e 61 732 0264 Extension Spring 3 8 OD x 2 50 Ressort d extension 3 8 DE x 2 50 62 712 04065 Flange Lock Nut 3 8 16 Gr F Nylon Contre crou a embase 3 8 16 Qual F nylon 63 750 04303 Spacer 875 ID x 1 185 OD Entretoise 0 875 DI x 1 185 DE 64 756 04113 Pulley Half Moiti poulie 65 736 0247 Flat Washer 40 ID x 1 25 OD x 160 Rondelle plate 0 40 DI x 1 25 DE x 0 160 66 710 0191 Hex Screw 3 8 24 x 1 25 Vis t te hexagonale 3 8 24 x 1 25 67 748 04053 Pulley Adapter Adaptateur de la poulie 68 746 0956 Steering Cable C ble 69 790 00057 Shaft Retainer RH Retenue d arbre CD 70 754 04050 Belt 500 x 35 00 Lg Courroie 0 500 x 35 00 po de Ig 71 710 1652 Hex Screw 1 4 20 x 625 Vis t te hex 1 4 20 x 0 625 72 712 0711 Hex Jam Nut 3 8 24 Gr 2 crou blocage hex 3 8 24 Qual 2 73 736 0105 Cupped Washer 375 ID x 870 OD x 063 Rondelle creuse 0 375 DI x 0 870 DE x 0 063 74 629 0071 Extention Cord Corde ralonge 75 684 04014A Engine Shroud Troy Bilt Capot de moteur Troy Bilt 76 710 04082 Hex B Tapp Scr 10 16 x 75 Vis taraud e t te hex no 10 16 x 0 75 77 712 3004A Hex Flange L Nut 5 16 18 Contre crou embase 5 16 18 31A 5003 7 19 04 Model Wheel Assembly Description Tire Rim Mod le Ensemble de roue Description Roue Jante 31AE5GLF 634 v04145 16 x 4 8 x 8 LH X Trac 734 2038 634 04173 31AE5GLG 634 04146 16 x 4 8 x 8 RH X Trac 734 2038 634 04173 31AH5KLG 31AE5KLH 31AE6GLN 31AE6LHG 31AE6LHH 31AE6MKH 31AE6MKP 31AE5HQ 634 04
33. r under any conditions If your house wiring system is grounded and a three hole receptacle is not available at the point the snow thrower starter will normally be used one should be installed by a licensed electrician When connecting the power cord always connect cord to starter on engine first then plug the other end into a three hole grounded receptacle When disconnecting the power cord always unplug the end from the three hole grounded receptacle first 2 Attach spark plug wire to spark plug 3 Make sure that the auger drive and the traction drive levers are in the disengaged position 4 Move throttle control lever to FAST position 5 Push key into the ignition slot Make sure it snaps into place Do not turn key 6 Rotate the choke knob to FULL choke position 7 Push the primer three times 8 Connect power cord to switch box on the engine 9 Plug the other end of the power cord into a three 10 hole grounded 120 volt A C receptacle Push down on the starter button until the engine starts Do not crank for more than 10 seconds at a time This electric starter is thermally protected If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature a wait of 5 10 minutes is required When the engine starts release the starter button and slowly rotate the choke to OFF position If the engine falters rotate the choke to FULL and then gradually to OFF Di
34. riction Plate Plaque de serrage E 735 0243B Friction Wheel Rubber Roue de friction en caoutchouc F 790 00010 Friction Plate Plaque de serrage 44 716 0136 Retainer Ring Bague de retenue 45 726 0221 Cap Speed Nut 1 4 Rod Chapeau enfoncer 46 790 00073 Frame Wheel Drive Ch ssis de l entra nement de roue 47 756 04109 Auger Pulley Poulie de la tari re 48 736 0505 Flat Washer 34 x 1 50 x 150 Rondelle plate 0 34 x 1 50 x 0 150 49 710 1245B Hex Bolt 5 16 24 x 0 875 Boulon hex 5 16 24 x 0 875 21 Continued on next page Suite la page procha ne REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 50 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 51 790 00062 Bearing Washer 2 12 OD x 255 ID Rondelle de roulement 2 12 DE x 0 255 DI 52 741 0919 Ball Bearing 20 x 47 x 14 6204 DS Roulement a billes 20 x 47 x 14 6204 DS 53 750 04230 Flg Spacer 777 OD x 260 ID x 550 Entretoise 0 777 DE x 0 260 DI x 0 550 54 732 0710 Extension Spring 38 OD x 2 68 Lg Ressort d extension 0 38 DE x 2 68 po de lg 55 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 56 756 04114 Pulley Half Moiti poulie 57 754 0456 V Belt 3 8 29 Courroie trap zoidale 3 8 29 po 58 710 0597 Hex Screw 1 4 20 x 1 00 Vis a t te hexagonale 1 4 20 x 1 00 59 790 00082 Idler Bracket Support de tendeur 60 748 0234 Shoulder Spacer 25 THK Entretoise
35. rter de la roulement 790 00138 Bearing Housing w grease fitting hole Carter de la roulement avec trou pour raccord graisse 70 05139A Drift Cutter Bras d attaque des cong res 71 731 04871 Spacer Entretoise 72 731 04869 Chute Flange Keeper Guide de la goulotte 73 784 5599 Handle Tab Taquet du guidon 74 737 3000 Grease Fitting Raccord de graisse 75 738 0143 Shoulder Screw 498 x 340 3 8 16 Vis paulement 0 498 x 0 340 3 8 16 76 784 5580 Slide Shoe Standard Patin ordinaire 25 31A 5001 7 15 04 AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARI RES SIZE seren AUGER AXLE SHAVE PLATE GEARBOX ASS Y SPACERS TAILLE LOGEMEN T DES n zie a oc ENTRETOISE TARIERES 22 684 04067 711 04286 790 00117 618 04170 N A 24 684 04069 711 04285 790 00120 618 04171 731 04870 1 26 684 04071 711 04284 790 00121 618 04172 731 04870 2 26 684 04072 711 04284 790 00121 618 04172 731 04870 2 28 684 04073 711 04283 790 00118 618 04173 731 04870 3 28 684 04074 711 04283 790 00118 618 04173 731 04870 3 30 684 04063 711 04282 790 00119 618 04165 731 04871 1 30 684 04075 711 04282 790 00119 618 04165 731 04871 1 Serrated Dentel e Plain Ordianire 26 27 With heated grips only Avec poign es chauff es seulement 28 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION
36. sconnect the power cord from the receptacle first and then from the switch box on the engine Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature Operate the engine at full throttle FAST when throwing snow Warm Start 1 If restarting a warm engine rotate choke to OFF instead of FULL and press the starter button Recoil Starter Make sure that the engine has sufficient oil and the auger drive and the traction drive levers are released Cold Start 1 Move throttle control to FAST position 2 Push key into the ignition slot so that it snaps into place Do not turn key Rotate choke control to FULL choke position Push the primer button while covering the vent hole Remove your finger from the primer between primes Do not prime if temperature is above 50 F 10 C prime two times between 50 F 10 C and 15 F 9 C and prime four times below 15 F 9 C Pull the starter handle rapidly Do not allow the handle to snap back but allow it to rewind slowly while keeping a firm hold on the starter handle As the engine warms up and begins to operate evenly rotate the choke knob slowly to OFF position If the engine falters return to FULL choke then slowly move to OFF choke position Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature Operate the engi
37. t harm the engine m an The Snow Thrower To stop the wheels release the traction drive lever on the snow thrower To stop throwing snow release auger drive lever To stop engine push throttle control lever to OFF and pull out the key Do not turn key 1 o Engage Drive With the engine running near top speed move shift lever to one of six FORWARD positions or two REVERSE positions Select aspeed appropriate for the snow conditions that exist Use slower speeds until you are familiar with the process Squeeze traction drive clutch grip against the right handle and the snow thrower will move Release it and the drive motion will stop io 0 Engage Augers To engage augers and start snow throwing squeeze the left hand auger clutch grip against the left handle Release to stop augers While the auger control is engaged squeeze the drive control to move release to stop Do not shift speeds while the drive is engaged NOTE This same lever also locks auger control so you can turn the chute crank without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the traction drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released To Throw Snow CAUTION Check the area to be cleared for foreign objects Remove if any 1 Start the engine following star
38. tch cannot be moved up or down the four chute control cables will have to be adjusted Once a season or every 25 hours of operation whichever is earlier check whether the cables have slackened To adjust these cables proceed as follows 1 To tighten cable loosen the top nut and tighten the bottom nut on the cable 2 Adjust equally on both sides by working on both cables of each pair See Figure 27 Chute Control Cable Figure 27 e Lubricate as instructed in the Maintaining Your Snow Thrower section of this manual Store the snow thrower in a clean dry area Refer to the engine manual for correct engine storage instructions NOTE When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rustproof the equipment especially springs cables and all moving parts SECTION 7 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke notin ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Contact service center Engine runs erratic 1 Unit running on CHOKE 1 Move ch
39. the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate Some models are equipped with reversible skid shoes and may be turned over to increase their lifespan See Figure 11 High Middle Low Hex Jam Nut Skid Shoe Figure 10 Standard Skid Shoe Figure 11 Reversible Skid Shoe 1 Adjust skid shoes by loosening the four hex nuts Tire Pressure Pneumatic Tires two on each side and carriage bolts Move skid The tires are over inflated for shipping purposes shoes to desired position Check tire pressure and reduce to 15 20 psi 2 Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes Retighten nuts and bolts securely 3 Retighten the hex jam nut and repeat all three tests to verify proper adjustment has been achieved NOTE ff the tire pressure is not equal in both tires the unit may pull to one side or the other SECTION 3 OPERATING YOUR SNOW THROWER Know The Controls Read this owner s manual and safety rules before operating your snow thrower Compare Figure 12 with your snow thrower to familiarize yourself with the location of various controls and adjustments Maintain safety while learning about the controls and operating the unit Save this manual for future reference Drive Control Shift Lever Chute Control Auger Control
40. this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the snow thrower as instructed in this manual Some adjustments will have to be made periodically to maintain your unit properly e Periodically check all fasteners and make sure these are tight WARNING Always stop engine and disconnect spark plug wire before performing any maintenance or adjustments Engine Refer to the separate engine manual packed with your unit for all engine maintenance Lubrication Engine Refer to the separate engine manual packed with your unit Drive Mechanism Once a season or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubber friction wheel and aluminum drive plate e Hex Shaft Once a season lubricate the hex shaft with a penetrating oil but not grease Gear Case The gear case is lubricated with grease at the factory and does not require regular lubrication However if disassembled for any reason lubricate with 2 ounces of Shell Alvania grease part 737 0168 Before reassembling remove old sealant and apply new sealant IMPORTANT Do not overfill the gear case since damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressur
41. ting instructions 2 Rotate the discharge chute to the desired position away from bystanders and or buildings by moving the chute control 3 Select the speed according to snow condition CAUTION Never move the shift lever without first releasing the drive clutch 4 Engage the auger control and drive control levers following instructions above 5 The interlock feature will allow you to remove your left hand from the auger control lever 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of snow To turn the unit left or right squeeze the respective wheel steering control See Figure 12 8 Oneach succeeding pass readjust the chute to the desired position and slightly overlap previous path 9 After the areais cleared stop the snow thrower following instructions given below Operating Tips NOTE Allow the engine to warm up for a few minutes as the engine will not develop full power until it reaches operating temperature A e For most efficient snow removal remove snow immediately after it falls e Discharge snow downwind whenever possible Slightly overlap each previous swath Set the skid shoes 1 4 below the scraper bar for normal usage The skid shoes may be adjusted upward for hard packed snow WARNING The temperature of muffler and surrounding areas may exceed 150 F 65 C Avoid these areas NOTE t is not recommended that
42. uger comes to a complete stop before unclogging the discharge chute making any adjustments or inspections Never put your hand in the discharge or collector openings Always use a clearing tool to unclog the discharge opening Use only attachments and accessories approved by the manufacturer If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer CS00071 Maintenance And Storage 1 2 10 11 Never tamper with safety devices Check their proper operation regularly Disengage the control handle and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning repairing or inspecting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise s
43. uickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 9 Thoroughly inspect the area where the equipment is to be used Remove all door mats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded extension cord and receptacle for all units with electric start engines Adjust collector housin
44. ust contains carbon monoxide an 10 11 12 13 14 15 16 17 18 19 20 odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc To avoid property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow attoo fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage the control handle and stop engine before you leave the operating position behind the handles Wait until the a
45. ute up for greater distance tilt down for less distance This four way control lever is meant to control the direction and distance of snow discharge from the chute Press the button on the knob and pivot it left or right to rotate the chute to the direction that snow will be thrown Tilt the distance snow will be thrown Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of changing speeds an the auger The ignition key must be fully inserted in the switch Four Way Chute Control the lever forward or rearward to adjust eight positions IMPORTANT Always release traction control before changing speeds Forward The snow thrower has six forward F speeds Position one 1 is the slowest and position six 6 is the fastest Reverse The snow thrower has two reverse R speeds R1 is the slower of the two Headlight The headlight is on whenever the engine is running Chute Clean Out Tool The chute clean out tool is designed to clear a clogged discharge chute Refer to page 12 for instructions on how to properly use it WARNING Never use your hand to clear a clogged discharge chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Wheel Steering Controls The left and right wheel steering X controls are located on the underside JA of the
46. ve control lever released spin the snow thrower wheels by hand The wheels should turn however you may feel some resistance 4 Engage the drive control The wheels should no longer turn 5 Now release the drive control and spin the wheels again 6 Move the shift lever back to the fast reverse position and then all the way forward again There should be no resistance in the shift lever and the wheels should turn 7 Ifyou face resistance when moving the shift lever orthe wheels stop when they should not loosen the lock nut on the traction drive cable and unthread the cable one turn 8 Ifthe wheels can still be turned when you engage the drive control loosen the hex jam nut and rotate the coupling end of the cable without turning the cable in one turn Recheck the adjustment and repeat if needed 9 Tighten the jam nut to secure the cable when correct adjustment is reached NOTE For further details refer to the Adjustment section on page 16 Skid Shoe Locate the shave plate and the skid shoes in Figure 12 The space between this shave plate and the ground can be adjusted For close snow removal place skid shoes in the low position Use middle or high position when area to be cleared is uneven It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing personal injury or damage to the snow thrower If for some reason you have to operate
47. vot the free end of the chute keeper to align it with the chute flange and push it till it snaps into position See Figure 4 Repeat with remaining chute keepers Figure 4 For Models with 4 Way Chute Control Box 1 Pullthe hairpin clip out of the clevis pin on the chute support tube Save this hardware See Figure 5 4 Way L Chute Control Box Hairpin Clip Lt CO ko Clevis Pin Figure 6 2 Position the chute assembly so the chute opening is facing the front of the unit 3 Place the chute control box on the short tube of the chute assembly and the chute support tube of the chute assembly as shown in Figure 6 cables should be towards the operator 4 Insertthe clevis pin earlier removed through the holes on the chute control box and chute support tube Secure with the hairpin clip See Figure 5 For All Models without Engine Covers 1 Slip the cables running from the chute to the handle panel into the cable guide located on top of the engine See Figure 7 Cable Guide Figure 7 Lamp Wire optional 1 Wrapthe wire from the lamp down the right handle as shown in Figure 8 2 Plug wire into the alternator lead wire under the fuel tank See Figure 8 inset Alternator Lead NOTE Wheels are omitted from illustration for clarity Figure 8 Chute Clean Out Tool 1 The chute clean out tool is fastened with a cable tie to the rear of the auger housing for shippi
48. x L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 24 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de lg 25 790 00130 Shift Lever Levier de changement de la vitesse 26 790 00140 Panel Support Support de panneau de bord 27 738 04125 Shoulder Screw 374 Dia x 1 05 Lg Vis paulement 0 374 dia x 1 05 po de lg 28 711 0677 Adjustment Ferrule Virole de r glage 29 747 04284 Upper Shift Rod Tige de commande sup rieur 30 750 04314 Shift Rod Connector Raccord Tige de commande 31 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 34 790 00131 Bracket Chute Control Support de la commande de la goulotte 35 710 04187 Hi Lo Screw 1 4 15 x 50 Vis 1 4 15 x 0 50 36 684 04116 4 Way Chute Control Assembly Ens commande de la goulotte 4 fonctions 37 749 04142 Upper Handle LH Goulotte sup rieur CG 38 710 04326 Screw 8 16 x 50 Vis no 8 16 x 0 50 39 732 04219 Spring Clutch Lock Ressort de la verrou d embrayage 40 731 04913 Steering Control Commande d orientation 41 738 04126 Pin 3 16 Goupille 3 16 42 716 04036 E Ring Bague en E 43 631 04133 LH Clutch Lock Handle Ass y Support de la verrou d embrayage CG 44 684 04105 Engagement Handle Assembly LH Poignee d entrainement CG 45 747 04266 LowerShift Control Rod Tige de commande inf rieur 46 720 0284 Handle Knob Assembly Bouton 47 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937
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